ML063450068
ML063450068 | |
Person / Time | |
---|---|
Site: | Grand Gulf |
Issue date: | 12/05/2006 |
From: | Electric Power Research Institute, Entergy Operations |
To: | Bhalchandra Vaidya NRC/NRR/ADRO/DORL/LPLIV |
Vaidya B, NRR/DORL/LP4, 415-3308 | |
References | |
TAC MD3044 | |
Download: ML063450068 (26) | |
Text
Entergy In conjunction with ELECTRIC POWER F~r2I II RESEARCH INSTITUTE Grand Gulf I Application of N-716 I December 5, 2006
Introductions
" Background
" N-716 e Grand Gulf Results
" Lessons Learned
" Summary/Conclusions
@ 2006 Electric Power Research Institute, Inc. All rights reserved.
8I7R!2I PWE IR
Introduction 1994-1997 1998-1999 1999-Present Code Case N-560 - NRC Approves U.S. & Worldwide Industry Class-1 BJ Welds Only Industry Reports - Implement -
Code Case N-577 - WOG Topical R] > 20 U.S. Reactors +
RI-ISI Method A ISI Method A Several Countries Code Case N-578 - EPRI Topical RI- OM >60 U.S. Reactors +
RI-ISI Method B ISI Method B Several countries
© 2006 Electric Power Research Institute, Inc. All rights reserved. I2I EETIC POE
Introduction N-716 Risk-Informed / Safety Based ISI (RISB)
Purpose:
Develop a streamlined process for RI-ISI programs
- Standardized methodology
" Provides stability to the process
- Improved oversight (licensee, industry, and regulatory) 2006 Electric Power Research Institute, Inc. All rights reserved. 4 AP i515 UTE 11jRt
Background
- Number of high safety significant (HSS) locations added by plant review
- VY = zero BWR-N-560
- ANO-1 = zero B&W-N-560
- ANO-2 = zero CE - N-578 (full scope)
- Fitzpatrick = zero BWR - N-578 (full scope)
- South Texas 1 & 2 = zero West - N-560
- Number of HSS locations added by NRC review
- VY = zero
- ANO-1 = zero
- ANO-2 = zero
- Fitzpatrick = zero
- South Texas 1 & 2 = zero
© 2006 Electric Power Research Institute, Inc. All rights reserved. 5 POER EjECTRIC
1Background
RI- Break Exclusion Requirements (HELB)
- EPRI TR-1006937
" Approved June 2002
- NRC Review
- Inspection population < 10 percent
- Implementation via 50.59 procedure
- WCAP-14572, Addendum 1
" Approved March 2004
- NRC Review
- Inspection population < 10 percent
- Implementation via 50.59 procedure 2006 Electric Power Research Institute, Inc. All rights reserved. 6$t RESEARCH 1S9TITtTLITE
Background
Code Case N-663 "Alternative Surface Examination Requirements"
- Incorporates lessons learned from RI-ISI methodology and applications
- Eliminates many unnecessary examinations
- Reduces worker exposures
- Minimal analysis cost (as compared to typical RI-ISI applications)
- A number of plants approved to date
© 2006 Electric Power Research Institute, Inc. All rights reserved. 7I , '
Background
Recent Experiences (RI-ISI Submittals)
- Results of USNRC Review
" Plant A-70 locations added
- Plant B-40 locations added
" Plant C-40 locations added
- Plant D-17 locations added
" Plant E-13 locations added ELECTRIC POWER
© 2006 Electric Power Research Institute, Inc. All rights reserved. C-:f=fal I RESEARCH INSTITME
Background
Recent Experiences (cont.)
RI-ISI Program Updates
" Plant A PRA model updates
- Physical plant changes (e.g. power uprate, S/G replacement)
- No change in HSS
- No change in inspection program
" Plant B
- PRA model updates
- Minor physical plant changes
- ~80 segments moved from Low to High/Medium
- -30 segments moved from High to Low
@2006 Electric Power Research Institute, Inc. All rights reserved, 9 8 I RF A ý'Cit INS'TITUTE
Background
Recent Experiences (cont.)
NEI 04-05 Update Review Eight Plants Updated with some resulting in a larger than expected change in inspection population:
- Four had no changes to the RI-ISl selections / inspections
- One had six exams eliminated and one added
- One had twenty exams eliminated and five added
- One had twenty eight exams eliminated and seven added
- One had nineteen exams eliminated 2 c r I , r sELKTRIC POWER
©2006 Electric Power Research Institute, Inc. All rights reserved. 10 RESEARCH INSTITUJTE
Background
Summary
- RI-ISI methodologies.
