IR 05000566/1979008
| ML19249A300 | |
| Person / Time | |
|---|---|
| Site: | Yellow Creek |
| Issue date: | 06/04/1979 |
| From: | Bryant J, Lenahan J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | |
| Shared Package | |
| ML19249A296 | List: |
| References | |
| 50-566-79-08, 50-566-79-8, 50-567-79-08, 50-567-79-8, NUDOCS 7908210583 | |
| Download: ML19249A300 (5) | |
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,c, NUCLEAR REGULATORY COMMISSION
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J.I. E REGION 11
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Report Nos. 50-566/79-8 and 50-567/79-8 Licensee: Tennessee Valley Aut hority 500A Chestnut Stree'. Tower II Chattanooga, Tennesrae 37401 F:cility Name: Yellow Creek Nuclear Plat.t, Units 1 and 2 Docket Nos. 50-566 and 50-567 License Nos. CPPR-172 and CPPR-173 Inspection at Yellow Creek Site near I Aa, Mississippi
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Inspector:
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Date Signed J.J.Lenahan[/(/
Y!79 Approved b.-
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. C. Bryant, Sect' ion Cliief, RCES Branch Date Signed
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SUMMARY Inspection on May 21-24, 1979 Areas Inspected This routine unannounced inspection involved 22 inspector-hours onsite in the areas o'. structural concrete work activities and quality records, Level C and D storage, construction status, and licensee actions on previous findings.
Results Of the..eas inspected, no apparent items of noncompliance or deviations were identified.
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DETAILS 1.
Persons Contacted Licensee Employees
- M. M. Price, Project Manager
- L.
S. Cox, Construction Engineer
- R. G. Delay, Supervisor, Civil QC Unit J. N. Holladay, Supervisor, E roject QA Unit G. B. Alexander, Civil QC Unit C. M. Freeman, Civil QC Unit C. Burshears, Project Geologist
- C. Wages, Assistant Construction Engineer
- S. Alge, Supervisor, Document Control Unit Other Organizations Chicago Bridge and Iron Company C. L. Spears, Lead QC Inspector L. Savage, QC Inspector
- Attended exit interview.
2.
Exit Interview The inspection scope and findings were summarized on May 24, 1979 with those persons indicated in Paragraph 1 above.
3.
Licensee Action on Previous Inspection Findings a.
(Closed) Unresolved Item (566/78-10-01 and 567/78-10-01): Frequency of sampling for test cylinders, air content, temperature and slump.
The inspector reviewed Revision 5 to QCI 2 08 which states sampling shall be at the 100 cubic yard interval specified in the PSAR. The inspector reviewed batch plant inspection records and records of tests performed on plastic concrete (slump, air content, temperature, and strength) for the period January 4,1979 through May 15, 1979, and decermined that Category I concrete was sampled at the frequency specified in the PSAR. This item is closed.
b.
(Closed) Unresolved Item (566/78-10-02 and 567/78-10-02):
Pumped Concrete. The inspector reviewed Revision 5 to QCI 208 v'ich requires a
pumped concrete to be sampled at the pump line discharge as specified ia ANSI standard N45.2.5-1974.hich is referenced in the PSAR.
No Category I concrete has been placed by pumping to date. This item is closed.
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Unresolved Items Unresolved items were not identified during this inspection.
5.
Independent Inspection Effort The inspector examined the following areas:
a.
Concrete Batch Plant b
Concrete and Soils Laboratory and currentness of calibration of labora-tory equipment Welding (Fourth layer) of seam A-1 on assembly B-8 of the spherical c.
containment vessel d.
Level C storage areas e.
Reinfor' ment steel storage area
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Specification N8C-882, " Earth and Rock Foundations and Fills" No deviations or items of noncompliance were disclosed.
6.
Foundations - Observation of Work and Work Activities (Unit 2)
The inspector examined the completed excavation for the Unit 2 powerhouse block. Acceptance criteria examined by the inspector appear in the following documents:
a.
Section 2.5 of the PSAR b.
Paragraph 2.5.3 of the SER c.
QC1 110, " Excavation and Fill, Batching Inspection and Monitoring" d.
N8C-882, " Earth and Rock Foundations and Fills" Drawings 4YE0500-Y1-1 and 4YE0500-Y1-2, " Units 1 and 2 Reactor, Fuel e.
Control and Waste Management Buildings, Structural Excavation" Dewatering is being controlled by ditches and sumps. Fill concrete has been placed on bedrock in the Fuel Building and Emergency Sumps and geologic mapping has been completed in these areas. Final approval of foundations before placement of concrete is through a foundation inspection team made up of engineers and geologist from the site and engineering design.
No deviations or items of noncompliance were identified.
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Containment (Structural Concrete I) - Observation of Work and Work Activities (Unit 1)
The inspector observed placement and grouting of anchor rods in hole numbers 53, 125, 1117, 1156 and 1157 in the Unit 1 Control Building. Acceptance criteria examined by the inspector appears in the following documents:
a.
Section 3.8 of the PSAR b.
QC1220, " Concrete-Foundation Anchor Grouting" c.
Drawing No. 4CE0301-C2-1, " Concrete Anchor Rods" The anchor rods were being placed and grouted in accordance with procedures and were continuously monitored by a certified QC inspector.
No deviations or iteme of nonc.3mpliance were identified.
8.
Containment (Structural Concrete I) - Review of Quality Records (Units 1 and 2)
The inspector exami:md the following records relating to structural concrete:
a.
Mixer efficiency tests.
b.
Batch plant scale cc.libration records for months of December,1978, through May, 1979.
c.
Preplacement inspection records for pour numbers Al-D5 fill concrete and Al-D5 structural concrete d.
Concrete mixing plant inspection records for period January 4, 1979 through May 15, 1979.
e.
Concrete curing record for pour number Al-DS.
f.
Receiving inspection check lists for water reducing agent and air entraining agent and certified materials test reports provided by manufacturers of these products.
g.
Receiving inspection check lists for cement and fly ash delivered to project during months of February through April,1979 and results of chemical and physical tests performed on those materials.
h.
Certifications of 8 QC inspectors.
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Certifications of cadweld crew numbers 5-114,5-559, and 5-574.
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QCIR n.anbers 4162, 4864, 4865, 1?022, 12024, 12026 through 12028, and 12109 through 12111.
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Receiving inspection check lists and certified material test report for re: cf,rcing steel heat numbers listed below:
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-4-(1) Size No.11 Heat Nos.1G0192,1G5295, U2F6403, V1F1821, and 2G5342.
(2) Size No.18 Heat Nos. A50571, A50581, B52347, B52353, C50123 and C50150 1.
Documentation of QC inspections performed on cadwell numbers CB833, 899, 1007, 1580, 1590, 1599, 1703, 1708, 1715, 1768, 1779, 1787, 1904, 1906,1973,1977,1978, and 1997.
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QA Audits listed below:
Number Title YC-C-79-02 Concrete Placement, Curing and Form Removal YC-C-79-04 Cadwelding Activities YC-C-79-05 Grouting of Rebars and Anchors YC-C-79-01 Concrete Mixing Plant Operations, and Material and concrete sampling and testing YC-C-78-03 Concrete Operations Acceptance criteria examined by the inspector appear in Section 3.8 of the PSAR. Controlling procedures and specifications examined by the inspector are TVA Specification G-2, Quality Control Instruction (QCI) C-201, C-202, C-208, C-210, C-212, C-401, and C-402, R1S & PM C-201, C-202, C-203, and C-209 and Yellow Creek SOP-15.
No deviations or items of noncompliance were identified.
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