ET 08-0053, Corporation Response to Request for Additional Information Response to Generic Letter 2004-02: Potential Impact of Debris Blockage on Emergency Recirculation During Design Basis Accidents at Pressurized-Water Reactors

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Corporation Response to Request for Additional Information Response to Generic Letter 2004-02: Potential Impact of Debris Blockage on Emergency Recirculation During Design Basis Accidents at Pressurized-Water Reactors
ML090060877
Person / Time
Site: Wolf Creek Wolf Creek Nuclear Operating Corporation icon.png
Issue date: 12/22/2008
From: Garrett T
Wolf Creek
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
ET 08-0053, GL-04-002
Download: ML090060877 (143)


Text

W F CREEK

'NUCLEAR OPERATING CORPORATION Terry J. Garrett Vice President, Engineering December 22, 2008 ET 08-0053 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555

Reference:

1) Letter dated February 9, 2006, from USNRC to R. A. Muench, WCNOC
2) Letter ET 08-0003, dated February 29, 2008, from Terry J.

Garrett, WCNOC, to USNRC

3) Letter ET 08-0046, dated September 30, 2008, from Terry J.

Garrett, WCNOC, to USNRC

Subject:

Docket No. 50-482: Revision 1 to Wolf Creek Nuclear Operating Corporation Response to Request for Additional Information RE:

Response to Generic Letter 2004-02: "Potential Impact of Debris Blockage on Emergency Recirculation during Design Basis Accidents at Pressurized-Water Reactors" Gentlemen:

Pursuant to 10 CFR 50.54(f), this letter provides revision 1 to the Wolf Creek Nuclear Operating

.Corporation (WCNOC) response to the NRC request for additional information (RAI) regarding WCNOC's response to Generic Letter 2004-02 (Reference 1). Consistent with Reference 3, Attachment I revises and updates WCNOC's previous supplemental response to Generic Letter 2004-02 Requested Information Item 2 (Reference 2).

Attachment II lists each RAI request in Reference 1 and provides a reference to the applicable portion(s) of Attachment I or other appropriate information to address the request.

.Attachment Ill lists commitments made to the NRC by this letter. If you have any questions concerning this. matter, please contact me at (620) 364-4084, or Mr. Richard Flannigan at (620) 364-4117.

Sincerely, TJG/rlt P.O. Box 411 / Burlington, KS 66839 / Phone: (620) 364-8831 t~4%

An Equal Opportunity Employer MIF/HC/VET

ET 08-0053 Page 2 of 3 Attachments: I Generic Letter 2004-02 Supplemental Response II RAI Cross-Reference List III List of Regulatory Commitments cc: E. E. Collins (NRC), w/a V. G. Gaddy (NRC), w/a B. K. Singal (NRC), w/a Senior Resident Inspector (NRC), w/a

ET 08-0053 Page 3 of 3 STATE OF KANSAS )

SS COUNTY OF COFFEY )

Terry J. Garrett, of lawful age, being first duly sworn upon oath says that he is Vice President Engineering of Wolf Creek Nuclear Operating Corporation; that he has ýread the foregoing document and knows the contents thereof; that he has. executed the same for and on behalf of said Corporation with full power and authority to do so; and that the facts therein stated are true and correct to the best of his knowledge, information and belief.

By 7a,9 Terry'J arrett Vice President Engineering SUBSCRIBED and sworn to before me this YM day of UC'2df' 2'008.

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FHONDA L.TIEMEYER R

MY COMMISSION EXPIRES

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Notary Public (2 7 22ŽX./

January 20_10 E1, Expiration Date)( 4 72//AL ,21 /0

Attachment I to ET 08-0053 Page 1 of 128 Generic Letter 2004-02 Supplemental Response. Revision 1 Table of Contents Note on Revision 1: ..................................................................................... 2 Notes on Format and Content.......................................................................... 2 Summary-Level Description of WCNOC Approach .................................................. 2 Response to Specific Review Areas................................................................... 8

1. Overall Compliance:.................................................................................. 8
2. General Description of Corrective actions: ........................................................ 8
3. Specific Information Regarding Methodology for Demonstrating Compliance:................. 10 3a. Break Selection................................................................................. 10 3b. Debris Generation/Zone of Influence (ZOI) (excluding coatings)........................... 14 3c. Debris Characteristics ......................................................................... 24 3d. Latent Debris ................................................................................... 26 3e. Debris Transport................................................................................ 28 3f. Head Loss and Vortexing ...................................................................... 45 3g. Net Positive Suction Head (NPSH) ........................................................... 75 3h. Coatings Evaluation............................................................................ 85 3i. Debris Source Term ............................................................................ 91 3j. Screen Modification Package .................................................................. 94 3k. Sump Structural Analysis...................................................................... 99
31. Upstream Effects .............................................................................. 102 3m. Downstreamn effects - Components and Systems ......................................... 107 3n. Downstream Effects - Fuel and Vessel...................................................111.il 3o. Chemical Effects.............................................................................. 114 3p. Licensing Basis ............................................................................... 125

References:

........................................................................................... 127

Attachment I to ET 08-0053 Page 2 of 128 Generic Letter 2004-02 Supplemental Response, Revision I Note on Revision 1:

Revisions to the information contained in Attachment I to the Wolf Creek Nuclear Operating Corporation (WCNOC) Generic Letter 2004-02 supplemental response dated February 29, 2008 (Reference 21) will be annotated with revision bars.

Notes on Format and Content WONOC uses a standardized format in portions of this supplemental response to address each major section of Generic Letter 2004-02. There is a statement in each section as to whether information included in the section revises or supplements information that WCNOC previously provided to the NRC in response to Generic Letter 2004-02 (References 2 and 3), or whether the information previously supplied continues to apply. There is a statement in each section, if applicable, describing the use of NEI 04-07 guidance report (GR) (Reference 1) guidance, which is referred to in this attachment as NEI 04-07, Vol. 1 (GR). There is also a statement, if applicable, describing conformance to, or exceptions to NEI 04-07 NRC safety evaluation (SE)

(Reference 1)requirements, which is referred to in this attachment as NEI 04-07, Vol. 2 (SE).

Each major section describes Generic Letter 2004-02 evaluations and other corrective actions that impact conformance to the regulatory requirements listed in Generic Letter 2004-02. Each section also includes the basis for methods and key assumptions not consistent with NRC-approved guidance or not previously reviewed by the NRC staff.

Summary-Level Description of WCNOC Approach WCNOC has implemented an overall holistic approach to resolving issues described in Generic Letter 2004-02 by using the guidance and requirements of NEI 04-07 (Reference 1), as well as industry guidance, industry testing and plant-specific testing, to perform a comprehensive set of evaluations of the effects of design basis accident conditions on the ability of structures, systems and components, including the containment emergency sump strainers, to mitigate the consequences of the analyzed accidents and maintain long term core cooling in a manner consistent with governing regulatory requirements listed in Generic Letter 2004-02.

New sump strainers were installed in the existing emergency recirculation sump pits in the containment building to accommodate the water levels postulated for post-accident conditions.

Each new sump strainer contains stacked plates arranged into modules that maximize the strainer surface area. The strainer plates have perforated stainless steel plate surfaces with 0.045 inch diameter holes to efficiently capture debris that enters the sump pits. While the original containment recirculation sump screens and trash racks had approximately 200 square feet of effective surface area per sump, the new replacement sump strainers have approximately 3300 square feet of effective surface area per sump.

Debris barrier plates have been installed in openings through the secondary shield wall that are near the emergency recirculation sumps. The barriers prevent the "short path" flow of debris-laden fluid directly to the sumps and force the fluid to take a longer "tortuous path" through shield wall openings farther away from the sumps to allow more time for the debris to settle out.

Attachment I to ET 08-0053 Page 3 of 128 WCNOC has implemented changes to programmatic controls for (1) design change process procedures, (2) containment entry and material control procedures, (3) clearance orders procedures, (4) work request procedures, and (5) scaffold construction and use procedures.

WCNOC has implemented changes to surveillance procedures to ensure that the installed replacement strainers will not have openings in excess of the maximum designed strainer opening.

WCNOC has implemented a containment latent debris assessment program, which utilizes swipe sampling to determine the amount of latent debris in the containment building.

Housekeeping and foreign materials exclusion procedures have been revised to target containment building cleaning based on the results of the swipe sampling survey.

WCNOC has implemented a containment coatings assessment program for monitoring and assessing the condition of the qualified and acceptable coatings in the containment building, including administrative controls on conducting coating examinations, including deficiency reporting criteria and documentation requirements.

The industry document WCAP-16793-NP (Reference 26) describing the evaluation methodology for in-vessel downstream effects is currently under NRC review. Following NRC issuance of the safety evaluation (SE) for WCAP-16793-NP, WCNOC will evaluate the SE within 90 days to assess potential impact on the conclusions documented in this response and changes will be initiated if necessary.

WCNOC implemented interim compensatory measures at Wolf Creek Generating Station (WCGS) in accordance with NRC Bulletin 2003-01, as described in Section 2 below. These measures will remain in place at a minimum until the NRC's Safety Evaluation of WCAP-16793 (refer to Section 3.n) is available and WCNOC has completed its evaluation of the potential impact on the conclusions documented in this response.

The approach described in this supplemental response is holistic in nature and incorporates numerous conservatisms and margins providing high confidence that issues described in Generic Letter 2004-02 have been adequately addressed, even considering that potential uncertainties may exist or could be identified in the future. A listing of significant conservatisms and margins is provided in Table 1 and Table 2 below.

Table 1. WCNOC NPSH Margins Pump NPSH Available NPSH Required NPSH Margin (feet) (feet) (feet)

RHR 24.36 20.96 3.4*

Containment Spray 20.1 16.5 3.6*

  • Bounding large break loss of coolant accident (LBLOCA) with both residual heat removal pumps and containment spray system pumps running in recirculation with a debris-laden strainer, at approximately 212°F sump fluid temperature. In addition, a description of small break LOCA (SBLOCA) NPSH is included in Section 3f.4.

Attachment I to ET 08-0053 Page 4 of 128 Table 2. WCNOC Conservatisms and Margins Item Conservatism Discussion A value of 200 pounds of Actual documented amount of Margin is expected to latent debris was used in the latent debris to date is less continue to be greater than determination of debris than 70 pounds. 100 pounds of latent debris.

generation.

A distribution of 85% dirt/dust 15% latent fiber is larger than This mass fraction is and 15% latent fibers is expected during accident recommended as a assumed for the latent debris conditions resulting in larger conservative assumption in in the containment building. calculated pressure drop Section 3.5.2.3 of NEI 04-07, across the strainers. Vol. 2 (SE).

Debris not blown to upper All debris not blown to the Some debris will be held up at containment regions upper containment regions is various locations. Therefore, assumed to deposit on the there will be less debris containment floor outside the actually reaching the sump.

bio-shield wall and be available for transport to the sump.

Transport fraction of fine 100% of fine debris generated Some fine debris has been debris generated by break by the postulated break is shown through testing to assumed to reach the sump. settle out, prior to reaching the sump, resulting in less fine debris actually reaching the sump.

All debris blown upward is Some debris is blown up onto Some debris will be held up, assumed to be subsequently holdup areas protected from resulting in less debris washed back down by the containment spray path, actually reaching the sump.

containment spray system and would likely not be flow with the exception of any washed down.

pieces of fiberglass or metallic insulation debris held up on the grating.

Debris generated by a small No credit is taken for holdup Some debris (e.g., latent break loss of coolant accident of debris in upper containment debris) will be held up.

(LOCA) blast is assumed not since containment spray is not Therefore, there will be less to be blown into upper actuated in a small break debris actually reaching the containment. LOCA. sump.

Attachment I to ET 08-0053 Page 5 of 128 Table 2. WCNOC Conservatisms and Margins Table (Con't)

Item Conservatism Discussion With the exception of latent No credit is taken for debris Some debris would likely be debris washed to the sumps remaining on structures and held up on structures and and inactive cavities during equipment above the pool equipment and some debris pool fill-up, it was assumed water level, will settle out, resulting in less that all latent debris is in the debris actually reaching the lower containment region and sump.

would be uniformly distributed in the containment pool at the beginning of recirculation.

Large piece debris that is not No credit is taken for large Some debris will likely land in blown to upper containment is piece debris that would be stagnant areas and not be assumed to be distributed blown or washed to areas transported to the sump, between the break location farther away from the sump resulting in less debris and the sumps at the during the blow-down and actually reaching the sump.

beginning of recirculation. pool fill-up phases.

Water falling from the reactor Impact with structures would Less turbulent energy would coolant system (RCS) breach dissipate the momentum of result in more debris being was assumed to do so without the water and decrease the held up and more debris encountering any structures turbulent energy in the pool. settling out, resulting in less before reaching the debris actually reaching the containment pool. sump.

The temperature of the water The density of water The actual accumulator water in the safety injection decreases with increasing temperature would normally accumulators is assumed to temperature, therefore an be considerably lower.

be equal to the maximum accumulator full of higher Therefore, there would be a initial containment air temperature water would larger mass of available water temperature of 120 0 F. contain less mass. in the accumulators, and correspondingly a slightly higher water level in the containment.

For a break in the RCS loop Given the high temperatures Reduced water inventory in piping, it is assumed that the within the steam generators the reactor pressure vessel, reactor pressure vessel, RCS and pressurizer and the high RCS loop piping and loop piping and pressurizer temperature in the pressurizer surge line would surge line are refilled with containment building, it is increase the mass of water in emergency core cooling probable that the ECCS the sump pool at initial system (ECCS) inventory at inventory will not be drawn switchover to recirculation, the time of ECCS switchover into these components until and correspondingly result in to recirculation. later in the postulated a slightly higher water level in accident when the the containment.

containment spray system switchover occurs.

Attachment I to ET 08-0053 Page 6 of 128 Table 2. WCNOC Conservatisms and Margins Table (Con't)

Item Conservatism Discussion Volume of water displaced by All debris in the recirculation No credit is taken in the water debris in the recirculation pool, whether it has settled to level calculation for the pool. the bottom or is suspended, volume of debris in the displaces water. recirculation pool. Therefore, the actual post LOCA debris-laden water level would be higher than that calculated, not considering the debris.

Maximum postulated accident Break in the RCS Loop "D" Using the larger postulated debris would be generated area would likely result in amount of debris from the near the "D" RCS loop area, lower transport fractions from RCS "D" loop break, and but transport was assumed to inside the secondary shield assuming the debris is originate from the "C" RCS wall than assumed with an generated in the "C" loop area loop area, which is closer to origin in the RCS loop "C" would result in larger than the sumps. area. actual calculated debris at the sump inlets.

Chemical precipitate added at The entire amount of chemical During a postulated accident, the beginning of head loss precipitate predicted to be chemical precipitates are testing generated over the 30 day expected to be formed over mission time was added at the time, so the actual head loss beginning of head loss testing. would likely be less.

Total flow rate for both the During the worst case Since head loss is generally RHR pump and the postulated accident, the CSS higher with increased flow, the containment spray system pump is expected to be turned expected head loss with one (CSS) pump was assumed off after approximately four pump running is expected to during the entire duration of hours. be less.

head loss testing.

Piping losses in CSS pump CSS pump piping losses are Actual piping loss is expected NPSH Calculation assumed to be 120%. to be less. Therefore the required NPSH would also be less.

RHR pump NPSH available The debris laden strainer Actual RHR pump NPSH was calculated using the flood head loss was determined available is higher at CSS level at ECCS switchover. with both RHR and CSS switchover.

pumps running. CSS switchover occurs at a higher flood level.

The scaled strainer head loss The ECCS flow model Testing at a higher flow rate testing was performed determined the maximum would result in a slightly assuming an RHR flow rate of RHR flow rate would be higher head loss. Therefore, 4880 gpm. approximately 4750 gpm actual strainer head loss is during recirculation. expected to be less.

Attachment I to ET 08-0053 Page 7 of 128 Table 2. WCNOC Conservatisms and Margins Table (Con't)

Item Conservatism Discussion Strainer hole diameter used Actual maximum strainer hole The actual particle size that for the vessel blockage diameter is only 0.047" can pass through the strainer evaluation was assumed to be (nominal 0.045" + 0.002") is considerably smaller than 0.125". the size evaluated, so the actual adverse impact of debris on downstream components is likely to be less than evaluated.

Assumptions for the existing Actual cladding oxide and Less oxide and crud on the average cladding oxide crud thicknesses are expected cladding results in greater thickness of 152 microns and to be much less. heat transfer capability.

average starting crud thickness of 140 microns were used in the long term cooling evaluation.

Containment pressure is No credit is taken for any Any pressure above considered at atmospheric for 6ver-pressurization of the atmospheric would be temperatures at 212°F and containment during the post- conservative.

below. LOCA period when determining head loss, vortexing, air ingestion or void fraction.

A fluid temperature of 275 0 F is The fluid temperature at the Lower actual temperature used for the vortex and void start of post-LOCA sump would be less conducive for fraction calculations. recirculation is predicted to be vortex and void formation.

10 to 150 F cooler.

During head loss testing Actual recirculation does not In an actual event, debris debris was introduced at the start until ECCS switchover landing in the flood pool would upstream end of the test flume occurs. be stagnant until recirculation while the recirculation pump started. Thus settling would was running. start prior to commencement of recirculation.

In evaluation of downstream Debris concentration would The impact of debris on effects on components, a decrease over time. downstream components constant concentration of would be less.

debris was used. Depletion of debris, was not considered.

Attachment I to ET 08-0053 Page 8 of 128 Response to Specific Review Areas

1. Overall Compliance:

As described in Reference 22, GL 2004-02 corrective actions have been completed to ensure that the Emergency Core Cooling System (ECCS) and Containment Spray System (CSS) recirculation functions under debris loading conditions at Wolf Creek Generating Station (WCGS) are in full compliance with the regulatory requirements listed in the Applicable Regulatory Requirements section of Generic Letter (GL) 2004-02. This was achieved through assessment of the results of site-specific testing activities for potential impact on design inputs, assumptions and conclusions of WCNOC calculations and evaluations conducted in response to issues identified in GL 2004-02. Based on the implementation of calculations, evaluations and other changes described below, the ECCS and CSS recirculation functions will continue to support the 10 CFR 50.46 requirement for the ECCS to provide long-term cooling of the reactor core following a loss of coolant accident (LOCA), as well as the requirements of 10 CFR 50 Appendix A, General Design Criteria (GDC); GDC 35 for ECCS design, GDC 38 for containment heat removal systems, and GDC 41 for containment atmosphere cleanup. In addition, the CSS will continue to provide a mechanism to reduce the accident source term to support meeting the limits of 10 CFR Part 100.

Included in the evaluations and actions described above is the WCNOC evaluation of in-vessel downstream effects, including potential effects on the fuel and at the core inlet. The industry document describing the evaluation methodology is currently under NRC review. However, WCNOC has completed an evaluation of in-vessel downstream effects and concluded that the currently implemented plant hardware, procedures and processes support compliance with the Applicable Regulatory Requirements section of Generic Letter (GL) 2004-02, as stated above.

2. General Description of Corrective actions:

Using the guidance and requirements of NEI 04-07 (Reference 1), as described in Section 3 of this response, WCNOC has performed a comprehensive set of evaluations of the effects of design basis accident conditions on the ability of structures, systems and components, including the containment emergency sump strainers, to mitigate the consequences of the analyzed accidents and maintain long term core cooling in a manner consistent with governing regulatory requirements.

A mechanistic analysis was performed using a computational fluid dynamics (CFD) model to simulate the development of flow patterns during the recirculation phase.

New sump strainers were installed in the existing emergency recirculation sump pits in the containment building to accommodate the water levels postulated for post-accident conditions.

Each new sump strainer contains stacked plates arranged into modules that maximize the strainer surface area. The strainer plates have perforated stainless steel plate surfaces with 0.045 inch diameter holes to efficiently capture debris that enters the sump pits. While the original containment recirculation sump screens and trash racks had approximately 200 square feet of effective surface area per sump, the new replacement sump strainers have approximately 3300 square feet of effective surface area per sump.

Debris barrier plates have been installed in openings through the secondary shield wall that are near the emergency recirculation sumps. The barriers prevent the "short path" flow of debris-

Attachment I to ET 08-0053 Page 9 of 128 laden fluid directly to the sumps and force the fluid to take a "long path" through shield wall openings farther away from the sumps to allow more time for the debris to settle out.

Changes were implemented for design change process procedures to ensure that necessary engineering evaluations will be performed when preparing a change to the plant design that either directly or indirectly affects containment, ECCS, or CSS. Administrative controls were added to the plant modification process to require a specific response to the following design issues that could impact long term cooling following design basis accidents.

  • Holdup points or restrictions that could affect flow areas in the containment building.

" Modified piping, tanks or equipment that could change containment flood levels.

" Impact of debris downstream of the strainers on equipment, valves, instruments, or nuclear fuel.

  • Added or changed materials that could become post-accident debris.
  • Addition or removal of aluminum or zinc from the containment building.

" Introduction of un-qualified coatings or impact on qualified coatings.

Changes were made to the containment entry and material control procedure to enhance requirements during plant operational modes 1 through 4 for control of materials during work activities conducted in the containment and for control of radiological postings.

Changes were made to the clearance order procedure to ensure that Generic Letter 2004-02 analyses and evaluations are considered prior to making future changes to existing requirements that clearance order tags are not installed on components inside the containment being removed from service (tagged out) during plant operational modes 1 through 4.

Changes to the work request procedure to ensure that Generic Letter 2004-02 analyses and evaluations are considered prior to making future changes to existing requirements that work request tags are not installed on components inside the containment.

Changes to the scaffold construction and use procedure to enhance requirements for control of scaffold tags and materials used during work activities conducted in the containment during plant operational modes 1 through 4.

WCNOC has implemented a containment latent debris assessment program, which utilizes swipe sampling to determine the amount of latent debris in the containment building.

Housekeeping and foreign materials exclusion procedures have been revised to target containment building cleaning based on the results of the swipe sampling survey.

WCNOC has implemented a containment coatings assessment program for monitoring and assessing the containment building coatings, including administrative controls on conducting coating examinations, including deficiency reporting criteria and documentation requirements.

WCNOC has implemented changes to Technical Specifications surveillance procedures to ensure that the installed replacement strainers will not have openings in excess of the maximum designed strainer opening.

Interim compensatory measures in accordance with NRC Bulletin 2003-01, "Potential Impact of Debris Blockage on Emergency Sump Recirculation at Pressurized-Water Reactors," were implemented at WCGS as described in References 16 and 17. These measures will remain in

Attachment I to ET 08-0053 Page 10 of 128 place at a minimum until the NRC's Safety Evaluation of WCAP-16793 (refer to Section 3.n) is available and WCNOC has completed its evaluation of the potential impact on the conclusions documented in this response.

In accordance with NRC Bulletin 2003-01 requirements, the following measures have been implemented:

1. Procedures have been implemented to ensure that alternative water sources are available to refill the Refueling Water Storage Tank (RWST) or to otherwise provide inventory to inject into the reactor core and spray into the containment atmosphere.
2. Training on sump clogging issues has been completed for licensed operators, Operations, Engineering and Emergency Response organization personnel.
3. Containment cleaning procedure enhancements and increased foreign material controls have been implemented.
4. Procedures have been implemented to ensure containment drainage paths are unblocked following maintenance.
5. Surveillance procedures have been implemented to ensure sump screens are free of adverse gaps and breaches.

Plant-specific tests that support assumptions and corresponding conclusions contained in the GL 2004-02 evaluations were completed in January, 2008. Following receipt of the final test report from the vendor, verification was completed of design inputs, assumptions and conclusions of calculations and evaluations conducted in response to issues identified in GL 2004-02. These activities included assessing the impact of the test results on strainer NPSH calculations, strainer bypass sampling impact on downstream effects analyses (in-vessel and ex-vessel), as well as potential impact on other Generic Letter 2004-02 corrective action evaluations.

At the conclusion of these activities, as documented in Reference 22, WCNOC issued and implemented the remaining supporting calculations, evaluations, drawings, design changes and procedures required to support conformance with the regulatory requirements identified in GL 2004-02.

3. Specific Information Regarding Methodology for Demonstrating Compliance:

3a. Break Selection The objective of the break selection process is to identify the break size and location that present the greatestchallenge to post-accidentsump performance.

1. Describeand provide the basis for the break selection criteriaused in the evaluation.
2. State whether secondary line breaks were considered in the evaluation (e.g., main steam and feedwater lines) and briefly explain why or why not.
3. Discuss the basis for reaching the conclusion that the break size(s) and locations chosen present the greatest challenge to post-accidentsump performance.

Attachment I to ET 08-0053 Page 11 of 128 The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(c).1 (Reference 2). The break selection process described below conforms to Sections 3.3.4.1 and 4.2.1 of NEI 04-07, Vol. 2 (SE) (Reference 1).

NEI 04-07, Vol. 2 (SE), Section 3.3.5.2 advocates break selection at 5-ft intervals along a pipe in question but clarifies that "the concept of equal increments is only a reminder to be systematic and thorough." It further qualifies that recommendation by noting that a more discrete approach driven by the comparison of debris source term and transport potential can be effective at placing postulated breaks. The key difference among the many postulated breaks (especially large breaks) is not the exact location along the pipe, but rather the envelope of material targets affected by the break. Loop D was specifically chosen because a loop D break results in the largest production of NUKONTM insulation debris due to its proximity to the pressurizer and pressurizer surge line. Specific break locations were selected by modeling the various zones of influence (ZOls) along the reactor coolant system piping and maximizing the debris generated by those ZOls.

3a.1 Description and Basis for Break Selection Criteria The break selection process consisted of determining the size and location of the high energy line breaks that would produce debris and potentially challenge the performance of the recirculation sump strainer. The break selection process required evaluating a number of potential break locations in order to identify the location that would be likely to present the greatest challenge to post-accident sump performance. The debris inventory and the transport path were both considered when making this determination.

A sufficient number of breaks in each high-pressure system that rely on recirculation were considered to ensure that the breaks that bound variations in debris generation by the size, quantity, and type of debris were identified. Piping under 2 inches in diameter was excluded when determining the limiting break conditions (reference Section 3.3.4.1, Item 7, of NEI 04-07, Vol. 2 (SE)). The following break locations were considered for further analysis at Wolf Creek Generating Station (WCGS):

1. Breaks in the reactor coolant system (RCS) with the largest potential for debris, o Loop "A" crossover leg o Loop "D"crossover leg at the steam generator (S/G) o Loop "D" crossover leg at the reactor coolant pump (RCP) o Loop "0" crossover leg at the mid-point o Loop "D" hot leg at primary shield wall
2. Large breaks with two or more different types of debris, o Loop "A" crossover leg o Loop "Y" crossover leg at the steam generator o Loop "0" crossover leg at the RCP o Loop "D"crossover leg at the mid-point o Loop "D"hot leg at primary shield wall

Attachment I to ET 08-0053 Page 12 of 128

3. Breaks in the most direct path to the sump, o As described below, there are no breaks evaluated outside the secondary shield wall near the sump area because no loss of coolant accident (LOCA) breaks outside the secondary shield wall are postulated in the WCGS licensing basis.
4. Large breaks with the largest potential particulate debris to fibrous insulation ratio by weight, o Reactor vessel cold leg nozzle
5. Breaks with the potential to generate a "thin bed" - high particulate with thin fiber bed o Alternate charging line at the loop "D" cold leg 3a.2 Secondary HELB Scenarios Secondary side line breaks (main steam line or main feedwater line) were evaluated to determine potential impact of Generic Letter 2004-02 issues on for long term core cooling. As long as the reactor coolant system remains intact, decay heat removal via at least one steam generator will be possible. The WCGS USAR does not describe a sequence of events that results in ECCS recirculation for accidents or events other than LOCAs. Therefore, breaks on the secondary side are not included in the Generic Letter 2004-02 evaluations.

3a.3 Basis for Break Sizes and Locations Chosen The WCGS updated safety analysis report (USAR) describes a small break LOCA (SBLOCA) as a rupture of the RCS pressure boundary with a total cross-sectional area less than one square foot, and a large break LOCA (LBLOCA) as a rupture equal to or greater than one square foot cross sectional break area.

Loss of reactor coolant boundary limits (isolation points) assumed in the WCNOC licensing bases are defined in USAR Figure 3.6-2. Four high energy line break (HELB) cases are characterized for RCS-attached piping based upon flow and valve position. HELB locations and break types are shown in USAR Figure 3.6-1. In each of the piping configurations depicted in USAR Figure 3.6-1, the applicable LOCA boundary (isolation point) is located within the secondary shield wall. Therefore, consistent with the WCGS licensing basis, HELBs do not occur outside the secondary shield wall. Piping breaks outside the secondary shield wall are not included in the Generic Letter 2004-02 evaluations.

Breaks from the largest diameter piping (hot legs and crossover legs) and associated larger zone of influence (ZOI), create the greatest quantity of debris. Breaks in loop "D"were selected because additional debris would be generated due to the break's impact on the pressurizer piping. A break in loop "A" was selected as the highest potential particulate debris to fibrous insulation ratio by weight.

Although debris generated from a small break LOCA scenario is much less than from a large break LOCA, the water level in the WCGS containment building following a small break LOCA may not be sufficient to completely submerge the containment emergency sump strainers.

Specifically, a three inch pipe break or smaller could result in RCS pressure remaining too high to allow discharge of water from the safety-injection accumulators. In addition, containment pressure could be too low to actuate the containment spray system. A break in the three inch

Attachment I to ET 08-0053 Page 13 of 128 alternate charging line was selected for evaluation of partially submerged emergency sump strainers.

A summary of the specific break locations chosen for evaluation is shown in Figure 3a-1 and described below.

  • Break No. 1 (Case la) - Break at loop "D" cross-over leg at the base of the steam generator:

The 31" ID crossover line between the S/G and the RCP is the largest of the RCS lines and due to the truncated configuration of the reactor cavity wall, has the largest target area in the adjacent loop. With a seven pipe-diameter (7D) radius applicable for NUKONTM insulation, the ZOI extends approximately 18.1 feet from the centerline of the pipe.

" Break No. 2 (Case 1 b) - Break at loop "D" cross-over leg at RCP:

Loop "D" is the loop with the largest debris source term due to its proximity to the pressurizer area. The 7D ZOI for NUKONTM insulation extends approximately 18.1 feet from the centerline of the pipe.

  • Break No. 3 (Case lc) - Break at loop "D"cross-over leg at mid point:

A break at the mid-point of the crossover leg in loop "D" generates the largest quantity of coatings debris.

" Break No. 4 - Break at loop "D" hot leg near primary shield wall:

The crossover mid-point and primary shield wall breaks were analyzed to maximize coating debris. It was determined through preliminary analysis that coating debris generated by this break was bounded by a break at the mid-point of the crossover leg.