- Some applications approved with no changes required
- Some applications approved after significant changes requested by the NRC
- Some applications are experiencing difficulty in gaining USNRC approval (e.g. numerous RAIs, re-analysis, changes to program, etc.)
- Current program maintenance
- Burden associated with program updates
- Updates challenge program stability
©92006 Electric Power Research Institute, Inc. All rights reserved. 11CE2I jELETRI 2tPOWER R~SACH1145lTLJUTE
1 N-716 / RIS_B GOAL: Develop a consistent and streamlined process for developing, implementing, and maintaining a RI-ISI program ASME Whitepaper 2002-02-01
- Reviewed over fifty plant-specific RI-ISI applications,
- Thirty, of which, were Class 1 & 2 or full scope applications
° Reviewed a number of industry and USNRC risk assessments Delta risk assessment conducted for eight plants
" Included both BWRs and PWRs,
- Included plants that used the N-577/N-578 RI-ISI methods
- N-716 typically increases the number of examinations compared to other RI-ISI methodologies
- Does not credit the positive impact of N-716 Section 2(a)(5)
N-716 (RISB) provides a risk reduction or at worst, risk neutrality
© EELECTRIC POWER
©2006 Electric Power Research Institute, Inc. All rights reserved. 12 ez ~ a RE"5ARtCH INSrTITUTE
N-716 /RIS B
" High Safety Significant (HSS)
Reactor Coolant Pressure Boundary (e.g. Class 1)
Shutdown Decay Heat Removal (out to containment isolation)
Break Exclusion Region (BER)
- Main Feedwaterfrom SIGs to BER
- Segments with > IE-6 CDF (from internalflooding study)
" Low Safety Significant (LSS)
- Remaining items (i.e.
" other Class 2,
" all Class 3,
- all NNS 2006 Electric Power Research Institute, Inc. All rights reserved. 13 r I -"l RESEARCH INSTITUTE
N-716 RIS_B Examination Requirements
- A minimum of 25 percent of the population identified as susceptible to each degradation mechanism and degradation mechanism combination
- RCPB, at least two thirds of the examinations shall be located between the first isolation valve (i.e., isolation valve closest to the RPV) and the reactor pressure vessel.
- A minimum of ten percent of the welds in that portion of the RCPB that lies outside containment (e.g., portions of the main feedwater system in BWRs) shall be selected.
- A minimum of ten percent of the welds within the break exclusion region shall be selected.
©rs t l sELECT RC POWER
©2006 Electric Power Research Institute, Inc. All rights reserved. 14 a f fa RESEAR~CH INSTITUTE
N-716 / RIS B Additional Requirements
- Risk assessment of internal flooding events (flooding, pipe whip, spray, etc.)
- Augmented inspection programs for FAC, IGSCC-BWRs, PWSCC-PWRs, and localized corrosion (HSS
& LSS Systems)
- Delta risk per EPRI TR- 112657 15 LECTRIC POWER RESEARCH E INST11UTIF
© 2006 Electric Power Research Institute, Inc. All rights reserved.
