IR 05000275/1978015

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IE Insp Repts 50-275/78-15 & 50-323/78-15 on 781106-09. No Noncompliance Noted.Major Areas Inspected:Licensee Action on Reported Items,Component & Pipe Support Work & Electrical Mods
ML16340A339
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 12/01/1978
From: Bishop T, Eckhardt J, Kirsch D
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML16340A338 List:
References
50-275-78-15, 50-323-78-15, NUDOCS 7901110336
Download: ML16340A339 (34)


Text

JR~port No.

U. S.

NUCLEAR REGULATORY CObl~"lISSIOH OFFICE OF INSPECTION AND ENFORCEHEIIT REGIOi'l V

.50-275/78-15 50-323/78-15

. Docket No.

/

50-275 50-323 CPPR-39 License No.

CPPR-69 Safeguards Group Licensee:

Pacific Gas and Electric Company 77 Beale Street San Francisco,'alifornia 94106 Faci 'lity Name Diabl o Canyon Units

and

Diablo Canyon Site, San Luis Obispo County, California

,Inspection Conducted.

November 6-9, 1978 Inspectors:

.

'(".i

. F. KIr Rea tor Inspector l

T. ll. Bis op,, React r Inspector Fll ( d.

Eckhardt, Reacto Inspector Pk3.

I

~P.

P.

Nar ut, Reactor Inspector zr-Date Signed ate Signed fz I /l6 Date. Signed

/~

(

v'8

. 0; Elin, Reactor Inspector Approved by:

R. C.

Hay es, Chief, Project Section, Reactor Construction and Engineering Support Branch Summary:

Da e Signe

>~/i/7Z'ate Soigne Ins ection durin eriod of November 6-9, 1978 Re ort Nos.

50-275 78-15 and 50-323/78-15-A~Id:

R i

di p

i b r

b di p

~

~

~

~

~

~

~

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of licensee action on previous inspection findings; licensee action on reported 50.55(e)

items (discrepant welds on pipe supports and auxiliary feedwater pump

'7 9 P g y y 0 3p Q IE:Y Form 219 (2)

~ it

Summary:

(Report Nos.

50-275/78-15 and 50-323/78-15)

(Continued)

"power capacity);

component and pipe support installation work and records; struc-

"tural steel bolting and welding work and records; various electrical and instru-

"mentation seismic modifications; fire protection and suppression system installation gA procedures, work observation and records; records of steam regenerator primary nozzle closure ring fillet weld nondestructive examinations;

.gA audits and nonconformance system review.

The inspection involved. 122 inspector hours by five NRC inspectors.

Results:

Of the nine areas inspected, no items of noncompliance or deviations were identified in eight areas and one unresolved item was identified in the area of component and pipe'upports (Paragraph 6).'

DETAILS Individuals Contacted a ~

Pacific Gas and Electric Com an PGKE b.

  • R
  • M.
  • M
  • D
  • J
  • g

%J C.

C.

J.

J.

J.

J.

J.

J.

A.

0.

J.

K.

p.

R.

R.

J.

J.

T.

J.

R.

R.

Gu D. Etzler, Project Superintendent E. Leppke, gA Supervisor N. Norem, Startup Engineer A. Rockwell, Resident Electrical Engineer N. Cochran, Resident Civil Engineer L. Killpack, Resident Mechanical Engineer Arnold, Coordinating gC Engineer Braff, Pipe Support Supervisor M. Seward, gA Engineer E; Herbst, Electrical Engineer Bell, gC Inspector A. Holley, Piping Inspection Group Supervisor Bratton, Field Engineer B. Martin, Civil Inspector Hanna, NSSS Group Supervisor Cordone, Field Engineer Crass, Electrical Inspector Cucco, Field Engineer Graf, Electrical Inspector Gilbreath, Electrical Engineer Hhitd, Electrical Inspector Campbell, Electrical Inspector Grant, Electrical Inspector Langley, Electrical Inspector Bowls, Field Engineer Mechanical Grant, Field Engineer - Electrical Johnson, Field Engineer - Civil A. Young, Electrical Engineer F. Atkinson Co.

GFA M.

D.

K.

D.

M.

M. Walsh, gA Manager Hedrick, llelding Inspector Brainard, Concrete and Reinforcing Steel Inspector Karr, gC Inspector Anderson, Lead Inspector McDermott, gC Inspector

A

c.

