ML18047A445

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EPRI PWR Safety & Relief Valve Test Program Valve Selection/Justification Rept, Interim Rept
ML18047A445
Person / Time
Site: Palisades Entergy icon.png
Issue date: 12/31/1981
From:
ELECTRIC POWER RESEARCH INSTITUTE, MPR ASSOCIATES, INC.
To:
Shared Package
ML18047A442 List:
References
PROC-811231, NUDOCS 8207160339
Download: ML18047A445 (39)
v • d • e


Text

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EPRI ::PW.R,SAFETY AND RELIEF VALVE *TEST ;P-ROGRAM

  • ~-:.-.

VAlV£~~:S:SlECTION./,JUSTI FI CATION REPORT

  • *:o'*,

R.es_earch Project V *102

,rin:t~ri:~ Report, Dec.ember, J.981

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. MPR As.so.ci ates, Inc.

ll40.Connecticut Av~nue N'.w,,:

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-Parttci.p_ati ng PWR Sa fe~y and

Reli~f V.alve manufaetµ
rers Copy No.

Electric Power Res ea re~ I nsti.tut_e PWR -~.af.e.t.y and Rel3ief Val v,e:-Test Program :St.aff Pre.pared for:

Pa*r.t~ci.pating PWR utilities

and
  • Electric:tPower Research Iosti:tttte

'~ 3412: Ifill view Avenue

. Thomas E. Auble.

  • -* Nucl ea_r power, Division RtGUlA TORY DOC.KET fllECOPY 8207160339 820401.

PDR ADOCK 05000255 P

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APPENDIX B RESULTS OF ENGINEERING EVALUATIONS FOR RELIEF VALVES Bl - Control Components, Inc.

B2 - Copes-Vulcan 83 - Crosby Valve and Gage Company 84 - Dresser Industries 85 - Fisher Controls Company 86 - Garrett Pneumatic Systems Division 87 - Masoneilan 88 - MUESCO Controls, Inc.

B9 - Target Roe k Corporation

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Bl - CONTROL COMPONENTS, INC.

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NOTICE This report was prepared by the organi.zation(s) named below as an account of work sponsored by the Electric Power Research Institute,. Inc. (EPRIJ and participating PWR Utilities.

Neither EPRI;members of EPRI, partici-pating PWR Utilities, the organization(s) named below, nor any person acting on their behalf:

(a) makes any warranty or representation, express or implied, with respect to the accuracy, completeness, or usefulness !lf the information contained in this report, or that the use of any information, apparatus, method, or process disclosed in *this* report may not infringe privately owned rights; or (b) assumes. a*ny Habilities with respect to the use of, or for damages resulting from the use of, any *information, apparatus, method, or process disclosed in this report.

MPR Associates, Inc.

Washington D.C.

Participating PWR Safety and*

Relief Valve manufacturers Electric Power Research Institute PWR Safety and Relief Valve.

Test Program Staff

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EPRI.PERSPECTIVE PROJECT DESCRIPTION This project is part of an overa11 program conducted by EPRI for the PWR uti 1 i ty industry to respond to the USN RC rec_onnnendations documented in NUREG 0.578 Section 2.l.2, 11 Performance:Testing of BWR and PWR Safety and..

Relief Valves", and as clarified in NUREG 0737," Item 11..D.l.A.

The total program consists of testing, analysis, and technical support activities.

This project is specifically focused on one technical support activity:

Selection of a set of PWR Safety and Rel1 ef Valves for testing which ade-quately represent the tota*l PWR valve population.

PROJECT OBJECTIVES The objectives of. this project are as follows:

Compile a complete list of valve types, models and sizes used or intended for use in PWR plants;

  • Select a set of safety and relief valves for testing; Provide justification that the selected test valves represent all of the valves used or intended for use in PWR plants.

PROJECT RESULTS Evaluations were performed by the valve manufacturers which-considered the effects of differences in valve operational characteristics, materials, design details, and sizes on valve operability.

As a result of these evaluations, ten (l 0) Power Operated Relief Valves~{PORVs).and'ni~~ (~fsat~ty Valves have been selected as valves J (. L: i

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tepresentatNe of all PW~ phnt Safety and Relief Valves.

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' t: *c It is anticipated that "'R Utilities will utilize the results of this vam:Sal~~~*n{~~*,f~it;ic~~'~or'f;-;in the preparation of plant specific

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ABSTRACT

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NUREG 0578 required that full-scale te~ttilfef:bl!O*~~~Tri~t:izerh>V:

safety valves and rel i ef valves repre'Sifhii~~V~~~t:tlf1D~1~~- ~r~i,;qr~d:;

for use in PWR plants.

To obtain valve perfo~marnce.G:iitla~ tlfe'7&n~~'.i]l. *.

population of PWR plant valves, nine safe*ty vaJves and ten r~lie:f.~v~l-Y~$.. !'

were selected as a fully representativ:e set of. test v*alv~s';

Ju_~~ff:i;~a~io*~*,,:1

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that the selected valves represent all PWR plant valves was provid~d.by,,ea~h

  • safety and relief valve manufacturer.

Both the v~;i've ~~le~tio~., a~d.. ju~~_if1~*

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cation work was performed as part of the. *PWR Safety_ ~n~ Relief Y~lve Test. "

Program conducted by EPRI on behalf of the*PWR utiHt~es'.in; r!!sponse. to' tb!!_,...,

recommendations of NUREG 0578 and the requirement~ o~tbe' NRc:

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9f th*e*

Safety and Relief Valve Selection and J~stification-:e,}fo.~t:is'do~~~e~ted"*;n this report.

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ACKNOWLEDGEMENTS This work was sponsored by Electric Power Research Institute on behalf of the electric power utilities participating in the EPRI/PWR Safety and Relief Valve Test Program.