Therefore, no further analysis was performed for this case.

" Break No. 5 (Case 2) - Reactor vessel cold leg loop "A" nozzle break:

A break at the reactor vessel cold leg nozzle was chosen because it had the largest potential particulate debris to fibrous insulation ratio by weight. A break within the reactor cavity could result in a rapid pressurization of the volume above the 2.4 psig destruction pressure specified for Diamond Power Mirror Reflective Metal Insulation (RMI-M). Therefore, all the RMI-M insulation within the cavity was assumed destroyed.

Additionally, the insulation on the cold leg piping outside the affected reactor cavity penetration was assumed destroyed. Loop A was selected since its NUKONTM volume was the largest among the hot/cold legs in the four loops.

" Break No. 6 (Case 3) - Small break LOCA:

A break in the alternate charging line at the loop "D" cold leg was assessed to provide a debris value associated with the resultant lower water level. This line was chosen because it generates the most debris compared to other RCS-attached lines with diameter of 3 inches and smaller.

Attachment I to ET 08-0053 Page 14 of 128

. Reactor:,.

Cavity Break (Case 2).

LoPop D\

,CrossOver Leg Break at the SG Charging.,

(Case la) Lin PBreak-.

(jCase&3)

  • Loop D .. ,LoopD

.Crossover-Leg Crossover Break .atthe Leg: Breaklý at'.' .

,,Midpoint.

, theIR, RC (aseIb Figure 3a-1. Postulated Break Locations Evaluated 3b. Debris Generation/Zone of Influence (ZOI) (excluding coatings)

The objective of the debris generation/ZOI process is to determine, for each postulated break location: (1) the zone within which the breakjet forces would be sufficient to damage materials and create debris; and (2) the amount of debris generatedby the breakjet forces.

1. Describe the methodology used to determine the ZOls for generating debris. Identify which debris analyses used approved methodology default values. For debris with ZOls not defined in the guidance report/SE, or if using other than default values, discuss method(s) used to determine ZOI and the basis for each.
2. Provide destruction ZOls and the basis for the ZOls for each applicable debris constituent.
3. Identify if destruction testing was conducted to determine ZOls. If such testing has not been previously submitted to the NRC for review or information, describe the test procedure and results with reference to the test report(s).
4. Provide the quantity of each debris type generated for each break location evaluated. If more than four break locations were evaluated, provide data only for the four most limiting locations.
5. Provide total surface area of all signs, placards, tags, tape, and similar miscellaneous materials in containment.

Attachment I to ET 08-0053 Page 15 of 128 The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(c).2. (Reference 2) The debris generation/ZOI process described below conforms to Sections 3.4.2 of NEI 04-07, Vol. 2 (SE) (Reference 1), with the exception of ZOIs for Min-K, NUKONTM and Thermal-Wrap (considered the same as NUKON TM), as described below.

3b.1 Debris Generation/ZOI Methodoloqv The methodologies used by WCNOC to determine debris generation ZOls are:

1. Apply jet impingement test results for Min-K and NUKONTM insulation (Reference 23).

To be capable of simulating the postulated LOCA blow down, the initial conditions specified for the test facility were as follows:

a. Initial temp of fluid source - 530°F +25 0 F
b. Initial pressure of fluid source - 2000 psia +0/-50 psi
c. Nozzle size - 3 inches (nominal dimension); 3.5 inches (actual, measured dimension)
d. Volume of fluid source - Sufficiently large as to allow for a 30-second blowdown simulation with a nominal 3-inch nozzle
2. Apply engineering judgment using materials properties comparisons for Thermal-Wrap insulation. Thermal-Wrap and NUKONTM are both low-density fiberglass insulation with similar material properties. Thermal-wrap insulation is composed of 83-97% fibrous glass with 3-17% binder. NUKONTM insulation is composed of 85-96% fibrous glass with 4-15% binder. Due to the similarity in material properties between NUKONTM and Thermal-Wrap, it is assumed that the material characteristics as well as destruction pressure and associated ZOI for Thermal-Wrap are equal to those for NUKON TM . This assumption is supported by the similarities in destruction data shown in Appendix II of NEI 04-07, Vol. 2 (SE) for both NUKONTM and Thermal-Wrap insulation.
3. Use the value listed in Table 3-2 of NEI 04-07, Vol. 2 (SE) for RMI-M insulation, and
4. For debris materials not listed in NEI 04-07, not tested, and debris generation characteristics not well known, (Cerablanket, Foamglas, and Thermo-Lag), the maximum ZOI of 28.6D prescribed in Table 3-2 of NEI 04-07, Vol. 2 (SE) was used as a conservative estimate.
5. Robust barriers such as walls were considered in the debris generation analysis and resulted in the truncation of ZOI volumes. Large components such as steam generators and tanks were not considered to truncate the ZOI in the debris generation analysis.

This is consistent with Section 3.4.2.3 of NEI 04-07, Vol. 2 (SE).

3b.2 Destruction ZOIs and Bases The destruction ZOI is defined as the volume about the break in which the jet pressure is greater than or equal to the destruction damage pressure of the insulation, coatings and other materials impacted by the break jet. The size of the ZOI is defined in terms of pipe diameters of the piping assumed to break. The ZOI is defined as a spherical volume centered at the

Attachment I to ET 08-0053 Page 16 of 128 assumed piping break. Table 3b-1 describes the destruction pressures and associated ZOI radii used in the evaluation of impacted WCGS materials.

Table 3b-1. Destruction Zones of Influence Material Destruction ZOI Reference Pressure (psig)

RMI-M (with std. 2.4 28.6 NEI 04-07, Vol. 2 bands) (SE), Table 3.2 Jacketed NUKONTM 18.6 7.0* Site-specific testing (with std. Bands)

Thermal-Wrap 18.6 7.0* Equivalent to NUKONTM Cerablanket N/A 28.6 Assumed max Foamglas N/A 28.6 Assumed max Fire Barrier (Thermo- N/A 28.6 Assumed max Lag, Darmat KMI**) (for Thermo-Lag only) (for Thermo-Lag only)

Min-K N/A*** N/A*** Site-specific testing

  • Jet impingement tests demonstrated a ZOI for NUKONTM of 5D. However, WCNOC used a value of 7D ZOI for NUKONTM in the debris generation calculations for additional conservatism.
    • Even though Darmat KM1 fire barrier material is installed in the WCGS containment building, this material is not within the ZOI of any break locations evaluated. Therefore, no Darmat KM1 debris is generated or accounted for in the breaks analyzed.

Encapsulated Min-K insulation is located near the reactor vessel. Destructive testing of the simulated installed configuration demonstrated the encapsulation to be effective in precluding damage to the Min-K insulation. Therefore, no Min-K debris is generated or accounted for in the breaks analyzed.

3b.3 Destruction Testing Testing was performed to determine the appropriate spherical-equivalent ZOIs for Min-K and NUKONTM insulation materials used inside containment (Reference 23). The testing was performed using a supply tank with subcooled fluid at 2000 pounds per square inch (psig)

(+0/-50 psig) and 550°F (+/-25 0 F). The supply tank fluid volume was sufficiently large to allow for a 30-second blowdown with a nominal 3-inch nozzle. The initial fluid reservoir conditions were chosen so that test articles would be exposed to prototypical LOCA jet conditions in terms of pressure, temperature, time duration, and mass flux. To compensate for the fact that RCS conditions are 2250 psi, the test article was located such that the stagnation pressure at the point of jet impingement would be the same as using a supply tank at 2250 psi. The distance of the test article from the jet nozzle was calculated using the ANSI N58.2-1988 (Reference 15) jet expansion model. This testing was performed under the direction of Westinghouse Electric Company at Wyle Laboratories in Huntsville, Alabama.

Attachment I to ET 08-0053 Page 17 of 128 The test program included two (2) types of insulation systems; encapsulated Min-K insulation and jacketed NUKONTM insulation. The purpose of the testing was to determine the behavior of the insulation systems under jet loads representative of those that would be generated under postulated large-break LOCA conditions. The specific test objectives of the test program were related to the type of insulation being tested:

1. For the encapsulated Min-K insulation system, demonstrate that the encapsulation protected the encased insulation from damage from jet impingement loads that the insulation system would experience due to a postulated LOCA in an as-installed configuration.
2. For the jacketed NUKONTM fiberglass insulation, determine the appropriate ZOI outside of which the woven fiberglass cloth-covered blanket containing the fiberglass insulation material will not experience sufficient damage such that the fiberglass material contained within the fiberglass cloth-covered pillow must be treated as debris generated by the postulated pipe break.

The encapsulated or jacketed insulation systems included in this test program were:

1. Min-K thermal insulation representing the as-installed configurations:
a. Detector Well Panel, fully encapsulated and welded at seams
b. Loop Piping Penetration Panel, fully encapsulated and welded at seams
c. Reactor Pressure Vessel Top Head Panel, fully encapsulated and welded at seams
2. NUKONTM insulation representing the installed configurations:
a. NUKONTM Insulation System consisting of fiberglass wool quilted with fiberglass scrim and covered with sewn fiberglass cloth, covered with a stainless steel jacket secured in place with latches at regular intervals.

Post-test observations from the testing of both encapsulated Min-K and stainless steel jacketed NUKONTM fiberglass insulation systems are summarized as follows:

1. The Detector Well encapsulated Min-K Panel was observed to remain intact with no loss of Min-K insulation material following the jet impingement at the distance from the jet nozzle that was tested.
2. The Reactor Pressure Vessel Top Head encapsulated Min-K Panel was observed to remain intact with no loss of Min-K insulation material following the jet impingement at the distance from the jet nozzle that was tested. See Figures 3b-1 and 3b-2 below for representative pre-test and post-test photos.
3. The Loop Piping Penetration encapsulated Min-K Panel was observed to remain intact with no loss of Min-K insulation material following the jet impingement at the distance from the jet nozzle that was tested.
4. For the 13 D ZOI test of jacketed NUKONTM insulation system, two of the three latches on the Stainless Steel Jacket were observed to have become detached after the jet impingement test; however the third latch held the jacket in place. No observable release or extrusion of fiberglass material from the woven fiberglass cloth-covered blanket was observed to have resulted due to jet impingement at the distance from the jet nozzle that was tested.

Attachment I to ET 08-0053 Page 18 of 128

5. For the 10 D ZOI test of jacketed NUKONTM insulation system, on the 36 inch-long stainless steel jacket, the center latch was open and disengaged and the outer latches were open but engaged. The latches on the two 8 inch-long stainless steel jackets were engaged and closed. All of the stainless steel jacketing was observed to remain in place following this test.

Two small tears in the outer 12-inch-long and 24-inch-long cloth-covered blankets were observed; these tears were evaluated to have been caused by movement of the stainless steel jacketing material. No loss of NUKONTM fiberglass insulation material from the woven fiberglass cloth-covered blankets, including the two small tears that were evaluated to have been caused by movement of the jacketing material, was observed to have resulted due to jet impingement at the distance from the jet nozzle that was tested.

6. For the 8 D ZOI test of jacketed NUKONTM insulation system, all of the stainless steel jacketing was observed to remain in place following this test. The latches on the 36-inch-long stainless steel jacket were open but remained engaged. The latches on the two 8-inch-long stainless steel jackets were engaged and closed. No loss of NUKONTM fiberglass insulation material from the woven fiberglass cloth-covered blankets was observed to have occurred due to jet impingement at the distance from the jet nozzle that was tested.
7. For the 6 D ZOI test of jacketed NUKONTM insulation system test, the 36 inch-long stainless steel jacket was ejected from the test fixture. The latches on the two 8-inch-long stainless steel jackets were engaged. The left side of the stainless steel jacket was dented by being punched up against the test fixture by the force of the jet.

All of the NUKONTM insulation was saturated with water. The 6-inch right side outer layer "pillow" had a 1/2-inch hole. The 6-inch-long left side outer layer "pillow" had an 8-inch and 2-inch tear that was evaluated to have been caused by the test fixture.

Both the 12-inch-long and the 24-inch-long outside layer "pillows" were off the pipe and lying on the ground in front of the test fixture. The 24-inch internal layer "pillow" remained on the pipe with the woven fiberglass cloth showing evidence of being stretched. The 12-inch-long internal "pillow" also remained on the pipe. No loss of NUKONTM fiberglass insulation material from the woven fiberglass cloth-covered blanket, including those "pillows" with holes, was observed to have resulted due to jet impingement at the distance from the jet nozzle that was tested.

8. For the 5 D NUKONTM insulation system, the 36-inch stainless steel jacket was ejected from the test fixture. On the 8-inch-long stainless steel jackets, both latches on the right jacket were closed and one disengaged. One latch on the left jacket was open and engaged on the opposite hook. The 6-inch-long NUKONTM blanket right side outer layer was observed to have a small hole. See Figure 3b-3 and 3b-4 below for representative pre-test and post-test photos.

Several significant observations are noted from the NUKONTM jet impingement tests, particularly those performed at small ZOI values:

1. While the stainless steel jacketing definitely protects the underlying NUKONTM insulation, the removal of the jacketing material by the impinging jet does not result in

Attachment I to ET 08-0053 Page 19 of 128 the release of fibrous material from the woven fiberglass cloth-covered blanket or "pillow."

2. The direct impingement of the jet on a woven fiberglass cloth-covered blanket or "pillow" did not result in the failure of the woven fiberglass cloth-covered blanket material. Rather, the fabric stretched but did not release or allow the extrusion of fiberglass enclosed in the woven fiberglass cloth-covered blanket. This survivability of the woven fiberglass cloth-covered blanket was observed to a 5 D ZOI.
3. Small tears in the woven fiberglass cloth-covered blanket, evaluated to result from the movement of jacketing material resulting from forces exerted by jet impingement, did not result in the release or extrusion of the fiberglass material enclosed in the woven fiberglass cloth-covered blanket.
4. The test fixture was designed to represent the as-installed pipe insulation configurations; however, the bracing for the test rig was observed to result in some non-typical damage, but the observed insulation damage did not influence the test results. In only one case, the 5D ZOI test, did the interaction of the sacrificial end-pieces of NUKONTM with the test fixture result in the loss of a visually observable amount of fiberglass insulation material from the woven fiberglass cloth-covered pillow. This damage to the end-pieces in the test is not considered typical of plant behavior and is not expected to occur in the plant.

In summary, the testing performed demonstrates no debris generation from jet impingement loads typical of those resulting from a postulated large-break LOCA at the distances from the jet nozzle for any of the encapsulated Min-K insulation test articles considered in this program.

Thus, the test observations of the encapsulated Min-K insulation under jet impingement loading provides the basis for the exclusion of the Detector Well Panels, the Reactor Pressure Vessel Top Head Panels and the Loop Piping Penetration Panels as debris sources within the containment building.

The testing also clearly demonstrates the acceptability of reducing the ZOI associated with the stainless steel jacketed NUKONTM thermal insulation from a spherical-equivalent ZOI of 17D to a value of 5D for piping and large components such as the Steam Generators and Pressurizer.

However, for conservatism, a 7D ZOI was used for sump debris generation calculations.

Attachment I to ET 08-0053 Page.20 of 128 Figure 3b Encapsulated Min-K Insulation Pre-Test Specimen Figure 3b Encapsulated Min-K Insulation Post-Test Specimen

Attachment I to ET 08-0053 Page 21 of 128 Figure 3b Jacketed NUKONTM Insulation 5D Pre-Test Specimen Figure 3b Jacketed NUKONTM Insulation 5D Post-Test Specimen

Attachment I to ET 08-0053 Page 22 of 128 3b.4 Debris Types Generated for Each Break Table 3b-2 provides the quantity of each debris type generated for the most limiting locations evaluated. Data for break #2 and break #3 described above are not included in Table 3b-2 since the results of the break evaluations showed that breaks #2 and #3 were bounded by the break #1 evaluation (Case 1a). Table 3b-2 includes data for break #1 (Case la), break #5 (Case 2) and break #6 (Case 3).

Table 3b-2. Debris Types Generated (Excluding Coatings)

Break Number Debris Type [ Debris 1 Amounts IF Break #1 Fibrous NUKONTM smalls 2 210.9 ft 3 (Case la) NUKONTM Large 140.6 ft 3 Pieces 142.1 ft3 NUKONTM Intact 12.5 ft3 Particulate Blankets 25.3 lb Latent Fiber 170 lb Thermo-Lag Latent Particulate Break #5 Fibrous NUKONTM smalls 2 21.9 ft3 (Case 2) NUKONTM Large 14.6 ft 3 Pieces 0.0 3 NUKONTM Intact 14.4 ft Blankets 12.5 ft 3 Particulate Cerablanket 25.3 lb Latent Fiber 5.6 lb Thermo-Lag 170 lb2 RMI Foamglas 4861 ft Latent Particulate 1620 ft 2 RMI Small Pieces RMI Large Pieces Break #6 Fibrous NUKONTM smalls 2 1.1 ft 3 (Case 3) NUKONTM Large 0.7 ft 3 Pieces 2.3 ft 3 NUKONTM Intact 12.5 ft3 Particulate Blankets 170 lb Latent Fiber Latent Particulate

1. Refer to Section 3f.4 for a discussion of debris types.
2. A representative amount of "smalls" was checked to determine how much "fines" was contained in the "smalls" due the debris processing activities. The results showed that approximately 30% of the "smalls" are "fines".

Attachment I to ET 08-0053 Page 23 of 128 3b.5 Surface Area of Miscellaneous Materials Table 3b-3 lists the total surface area of all signs, placards, tags, tape and similar miscellaneous materials determined to be present in the WCGS containment for the areas analyzed.

Table 3b-3. Miscellaneous Debris Area Debris Type Unit Area Unit Total Area (in2 ) Quantity (ft2)

Tape 2" x 4" 45 2.5 Tape 2" x 10" 5 0.7 Fasteners 0.5" x 2" 90 0.6 Fasteners 1" x 5" 10 0.3 Personnel 2" x 2" 50 1.4 Protective Equip.

High Temperature 3" x 5" 2363 246.1 Phenolic Equip.

Tags Note 1 Bakelite 2.5" x 1" 850 14.8 Equipment Tags Taped Equipment 2" x 7" 656 63.8 Labels Total 330.2 Note 1 - Equipment labels located inside a pipe break zone-of-influence (ZOI) were assumed to become dislodged and be transported to the containment flood pool during the accident blowdown phase (also see Section 3e-1). All other mechanically fastened equipment labels outside of the pipe break ZOI are assumed to remain attached. Site testing, using the containment recirculation water chemistry water conditions at 2000 F, supports this assumption.

The results of that testing provide confirmation that the equipment labels outside the ZOI would not degrade, thus remaining attached.

Attachment I to ET 08-0053 Page 24 of 128 3c. Debris Characteristics The objective of the debris characteristicsdetermination process is to establish a conservative debris characteristics profile for use in determining the transportability of debris and its contributionto head loss.

1. Provide the assumed size distributionfor each type of debris.
2. Provide bulk densities (i.e., including voids between the fibers/particles) and material densities (i.e., the density of the microscopic fibers/particles themselves) for fibrous and particulatedebris.
3. Provide assumed specific surface areas for fibrous and particulatedebris.
4. Provide the technical basis for any debris characterizationassumptions that deviate from NRC-approved guidance.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(c).3. (Reference 2) The debris characteristics determination process generally conforms, with some exceptions described below, to Sections 3.4.3 and 4.2.2 of NEI 04-07, Vol. 2 (SE) (Reference 1).

3c.1 Debris Size Distribution Table 3c-1 shows the assumed size distribution in the debris generation calculation for each debris type. The debris distribution percentages are consistent with Section 3.4.3 of NEI 04-07, Vol. 2 (SE).

Section 3.4.3.3 of NEI 04-07, Vol. 1 (GR) (Reference 1) classifies the destroyed insulation debris in two categories of smalls and large pieces. Smalls fibrous debris classification is I considered debris that passes through a 4" x 4" opening. Debris that does not pass through a 4" x 4" opening is considered large pieces.

Table 3c-1. Assumed Size Distribution by Insulation Debris Type Insulation Debris Type Size Distribution NUKONTM Smalls1 60% (5.0 L/D) 0% (7.0-5.0 LID)

NUKONTM Large Pieces (>4" on a side) 40% (5.0 L/D) 0% (7.0-5.0 L/D)

NUKONTM Intact (covered) Blankets 100% (7.0-5.0 L/D)

RMI (inner foils) 4" and smaller 75%

RMI (inner foils) 4" to 6" 25%

1. A representative amount of "smalls" was checked to determine how much "fines" was contained in the "smalls" due the debris processing activities. The results showed that approximately 30% of the "smalls" are "fines".

I

Attachment I to ET 08-0053 Page 25 of 128 3c.2 Fibrous and Particulate Debris Characteristics Table 3c-2 shows the debris amounts, bulk densities, material densities and characteristic diameters for fibrous debris other than latent debris. The values were obtained from NEI 04-07, Vol. 1 (GR) Table 3-2, which has been recognized by NEI 04-07, Vol. 2 (SE), Section 3.4.3.6, and are discussed further below.

Table 3c-2. Fibrous Material Characteristics Debris material As-Fabricated Microscopic Characteristic Density (Ib/ft 3) Density (Ib/ft3) Diameter (pm)

NUKONTM 2.4 159 7.0 Thermal-Wrap TM

  • 2.4 159 7.0 Cerablanket.** 8 158 3.2
  • Material characteristics for Thermal-Wrap TM are assumed to be equivalent to NUKONTM.
    • 100% of Cerablanket inside the ZOI is assumed to fail as smalls. This is consistent with Section 3.4.3.3 of NEI 04-07, Vol. 2 (SE).

Table 3c-3 shows the debris amounts, solid density and diameter for particulate debris other than latent debris.

Table 3c-3. Particulate Debris Characteristics Debris Material Microscopic Density Characteristic (Ib/ft3) diameter (pm)

IOZ Coating 457 10 (inside ZOI)

Unqualified IOZ 457 10 (outside ZOI)

Carboline 191 104 10 Epoxy (inside ZOI)

Carboline 890 112 10 Epoxy (inside ZOI)

Carboline 195 Epoxy 228.5 10 (inside ZOI)

Carboline 4674 86 10 Acrylic (inside ZOI)

Unqualified Epoxy 112 10 (Outside ZOI)

Attachment I to ET 08-0053 Page 26 of 128 Debris Material Microscopic Density Characteristic (lb/ft3 ) diameter (ý.m)

Unqualified Alkyd 98 10 (Outside ZOI)

Thermo-Lag 43.6 10 3c.3 Fibrous and Particulate Debris Surface Areas The specific surface areas for fibrous and particulate debris were generally used in the preliminary prediction of head loss with the NUREG/CR-6224, "Correlation and Dearation Software Package". Since the head loss across the installed recirculation strainers was determined via testing, the NUREG/CR-6224 prediction was used for comparison only.

3c.4 Basis for Debris Characteristic Assumptions The debris characteristics assumptions are consistent with NEI 04-07, Vol. 2 (SE), with the exception of Cerablanket. Physical properties for Cerawool listed in NEI 04-07, Vol. 1 (GR)

Table 3-2 were assumed for Cerablanket installed in the reactor cavity at WCGS. Product information lists densities from 3 to 8 Ib/ft 3. The highest fabricated density was assumed for conservatism.

3d. Latent Debris The objective of the latent debris evaluationprocess is to provide a reasonableapproximationof the amount and types of latent debris existing within the containment and its potentialimpact on sump screen head loss.

1. Provide the methodology used to estimate quantity and composition of latent debris.
2. Provide the basis for assumptions used in the evaluation.
3. Provide results of the latent debris evaluation, including amount of latent debris types and physical data for latent debris as requested for other debris under c. above.
4. Provide amount of sacrificialstrainersurface area allotted to miscellaneous latent debris.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(c).4 (Reference 2). The latent debris evaluation process described below conforms to Sections 3.5 and 4.2.2.2 of NEI 04-07, Vol. 2 (SE) (Reference 1). The documented amount of latent debris in the containment building from the baseline survey was estimated to be is less than 70 pounds. However, a value 200 pounds of latent debris was used in the debris generation calculation to provide margin for future assessments and for additional conservatism.

3d.1 Methodology used to estimate quantity and composition of latent debris:

A Containment Latent Debris Sampling Plan was developed for WCGS. Representative sample areas are selected prior to beginning the sampling process. Sample area categories include floor areas, wall areas, top surface of major equipment and top surfaces of major piping. Clean Masolin cloths are bagged and pre-weighed, prior to being used to swipe the selected sample areas. The bagged clothes are weighed again after the sample areas have been swiped. The

Attachment I to ET 08-0053 Page 27 of 128 weights from the sample areas are then multiplied by the total area for each representative area category and added together to give the total weight of latent debris in containment.

Conservatism was assured in the determination of latent debris loads by overestimating the surface areas of floors, major equipment, piping, HVAC ductwork, and electrical raceways.

The composition of the latent debris mixture is assumed to be 85% dirt/dust and 15% latent fibers, consistent with Section 3.5.2.3 of NEI 04-07, Vol. 2 (SE).

3d.2 Technical basis for assumptions used in the evaluation:

Representative sampling methodology, latent debris mixture, and characteristics assumptions are consistent with Sections 3.5.2.2 and 3.5.2.3 of NEI 04-07, Vol. 2 (SE).

3d.3a Results of latent debris evaluation:

The Containment Latent Debris Sampling Plan was implemented at WCGS for the first time during Refueling Outage XIV in April, 2005. Its purpose was to obtain a baseline amount of latent debris existing in the containment building. The results indicated that approximately 62 pounds of latent debris was present in the containment building.

For analysis purposes, latent debris amount in containment was increased from the 62 lbs observed in Refueling Outage XIV to 200 lbs in the analysis to provide additional margin for the WCNOC containment latent debris assessment program. A distribution of 85% dirt/dust and 15% fibers is assumed, consistent with Section 3.5.2.3 of NEI 04-07, Vol. 2 (SE). The debris distribution used for this baseline analysis, therefore, was 170 lbs dirt/dust and 30 lbs latent fiber.

3d.3b Fibrous and Particulate Latent Debris Characteristics Table 3d-1 shows the bulk density, material density and characteristic diameter for fibrous latent debris. These values are consistent with Section 3.5.2.3 of NEI 04-07, Vol. 2 (SE).

Table 3d-1. Fibrous Material Characteristics for Latent Debris Debris material As-Fabricated Microscopic Characteristic Density (lb/ft3) Density (lb/ft3) diameter (pm)

Latent Fiber 2.4 94 7.0

Attachment I to ET 08-0053 Page 28 of 128 Table 3d-2 shows the solid density and characteristic diameter for particulate latent debris.

These values are consistent with Section 3.5.2.3 of NEI 04-07, Vol. 2 (SE).

Table 3d-2. Particulate Debris Characteristics for Latent Debris Debris Material Microscopic Density Characteristic (Ib/ft3) diameter (ltm)

Latent Particulate 169 17.3 (dirt/dust) 3d.4 Amount of strainer surface area allotted for miscellaneous latent debris:

WCNOC did not allot sacrificial strainer surface area to account for miscellaneous latent debris, because sump strainer qualification testing included miscellaneous latent debris.

3e. Debris Transport The objective of the debris transportevaluation process is to estimate the fraction of debris that would be transportedfrom debris sources within containment to the sump suction strainers.

1. Describe the methodology used to analyze debris transport during the blowdown, washdown, pool-fill-up, and recirculationphases of an accident.
2. Provide the technical basis for assumptions and methods used in the analysis that deviate from the approved guidance.
3. Identify any computationalfluid dynamics codes used to compute debris transportfractions during recirculationand summarize the methodology, modeling assumptions, and results.
4. Provide a summary of, and supporting basis for, any credit taken for debris interceptors.
5. State whether fine debris was assumed to settle and provide basis for any settling credited.
6. Provide the calculated debris transport fractions and the total quantities of each type of debris transportedto the strainers.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(c).5 (Reference 2).

In summary, the WCGS containment is considered a "mostly uncompartmentalized containment", which is defined as a containment that has partial robust structures surrounding the steam generators. The debris transport evaluation process information described below provides the methodology used to estimate the fraction of debris that is transported from the debris source (break location) to the sump strainers. This methodology is based on Sections 3.6 and 4.2.4 of NEI 04-07, Vol. 1 (GR) and the associated sections in NEI 04-07, Vol. 2 (SE)

(Reference 1). Exceptions taken to the methodologies suggested by NEI 04-07, Vol. 2 (SE) are identified and justified below.

3e.1 Methodology Used to Analyze Debris Transport The four major phases of debris transport are blowdown, washdown, pool fill-up, and recirculation phases of an accident.

Attachment I to ET 08-0053 Page 29 of 128 Blowdown Phase Transport - The vertical and horizontal transport of debris to all areas of the containment building by the break jet forces.

Washdown Phase Transport - The vertical (downward) transport of debris by the containment spray system flow and the break flow.

Pool Fill-up Phase Transport - The transport of debris by break flow and containment spray system flow from the Refueling Water Storage Tank (RWST) to regions that may be active or inactive during recirculation. The areas below the containment floor elevation that fill up with the water/debris mixture and then remain stagnant for the remainder of the analyzed accident, are referred to as inactive areas of the pool. Other areas of the pool are referred to as active areas.

Recirculation Phase Transport - The horizontal transport of debris from the active portions of the recirculation pool to the sump strainers by the flow through the Emergency Core Cooling System (ECCS).

Each phase of debris transport was analyzed for each type of debris generated and a logic tree was developed to determine the total transport to the sump strainers. The purpose of this approach was to break a complicated transport problem down into specific smaller problems that were more easily analyzed.

The size distribution and characterization for the specific debris types determined in the debris generation calculation were used as input to the debris transport calculation. The debris transport logic tree shown in Figure 3e-1 below is based on the un-quantified logic tree that appears in NEI 04-07, Vol. 1 (GR). Unlike the logic tree that appears in the GR, the logic tree shown below contains entry locations for erosion and direct transport to the sumps during pool fill-up. Also, the logic tree is expanded to account for a more refined debris size distribution.

Some examples of specific logic trees used in the calculation are provided in Section 3e.6 below.