Endurance Metal Products Com an (EMPCO)

D. J. Gragg, QC Manager J.

N. Yrooman, QC Inspector d.

Pullman Power Products Pullman)

'.

Geske, Assistant QA Manager J.

P.

Runyon, QA Manager V. Casey, Level II Examiner K. Guy, Lead Field QC Inspector e.

Westin house Electric Cor oration G. Glassbergen, Site Manager f.

H. P. Foie Com an Foie H. Domingo, QC Inspector R. Llewellyn, QC Inspector C. Waechter, Clerk g.

Tech-Sil J. Robertson, Manager V. Talbert, QC Representative 2.

General The licensee plans to load Unit 1 fuel on or about the end of February 1979 pending completion of the operating license hear-ings and issuance of an operating license.

Licensee representatives onsite informed the inspector that the Quality Assurance Director had been promoted to project responsi-bility, effective at a later date, and that a successor had not yet been announced.

It was noted that the QA Director would retain his duties until a replacement assumed the duties.

3.

Licensee Action on 0 en Items of Enforcement (0 en Infraction - Failure to se grate mutuall redundant circuits in contro room pane s in a manner re uire 50-2 5 an 3 3 t e P

an icensee The licensee was engaged in wrapping certain control board circuits with Scotch 7700 tape and tying other circuits in a manner such

that the PSAR specified separations criteria are satisfied.

Li-censee representatives stated that General Office Engineering Department personnel would, in addition, inspect the control board

'vertical sections, Auxiliary Relay Racks and Solid State Protection Racks.

The inspection results would be documented.

This item will be examined during a future NRC inspection.

(275/323/78-12/01)

Licensee Action on 50.55 e

Items a.

Ade uac of Motor Driven Auxiliar Feedwater Pum s

The licensee submitted an interim report on March 23, 1978, identifying that the operating current of the motor driven Auxiliary Feedwater (AFll) pumps exceeded the name plate rating.

The licensee subsequently returned a motor to the manufacturer for determination of motor adequacy.

Based upon the results of manufacturer's tests, the current capability of the motor was upgraded and new nameplates. were installed on the four pump motors.

The licensee was in the process of submitting a final 50.55(e) report identifying the corrective actions taken to resolve the discrepancy.

The inspector reviewed the recording traces of'Fll pumps 1-2 and 1-3 diesel generator. loading (bus voltage and frequency)

for compliance with the voltage and droop criteria specified

'y the FSAR and test procedure.

The traces showed that, the voltage and frequency droop remained well within the established acceptance criteria.

This item remains open pending receipt and satisfactory review of the licensee's final report on this matter.

b.

Discre ant Melds on Pi e Su orts (Reference

Inspection Report

Nos.,50-323/78-07

and 78-2.

The inspector

examined the completed work and records for

seven of the 19 repaired

Code Class

1 welds in Unit 2.

The

Field Welds

and Component

Supports

inspected

were as follows:

Field Held

379

1069

1068

378

305

177

310

~Su

orat

71/8SL

71/4SL

71/3SL

71/5SL

92/71 A

92/23A

71/25SL

No items of noncompliance or deviations

were identified.

This item will be examined during a future inspection

and

following the submission of the final 50.55(e) report.

(50-275/323/78-15/02)

Safety Related

Pi

e Weld Preservice

Examination Results

L'icensee preservice

examination

personnel

had identified approximately

54 reportable indications (arc strikes

and weld spatter resulting

from the pipe support repair program work) in the course of liquid

penetrant

(LP) examination of Unit

Code Class

1,

2 and

3 pressure

boundaries';

and reported

these

on Nuclear Plant Problem Reports

DC 1-78-gC-P0016,

P0017

and

P0018.

Kellogg'personnel

were unsuccess-

ful in repeating

the findings during subsequent

LP examinations.

Licensee representatives

stated that the preservice

examination

and

Kellogg personnel

would reexamine

the areas

in question

and provide

more precise locating information to facilitate repair.

This item

will be examined during a future inspection.

(50-275/323/78-15/03)

Com onent

Su

orts and Pi in

Restraints

The inspector

examined

the following spring and mechanical

hangers

in Unit 2 safety related

systems

for compliance with Pullman pro-

cedure

No.

ESD-223 (Installation and Inspection of Class

1 Pipe

Supports)

and applicable installation drawings:

Support

Nos.