EPRI wishes to thank the foll owing individualS and organizations who con-tributed to the completion of the PWR Safety and Relief Valve Selection/

Justification Report:

H.W. Mccurdy E.J. Villalva D. Koo V.K. Nagpa l P.C. Styer D. D. Tammaron G. Sevak O.G. Thibault D.R. Taylor J.R. Zahorsky R.S. Huffman F.P. Bolger J.D. Beck

0. Kl inkefus F. Jury T. Buresh M.A. Mc Co 11 um W.T. Fleming J.L. Bigus P. K. Merrill E.W. Kramer J.N. Reed S. Abad B. Brown P. Lucas S. Mclintock V. Liantonio D.M. Pattarini T.E. Auble B. Sans MPR Associates, Inc.

Control Components, Inc.

Copes-Vulcan Crosby Valve and Gage Company Dresser Industries Fi sher Contra 1 s Company Garrett Pneumatic Systems Division Masoneil an MUESCO Controls, Inc.

Target Rock Corporation

  • Electric Power Research Institute

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INTRODUCTION II.

DISCUSSION Table of Contents

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A.

Valve Types 2

B.

Lists of Valves in PWR Plant Service and Selected Test Valves 2

C.

Criteria for Selection of Test Valves 3

D.

Description of Test Valves 4

II I. APPEND! CES A.

Results of Engineering Evaluations for Safety Valves Al - Crosby Valve and Gage Company B.

A2 - Dresser Industries A3 - Target Rock Corporation Results of Engineering Evaluations for Relief Valves Bl - Control Components, Inc.

B2 - Copes-Vulcan B3 - Crosby Valve and Gage Company B4 - Dresser Industries BS - Fisher Controls Company B6 - Garrett Pneumatic Systems Division B7 - Masoneilan B8 - MUESCO Controls, Inc, B9 = Target Rock Corporation

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INTRODUCTION NUREG 0578 requires that testing be performed on full-scale pressurizer safety and relief valves representative*of those in use or.planned for use in PWR's.

To obtain the valve operability data for the large variety of valves used in domestic PWR plants it was necessary to select a limited, but fully representative set of valves.for test purposes.

In order to select the test valves, a complete list of. valve types,

  • models, and sizes used or intended for use i.n PWR plants was compiled based on information provided by the NSSS vendors, valve manufacturers..
  • and PWR utilities.

From these lists, valves were s.elected for: test which adequately represent the total PWR valve population.'.. Justifica-tion that th~ test valve results are applicable to all plant/vendor valves was developed based on evaluations performed by the valve manu-*

facturers.

These evaluations considered the effects of differences in valve operation characteristics, materials, design details, orifice*

sizes and manufacturing processes on valve operability.

The purpose of this valve selection/justification report is to provide the detailed documentation justifying the selection *Of valves for the tests. The contents of the report are as follows:

1 Section II -- Discussion This section provides information concerning the types, models and numbers of safety and relief valves used in PWR plant service. In addition, it provides a listing of the criteria followed in selecting the test valves, and a list of the valves which were selected for testing.

Section III -- Appendices These appendices provide the engineering evaluations performed by the individual valve manufacturers to show that the results of testing of the selected valves can be extended to other sizes of the same valve type, or other models. of the same valve type which have minor differences in detailed design features.

1

. -: t :.~.,J DISCUSSION A.

Va 1 ve Types The numbars 9 * ~ i zes arid types of s pr,,::.ng-1 oaded safety va 1 ves,

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pilat-actu&ted safety valves, and power-operated relief valves

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(POP.Vsr in 1.!sa* a*r11f' planned for primary system overpressure protection in domestic PWRs are summarized herein.

In the discussions which fo!low, the types of valves used for over-

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  • pressure pHitect'lon':.1.in;PWRs are listed.

These include:

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e SafetyJ,a1ves.... Safety valves are valves which are

    • .:.::;;'~'.~~Ugi"ii*~ruirt"t!.'ld t.7Qqy~red by the ASME Boiler and Pressure

. :. ;.~~.AJ~s,('?e~A Co~~.;:;~ect~on UI, for overpressure protection.

~r T~;!.!r~Yx~eii@Pr;1;\\g~,loaded or piloteactuated9 but both 1.:.~:; t~g~s:.~1re2 s~~-f.. c.ctua"eed at a pre-selected set pressure

  • 0 by ;tb,~.r fJ~*I.~2 pr;e$sure in the protected system.

They do.not depend upog\\.,a.,.. external power supply or control system to operate to provide protection against over-

.,:.~... I~.~'fu\\;,Lopej*atet:!d RElH ef :'Va 1 ves -- Power 0 pera ted re 1 i ef

'! £i-Vahiis~si"{;.-i1s~;,y;f!d::.to ~herein as relief valves or PORVs,

-.. i "ar-a~va:tve$:iwh1'ch'Jfiequ1re-an external power supply

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H1a~;j11y~aii>liana/dr'-:e1 ec:trical) for actuation and

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js:i>{1nalfre~t.1Hlf'ngS-*ffom 1 high system pressure or by

. manual actuation from the control room.

B.

Lists of. Valves in PWR Plant Service and Selected Test Valves 1 The~.types*; models-vand m~ml::iers of safety and relief valves used in PWRs are summarized in Tables II 0 l through II-4.. These

~ables._.fr~vi~~.. ;~~.,folio~ing information:

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t Table II 0 1 provides a list of safety valves- (identified by manufacturer and model number) and the PWR utilities and plants which utilize these valves.

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1 Table II-2 provides a list of relief valves (identified by manufacturer and model number) and the PWR utilities and plants which utilize these valves.

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I Table II-4 provides a list of the s~Je~t~~tt~~t~ ~,,.~,,,,~.--

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relief valves, the valves represented and the valve distribution in PWR plants.

