ML030310286

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CRD Welds Follow-up
ML030310286
Person / Time
Site: Dresden, Limerick, Quad Cities  Constellation icon.png
Issue date: 01/30/2003
From: Lyon C
NRC/NRR/DLPM/LPD3
To: David Jones, Karla Stoedter
Division Reactor Projects III, Division of Reactor Safety III
References
Download: ML030310286 (5)


Text

Pae I1 1 I Carl Ivon - CRD Welds Follow-ua aa From: Cad Lyon To: Donald Jones; Karla Stoedter Date: 1/30/03 11:43AM

Subject:

CRD Welds Follow-up The EMCB staff has concluded that BWRs that have not updated to the 1995 Edition of the Code do not have to inspect the CRD housings, ifthe exemption of IWB-1220 applies to them. The exemption would apply ifthe licensee has a calculation showing that, "upon postulated rupture the resulting flow of coolant from the RCS under normal plant operating conditions is within the capacity of the makeup systems which are operable from on-site emergency power."

Ifthe licensee has updated to the 1995 Edition or subsequent, the licensee may not take credit for ECCS in their calculation, so the exemption would probably not apply. The 1995 Edition added the sentence, "The emergency core cooling systems are excluded from the calculation of the makeup capacity," which is much stricter and in line with the staff thinking.

FYI, I've attached Mike Modes' email explanation to the Region I folks.

Quad Cities is a 1989 Edition plant. For Quad Cities, then, the CRD housings would be exempt from inspection. Of course, I just received in the mail their 4th interval ISI program plan, which updates them to the 1995 Edition with 1996 Addenda, so in the future they'll have to do the inspections anyway.

For those plants which are not able to apply the exemption of IWB-1220, regardless of Code Edition, the staff is not amenable to granting relief, even if it was granted in the past.

CC: David Hills; Lakshminaras Raghavan; Mark Ring; Michael Kurth; Scott Wall; Terence Chan

I r'd I vnn - k.IARWRCRDMHowinnrAExemntfromExamInatiOn.mIm Page 1 1

- IssueBWRCRDMHousin Q-q--Fyp tfromExamination-ml From: Michael Modes To: Bums, Thomas; Kaufman, Paul; Lohmeier, Alfred; Pindale, Stephen Date: 12/26/02 8:41AM

Subject:

Issue: BWR CRDM Housings are Exempt from Examination An issue developed at Quad Cities and Dresden, apparently as a consequence of questions by Rill inspectors, about BWR CRDM housings, that brought ASME Section XI, IWB-1220 to the attention of the agency. IWB-1220 states, in part:

"The following components or parts of components are exempted from the volumetric and surface examination requirements of IWB-2500: (a) components that are connected to the reactor coolant system and part of the reactor coolant pressure boundary, and that are of such a size and shape so that upon postulated rupture the resulting flow of coolant from the reactor coolant system under normal operating conditions is within the capacity of the makeup systems that are operable from the on-site emergency power."

Apparently the NRC did not fully appreciate the implications of this exemption when we endorsed it in 10 CFR 50.55a and that it applied to CRDM housing in BWRs. I was unaware this had become an issue until someone at Limerick asked me how I thought they should be responding to the issue. After correspondence with Rill and NRR, the ASME interpretation was, I believe, finally agreed to by NRR. First a definition:

"Part 50, App A. Criterion 33- Reactor Coolant Makeup. A system to supply reactor coolant makeup for protection against small breaks in the reactor coolant pressure boundary shall be provided. ... The system shall be designed to assure that for onsite electric power system operations (assuming offsite power is not available) and for offsite electric power system operation (assuming onsite power is not available) the system safety function can be accomplished using existing piping, pump, and valves used to maintain coolant inventory during normal reactor operations."

When we first endorsed IWB-1 220 we interpreted it to mean the safety injection system (not normal make up) used to mitigate a small-break LOCA, because that was the definition of "Reactor Coolant Makeup" in place in our regulations at the time of the endorsement. It is also the reason the phrase "operable from on-site emergency power" found its way into the ASME Code in IWB-1220. It had nothing what-so-ever to do with normal make up.