Attachment I to ET 08-0053 Page 30 of 128 Debris Size sprtD.

lodw Wasdon TrnpoolFlrrcto rDbi Tran Transport own rucFlluresr Retained on Washed Sortcinmen Down Sediment Fines AcieFo Transport Lower Sump Screens Containment Inactive Pool to Fines Retaied onErodes Strctures Remains intact Upper Transport Continmnt ashe Don rErodes to Fines S;odiment I Remains intact Small PiecesTransport PieesActive Pool Erodes to Fines S;odiment Debrs Remains intact Generation Lower Sump Screens Containment Erodes to Fines Rtieon Inactive Pool Structures Remains intact Upper Transport Continmet WshedDownI FErodes to Fines Sediment I r"*emains intact Transport Active Pool Erodes to Fines Sediment Remains Intact Lower Sump Screens Containment Inactive Pool Retained on Upper Structures Transport Containment Wa h d D w Sediment LargeTransport Pieces with Atv o Jacketing Sediment Intact Lower Sump Screens Containment Inactive Pool Figure 3e-1. Generic Debris Transport Logic Tree

Attachment I to ET 08-0053 Page 31 of 128 Based on containment building design drawings, a three-dimensional model was built using computer aided drafting (CAD) software to facilitate determination of transport flow paths.

Potential upstream blockage points including screens, fences, grating, drains, etc. that could lead to water holdup are addressed. Debris types, size distributions, and quantities from the debris generation calculation were compiled for each postulated break location. The fraction of debris blown into upper containment was determined based on the volumes of upper and lower containment. The quantity of debris transported to inactive areas or directly to the sump strainers was calculated based on the volume of the inactive and sump cavities proportional to the water volume at the time these cavities are filled. Using this methodology, the location and quantity of each type and size of debris at the beginning of the recirculation phase was determined.

A computational fluid dynamics (CFD) model (using Flow-3D Version 9 software) was developed to simulate the development of flow patterns during the recirculation phase. The mesh in the CFD model was nodalized to sufficiently resolve the features of the CAD model, while keeping the cell count low enough for the simulation to run in a reasonable amount of time. The boundary conditions for the CFD model were set based on the configuration of the WCGS containment building and ECCS systems during the recirculation phase. The containment spray system flow was included in the CFD calculation with the appropriate flow rate and kinetic energy to accurately model the effects on the containment pool. At the postulated break locations, mass sources were added to the model to introduce the appropriate flow rate and kinetic energy associated with the break flow. Mass sinks were added at the sump locations with a total flow rate equal to the sum of the break and spray flow. A renormalization group theory turbulence model, was selected for the CFD calculations. After running the CFD calculations, the mean kinetic energy and other relevant parameters were checked to verify that the model had been run long enough to reach steady-state conditions.

Transport metrics for each significant debris type were determined for each significant debris type present in Containment. Other miscellaneous debris (i.e., as listed in Table 3b-3) was conservatively assumed to transport 100%.

A graphical determination of the transport fraction of each type of debris was made using the velocity and turbulent kinetic energy (TKE) profiles from the CFD model output, along with the determined initial distribution of debris. The recirculation transport fractions from the CFD analysis were gathered to input into the logic trees. The quantity of debris that could experience erosion due to the break flow or spray flow was determined. Finally, the overall transport fraction for each type of debris was determined by combining each of the previous steps in logic trees.

A rectangular mesh was defined in the CFD model that was fine enough to resolve important features, but not so fine that the simulation would take prohibitively long to run. A 6-inch cell length was chosen as the largest cell size that could reasonably resolve the concrete structures that are found in the WCGS containment area. For the large break LOCA CFD model, the cells nearest the floor (both inside and outside the primary shield wall) were set to 3-inches tall in order to closely resolve the vicinity of settled debris. For the small break LOCA CFD model, the vertical cell size was set to 3 inches for each cell. The total cell count in the large break LOCA model was 1,019,200 and the total cell count in the small break LOCA model was 470,400.

The large break and small break LOCA CFD models were started from stagnant conditions at pool depths of 2.09 feet and 0.741 feet respectively, and were run long enough for steady-state conditions to develop. The models were run for a total of 5 minutes of real time for the large break LOCA case, and 16-1/2 minutes of real time for the small break LOCA case. The velocity

Attachment I to ET 08-0053 Page 32 of 128 and TKE results for both of these cases reflected steady-state conditions.

Even though the break locations chosen for evaluation were on loops "A" and "D," debris transport evaluations were performed assuming the break locations were in the vicinity of loop "C." It is assumed that debris transport evaluations for the break locations modeled for the large break LOCA and small break LOCA in the vicinity of loop "C" are conservative compared to breaks in other locations inside the secondary shield wall. This assumption is reasonable since the debris barriers at the entrances to loops "A" and "D"limit the amount of debris going through the entrance while forcing the break flow to take a longer path through the other two entrances.

Since the "A" and "D" debris barriers are perforated plates and since the amount of flow that passes through the debris barriers is not modeled, it is expected that the actual velocity out the "B" and "C" loop openings would be conservatively lower than the flow determined from the transport analysis. Also, since all of the debris not blown to upper containment was conservatively assumed to wash outside the primary shield wall, the actual location of the modeled break flow does not significantly affect debris transport.

It was assumed that the reflective metal insulation (RMI) debris generated by the reactor cavity break did not transport to the sump strainers. This assumption is reasonable since most of the RMI generated by this break remained in the reactor cavity and settled to the floor, as shown in Figure 3e-2 below. Any RMI blown out of the cavity would not likely transport, since the energy from the break flow would be largely dissipated when it reaches the main pool.

Figure 3e-2. Lower Containment Building Cross-Section

Attachment I to ET 08-0053 Page 33 of 128 It was conservatively assumed that the fiberglass smalls debris transports similarly to individual fibers. This is a conservative assumption since individual fibers are readily transportable.

It was assumed that the large pieces of fiberglass debris (larger than 6") can be treated as 6" pieces. This is a conservative assumption since smaller pieces of fiberglass debris transport more readily. It was also assumed that intact pieces of fiberglass did not transport in the containment pool. See Section 3.e.2 below.

It was assumed that 1/4"-4" pieces of RMI and fiberglass debris can be treated as 1/2" pieces and 4"-6" pieces can be treated as 2" pieces for recirculation transport. This is conservative since smaller pieces of RMI debris transport more readily.

It was assumed that the RMI debris does not break down into smaller pieces following the initial generation. This assumption is reasonable since RMI is a metallic insulation that is not subject to erosion by the flow of water.

It was assumed that the settling velocity of particulate debris (insulation, dirt/dust and coatings) can be calculated using Stokes' Law. This assumption is reasonable since the particulate debris is generally spherical, small in size and would settle slowly (within the applicability of Stokes' Law). Although non-uniformities in the particulate debris could cause it to settle slightly slower than a perfect sphere, this potential non-conservatism is offset by using a lower water temperature for the calculation, which results in a slower settling velocity.

Based on fibrous debris testing documented in NUREG/CR-2791, (Reference 10) it was assumed that NUKONTM debris does not float on the containment pool. Test data documented in NUREG/CR-2791 shows that fiberglass insulation sinks more readily in hotter water.

Therefore, given the initial high temperature of the containment pool at WCGS, no floating debris was assumed in the transport analysis. During recent vendor testing activities, a small amount of fiber was observed on the water surface, but the amount was very small and is considered to have an insignificant impact on the results of the transport analysis.

Due to a lack of test data showing the turbulence and tumbling velocity metrics for miscellaneous debris, it was conservatively assumed that all transportable miscellaneous debris identified in the debris generation calculation including tags, labels, etc. were transported to the sumps during recirculation. The transportability of miscellaneous debris was tested during clean strainer head loss testing and most of the miscellaneous debris was shown to settle out before reaching the sump strainers. This is discussed further in Section 3f.4.

It was assumed that floor drains in upper containment become clogged with debris and that spray water was forced to flow off the floors through grated openings to the pool. This is a conservative assumption since the drains discharge at the two normal sumps and the turbulence of the spray water would be largely dissipated before reaching the pool (compared to the sprays falling at freefall or terminal velocity through the grated openings).

It was assumed that fines generated by the large break LOCA blast were transported to upper containment in proportion to the volume of upper containment compared to the volume of the entire containment area. This is a reasonable assumption since fine debris generated by the LOCA jet would be easily entrained and carried with the blowdown flow. Note that the break jet would not necessarily be directed toward upper containment. However, as the lower containment pressurizes, a significant portion of the blowdown flow would move toward upper containment.

Attachment I to ET 08-0053 Page 34 of 128 It was assumed that a fraction of small and large piece debris was transported to upper containment in proportion to the containment volumes.

It was assumed that intact pieces of fiberglass did not transport in the containment pool. Large pieces of fiberglass insulation with the fiberglass blanket cloth intact are essentially the original full insulation blankets that have been blown off of piping or equipment. Given the size of these pieces and the potential for the jacketing to get caught on miscellaneous piping or equipment, the intact blankets would not be likely to transport far. Since the "A" and "D" loops have debris barriers installed, in order for intact pieces of fiberglass to transport to the sumps, it would have to be transported out the "B" and "C" doors, around the annulus and over the curb. Given the distance and the numerous obstructions along this path, none of the intact pieces of fiberglass were assumed to transport.

It was conservatively assumed that all debris blown upward would be subsequently washed back down by the containment spray system flow with the exception of any pieces of fiberglass or RMI debris held up on grating. Note that debris blown up into holdup areas protected from the containment spray path (on the primary shield walls, the shield walls around the pressurizer and on the bottom side of over head floor slabs) was conservatively assumed to all be washed back down with the containment spray, with the exception of the debris held up on grating. The fraction of debris washed down to various locations was determined on the spray flow split.

The large piece debris blown to upper containment was assumed to remain in upper containment. As discussed in NEI 04-07, Vol. 1 (GR), the shallow flow on the operating deck is not conducive to transporting large pieces of debris on the operating deck floor. Also, any debris landing on grating will not pass through the grating.

During pool fill-up, it was assumed that a fraction of the debris was transported to inactive areas, as well as directly to the sump strainers as the sump cavities fill with water. These fractions were based on the ratio of the cavity volumes to the pool volume at the point in time when the cavities were filled.

It was assumed that debris generated by the small break LOCA blast was not blown into upper containment. This is a conservative assumption since no credit was taken for holdup of debris in upper containment. Note that this assumption is also reasonable, since a small break would be less likely to blow debris into upper containment than a large break.

With the exception of latent debris washed to the sumps and inactive cavities during pool fill-up, it was conservatively assumed that all latent debris was in lower containment and was uniformly distributed in the containment pool at the beginning of recirculation. This is a conservative assumption since no credit was taken for debris remaining on structures and equipment above the pool water level.

It was assumed that the debris washed down from upper containment by the spray flow remained in the general vicinity of the location where it was washed down until recirculation was initiated. This is a reasonable assumption since pool velocities are low in the area outside the secondary shield wall during pool fill-up after the inactive and sump cavities have been filled.

Also, this assumption is somewhat conservative since the local turbulence caused by the sprays would increase the potential for debris to be transported from these locations.

With the exception of debris washed directly to the sump strainers or to inactive areas, it was assumed that the fine debris that was not blown to upper containment was uniformly distributed

Attachment I to ET 08-0053 Page 35 of 128 in the recirculation pool at the beginning of recirculation. This assumption is based on the fact the settling velocity of fine debris is quite small, so the fine debris tends to remain in suspension during pool fill-up and is mixed throughout the pool by the break and spray flows.

It was assumed that small and large piece debris that was not blown to upper containment was distributed between the break location and the sumps at the beginning recirculation. This is a conservative assumption since it neglects the fact that some debris would be blown or washed to areas farther away from the sump during the blowdown and pool fill-up phases.

The water falling from the reactor coolant system (RCS) breach was assumed to do so without encountering any structures before reaching the containment pool. This is a conservative assumption since any impact with structures dissipates the momentum of the water and decreases the turbulent energy in the pool.

It was assumed that the miscellaneous penetrations in the secondary shield wall would be excluded from the CFD model. It is possible that some small piece debris could be washed through these penetrations and transport to the sumps. Note, however, that most of these penetrations are at or above the minimum water level elevation. Therefore, since pieces of debris would have to be carried in suspension to pass through the penetrations, only a small quantity of debris will likely to pass through these penetrations. Since modeling a higher water level or realistically modeling the flow through the penetrations would reduce the pool velocities, and therefore reduce debris transport in the annulus, it is conservative to exclude these penetrations from the analysis.

3e.2 Technical Basis for Analysis Assumptions that Deviate from NEI 04-07, Vol. 2 (SE)

Due to limited test data, the Section 111.3.3 NEI 04-07, Vol. 2 (SE) stipulates the use of a 90%

erosion fraction for fiberglass in the containment pool. Vendor erosion testing, which was confirmed to apply to the transport analysis, showed that the erosion fraction would be less than 10%. Therefore, an erosion factor of 10% was used in the transport analysis.

3e.3 Computational Fluid Dynamics Codes The CFD calculation for recirculation flow in the Containment pool was performed using Flow-3D Version 9.0 using the vendor's modified subroutine. Flow-3D is a commercially available general-purpose computer code for modeling the dynamic behavior of liquids and gasses influenced by a wide variety of physical processes. The program is based on the fundamental laws of conservation of mass, momentum, and energy. It has been constructed for the treatment of time-dependent multi-dependent multi-dimensional problems and is applicable to most flow processes including containment recirculation pool modeling. Flow-3D is configuration-controlled under the vendor's QA program, which contains a varied collection of exacting test problems. Version 9.0 (with the modified subroutine) has been validated and verified under the vendor's QA program. The subroutine modification to the standard Flow-3D code was to enable the introduction of containment sprays at the appropriate source locations near the surface of the pool and still model the appropriate flow rates and velocities for each spray location. Using the modified version of Flow-3D, up to 10,000 mass source particles were able to be placed in discreet locations.

Various volume and area calculations were performed using AutoCAD 2007, AutoCAD 2008, and Inventor 2008. These software packages are commercially available computer codes.

Attachment I to ET 08-0053 Page 36 of 128 The CAD software used in the transport analysis is configuration-controlled under the vendor's QA program similar to the Flow-3D software. AutoCAD 2007, AutoCAD 2008 and Inventor 2008 have been validated and verified under the vendor's QA program.

3e.4 Debris Interceptors While WCGS does not have debris interceptors, debris barriers have been installed in all openings through the secondary shield wall near the emergency recirculation sumps. The barriers prevent the flow of debris-laden fluid directly to the sumps and force the fluid to take a longer "tortuous path" through shield wall openings farther away from the sumps. Debris barriers have been installed in the Loop A and Loop D passageway entrances through the secondary shield wall, as well as in drain trenches and other openings in the secondary shield wall near the sumps. The debris barriers at the Loop A and Loop D entrances and the drain trenches are fabricated using perforated plate with 1/8" holes to restrict passage of debris while allowing water to pass through the barrier.

3e.5 Fine Debris Settling Credit Fine debris is assumed to settle according to Stokes' Law. The use of Stoke's law is reasonable since the particulate debris is generally spherical, small in size and would settle slowly (within the applicability of Stokes' Law). Although non-uniformities in the particulate debris could cause it to settle slightly slower than a perfect sphere, this potential non-conservatism is offset by using a lower water temperature for the calculation, which results in a slower settling velocity.

3e.6 Debris Transport Fractions and Total Debris Transported The following four logic trees are examples of debris transport fractions for NUKONTM debris transport from the Case la break evaluation, a break in loop "D" cross-over leg at the base of the steam generator. Case la break evaluation included evaluations of transport for both one train operation and two train operation. The logic trees below show transport fraction results of the portion of the evaluation that applies to debris transport to both sumps, considering two sump operation. Figure 3e-3 shows fine debris transport to alpha sump. Figure 3.e-4 shows large debris transport to alpha sump. Figure 3e-5 shows fine debris transport to bravo sump.

Figure 3e-6 shows large debris transport to bravo sump. All four logic trees shown below are from the debris transport calculation. Refinements from NEI 04-07, Vol. 1 (GR) that impact the logic trees below are discussed in Section 3e.1.

Attachment I to ET 08-0053 Page 37 of 128 Debris Size I liwdown IWashdrown Pool Fill RCFrualn rso FractionSof Transport Transport Transport II Rerculation Tra nsp o rt Erosionat D bi  ! S mpm Retained on Structures 0.50 0300 Alpha Sump 0.5 0.50 0o0 Washed Down Bravo Sump Upper Outside Containment Bloshield 00M Sediment 0.50 0.111 Alpha Sump 0.25 0.50 Washed Down Bravo Sump Refueling Canal O10 (Fines) Sediment 0.50 0.A57 Alpha Sump 0.57 0.50 Active Pool Brave Sump 8.00 Sediment 020 0.14 0.028 Lower Alpha Sump Containment 0.14 Bravo Sump 0.15 Inactive Cavities Sum: 0.485 Figure 3e-3. Logic tree for NUKONTM fine debris to Alpha Sump Debris Size Blowdown I Washdown CD edClaion Eoon Fraction U01' Fratio of DebrisSinesportow I rnpr Washdpown rnpr I pool rnpr Fill Transport Reclrcttletln T Transport II Erosion Debris attSm Dbi Sump 0.01 0.001 Erodes to Fines Retained on 0.99 Structures Remains Intact 0.10 0.00 Upper Washed Down Containment Outside Bioshield 0.M0 Washed Down Refueling' Canal 0.42 Alpha Sump Nukon (Large Pieces) 0.44 1.00 Bravo Sump Active Pool 0115 OMQ Alpha Sump 0.18 0.05 Sediment Bravo Sum-p 0,90 0,90 Remains Intac-t Lower Containment 0.00 0.00 Alpha Sump 0.00 Bravo Sump 0.0a Inactive Cavities Sum: 0.351 Figure 3e-4. Logic tree for NUKONTM large pieces debris to Alpha Sump

Attachment I to ET 08-0053 Page 38 of 128 Debris Size Blowdown Washdown Pool Fill Recirculation Erosion Fraction of Transport Transport Transport J Transport CFD Debris at Sump 0.00 Retained on Structures 0.50 Alpha Sump 0.75 0.50 0.:i0 0.A0 Washed Down Bravo Sump Upper Outside Containment Bioshield 0.00 Sediment 0.50 Alpha Sump 0.25 0.50 0.100 Washed Down Bravo Sump Refuellng Canal tiukon 00 (Fines) Sediment 0.50 Alpha Sump 0.57 0M50 0.057 Active Pool Bravo Sump 0100 Sediment 0.20 0.14 Lower Alpha Sump Containment 0.14 0.028 Bravo Sump 0.15 Inactive Cavities Sum: 0.485 Figure 3e-5. Logic tree for NUKONTM fine debris to Bravo Sump Debris Blowdow" Weshdown Pool Fill RECI SRecfculatlon Erosion Fraction of Transport Transport Transport Transport Debris at SIup 0.01 0.001 1.10 Erodes to Fines Retained an 0.99 Structures Remains Intact 0.10 0.00 Upper Washed Down Containment Outside Bloshield 0.00 Washed Down Refueling Canal 0.39 Alpha Sump Nukon (Large Pieces) 0.44 0.396 tIM I Bravo Sump Active Pool 0ls Alpha Sump 0.18 0.05 0.008 Sediment Bravo Sump 0.90 0.90 Remains Intact Lower Containment 0.00 Alpha Sump 0111 nnoo Bravo Sump 0M0 Inactive Cavities Sum: 0.405 Figure 3e-6. Logic tree for NUKONTM large pieces debris to Bravo Sump

Attachment I to ET 08-0053 Page 39 of 128 Tables 3e-1 through 3e-5 provide the total quantities of each type of debris transported to the sumps for the following evaluations:

1. Case 1a - Break at loop "D"cross-over leg at the base of the steam generator (two train operation)
2. Case 1a - Break at loop "D" cross-over leg at the base of the steam generator (one train operation)
3. Case 2 - Reactor vessel cold leg loop "A" nozzle break (two train operation)
4. Case 2 - Reactor vessel cold leg loop "A" nozzle break (one train operation)
5. Case 3 - Small break LOCA (two train operation)

Attachment I to ET 08-0053 Page 40 of 128 Table 3e-1. Loop "D" Cross-over at SG with Two Train Operation Material Debris  % Debris to Debris Transported to Sumps Generated Sumps A/B A/B NUKONTM Small 210.9 ft3 49%/49% 103.3 ft3 / 103.3 ft 3 Fines*

NUKONTM Large 140.6 ft3 34%/40% (intact) 47.8 ft3 / 56.2 ft3 (intact)

Pieces 1%/1 % (eroded to fines) 1.4 ft3/1 .4 ft 3 (eroded to fines)

NUKONTM Intact 142.1 ft3 0% / 0% 0.0 / 0.0 Blankets Latent Fiber 12.5 ft3 43% / 43% 5.4 ft3 / 5.4 ft3 Thermo-Lag 25.3 lb 49% / 49% 12.4 lb /12.4 lb Latent Particulate 170 lb 43%/43% 73.1 lb / 73.1 lb OEM Unqualified IOZ 15 lb 50% / 50% 7.5 lb / 7.5 lb OEM Unqualified 53 lb 50% / 50% 26.5 lb / 26.5 lb Alkyd OEM Unqualified 18 lb 50% / 50% 9 lb / 9 lb Epoxy OEM Unqualified 14 lb 50% / 50% 7 lb / 7 lb Margin Unqualified and 31.9 lb 50% / 50% 16 lb / 16 lb Degraded IOZ (From degraded chips)

Degraded Particulate 2.24 lb 50% / 50% 1.12 lb / 1.12 lb Chips Degraded Fine Chips 6.72 lb 36% / 5% 2.42 lb / 0.34 lb Degraded Small 2.26 lb 1% / 3% 0.02 lb / 0.07 lb Chips Degraded Large 2.49 lb 1% / 2% 0.02 lb / 0.05 lb Chips Degraded Curled 4.37 lb 42% / 54% 1.84 lb / 2.36 lb Chips Carbozinc 11 IOZ 78.9 lb 49% / 49% 38.7 lb / 38.7 lb (Inside ZOI)

Carboline 191 HB 25.4 lb 49%/49% 12.4 lb / 12.4 lb Epoxy (Inside ZOI)

Carboline 195 Epoxy 21.4 lb 49% / 49% 10.5 lb / 10.5 lb (Inside ZOI)

Amercoat 66 Epoxy 0 (Inside ZOI)

Carboline 4674 10.3 lb 49% / 49% 5 lb / 5 lb Acrylic (Inside ZOI)

RMI Small Pieces 0 ft2 34% / 35% 0/0 0 ft2 36% / 44% 0/0 RMI Large Pieces Misc. Debris 330.2 50% / 50% 165.1ft2 / 165.1ft2

  • The "smalls" size classification contains approximately 30% "fines". See Section 3c.1.

Attachment I to ET 08-0053 Page 41 of 128 Table 3e-2. Loop "D" Cross-over at SG with One Train Operation Material Debris  % Debris to Debris Transported to Sump Generated Sump A or B AorB NUKONTM Small 210.9 ft 3 94%/94% 198.2 ft3 / 198.2 ft 3 Fines*

NUKONTM Large 140.6 ft3 2%/6% (intact) 2.8 ft3 / 8.4 ft3 (intact)

Pieces 9%/9% (eroded to fines) 12.7ft3/12.7ft 3 (eroded to fines)

NUKONTM Intact 142.1 ft3 0% / 0% 0.0 / 0.0 Blankets Latent Fiber 12.5 ft 3 71% / 71% 8.9 ft 3 / 8.9 ft 3 Thermo-Lag 25.3 lb 94% / 94% 23.8 lb / 23.8 lb Latent Particulate 170 lb 71%/71% 120.7 lb /120.7 lb OEM Unqualified IOZ 15 lb 100% /100% 15.0 lb / 15.0 lb OEM Unqualified 53 lb 100% /100% 53.0 lb / 53.0 lb Alkyd OEM Unqualified 18 lb 100% /100% 18.0 lb / 18.0 lb Epoxy OEM Unqualified 14 lb 100% / 100% 14.0 lb / 14.0 lb Margin Unqualified and 31.9 lb 100% / 100% 31.9 lb / 31.9 lb Degraded IOZ (From degraded chips)

Degraded Particulate 2.24 lb 100% / 100% 2.24 lb / 2.24 lb Chips Degraded Fine Chips 6.72 lb 7% / 7% 0.47 lb / 0.47 lb Degraded Small 2.26 lb 2% / 0% 0.05 lb / 0.00 lb Chips Degraded Large 2.49 lb 1% /0% 0.02 lb / 0.00 lb Chips Degraded Curled 4.37 lb 85% / 88% 3.71 lb / 3.85 lb Chips Carbozinc 11 IOZ 78.9 lb 94% / 94% 74.2 lb / 74.2 lb (Inside ZOI)

Carboline 191 HB 25.4 lb 94% / 94% 23.9 lb / 23.9 lb Epoxy (Inside ZOI)

Carboline 195 Epoxy 21.4 lb 94% /94% 20.1 lb / 20.1 lb (Inside ZOI)

Amercoat 66 Epoxy 0 (Inside ZOI)

Carboline 4674 10.3 lb 94% / 94% 9.7 lb / 9.7 lb Acrylic (Inside ZOI)

RMI Small Pieces 0 ft2 28% / 22% 0/ 0 RMI Large Pieces 0 ft 2 29% / 24% 0/ 0 Misc. Debris 330.2 100% / 100% 330.2ft2 / 330.2ft2

  • The "smalls" size classification contains approximately 30% "fines". See Section 3c.1.

Attachment I to ET 08-0053 Page 42 of 128 Table 3e-3. Reactor Cavity Nozzle Break with Two Train Operation Material Debris  % Debris to Debris Transported to Sumps Generated Sumps A/B A/B NUKONTM Small 21.9 ft3 50%/50% 11.0 ft3 / 11.0 ft3 Fines*

NUKONTM Large 14.6 ft3 34%/40% (intact) 5.0 ft3 / 5.8 ft 3 (intact)

Pieces 1%/1% (eroded to fines) 0.1 ft 3 / 0.1 ft 3 (eroded to fines)

NUKONTM Intact 0.0 ft3 0% / 0% 0.0 / 0.0 Blankets Cerablanket 14.4 ft 3 50% / 50% 7.2 ft 3 / 7.2 ft 3 Latent Fiber 12.5 ft 3 50% / 50% 6.3 ft3 / 6.3 ft3 Thermo-Lag 25.3 lb 50% / 50% 12.4 lb / 12.4 lb Foamglas 5.6 ft 3 50% / 50% 2.8 ft3 / 2.8 ft3 Latent Particulate 170 lb 50%/50% 85.0 lb / 85.0 lb OEM Unqualified IOZ 15 lb 50% / 50% 7.5 lb / 7.5 lb OEM Unqualified 53 lb 50% / 50% 26.5 lb / 26.5 lb Alkyd OEM Unqualified 18 lb 50% / 50% 9 lb / 9 lb Epoxy OEM Unqualified 14 lb 50% / 50% 7 lb / 7 lb Margin Unqualified and 31.9 lb 50% / 50% 16 lb / 16 lb Degraded IOZ (From degraded chips)

Degraded Particulate 2.24 lb 50% /50% 1.12 lb / 1.12 lb Chips Degraded Fine Chips 6.72 lb 36% / 5% 2.42 lb / 0.34 lb Degraded Small 2.26 lb 1% / 3% 0.02.lb / 0.07 lb Chips Degraded Large 2.49 lb 1% / 2% 0.02 lb / 0.05 lb Chips Degraded Curled 4.37 lb 42% / 54% 1.84 lb / 2.36 lb Chips Carbozinc 11 IOZ 52.4 lb 50% / 50% 26.2 lb / 26.2 lb (Inside ZOI)

Carboline 890 (Inside 55.2 lb 50% / 50% 27.6 lb / 27.6 lb ZOI)

Carboline 4674 37.0 lb 50% / 50% 18.5 lb / 18.5 lb Acrylic (Inside ZOI)

RMI Small Pieces 4,861 ft 2 0% / 0% 0/0 RMI Large Pieces 1,620 ft2 0% / 0% 0/0 Misc. Debris 330.2 50% / 50% 165.1ft 2 / 165.1ft 2

  • The "smalls" size classification contains approximately 30% "fines". See Section 3c.1.

Attachment I to ET 08-0053 Page 43 of 128 Table 3.e-4 Reactor Cavity Nozzle Break with One Train Operation Material Debris  % Debris to Debris Transported to Sumps Generated Sumps A/B A/B NUKON TM Small 21.9 ft 3 100%/100% 21.9 ft 3 / 21.9 ft 3 Fines*

NUKONTM Large 14.6 ft 3 2%/6% (intact) 0.3 ft3 / 0.9 ft 3 (intact)

Pieces 9%/9% (eroded to fines) 1.3 ft3 / 1.3 ft 3 (eroded to fines)

NUKONTM Intact 0.0 ft 3 0% / 0% 0.0 / 0.0 Blankets Cerablanket 14.4 ft 3 100% / 100% 14.4 ft3 / 14.4 ft3 Latent Fiber 12.5 ft3 100% / 100% 12.5 ft3 / 12.5 ft3 Thermo-Lag 25.3 lb 100% / 100% 25.3 lb / 25.3 lb Foamglas 5.6 ft 3 100% / 100% 5.6 ft 3 / 5.6 ft 3 Latent Particulate 170 lb 100% / 100% 170 lb / 170 lb OEM Unqualified IOZ 15 lb 100% / 100% 15 lb / 15 lb OEM Unqualified 53 lb 100% / 100% 53.0 lb / 53.0 lb Alkyd OEM Unqualified 18 lb 100% / 100% 18.0 lb / 18.0 lb Epoxy OEM Unqualified 14 lb 100% / 100% 14 lb / 14 lb Margin Unqualified and 31.9 lb 100% /100% 31.9 lb / 31.9 lb Degraded IOZ (From degraded chips)

Degraded Particulate 2.24 lb 100% / 100% 2.24 lb / 2.24 lb Chips Degraded Fine Chips 6.72 lb 7% / 7% 0.47 lb / 0.47 lb Degraded Small 2.26 lb 2% / 0% 0.05 lb / 0.0 lb Chips Degraded Large 2.49 lb 0% / 0% 0.0 lb / 0.0 lb Chips Degraded Curled 4.37 lb 85% / 88% 3.71 lb / 3.85 lb Chips Carbozinc 11 IOZ 52.4 lb 100%/100% 52.4 lb / 52.4 lb (Inside ZOI)

Carboline 890 (Inside 55.2 lb 100% / 100% 55.2 lb / 55.2 lb ZOI)

Carboline 4674 37.0 lb 100% / 100% 37.0 lb / 37.0 lb Acrylic (Inside ZOI)

RMI Small Pieces 4,861 ft2 0% / 0% 0/0 RMI Large Pieces 1,620 ft2 0% / 0% 0/ 0 Misc. Debris 330.2 100% / 100% 330.2 ft2 / 330.2 ft2

  • The "smalls" size classification contains approximately 30% "fines". See Section 3c.1.