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As can be seen from these tables, a'~ar§'e vor.i;.et.:yt~f:::S1a"fety and relief valve models are used in PWR.. "P'-lant~~.0:.IAs~a(:l.f-esult, it was necessary that engineering. judgl'ilent~be~!~xe~iG~'lif in selecting a number of valve types~*

0 modelS*~f1a;;s~l~s2::ro~test purposes that provide meaningful gener*i r;; t"esQi l!!s1 t41~'f: afe applicable to all of the plants involv~d~~ ~~east :~~ c~

The valve lists of tables II-1 and II-2 are diff~r\\!ilt~*fn some instances than the valve lists comp1~t@~}:bf~~~~"'l!~]~~.~3nu-

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      • -~p facturers.

The valve manufacturer.) i ?~s::-~!l!~e~~~e9c-~Q; ~t-ieir initial valve delivery requirements, and.-;~G>rit!Ot,f.:{le~~ssarily reflect the current in-plant valye,,di~t5igu~ign.*. rr~?.-~~-~~ II-1 and II-2 are based on valve manuf~cty1'1~!1t:,NS~St'!f;,*;i'*(~; ;;:!t@d utility inputs and should be used al t~e\\~~Uf@~i~in*~taot valve distribution lists.

Criteria for Selection of Test Valves

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The approach used in selecting the.t.e.st ~,a'J;ves:.wais baseo:.onrthe following criteria:

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~t.... : i*'.I Include each basic valve type (e;g.; s~~in§:loid~d*

safety valve, air-operated relief valve, etc.).

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Include each different manufacturers 1 version of a

~: ::9~:~~~.. y~l~~s~y.e.~::<;.g., Dresser and Crosby spring-

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.,htr~d~t~iQfl:v d~tlf1lec(_.oengineering evaluations were performed 5'"; ~Y th9"',~'~]v~r~n1.,!'fa~t~rers to provide additional justification

.:*.. ~~a~rt~~!?'fe~~l~~;~~tair.ed with the selected test valves can be

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  • v~lve population. The results of these

.*.<.:*"*~~~l~~~IOf;'Sj>;;~on,t~)~e~ ~n.Appendices A and B, conclude that the

,.e~te~~~o~:!Jfc.~h~r.~est.0rf!sults to other PWR plant valves (e.g.,

~,,. !Jtb,~r4.s~:t~s,~of. ~he 5ame va 1 ve type or other models of the same

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;';;r; '.~yp,~wi-t~ !!'J.qp~ ~~f~~!"ences in detailed design features) can be accomplishert~~itb good confidence.

D.

Description of Test Valves

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  • FolH>\\\\rin*g-*rs f'"brlef* aescription of the specific safety and

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    • thtfc*r;t*erfa outlined above.

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a. Crosbx Valve and Gage Company All PWR plants which have Crosby safety valves utilize

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- the*same*'ba'stc* valve design, Model No. HB-BP 0 86.

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  • ':.I lfb~ev~r-:/"a Vai-iety of inlet, outlet and orifice sizes

=C:r"e'ut--1~'.lzid::-*as listed in Table II-3.

For the tests, the valves with the smallest and largest orifice sizes were selected, as well as a valve with an intermediate

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q_rifi~e. size whieh is utili:ed in a large number of h~- C.* ; : -

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. ~WR plants. Also, tests were perfonned with each of

-- * [;,' \\:~?.~tfi th=r~icrosby valves using two different sets of

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-:*c::**iG i~dontf~s:~i.,Jtii-ch repr~sents valves which are installed

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  • ** * * -lri ncin-lciop s*ea1 pl ants.

The three va 1 ves se 1 ected

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Note that

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  • - * *the *tnree cr*osby valves selected for test directly represent valves in 47 of the 67 PWR plants which utilize Crosby safety valves.

4

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1 HB-BP-86, 3K6 c;*

This valve model has th~ s~alfeii~d~i¥f~~;size and therefore the sma1i'e*5i:'.f1o~:'U~aEfi~

0~f the Crosby safety valves.

Becat.istFOf tner*unava.n:..

ability of PWR plant valves-*af*'thif:f"sf!e";;"'a valve was obtained for the tests:,111en~1:tnrers!H1t~aon struction somewhat froni the* j)la11~:*viHve! 1'fe~*9,:,

it has an open bonnet *and-~a; fferent 2rrq*ange' Y.atings).

However, from a functidna 1

  • stantlpo~ifit';i 1 th~f teiSt valve is virtually identit*l~~~ lhee9~iht-~i4~es.

This valve size is utiliied+i~ ~fft~e of-i*'ttte'*6] plants which have Crosby safety*:val~~s~irt~rfom"'.'.*:;s ~;

  • HB-BP-86, 6M6 This valve model was selected for tf?st becaµse it
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is utilized in 38 of the 67 plants wh1c~ have Crosby

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safety valves.

Also, it ~r9Yi?j~ ?~~~:*r.e.suJr~s with an intermediate orifice size which facilitates the extension of the Crosby valve tes;t re.sults to the

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other Crosby safety va 1 ves...*----* ~~-~..,,,.. ~.

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1 HB-BP-86, 6N8 This valve model has the.)~r:ge.,fu~>>prJ,tice size and flow capacity of the Cro~9y 51a}¥~Sif~~ is utilized in six of the 67 PWR pla.

.11t~s~-..w1MEfL h~a~~ Crosby safety valves.

Dresser Industries

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The same basic valve design, Model _No.~ ~J700, is used

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in all PWR plants which have Qresser safety valves.

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Again, a variety of combin.ati~ns:.o'f';r\\°l'et, outlet and

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orifice sizes are used in the vari,o.us PWR plants, as

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shown in Table II-3.

For the tests, two Dresser

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safety valves were selected, a valve with a small

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orifice size, and a valve wi~H,,a ~1-~Ege_,qrifice size.

Al so, the two va 1 ves selected. for t.est directly

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,.;*'-r'*epresent' va1ves installed in 28 of the 37 PWR

  • .: -p1itnts *whiich have Dresser safety valves.