GGNS Results
, J N-716 Safety Significance Determination Weld N-716 Safety Significance Determination Safety Significance
System Description
ICount RCPB SDC PWR: FW BER CDF > 1E-6 High Low RPV - Reactor Pressure Vessel (B13) 40 " NA /
FW- Feedwater (B21) 16 V V NA V ,
57 , V NA /
8 , NA V /
27 NA / /
MS - Main Steam (B21) 79 -" NA V 94 V NA ,
20 NA V "
SD - Steam Drains (B21) 5 V NA "
36 V NA "
SP - Sodium Pentaborate (B21) 5 , NA V RCR - Reactor Recirculation (B33) 4 V V NA i
190 NA ELECTRIC POWER
© 2006 Electric Power Research Institute, Inc. All rights reserved. 16 RESEARCH INSTITUTE
GGNS Results N-716 Safety Significance Determination S Weld N-716 Safety Significance Determination Safety Significance System Description. Count RCPB SDC PWR: FW BER CDF > 1E-6 High Low CRD - Control Rod Drive (Cl1) 63 NA /
SLC - Standby Liquid Control (C41) 42 V NA "
RHR - Residual Heat Removal (E12) 9 V NA 70 V NA /
35 NA V V 500 NA V LPCS - Low Pressure Core Spray (E21) 32 V NA ,
64 NA HPCS - High Pressure Core Spray (E22) 42 V NA V 82 NA V MSLC - Main Steam Leakage Control (E32) 31 V NA V V FWLC - Feedwater Leakage Control (E38) 11 " NA V ELEORK POWER
© 2006 Electric Power Research Institute, Inc. All rights reserved. 17 RESEARCH VNI15TITUTE
GGNS Results N-716 Safety Significance Determination Weld N-716 Safety Significance Determination Safety Significance System Description Count RCPB SDC PWR: FW BER CDF > 1E-6 High Low RCIC - Reactor Core Isolation Cooling (E51) 6 / NA V V 6 / NA V 12 NA V V 107 NA V CGC - Combustible Gas Control (E61) 8 NA /
RWCU - Reactor Water Cleanup (G33) 55 / NA " /
42 / NA V 34 NA V V 2 NA ,
SUMMARY
RESULTS FOR ALL SYSTEMS 16 / V NA V ,
70 " V NA "
184 " NA " V 610 " NA V 128 NA V ,
826 NA V TOTALS 1834 1008 826 ELECTINC POV.IR
© 2006 Electric Power Research Institute, Inc. All rights reserved. 18 (E(f2IjEtRH NMT
GGNS Results 1
Inspection Location Selection Comparison Between ASME Section XI Code and Code Case N-716 Break Location Failure Potential ' Code Weld Section Xl I Code Case N-716 System(l) Safety Significance High Low DMs Rank Category Count Vol/Sur Sur Only RISB Other(2)
RPV V LOCA TASCS, TT, (IGSCC) Medium (Medium) B-F 6 6 0 4(3) -
B-F 1 11 00 00 --
LOCA TT, (IGSCC) Medium (Medium) B-J 1 RPV B-J 1 1 0 0 -
B-F 20 20 0 0 -
LOCA None (IGSCC) Low (Medium)
RPV B-J 6 6 0 0 -
B-F 1 1 0 0 -
LOCA None Low RPV B-J 5 5 0 0 -
FW V LOCA TASCS, TV Medium B-J 60 18 0 9 -
FW V ILOCA TASCS, TT Medium B-J 10 8 2 7 -
FW V BER TASCS, TT Medium C-F-2 10 1 0 3 -
FW V ILOCA TASCS Medium B-J 4 0 4 4 -
FW V LOCA TT Medium B-J 3 2 0 3 -
FW , ILOCA None Low B-J 4 0 1 0 -
FW V BER None Low C-F-2 17 1 0 0 -
KKURK POWER
© 2006 Electric Power Research Institute, Inc. All rights reserved. 19 U5115ARCH 1145TITUTE
GGNS Results Inspection Location Selection Comparison Between ASME Section XI Code and Code Case N-716 1 Break Location Failure Potential Code Weld Section XI Code Case N-716 System( ) Safety Significance High Low DMs Rank I Vol/Sur ISur Only RISB IOther(2)
MS - LOCA None Low B-J 107 9 4 4 -
MS V ILOCA None Low B-J 64 8 34 0 -
MS " PLOCA None Low B-J 2 0 2 0 -
MS V BER None Low C-F-2 20 2 0 0 -
SD " LOCA None Low B-J 37 0 4 4 -
SD / ILOCA None Low B-J 4 0 0 0 -
SP / LOCA None Low B-J 5 0 0 1 -
RCR V LOCA None (IGSCC) Low (Medium) B-J 25 6 0 8(4) -
RCR / LOCA None Low B-J 161 38 4 12 -
RCR V PLOCA None Low B-J 8 0 4 0 -
ELECTRK POWER
© 2006 Electric Power Research Institute, Inc. All rights reserved. 20 af=fal I RE$EAKKiK5TI1UTE
GGNS Results Inspection Location Selection Comparison Between ASME Section XI Code and Code Case N-716 System(1) Safety Significance Break Location Failure Potential Code Weld Section XI Code Case N-716 1