Attachment I to ET 08-0053 Page 44 of 128 Table 3e-5. SBLOCA: Loop D Alternate Charging line (Two Train Operation)

Material Debris  % Debris to Debris Transported to Sumps Generated Sumps A/B A/B NUKONTM Small 1.1 ft 3 46%/46% 0.5 ft 3

/ 0.5 ft 3 Fines* T_ __ __ __ __ __/_ __ __ _

TM 3 3 3 NUKON Large 0.7 ft 0%/0% (intact) 0 ft / 0 ft (intact)

Pieces 5%/5% (eroded to fines) 0 ft3/0 ft3 (eroded to fines)**

NUKONTM Intact 2.3 ft 3 0% / 0% 0.0 ! 0.0 Blankets Latent Fiber 12.5 ft 3 46% / 46% 5.8 ft 3 / 5.8 ft3 Latent Particulate 170 lb 46%/46% 78.2 lb / 78.2 lb OEM Unqualified IOZ 15 lb 50% / 50% 7.5 lb / 7.5 lb OEM Unqualified 53 lb 50% / 50% 26.5 lb / 26.5 lb Alkyd OEM Unqualified 18 lb 50% / 50% 9.0 lb / 9.0 lb Epoxy OEM Unqualified 14 lb 50% / 50% 7.0 lb / 7.0 lb Margin Unqualified and 31.9 lb 50% / 50% 16.0 lb / 16.0 lb Degraded IOZ (From degraded chips)

Degraded Particulate 2.24 lb 50% / 50% 1.12 lb / 1.12 lb Chips Degraded Fine Chips 6.72 lb 0% / 0% 0 lb / 0 lb Degraded Small 2.26 lb 0% / 0% 0 lb / 0 lb Chips Degraded Large 2.49 lb 0% / 0% 0 lb / 0 lb Chips Degraded Curled 4.37 lb 27% / 19% 1.18 lb / 0.83 lb Chips Carbozinc 11 IOZ 0 Ib 0%/0% 0 Ib / 0 Ib (Inside ZOI)

Carboline 191 HB 0 lb 0%/0% 0 lb / 0 lb Epoxy (Inside ZOI)

Carboline 195 Epoxy 0 lb 0% / 0% 0 lb / 0 lb (Inside ZOI)

Amercoat 66 Epoxy 0 lb 0% / 0% 0 lb / 0 lb (Inside ZOI)

Carboline 4674 0 lb 0% / 0% 0 lb / 0 lb Acrylic (Inside ZOI)

RMI Small Pieces 0 ft2 0%/0% 0/0 RMI Large Pieces 0 ft2 0%/0% 0/0 Misc. Debris 330.2 50% / 50% 165.1ft2 / 165.1ft 2

  • The "smalls" size classification contains approximately 30% "fines". See Section 3c.1.
    • Even though there is a small percentage of eroded fines transported to the sumps, the small volume (0.035 ft 3) is neglected in the analysis.

Attachment I to ET 08-0053 Page 45 of 128 3f. Head Loss and Vortexinq The objectives of the head loss and vortexing evaluations are to calculate head loss across the sump strainerand to evaluate the susceptibility of the strainerto vortex formation.

1. Provide a schematic diagram of the emergency core cooling system (ECCS) and containment spray systems (CSS).
2. Provide the minimum submergence of the strainer under small-break loss-of-coolant accident (SBLOCA) and large-breakloss-of-coolant accident (LBLOCA) conditions.
3. Provide a summary of the methodology, assumptions and results of the vortexing evaluation. Provide bases for key assumptions.
4. Provide a summary of the methodology, assumptions, and results of prototypical head loss testing for the strainer,including chemical effects. Provide bases for key assumptions.
5. Address the ability of the design to accommodate the maximum volume of debris that is predicted to arrive at the screen.
6. Address the ability of the screen to resist the formation of a thin bed or to accommodate partialthin bed formation.
7. Provide the basis for the strainerdesign maximum head loss.
8. Describe significant margins and conservatisms used in the head loss and vortexing calculations.
9. Provide a summary of the methodology, assumptions, bases for the assumptions, and results for the clean strainerhead loss calculation.
10. Provide a summary of the methodology, assumptions, bases for the assumptions, and results for the debris head loss analysis.
11. State whether the sump is partially submerged or vented (i.e., lacks a complete water seal over its entire surface) for any accident scenarios and describe what failure criteria in addition to loss of net positive suction head (NPSH) margin were applied to address potentialinability to pass the requiredflow through the strainer.
12. State whether near-field settling was credited for the head-loss testing and, if so, provide a description of the scaling analysis used to justify near-fieldcredit.
13. State whether temperature/viscosity was used to scale the results of the head loss tests to actual plant conditions. If scaling was used, provide the basis for concluding that boreholes or other differential-pressureinduced effects did not affect the morphology of the test debris bed.
14. State whether containment accident pressure was credited in evaluating whether flashing would occur across the strainer surface, and if so, summarize the methodology used to determine the available containment pressure.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Sections 2(c).7, 2(d)(ii) and 2(d)(iii). (Reference 2) 3f,1 Schematic Diagrams Schematic diagrams of the emergency core cooling system (ECCS) and the containment spray system (CSS) are provided in Figures 3f-1 and 3f-2. The highlighted flow paths in Figure 3f-1 depicted possible flow paths associated with containment recirculation sump ECCS operation, but do not depict specific operating conditions. For example, hot leg (HL) and cold leg (CL) recirculation are not aligned at the same time.

CD 0 0CD 0200

-1i 0

Co 0

0, 8702A "13 Figure 3f-1. WCGS ECCS Process Flow Diagram

Attachment I to ET 08-0053 Page 47 of 128 SPRAY PUMP PENO*A CONTAINMENT SUMP SPRAY NOLES TEST R10 RWST SPRAY NOZZLES CONTAINMENT S UMP SPRAY PUMP PENOIB Figure 3f-2. WCGS CSS Process Flow Diagram 3f.2 Minimum Strainer Submer-gence In a LBLOCA condition, the containment recirculation sump strainers will be completely submerged, with greater than 8 inches of water above the top of the strainers, at the time of ECCS switchover to recirculation. For the SBLOCA condition, the replacement sump strainer may be partially submerged, with water level less than approximately 6 inches below the top of the strainer, at the time of ECCS switchover to recirculation. A section of the minimum containment water level calculation specifically addresses a SBLOCA condition when the safety injection accumulators do not discharge and the containment spray system does not activate.

The associated SBLOCA water level calculation very conservatively assumed that the incore instrument tunnel would fill before the annulus would fill. Since none of the potential small break locations are within the incore instrument tunnel, it is most likely that the annulus would fill to elevation 2001' -10" (elevation of the curb around the incore instrument tunnel) before water would begin to enter the incore instrument tunnel. Consequently, the sump strainers would be covered by approximately 8 inches before ECCS recirculation would begin in a SBLOCA condition. Therefore, the strainer is expected to stay submerged in the SBLOCA condition.

3f.3 Vortexincq Evaluation Vortex breakers are installed at the piping entrances into the ECCS/CSS system piping, as shown in Figure 3f-3. The purpose of the vortex breakers is to prevent vortexing at the pipe entrances. This design feature has been in place since initial operation.

Attachment I to ET 08-0053 Page 48 of 128 VORTEX BREAKER 18'* 16%0 CNE (LARGE ENDOCNE VORTEX__

BREAKER Figure 3f-3. Vortex Breakers The bounding strainer head loss scenario was determined to be when the recirculation fluid was approximately 212°F and both the RHR and CSS pumps were drawing water through a debris laden strainer. As the fluid is cooled below 212 0 F, the CSS pump is expected to be turned off.

When the CSS pump is turned off, flow rate across the strainer will decrease by approximately 45%, substantially decreasing head loss. Testing of the design basis scenario (Test 3B) determined the temperature corrected head loss with the scaled RHR and CSS flow at 212°F was 1.724 feet of water.

A calculation has been performed that addresses the issues associated with vortexing, air ingestion and void fraction as they relate to the strainer assembly installation at WCGS. The calculation conclusions for each issue are:

" Vortexing - Vortex formation in the strainer assembly is precluded by the strainer design and configuration.

  • Air ingestion - Air ingestion in the strainer assembly will not occur since there is no vortex formation associated with the strainer design and configuration.
  • Void fraction - Voids may occur at debris interface of the strainer, but will re-condense in the interior of the strainer modules and before leaving the strainer assembly and entering the suction piping of the RHR & CSS pumps.

All of the strainer module disks are a nominal 9/16 inch thick and are separated 1 inch from each adjacent disk. Based on the design configuration of the strainer assembly, the largest opening for water to enter into the sump is through the perforated plate holes of 0.045 inch diameter. The perforated plate is the primary vortex breaker associated with the strainer. Air in addition to the water would have to flow through the perforated plate openings. The size of the perforated plate holes by themselves would preclude the formation of a vortex. However, in the unlikely event that a series of "mini-vortices" combined in the interior of a disk to form a vortex, the combination of the wire stiffener "sandwich" and the small openings and passages that direct the flow of water to the strainer core tube would further preclude the formation of a vortex in either the core tube or the sump.

The SBLOCA configuration for WCGS could result in the exposure of approximately 2.5 inches of the strainer stack top module. However, due to a combination of the significantly lower flow

Attachment I to ET 08-0053 Page 49 of 128 rate and the fact that the sump water must flow to the core tube through a horizontal path of approximately 6" consisting of the combination of disk perforated plates, wire stiffener grills, and cross-bracing that would all singularly and collectively preclude the formation of a vortex. In addition, the initial round of WCGS strainer testing in 2006 concluded that the SBLOCA condition did not exhibit any characteristics associated with a vortex or vortex formation and there was no observation of vortex formation during the SBLOCA head loss testing. Refer to Section 3f.2 for further discussion.

It is concluded that vortex formation would not occur at the strainer due to the physical configuration of the strainer. Therefore, due to the combination of a lack of an air entrainment mechanism (i.e., vortex formation), air ingestion is also not expected to occur.

Note: Debris generation and debris transport quantities were refined after the original head loss testing performed in 2006.

3f.4 PrototVpical Head Loss/Chemical Effects Testing The purpose of the test was to measure the head loss (differential pressure) across the Performance Contracting, Inc. (PCI) Sure-FlowTM prototype strainer based on prototypical water flow and debris mix conditions expected in the WCGS containment sumps following a postulated LBLOCA. The prototype strainer was a scaled version of the strainers that were installed in the WCGS containment.

The prototype test strainer consisted of 8 modules (2 stacks of 4). The 8 modules were actual-sized strainer modules, equivalent to the modules installed in the WCGS recirculation strainers.

The testing conditions (flow-rate and debris quantities) were scaled down, based on the surface area of the strainer. The testing parameters were:

  • Module Surface Area 348.8 ft 2

" Simple Circumscribed Area 102.8 ft 2

  • Flow through Prototype Strainer 928.5 gpm
  • Flow through Prototype Strainer 2.069 ft3/sec

" Velocity through Modules 0.0059 ft/sec

  • Velocity through Circumscribed Area 0.0201 ft/sec A three dimensional Computational Fluid Dynamic (CFD) model of the containment in the vicinity of the strainer sump pits was developed using the commercial software code Fluent.

This model was used to set the configuration of the test flume for the Wolf Creek PCI Sure-FIowTM Strainer qualification test program. The following is the general methodology for performing the flume wall calculations for the WCGS containment:

  • Develop a localized, three dimensional CFD model of the containment in the vicinity of the strainer sump pits using the commercial CFD software.
  • Perform a detailed, high-resolution, steady state CFD simulation of the approach flow to the active sump pit using inflow boundary conditions derived from the debris transport study described in Section 3.e.

" Use the CFD post-processing software to numerically seed the active module train face with massless tracer particles (massless tracer particles show the direction of the flow at every point along their path).

Attachment I to ET 08-0053 Page 50 of 128

" Back-calculate the trajectory of the particles through the flow field to define streamline traces to each module. This identifies the path the water follows through to reach each strainer module face.

  • With the water path to each module identified, use the CFD post-processing software to define vertical planes at one foot increments back from the sump pit.
  • Trim each plane such that the velocities within that plane are those that convey water to the module. This is accomplished by plotting velocity vectors along the vertical plane, then evaluating which vectors point toward the sump pit and which point away from the sump pit. Velocity vectors not pointing toward the strainer modules were not included in the velocity average and provide conservatism with respect to the velocity averaging.

" At each one foot increment back from the active sump pit, record the cross section average of the velocity magnitude across that plane. If the paths diverge around objects in the flow, follow each bifurcated path individually. Record these averages over a total of 33 feet back from the module train. The 33 feet distance was selected based on the overall length of the test flume and consideration for flume inlet header box dimensions.

The chosen length was maximized based on available test flume geometry.

" Using a spreadsheet, calculate the weighted average of the two flow streams at each one foot increment. The average at each increment is weighted by two times the fastest velocity at the increment under consideration. Weighting the average by twice the fastest velocity incorporates conservatism into the calculation.

" Create a plot of the calculated weighted average velocity, defined above, versus incremental distance back from the sump pit.

" Then, using engineering judgment, create up to ten linear line segments, which conservatively represent the velocity trends over the 33 feet distance. The basis for the engineering judgment is that the average linear velocity over each line segment'should be greater than or equal to the maximum velocity within that line segment to make the linear velocity segment conservative.

The following general assumptions were made in conducting this analysis:

  • The flow through each module of the PCI Sure-FIowTM Strainer is equal.

" The model does not include relatively small objects, such as support columns, pipes, pipe support, equipment, instrument panels and etc., which are less than six inches along their longest dimension. Groups of objects with projected dimensions greater than six inches are generally included. In critical areas such as containment sumps, objects less than six inches were included where practical.

  • Dimensions of the support structures, pipes, equipment, instrument panels and other equipment were based on plant drawings. Scaled dimensions from drawings were used in situations where dimensions were not specified.

The test apparatus consisted of a steel flume measuring 10 feet wide, 5 feet deep (with a 6 foot deep pit) and 45 feet long. Inside of the steel flume, plywood was used to contour the flume walls to simulate the containment approach velocities to the sump strainers. The shape of the test flume walls was determined by the detailed CFD analysis of the velocities and velocity gradients in the immediate vicinity of the sump strainer pit. The approach velocities along vertical planes at one foot increments back (in each direction) from the edge of the pit were determined using CFD and averages of the velocities at each of these planes obtained using a weighted averaging technique. The weighted average uses two times the highest velocity in the weighting process to conservatively bias the calculated average. The upstream most portion of the flume was used to introduce the flow into the flume resulting in a 33 feet long test section.

The flume was equipped with two flow systems designated as the Strainer Flow Loop and as

Attachment I to ET 08-0053 Page 51 of 128 the Heat Recirculation Loop. To simulate the depressed sump configuration that exists in the WCGS containment, a depressed pit was constructed on one end of the flume where the prototype strainer was installed. Figures 3f-4 and 3f-5 show how the test flume was configured.

Attachment I to ET 08-0053 Page 52 of 128 Figure 3f-4. Test Flume Wall Configuration (Top View) for Prototypical Head Loss/Chemical Effects Testing

Attachment I to ET 08-0053 Page 53 of 128 Figure 3f-5. Test Flume Looking Toward the Strainer Modules The testing order and test descriptions for tests applicable to WCGS are as follows:

1. Test 1 - Clean Strainer Head Loss Test - This test determined the head loss of the clean strainer, which will be subtracted from the later tests to determine the "debris-bed" head loss. At the end of the clean strainer test, the debris transport characteristics of miscellaneous debris (tags and labels) were tested and documented. The clean strainer head loss test results indicated that the calculated clean strainer head loss is conservative.
2. Test 2 - Strainer Thin Bed Test - This test determined that a thin bed of fiber did not form on the strainer based on observations through the surface of the water as well as observations using an underwater camera. Additionally, during observations of the fibrous debris introduction during this fiber-only test, no clumping was observed through the "clear" water without the particulate debris having been introduced. The introduced fibrous debris was observed to gently move downstream from the introduction point to where most of it settled onto the flume floor. These observations confirm that the fibrous fines contained as part of the smalls were free to be transported and not be captured by the smalls.
3. Test 5 - Maximum Particulate (No Fiber) Debris Loaded Strainer Head Loss Test - This test was used to determine the debris bed head loss for the particulate debris.

Attachment I to ET 08-0053 Page 54 of 128

4. Test 3B - Maximum Debris Loaded Strainer Head Loss Test for Wolf Creek - The conduct of this test was observed by the NRC. This test determined the debris bed head loss for WCGS where the maximum quantity from Wolf Creek for each debris type was used.

Also, a thin bed did not form during this test.

5. Test 2A - Debris Loaded Strainer Max Fiber Bypass Test - This test determined the debris bypass for a maximum fiber case.

A WCGS specific chemical effects evaluation was performed, utilizing the spreadsheet methodology included in WCAP-16530-NP (Reference 7). This evaluation determined the amount of chemical precipitates expected to form in the recirculation fluid following a LOCA. All debris, including chemical debris was scaled down for the prototype head loss testing. The following tables show the estimated debris expected to reach the strainer and the scaled down amount used for each test:

Table 3f-1. Tests 2 & 2A: Debris Loaded Strainer Head Loss Fiber Only Debris Type Estimated Amount Scaled Amount in Debris Form /

to Reach Strainer Test Module (surrogate)

NUKONTM Fines 12.7 ft 3 3.205 Ibm Fiber through debris shredder NUKON TM Smalls 2 198.2 ft 3 50.017 Ibm Fiber through debris (Consisting of (Consisting of chipper 138.7 ft 3 smalls and 35.012 Ibm smalls 59.5 ft3 fines) and 15.005 Ibm fines)

NUKONTM Larges 8.4 ft3 2.12 Ibm Fiber through debris chipper Latent Fibers 12.5 ft3 3.154 Ibm Fiber through debris shredder

Notes,
1. Scaling factor of 0.1051
2. As previously described in section 3c.1, a representative amount of the "smalls" was checked to determine how much "fines" was contained in the "smalls" due the debris processing activities. The results showed that approximately 30% of the "smalls" are "fines".

Attachment I to ET 08-0053 Page 55 of 128 Table 3f-2. Test 3B: Maximum Debris Loaded Strainer Head Loss Test for Wolf Creek Debris Type Estimated Amout to Scaled Amount in Debris Form /

Reach Strainer Test Module (surrogate)

NUKONTM Fines 12.7 ft3 3.205 Ibm Fiber through debris shredder NUKONTM Smalls 2 198.2 ft 3 50.017 Ibm Fiber through debris (Consisting of (Consisting of 35.012 chipper 138.7 ft3 smalls and Ibm smalls and 59.5 ft 3 fines 15.005 Ibm fines)

NUKONTM Larges 8.4 ft3 2.12 Ibm Fiber through debris chipper Latent Fibers 8.9 ft 3 2.246 Ibm Fiber through debris shredder Thermo-Lag 23.8 Ibm 2.5 Ibm Thermo-Lag powder Particulate Latent Particulate 120.7 Ibm 12.69 Ibm (PCI PWR dirt mix)

(dirt & dust)

IOZ Coatings 121.1 Ibm 12.734 Ibm (Tin Powder)

Carboline 191 HB 26.14 Ibm 2.749 Ibm Powder (Walnut Epoxy shells)

Carboline 4674 9.7 Ibm 1.020 Ibm Powder (Walnut Acrylic shells)

Carboline 195 20.10 Ibm 2.113 Ibm Powder (Walnut Surfacer Epoxy shells)

OEM/Other 53 Ibm 5.673 Ibm Powder (Walnut Unqualified Alkyd shells)

OEM/Other 32 Ibm 3.365 Ibm Powder (Walnut Unqualified Epoxy shells)

Epoxy, Fine Chips 0.47 Ibm 0.049 Ibm Chips (1/64 inch)

Epoxy Curled Chips 3.85 Ibm 0.405 Ibm Chips (1.5 inch)

Sodium Aluminum 130.4 Ibm 13.710 Ibm (WCAP surrogate -

Silicate Chemical AIOOH)

Precipitate Misc. Labels, Tags, 330.2 ft 2 Note 3 etc.

Notes,
1. Scaling factor of 0.1051
2. As previously described in section 3c.1, a representative amount of the "smalls" was checked to determine how much "fines" was contained in the "smalls" due the debris processing activities. The results showed that approximately 30% of the "smalls" are "fines".
3. As discussed below in miscellaneous debris transport test results.

Attachment I to ET 08-0053 Page 56 of 128 Table 3f-3. Test 5: Maximum Particulate (No Fiber) Debris Loaded Strainer Head Loss Test Debris Type Estimated Amount Targeted Scaled 2 Debris Form /

to Reach Strainer1 Amount in Test (surrogate)

Module Thermo-Lag 25.3 Ibm 2.66 Ibm Thermo-Lag powder Particulate Foamglas 5.6 Ibm 0.59 Ibm Foamglas Latent Particulate (dirt 170 Ibm 17.88 Ibm (PCI PWR dirt mix)

& dust)

IOZ Coating 1801 Ibm 189.373 Ibm (Tin powder)

Carboline 191 HB 26.14 Ibm 2.749 Ibm Powder (Walnut Epoxy shells)

Carboline 4674 37.0 Ibm 3.891 Ibm Powder (Walnut Acrylic shells)

Carboline 890 Epoxy 57.44 Ibm 6.040 Ibm Powder (Walnut shells)

Carboline 195 20.10 Ibm 2.113 Ibm Powder (Walnut Surfacer Epoxy shells)

OEM/Other 96.0 Ibm 10.094 Ibm Powder (Walnut Unqualified Alkyd shells)

OEM/Other 2167.0 Ibm 227.857 Ibm Powder (Walnut Unqualified Epoxy shells)

OEM/Other 40.6 Ibm 4.269 Ibm Powder (Walnut Unqualified Acrylic shells)

Varnish 11.0 Ibm 1.157 Ibm Powder (Walnut shells)

Epoxy, Fine Chips 9.81 Ibm 1.032 Ibm Chips (1/64 inch)

Epoxy, Small Chips 0.66 Ibm 0.069 Ibm Chips (1/8 inch- 1/4 inch)

Epoxy, Large Chips (1 0.36 Ibm 0.038 Ibm Chips inch - 2 inch)

Epoxy Curled Chips 57.47 Ibm 6.043 Ibm Chips (1.5 inch)

Notes,
1. Quantities represent bounding amounts for Wolf Creek and Callaway. Therefore, Wolf Creek amounts are conservatively bounded.
2. Scaling factor of 0.1051

Attachment I to ET 08-0053 Page 57 of 128 The fibrous debris that exists in the WCGS containment is: NUKON TM Insulation, Cerablanket and latent fibers. Since NUKONTM insulation debris represented the bounding debris case, the strainer head loss testing was based on the larger NUKONTM debris quantities.

The NUKON TM fibers were used for both NUKON TM insulation and latent fibers. These fibers were weighed dry in buckets and/or large trash cans. The fine NUKON TM fibers and latent fibers were shredded utilizing a food processor. The small and large NUKONTM fibers were processed using a leaf shredder. The small and large fibers were sifted through a 1 inch by 4 inch grate, where the small fibers would sift through the grate and large fibers would not.

The fibers were mixed with water to remove air that could be entrained in the fibers. The fine NUKONTM fibers were mixed thoroughly using a large mixing device before they were introduced into the flume to ensure that no clumping or agglomeration between the fibers occurred. The small and large NUKONTM fibers were mixed thoroughly by hand in the debris introduction containers. Instead of using a sudden dumping motion during the debris introduction steps, the debris introduction containers were held at a slight angle from the horizontal to allow the mixed fibrous debris to evenly flow into the test flume. WCNOC representatives observed this evolution to ensure that agglomeration was not occurring and that a uniform mixture of fibrous size distribution was observed through the "clear" water without the particulate debris having been introduced. During observations of the fibrous debris introduction during the fiber-only test, no clumping was observed through the "clear" water. The introduced fibrous debris was observed to gently move downstream from the introduction point to where most of it settled onto the flume floor. These observations confirm that the fibrous fines contained as part of the smalls were free to be transported and not be captured by the smalls.

This introduction method provided confidence that the fibrous debris was evenly introduced into the test flume.

The particulate debris that exists in the WCGS containment are; coatings, latent dirt and dust, Foamglas and Thermo-Lag. In Tests 3B and 5, latent dirt and dust, Foamglas and shredded and/or cut up Thermo-Lag were used. Guidance from NUREC/CR-6877 was used to develop a blend of three different silica sand products into a mix that represents the size distribution used in the strainer testing.

The order of debris introduction into the flume varied depending on the test. For Tests 2 and 5, all the debris was conservatively introduced at the upstream end of the test flume while the recirculation pump was running. Introducing the debris while the recirculation pump was running is conservatively representative (or bounding) of actual plant debris transport to the sump strainers. The debris introduction sequence for Tests 3B and 2A was refined to introduce a small amount of latent fibers to represent fibers which could be close to the recirculation sump strainers at the start of recirculation.

Tests 3B and 2A placed approximately 0.5 Ibm of the latent fiber debris uniformly throughout the test flume upstream of the debris curb prior to starting the recirculation pump. The 0.5 Ibm of latent fiber was used to represent latent fibrous debris that could be near the sump strainers after pool-fill and at the time of ECCS recirculation. Approximately five minutes after the introduction of the latent fiber debris, the recirculation pump was started and the test proceeded.

Attachment I to ET 08-0053 Page 58 of 128 For Test 1, the clean strainer head loss test, no debris was introduced except during the miscellaneous debris transport testing portion of the clean strainer head loss test. The order for the miscellaneous debris transport testing was as follows:

  • 1/8th inch to 1 /4rh inch small chips
  • 1.5" x 1.5" Mylar chips (used to represent coating chips)
  • 2" x 2" Mylar chips (used to represent coating chips)
  • 1.5" x 1.5" Mylar chips (curled) (used to represent coating chips) 0 Personal Protection Equipment (3 - 2" x 2" "booties" and 3 - 2" x 2" gloves)
  • 2" x 4" Duct tape
  • 2" x 6" Duct tape 0 Wolf Creek Equipment labels
  • 3" x 5" stainless steel (SS) tags
  • 3" x 6" HP tags
  • 0.5" x 2" fastener
  • 1" x 5" fastener
  • Locked closed valve tag 0 0.25" x 0.25" SS RMI a 0.5" x 0.5" SS RMI (crumpled)
  • 1"x 1" SS RMI (crumpled) a 6" x 6" SS RMI (crumpled)
  • 4" x 4" SS RMI (crumpled)
  • 2" x 2" SS RMI (crumpled)
  • Raceway labels (clear with baby powder or walnut shell on the adhesive side to prevent labels from sticking to flume walls). The use of baby powder and/or walnut shell with the equipment labels is conservative since this will prevent the labels from adhering to the flume walls. The quantity of baby powder/walnut shell, which adhered to the labels was minimal and would minimally affect the labels transportation characteristics.

Attachment I to ET 08-0053 Page 59 of 128 For Test 2, fiber only thin bed test, Table 3f-4 provides the order for debris introduction was as follows:

Table 3f-4. Test 2: Sequence and Actual Amounts Batch # Debris Type Target Scaled Measured Comments Amount (Ibm) Amount (Ibm) 1 NUKONTM (fines) 1.565 1.70 Callaway Fines 2 NUKONTM (fines) 0.076 0.20 Latent Fiber 3 NUKONTM (fines) 1.640 1.75 See note below 4a NUKONTM (small) 7.596 7.70 See note below 4b NUKONTM (small) 7.596 7.70 See note below 4c NUKONTM (small) 7.596 7.70 See note below 5a NUKONTM (small) 9.076 9.20 See note below 5b NUKONTM (small) 9.076 9.20 See note below 5c NUKONTM (small) 9.076 9.20 See note below 6 NUKONTM (large) 2.12 2.25 See note below Note: The batches for this combined test were based on both Callaway's and Wolf Creek's fibrous debris load. Batch sizes were based on initially inserting the lower plant's debris load then inserting the remainder of the other plant's debris load. This would allow each plant's debris load to be tested.

Attachment I to ET 08-0053 Page 60 of 128 For Test 2A, maximum fiber bypass test, the order for debris introduction is shown in Table 3f-5:

Table 3f-5. Test 2A Sequence and Actual Amounts Batch # Debris Type Target scaled Measured Comments Amount (Ibm) Amount (Ibm) la NUKONTM (fines) '0.5 0.5 Latent fiber (taken from Batch 3) 1 NUKONTM (fines) 1.565 1.65 Callaway fines 2 NUKONTM (fines) 1.640 1.70 Wolf Creek fines 3 NUKONTM (smalls) 2.246 1.80 Latent fiber (0.5 Ibm removed for batch la) 4 NUKONTM (smalls) 22.788 11.45 x 2 Callaway's small NUKONTM debris minus 1.640 due to Wolf Creek's debris load 5 NUKONTM (smalls) 27.229 13.70 x 2 Made total smalls -

50.017 Ibm 6 NUKONTM (large) 2.12 1.65 x 2 Wolf Creek's large NUKONTM debris Note: The batches for this combined test were based on both Callaway's and Wolf Creek's fibrous debris load. Batch sizes were based on initially inserting the lower plant's debris load then inserting the remainder of the other plant's debris load. This would allow each plant's debris load to be tested.

For Test 3B, bounding debris loaded head loss test (Wolf Creek specific), the order for debris introduction was as follows:

  • 0.5 Ibm of latent fibers 0 Walnut shell flour
  • Tin powder 0 Fine NUKONTM fibers and remaining latent fibers
  • 1 / 6 4 th inch coating chips
  • Latent dirt and dust
  • Thermo-Lag
  • 1 / 8 th inch to 1 /4 th inch coating chips
  • Small NUKONTM fibers
  • Duct tape 0 Labels 0 Large NUKONTM fibers 0 Chemical (AIOOH)

Attachment I to ET 08-0053 Page 61 of 128 For Test 5, maximum particulate bypass test, the order for debris introduction was as follows:

0 Walnut shell flour 0 Tin powder

  • 1 /6 4 th inch coating chips 0 Latent dirt and dust 0 Thermo-Lag 0 Foamglas 0 1/8th inch to 1 /4 th inch coating chips Miscellaneous Debris Transport Test Results:

(Note: this test performed at the end of Test #11.)

RMI: RMI pieces at various sizes (0.25"xO.25" up to 6"x6") were shown not to transport since none of the RMI debris reached the debris curb. It was concluded that this debris constituent would not transport to the strainer nor contribute to a debris build-up at the debris curb, which could act as a ramp for other debris to lift over the debris curb.

Therefore, RMI was removed from further testing which is conservative since RMI may entrap other debris, which could tumble along the flume floor.

Coatings: Mylar chips, 1 inch by 1 inch or larger, (used to represent paint chips) were shown not to transport since none of the Mylar chips reached the debris curb. It was concluded that the Mylar chips would not transport to the strainer nor contribute to a debris build-up at the debris curb. Therefore, the chips larger than 1 inch by 1 inch were removed from further testing. However, the epoxy chips (0.125 inch to 0.25 inches) were transportable and were included for the remaining tests.