The

  • _:::.tJresfaef valves are briefly described in the fol lowing:

1 31739A

-;::;)*:*- s***rMs**valve model has a small orifice size
-;.
,c\\'. ancrfioi,.fcapacity and is utilized in 11 of t'hQ':'37~ "PWR plants which have Dresser safety

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  • 20,,.;_~.}'l!~~-~ ~a.l:c~e. model has the largest orifice size s*~a~~- :"fl.9;~ capacity and is utilized in 17 of the

-*-'.'".;."'"">~~1. i:l\\{R,plants which have Dresser safety valves,

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Target Rock Corporation There is only one PWR plant which used Target Rock safety valves and the test valve, Model No. 69C,

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'>:'* : :.:.J~.'~d~?,~icql rto the valves installed in this plant.

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Q;lntro~ * ~mponents,_ Inc.

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~ -re\\ffaf7val'ies-which are installed in the four PWR

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, ; * >,-,-.~As.. i.:ndka_t_ed~ in Table II-4, two different sets of

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__ va:-1,ve ~i-~t:er:i.als with different material combinations

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-~:~,u"°tJqz,ad. in the Copes Vulcan relief va 1 ves.

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\\.

the earlier (pre-1971) valves utilized a twocinch valve body with three-inch butt weld ends while the more recent valves utilized a three-inch valve body.

.. *::or.'the*test, the three-inch valve body was selected becausec*it -directly represents 25 of the 38 plants 6

c.
d.
e.

which utilize Copes Vulcan relief valves.

Also, the test valve was tested with the,- 11:,~9,... ~J.fferent types of internals in order to o,btain-r-esults

~ " :.

'\\

which are representative of a1l o.f t~e.,~qpes. Vulcan valves in PWR plant service.

, ""'. r-:r"..*

Crosby Valve and Gage Company

'J**

As shown in Table II-4, there-:.1 s;_ onJyrrone model of*

Crosby relief valve used in PWR;,:Plan~:si3 Model No.

HPV-SN.

However, there are d-i,;ffet:l!~:e~s in the specific versions of this model u;t.:iJi~ed in the three PWR plants, e.g., differen,s_@:~,..,i~ bore size

.l *' ',1,,

0.

and body configuration.

However*;~*rroni-a functional

  • ~

.... ;.. ;{~

standpoint, the behavior of *thes*e'. t'wa valves is es sent i a 11 y the same.

Therefore*,"~ttfe 1 )..esu1 ts obtained with the test valve ~;re '..:,;&p~~sentative of the various plant valves.

'
,~ :~

.. -~:-~"1 ;(:*

..-.,...._... _,_<;t">-......... 0,H...,,_..,......,,

  • Dresser Industries

... '.,'": **J., i '.*

\\

""'. :t../** ~ !.

As indicated in Table II-4, ttjer~<< are two different

' i;,_.. )

~,; ~**.~~ '-.; ~

.. " t Dresser valve models utilized in PWR Plants: Model 31533VX-30 which utilizes a bellows in the pilot

'r" !;* '/" ;.... "'.\\', 1-.

~

valve section of the valve, and !Vbti~l~-31*-S33VX-which does not have a bellows.. A1'sd.~{dif'.T."er.e.1i*t.bore siz.es are used in the Dresser valve'f!.!Od~J§;a§rtlisted in Table II-4.

For the test, MQ.9f!1 ;J15;,33~~X,.30 was selected since it represents 20 of; tl\\~1,2) PWR valves and the most populous bore st~e. of 1-5/.16 inch was

~.
. ~:~* - ~*:..:~:r.;.i se 1 ected for the test valve. *
  • Fi:fftner'~""tne results
  • ~

obtained from the Model 31533VX:.."3D"V1~rlv:e*,are fully representative of the Model 3f53'.31fx 'Va.l:Ve performance since the valves are essentia:19:y :i;dehtfcal from a functional standpoint.

sr i "'~!! ;r:::

Fisher Controls Company

..,... '*~'-

...*-. '"""1

~

The test valve is identical to*the F.is,her Controls relief valves which are ins ta 11 ed :;i.n :the three PWR plants.

. 7

~-;..

.}

  • ~

"'~*:

.I*

c*

~

~.

~

...:~

~_..

~*

~: '!..

-~

',),

~"f.~

('.,

~ '*

~:~

r*;:

f~:

":'{

  • .t*'

":~**

      • ,~
  • ~

0

..§!!!!.fr.t Pneumatic Systems Division Seven PWR ~lants use two different versions of the 1:: same~~basic ;~rrett relief valve model 9 one with an angl~body.(used in one plant) and one with a straight-through body (used in six plants).

HoweJ.er, fr.Om a functional standpoint, the two

~

~:*valves are:~irtually identical. Accordingly, the

~: resufts obtained with the straight-through test valve are representative of both Garrett va 1 ve models.
g.

Masoneilan

' i 0 As shown in Table u.. 4, there is only one basic model of the Masaneilan re1 ief valve iH the nine PWR plants *

. *:.In t~s various PWR plant valves, there are two types of

~:*.plug~~*:_ used, 1 i near and equa 1 percentage contour.

How-

~"'**

  • ever1:from __ ~ functional standpoint, the behavior of these
two \\!
  • al ves -~is essentia 11y identical. Therefore, the

~ :.

~-~_resu1*-~s ob~~ined.with the test valve are representative

.: of th:S varfous plant valves.

  • I.

MUESCO Controls, Inc.

The test valve fs identical to the MUESCO Controls relief. valves which.are instalhd in the one PW(t

  • plant.

Tar~9et Rock: Corp*of.a'tion

,**1

_)_

'"The fest va:Jve is identical to the Target Rock relief

,-valv~ whiCh are installed in the two PWR plants.

~.. :

1-*:. :::-.

~,:;

UTILITY Alabama Power Co.

Arizona Public Service Co.

Arkansas Power &

Light Co.

Baltimore Gas &

Electric Co.

Carolina Power &

light Co.

Commonwealth Edi son Co.

_Connecticut Yankee_

Atomic Power Co.

