Information Notice 2016-12, Regarding Potential Absence of Required Lock Washers in Bsi Instruments, Inc. LB 7400 Series Fixed Gauges

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Regarding Potential Absence of Required Lock Washers in Bsi Instruments, Inc. LB 7400 Series Fixed Gauges
ML16217A237
Person / Time
Issue date: 10/20/2016
From: Dan Collins
Office of Nuclear Material Safety and Safeguards
To:
Valentin-Rodriguez C
References
IN-16-012
Download: ML16217A237 (4)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR MATERIALS SAFETY AND SAFEGUARDS

WASHINGTON, D.C. 20555-0001 October 20, 2016 NRC INFORMATION NOTICE 2016-12: POTENTIAL ABSENCE OF REQUIRED LOCK

WASHERS IN BSI INSTRUMENTS, INC. LB 7400

SERIES FIXED GAUGES

ADDRESSEES

All U.S. Nuclear Regulatory Commission (NRC) specific and general fixed gauge licensees and

service providers. All Agreement State Radiation Control Program Directors and State Liaison

Officers.

PURPOSE

The NRC is issuing this Information Notice (IN) to alert addressees of the potential absence of a

required lock washer between the source assembly and source holder in BSI Instruments, Inc.

LB 7400 Series density fixed gauges. The absence of the required lock washer may cause the

source to become dislodged during use. Recipients should review the information contained in

this IN for applicability to their facilities and consider taking appropriate action, if necessary.

However, the information conveyed in this IN is not a new NRC requirement; therefore, no

specific action or written response is required.

The NRC is providing this IN to the Agreement States for information and distribution to their

licensees, as appropriate.

DESCRIPTION OF CIRCUMSTANCES

Event 1 In December 2009, an NRC licensee encountered high radiation levels around a BSI

Instruments, Inc. (formerly Apgee Corporation) Model LB 7440-D density fixed gauge (LB 7400

Series), while the licensee was attempting to relocate the gauge. The gauge contained a 5.5 GBq (150 mCi) cesium-137 source. The radiation field was not reduced when a radiation

worker moved the shutter to the closed position. The worker retreated from the area within 2 minutes. Upon removing the source head, a service engineer discovered that the source

capsule had become unscrewed from the source holder and had fallen into a cylindrical hole

intended to provide a path for the radiation beam. The service engineer also noticed that a lock

washer, required between the source and the source holder, was absent. The source was

removed and placed inside a new source head.

The root cause of the event was failure of the gauge manufacturer to install a required lock

washer in the fixed gauge. The licensee identified 35 additional gauges that were missing the

required lock washer (but had not experienced source capsule detachment or any other

ML16217A237 malfunctions). A public dose assessment for workers in the area determined that six

nonradiation workers received estimated doses ranging from 1.09 to 1.46 mSv (109 to 146 mrem), in excess of the 1 mSv (100 mrem) regulatory limit for members of the public.

Event 2 In February 2016, an Agreement State licensee discovered in its facility a BSI Instruments, Inc.

fixed gauge Model LB 7442-D (LB 7400 Series), containing 1.1 GBq (30 mCi) of cesium-137, with the shutter stuck in the open position. The manufacturer evaluated the gauge, identified

that the operating rod had been sheared in half, and attributed the malfunction to corrosion

buildup on the brass shutter shaft. However, during repairs, the service engineer for the

manufacturer noted that the lock washer between the source holder and the source was

missing. The manufacturer stated that the missing lock washer could result in the source

capsule coming loose due to vibration of the source. Other fixed gauges at the facility were

inspected and were determined to be missing the required lock washer. The lock washers were

installed in all the affected gauges.

DISCUSSION

Although the root causes of the above events are different, they share the similar trait of missing

lock washers. During use, a Model LB 7400 Series gauge can experience vibration or

temperature fluctuations that shift its source out of its shielded position within the source

housing. Also, if this gauge is installed in a vertical orientation, gravity may act upon the source

capsule and cause the source to fall to the bottom plate of the gauge. Lock washers are

required because they secure the sources in their installed positions within the source housing.

This prevents the occurrence of unnecessary personnel exposure, as is illustrated by Event 1.

The above events suggest that licensees who possess Model LB 7440 Series gauges are likely

to encounter missing lock washers. For LB 7400 Series fixed gauges, a lock washer should be

installed between the source assembly and source holder, as described in the gauges Sealed

Source and Device Registry, NR-0112-D-811-B, which has been superseded by

TN-1031-A-101-B. Therefore, licensees who decide to perform routine maintenance on their

gauges should exercise caution because of the possibility that some of their gauges may be

missing the required lock washers. Licensees may wish to consider having a qualified service

provider verify the installation of the lock washer. Licensees should exercise caution prior to

performing maintenance on their fixed gauges and should conduct radiation surveys to confirm

that sources are in their shielded position.

BSI Instruments, Inc. addressed this issue by requesting and obtaining an amendment to their

Sealed Source and Device Registration Certificate (NR-0112-D-811-B), requiring that lock

washers be installed in certain models. The current distributor, Berthold Technologies U.S.A,

LLC, is aware of this issue in older models distributed by BSI Instruments, Inc. and is actively

working with customers to refurbish older gauges. The lock washer is incorporated into the

design of all models distributed by Berthold Technologies U.S.A, LLC, as evidenced in their

Sealed Source and Device Registration Certificate, TN-1031-D-101-B.

As a reminder, installation, replacement, removal from service, and disposal of sealed sources

used in the LB 7400 Series fixed gauges shall only be performed by the device manufacturer, or

other persons authorized by an Agreement State or U.S. Nuclear Regulatory Commission

specific license. Furthermore, licensees are reminded that Title 10 of the Code of Federal Regulations

(10 CFR) 30.50(b)(2) requires a report within 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> after the discovery of any event in which

equipment is disabled or fails to function. A 30-day followup report is required by

10 CFR 30.50(c)(2).

CONTACT

This notice requires no specific action or written response. For questions, please contact the

technical contact below.

/RA/

Daniel S. Collins, Director

Division of Material Safety, State, Tribal

and Rulemaking Programs

Office of Nuclear Material Safety

and Safeguards

Technical Contact:

Celimar Valentin-Rodriguez, NMSS

Phone: (301) 415-7124 E-mail: Celimar.Valentin-Rodriguez@nrc.gov

Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under NRC Library > Document Collections Furthermore, licensees are reminded that Title 10 of the Code of Federal Regulations

(10 CFR) 30.50(b)(2) requires a report within 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> after the discovery of any event in which

equipment is disabled or fails to function. A 30-day followup report is required by

10 CFR 30.50(c)(2).

CONTACT

This notice requires no specific action or written response. For questions, please contact the

technical contact below.

/RA/

Daniel S. Collins, Director

Division of Material Safety, State, Tribal

and Rulemaking Programs

Office of Nuclear Material Safety

and Safeguards

Technical Contact:

Celimar Valentin-Rodriguez, NMSS

Phone: (301) 415-7124 E-mail: Celimar.Valentin-Rodriguez@nrc.gov

Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under NRC Library > Document Collections

ADAMS Accession No. ML16217A237 *Via e-mail

OFFICE MSTR/MSLB MSTR/MSLB MSTR/MSLB *MSTR/MSEB *QTE MSTR

NAME CValentin- LSepulveda for HGonzalez AMcIntosh CHsu DCollins

Rodriguez THerrera

DATE 08/04/16 08/04/16 08/05/16 08/02/16 08/25/16 10/20/16 OFFICIAL RECORD DOCUMENT