Tape, Taas and Labels: Equipment labels, 3 inches by 5 inches stainless steel tags, 3 inches by 6 inches Health Physics tags, 0.5 inch by 2 inches fasteners, 1 inch by 5 inches fastener and locked closed valve tags were shown not to transport, since none of these debris constituents reached the debris curb. Therefore, this debris was removed from further testing. The quantities of miscellaneous debris used in the debris head loss tests were:

  • Duct Tape (2"x4") = 5 strips

" Duct Tape (2"x10") = 1 strip

" PPE (2"x2") = 6 pieces (3 gloves and 3 "booties")

  • Raceway Labels (clear) = 69 labels Fibers: The later tests (2A and 3B), which included NUKON TM insulation, resulted in a large fibrous debris bed that settled out immediately downstream of the drop zone. For example, the debris bed after Test 2 was approximately 10 feet long and approximately 16 inches deep, as shown in Figure 3f-6 below. This illustrates that some of the fibrous debris settles out before reaching the strainer due to the near-field effect. These settling characteristics are representative or bounding of the settling characteristics within the plant during LOCA recirculation. The fibers were mixed with water to remove air that could be entrained in the fibers. The fine NUKON TM fibers were mixed thoroughly using a large mixing device before they were introduced into the flume to ensure that no clumping or agglomeration between

Attachment I to ET 08-0053 Page 62 of 128 the fibers occurred. The small and large NUKON TM fibers were mixed thoroughly by hand in the debris introduction containers. Instead of using a sudden dumping motion during the debris introduction steps, the debris introduction containers were held at a slight angle from the horizontal to allow the mixed fibrous debris to evenly flow into the test flume. WCNOC representatives observed this evolution to ensure that agglomeration was not occurring and that a uniform mixture of fibrous size distribution was observed through the "clear" water without the particulate debris having been introduced. During observations of the fibrous debris introduction during the fiber-only test, no clumping was observed through the "clear" water. The introduced fibrous debris was observed to gently move downstream from the introduction point to where most of it settled onto the flume floor. These observations confirm that the fibrous fines contained as part of the smalls were free to be transported and not be captured by the smalls. This introduction method provided confidence that the fibrous debris was evenly introduced into the test flume.

Figure 3f-6. Debris Bed after Test 2 The amount of fines in the "smalls" was quantified as follows:

0.5 Ibm of Vendor processed "smalls" fibrous debris was representatively selected from the larger quantity of the processed "smalls fibrous debris". An electronic and calibrated scale was utilized for this task. The 0.5 Ibm fibrous debris was placed on a flat surface and small quantities (i.e., that which could be held between the finger tips of one hand) of the fibrous debris was picked-up and lightly shaken to "separate" the smalls from the potential fines.

Attachment I to ET 08-0053 Page 63 of 128 The fibrous debris that was separated during this process was deemed to be fines. The remaining smalls were further examined to determine if there were any additional fines. Any additional fines were added to the existing fines and the remaining smalls discarded. This process was utilized for the entire 0.5 Ibm "smalls" fibrous debris quantity. Upon completion, the fibrous debris deemed to be fines was gathered and re-weighed in the same manner as the initial debris. The fines constituted 0.15 Ibm of the original 0.5 Ibm small debris, or 30%.

At the completion of each debris head loss test, the test flume was inspected for debris settlement. The following is a description of the debris bed that settled out for each test:

  • Thin Bed Test (Test 2) - A large fibrous debris bed settled out approximately 5 feet downstream of the drop zone, as shown in Figure 3f-7. This debris bed was approximately 10 feet long and approximately 16 inches deep.

Figure 3f-7. Debris Bed after Test 2, (looking toward test flume inlet)

Wolf Creek Design Basis Test (Test 3B) - A large fibrous debris bed settled out immediately downstream of the drop zone, as shown in Figure 3f-8 below. This debris bed was approximately 8 feet long and 11" deep.

Attachment I to ET 08-0053 Page 64 of 128 Figure 3f-8. Debris Bed after Test 3B, (looking toward strainer modules)

This illustrates that some of the fibrous debris settles out before reaching the strainer due to the near-field effect. These settling characteristics are representative or bounding of the settling characteristics within the plant during LOCA recirculation.

SBLOCA head loss testing was performed in 2006 during the initial head loss testing. SBLOCA head loss testing was not repeated after the debris quantities were refined. The 2006 SBLOCA test showed zero head loss from debris. Table 3f-6 below compares the 2006 SBLOCA debris quantities with the later refined debris quantities:

Attachment I to ET 08-0053 Page 65 of 128 Table 3f-6. SBLOCA Debris Quantities* Comparison Debris Type Debris Type 2006 Test Quantities Refined** Quantities NUKON TM Fines 6 ft 3 1.1 ft3 NUKON TM Small Pieces 21 ft3 0.7 ft3 NUKON TM Large 13 ft 3 2.3 ft3 Pieces/Blankets Unqualified Coatings Fines 209 lb 100 lb (Including Outside ZOI Margin)

Total Coatings Fines 1128 lb 131.9 lb Latent Particulate Fines 170 lb 170 lb

  • Not a complete list, because some categories were modified during refinement. The purpose of this comparison is to show the magnitude of quantity reductions. Also, during a SBLOCA, containment spray does not actuate. Therefore, the amount of precipitates formed by chemical effects would be relatively small (3.28 Kg.).
    • Debris quantity refinements are discussed in Section 3f.3.

As can be seen from the comparison table above, the 2006 head loss testing quantity amounts for a SBLOCA bounds the refined amounts and therefore no additional testing was performed for the SBLOCA scenario in 2008.

3f.5 Accommodation of Maximum Debris Volume As described in Section 3f.4, debris loaded head loss tests were conducted for Wolf Creek.

Section 3e.6 provided the total fraction of all the debris types that transport to the containment recirculation sumps. Test 3B, utilized the maximum scaled quantity for each debris type expected to transport to the sump strainers. This test proved that the strainers could accommodate the maximum debris volume expected to reach the strainers.

3f.6 Thin Bed Formation Test 2, as described in section 3f.4, determined that a thin bed of fiber will not form on the strainer based on observations through the surface of the water as well observations using an underwater camera.

This test was performed by first starting the test flume recirculating through the prototype strainer. 25% of the NUKON TM fiber was placed at the upstream end of the test flume. After at least two pool turnovers, the strainer was observed using an underwater camera, looking to see if a "thin bed" of fiber (approximately 1/8 inch thick) had uniformly formed on the entire surface of the strainer. After it was clear that a "thin bed" had not formed, the steps were repeated until all 100% of the NUKONTM debris had been placed into the test flume. A "thin bed" did not form.

The later tests (Tests 2Aand 3B), which included NUKONTM insulation, visual observation and as seen on the head loss curves showed that there was some open surface area, especially on the lower part of the strainer. The following picture shows the front strainer after the completion of Test 3B:

Attachment I to ET 08-0053 Page 66 of 128 Figure 3f-6. Front Strainer after Completion of Test 3B 3f.7 Strainer Design Maximum Head Loss An ECCS flow model refined the frictional losses through the ECCS flow paths. The limiting scenario shows 5.12 feet of NPSH margin for the RHR Pumps, before strainer head loss is factored in. Therefore, 5.12 feet is considered the strainer design maximum head loss. The RHR pumps bound the containment spray pumps. The maximum head loss from testing was determined to be 1.724 feet (temperature corrected).

3f.8 Head Loss and Vortexing Calculations Margins and Conservatisms As described in Section 3f.3, the bounding strainer head loss scenario was determined to be when the recirculation fluid was approximately 212°F and both the RHR and CSS pumps were drawing water through a debris laden strainer. As the fluid is cooled below 212 0 F, the CSS pump is expected to be turned off. When the CSS pump is turned off, flow rate across the strainer will decrease by approximately 45%, substantially decreasing head loss. Testing of the design basis scenario (Test 3B) determined the temperature corrected head loss with the scaled RHR and CSS flow at 212°F was 1.724 feet of water. Table 3f-7 provides the calculated NPSH margins for both the RHR and CSS pumps:

Attachment I to ET 08-0053 Page 67 of 128 Table 3f-7. NPSH Margins Pump NPSH Available NPSH Required NPSH Margin (feet) (feet) (feet)

RHR 24.36 20.96 3.4 Containment Spray 20.1 16.5 3.6 Conservatisms associated with the NPSH margins calculation include:

  • The CSS pump NPSH calculation assumed 120% piping losses.

" The RHR NPSH available was conservatively calculated using the flood level at ECCS switchover. The debris strainer head loss was determined with both the CSS and RHR pumps running. CSS pump switchover occurs at a higher flood level.

" The ECCS flow model determined the maximum RHR flow would be approximately 4750 gpm during recirculation. The scaled head loss testing was performed assuming an RHR Pump flow rate of 4880 gpm. Testing at a higher flow rate would result in a slightly higher head loss. Therefore, the ECCS flow model, with respect to head loss, is conservative.

  • Head loss testing was performed using the amount of chemical precipitate predicted to be generated over the entire 30 day mission time.

Since the SBLOCA head loss testing indicated no observable or recordable head loss, void fraction, or flashing, is not expected for the SBLOCA condition.

During head loss testing (described in Section 3f.4), the following was observed:

" During the clean strainer head loss test (Test 1), which varied flow rates both below and above the design flow rate (the water was clear-no debris), no vortexing or air ingestion was visually observed at the top strainer modules or at the water surface.

" During the fiber only test (Test 2 and Test 2A) (the water was clear-no particulate debris), no vortexing or air ingestion was visually observed at the top strainer modules, at the water surface, or via the submerged underwater camera.

  • During the fiber and particulate tests (Test 3B and Test 5), the water was clouded due to the particulate debris. Visibility was limited to the watersurface. However, there was no surface vortexing observed.
  • In the February 2006 small test flume testing, during the SBLOCA test, with its correspondingly lower flow rates and debris loads, no surface vortexing was observed.

3f.9 Clean Strainer Head Loss Calculation Two separate methodologies were used to determine clean strainer head loss; one for the strainer assembly structural support plenum and discharge, and a different methodology for the remainder strainer assembly. The structural support plenum and discharge methodology utilized classical standard hydraulic head loss equations for the plenum and discharge to the

Attachment I to ET 08-0053 Page 68 of 128 sump. The methodology for strainer only head loss, employed an equation that was experimentally derived and which was used to determine the strainer head loss contribution.

The individual head loss results from the strainer and the plenum were added together to obtain the head loss for the entire strainer assembly configuration. The clean strainer head loss was evaluated at 140 °F and 212 OF.

Additional discussion of the Sure-Flow suction strainer calculation methodology on strainer module clean strainer head loss calculation is included in the strainer vendor's documentation (Reference 20), which is available for review at WCGS.

Based on actual test results performed by the strainer vendor, it was determined that clean strainer head loss is a function of two independent variables: 1) strainer internal core tube cross-sectional area, and 2) water flow rate exiting each assembly. The quotient of these two independent variables, in turn, results in one independent variable, which is exit velocity.

Assumptions:

" An increase correction of 6% of the clean strainer head loss was added for uncertainty.

In the uncertainty analysis, it was assumed that the individual errors have an equal probability of being positive or negative. Total uncertainty of all the data used or plotted is the square root of the sum of the squares.

" The flow through the wire grids can be approximated as flow through an orifice. An orifice by definition is an opening through which water can flow (i.e., flow through the grid openings). The wire grills form a series of orifices through which the sump water flows to the core tube. Therefore, the head loss associated with flow. through the wire grids can be determined by utilizing the head loss equations associated with an orifice.

" Plenum cover plate holes are the same diameter as the core tubes, with small support tabs in the flow area. Since the opening area is essentially the same size as the core tube, head loss through the holes in the plenum cover plates are treated as exit losses for calculation of the head loss to plenum.

The clean strainer head loss test result of 0.3178 feet of water at a temperature of 114.5 OF was less than the calculated clean strainer head loss of 0.642 feet of water at 212 IF. The test results confirm the conservatism on the clean strainer head loss calculation methodology.

3f.10 Debris Head Loss Analysis The head loss due to debris blockage on the strainer was calculated by subtracting the velocity head at the downstream pressure test connections and the clean strainer head loss from the pressure drop measured between these pressure test connections and the flume water surface.

For a given strainer at a constant flow and given concentration of fiber and particulate debris (both mass ratio and density ratio) reaching the strainer, the average amount of debris on the strainer and the consequent strainer head loss, both should increase with time as the debris accumulates on the strainer. Defining pool turnover (TO) time as the total recirculation volume of water divided by the strainer flow, the number of elapsed pool turnovers (n) at any time t would be given by n = t/TO (where t is the time from initiation of recirculation flow). After several pool turnovers, the amount of debris reaching the strainer as well as the consequent head loss increase would be progressively reduced as the total concentration of debris in the containment

Attachment I to ET 08-0053 Page 69 of 128 is depleted (material is continually collecting on the strainer over time). As long as a constant flow through the strainer can be maintained, for all practical purposes, the amount of debris on the strainer and the strainer head loss, both would approach a constant value after several pool turnovers. The number of pool turnovers needed would depend on the debris types and concentrations and the strainer geometry. The test termination criteria was that a minimum of 15 pool turnovers occurred after all the debris was introduced into the test flume and the change in head loss over the last 30 minutes time interval was less than 1%. This termination criterion ensured that the head loss along with the debris bed on the strainer was stabilized such that the head loss and the amount of debris on the strainer approached a constant.

An average debris thickness (L) on the strainer can be defined as the volume of debris on the strainer at any time divided by the strainer area. Theoretically, at the start of recirculation (t = 0), the average debris thickness L = 0. As the number of pool turnovers (t/TO) approach infinity, L approaches a constant value. An exponential function satisfies this requirement and hence, L can be expressed as, L = C [1-e-k°O]

In the above equation, C and k are constants for a given strainer with a constant flow and a constant mix of debris (fiber and particulates; mass ratios) entrained in the flow reaching the strainer.

The head loss due to strainer blockage at any instant of time is proportional to the average thickness of the debris bed on the strainer at that instant. It is noted that based on observations of the strainer at the end of testing, the debris bed that was on the strainer appeared to have a uniform thickness and no bore holes (through the debris bed) were observed during testing.

Hence, based on the above equation, the variation of head (AH) with time (t) from initiation of the recirculation flow can be approximated by an equation of the form, AH = C1 + C2 [1-e-C3 17]

where, C1, C2 and C3 are constants to be evaluated by curve fitting is experimental data using the method of least squares or some other curve fitting method. It can be noted that at t = 0, the above equation gives the clean strainer head loss (equal to C1) and as t approaches infinity, AH approaches a constant value (Cl + C2). This equation may be used to extrapolate the value of head loss AH at any time t above the test duration, once the values of Cl and C2 are established based on the test data.

Figures 3f-7 and 3f-8 below show the results of the WCGS design basis head loss test. Figure 3f-7 shows the head loss recorded during the test and Figure 3f-8 shows the head loss 30 day extrapolation on a logarithmic scale. The abrupt change in head loss in Figure 3f-8 is caused by the compressed time scale.

Attachment I to ET 08-0053 Page 70 of 128

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:. L4 . ..

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. Etperdimeutv Figure 3f-7. WCGS Design Basis Head Loss Test

Attachment I to ET 08-0053 Page 71 of 128 Head Loss (H) vs. Time (T) 5.90 5.85 5.80 5:75

  • 5.70' U,:.

o5.65 55.60 5!55 5.50 SAS5 5.460 o 1.00E+00 i.ooE+02 1.oOE+/-o1 1.ooE+03 1,00E+04 1.OE+ OS 1.0o0E+o6 1.0oE+07 Time,(sec,).

  • Xperiment

- Fitted CUrve; Figure 3f-8. WCGS Design Basis Head Loss Test (Log Scale) 3f, 11 Partially Submerged or Vented Sump As described in Section 3f.2 above, a small portion of the top modules in the strainer assembly may be exposed during some postulated accident scenarios. However, based on the strainer design and placement of the strainer assembly in the sump pit, a complete water seal is maintained at all times during all postulated accident scenarios. Other than the small change in elevation head, there is no additional impact on NPSH margins due to partial submergence.

3f,12 Credit for Near Field Settling The strainer head loss testing did credit near-field settling. The test flume was constructed with the flume walls arranged such that the velocity fields around the testing strainer were representative or bounding of the expected velocity fields in the containment during LOCA recirculation. Two computational fluid dynamics (CFD) analyses were used to accurately model

Attachment I to ET 08-0053 Page 72 of 128 the debris transport and to model the flow/turbulence of the flow patterns approaching the strainer.

A refined CFD analysis near sump screen structure was performed to model the flow patterns approaching the sump to define approach flow velocities for test flume. The CFD analysis completed for the transport calculation modeled the sump as a mass sink, which was not based.

on the actual strainer design configuration.

The refined analysis was required because the debris transport CFD simulation utilized a relatively coarse mesh in the vicinity of the sump pits. The boundary condition at the sump pit in the debris transport CFD model was representative of the plant configuration prior to installation of the PCI Sure-Flow strainer arrays. The flow patterns approaching the perimeter of the pit were strongly influenced by the outflow boundary condition used in the debris transport CFD analyses, and the uniform flow characteristics of the PCI Sure-Flow strainer modules influence the approach flow patterns to the sump.

Inflow boundary conditions for the new near field approach CFD model were taken directly from the results database of the debris transport CFD model (flow and velocity). Water surface elevation was assumed constant.

In the debris transport CFD, water falling near the "A" sump was assumed to fall as individual large raindrops with a terminal velocity of approximately 29 feet/sec. As this results in only a disturbance at the water surface with minimal energy penetrating the water column, the equivalent flow falling from above was introduced at the new near field approach CFD model inflow boundaries to conservatively increase the transport velocities leading to the sumps.

Flow patterns from the refined new near field approach CFD model reflect the presence of the PCI Sure-Flow Strainer Array. Flow patterns approaching the sump pit from the containment periphery were similar in the two CFD calculations.

The new near field approach CFD flow patterns and velocities are more representative of the post LOCA containment flow patterns because the boundary conditions associated with the PCI Sure-Flow Strainer have been included in the analysis, and the computational grid has been greatly refined in the vicinity of the sumps resulting in a more realistic prediction of approach flow patterns near the sump pit and screens.

3f.13 Head Loss Test Scaling The scaled strainer, which was designed to maintain the same approach velocity as the full production strainer, accurately simulated the performance of the full scale production strainer since the same scaling factor is used for strainer area, water flow rate and debris quantities.

The scaling factor is defined as ratio of the surface area of the scaled strainer and the surface area of the full scale production strainer.

The flow through a fiber-particulate debris bed at the WCGS strainer approach velocity of 0.0059 feet/sec is 100% viscous flow, as opposed to inertial flow and is in the laminar flow region. As laminar flow, head loss is linearly dependent on the product of viscosity and velocity.

Therefore, to adjust the measured head loss across a debris bed with colder water, a ratio of water viscosities, between the warmer post-LOCA water temperature and the colder test temperature, can be multiplied by the measured head loss to obtain a prediction of the head

Attachment I to ET 08-0053 Page 73 of 128 loss with water at the post-LOCA temperature. The basis for this methodology is included in References 24 and 25.

Head loss is a function of the ratio of the dynamic viscosities. Dynamic viscosity (P) for water at a given temperature can be found in various standard fluid mechanics references. Therefore, utilizing known dynamic viscosities, head loss for a certain temperature can be determined using the following equation:

HLTA = HLDL(corrected) x (PST / 4Tir)

Where, PST = dynamic viscosity at the specified temperature pimr = dynamic viscosity at the average tested temperature HLDL(corrected) = corrected, debris loaded head loss (measured HL - measured dp head across the strainer from the clean strainer head loss test)

HLTA = temperature adjusted head loss across the debris The temperature adjusted head loss value was derived by this method.

Following completion of the design basis test (Test 3B described in Section 3f.4 above), flow was reduced to the equivalent of only the RHR Pump running and the head loss stabilized at approximately 3.4 feet of water. After the head loss stabilized, the pump was turned off for five minutes then restarted. The head loss then stabilized at approximately 2.7 feet of-water. This illustrated that the debris bed did not develop "bore holes" during testing.

3f.14 Crediting Containment Accident Pressure Conservatively, no credit was taken for any over-pressurization of the containment during the LOCA or post-LOCA period with regard to head-loss, vortex, air ingestion or void fraction determination. The design basis minimum specified post-LOCA water temperature is 140OF and the maximum is 212 0 F. The maximum 212°F temperature (with a containment pressure of 14.6955 psia) was utilized to evaluate these issues, since it was more conservative than the minimum temperature of 140 0 F.

Head-loss values were not calculated for temperatures above 212°F. However, a temperature correction correlation was performed to obtain head-loss data for 220°F and 275 0 F. This data was then utilized for sensitivity purposes of assessing the 220°F and 2750 F temperatures for void fractions.

By applying a temperature viscosity adjustment correction to the calculated strainer debris head loss at the specified post-LOCA conditions of 220°F and 2750 F, the expected debris head loss at the subject post-LOCA water temperatures were determined. The calculated head loss values were then subtracted from 14.6955 psia to obtain the downstream pressure associated with the strainer debris bed. The resultant pressure downstream of the strainer was then compared with the associated water vapor pressure for each of the temperatures to determine the available pressure with regard to boiling and flashing. Table 3f-8 summarizes the results of the aforementioned discussion and calculated values:

Attachment I to ET 08-0053 Page 74 of 128 Table 3f-8. Void Fraction Summary Saturation Pressure, psia Calculated Head Strainer Temperature, OF Loss, psi Downstream Pressure, psia 212 14.6955 0.747 13.9485 220 17.1845 0.712 16.4725 275 45.3870 0.542 45.1520 As can be seen from the results summarized in the above table, at the Design Basis temperature of 212°F, boiling and flashing of the sump water could occur across the strainer debris bed. However, it can be concluded that a void fraction does not exist since the post-LOCA containment water level head pressure described below will re-condense any potential voids. In the unlikely event flashing were to occur at the strainer and result in some small void fraction across the strainer, those voids would re-condense as the static pressure increases before the strainer discharge flow enters the sump outlet pipes to the RHR and CSS pumps.

Even though containment pressure is not utilized for NPSH margin determinations, it is noted that containment spray would not be activated until containment pressure reaches the actuation setpoint of 27 psig, which would eliminate the potential for flashing across a debris bed for the combined RHR and CSS recirculation flows.

The following analysis conservatively assumes that the post-LOCA containment pressure is 14.6955 psia and the sump water temperature is 212°F:

" Available post-LOCA total containment water depth, that is the water depth measured to the centerline of the RHR and CSS pump inlet piping equals 8.341 feet

" Worse-case strainer head loss: 1.724 feet (0.747 psi)

  • Difference: 6.617 feet (2.869 psi)

Table 3f-8 above shows that a minimum pressure of 0.747 psi is required to prevent boiling and flashing that could result in subsequent void fraction formation. Accordingly, it can be concluded that any voids caused by boiling and flashing of the water in the strainer would have recondensed by the time the water leaves the strainer assembly. This is based on the fact that the post-LOCA containment water head is at least 6.617 feet greater than saturation (i.e., 2.869 psi is greater than 0.747 psi). Therefore it can be concluded that there will be 0% void fraction associated with the strainer discharge flow before it leaves the containment sump under the conservative post-LOCA containment pressure and temperature parameters of 14.6955 psia and 212 0 F. An evaluation at the temperatures of 220°F and 275 0 F would yield similar results.

Attachment I to ET 08-0053 Page 75 of 128 3g. Net Positive Suction Head (NPSH)

The objective of the NPSH section is to calculate the NPSH margin for the ECCS and CSS pumps that would exist during a loss-of-coolant accident (LOCA) considering a spectrum of break sizes.

1. Provide applicable pump flow rates, the total recirculation sump flow rate, sump temperature(s), and minimum containment water level.
2. Describe the assumptions used in the calculations for the above parameters and the sources/basesof the assumptions.
3. Provide the basis for the required NPSH values, e.g., three percent head drop or other criterion.
4. Describe how friction and other flow losses are accounted for.
5. Describe the system response scenarios for LBLOCA and SBLOCAs.
6. Describe the operationalstatus for each ECCS and CSS pump before and after the initiation of recirculation.
7. Describe the single failure assumptions relevant to pump operation and sump performance.
8. Describe how the containment sump water level is determined.
9. Provide assumptions that are included in the analysis to ensure a minimum (conservative) water level is used in determining NPSH margin.
10. Describe whether and how the following volumes have been accounted for in pool level calculations: empty spray pipe, water droplets, condensation and holdup on horizontal and vertical surfaces. If any are not accounted for, explain why.
11. Provide assumptions (and their bases) as to what equipment will displace water resulting in higherpool level.
12. Provide assumptions (and their bases) as to what water sources provide pool volume and how much volume is from each source.
13. If credit is taken for containment accidentpressure in determining available NPSH, provide description of the calculation of containment accident pressure used in determining the availableNPSH.
14. Provide assumptions made which minimize the containment accident pressure and maximize the sump water temperature.
15. Specify whether the containment accident pressure is set at the vapor pressure correspondingto the sump liquid temperature.
16. Provide the NPSH margin results for pumps taking suction from the sump in recirculation mode.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(d)(i) (Reference 2). The NPSH margin evaluation process described below conforms to Sections 3.7 and 4.2.5 of NEI 04-07, Vol. 2 (SE) (Reference 1).

3q.1 Pump Flow Rates, Recirculation Sump Flow Rate, Sump Temperature, and Minimum Containment Water Level For two train operation, the maximum flow rates are conservatively assumed for head loss testing purposes to be:

" Residual Heat Removal (RHR) Pump flow rate on recirculation is 4800 gpm for each pump

" Containment Spray (CS) Pump flow rate on recirculation is 3950 gpm

  • Total flow rate through a strainer is 8750 gpm
  • Total sump flow rate is 17,500 gpm

Attachment I to ET 08-0053 Page 76 of 128 For single train operation, the maximum flow rates are conservatively assumed for head loss testing purposes to be:

" Total flow rate through a strainer is 8830 gpm considering RHR and CSS flows.

NOTE: Single train RHR flow rate is higher than two train operation since one RHR pump supplies the RCS as well as both safety injection and centrifugal charging pumps during single train operation.

Large break LOCA minimum water level at ECCS switchover is elevation 2002' 1.02" Large break LOCA minimum water level at CSS switchover is elevation 2002' 5.18" Small break LOCA minimum water level elevation 2000' 8.89" (expected SBLOCA water level is 2001' 10" as described in Section 3f.2 above)

A sump temperature of 212°F was used for the NPSH calculation.

ECCS Switchover is expected to occur between 17 and 27 minutes.

Since the submittal of Revision 0 of this attachment on February 29, 2008 (Reference 21),

WCNOC has developed an ECCS flow calculation to refine the frictional losses through the ECCS flow paths. This calculation provides a base flow model of the ECCS using the Applied Flow Technology (AFT) Fathom Software, Version 6.0. The model is based upon the piping configuration as shown on the WCGS piping isometric drawings. This calculation addresses four separate ECCS flow model scenarios. The four flow models and the resultant data are shown in Table 3g-1 below.

Attachment I to ET 08-0053 Page 77 of 128 Table 3g-1. Flow Model of the WCGS ECCS Scenario Pump1 Flow (gpm) NPSH2 NPSH Req. Margin 3 Avail. (ft) (ft) (ft)

1) RHR A train, cold leg "A"RHR 4748.1 26.08 20.96 5.12 recirculation - "A" CCP 402.7 271.79 NA NA 211.9 0 F from sump to "B" CCP 406.7 270.48 NA NA RHR heat exchanger, "A" SIP 439.1 265.88 NA NA 157.5 0 F fluids for all systems downstream of "B" SIP 423.3 262.76 NA NA heat exchanger.
2) RHR B train, cold leg "A" RHR 4696.1 26.32 20.77 5.55 recirculation - "A"CCP 401.9 235.51 NA NA 211.9 0 F from sump to "B" CCP 406.0 235.61 NA NA RHR heat exchanger, "A" SIP 435.1 246.15 NA NA 157.5 0 F fluids for all systems downstream of "B" SIP 427.1 273.08 NA NA heat exchanger.
3) RHR A train, hot leg "A" RHR 4737.9 26.10 20.92 5.18 recirculation - "A" CCP 402.8 268.20 NA NA 211.9 0 F from sump to "B" CCP 406.7 265.65 NA NA RHR heat exchanger, "A" SIP 667.3 250.30 NA NA 157.5 0 F fluids for all systems downstream of "B" SIP 671.8 242.55 NA NA heat exchanger.
4) RHR B train, hot leg "A" RHR 4728.2 26.10 20.90 5.20 recirculation - "A" CCP 401.4 214.51 NA NA 211.9 0F from sump to "B" CCP 405.5 214.61 NA NA RHR heat exchanger, "A" SIP 664.9 222.38 NA NA 157.5 0 F fluids for all systems downstream of "B" SIP 673.3 259.95 NA NA heat exchanger.

Notes:

1. RHR = residual heat removal, CCP centrifugal charging pump, SIP = safety injection pump
2. Excluding strainer head losses
3. Does not include strainer head losses Based upon the results shown above, the limiting condition is the "A" Train RHR pump in cold leg recirculation. This scenario bounds the other scenarios. Therefore, an RHR pump flow rate of 4748.1 gpm (rounded to 4750) is the new flow rate for RHR pumps, with a required NPSH of 20.96 feet. Before factoring in any strainer head losses, the available NPSH is 26.08 feet with a margin of 5.12 feet. All strainer head losses must be less than 5.12 feet.

For a SBLOCA the RHR Pump flow rate is approximately 1500 gpm (runout flow of SI pump plus the CCP plus margin). Therefore, the NPSH required for the RHR Pump during a SBLOCA

Attachment I to ET 08-0053 Page 78 of 128 scenario would be considerably less than the 20.96 feet required during the LBLOCA. The difference in flood level between a LBLOCA and a SBLOCA is 1.668 feet. As discussed in Section 3f.4, the maximum total strainer head loss during a LBLOCA is 1.724 feet (at a total flow rate of 8750 gpm). As discussed in Section 3f.8 above, the strainer head loss during SBLOCA testing was zero. Therefore, the LBLOCA NPSH requirements bound the SBLOCA requirements, without considering the lower friction losses due to the reduced flow.

3q.2 Assumptions and Assumptions Sources/Bases The basis for the flow rates used in the NPSH analysis were chosen to bound preoperational testing flow rates.