PLANT Farley l & 2 TABLE 11-1 LIST OF PWR UTILITIES, PLANTS AND PRESSURIZER.SAFETY VALVES (Participating Utilities)

VALVE MANUFACTURER Crosby Valve & Gage Palo Verde 1, 2, & 3 Dresser Arkansas Nuclear One-1 Arkansas Nuclear One-2 Calvert Cliffs l & 2 H.B.

Ro~_inson 2 Zion l & 2 Byron 1 & 2 Braidwood 1 & 2 Connecticut Yankee

..\\

I ff

~*

  • ,~

~ i,:~\\

Dresser Crosby Valve & Gage Dresser Crosby Valve & Gage

    • I"

~~-

~**!

- ?

~

Cro_s by, Val v~ &;. Ga'ge '~

~~, 5

~~-

-~*

~ ~:.

~~

~- *

't.~

r....

... i.

.'.'**~

I

{'~

!:""lo'

~:!-.

Crosby Valve & Gage Crosby Valve & Gage Crosby Valve & Gage Crosby Valve & Gage -

VALVE MODEL NO. AND DESCRIPTION*

Model No.

Size Assembl~ No.

HB-BP-86 6Ml6 N56963-l 31709NA 31759A (forged body, forged bonnet)

HB-BP-86 6M6 55605 31739A (cast body, forged bonnet) 31739A (forged body, forged bonnet)

ijB.;BP_;~6 *-.'.:

--- 4K26.,,

~1_'.249

'?}

r:*

.)

'!'*t-

~....

')

,.~

'. ~.

l{lh~P..:*66'::;.

.v

_!i~

.. ~

,If

.'}'

HB-BP-86 HB-BP-86 HB-BP-86 HB-BP-86

  • .:~--

)

~ 6M6

~~ -

f)M6 6M6 6M6 3K26

. )

M56964 i ~

l

~.';

1*.*

51688 N56964 N56964 51185

& N56499

UTILITY Con~p) i;~~;~e~*;_ 1

~~;i s~;n, C~p!P~ny t,,:l'-~f. N.ew:.Yor~:'." Inc.

Consumers Power Co.

! ) ~.'. I

  • i' c '

Ly:.* i.j*~*-:~ *'..,~~-:*,;

Duke Power Co.

f_ ] < r

~ *.

~ \\

.r**,*

Duquesne light Co.

Flor1da Power Corp.

Florida Power

& Ught Co.

Georgia Power Co.

Houston l1ght1ng

& Power Co.

Indiana & Michigan Electric PLANT lnd1an Point 2

, ~

I' ~

Pa11 sades.,_

. ~' ' ~ - j:

~

  • 1.,. i -*

Midland, 1 & 2

!,*,,... ~ -< '

Oconee 1 & 2 -

0corieei3 McGu1 re 1 & 2_

Catawba 1 & 2

  • .i Perkins 10 2n & 3 Cherokee 1>> 2o & 3 Beaver Valley 1 Beaver Valley 2 Crystal Rher 3 Turkey Po1nt 3 & 4 St. Lude 1 St. lude 2 Vogtle 1 & 2 South Texas 1 & 2 Donald C. Cook 1 & 2 TA6LF. 11-1 (Continued)

VALVE MANUFACTURER Crosby Va 1 ve & Gage *

'.... ~ ; t I * *

'.1

~

or;e,_~ ~er -- -

Dr,esser.

~ ** \\,,,. *. t i~-;~r*....

n

~

f Dresser Crosb_y Valve & Gage,

Pressf!r Dresser Dresser Target Rock Crosby Valve & Gage Dresser Crosby Valve & Gage Crosby Valve & Gage Crosby Valve & Gage Crosby *Valve & Gage Crosby Valve & Gage Crosby Valve & Gage VALVE MOOEl NO. AND DESCRIPTION*

Mo~~luNo*.i*:

SheH: Ass-emblY: No.

HB-BP-86 4M6 _ 51250-1 31739~- (c;,ast bodyn cast bonnet) 317,39A (forged body, f~r:ge~ :bonnet)

  • 1*

i_

31739A (cast body, cast bonnet)

~ : '.

' I *

  • ;. ~
_ l : ;**

"1,

31739J\\' (forged body 9 for"ged bonnet)

N56925 31749A: (forged body 9 forged bonnet) 31709NA 31709NA 69C HB-BP-86 6Ml6 N56963 31739A (forged body, forged bonnet)

HB-BP-86 41<26 51249 HB-BP-86 3K6 N54495 HB-BP-86 3K6 N59336 HB-BP-86 6M6 N56964 HB-BP-86 6N8 N60491 HB-BP-86 6M6 51688

UTI Kansas City Power and Light Kansas Gas &

Electric Co.

Louisiana Power

& Light Co.

Maine Yankee Atomic Power Co.

Metropolitan Edison Co.

Northeast Utilities Northern States Power Company Omaha Public Power District Pacific Gas &

Electric Co.

1~~,~f.C i:*,:t:':.'1*,

~.!-

Portland General Electric Co.

Public Service of Jndiana HI if 1.P.

PLANT Wolf Creek Waterford 3 Maine Yankee Three Mile Island l Three Mile Island 2 Millstone 2 Millstone 3 Prairi~ Island l Prairie Island 2 Fort.. Calhoun l

\\:1P?J~n y

i.; r~b~,l~-: Springs l & 2

~ i*

Indian Point 3 Marble Hill l & 2 TABLE 11-1 (Continued)

VA NUFACTURER Crosby Valve & Gage Dresser Dresser Dresser Dresser Dresser Crosby Valve & Gage Crosby Valve & Gage Crosby Valve & Gage Crosby Valv~ ~ G~ge

.. ~rosJ;>y Valve & Gage

. Dresser

.. ~

Crosby Valve & Gage

. **~ _:. /

Crosby Valve & Gage VALVE MODEL NO. AND DES ION*

Model No.

Size Assembly No.