High Low DMs Rank Category Count IVol/Sur Sur Only RISB I Other(2)
CR0D v Class 2 N/A Assume Medium C-F-2 63 5 0 0 -
SLC V LOCA None Low B-J 5 0 0 4 -
SLC I PLOCA None Low B-J 37 0 4 1 -
RHR , BER TT, CC Medium C-F-2 4 0 0 1 -
RHR v, BER TT Medium C-F-2 13 4 0 4 -
RHR " LOCA None Low B-J 24 8 0 7 -
RHR I PLOCA None Low B-J 55 10 0 1 -
RHR V, BER None Low C-F-2 18 3 0 0 -
RHR , Class 2 N/A Assume Medium C-F-2 500 32 2 0 -
LPCS " LOCA None Low B-J 7 4 0 3 -
LPCS I PLOCA None Low B-J 25 4 0 1 -
LPCS / Class 2 N/A Assume Medium C-F-2 64 5 0 0 -
© 2006 Electric Power Research Institute, Inc. All rights reserved. 21 REEAC 11N5TITUTE
GGNS Results Inspection Location Selection Comparison Between ASME Section XI Code and Code Case N-716 System(
11 Safety Significance Break Location [ Failure Potential Code Weld Section XI Code Case N-716 High Low j DMs Rank Category Count [Vol/Sur Sur Onlyj RISB Other2')
HPCS LOCA TT Medium B-J 4 3 0 2 -
HPCS LOCA None Low B6J 8 3 1 2 -
HPCS V PLOCA None Low B-J 30 2 0 1 -
HPCS v" Class 2 N/A Assume Medium C-F-2 82 6 0 0 -
MSLC - ILOCA None Low B-J 31 0 1 4 -
FWLC " PLOCA None Low B-J 11 0 0 2 -
RCIC I LOCA None Low B-J 7 0 0 2 -
RCIC " PLOCA None Low B-J 5 0 0 1 -
RCIC " BER None Low C-F-2 12 5 0 0 -
RCIC / Class 2 N/A Assume Medium C-F-2 107 4 0 0 -
C-F-1 3 3 0 0 -
CGC " Class 2 N/A Assume Medium C-F-2 5 0 0 0 -
© 2006 Electric Power Research Institute, Inc. All rights reserved. 22 E1LE2T KPOWER
GGNS Results Inspection Location Selection Comparison Between ASME Section XI Code and Code Case N-716 Break Location Failure Potential Code Weld Section XI Code Case N-716 Safety Significance System(
High Low DMs ] Rank Category Count Vol/Sur Sur Only RISB Other(2)
RWCU V LOCA None Low B-J 65 11 1 10 -
RWCU ILOCA None Low B-J 25 8 0 2 -
B-J 4 0 0 0 -
C-F-2 22 2 0 0 -
RWCU V BER None Low Class 3 11 0 0 2 -
Other 1 0 0 .0 -
RWCU V Class 2 None Low B-J (5) 3 0 0 0 -
RWCU , Class 2 N/A Assume Medium C-F-2 2 0 0 0 -
Et ' -.TRIC POWER
© 2006 Electric Power Research Institute, Inc. All rights reserved. 23 CEF121 I R I ; ' KH I NST'ITVP
N-716 / RIS_B Lessons Learned - Pilot plants Application of approved RI-BER process results in inspection populations less than required by N-716.
Application of approved RI-ISI for the RCPB results in inspection populations less than required by N-716.
2(a)(5) Requirement:
- Plant 1 - internal flooding study did not identify piping > 1E-06
" Plant 2 - procedural/ hardware changes reduced CDF to < 1 E-06
- Plant 3 - updated analysis to remove excessive conservatism to reduce CDF contribution to < 1 E-06
© 2006 Electric Power Research Institute, Inc. All rights reserved. 24 RESEAKNC1I*TI1TME
N-716 / RIS_B Summary
- Founded upon previously conducted work:
" Deterministic approaches
" Qualitative risk approaches
- Quantitative risk approaches (WCAP-14572, EPRI TR-1 12657, EPRI TR-1006937, N-663)
- Uses generic insights to:
- Assure defense in depth is maintained (i.e. high consequence sites, minimum inspection population)
- Improve efficiencies for implementation and maintenance
- Uses plant-specific insights to:
- Assure important plant specific inspections are conducted
" Maintain or improve pressure boundary reliability (e.g. degradation mechanisms)
- Requirement for augmented programs for PWSCC, IGSCC, FAC, LC
© 2006 Electric Power Research Institute, Inc. All rights reserved. 25 RESEVCH INS-FrITLTE
Conclusions N-716 Risk-Informed I Safety Based ISI (RISB)
Developed a streamlined process for RI-ISI programs
- Standardized methodology
" Provides stability to the process
" Improved oversight (licensee, industry, and regulatory)
© 2006 Electric Power Research Institute, Inc. All rights reserved. 26 i RESEARC ISTITUTIE