As stated above, the ECCS flow model was developed to refine the frictional losses through the ECCS flow paths. Friction losses are based on the roughness of the installed stainless steel piping. Flow coefficients for pipe bends are based on Crane Technical Paper No. 410 (Reference 28), and flow coefficients for various tee configurations are based on the methods of D.S. Miller (Reference 29)] and Idelchik (Reference 30). ECCS flow model calculations utilize the following assumptions:

  • All CCP and SI Pumps are operating for each scenario to produce the maximum flow with a single RHR in operation.
  • The containment sump level was set at 2002.085', at a pressure of 14.696 psia and a temperature of 211.9 OF (212 OF not used due to AFT modeling limitations).

" The system modeled every component in an included pipeline with the exception of vents, drains and test connections. These are dead legs of the system that tee off with small piping connections.

" All valves in the process line were explicitly modeled.

" Relief valves were modeled as dead ends.

" Pressure losses due to orifices in the flow model were based upon the flow area or the orifice diameter.

  • Pumps were modeled using vendor pump curves, adjusted to reflect measured pump performance.
  • Many pipe reducers and expanders were explicitly modeled where the process line changed pipe size.
  • All tees that join process piping were explicitly modeled.
  • Elbows were not explicitly modeled, but were included as losses with the associated piping.
  • The RHR heat exchangers in the flow model were input for loss values only, and were not used for heat transfer analysis.

The containment spray pump information provided in Section 3g.1 remains valid.

Attachment I to ET 08-0053 Page 79 of 128 3q.3 Basis for Required NPSH Values As stated in Section 3g.1 above, WCNOC developed an ECCS flow model to refine the frictional losses through the ECCS flow paths. This calculation determined the most limiting scenario, pertaining to NPSH for the RHR pumps, was with the "A" Train ECCS on Cold Leg Recirculation. This bounding scenario determined the required NPSH for the RHR Pump was 20.96 feet.

The pumps are modeled using vendor pump curves, adjusted to reflect measured pump performance. The adjusted pump curves were tabulated and entered into the AFT Fathom software, which then created a curve fit for the data and used this fit to model the pump.

The containment spray pump information provided in Section 3g.1 remains valid.

3q.4 Friction and other Flow Losses The friction and flow loss values are based on standard industry accepted estimates of piping friction and fitting head loss.

As stated above, the ECCS flow model was developed to refine the frictional losses through the ECCS flow paths. To address friction and flow loss for each valve, a Cv, L/D factor (used to calculate a K value), or a K value was taken from the vendor drawings for each valve. Where such data was not included on the drawings, the valve configuration was used to approximate the K value based upon the AFT Fathom Database. The exception to using vendor data was when the valve was used as a throttle valve. The K value for the throttle valves was set by calibrating the model with actual plant data. The K values of the throttle valves were then adjusted to obtain flow data that closely matched the measured plant data.

The following throttle valves were reset (in the flow model) to simulate maximum pump flows for conservative results:

" CCP to RCS cold leg injection throttle valves were then reset to obtain the maximum flow (runout) from CCP A.

  • SI pump to RCS hot leg injection throttle valves were reset to obtain runout for the SI pump.
  • SI pump to RCS cold leg injection throttle valves were reset to obtain maximum SI pump flows for Cold leg Accumulator injection.

For orifices, the pressure loss in the flow model was based upon the flow area or the orifice diameter. For orifices in the flow model, the vendor drawings were used for the bore diameter, which was then input into the AFT Fathbm model.

The loss values for the RHR heat exchangers were calculated from the component vendor data sheets of each heat exchanger from pressure loss and flow values given.

Many pipe reducers and expanders were explicitly modeled where the process line changes pipe size. In some cases where the reducers are interface points to equipment (typically up and downstream of throttle valves, for example), they were not explicitly modeled, but included as line losses with the associated pipes. The area change parameters require the upstream and downstream pipe as well as the cone angle used. When the reducer was a butt welded fitting

Attachment I to ET 08-0053 Page 80 of 128 (typically larger than 2 inches), a cone angle of 60 degrees was assumed since that is typical of butt welded fittings. However, where socket welded inserts were used for reducers, the reducer type was described as "abrupt" and the cone angle was internally set to 180 degrees.

3,.5 System Response Scenarios for LBLOCAs and SBLOCAs For LOCAs, there are two modes of operation: the injection mode and the recirculation mode of operation.

During a large break LOCA, depressurization of the RCS results in a pressure decrease in the pressurizer. The reactor trip signal subsequently occurs when the pressurizer low pressure trip setpoint is reached. Once RCS pressure is less than approximately 600 psig, the four accumulator tanks will inject into the RCS. A safety injection signal (SIS) is generated when the low pressurizer pressure SI setpoint is reached. A containment spray actuation signal (CSAS) is generated when the containment pressure setpoint is reached. Upon receipt of an SIS and CSAS, the ECCS and CSS are activated, commencing the injection mode of ECCS and CSS operation. This mode of operation consists of both trains of the ECCS pumps running (2 charging pumps, 2 safety injection pumps, and 2 residual heat removal pumps) and both containment spray pumps taking suction from the RWST and delivering water to the reactor coolant system (RCS).

Continued operation of the ECCS pumps supplies water during long-term cooling. After the water level of the refueling water storage tank (RWST) reaches a minimum allowable value, coolant for long-term cooling of the core is obtained by switching to the cold leg recirculation mode of operation in which spilled borated water is drawn from the containment recirculation sumps and returned to the RCS cold legs. The containment spray pumps are manually aligned to the containment recirculation sumps and continue to operate to further reduce containment pressure.

Approximately 10 hours1.157407e-4 days <br />0.00278 hours <br />1.653439e-5 weeks <br />3.805e-6 months <br /> after initiation of the LOCA, the ECCS is realigned to supply water to the RCS hot legs to control the boric acid concentration in the reactor vessel.

For a small break LOCA, information provided by Westinghouse indicates that for "a typical Westinghouse 4-loop PWR with a larger dry containment, such as WCGS or Callaway, an equivalent 3-inch diameter break or smaller may result in the RCS pressure equilibrating at 1000 psi to about 1200 psi. At this pressure, the safety injection accumulators will not discharge. For breaks of greater than about an equivalent 3-inch diameter, the plant would undergo a sufficiently rapid depressurization that the safety injection accumulators would discharge".

During a small break LOCA scenario, a safety injection signal will start both trains of charging, safety injection (SI) and residual heat removal (RHR) pumps in the injection mode from the RWST to the RCS (cold leg injection). The charging pumps will inject water immediately. If RCS pressure continues to decrease below the shut-off head of the SI pumps (approximately 1550 psig), they will also start injecting into the RCS. As the control room operators progress through emergency procedures, they may shut-off the RHR pumps based on RCS pressure (stable or increasing). The SI accumulators are also aligned to inject into the RCS when the RCS pressure drop below the accumulator pressure. The RHR pumps will not start injecting until RCS pressure drops to below the shutoff head of the RHR pumps (approximately 325 psig). If the combination of the charging pumps and SI pumps does not equal the break flow, RCS pressure will continue to decrease. If RCS pressure stabilizes somewhere above the shut-

Attachment I to ET 08-0053 Page 81 of 128 off head of the RHR pumps, they may be turned off. Containment Spray is not expected to actuate during a small break LOCA.

The objective of the control room operators is to cool down and depressurize the RCS, so that the RHR pumps may be aligned from the RCS hot legs and recirculated back to the cold legs.

But, if the RWST is pumped down to the ECCS switchover level, the RHR pumps will be aligned to take a suction from the containment emergency recirculation sumps and supply suction to the SI and charging pumps. If RCS pressure is below the shut off head of the RHR pumps, the RHR pumps will also inject into the RCS. The recirculating water will be cooled as it is pumped through the RHR heat exchangers.

3g.6 Operational Status of ECCS and CSS Pumps Prior to the recirculation phase of the analyzed postulated accident, both safety trains of ECCS pumps are running, which includes two charging pumps, two safety injection pumps, and two residual heat removal pumps. In addition, both containment spray pumps are running.

Following initiation of the recirculation phase, the status remains as described above.

3g.7 Single Failure Assumptions A review of single failure assumptions associated with the analyses of design basis accident scenarios described in this response determined that there are no single failure assumptions that caused the results of the NPSH analyses to be non-conservative.

3-.8 Determining Containment Sump Water Level The quantity of water added to containment from the Refueling Water Storage Tank (RWST) was calculated for each of the breaks. The quantity of water in the containment building that would not contribute to the water level is also calculated. Water volume not contributing to the containment building water level includes:

1. Steam holdup in the Containment atmosphere,
2. Water volume required to fill the RHR and Containment Spray piping that is empty prior to the LOCA,
3. Additional mass of water that must be added to the RCS due to the increase in the water density at the lower sump water temperature (versus the RCS temperature prior to the LOCA),
4. Water film on surfaces,
5. Water volume required to fill the RCS steam space,
6. Water in transit from the Containment Spray nozzles and the break to the Containment Sump, and
7. Holdup volumes throughout Containment, as described in section 31.

Given the net mass of water added to the Containment floor based on the considerations described above, the post-LOCA containment building water level was calculated using a correlation between available water volume and containment building space available above the floor level elevation.

Attachment I to ET 08-0053 Page 82 of 128 3,.9 Assumptions to Ensure a Conservative Water Level is Used The RWST, RCS and the safety injection accumulators inventories were assumed to be the same density as pure water. This assumption is reasonable since the boric acid concentration is small (i.e., less than or equal to 2500 ppm).

The total RHR and Containment Spray piping hold-up volume calculated was increased by a conservative 5% to account for additional volume that was not considered (such as higher cross-sectional area for valves, other fittings, and drain lines).

The volume in the containment spray additive tank was not included in the LOCA flood level calculation. This additional fluid added to the flood level is conservative.

During recovery actions following a LOCA event, containment flood level is procedurally monitored and makeup is added as needed, to maintain level approximately the same.

3,.10 Accounting for Volumes in Pool Level Calculations The following volumes have been accounted for in the pool level calculation:

1. Steam holdup in the Containment atmosphere,
2. Water volume required to fill the RHR and Containment Spray piping that is empty prior to the LOCA,
3. Additional mass of water that must be added to the RCS due to the increase in the water density at the lower sump water temperature (versus the RCS temperature prior to the LOCA),
4. Water film on surfaces,
5. Water volume required to fill the RCS steam space,
6. Water in transit from the Containment Spray nozzles and the break to the Containment Sump, and
7. Holdup volumes throughout Containment, as described in section 31.

Example values of volumes for empty spray pipe, condensation and holdup on horizontal and vertical surfaces are described below.

1. 260.6 ft 3 was allotted for the "A" train containment spray line and 259.0 ft 3 was allotted for the "B" train containment spray line.
2. 1592 ft 3 of water vapor is allotted for a large break LOCA at ECCS Switchover with minimum safeguards (i.e., one train of equipment assuming to be operating at minimum acceptable operation).
3. 1164 ft 3 of water volume is allotted for wetted surfaces during a Large Break LOCA at ECCS Switchover with minimum safeguards.

Attachment I to ET 08-0053 Page 83 of 128 3g.11 Assumptions/ Bases for Water Displacement by Equipment Equipment below 2000' elevation that displaces water: (Reactor cavity & Incore tunnel):

3

1. Incore tubes - 30.05 ft 3
2. Reactor vessel - 2078 ft 3
3. Incore tunnel beams - 21.9 ft Equipment between elevation 2000'-0" and 2000'-6" that displaces water:

2

1. Concrete walls - 3071 ft 2
2. Floor @ 2001'-4" -4710 ft
3. PRT supports 36.7 ft2
4. RCDT supports - 5.55 ft 2
5. Recirculation sump curbs - 33.8 ft 2 2
6. Incore sump curbs - 18.9 ft 2
7. Area of Incore tunnel - 188.56 ft 3q.12 Assumptions/ Bases for Water Sources Providing Pool Volume The initial RCS volume in minimized by assuming a minimum Pressurizer volume of 38%. This assumption is based on the nominal pressurizer span at 100% power and Tavg = 570.70 F.

To conservatively minimize the mass of water contained in the safety injection accumulators that could flow into the containment building, the temperature is assumed to be equal to the maximum initial containment air temperature of 120 0 F, consistent with the accident analysis.

This approach is conservative because the density of water decreases with increasing temperature.

The RWST, RCS and the SI accumulator inventory was assumed to be the same density as pure water. This assumption is reasonable since the boric acid concentrations are small.

Mass input to sump from the containment water level calculation at ECCS switchover (or RHR swapover) accident scenario:

  • RCS blowdown 549,054 Ibm
  • Initial Containment vapor 732 Ibm

" RWST Input 1,889,072 Ibm 3q.13 Credit for Containment Accident Pressure Conservatively, no credit was taken for any over-pressurization (i.e., greater than atmospheric pressure) of the Containment during the LOCA or post-LOCA period with regard to head-loss, vortex, air ingestion or void fraction determination.

Attachment I to ET 08-0053 Page 84 of 128 3g.14 Assumptions that Minimize Containment Accident Pressure and Maximize Sump Water Temperature Conservatively, no credit was taken for any over-pressurization (i.e., greater than atmospheric pressure) of the Containment during the LOCA or post-LOCA period with regard to head-loss, vortex, air ingestion or void fraction determination.

The pressure drop across the strainer in the worse case, will be the lowest temperature seen during the event time frame. Soon after an event occurs, the temperature inside the containment building reaches the highest temperature for the event. When RHR and CSS are operating the temperature slowly decreases. The conservative sump temperature will be used in the NPSH margin determination to be completed along with other future actions associated with the vendor testing, as described in Section 2.

3q.15 Containment Accident Pressure and Sump Liquid Temperature Vapor Pressure Credit is not taken in the NPSH analysis for post-accident containment overpressure. The vapor pressure of the containment sump liquid vapor pressure is assumed equal to atmospheric pressure.

3g.16 ECCS and CCS NPSH Margin As described in Section 3g.1 above, an ECCS flow model has been developed that shows 5.12 feet of NPSH margin for the RHR pumps, before strainer head loss is factored in. Head loss testing determined the maximum debris laden strainer head loss was 1.724 feet of water. Table 3g-2 below provides the final NPSH margins for both the RHR and CSS pumps:

Table 3g2. WCGS NPSH Margins Pump NPSH Available NPSH Required NPSH Margin (feet) (feet) (feet)

RHR 24.36 20.96 3.4*

Containment Spray 20.1 16.5 3.6*

  • Bounding large break loss of coolant accident with both RHR and containment spray pumps running in recirculation with a debris-laden strainer, at approximately 212°F sump fluid temperature. Also, see discussion in 3f.4 on SBLOCA NPSH.

Conservatisms in the calculations include:

  • The CSS pump NPSH calculation assumed 120% piping losses.
  • The RHR NPSH available was conservatively calculated using the flood level at ECCS switchover. The debris strainer head loss was determined with both the CSS and RHR pumps running. CSS pump switchover occurs at a higher flood level.

" The ECCS flow model determined the maximum RHR flow would be approximately 4750 gpm during recirculation. The scaled head loss testing was performed assuming an RHR Pump flow rate of 4880 gpm. Testing at a higher flow rate would result in a slightly

Attachment I to ET 08-0053 Page 85 of 128 higher head loss. Therefore, the ECCS flow model, with respect to head loss, is conservative.

Head loss testing was performed using the amount of chemical precipitate predicted to be generated over the entire 30 day mission time.

3h. Coatings Evaluation The objective of the coatings evaluation section is to determine the plant-specific ZOI and debris characteristicsfor coatings for use in determining the eventual contribution of coatings to overall head loss at the sump screen.

1. Provide a summary of type(s) of coatingsystems used in containment, e.g., Carboline CZ 11 InorganicZinc primer,Ameron 90 epoxy finish coat.
2. Describe and provide bases for assumptions made in post-LOCA paint debris transport analysis.
3. Discuss suction strainer head loss testing performed as it relates to both qualified and unqualified coatings and what surrogatematerial was used to simulate coatings debris.
4. Provide bases for the choice of surrogates.
5. Describe and provide bases for coatings debris generation assumptions. For example, describe how the quantity of paint debris was determined based on ZOI size for qualified and unqualified coatings.
6. Describe what debris characteristicswere assumed, i.e., chips, particulate,size distribution and provide bases for the assumptions.
7. Describe any ongoing containment coating condition assessment program.

The information in this Section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(c).6 (Reference 2). The coatings evaluations described below conforms to Sections 3.4.2.1 and 3.4.3 of NEI 04-07, Vol. 2 (SE) (Reference 1).

Initially, all coatings within the zone of influence (ZOI) of a loss of coolant accident (LOCA) break were assumed to fail and be transported to the sump strainers. In addition, all unqualified coatings inside Containment were also assumed to fail and be transported to the sump strainers. To reduce the amount of assumed debris, from failed coatings, reaching the sump strainers, a WCGS-specific calculation was performed to quantify the amount of unqualified coating inside the Containment Building that could reach the recirculation sump strainers.

Pertaining to coatings, WCNOC is committed to Regulatory Guide 1.54-1973. R.G. 1.54 refers to ANSI N101.4 as being acceptable. Therefore, any surface coating on components in Containment was considered to be qualified if its documentation stated that the coating application met the requirements of R.G. 1.54 and/or ANSI N101.4. This calculation researched the coating specifications for various components located inside Containment to determine if they could be considered qualified. The total unqualified coating surface area was quantified and the amount that was prevented from reaching the sump strainers (i.e. insulated) was deducted. The total amount of coatings surface area that could fail and reach the sump strainers was determined to be 5000 ft 2. This number includes margin and 1000 ft 2 for qualified but degraded coating. The weight of the debris, including margin, from failed coatings caused by a LOCA environment was determined to be 250 pounds.

In lieu of the 10D destruction ZOI stipulated by NEI 04-07, Vol. 2 (SE), a 4D ZOI for coatings has been used for all qualified coatings systems (with the exception of untopcoated inorganic zinc systems) based on Wyle Labs testing (Reference 8). This same reference specifies the use of a 5D ZOI for untopcoated inorganic zinc primers.

Attachment I to ET 08-0053 Page 86 of 128 3h.1 Types of Coatings used in Containment Design Basis Accident (DBA) Qualified/Acceptable Coatings are:

  • Carboline CZ 11 is an inorganic zinc (IOZ) coating used as a primer in Containment on structural steel, handrails, ladders and other ferrous field-coated substrates.
  • Carboline 191 HB is an epoxy coating used in Containment on concrete and steel surfaces.
  • Carboline 195 is a primer-surfacer used in Containment on concrete walls and floors.
  • Carboline 4674 is a zinc-free silicone acrylic applied on major NSSS equipment in Containment.
  • Amercoat 66 is a high build polyamide-cured epoxy used in Containment for protection of steel, concrete or Dimetcote surfaces.
  • Carboline 890 is an epoxy coating used in Containment on steel surfaces.

DBA-unqualified coating systems are inorganic zinc, epoxy and alkyds.

3h.2 Bases for Assumptions Made in Debris Transport Analysis The post-DBA debris evaluations of all coatings were all based on NEI-04-07 and/or testing as discussed below.

The debris generation assumption for qualified coatings in the zone of influence (ZOI) of the LOCA are based on testing performed on representative coating systems as documented in WCAP-16568-P (Reference 8). This testing concluded that a spherical ZOI of 4D is conservative for the qualified coating systems, with the exception of untopcoated inorganic zinc (IOZ) systems. A 5D ZOI is utilized for untopcoated IOZ primers.

Unqualified coatings under intact insulation were not assumed to fail. However, the unqualified coatings under destroyed insulation were assumed to fail within a 10D ZOI.

For debris generation and transport analysis, 10-micron particles were assumed for qualified epoxy coatings within the 4D ZOI. Qualified coatings outside the 4D ZOI were not assumed to fail.

For debris generation and transport analysis, 10-micron particles were assumed for DBA-unqualified coatings within a 10D ZOI. In addition, 100% of the DBA-unqualified and degraded coatings outside the 4D ZOI were assumed to fail as 10-micron particles [except where based on testing and plant specific conditions as described below]. Coatings (unqualified) under intact insulation were not assumed to fail. However, the coatings under destroyed insulation were assumed to fail within a 10D ZOI.

Testing performed for Comanche Peak Steam Electric Station by Keeler & Long (Reference 11) has been reviewed and found applicable to the degraded DBA-qualified epoxy and inorganic zinc coatings applied at WCNOC. In the test, epoxy topcoat / inorganic zinc primer coating system chips, taken from the Comanche Peak Unit 1 containment after 15 years of nuclear service, were subjected to DBA testing in accordance with ASTM D 3911-03. In addition to the

Attachment I to ET 08-0053 Page 87 of 128 standard test protocol contained in ASTM D 3911-03, 10 pm filters were installed in the autoclave recirculation piping to capture small, transportable particulate coating debris generated during the test.

The data in this report shows that inorganic zinc predominantly fails in a size range from 9 to 89 microns with the majority being between 14 and 40 microns. Therefore, a conservative size of 10 microns was assumed for transport and head loss analysis of inorganic zinc. The data in this report also showed that DBA-qualified epoxy that has failed as chips by delamination tend to remain chips in a LOCA environment. The data showed that almost all of the chips remained larger than 1/32-inch diameter. Therefore, a chip diameter of 1/32 inch was used for transport for Phenoline 305 epoxy coatings shown to fail as chips by delamination. Consistent with manufacturer's publish data sheets and material safety data sheets (MSDSs), Carboline Phenoline 305 is conservatively representative of the other DBA-qualified/Acceptable epoxy coatings found in US nuclear power plants (Reference 9). This includes Mobil 78, Mobil 89, Amercoat 66, Keeler & Long 6548/7107 and Keeler & Long D-1 and E-1.

For original equipment manufacturer (OEM) coatings, industry testing documented in EPRI test report 1011753 (Reference 12), was used to determine that 10 microns is a very conservative assumption for particle sizes. None of the OEM coatings failed as chips. Therefore, a 10-micron particle size was used for transport and head loss analyses. This report also showed that, on average, much less than half of OEM coatings detached and failed during testing.

Based on the EPRI test results and the conservative assumption of 10-micron particle size, 100% failure of all OEM coatings is highly conservative.

Based on the review of the EPRI report 1011753, it has been determined that a reduction in the failure percentage for the OEM epoxy could be justified. The failure percentage for OEM epoxy of 50% was used in the transport analysis. The failure percentage bounds the worst performing sample for this type in the EPRI test data. The failure percentage of all other OEM coatings is assumed at 100%.

It is assumed that unqualified coatings debris outside the ZOI that are in the following categories are not transported to the sumps:

a) coatings within an inactive sump, b) coatings covered by intact insulation, or c) coatings otherwise isolated from spray.

Based on industry test results for degraded qualified coatings, the debris generation calculation assumes that the epoxy chips fail as flat chips in sizes of fines, 1/64 inch, 1/8 inch, 1/4 inch, 1/2 inch, 1 inch and 2 inches. It is assumed that this size distribution is fine particulate (smaller than 1/64 inch), fine chips (1/64 inch in size), small chips (3/8 inch in size), and large chips (1.5 inch in size) in order to simplify the analysis and bound the size distribution.

The debris generation calculation states that a portion of all of the epoxy chips also fail as curled chips, based on test data available to the industry. It is assumed that all curled chips in the size distribution could be simplified into a 1.5 inch chip size. The tumbling velocity for this size, curled chip was determined using a correlation of the NUREG/CR-6916 (Reference 13) data for the curled chips tested (1 inch to 2 inch). Note that curled chips tumble along the floor more easily than flat chips which is likely due to the larger frontal area exposed to flow for the curled chips. Therefore, since the slightly smaller 1.5 inch chips tend to have a smaller frontal area, this is considered to be a reasonable and conservative assumption.

Attachment I to ET 08-0053 Page 88 of 128 It is assumed that the different density and thickness of chips postulated in the debris generation calculation is represented with a single chip density of 94 lb/ft 3 and a thickness of 6 mils. This assumption is conservative because it yields the lowest transport metrics, which bounds all other chip sizes.

It is assumed that the unqualified coatings debris is initially distributed in the locations where they are applied or in the locations where they are washed down. This is a reasonable assumption since unqualified coatings would fail gradually and would likely fail after recirculation has been initiated.

3h.3 Coatings information for Strainer Head Loss Testing The coating debris amounts transported to the sumps from a LOCA are shown above in Tables 3e-1 through 3e-5. Quantities for the testing were then based on a scaling factor derived from the test module size to total strainer size ratio. The surrogate materials used in head loss testing are shown in Table 3h-1.

Table 3h-1. Coating Surrogates for Strainer Performance Test Coating Debris Coating Surrogate Used Surrogate Density, lb/ft3 Density, lb/ft3 IOZ 457 Tin Powder 455 Carboline 191 HB 104 Powder (walnut shells) 74.9 to 93.6 Epoxy Carboline 4874 Acrylic 86 Powder (walnut shells) 74.9 to 93.6 Carboline 195 Surfacer 115 Powder (walnut shells) 74.9 to 93.6 Epoxy Carboline 890 Epoxy 112 Powder (walnut shells) 74.9 to 93.6 OEM Unqualified Alkyd 105 Powder (walnut shells) 74.9 to 93.6 OEM Unqualified 111.5 Powder (walnut shells) 74.9 to 93.6 Epoxy Epoxy, Fine Chips 94 Chips (Carboline 94 (1/64") CarboGuard 890/891, similar type coatings)

Epoxy Curled Chips 94 Chips (Carboline 94 CarboGuard 890/891, similar type coatings)

Attachment I to ET 08-0053 Page 89 of 128 3h.4 Basis for Choice of Surrogates Assumptions made and/or data used to justify use of surrogates listed in above table:

  • Particles of "like" size, shape and density will perform in the same way as other particles of "like" size, shape and density.
  • Particles of similar size that are less dense will suspend more easily, and when added to the debris mix at the postulated mass of the actual coating material is bounding and conservative for these tests.
  • Particles of smaller sizes will bound particles of larger sizes. This is because smaller particles can fill more of the interstitial spaces between fibers than will larger particles; which will increase head loss on a relative scale.
  • Zinc has a specific density of 457 lb/ft3 and tin has a specific density of 455.1 lb/ft3.
  • Walnut shells have a density range of 74.9 to 93.6 lb/ft3.

Coating chips were manufactured from dried Carboline CarboGuard 890/891 epoxy coating, or similar type coating, with a density of approximately 94 Ibs/ft 3.

Walnut shell flour (based on density, size, shape, texture, etc.) is a bounding and conservative surrogate material for coatings with densities above 75 Ibs/ft 3 such as epoxy, enamel, acrylic, and alkyd coatings. Coating chips from Carboline CarboGuard 890/891 epoxy coating, or similar type coating, is a suitable surrogate based on density. For inorganic zinc coatings (including primers), the use of tin powder is an acceptable surrogate.

3h.5 Basis for Coatings Debris Generation Assumptions A 4D destruction ZOI for coatings has been assumed for all qualified coatings systems (with the exception of untopcoated IOZ systems) based of Wyle Labs testing documented in WCAP-16586-P (Reference 8). WCAP-16568-P supports the use of a 5D ZOI for untopcoated IOZ primers.

Where specific epoxy/phenolic coating systems could not be identified from documentation reviewed, the density for Carboline 890 was used as representative. The density of Carboline 890, determine from vendor information was considered conservative since it exceeds the value (94 Ib/ft3 ) recommended in Table 3-3 of NEI 04-07, Vol. 1 (GR). (Reference 1) and the values determined for the Carboline systems.

Qualified coatings outside of the ZOI are considered to remain intact for this baseline evaluation. All degraded qualified coatings outside of the ZOI are assumed to fail with the IOZ primer portion becoming particulate and the epoxy portion becoming chips as follows:

a. IOZ - 10pm particulate, equivalent in size to the average zinc particle in IOZ coatings or the pigment used in epoxy coatings (consistent with Section 3.4.3.6 of NEI 04-07, Vol. 2 (SE). (Reference 1).
b. Epoxy - as chips with the debris characteristics shown in Table 3h-2.

Attachment I to ET 08-0053 Page 90 of 128 Table 3h-2. Degraded Qualified Coatings Size Distribution Range (inches) 1.0-2.0 0.5-1.0 0.25-0.50 0.125-0.25 <0.125*

Weight Distribution 0.32 0.09 0.04 0.05 0.37 / 0.12 (fraction)**

  • Chips <0.125 inches have an additional size distribution. Approximately 37% are assumed to be 15.6 mils (chips) and approximately 12% are assumed to be 6 mils (particulate). Chips

<0.125 inch are assumed to not curl.

    • Chips larger than 0.5 inches will be assumed to be,57% curled and 43% flat (TXU Paint Chip Characterization). It is assumed that all other chip sizes will be 8.2% curled and 91.8% flat to bound the overall fraction of chips found to be curled. (the IOZ portion of the chip fails as particulate)

All unqualified coatings inside and outside of the ZOI are assumed to fail as particulate. Section 3h.2 above addresses failure percentages for OEM coatings.

3h.6 Coatings Debris Characteristics Unqualified Coatings:

The method used to reduce the amount of indeterminate coatings assumed to fail in the containment building was based on the information contained in EPRI Report 1011753. An overall assessment of the failure rate of the specified coatings was used to determine an appropriate reduction for each type. EPRI performed testing on 37 samples of coatings on common vendor-supplied equipment. The data reported suggested the following:

a, Generally, less than 100% of the coatings fail, and,

b. The failed coating debris has a size distribution associated with it that was larger than the 10-20 micron size identified in NEI 04-07 Vol. 1 (GR), and accepted in NEI 04-07, Vol. 2 (SE).

The method used to reduce indeterminate coatings load was as follows:

a. Categorize the indeterminate coatings by coatings type.
b. Relate those coatings types of coatings tested under the EPRI program.

Then using the data determined above,

a. An appropriate conservative percentage of coatings failures for that type of coating was identified, and
b. An appropriate debris size distribution was identified, if it was supported by the data.

Overall, OEM unqualified coatings were found to fail at an average rate of 20.4%, which is significantly less than the 100% failure rate described in Section 3.4.2.1 of NEI 04-07, Vol. 2 (SE). Per the EPRI Report, a coating failure was defined as the detachment of the coating from the surface to which it was applied. Therefore, failure rate is defined as the amount of surface area that experiences a detachment of its coating.

Attachment I to ET 08-0053 Page 91 of 128 3h.7 Containment Coatincis Condition Assessment Prociram The acceptability of visual inspection as the first step in monitoring of Containment Building coatings is validated by EPRI Report No. 1014883 (Reference 14). Monitoring of Containment Building coatings is conducted at a minimum, once each fuel cycle in accordance with plant procedures. Monitoring involves conducting a general visual examination of all accessible coated surfaces within the containment building, followed by additional nondestructive and destructive examinations of degraded coating areas as directed by the plant Protective Coatings Specialist. Examinations and degraded coating areas are conducted by qualified personnel as defined in plant procedures as recommended by ASTM D 5163-05a. Detailed instructions on conducting coating examinations, including deficiency reporting criteria and documentation requirements are delineated in plant procedures.