2626-1V, 2042-9Y, 70-35SL, 564-90,'64-160,

564-95,

5-9R,15-23R,

and 889-4.

The inspector observed. that support 564-90, which had

been

inspected

and accepted

on 1-6-77, did not have the proper

clearance

between

the pipe and U-bolt.

In addition,

he observed that support

564-95.

which had been inspected

and accepted

on 9-16-76,.had

a loose turn-

buckle and a loose bolted fastener

on the pipe clamp.

Licensee

'epresentatives

stated that the contractor

was performing

a final

audit and walkdown of mechanical

hangers

to identify such discre-

pancies,

and that discrepancies

noted during the final walkdown

would be corrected.

I

The final walkdown/audit results will be examined during a future

inspection.

(50-323/78-15/04)

It was observed that

a stainless

steel

pipe to stanchion

weld

on support 89-25R in Unit 2, appeared

to be rough and the inspec-

tor questioned

the ability to adequately

perform a liquid penetrant

examination of the surface.

This was

a shop weld and licensee

representatives

stated that it had

been liquid penetrant

examined

and accepted

by the manufacturer,

Pullman-Kellogg onsite inspectors

and the licensee's

inservice inspection personnel.

The weld in ques-

tion was reexamined with liquid penetrant

methods

by a qualified Level

II examiner at the inspector's

request.

The examination disclosed

an apparent

1/8" long linear indication and

a Yee-shaped

apparent

linear indication with each leg being about 1/16" long.

Pullman

procedure

ESD-255 states

that linear indications are unacceptable

and indications

suspected

of being non-relevant

be regarded

as

unacceptable

until shown otherwise.

The licensee stated

that. the

weld joint would be evaluated

by the Level III examiner.

This

is an unresolved

item.

(50-323/78-15/05)

7.

Containment

S ra

Line Su

ort Modifications

,

Certain Unit

1 containment spray line support modification work was

examined

by.the inspector to ascertain

compliance with PGSE pipe

support drawing 049282.

Two hangers

(No;- 176-30A on spray ring

1-S3-2375-6

and

No. 176-42A on spray ring 1-S3-2377-6)

were inspected.

The modification of each of these

hangers

was approximately

50 percent

complete

and appeared

to be in compliance with the applicable drawings.

No items of noncompliance

or deviations

were identified.

Diesel

Fuel Oil Transfer Pi in

Modifications

a.

Observation of l<ork and llork Activities

The inspector

examined the diesel

fuel oil transfer piping

modification work in the fuel oil and

CO

pipe trench.

The

pipe welding was compared with the requifements

of the

ASME

B31.7 Power Piping Code

and the pipe support installations

were compared with applicable support drawings

and requirements

of-Ke'llogg Engineering Specification

ESD-223 (Requirements for

Installation and Inspection of All Class I Pipe Supports).

Specifically, welds 272,

280,

330,

339, 340,

and 356 were

visually examined

by the

NRC inspector.

Also, numerous

pipe

supports

were examined,

although final

gC inspection

had not

yet been performed.

No deviations

or items of noncompliance

were identified.

b.

Review of ualit

Records

guality records

including field process

sheets,

liquid penetrant

examination records,

and weld rod withdrawal records

were re-

viewed for the pipe welds noted above.

No deviations or items

of noncompliance

were identifie Verification of Steam Generator

Primar

Nozzle Closure

Rin Fillet

Weld Li uid Penetrant

Test Records

The inspector

reviewed liquid penetrant'(LP)

test records

(retained

onsi te by Westinghouse

Electric Corporation) of fillet welds of the

S/G primary nozzle closure

hold down rings.

The records

were for LP

tests

performed to the requirements

of process

specification

84350-JA and included tests for both the inlet and outlet nozzles

for all Unit

1 and

2 steam generators.

The final Unit

LP tests

were performed October 2, 1975,

and Unit 2 tests

performed

Novem-

ber 18-20,

1975.

The records

documented

that the tests

had been wit-

nessed

by an

ASNE Code inspector.

No items of noncompliance or

deviations

were identified.

Protection of Safet

Related

Com onents

I

During the inspector,'.s

plant tour,

a manway on the primary side of

Steam Generator

2-2 channel

head

was observed

to be open

and there did

not appear to be any work in progress

necessitating

the opening.

The

visually accessible

areas

inside the opening appeared

to be free of

foreign material.