The exemption can not be applied to the Reactor Vessel itself because the welds in the vessel are not a "size and shape so that upon postulated rupture the resulting flow of coolant from the reactor coolant system under normal plant operating conditions is within the capacity of make up systems ..." Reactor vessel welds don't meet the size and shape criteria ... any attachment to the reactor vessel or pressure piping, of the right cross sectional area, does fit the definition however, including CRDM housings.

The reason this exemption was placed in IWB-1000 (and not separately as a foot note to applicable tables, for example) was because it is coupled with IWB-1 100 "Scope" which says:

"This subsection provides requirements for inservice inspection of Class I pressure retaining components and their welded attachments in the light-water cooled plants." This generalizes the exemption to include all pressure retaining components.

After the RilI utility was pressed on this issue, the utility went to ASME for a non-binding

-acez l I CrIInn- kssueBWRCRDMHousin --- eXem-ntfrro Examination. Imae I interpretation. (Non-binding on the agency because we do not endorse the interpretation process in ASME) The interpretation committee correctly verified the applicability when it agreed the CRDM housing could be exempted. The key, in applying the exemption, is the ability to makeup the flow. Limerick, for example, has a calculation, updated for power uprate, that shows they can makeup the loss of more then one CRDM housing. Thus, they don't have to examine these low probability failure components. Susquehanna has a similar calculation, however, they choose to examine the housings anyway.

It should be noted this all changes in the 1995 Addenda to ASME Section XI when the sentence

"*The emergency core cooling systems are excluded from the calculation of the makeup capacity" was added to the end of the paragraph.

Why am I bringing this to your attention?

First to keep you informed of "hot" ISI issues and this is apparently a hot one.

Secondly to ask, when you perform your next ISI inspection at a boiler, you verify the licensee is either testing the CRDM housings according to ASME or if they are not, they have a calculation that shows they have adequate make-up. If they are using the pre-1995 addenda then they are allowed to take credit for the safety injection ... after the addenda was issued they can no longer take credit for safety injection.

And you thought ASME was boring didn't you? Come on ... admit it.

M2 Division Of Reactor Safety Region I V: (610) 337-5198 F: (610) 337-5320 CC: Anderson, Cliff; Anthony McMurtray; Arthur Burritt; Blake Welling; Blough, A.

Randolph; Brian Fuller, Chan, Terence; Crdenjak, Richard; David Peiton; Douglas Dempsey; Ed Knutson; Hunegs, Gordon; John Richmond; Joseph Schoppy; Lanning, Wayne; Leonard Cline; Lew, David; Marc Ferdas; Meyer, Glenn; Michael Buckley; Naujock, Donald; Robert Summers; Rogge, John; Samuel Hansell; Shanbaky, Mohamed; Steven Dennis; Trapp, James; Wiggins, James

l rage I I ICWnflfW!\TEMPkrWIOOOO1 TIMP rg Mail Envelope Properties (3E395624.A9A: 2 :21222)

Subject:

CRD Welds Follow-up Creation Date: 1/30/03 11:43AM From: Carl Lyon Created By: CFL@nrc.gov Recipients Action Date & Time owf2po.OWFNDO Delivered 01/30/03 11:43AM TLC CC (Terence Chan) owf4_po.OWFNDO Delivered 01/30/03 11:43AM LXR1 CC (Lakshminaras Raghavan)

SPW CC (Scott Wall) nrc.gov chpo.CHDO Delivered 01/30/03 11:43AM DEH CC (David Hills)

DEJ (Donald Jones)

KKB (Karla Stoedter)

MAR CC (Mark Ring)

MFK CC (Michael Kurth) Opened 01/30/03 11:43AM Post Office Delivered Route owf2_po.OWFNDO 01/30/03 11:43AM owf4_po.OWFN_DO 01/30/03 11:43AM chpo.CHDO 01/30/03 11:43AM nrc.gov Files Size Date & Time IssueBWRCRDMHousingsareExemptfromExamination.mlm 7838 01/30/03 11:36AM MESSAGE 2077 01/30/03 11:43AM Options Auto Delete: No Expiration Date: None Notify Recipients: Yes Priority: Standard Reply Requested: No Return Notification: None Concealed

Subject:

No Security: Standard

l C:\WINDOWS\TEMP\GWIOOOO1 .TMP Page 21 I CAWINDOWSWE P\GWI0000l.TMP To Be Delivered: Immediate Status Tracking: Delivered & Opened