HB-BP-86 6M6 N60446 31749A (forged body, forged bonnet) 31709KA (cast body, forged bonnet) 31739A (cast body, cast bonnet and forged body, forged bonnet) 31759A (forged body, forged bonnet) 317 39A (forged body, forged bonnet)

HB-BP-86 6M6 N56964-4 HB-BP-86 6Ml6 52137 & N57872 HB-BP-86 6M16 52137

. HB'."'BP.786

~ ',,:

) :;..

3K6 50646-1

31709NA*

~ '

j HB-BP-86 6M6 51688-1

TABLE 11-1 (Continued)

UTILITY PLANT VALVE MANUFACTURER VALVE.MODEL NO. AND DESCRIPTION*

Model No.

Stze Assembll'. No.

Public Service Co.

Seabrook 1 & 2 Crosby Valve & Gage HB-BP-86

Crosby Valve & Gage HB-BP-86 6M6 51688 El ectr1c & Gas Rochester Gas and Ginna Crosby Valve & Gag~

HB-BP-86 4K26 51249 Electric Corp.

Sacramento Mun1c1pa1 RANCHO-SECO 1 Dresser 31759A (forged bodye forged bonnet)

Util 1ty District South Caro11na Virgil C. Summer Crosby Valve & Gage HB-BP-86 6M6 N56964-l Electric & Gas Southern California San Onofre 1 Crosby Valve & Gage HB-BP-86 3K26 47469-1 & N51185-2 Edi son Company San Onofre 2 & 3 Dresser l1709NA

~

N Tennessee Valley Sequoyah 1 & 2

. Croslby Valve & Gage HB-BP-86 6M6 51688 Authority Watts Bar 1 & 2 Crosby Valve & Gage HB-BP-86 6M6 N56964 Bellefonte 1 & 2 Dress err 31709NA Yellow Creek 1 & 2 Crosby Valve & Gage HB-BP-86 6N8 N61894 Texas UtH Hies Commanche Peak l & 2 Crosby Valve & Gage HB-BP-86 6M6 N56964 Genera t 1 ng Co.

Toledo Edison Co.

Dav1 s Besse 1 Crosby Valve & Gage HB-BP-86 4M16 N54891 & N59303 Union Electric Co.

Callaway 1 & 2 Crosby Valve & Gage HB-BP-86 6M6 N60446 Virg~n]a Electric Surry 1 & 2 Crosby Valve & Gage HB-BP-86 6K26 51689

& Power Co.

North Anna 1. & 2 Dresser 31759A (cast body. forged bonnet)

North Anna 3 ~ 4 Crt!)Sby Va 1 ve & Gage HB-BP-86 4Ml6 N56264

~E 11-1 (Continued)

UTILITY PLANT VALVE MANUFACTURER VALVE MODEL NO. & DESCRIPTION*

.Model No.

Size Washington Public WPPSS 1 & 4 Dresser 31709NA Power Supply System WPPSS 3 & 5 Crosby Valve & Gage HB-BP-86 6N8 Wisconsin Point Beach 1 & 2 Crosby Valve & Gage HB-BP-86 4K26 Electric Power Wisconsin Public Kewaunee Crosby Valve & Gage HB-BP-86 6Ml6 Service Corp.

  • The assembly no. is a unique identifier for each hardware variation in the Crosby Valve & Gage Safety Valve model HB-BP-86.

t; The 'size of the Crosby Safety Valve covers the valve inlet size. (3 11

- 6 11 ) orifice size (K, K2, Ml, M, N) and outlet size (6 11, 8").

ft ~;. { ~ b The only information required to uniquely identify the Target Rock Safety Valves is the model no.

The model no. and any parenthetical information on the body and bonnet uniquely identify the Dresser Safety Valves.

Assembly No.

N60582 51249 52137

TABLE 11-2 llSl OF PWR UTILITIES, PLANTS AND POWER OPERATED RELIEF VALVES (Part1c1pat1ng Utilities)

UTILITY PLANT VALVE MANUFACTURER VALVE MODEL NO. AND DESCRIPTION*

MODEL NO.

SIZE AND DESCRIPTION Alabama Power Co.

Farley ] & 2 Copes:"'Vul ~an Globe 3" NPS, 316 W/Ste11ite 0-100-160 ****'Plug and 17-4PH Cage Arizona Publ1 c Palo Verde lo 2~ & 3 Service Co, No PORVs No PORVs Arkansas Power &

Arkansas Nuclear Dress err 31533VX-30 1 3/32 11 Bore Light Co.

One-1 Arkansas Nuciear No PORVs No PORVs One-2

.p, Baltimore Gas &

Calvert Cliffs 1 & 2 Dresser 31533VX-30 1 5/16 11 Bore Electric Co.

Carolina Power &

H.B. Robfoson 2 Copes-Yul caKB Globe 2

11 NPS 0 17-4 PH Plug light Company D-100-160 and Cage Shearon Harlt'is Copes-Vulcan Globe 3" NPSs 316 W/Stellite Plug 1.2.39&4 0-100-160 and 17-4PH Cage Commonwea 1th Zfon 1 & 2 Copes-Vulcan Globe 2" NPS, 17-4PH Plug and Edison Company D-100-160 Cage Byron i & 2 Copes-Vulcan Globe 3" NPS, 316 W/Ste111te D-100-160 Plug and 17-4 PH Cage Braidwood 1 & 2 Copes-Vulcan Globe 3" NPS 0 316 W/Stel11te D-100-160 Plug and 17-4 PH Cage Connecticut Yankee Connect1cut Yankee Copes-Vulcan Globe 3" NPS 0 316 W/Stellite Atomic Power Co.

D-100-160 Plug and 17-4 PH Cage

UTILITY Consolidated Edison Company of New York, Inc.

Consumers Power Co.

Duke Power Co.

Duquesne light Co.

