IR 05000354/1984013
| ML20204H346 | |
| Person / Time | |
|---|---|
| Site: | Hope Creek  |
| Issue date: | 09/21/1984 |
| From: | Durr J, Narrow L NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML20204H301 | List: |
| References | |
| 50-354-84-13, IEB-83-07, IEB-83-7, NUDOCS 8411120265 | |
| Download: ML20204H346 (5) | |
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U.S. NUCLEAR REGULATORY COMMISSION
REGION I
Report No. 50-354/84-13 Docket No.-
50-354-License No. CPPR-120 Priority
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Category A
Licensee: Public Service Electric and Gas Company 80 Park Plaza Newark, New Jersey 07101 Facility Name: Hope Creek Generating Station, Unit 1 Inspection At: Hancocks Bridge, New Jersey Inspection Cond ed: August 20-24, 1984 Inspectors:
-p Md i
A L. Narrow, Lead Reactor Engineer
/ dat6 Approved by: domm sh 4/f/M[
g.PS0urr,-Chief,~ Materials
~' d a t'e and Trocesses Section, EPB Inspection Summary:
Inspection on August 20-24, 1984 (Report No. 50-354/84-13)
Areas Inspected: Routine unannounced inspection by one region based inspector of the status of installed safety related equipment; vendor documentation and QC records of piping and equipment; QA audit records; and licensee action on previously identificd findings.
The inspection involved 33 hours3.819444e-4 days <br />0.00917 hours <br />5.456349e-5 weeks <br />1.25565e-5 months <br /> of direct inspection time on~ site.
Results: No violations were identified.
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8411120265 841017 PDR ADOCK 05000354 G
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DETAILS-1.0 Persons Contacted 1.1 Public Service Electric and Gas Company (PSE&G)
- F. Barnabei, Principal Engineer, QA
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- J. J. Cicconi, Start-up Manager
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- A. Giardino, QA Manager, Engineering and Construction
- R. T. Griffith, Sr., Principal Staff, QA Engineer
- A. W. Hargrove, Quality Engineer
- C. Jaffee, Start-up-Engineer
- M. F. Metcalf, Start-up QA Engineer A. Sternberg, Principal Engineer, QA 1.2 Bechtel' Power Corporation (Bechtel)
Y. Ananda, Senior QA Engineer
- I. Booher, Contracts C. Christiansen, QC Engineer, Piping & Welding
- W.' Goebel, QA Engineer
- A. Matyas, Resident Engineer H. May, Lead Engineer, Welding K. Mills, Lead Mechanical QC Engineer T. Moore, Area. Engineer, Welding
- G. Moulton, Project QA Engineer
- J. Serafin, Field Engineer
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- Denotes attendance at exit meeting.
2.0 Piping Documentation The inspector reviewed selected records of fabrication and installation of piping for the Core Spray and Reactor Core Isolation Cooling Systems.
Vendor documentation for the following pipe spools and expansion belloss was examined:
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Pipe Spool No. 1-P-FC-004-S02 No. 1-P-FC-004-S02A No. 1-P-BE-022-S06 Bellows No. IXJQ-16
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QC Inspection Reports for installation of the pipe spools were also re-viewed. Records examined included material test reports, welding and NDE reports and certificates of compliance.
Field Change Order (FCO) No.
P-12876 for rework of pipe spool FC-004-502 was reviewed.
No violations were identified.
3.0 Safety Related Equipment During a tour of the reactor building the status and protection of in-
. stalled equipment for the Core spray, fuel pool cooling and reactor water cleanup systems was observed. Vendor documentation for the following items of equipment was audited and selected documents were reviewed:
Safety Auxiliary Cooling System (SACS) Pump'No. 1-A-210
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Fuel Pool Cooling System Pump No. 1-BP-211
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SACS Heat Exchanger No. 1A2E-201 Records examined included material test reports, hydrostatic test reports and certificates of compliance.
No violations were identified.
4.0 QA Activities The PSE&G QA Construction Management Group performs surveillance inspec-tions cf construction activities. The QA Services Group performs audits and trending of nonconforming conditions identified by NRC, INP0 and PSE&G.
Bechtel QA performs audits of Bechtel activities on site and trending of nonconforming conditions.
4.1 QA Activities The. inspector reviewed recent audits of pipe welding, equipment installation, equipment handling and storage, vendor documentation and control of nonconforming items. The audits were prformed in accordance with audit plans and checklists. Deficiencies were actively followed for corrective actions.
Surveillance activities were discussed with PSE&G representatives and recent corrective action req'uests (CAR's) for identified deficiencies were reviewed. The status of CAR's is reported monthly to manage-
~ ment.
~ The trending program reviews, classifies and charts deficiencies identified by NRC, INPO and PSE&G. Deficiencies are classified and charted by INP0 Performance Objectives. Areas showing a significant number of. deficiencies are classified and charted by INP0 Criteria.
Results are reported to management for corrective action by the responsible organization. The effectiveness of this program could
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not be evaluated because of its recent establishment although find-
'ings are charted for the period of 1982-1984.
No violations were identified.
4.2-Bechtel QA.
The. inspector reviewed the audit plan and schedule and recent audits of in process control of large and small bore piping, equipment in-
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stallation, and materials receiving, storage and maintenance. Check-lists were thorough and complete, audit results were detailed and follow-up for corrective action was effective.
Nanconformance Reports (NCR's) since June 1984 were reviewed. Nine NCR's for cut or damaged rebar had been written during this period.
During discussion of this problem with Bechtel representatives, the inspector was informed that this problem had been identified by the NCR trending program. Additional controls had been instituted in-cluding electrical " cut outs" on core drilling equipment which will stop the drill if the bit encounters reinforcing steel or other metal objects. Holas which are not core drilled are inspected by Field engineering prior to placement of the anchors. The trend analysis was closed August 13, 1984 but was reop'ened on August 23, 1984 as a result 'of additional NCR's -written for damaged rebar after its clo-sure.
It was noted that the additional NCR had been prepared by Field Engineering. Corrective action will be monitored for an addi-tional thirty days.
No violations were identified.
5.
Licensee Action on Previous Inspection Findings
.(Closed) Inspector Follow Item (83-14-06): Welding indoctrination program does not effectively present information on welding symbols. Welding sym-bols had been added to the material presented during indoctrination as well as to the handbook which is issued to all welders. The inspector also examined records showing reinstruction of welders including welding symbols.
(Closed) Violation (84-06-01) QC acceptance of improperly installed snub-
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ber. NCR No. 3879 was written to report this condition and was accepted to "use as is" by Engineering. All snubbers inspected by the QC engineer were reinspected and found to be acceptable. QC engineers and field engineers were given additional training in field changes.
-6.0 IE Bulletins (Closed)Bulletin 83-07 (83-BU-07): Apparently Fraudulent products sold by Ray Miller, Inc.
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The licensee had previously reported that suppliers of all but two pur-chase orders had stated that they had provided no material from Ray Miller, Inc. The. inspector reviewed Bechtel letter BLP 15796 dated April 19, 1984 which stated that there was no indication of Ray Miller, Inc.-material provided under.the remaining two orders. The licensee's letter'to NRC Region _I, dated August 8, 1984 described the program for detection of substitute material on a generic basis.
7.0' Exit-Interview An exit interview was held on August 24, 1984, with members of the licen-
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sees staff and contractors denoted in Paragraph 1.
The NRC Senior Resident' Inspector, Mr. W. H. Bateman was also present. The inspector discussed the scope and findings of the inspection. At no time during this inspection was written material provided to the licensee by the inspectors.
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