3U Debris Source Term In responding to GL 2004 Requested Information Item 2(f), provide the following:

1. A summary of the containment housekeeping programmatic controls in place to control or reduce the latent debris burden. Specifically for RMI/low-fiber plants, provide a description of programmatic controls to maintain the latent debris fiber source term into the future to ensure assumptions and conclusions regarding inability to form a thin bed of fibrous debris remain valid.
2. A summary of the foreign material exclusion programmatic controls in place to control the introduction of foreign material into the containment.
3. A description of how permanent plant changes inside containment are pro grammatically controlled so as to not change the analytical assumptions and numerical inputs of the licensee analyses supporting the conclusion that the reactor plant remains in compliance with 10 CER 50.46 and related regulatory requirements.
4. A description of how maintenance activities including associated temporary changes are assessed and managed in accordance with the Maintenance Rule, 10 CFR 50.65.
5. Summarize the application of the suggested design and operational refinements given in Section 5 of NEI 04-07, Vol. 1 (guidance report) and Section 5.1 of NEI 04-07, Vol. 2 (SE).

The information in this section revises information previously provided by WONOC to Generic Letter 2004-02, Section 2(f) (Reference 2). The debris source term controls described below conforms to Section 5.1 of NEI 04-07, Vol. 2 (SE) (Reference 1).

30. Containment Latent Debris Housekeeping Progjrammatic Controls WCNOC implemented a containment latent debris assessment program, which utilizes swipe sampling to determine the amount of latent debris in containment, consistent with Section 5.1 of NEI 04-07, Vol. 2 (SE). Housekeeping and foreign material exclusion program procedures have been revised to target the Containment cleaning effort from the results of the swipe sampling survey and to enhance the cleanliness requirements in Modes 1 through 4.

Plant preventative maintenance documents specify that the latent debris sampling is conducted every other outage consistent with section 5.1 of NEI 04-07, Vol. 2 (SE). Procedures also provide guidance to conduct the latent debris sampling process in the containment when major work activities are performed, e.g., steam generator replacement.

Attachment I to ET 08-0053 Page 92 of 128 3i.2 Foreign Material Exclusion Programmatic Controls The foreign materials exclusion program provides the guidance that the containment building is considered a system during plant modes 1 through 4 and refers to the containment entry and materials control procedure. The containment entry and materials control procedure provides guidance following containment entries during plant modes 1 though 4 to thoroughly clean the immediate work area and other areas where debris may have migrated during the work activity.

A containment inspection surveillance is then conducted following containment entries during plant modes 1 though 4 to ensure cleanliness. During plant modes 5, 6, and defueled, the containment entry and materials control procedure also provides guidance for general containment cleaning.

3i.3 Plant Modification Process Programmatic Controls Administrative controls for the plant modification process require a specific response to the following questions pertaining to ECCS and CSS recirculation functions:

  • Does the change add any potential recirculation water holdup point or restricted flow areas upstream of the containment sump strainers inside the Containment Building?
  • Does the change modify piping, storage tank capacity or add or remove equipment such that Containment flood levels are changed?
  • Does the change add or modify any component in the ECCS or CSS recirculation flow path (equipment, valves, instruments, nuclear fuel, etc.) that may cause flow restrictions or blockage of flow paths or suffer abrasive damage due to post-LOCA debris?
  • Does the change add or modify material (i.e., insulation, lead shielding blankets, tags/labels, etc.) inside the Containment that could become loose debris during a pipe break or Containment flooding event?
  • Does the change Add or remove aluminum or zinc from Containment?
  • Does the change add any safety or non-safety component/subcomponent (including steel supports, piping etc.) inside Containment that has not been previously painted with a qualified coating?
  • Does the change require the post installation application of a coating of any component or subcomponent located inside Containment?
  • Does the change modify any existing or add new coatings inside the Containment; steel or concrete?

Any yes answer to the above questions requires the Engineer to consult with the designated expert, to determine a solution.

In addition to the design change controls, WCNOC procedurally tracks all transient materials taken inside Containment. During normal operations, all items taken into Containment are logged. At the completion of the Containment entry the items are accounted for. At the completion of work activities inside Containment during normal operations, the work area is thoroughly cleaned and inspected (including the area below the work activity, if the work was performed on grating), prior to leaving Containment. Items left in Containment during normal operations are either stored in a container with a latchable door or cover, or secured to a structural member to prevent possible transport to the sumps.

Attachment I to ET 08-0053 Page 93 of 128 3i.4 Assessment and Management of Maintenance Activities Procedures are in place to control maintenance activities and evaluate temporary changes that have the potential to affect the debris source term.

The containment entry and material control procedures contain requirements for control of materials during work activities conducted in the containment building. Following maintenance activities in the containment building, procedures that control the containment cleanliness verification process specifically require both general area and target area cleaning.

Changes implemented as temporary alterations in support of maintenance that impact plant design are required to be developed in accordance with the same design change procedures that are used for all plant modifications. As described in Section 2, the plant modification procedures contain administrative controls that specifically address potential impacts of debris on the ECCS performance.

3i.5a Summary of the application of the following refinement, if applicable:

Recent or olanned insulation change-outs in the containment which will reduce the debris burden at the sump strainers.

There are no planned insulation change-outs that would reduce the debris burden at the sump strainers.

3i.5b Summary of the application of the following refinement, ifapplicable:

Any actions taken to modify existing insulation (e.g., iacketing or banding) to reduce the debris burden at the sump strainers.

There are no planned actions to modify existing insulation (e.g., jacketing or banding) to reduce the debris burden at the sump strainers.

3i.5c Summary of the application of the following refinement, if applicable:

Modifications to equipment or systems conducted to reduce the debris burden at the sump strainers.

There are no planned modifications to equipment or systems to reduce the debris burden at the sump strainers.

3i.5d Summary of the application of the following refinement, if applicable:

Actions taken to modify or improve the containment coatings program.

There are no planned actions to modify the existing containment coatings to reduce the debris burden at the sump strainers.

Attachment I to ET 08-0053 Page 94 of 128 3j. Screen Modification Package The objective of the screen modification package section is to provide a basic description of the sump screen modification.

1. Provide a description of the major features of the sump screen design modification.
2. Provide a list of any modifications, such as reroute of piping and other components, relocation of supports, addition of whip restraints and missile shields, etc., necessitated by the sump strainermodifications.

3j.1 Description of Major Features of Sump Strainer Desiqn Modification The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(a). (Reference 2)

Description of sump strainer design modification:

New sump strainers were installed in the two Containment Recirculation Sumps during WCGS Refueling Outage XV. The PCI Sure-FlowTM strainers were installed in the sump pits to accommodate the post-accident containment water levels. Figure 3j-1 shows an isometric view of the location of the sumps in the containment building below two safety infection accumulator tanks located in the lower left portion of the figure. Figure 3j-2 shows a closer view of the sump pits.

Figure 3j-1. Isometric View of Lower Containment

Attachment I to ET 08-0053 Page 95 of 128

. Figure 3j-2. Close-up View of Lower Containment Each new sump strainer is made up of 72 modules. Eight modules are seven plate/disks high and 64 modules are eleven plates/disks high (Refer to Figure 3j-3). The interior of the disks contain rectangular wire stiffeners for support, configured as a "sandwich" made up of three layers of wires - 7 gauge, 8 gauge and 7 gauge. The disks are completely covered with perforated plate having 0.045 inch diameter holes. The bottom disk of a module is separated approximately 2.5 inches from the top disk of the adjacent module. The 2.5 inch space between adjacent modules is covered with a solid sheet metal "collar" connecting the central core tube of each module. Each module has cross-bracing on all four exterior vertical surfaces. The modules are arranged in a square matrix of 16 modules on each level, except for the bottom level that has only eight modules (Refer to Figures 3j-4 and 3j-5). Each stack of modules (see Figure 3j-5) is an integrated unit that equalizes the flow rate and corresponding pressure drop across the perforated plate at each level and allows for a distributed pressure drop across the column. The strainers are installed on a strainer substructure assembly, which is installed at the bottom of the containment recirculation sump pit. The strainers superstructure consists of four vertical supports on the 2000' elevation concrete pad. These supports are inside the sumps 6" concrete curb. A series of horizontal channels connect to the four vertical supports and provide lateral restraint for the module stacks. The strainers are robust so as to also serve as the trash racks, as described in a license amendment application (Reference 18) and approved in the associated NRC safety evaluation (Reference 19). The strainers have 0.045 inch holes in the perforated stainless steel plate surfaces. The materials for the strainer supports, both the lower support platform and the superstructure, are also stainless steel.

Attachment I to ET 08-0053 Page 96 of 128 180L ff I~ 2-¶.2U~ 2 2 L~SS 18 8111 2116*. Y8 8u'~8SMTSW/ 588' fl885~CF O.828-~5.W~53

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Attachment I to ET 08-0053 Page 97 of 128 o

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Figure 3j-4. Sump Strainer Plan View TOP0~OPLTW ¶FUWt4 4;I'.05/7 1/S Figure 3j-5. Sump Strainer Section View

Attachment I to ET 08-0053 Page 98 of 128 2

The original containment recirculation sump screens and trash racks had approximately 200 ft of effective surface area per sump. The new replacement sump strainers have approximately 3300 ft2 of effective surface area per sump that can handle the amount of debris generated and carried to the sumps. A significant design feature of the new PCI Sure-Flow strainers ensures uniform flow rate through all sections of the modules. This ensures that during post-accident operation, debris is not preferentially distributed to certain areas of the strainer. Additionally, as a result of the increased surface area, the approach velocity of the recirculation coolant flow at the sump strainer face will be less than 0.01 feet per second.

3'.2 Other Sump Strainer-related DesiQn Modifications As mentioned above in Section 3e.4 above, debris barriers have been installed in all openings through the secondary shield wall near the emergency recirculation sumps. The barriers prevent the flow of debris-laden fluid directly to the sumps and force the fluid to take a "long path" through shield wall openings farther away from the sumps. Using perforated plates with a hole size of 1/8 inch, the debris barriers are designed to restrict passage of debris while allowing water to pass through the barrier. While not specifically credited in the debris transport analysis, the effect of any water flow through the "A" and "D" debris will lower pool velocity out the "B" and "C" loop openings. This is conservative compared to the current transport analysis which assumes all water flows out the "B" and "C" loop openings. Debris barriers have been installed in the Loop A and Loop D passageway entrances through the secondary shield wall, as well as in drain trenches and other openings in the secondary shield wall near the sumps. Blockage of small and large piece debris through the Loop A and Loop D passageways and other openings was included in the transport modeling.

As a result of the new strainer design, sump level indication was also replaced. The new instrumentation provides an indication of strainer differential pressure. The differential pressure measurement provides the control room operators a qualitative indication of how well the strainer is performing during the recirculation functions of the Emergency Core Cooling System and Containment Spray System following all postulated accidents for which the operation of these systems is required.

Attachment I to ET 08-0053 Page 99 of 128 3k. Sump Structural Analysis The objective of the sump structural analysis section is to verify the structuraladequacy of the sump strainerincluding seismic loads and loads due to differential pressure, missiles, and jet forces.

Provide the information requested in GL 2004-02 Requested Information Item 2(d)(vii).

GL 2004-02 Requested Information Item 2(d)(vii) Verification that the strength of the trash racks is adequate to protect the debris screens from missiles and other large debris. The submittal should also provide verification that the trash racks and sump screens are capable of withstanding the loads imposed by expanding jets, missiles, the accumulation of debris, and pressure differentials caused by post-LOCA blockage under flow conditions.

1. Summarize the design inputs, design codes, loads, and load combinations utilized for the sump strainerstructuralanalysis.
2. Summarize the structural qualification results and design margins for the various components of the sump strainerstructuralassembly.
3. Summarize the evaluations performed for dynamic effects such as pipe whip, jet impingement, and missile impacts associated with high-energy line breaks (as applicable).
4. If a backflushing strategy is credited, provide a summary statement regarding the sump strainerstructuralanalysis considering reverse flow.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(d)(vii) (Reference 2). The sump structural analysis process described below conforms to Section 7.1 of NEI 04-07, Vol. 2 (SE) (Reference 1).

3k.1 Structural Analysis Desiqn Input, Design Codes, and Load Combinations The WCGS sump strainer structural qualification analysis evaluated the strainer modules as well as the supporting structures associated with the strainers. The governing code for qualification of the strainer is the WCNOC code of record, the American Institute of Steel Construction (AISC), 7 th edition. In circumstances where the AISC code does not provide adequate guidance for the particular component, other codes or standards are used for guidance. The evaluations were performed using a combination of manual calculations and finite element analysis using the GTSTRUDL Computer Program and the ANSYS Computer Program.

The strainers are designed for the following load combinations:

Seismic loads - The strainers are designed to meet Category I Seismic Criteria. Both the Operating Basis Earthquake (OBE) and the Safe Shutdown Earthquake (SSE) loads are developed from response spectra curves that envelope the response spectra curves for WCGS.

The structures are considered "Bolted steel structures" and the damping values for seismic loads are taken from Regulatory Guide 1.61 as 4% for the OBE and 7% for the SSE.

Live Loads - Live loads include the weight of the debris accumulated on the strainer and the differential pressure across the strainer perforated plates in the operating condition.

Thermal Loads - Thermal expansion is considered in the design and layout of the structures.

The strainers themselves are free to expand in the vertical direction as the superstructure is designed with a sliding connection allowing the strainer modules to expand upward without constraint. In the lateral direction, the seismic supports are gapped leaving enough of a gap to accommodate the thermal growth of the strainers and their supports without restraint. The

Attachment Ito ET 08-0053 Page 100 of 128 design temperature for the strainers is 268 OF, which is the maximum calculated containment sump water temperature during a large break LOCA. The maximum air temperature inside containment can reach as high as 320 OF, however this is a very short term spike and the structure would not have time to heat up to this temperature before the containment air temperature would fall back down to lower levels. Therefore, the use of the maximum water temperature for material properties and thermal expansion is appropriate.

Hydrodynamic loads - Hydrodynamic loads on the strainers from the motion of the water surrounding the strainer during a seismic event were also considered.

A structural and seismic evaluation was also performed on the instrument support elements associated with the new strainers. The evaluations were performed using manual calculations.

3k.2 Structural Qualification and Design Margins The structural qualification design margins for the various components of the sump strainer structural assembly are listed in Table 3k-i.

Table 3k-1. Sump Strainer Structural Assembly Components Design Margins (Table 3k-I)

Strainer Component Interaction Ratio' External Radial Stiffener (Including Collar and Plates) 0.23 /0.89 Tension Rods 0.48 /0.56 Spacers 0.79 /0.87 Edge Channels 0.08 /0.69 Cross Bracing Cables 0.15 /0.40 Hex Couplings 0.20/I0.73 Core Tube 0.03 /0.10 Substructure Angle Iron Support Legs 0.32 /0.62 Substructure Angle Iron Framing (including coped sections and angle 0.52 /0.77 braces)

Substructure Channels (including coped sections) 0.53 /0.81 Cover Plates 0.08 /0.24 Superstructure Square Tubing Support Legs 0.22/0.62 Superstructure Channels 0.15 /0.24 Perforated Plate (OP Case) 0.47 /0.39 Perforated Plate (Seismic Case) 0.66 /0.55

Attachment I to ET 08-0053 Page 101 of 128 (Table 3k-1)

Strainer Component Interaction Ratio 1 Perforated Plate (Inner Gap) 0.70 /0.79 Wire Stiffener 2 0.39 Perforated Plate (Core Tube End Cover DP Case) 0.52 / 0.44 Perforated Plate (Core Tube End Cover Seismic Case) 0.17 / 0.14 Radial Stiffening Spokes of the End Cover Stiffener 0.09 / 0.08 Core Tube End Cover Sleeve 0.06/0.04 Weld of Radial Stiffener to Core Tube 0.03/0.06 Weld of mounting tabs to End Cover Stiffener 0.02 / 0.01 Weld of End Cover Stiffener to End Cover Sleeve 0.03 / 0.02 Edge Channel Rivets 0.05 / 0.52 Inner Gap Hoop Rivets 0.09/0.11 End Cover Rivets 0.06 /0.04 Connecting Bolts and Pins 0.37 / 0.67 Mounting Pin Weld 0.33 / 0.91 Substructure Sealing Plates 0.88 Substructure Bolted Connections 0.40 / 0.56 Substructure Welded Connections 0.30 / 0.61 Substructure Post Jack Bolt and Baseplate 0.57/0.92 Substructure Wall Jack Bolts 0.21 / 0.29 Superstructure Bolted Connections 0.10 / 0.41 Superstructure Welded Connections 0.27 / 0.80 Superstructure Expansion Anchors 3 0.16 / 0.89 / 0.62 Superstructure Anchor Base Plate 3 0.20 / 0.70 / 0.82 Superstructure Anchor Base Plate Stiffener Welds 3 0.22 / 0.86 / 0.43

1. Interaction Ratio, i.e., the calculated stress divided by the allowable stress. Listed as OBE / SSE cases unless noted otherwise.
2. DP loads only
3. Worst case OBE /SSE for ShearX, ShearY, and Tension

Attachment I to ET 08-0053 Page 102 of 128 3k.3 High-energy Break Dynamic Effects The location of the recirculation sump strainers outside the secondary shield walls eliminates the need to consider a LOCA jet impingement load on the strainers.

3k.4 Backflushina Reverse Flow Considerations WCNOC is not crediting a backflushing strategy for mitigating an excessive strainer head loss condition.

31. Upstream Effects The objective of the upstream effects assessment is to evaluate the flowpaths upstream of the containment sump for holdup of inventory which could reduce flow to and possibly starve the sump.

Provide a summary of the upstream effects evaluation including the information requested in GL 2004-02 Requested Information Item 2(d)(iv).

1. Summarize the evaluation of the flow paths from the postulated break locations and containment spray washdown to identify potential choke points in the flow field upstream of the sump.
2. Summarize measures taken to mitigate potential choke points.
3. Summarize the evaluation of water holdup at installed curbs and/or debris interceptors.
4. Describe how potential blockage of reactor cavity and refueling cavity drains has been evaluated, including likelihood of blockage and amount of expected holdup.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(c).9. (Reference 2) The upstream effects evaluation process described below conforms to Section 7.2 of NEI 04-07, Vol. 2 (SE). (Reference 1) 31.1 Evaluation to Identify Potential Choke Points in Flow Paths Upstream of the Recirculation Sumps The WCGS upstream effects evaluation includes an assessment of the WCGS containment geometry and transport pathways that containment spray flow and ECCS leakage from the RCS will follow to the lower elevations of the containment building. The evaluation is based upon a review of WCGS design drawings and photographs of inside the containment building.

Each elevation of the containment building was reviewed to identify the physical and structural features that affect the flow of debris and water to the lower elevations of the containment building. The containment building was divided into seven general compartments for individual evaluation, separated by grating, concrete walls, and concrete floors.

1. Upper containment including lay down area (elevation 2068'-8" to dome elevation 2205'-0")

Overall the area at this elevation is open with numerous areas of floor grating, which would allow water to pass through to the lower elevations unencumbered. There is one small area of concrete flooring near the pressurizer valve rooms, but water in this location will flow to the grated or open areas surrounding it. This area is open inside and outside the secondary shield walls down to the operating floor at elevation 2047'-6". No potential choke points or hold-up points were identified in this area.

Attachment I to ET 08-0053 Page 103 of 128

2. Operating Floor (elevation 2047'-6")

Overall the area is open inside and outside the steam generator secondary shield walls to allow water flow to the lower elevations. The area is open inside these secondary shield walls down to elevation 2001'-4" and outside the secondary shield walls down to the operating floor at elevation 2047'-6". No potential choke points were identified at this elevation.

A hold-up point in this area of the containment building is the reactor head storage and decontamination area. Water collected on the head stand will drain to the surrounding floor but water will be retained by a curb surrounding the head stand. The area inside the curb has a 4" floor drain that directs water to a common drain header and then to the drain trenches at the ground floor elevation. However, the drain could become plugged with debris and is not considered functional for this evaluation.

3. Annulus and Inside Secondary Shield (elevation 2026'-0"):

Major equipment and features in this area include the main steam and feedwater lines, the tops of the A and D safety injection accumulators, several HVAC openings, and a compartment for the letdown orifices, the top of which is located at elevation 2036'-0". The northern, northwestern, and southwestern sides of the annulus have mostly concrete floors while the rest of the elevation outside the secondary shield is grated. There are no curbs associated with the concrete floors, so water inventory will flow to the lower elevations without holdup. No potential choke points or hold-up points were identified at this elevation.

4. Refueling pool (elevation 2009'-9" and elevation 2007'-2"):

The refueling pool floor (elevation 2009'-9") contains two 10" drains that are sealed with flanges during refueling operations and are completely open during power operations.

There are debris exclusion devices (trash rack cages) installed during power operations to prevent the drain from becoming a choke point. Each debris exclusion device, described in more detail below, is welded to a flange which is bolted to the drain. The flange is approximately two inches thick which creates a two inch hold-up volume below the flange elevation.

There is an upending pit below the refueling pool floor elevation at elevation 2007'-2". The drain in the upending pit is a 4" line which is normally isolated with a normally closed valve.

This area is a hold-up point that would retain water inventory following a postulated design basis accident (post-DBA). No potential choke points were identified at either of these elevations.

5. Ground Floor Inside Secondary Shield (elevation 2001'-4"):

There are only four significant openings through which post-DBA recirculation water may pass through the secondary shield wall. These passageways provide personnel and equipment access through the secondary shield wall in an area near each of the four reactor coolant pumps (RCPs), and include steps to transition from the 2001'-4" floor elevation inside the secondary shield wall to the 2000'-0" floor elevation outside the wall. Three of the four openings are approximately six feet wide. The fourth opening, entering under the pressurizer near the "D"loop RCP, is approximately three feet wide. In Figure 31-1, the opening near the "A" loop RCP is shown to the left of the sump pits and the opening near the "D" loop RCP is shown to the right of the sump pits.

Attachment I to ET 08-0053 Page 104 of 128 Figure 31-1. Isometric View of Sump Pit Area Additionally, there is a system of small drain trenches, approximately one foot wide by one foot deep, that surround the primary shield wall and transfer drain water to outside the secondary shield wall. Trenches and drain piping outside the secondary shield walls direct drainage to the normal containment sumps (which are not part of the ECCS system) located in the containment ground floor annulus at elevation 2000'-0". Since the containment flood level will exceed the floor elevation inside the secondary shield wall, the trench system is expected to transport water to the containment annulus.

Debris barriers have been installed in the loop "A" and loop "D" passageway entrances through the secondary shield wall, which are near the containment recirculation sumps.

Debris barriers have also been installed in the portions of the drain trenches and other openings in the secondary shield wall that are near the recirculation sumps. A portion of the drain trench in the containment annulus region can be seen in Figure 31-1, with a trench opening through the secondary shield wall just to the right of the loop "D" passageway.

Using perforated plates with the same hole size as the sump strainers, the debris barriers are designed to restrict passage of debris while allowing water to pass through the barrier.

The barriers prevent the flow of debris laden fluid directly to the sumps and force the fluid to take a "long path" through shield wall openings farther away from the sumps.

The remaining two open six foot wide passageways through the secondary shield wall will transport the ECCS break flow and CSS flow from inside the secondary shield to the containment annulus without restriction. In addition, the remaining trenches penetrating the secondary shield wall will also pass a significant quantity of water from inside the secondary shield wall to the containment annulus. Given these large passageways and large total

Attachment I to ET 08-0053 Page 105 of 128 trench length, large debris or mounds of debris would not create a choke point or hold-up point preventing the recirculation fluid from transporting to the sump. For added conservatism and ease of analysis, no water flow through the drain trenches is accounted for in the CFD model.

6. Ground Floor, Annulus (elevation 2000'-0"):

The containment building emergency recirculation sumps are also located in this annular region between the secondary shield wall and the containment wall, as shown in Figure 31-1.

A six inch curb surrounds each sump pit, creating a six inch deep hold-up volume above the 2000'-0" floor elevation. As discussed above, the normal containment sumps receive water flow from the drain trenches and piping in this area. This represents an additional hold-up volume below the 2000'-0" floor elevation. Given the large flow passages in the annulus region, significant mounds of debris would not create a choke point preventing the recirculation fluid from transporting to the sump.

7. Reactor cavity basement and Incore Instrumentation Tunnel and Sump (elevation 1970'-6"):

This area of evaluation encompasses the area under the reactor vessel in the reactor cavity as well as the incore instrumentation tunnel. Post-DBA water inventory flow to this area will come from the elevation 2001'-4" hatch north of the primary shield wall when the flood height exceeds 2001'-10" due to the protective 6" curb. In addition, flow to this area will also come from the permanent cavity seal ring access covers. This tunnel and area under the reactor cavity will retain water inventory during post-DBA recirculation mode operations. No potential choke points were identified in this area.

31.2 Measures Taken to Mitigate Potential Choke Points

,Administrative controls ensure the drains from the refueling cavity to lower containment are not obstructed during power operations.

31.3 Water Holdup at Curbs or Debris Interceptors As discussed above, a six inch curb surrounds each containment recirculation sump pit, creating a six inch deep hold-up volume above the 2000'-0" floor elevation. Debris barriers installed in the loop "A" and loop "D" passageway entrances through the secondary shield wall do not impact water hold-up since loop "B" and loop "C" passageways allow debris laden fluid to flow into the containment building annulus area and to the recirculation sumps.

31.4 Potential Blockage of Reactor Cavity and Refueling Cavity Drains The refueling pool floor (elevation 2009'-9") contains two 10 inch diameter drains that are open during power operations. There are debris exclusion devices (trash rack cages) installed during power operations over each of the 10 inch drains to prevent large pieces of debris from plugging the drains. The trash rack cages measure 33.5" x 33.5" x 15" with 5" openings. Figure 31-1 shows a trash rack cage sitting on the refueling pool floor near the 10" drain, which has its blind flange installed for non-power operations (refueling preparations). The 10 inch drains go straight through the refueling cavity floor slab and discharge into the open area below; thus, the drain pipes themselves would not become plugged with debris. Administrative controls ensure

Attachment I to ET 08-0053 Page 106 of 128 the drains from the refueling cavity to lower containment are not obstructed during power operations.

Figure 31-1. Refueling Pool Trash Rack Cage

Attachment I to ET 08-0053 Page 107 of 128 3m. Downstream effects - Components and Systems The objective of the downstream effects, components and systems section is to evaluate the effects of debris carried downstream of the containment sump screen on the function of the ECCS and CSS in terms of potential wear of components and blockage of flow streams. Provide the information requested in GL 04-02 Requested Information Item 2(d)(v) and 2(d)(vi) regarding blockage, plugging, and wear at restrictions and close tolerance locations in the ECCS and CSS downstream of the sump.

1. GL 2004-02 Requested Information Item 2(d)(v):

The basis for concluding that inadequate core or containment cooling would not result due to debris blockage at flow restrictionsin the ECCS and CSS flowpaths downstream of the sump screen, (e.g., a HPSI throttle valve, pump bearingsand seals, fuel assembly inlet debris screen, or containment spray nozzles). The discussion should considerthe adequacy of the sump screen's mesh spacing and state the basis for concluding that adverse gaps or breaches are not present on the screen surface.

2. GL 2004-02 Requested Information Item 2(d)(vi):

Verification that the close-tolerance subcomponents in pumps, valves and other ECCS and CSS components are not susceptable to plugging or excessive wear due to extended post-accident operation with debris-laden fluids.

3. If NRC-approved methods were used (e.g., WCAP-16406-P with accompanying NRC SE),

briefly summarize the application of the methods. Indicate where the approved methods were not used or exceptions were taken, and summarize the evaluation of those areas.

4. Provide a summary and conclusions of downstream evaluations.
5. Provide a summary of design or operational changes made as a result of downstream evaluations.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Sections 2(c).10, 2(d)(v) and 2(d)(vi). (Reference 2) 3m.1 Debris Blockage at Flow Restrictions:

The new containment recirculation sump strainers are covered with perforated plate with nominal 0.045 inch (+/- 0.002 inch) openings, or a maximum opening of 0.0047 inch. An evaluation pertaining to the potential blockage in components downstream of the strainers was performed. This evaluation utilized the following assumptions, consistent with WCAP-16406-P-A, R/1 (Reference 6), pertaining to debris size:

  • The width of deformable particulates that may pass through the sump strainer is limited to the size of the flow passage hole in the sump strainer, plus 10 percent.
  • The thickness of deformable particulates that may pass through the sump strainer is limited to one-half the size of the flow passage hole.

" The maximum length of deformable particulates that may pass through the flow passage hole in the sump strainer is equal to two times the diameter of the passage hole.

  • The thickness and/or width and maximum length of non-deformable particulates that may pass through the sump strainer is limited to the size of the flow passage hole in the sump strainer.

The short-term and long-term (cold leg and hot leg) alignments for the ECCS and CSS were reviewed to ensure that all of the flow paths and components impacted by the debris passing

Attachment I to ET 08-0053 Page 108 of 128 through the sump strainers were considered. The methodology developed evaluated whether the system valves, piping, instrument tubing and heat exchangers could be susceptible to blockage from the debris that passes through the sump strainers. The conclusion from this evaluation was that all of the ECCS and CSS components evaluated can accommodate sump bypass particles without blockage.

3m.2 Close-Tolerance Subcomponents Debris Ingestion:

The concentration of debris in the recirculating fluid that passes through the sump is characterized in terms of parts per million (ppm). For downstream effects, the total initial debris concentration (M,) comprised of the individual debris concentrations is defined as the ratio of the solid mass of the debris in the pumped fluid to the total mass of water that is being recirculated by the ECCS and CSS. The individual and total concentrations (rounded up to the nearest whole number) for WCGS are:

  • Fibrous concentration = 85 ppm
  • Particulate concentration = 14 ppm
  • Chemical concentration = 13 ppm
  • Total Mc = 138 ppm This data was used for the wear evaluations.

Valve Wear:

WCGS has 12 throttle valves in the ECCS System, which were evaluated against established wear criteria, per WCAP-16406-P-A, R/1, Section 8.2.2 (Reference 6). This evaluation determined that all 12 valves analyzed passed the acceptable criteria under their current positions. Therefore, they are unaffected by wear erosion. Other valves within the system were evaluated and determined to not be affected by the debris-loaded fluid during the recirculation mode of operation.