Florida Power Corp.

vi.;. ;[.~~

Florida Power &

'-i ght Company PLANT Indian Point 2 Pali sades Midland l & 2 Oconee l & 2 Oconee 3 McGuire l & 2 Catawba l & 2 Perkins lp 2, & 3 Cherokee 1, 2, & 3 Beaver Valley l Beaver Va 1 ley 2 Crystal River 3 Turkey Point 3 & 4 St. Luc1e 1 St. Lucie 2 TABL (Continued)

VALVE MANUFACTURER Copes-Vulcan Dresser Target Rock Dresser Dresser Control Components, Inc.

Control Components, Inc.

No PORVs No PORVs Masoneilan Fi sher Contra 1 s Dress~r Copes-Vulcan Dresser Garrett VALVE MODEL NO. AND DESCRIPTION*

MODEL NO.

Globe D-100-160 3l 533VX 80X006 SIZE AND DESCRIPTION 3" NPS, 316 W/Stellite Plug a*nd Haynes #25 Cage l 3/8" Bore 2~

11 Inlet, 4 11 Outlet 31533VX-30 l 3/32 11 Bore 31533VX-30 1 3/32 11 Bore Drag Valve 3

11 NPS Drag Valve 3

11 NPS No PORVs No PORVs 20,000 Series 2 11 NPS SS-103-SS-95 3

11 NPS 31533VX-30 1 5/32 11 Bor~

.. /

Globe 211 NPS, 17-4pH Pl~~

D-100-160 and Cage 3l 533VX-30 l 5/ 32" Bore Angle Valve 3 inch inlet, B inch outlet

TABLE II-2 (Continued)

~. ' l* 1_ \\i_(f!.:.

\\

.,; '. ~ ~ ; :..

. ~: :...

UTILITY PLANT VALVE MANUFACTURER VALVE MODEL NO. AND DESCRIPTION*

MODEL NO.

SIZE ANO DESCRIPTION.

1.

Georgia Power Co.

Vogtl e 1 & 2 Garrett Stra 1 ght Through 3" 1nlet, 6" outlet l~uston Lighting South Texas ~ & 2 Copes-Vulcan Globe 3" NPS, 316 W/Stellite

& Power Company D-100-160 Plug and 17-4 PH Cage Indiana & Mich1 gan Donald r.. Cook 1 & 2 Electric Masonenan 20 9000 Series 2

11 NPS Kansas C1ty Power and Light Wolf Crreek Garrett Straight Through 3" 1nlet, 6" outlet Kan~as Gas & E1ectr1c Company Louisiana Power Waterford 3 No PORVs No PORVs

& Ught Co.

en Maine YHkee Maine Yankee Atomic Dress err 31533VX-30 l 5/16" Bore PQwer Cp.

Metropolitan Three *tne Island 1 Edhon Co.

Dresser 3l 533VX-30 1 3/32 11 Bore Three Mile lshnd 2 Dresser 31533VX-30 1 5/16" Bore Northeast Ut111t1es Millstone 2 Dresser 3l 533VX-30 1 5/16" Bore MHlstone 3 Garrett Straight Through 3

11 1nlet, 6" outlet Northern States Prair1e Island l Copes-Vulcan Globe 2" NPS. 17-4PH Plug D-100-160 and Cage Prairie Island 2 Copes-Vulcan Globe 2

11 NPS. 17-4PH Plug D-100-160 and Cage Omaha Public Fort Ca 1 houn 1 Dresser 31533VX-30

] 3/32 11 Bore Power District

UTILITY Pacific Gas &

Electric Co.

Portland General Electric Co.

Power Authority of the State of New York Public Service of Indiana Public Service Co.

of New Hampshire Public Service Electric & Gas Rochester Gas &

Electric Corp.

Sacramento Municipal Utility District South Carolina Gas & Electric Southern California Edison Company Tennessee Valley Authority PLANT Diablo Canyon l & 2 Trojan Pebble Springs l & 2 Indian Point 3 Marble Hill l & 2 Seabrook l & 2 Sal em 1 & 2 Ginna RANCHO-SECO l Virgil C. Summer San Onofre l San Onofre 2 & 3 Sequoyah l Sequoyah 2 Watts Bar l & 2 Bellefonte l & 2 Yellow Creek l & 2 II-2 (Continued)

VALVE MANUFACTURER Masoneilan Copes-Vulcan Dresser Copes-Vulcan Copes-Vulcan Copes-Vulcan

(

Copes-Yul can Copes-Vulcan Dresser Copes-Yul can MUESCO Contra ls

~o PORVs Masoneilan Copes-Vulcan Fi sher Contra ls Dresser No PORVs VALVE MODEL NO. AND DESCRIPTION*

MODEL NO.

SIZE AND DESCRIPTION 20,000 Series 2

11 NPS Globe 3

11 NPS, 316 W/Stellite D-100-160 Plug and 17-4PH Cage 3153JVX-30 Globe D-100-160 Globe D-100-160 Globe D-100-160 Globe D-100-160 Globe D-100-160 3l 533VX-30 Globe D-100-160 1 5/16 11 Bore 3

11 NPS, 316 W/Stellite Plug and Haynes #25 Cage 3

11 NPS, 316 W/Stellite Plug and 17-4PH Cage 3

11 NPS, 316 W/Stellite Plug and 17-4PH Cage 2

11 NPS, 17-4PH Plug and Cage

.3 11 NPS, 316 W/Stellite Plug and 17-4PH Cage l 5/32 11 Bore 3

11 NPS, 316 W/Stellite Plug and 17-4PH Cage 70-18-9 DRTX 2

11 NPS No PORVs 20,000 series 2

11 NPS Globe D100-160 3 11 NPS, 316 W/Ste 11 ite

., PJug ~nd., 17-4PH Cage SS-103-SS-95 31533VX-30 3

11 NPS l 5/16 11 Bore No PORVs

'A 1;'

unC1"tv PLANT Texas Util Hies Commanche Peak 1 Generating Co.

Toledo Edison Co.

Davis Besse 1 Union Electric Co.

Ca 11away 1 & 2 Virginia Electric &

Surry ] & 2 Power Co.