Due to inaccessibility,

an inspection of the attached

main coolant piping was not performed.

Discussions

with the cognizant licensee

engineer indicated that

he was not aware of any recent, work authorizations

necessitating

the opening

and that openings,

when not actively being worked,

were to be covered with Visquine and taped shut.

Licensee representa-

tives did note however, that inspection

personnel

had

been

engaged

in nondestructive

examination of the root pass for several

welds in

Unit 2 reactor

coolant loop piping.

The inspector

noted that licensee

procedure NFI-3-2 and Specifica-

tion 8752 require that component

openings

remain closed except for

installation or fitup, that contractors

must assure

components

are

protected

through the use of protective seals

and that clean areas

are required for reactor coolant flow components

which will be

.

"

inaccessible for postwork cleanup.

The licensee's

program for verifying cleanliness

inside primary

system openings,

prior to closure, will be examined during a

subsequent

inspection.

(50-323/78-15/06)

Structural

Concrete

a ~

Safet

Related Outside Tank Foundations

The licensee

was engaged

in excavating to bedrock below the

outside safety related tanks.

The volume will be filled with

lean concrete

and grout as

a replacement for the removed

backfill material.

The tank foundations

are to be anchored

to the lean concrete

using rebar dowel The inspector

examined

the rebar

dowel to plate welds,

the

welding procedure utilized, welder qualification records

and

weld inspection

documentation for six bar-to-plate

welds for

compliance with licensee

procedures

and the

AMS D12.1 rein-

forcing steel

welding code.

No items of noncompliance or

deviations

were identified.

The 'licensee

noted, in response

to the inspector's

concerns,

that void formation would be precluded

by pumping grout into

the last portion of the foundation through five holes drilled

through the existing tank and foundation

(one at the center

and one in each quadrant).

In addition, the existing con-

crete foundation would be sloped to a

1% grade, with the high

point in the tank center,

and inspected

to preclude, void form-

ation.

This area will be examined during a future inspection.

(50-275/323/78-15/07)

Alle ed Performance of Work Without A

roved Instructions

On October 15, 1978, the

NRC resident

inspector

received

a

note requesting

that the

NRC check into -a particular modifica-

tion since the individual believed that the work was being

performed without proper authorization;

consequently,

the work

would not be inspected

by gA personnel.

The

NRC inspector

determined that the work in question involved moving a single

piece of rebar,

due to interference,

more than one bar diameter

from the location specified

by approved

drawings.

In addition,

the inspector determined that the licensee

had not yet obtained

approval for the relocation of the rebar but had taken action.

to obtain the required approvals.

The

NRC inspector contacted

the individual submitting the note

on November 7, 1978, to discuss

the situation

and identify any

other concerns.

The individual stated that work was being per-

formed by GFA production crews

on orders

from licensee

personnel

and without prior written approval

as is required

by the

GFA gA

program.

He supplied the inspector with two specific areas of

concern.

These

two areas of concern (reinforcing steel

place-

ment in Unit 1 liftT31F and Unit 2 lifts S31C and

D) had been.

documented

in GFA nonconformance

report Nos.

175 and 174, respec-

tively, after the individual notified the

GFA gA department.

The

nonconformances

were each dispositioned

"accept as-is"

based

upon approval

by the licensee's

responsible

engineer

and

documentation of the change

on "as-built" drawing The inspector discussed

the concerns with licensee

management,

the licensee civil inspector involved and

GFA gA management.

The licensee's civil inspector stated that all of the

NCR

identified "dowel holes grouted to an unknown depth"

had

been

measured

by himself prior to grouting and that

GFA production

crews

had grouted the dowels, in error, prior to the

GFA gA

inspection.

Furthermore,

the civil inspector stated that

there

may have

been

some instances

where

GFA production crews

had proceeded

with work while the civil inspector

was contact-.

ing the responsible

engineer for drawing change approval.

How-

ever, the approvals

had

been obtained prior to completion

of work.

The

NRC inspector

examined reinforcing steel

welding

inspection

documentation,

licensee

engineering

department

design

change

documentation

and telecon documentation

showing

the change

approvals for the lifts in question.

The above

documentation

appeared

satisfactory

and indicated that work

had

been adequately controlled.

Licensee

management

stated

that meetings

had

been held with GFA gA and production manage-

ment to reemphasize. the

GFA gA program requirement that work

may not proceed without prior. written approval.

They also

noted that the stop-work authority delegated

to GFA gA depart-

'ent provides

adequate. control to assure that gA program direc-

tives are implemented.

The

NRC inspector

examined lift T31F for reinforcing steel

placement

and configuration

and noted that

GFA gC had not yet

inspected

the area.

One horizontal

bar was not placed, within

one bar diameter of nominal spacing

due to

a doorway inter-

ference;

but GFA gC personnel

stated that this was

known and

would be resolved prior to final preplacement

acceptance.

The inspector

had

no further questions

on these matters

and

no items of noncompliance

or deviations

were identified.

12. Structural

Steel

Erection

a ~

GFA Activities

The

GFA storage

areas

on the 140'evel of the Turbine Building

and

on the crane scaffold were examined

by the inspector.

In

addition, eight high strength bolts in four Bay 27 joints were

tested

by site personnel

at the inspector's

request for proper

bolt torque.

Acceptance criteria for the above examinations

were contained

in GFA gA procedures

and the AISC supplement. on

high strength boltin b.

The contents

and temperatures

of three

GFA welding electrode

ovens

and the associated

welding electrode

issue logs were

examined for compliance with OA procedures

and the AtlS Dl.l

structural

steel

welding standard.

The rod ovens

were riot

locked but were manned

by gC'personnel.

The contents of one

welder's electrode

can were compared with the issue log entry

and found satisfactory.

GFA had prepared

and satisfactorily resolved three

nonconformance

.

reports

documenting

the minor discrepancies

noted

by the

NRC

inspector during the previous inspection

(see

IE Inspection

Re-

port No. 50-275 and 323/78-12).

The inspector

sampled

and examined the Field Erection

Inspection documentation for structural

steel

bolting and

welding performed in Bay 26 of the Turbine Building trusswork.

No items of noncompliance or deviations

were identified.

BIPCO-Activi0ies

The inspector

examined

the installation of approximately

concrete

anchor

bolts attaching

ledger angle iron to the

Turbine Building walls for compliance with OCP-11

(Field

Insta'llation-Stud Anchors).

In addition,.the inspector

sampled

and examined certain

anchor bolt and ledger angle

receipt inspection

and field installation inspection

documentation.-

The installation,

and associated field installation inspection

documentation of thirteen installed Unit

and

2 checker plates

were examined for compliance with gC procedures

and

AMS Dl.l.

No items of noncompliance or deviations

were identified.

13. Electrical

and Instrumentation

a

~

'10% Steam

Dum

S stem Modifications

The licensee

had installed

a seismically qualified

10% Steam

Dump Valve actuation

system (consisting of air bottles

and

associated

piping) to augment the instrument air system supply

to the valve operation.

The inspector reviewed the Engineer-

ing Change

Order

(ECO) authorizing the modification, examined

the installation instructions

and examined

selected

portions

of the air and electrical

systems for compliance with the

ECO

and installation instructions.

No items of noncompliance

or

deviations

were identifie b.

Seismic Stron

Motion Indication and Reactor Tri

S stem

The Engineering, Change

Order authorizing the modifications was

examined.

The inspector

noted that conduit installation

has

recently started

and observed that only a small

amount of wir-

ing had

been installed.

This area will be examined during a

'uture inspection.

(50-275/323/78-15/08)

c.

Re lacement of Unit 2 Motor Controller Solenoid

S rinqs

eference:

0 CFR

Item - IE Inspection

Report

Nos.

50-275/78-05,

50-323/78-06,

and 50-275

and 323/78-09.)

The licensee

was inspecting Unit

1 motor controller solenoid

springs with a Go/No-Go gage to assure that the Unit

1 motor

controllers

have the required

heavy spring installed.

This

work was scheduled

to be completed prior to fuel loading.

Replacement

of the Unit 2 spring with the heavier springs

will begin

sometime after January 1, 1979.

This item will be

examined during

a subsequent

inspection.

(50-'275/323/78-. 15/09)

d.

Switch ear Modifications

(1)

480 Yolt Switch ear

The licensee

was replacing Unit

1 compression

type cable

terminations at individual controllers with lug type

terminations.

The Unit 2 controllers

were installed with

lug cable terminations.

The installation procedure

and

circuit termination/determination

logs were examined.

Hork activities were observed

on the 1F,

1G and

1H 480 volt

vital busses for procedure

compliance.