North Arma 1 & 2 North Anna 3 & 4 Washington Public WPPSS 1 & 4 Power Supply System WPPSS 3 & 5 00 Wisconsin Electric Point Beach 1 & 2 Power Wisconsnn Public Kewaunee Service Corp.

  • NPS is the nominal p~pe size of the valve

& 2 TABLE il-2 (Continued)

VALVE MANUFACTURER Copes-Yu lean Crosby Valve & Gage Co.

Garrett Copes-Vulcan M&soneflan Crosby Valve & Gage Dresser No PORVs Copes-Vulcan Masone'filan VALVE MODEL NO. AND DESCRIPTION*

MODEL NO.

SIZE AND DESCRIPTION Globe 0-100-160 HPV-SN Straight Through Globe 0-100-160 3" NPS, 316 W/Stellite Plug and 17-4PH Cage 1 1 /2 11 Bore 3" inlet, 6" outlet 2" NPS, l7-4PH Plug and Cage 20,000 Ser1es 211 NPS HPV-SN 31533VX-30 Globe D-100-160 1 3/8 11 Bore 1 5/16 11 Bore No PORVs 2

11 NPS, 17-4PH Plug and Cage 20,000 Series 2

11 NPS

TA.-3 EPRI S/RV TEST PROGRAM SELECTED VALVES. VALVES REPRESENTED, VALVE DISTRIBUTION IN PARTICIPATING PWR'S Pressurizer Safety Valves Valve Manufacturer Selected Test Valves Valves Refresented No. of Model No.

Size Model No.

1ze Plants Inlet Orifice Outlet Inlet Orifice Outlet Crosby Valve & Gage HB-BP-86 3

K 6

HB-BP~86 3

K 6(smallest) 3 Company 6

M 6

3 K2 6

2 6

N 8

4 K2 6

6 6

K2 6

2 4

Ml 6

3 6

Ml 6

6 4

M 6

1 6

M 6

38 6

N B(largest) 6 Dresser Industries 31739A 2.5 No.3 6

3l709KA 2.5 K

6(smallest) l 31709NA 6

N 8

317319A 2.5 No.3 6

11 31749A 3

No.4 6

3 31759A 3

. No.5 6

5 3l 709NA 6

N B(largest) 17 Target Rock Corp.

69C 6

3.513in2 6

69C 6

J.513in2 6

1 Total 105

  • Note:

Inlet and outlet sizes are nominal pipe sizes in inches

N 0

TABLE 11-4 EPRI S/RV TESJ PROGRAM SELECTED VALVESP VALVES RE?RESENTEDn VALVE DISTRIBUTION IN PARTICIPATING PWR 1S Power Operated Re11ef Valves Valve Manufacturer Selected Test Valves Valves Represented iJK>del No.

Size Hodel No.

S1ze Control Components 1 Inc.

Drag Valve 3

11 NPS Drag Valve

. 3 11 NPS Copes-Vulcan G]obe 0-100-160 3" NPS 61 o be D-100-160 2" NPS with 17-4PH cage with 17-4PH cage and plug and p"iug Gfobe D-100-160 3

11 NPS Globe D-100-160 3

11 NPS w1th 316 w/ste111te with 316 plug and 17-4PH cage w/stel 11 te plug and 17-4PH cage Globe 0-100-160 3

11 NPS with 316 w/steH He plug

& Haynes 125 cage Crosby Valve & Gage Co.

HPV-SN

] 3/8 11 bore HPV-Stt!

1 3/8 11 bore 1 1/2 11 bore Note:

NPS is the valve nominal p1pe she No. of Plants 4

13 23 2

2 I

1 I i I

N -

II-4 ( Contirnued)

EPRI S/RV TEST PROGRAM SELECTED TEST VALVES, VALVES REPRESENTED, VALVE DISTRIBUTION IN PARTICIPATING PWR'S Po~~r Operated Relief Valves Valve Manufacturer Selected Test Valves Valves Represented Model No.

Size Model No.

Size Dresser Industries 31533VX-30 1 5/16 11 bore 31533VX-30 1 3/32 11 bore 1 5/32 11 bore 1 5/1611 bore 31533VX l 3/811 bore Fisher Controls Co.

SS-103-SS-95 311 NPS SS-103-SS-95 311 NPS Garrett Pneumatic Straight Through 311 inlet Angle 311 inlet Systems D1vision 611 outlet 811 outlet Straight Through 311 inlet 511 outlet Masoneilan 20,000 Series 2" NPS 20,000 Series 211 NPS MUESCO Contra ls, Inc.

70-18-9 DRTX 211 NPS 70-18-9 DRTX 211 NPS Target Rock Corp.

80X-006 212.., inlet 80X-006 21211 inlet 411 outlet 4

11 outlet Note:

NPS is the valve nominal pipe size No. of Plants 6

3 11 l

3 l

6 9

l 2

Total 88

III. APPENDICES These appendices provide the results of the engineering evalua-tions, performed by individual valve manufacturers, which show that the results. of testing of the selected valves, can be ex-tended to: (1} other sizes of the same valve type; or (2} other models of the same valve type which have minor differences in detailed d~sign features.

The information is organized in the following manner:

Appendix A -- Safety Valves This appendix provides the results of the engineering evaluations for the safety valves manufactured by Crosby Valve and Sage Company, Dresser Industries and Target Rock Corporation.

1 Appendix B -- Relief Valves This appendix provides the results of the engineering evaluations for the relief valves manufactured by Control Components, Inc., Copes-Vulcan, Crosby Valve and Gage Company, Dresser Industries, Fisher Controls Company, Garrett Pneumatic Systems Division, Masoneilan, MUESCO Controls, Inc.

and Target Rock Corporation.

APPENDIX A RESULTS OF ENGINEERING EVALUATIONS FOR SAFETY VALVES Al - Crosby Valve and Gage Company A2 - Dresser Industries A3 - Target Rock Corporation

Al-CROSBY VALVE AND GAGE COMPANY

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