The work appeared

to be adequately controlled

and

no items of noncompliance

or deviations

were identified.

(2)

4160 Volt Switch ear

Seismic testing at Hiley Laboratories

resulted in the

necessity for certain

4KY switchgear cell modifications,

which the licensee

was performing.

General

Electric

changed

the design

and supplied drawings detailing the

modifications required.

Licensee representatives

stated

that

a modified

4KY switchgear cell

had

been retested

satisfactorily at Hiley Laboratories

to verify accepta-

bility of the design

change.

The following documents

and activities

wer e examined:

-11-

{a)

H,

P. Foley

gC procedures

applicable to the work and

Melding Procedure Specifications

HPS-1-SG-1

through

7 for compliance witn applicable welding codes.

(b)

Circuit termination/determination

log sections

applicable

to the modification.

(c)

A sampl e of compl eted wel d inspection documentation.

(d)

Mork in progress

and completed

work on vital switchgear

1H for compliance with applicable

gC procedures.

No items of noncompliance

or deviations

were identified.

e.

Dedicated

Shutdown

Panel

The licensee

was installing

a dedicated

shutdown

system capable

of monitoring the parameters

of Steam Generator

and Pressurizer

fluid levels

and the pressure

and temperature of one loop.

The

.

above parameters,

with the exception of loop temperature,

are

measured

by separate

redundant transmitters installed

on taps

of existing sensing lines.

The parameters

monitored are quality

class

1, with the exception of loop temperature.

Licensee

per-

sonnel

noted that the transmitters utilized for sensing

the

Dedicated

Shutdown

Panel

parameters

of level. and pressure

would

not be environmentally qualified to worst case

containment

atmospheric

conditions.

No items of noncompliance or deviations were identified.

14. Fire Protection

and

Su

ression

S stem

a.

Review of ?mal ementin

Procedures

The inspector

examined the following procedures

which related

to upgrading of the installed fire suppression

system

and

current work activities for fire protection:=

(1)

PG8E Drawing

No. 049243,

Rev. 9, "Pipe Supports for Field

Run, Design Class

1 Piping"

(2)

PG8E Specification

No. 2552, "Specification for Furnishing

and Installing Silicone

Foam Penetration

Seals,

Diablo

Canyon Unit 2"

(3)

Cardox tlechanical

Specifications

(no number),

Revised

February 16,

1965

(4*)

PGKE Procedure

(no number)

"Unit

1 Fire Stop Inspection,"

.Rev. 0, June 9, 1978

The procedures

appeared

adequate for the work in progress.

No

items of noncompliance

or deviations

were identified.

b.

Observations

of Work and

Work Activities (50-275/323/78-15-10)

Compl'eted

and in-process

work activities related to fire

protection

and suppression

were examined.

This included

observations

of: fire protection for Unit

1 auxiliary sea

water pumps,

component cooling water

pumps,

and residual

heat

removal

pumps; installation of fire stops in penetrations

and

cable trays; fire door ratings;

containment of flammable li-

quids including associated

curbing and drains; fire water hose

reel

system installation; fire water sprinkler piping to Unit

reactor coolant

pumps;

and Cardox suppression

system piping and

hose reel installations.

The work activities and completed

work were compared to requirements

provided 'in the procedures

identified in Paragraph

14.a,

above,

and

amendment

No.

51 to

the

FSAR (titled "Diablo Canyon Fir e Protection

Review" ).

No items of noncompliance or deviations

were identified, but

the following conditions were noted:

(1)

Installation of ten randomly selected

cable trays in

Units

1 and

2 cable spreading

rooms revealed

one tray

in Unit

1 which had fire stops installed at an interval

of 12 feet, whereas,

the specification requir es stops at

10+1

feet intervals.

The inspector

then examined

additional trays to determine if similar discrepancies

existed.

All other trays were found to be within spec-

.

ification requirements.

Licensee

representatives

stated

that the one tray identified would be brought into

specification requirements.

In addition, licensee re-

presentatives

stated that the Unit

1 fire stop inspection,

currently in progress,

would identify such discrepancies.

The inspector

had

no further questions

on this item.

(2)

Of 25 fire doors

and frames inspected,

only'hree

were found to have adequate

identification of fire rating.

Discussions with licensee

r epresentatives

established

that this problem had

been previously identified and that

corrective action was underway.

The fire door manufacturer"

has

been requested

to inspect

each door/frame which does

not have labels

and provide certification of'-the fire

rating..

In addition, action is currently in progress

to

replace approximately

80 doors which have ratings

known

to be less

than require (3)

(7)

(8)

Drains located in fuel piping

sumps for all Unit

1 and

diesel

generator

rooms were found to be blocked with debris.

Licensee representatives

stated that 'the drains would be

cleaned prior to use of th

fuel lines.

The inspector

had

no further questions

on this item.

One fire water hose reel

system piping support

(No. FPS-18)

was found to

be anchored

to a concrete

block type wall..

Licensee representatives

could not readily provide evi-

dence that anchorage

in this type of wall structure

was

adequate for seismic loading, but stated that the situa-

tion would be examined

and appropriate action taken.

This

item will be re-examined

during

a subsequent

NRC inspection.

Existing nonseismic

pipe supports

used for restraining

fire water

hose reel piping in the vicinity of the fire

pumps were found to have numerous

inadequately

tightened

threaded

fasteners.

Licensee

representatives

stated that

actions

are currently in progress

to install seismic pipe

supports for the fire water system

and that

no credit will

be taken for support provided

by existing nonseismic

restraints.

It was further stated that the seismic

up-

grading of the system is scheduled

to be completed

by

mid-triarch 1979.

This subject will be re-examined

during

a subsequent

inspection.

One of five fire water sprinkler heads

surrounding. Unit

reactor coolant

pump No. 1-3 was found to be taped.

The

tape

was removed during the inspection.

Subsequent

exam-

ination of all sprinkler heads for each of the other

Unit

1 reactor coolant

pump sprinkler heads

revealed that

they were free of foreign material.

The inspector

had

no further questions

on this matter.

One cardox pipe support for the 2>" cardox supply header

outside diesel

generator

room 1-3 was found to have loose

locking nuts

and

was missing

one U-bolt nut.

In addition,

it was not immediately possible to verify the seismic ade-

quacy of the support'.

Licensee

representatives

stated that

this situation would be reviewed

and appropriate action

taken.

This subject will be re-examined

during

a subsequent

inspection.

The two 1500

gpm fire pumps were found to be located in

the

same

room without a fire barrier between the

pumps.

Subsequent

to the.inspection,

licensee

representatives

-14-

stated that the separation

of the

pumps

was adequate

and

that

a fire barrier would not be provided.

This informa-

tion is under evaluation.

This matter will be examined

during

a subsequent

inspection

pending the results of the

NRC evaluation.

c. 'eview of ualit

Records

Records

associated

with the Unit 2 cable

spr'eading

room tray and

east wall fire stop installation,

and Unit

1 cable spreading

room fire stop repairs

were examined

by the inspector.

No'items

of noncompliance

or deviations

were identified.

15. gA Audits

The licensee's

internal audit system

was inspected

by examining

15..gA audits

per formed since September

26, 1978.

In the conduct.

of these audits,

the licensee identified nine findings which re-

quired corrective action.

The corrective actions

had

been initiated

and/or completed

in accordance

with the licensee's

nonconformance

reporting system or open item resolution

system.

No items of non-

compliance or deviations

were identified.

16.

Nonconformance

Re ortin

The licensee's

nonconformance

and minor variation reporting

systems

were examined

by selectively reviewing reports in the civil and

mechanical

disciplines

and the general

category.

The documented

deficiencies

appeared

to have

been properly classified

and resolved

in accordance

with the licensee's

gA implementing procedures.

17. Unresolved

Items

Unresolved

items are matters

about which more information. is required

in order to ascertain

whether they are acceptable

items,

items of non-

compliance,

or deviations.

Unresolved

items disclosed

during the

inspection

are discussed

in Paragraph

6.

18. Exit'nterview

The inspector met with licensee

representatives

(denoted in

Paragraph

1) at the conclusion of the inspection

on November 9,

1978,

and

summarized

the inspection

purpose,

scope

and findings.

The inspector discussed

the findings resulting from an individual 's

concerns

which had

been

brought to

NRC attention

(see

Paragraph

11.b)

and noted that, while control of work in the field appeared

to be satisfactory,

care should

be exercised

to assure that work

-15-

was performed in accordance

with prior approved written instruc-

tions as required

by the

GFA gA manual.

The licensee

noted that

requirements for prior approval of work had.been

re-emphasized

to field personnel.