Pumps:

For pumps, the effect of debris ingestion through the sump strainers on three aspects of operability (including hydraulic performance, mechanical shaft seal assembly performance and mechanical performance (vibration) were evaluated per WCAP-16406-P-A, R/1 (Reference 6). The hydraulic and mechanical performances of the pumps were determined to be unaffected by the recirculating sump debris. The mechanical shaft seal assembly performance evaluation resulted in two action items:

  • the evaluation of cyclone separators, and a the evaluation of the pumps' carbon/graphite backup seal bushings.

Attachment I to ET 08-0053 Page 109 of 128 It was concluded that the cyclone separators at WCGS would not become blocked by recirculation debris. Additionally, the primary seals were not expected to fail as a function of debris.

Miscellaneous Components:

WCGS heat exchangers, orifices and spray nozzles were evaluated for the effects of erosive wear for a constant debris concentration over the mission time of 30 days. The erosive wear on these components was determined to be insufficient to affect the system performance.

Debris depletion was not utilized for components experiencing only erosive wear in this calculation note because the evaluation passed with constant debris concentration.

3m.3 Methodology:

In order to evaluate the wear on the equipment within the ECCS and CSS recirculation flow paths, the wear models developed in WCAP-16406-P-A, R/1 (Reference 6), were used. The erosive wear rate developed for annealed steel in the WCAP was applied to the equipment, which included pumps (for debris particles <50 ltm), heat exchangers, orifices, and spray nozzles. This wear rate was dependent upon the mass concentration of the debris concentration that passes through the sump screen and enters the recirculation flow path, the mass fraction multiplier, the hardness of the material being eroded as compared to the hardness of carbon steel, and contained a restriction on the flow velocity. If the velocity was greater than 15 feet/sec, the erosive wear rate was accelerated.

For pumps, abrasive wear was also considered. The rotor dynamics for multistage ECCS pumps is affected by the wear ring clearances on the suction and discharge side of the pump.

These clearances experience abrasive wear due to the debris in the pumped fluid. WCAP-16406-P-A, R/1, provided two wear models to calculate the amount of wear and associated clearance increase of the two running clearances. The first was the "free flowing abrasive wear model", and the second model is the Archard abrasive wear model, which addressed packing type wear.

The hydraulic performance of the ECCS and CS pumps were evaluated by determining the impact of wear on the pump internals and on head and flow from the pump performance curve.

Per WCAP-16406-P-A, R/1, the increased internal to external leakage of the pump fluid due to wear does not impact the required NPSH, so only the impact on the flow must be evaluated.

Per this WCAP, all pumps must undergo this hydraulic evaluation, which is based on the minimum pump performance curve. If a pump met the following criteria, then no further hydraulic evaluation was required:

1. Hydraulic flow margin positive at beginning of containment recirculation
2. Wear ring material > 400 BHN
3. Impeller hub material > 400 BHN If any of the above criteria were not satisfied, the change in the pump wear ring gap due to abrasive wear had to be calculated and the resulting reduction in the pump discharge flow evaluated. Then as long as positive flow margin existed, no further evaluation was required.

Table 3m-3 shows the results of this evaluation.

Attachment I to ET 08-0053 Page 110 of 128 Table 3m-3. Hydraulic Performance Evaluation Pump Hydraulic Flow Wear Ring Impeller Hub Evaluation Margin Material Material Required RHR Positive 311 BHN 470 BHN Yes SI Positive 496 BHN 470 BHN No CCP Positive 496 BHN 470 BHN No CS Positive 264 BHN 300 BHN Yes Per WCAP-1 6406-P-A, R/1, as long as the resultant wear gap clearance, including the effects of normal, abrasive and erosive wear was within two times the initial design clearance, no further evaluation was required. From this WCAP, the change in the wear ring gap due to normal wear was assumed to not exceed 3 mils.

The RHR and CSS pumps above did not meet the criteria for wear and impeller hub materials hardness greater than 400 BHN, so a wear evaluation was completed for these pumps. For these pumps, the increased clearance due to the erosive and abrasive wear is less than two times the design clearance. Therefore, the hydraulic performance of the pumps, will not affected by the sump debris. Table 3m-4 provides the evaluation data.

Table 3m-4. Hydraulic Performance Evaluation Pump Normal Erosive Abrasive Total Design Increased 2X Wear Wear Wear Wear Clearance Clearance Design (mils) (mils) (mils) (mils) (mils) (mils) Clearance (mils)

RHR 3.0 2.02E-4 4.859 4.859 28 35.859 56 CS 0.0 2.02E-4 5.766 5.766 23 28.766 46 3m.4 Conclusions of Downstream Evaluations:

The erosive wear on heat exchangers, orifices and spray nozzles was determined to be insufficient to affect the system performance. For conservatism, debris depletion was not utilized for components experiencing only erosive wear in this calculation because the evaluation passed with constant debris concentration. All twelve throttle valves in the ECCS flow path were determined to be unaffected by wear erosion from the LOCA debris mixture.

For pumps, the effect of debris ingestion through the sump strainers on three aspects of operability (including hydraulic performance, mechanical shaft seal assembly performance and mechanical performance (vibration) were evaluated. The hydraulic and mechanical performances of the pumps were determined to be unaffected by the recirculating sump debris.

The mechanical shaft seal assembly performance evaluation resulted in two additional evaluations;

1) The evaluation of cyclone separators, and
2) The evaluation of the pumps' carbon/graphite backup seal bushings.

Attachment I to ET 08-0053 Page 111 of 128 The CSS pumps at WCGS have cyclone separators. A wear evaluation of the cyclone separator was performed. This evaluation concluded that, considering both the small dimensions of the fibrous debris and the low concentration of fibrous debris, the ports of the cyclone separators would not clog or block due to fibrous debris. Additionally, the primary seals were not expected to fail as a function of debris.

3m.5 Design or Operational Changes Made:

It was determined that no design or operational changes were needed as a result of the downstream evaluations.

3n. Downstream Effects - Fuel and Vessel The objective of the downstream effects, fuel and vessel section is to evaluate the effects that debris carried downstream of the containment sump screen and into the reactor vessel has on core cooling.

1. Show that the in-vessel effects evaluation is consistent with, or bounded by, the industry generic guidance (WCAP-16793), as modified by NRC staff comments on that document.

Briefly summarize the application of the methods. Indicate where the WCAP methods were not used or exceptions were taken, and'summarize the evaluation of those areas.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Sections 2(c).10. (Reference 2) 3n.1 In-Vessel Effects:

Vessel Blockage:

Utilizing the methodology provided in WCAP-16406-P-A, R/1 (Reference 6), an evaluation of the potential for blockage of flow paths in the reactor vessel, exclusive of fuel, by particulate and fibrous debris was performed. The critical openings and flow paths through the reactor vessel internals assembly were reviewed to ensure that they were sufficiently large to preclude plugging during hot leg or cold leg recirculation. For conservatism, the evaluation was performed for a sump strainer with holes that were less than or equal to 0.125 inches in diameter (actual holes size is a maximum of 0.047 inches in diameter).

It was found that all of the essential flow paths through the reactor internals were adequate to preclude plugging by sump debris. The evaluation considered a maximum particle dimension of 0.25 inches which was two times the sump strainer hole diameter being evaluated (0.125 inch). The smallest clearance was determined to be 2.43 inches (Clearance through holes in upper core plate - square). This was almost 10 times the maximum particle dimension considered. Therefore, this ensures ECCS core cooling flow through the reactor vessel can be maintained during ECCS recirculation following a LOCA when considering post-LOCA debris downstream of the sump strainer.

Effects on Fuel:

The fuel blockage portion of this issue will remain open, with the following justification:

Attachment I to ET 08-0053 Page 112 of 128 To provide an acceptable method for addressing the potential for core inlet blockage by debris, the Pressurized-Water Reactor Owners Group (PWROG) developed Topical Report (TR) WCAP-16793-NP, Revision 0, and submitted it to the NRC for review in June 2007.

The NRC staff has reviewed WCAP-16793-NP, Revision 0 (Reference 26), but has not issued a final safety evaluation (SE) on this WCAP.

Initial core inlet blockage tests by the PWROG have shown that due to the PWR fuel assembly design, in-vessel downstream effects may not be a severe problem for PWRs. To demonstrate reasonable long-term core cooling, a PWROG program captured in WCAP-16793-NP, Revision 0, demonstrated that the effects of fibrous debris, particulate debris, and chemical precipitation would not prevent adequate long-term core cooling flow from being established for all plants. The specific conclusions reached by this WCAP include:

Adequate flow to remove decay heat will continue to reach the core even with debris from the sump reaching the RCS and core. Test data has demonstrated that debris that bypasses the strainer and collects at the core inlet will provide some resistance to flow but this is not likely to build up an impenetrable blockage at the core inlet. In the case where large blockage does occur, numerical analyses have demonstrated that core decay heat removal will continue. Per the WCAP, this conclusion is applicable for all plants and thus applies to WCGS.

" Decay heat will continue to be removed even with debris collection at the fuel assembly spacer grids. Test data has demonstrated that any debris that bypasses the strainer is small and consequently is not likely to collect at the grid locations.

Further, any blockage that may form will be limited in thickness and not be impenetrable to flow. In the extreme case that a large blockage does occur, numerical and first principle analyses have demonstrated that core decay heat removal will continue. Per the WCAP, this conclusion is applicable for all plants and thus applies to WCGS.

  • Should fibrous debris enter the core region, it will not tightly adhere to the surface of fuel cladding. Thus, fibrous debris will not form a "blanket" on clad surfaces to restrict heat transfer and cause an increase in clad temperature. Therefore, adherence of fibrous debris to the cladding is not plausible and will not adversely affect core cooling. Per the WCAP, this conclusion is applicable for all plants and thus applies to WCGS.

Given the statements provide above, it is concluded that there is reasonable assurance of acceptable long-term core cooling for WCGS considering debris and chemical products in the recirculating fluid and fibrous debris build up on the bottom of the core.

Long Term Cooling:

A LOCA Deposition Analysis Model (LOCADM) of WCAP-16793-NP, R/O was developed by the PWROG to enable all plants, regardless of NSSS vendor to address the NRC concerns when documenting the viability of long term cooling. A WCGS specific evaluation has been performed, utilizing this LOCADM analysis model. The objective of the model was to predict the amount of chemical precipitates that would plate out on the fuel cladding during the recirculation phase of the LOCA event. Also, to predict the cladding temperature as a function of time, during the recirculation phase. The acceptance criteria had two parameters; 1) During the recirculation phase, the fuel cladding temperature remained

Attachment I to ET 08-0053 Page 113 of 128 below 750°F and stable or trending downward for the duration of the 30 days, and 2) The LOCA deposit thickness on the cladding remains less than 889 microns. For conservatism, this thickness included the existing average cladding oxide thickness of 152 microns and the average starting crud thickness of 140 microns. These two values were default values provided by the PWROG.

The LOCADM Spreadsheet was set up using the "Pre-filled Reactor and Sump Short-cut" option, provided by the PWROG. The spreadsheet input data included WCGS specific containment and sump temperature and pH profiles as a function of time following a LBLOCA on a RCS cold leg, between a steam generator and the reactor coolant pump for that loop. Also, WCGS-specific amounts of material that cause the chemical precipitates to form (i.e,, NUKONTM insulation debris, exposed aluminum, bare concrete, etc.) were also included in the spreadsheet. The input data conservatively assumed only one safeguards train actuated.

Three runs of the spreadsheet were performed. The first run determined how much aluminum by weight was changed to chemical precipitate. The data from the first run was utilized in the second run, to resolve the under-prediction of aluminum precipitates during the first half of the 30-day event. The third run, which took several iterations, provided a "bump-up" due to the amount of fiber that could conservatively bypass the strainer. Table 3n-1 provides the final results of the WCGS-specific evaluation of long term cooling, utilizing the LOCADM. LOCADM only provides cladding temperature and LOCA scale build-up data after the recirculation mode has started.

Table 3n-1. WCGS Long Term Cooling Evaluation Time Fuel Clad LOCA Scale Total Scale (Seconds) Temperature at Thickness Thickness (292 Max. Thickness (Microns) microns + LOCA)

(OF) (Microns) 1800 403.79 0 292 3200 362.44 0.1 292.1 4600 349.23 0.28 292.28 6000 335.75 0.52 292.52 7400 324.25 0.80 292.80 8800 314.96 1.11 293.11 10,200 307.48 1.45 293.45 11,600 300.6 2 292 13,000 294.1 2 292 14,400 290.0 3 295 46,400 239.8 10 302 86,400 222.9 18 310 172,800 224.8* 36 328 432,000 206.3 46 338

Attachment I to ET 08-0053 Page 114 of 128 1,296,000 190.1 48 340 2,592,000 (30 184.2 50 342 days)

  • Slight anomaly is due to hot leg recirculation switchover
30. Chemical Effects The objective of the chemical effects section is to evaluate the effect that chemical precipitates have on head loss and core cooling.
1. Provide a summary of evaluation results that show that chemical precipitates formed in the post-LOCA containment environment, either by themselves or combined with debris, do not deposit at the sump screen to the extent that an unacceptable head loss results, or deposit downstream of the sump screen to the extent that long-term core cooling is unacceptably impeded.
2. Content guidance for chemical effects is provided in Enclosure 3 to a letter from the NRC to NEI dated September 27, 2007 (ADAMS Accession No. ML0726007425).

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Sections 2(c).8 and 2(d)(111). (Reference 2)

This section provides a portion of the information requested above. As described in Section 2, WCNOC will update this section following completion of the actions associated with the vendor testing.

3o.1 Summary of Chemical Effects Evaluation Results Industry document WCAP-16530-NP (Reference 7) was issued to provide a consistent approach for plants to evaluate chemical effects in the post-LOCA containment environment.

The results of this evaluation were intended to provide the type and amounts of chemical precipitates to be used as supporting information for testing of the replacement sump strainers.

WCAP-16530-NP provided a spreadsheet using Microsoft Excel@ spreadsheet software, which allowed the individual plants to enter their plant specific data. A plant chemical model was generated utilizing that data. In addition, industry document WCAP-16785-NP was issued which provided supplemental information to allow utilities to reduce conservatisms through the incorporation of plant specific refinements to the chemical model spreadsheet, originally provided in WCAP-16530-NP.

The WCAP-16530-NP Spreadsheet was utilized in determining the amount of chemical precipitates formed in a post-LOCA containment environment. The NRC safety evaluation (SE) for WCAP-1 6530-NP was used in the use of the spreadsheet. When the SE is incorporated into the WCAP and it is released as WCAP-16530-P-A, the spreadsheet use will be reviewed and changes made if necessary. None of the refinements suggested in WCAP-16785-NP were used in the WCGS evaluation. Four separate runs of the spreadsheet were performed, for four different LOCA scenarios. The four scenarios are:

Attachment I to ET 08-0053 Page 115 of 128

  • Break at Reactor vessel cold leg loop "A" nozzle (Case 2).

" Small break LOCA (Case 3) in the Loop "D"alternate charging line.

The loop crossover LOCA was selected because it generated the largest amount of fiber (from NUKONTM insulation). The highest fiber generation was at the SG outlet. This LOCA was evaluated for both maximum spray and minimum spray. The reason for evaluating both scenarios was that maximum spray reduced containment temperature more rapidly. As shown in the results below, the hotter temperatures generated more chemical precipitates. The reactor vessel cold leg break was selected because that area contained Cerablanket insulation, which is denser than NUKONTM insulation and it is made of aluminum silicate. Another insulation type (Min-K) is located in that LOCA area, but it was determined by testing to remain intact.

Therefore, it was not included as an input to this chemical effects model. Only a small amount of NUKONTM insulation is affected by this break. The SBLOCA was selected because of the smaller water volume available for recirculation.

The WCGS containment spray system uses sodium hydroxide (NAOH) as a buffer solution.

The NAOH is mixed with the spray water prior to being sprayed into the containment building.

Therefore, the pH of the spray solution for the time when NAOH is being added is approximately 9.5. After all of the NAOH has been added and the spray pumps have been switched over to containment recirculation, the spray pH is the same as the sump pH. The spray pumps were conservatively assumed to run for four hours. This was based on the basis document for the safety injection termination procedure, which states the containment pressure requirement for stopping the pumps is reached in approximately two hours.

The only chemical precipitate generated from the four scenarios was sodium aluminum silicate (NaAISi 3O 8 ). The following table shows the amount of precipitate generated and the containment material that contributed to the generated amount:

Attachment I to ET 08-0053 Page 116 of 128 Table 3o-1. Contributions to Precipitates (NaAISi 30 8 ) by Material Material Loop 4 Loop 4 Reactor Cavity Small Break Crossover Max Crossover Min Precipitates LOCA Spray Spray formed (kg) Precipitates Precipitates Precipitates formed (kg) formed (kg) formed (kg)

Metallic 3.06 2.69 5.49 0.69 Aluminum submerged Metallic 4.61 15.73 4.28 0.81 Aluminum not-submerged NUKONTM 31.02 40.72 13.73 1.77 Aluminum 0 0 11.20 0 Silicate (Cerablanket)

Concrete 0 0 0 0.01 Total 38.69 59.14 34.7 3.28 The larger amount of precipitate generated from the minimum spray large break LOCA scenario is due to containment temperature remaining higher than the maximum spray scenario. The higher chemical precipitates amount generated in the minimum spray scenario was used during for the head loss testing.

3o.2 Content Guide for Chemical Effects Evaluation The chemical effects evaluation process flow chart provided in the NRC guidance document has been modified, as shown in Figure 3o-1, to highlight the process approach taken for testing and evaluation. The remainder of the information provided in this section provides a portion of the information requested above. As described in Section 2, WCNOC will update this section following completion of the actions associated with the vendor testing.

Attachment I to ET 08-0053 Page 117 of 128 Ch~emicalI Effects Eva1ItafloDI1 Process Figure 3o-1. Chemical Effects Evaluation Process Flow Chart 3o.2 Block 2 Debris Bed NUKONTM insulation and aluminum generate the chemical precipitate NaAISi 3O8 . The bounding head loss testing utilized the debris generated by the LOCA scenario that generated the most fiber (NUKON TM insulation). Since NUKONTM insulation is the largest contributor to the chemical precipitate NaAISi 30 8 generation, this scenario would also generate the most chemical precipitate. The amount of chemical precipitate generated from aluminum would remain essentially the same, for any large break LOCA outside of the reactor cavity. This is because containment spray and flood level cause the aluminum to generate the chemical precipitate and those two parameters would remain essentially the same for any large break LOCA.

3o.2 Block 3 Plant-Specific Materials and Buffers The WCGS containment spray system uses sodium hydroxide (NAOH) as a buffer solution.

The NAOH is mixed with the spray water prior to being sprayed into Containment. Therefore, the pH of the spray solution for the time when NAOH is being added is approximately 9.5. After all of the NAOH has been added and the spray pumps have been switched over to containment recirculation, the spray pH is the same as the sump pH of 8.655. The spray pumps were conservatively assumed to run for four hours. This was based on the Basis Document for Operations SI Termination Emergency Procedure, which states the containment pressure requirement for stopping the pumps is reached in approximately two hours.

Attachment I to ET 08-0053 Page 118 of 128 The containment atmosphere and sump temperature profiles following the LOCA events were derived from WCNOC safety analysis calculations. Since there was a substantial difference in how long it took the containment temperature to decrease between maximum safeguards actuation (i.e., two trains assumed to be operating at maximum acceptable operation) and minimum safeguards (i.e., one train of equipment assuming to be operating at minimum acceptable operation), the large break LOCA scenario for chemical precipitates generated was run for both the minimum and the maximum cases. The only chemical precipitate generated from the four scenarios was sodium aluminum silicate (NaAlSi 3O8 ). Table 3o-1 shows the results.

As Table 3o-1 shows, metallic aluminum and NUKONTM are the major contributors in the Loop 4 crossover large break LOCA and the small break LOCA. Since in the reactor cavity break, there is only a small amount of NUKONTM insulation but some denser Cerablanket insulation, aluminum and Cerablanket are the contributors. Also, when comparing the minimum and maximum safeguards, higher temperature inside containment is a substantial contributor.

3o.2 Block 4 Approach to Determine Chemical Source Term The strainer performance testing was conducted at the Alden Research Laboratory, Inc. facility in Holden, Massachusetts and performed under the 10 CFR 50, Appendix B program of AREVA NP Inc. WCNOC chose the separate effects decision to determine the chemical source term using the WCAP base model, as described below.

3o.2 Block 7 WCAP Base Model The WCAP-16530-NP (Reference 7) base model spreadsheet was used. None of the refinements suggested in WCAP-16785-NP were utilized. As discussed above, four different scenarios were evaluated. -The only chemical precipitate generated from the four scenarios was sodium aluminum silicate (NaAlSi3 0 8 ). Table 3o-1 provides the spreadsheet results for the four scenarios:

3o.2 Block 10 Precipitate Generation Decision Although sodium aluminum silicate (NaAISi 3O8 ) was the only major chemical precipitate shown to be formed using the chemical effects spreadsheet, aluminum oxyhydroxide (AIOOH) was used in place of it as a surrogate. The reason for this was because the production of NaAISi 3O 8 is considered hazardous. The justification is from Section 7.3.2 of WCAP-16530-NP, which stated that the characteristics of NaAISi 3O 8 are sufficiently similar to AIOOH, thus AIOOH may be used in lieu of NaAlSi 30 8.

Chemical precipitate generation was performed using untreated city / potable water.

3o.2 Block 12 Pre-mix in Tank The chemical precipitates were generated utilizing the methodology in WCAP-16530-NP and final SER, WCAP-16785-NP and PWROG letter OG-07-270 (Reference 27). The chemical materials were generated in mixing tanks and introduced into the flume within the parameters provided in the PWROG letter OG-07-270.

Attachment I to ET 08-0053 Page 119 of 128 As described above, AIOOH was generated in place of NaAISi 3O.

The chemical ingredients used to generate AIOOH were weighed dry and recorded, prior to mixing. City potable water at ambient temperature and pressure was used in mixing the ingredients. The three ingredients used to generate AIOOH were:

1. Potable water
2. Aluminum Nitrate Nonahydrate (crystalline form)
3. Sodium Hydroxide (crystalline form)

The pH of the flume and chemical debris was as follows:

" ALOOH prior to introduction - 10.30 at 15.60C

" Flume water with no debris - 6.60 at 15.10C

" Post test flume water - 6.40 at 27.9 0 C 3o.2 Block 13 Technical Approach to Debris Transport WCNOC's chemical effects evaluation credits near field settlement.

3o.2 Block 14/14a Integrated Head Loss Test with Near-Field Settlement Credit As stated in 3o.2 Block 12, the settling rate and filtration characteristics of AIOOH are sufficiently similar to NaAlSi 30 8 to allow using AIOOH as a surrogate. A settling test for AIOOH was performed in the mix tank, in accordance with WCAP-16530-NP, R/0, prior to the head loss testing. The results are provided in Figure 3o-1 below.

Attachment I to ET 08-0053 Page 120 of 128 12, 1.0 40 60 so to 120 14D 10 1SD --

Am Elapsed Time (minutes)

Figure 3o-1. Settling Rates of AIOOH as a Function of Mix Tank Concentration AIOOH was introduced into the flume as particulates. Section 3f.4 describes the transport testing results. Table 3o-1 below shows the data for AIOOH for the design basis test for WCGS.

Table 3o-1. Test 3B: Maximum Debris Loaded Strainer Head Loss Test for WCGS Debris Type Estimated Amount to Scaled Amount in Debris Form /

Reach Strainer Test Modules (surrogate)

Sodium Aluminum 130.4 Ibm 13.710 Ibm (WCAP surrogate -

Silicate Chemical AIOOH)

Precipitate I At the completion of each debris head loss test, the test flume was inspected for debris settlement. The following is a description of the debris bed that settled out for each test:

" Thin Bed Test (Test 2) - A large fibrous debris bed settled out approximately 5 feet downstream of the drop zone. This debris bed was approximately 10 feet long and approximately 16 inches deep.

  • Wolf Creek Design Basis Test (Test 3B) - A large fibrous debris bed settled out immediately downstream of the drop zone. This debris bed was approximately 8 feet long and 11 inches deep.

Attachment I to ET 08-0053 Page 121 of 128 This illustrates that some of the fibrous debris settles out before reaching the strainer due to the near-field effect. These settling characteristics are representative or bounding of the settling characteristics within the plant during LOCA recirculation.

3o.2 Block 16 Test Termination Criteria The tests could be terminated once the change in head loss was less than 1% in the last 30 minutes time interval and a minimum of 15 pool turnovers.

3o.2 Block 17 Data Analysis The quantity of debris in the recirculating fluid that passes through the sump strainer is characterized in terms of volume concentration. The mass of debris in the recirculating fluid that passes through the sump strainer is characterized in terms of parts per million. Based on testing results, the chemical concentration in the recirculating fluid was determined to be 13 ppm for the Wolf Creek bounding LOCA.

The head loss due to debris blockage on the strainer was calculated by subtracting the velocity head at the downstream pressure test connections and the clean strainer head loss from the pressure drop measured between these pressure test connections and the flume water surface.

For a given strainer at a constant flow and given concentration of fiber and particulate debris (both mass ratio and density ratio) reaching the strainer, the average amount of debris on the strainer and the consequent strainer head loss, both should increase with time as the debris accumulates on the strainer. Defining pool turnover (TO) time as the total recirculation volume of water divided by the strainer flow, the number of elapsed pool turnovers (n) at any time t would be given by n = t/TO (where t is the time from initiation of recirculation flow). After several pool turnovers, the amount of debris reaching the strainer as well as the consequent head loss increase would be progressively reduced as the total concentration of debris in the containment is depleted (material is continually collecting on the strainer over time). As long as a constant flow through the strainer can be maintained, for all practical purposes, the amount of debris on the strainer and the strainer head loss, both would approach a constant value after several pool turnovers. The number of pool turnovers needed would depend on the debris types and concentrations and the strainer geometry. The test termination criteria was that a minimum of 15 pool turnovers occurred after all the debris was introduced into the test flume and the change in head loss over the last 30 minutes time interval was less than 1%. This termination criterion ensured that the head loss along with the debris bed on the strainer was stabilized such that the head loss and the amount of debris on the strainer approached a constant.

An average debris thickness (L) on the strainer can be defined as the volume of debris on the strainer at any time divided by the strainer area. Theoretically, at the start of recirculation (t = 0), the average debris thickness L = 0. As the number of pool turnovers (t/TO) approach infinity, L approaches a constant value. An exponential function satisfies this requirement and hence, L can be expressed as, L = C [1 -ektrrO]

In the above equation, C and k are constants for a given strainer with a constant flow and a constant mix of debris (fiber and particulates; mass ratios) entrained in the flow reaching the strainer.

Attachment I to ET 08-0053 Page 122 of 128 The head loss due to strainer blockage at any instant of time is proportional to the average thickness of the debris bed on the strainer at that instant. It is noted that based on observations of the strainer at the end of testing, the debris bed that was on the strainer appeared to have a uniform thickness and no bore holes (through the debris bed) were observed during testing.

Hence, based on the above equation, the variation of head (AH) with time (t) from initiation of the recirculation flow can be approximated by an equation of the form, AH = C1 + C2 [1-e-c 3tmI where, C1, C2 and C3 are constants to be evaluated by curve fitting is experimental data using the method of least squares or some other curve fitting method. It can be noted that at t = 0, the above equation gives the clean strainer head loss (equal to C1) and as t approaches infinity, AH approaches a constant value (Cl + C2). This equation may be used to extrapolate the value of head loss AH at any time t above the test duration, once the values of C1 and C2 are established based on the test data.

Figures 3f-7 and 3f-8 below show the results of the WCGS design basis head loss test. Figure 3f-7 shows the head loss recorded during the test and Figure 3f-8 shows the head loss 30 day extrapolation on a logarithmic scale. The abrupt change in head loss in Figure 3f-8 is caused by the compressed time scale.

Attachment I to ET 08-0053 Page 123 of 128 Head Losis (H)v"'s. Time (T) 50 r.'2 I 58

~ J2s 580 . T. 2 K

9 Ii

  • £ 5751' * *
1. 3/4 4

5.70. iT ~

22~

'1 (A

(A V

526*

V

= t~ ~~4~22K >4

~rrt ~'"r~4 5;~5'. 2 422 f Fitted Curve:

5.50

'~2t 4 ~ 2~"'~ h':Cw(C2}{e. pt-C' 3 ~

2. . .~ . 2 ii I 5.45> <V vt I ~

2.222>2>

.t42~4~4~Ht. VisAtAt A. 2 j "hen' AZ z 5.87 CZ:0A 04 2 .2 ~ 2 C3 = 6.2e4 ~1 (Toj 40 .2< 2.

500:. 100u 50 h00 500' 3 .3500.

Time (see)

  • Experiment

- FittjedCUre Figure 3f-7. WCGS Design Basis Head Loss Test

Attachment I to ET 08-0053 Page 124 of 128 Head Loss (H) vs. Time (T) 5190 5.,85 5.80

5 .75 -- * - * ,* ........ " ) ......

5.70 3 5.65 5.0 4 VII 5.6055~y F- Curve: FitedPitted 5.50WCG DsinCassCEA(Los es3(ogScle SAS \.whe0re: C1 5.87 C2 -0.4104, 5.40 M Ijj { fi-L4JC3 =6.2e-04 (T6) 1-.0 1E+00 1.00E+O11; OObi-i2 '1.OE+03ý 1.00[+04 1.O01+0S 1,.OOE+06' 1.OOE+07 Time,(sec,)

1 E,,xpeeirpimnt

-Fitted Curve, Figure 3f-8. WCGS Design Basis HEAD Loss Test (Log Scale)

Attachment I to ET 08-0053 Page 125 of 128 3p. Licensing Basis The objective of the licensing basis section is to provide information regarding any changes to the plant licensing basis due to the sump evaluation orplant modifications.

Provide the information requested in GL 04-02 Requested Information Item 2(e) regarding changes to the plant licensing basis. The effective date for changes to the licensing basis should be specified. This date should correspond to that specified in the 10 CFR 50.59 evaluation for the change to the licensing basis.

1. GL 2004-02 Requested Information Item 2(e):

A general description of andplanned schedule for any changes to the plant licensing bases resulting from any analysis or plant modifications made to ensure compliance with the regulatoryrequirementslisted in the Applicable Regulatory Requirements section of this GL.

Any licensing actions or exemption requests needed to support changes to the plant licensing basis should be included.

The information in this section revises information previously provided by WCNOC to Generic Letter 2004-02, Section 2(e) (Reference 2).

3P.1 Changes to the WCNOC Licensing Basis WCNOC has implemented licensing basis changes to support overall resolution of GSI-191.

These licensing basis changes include those associated with procedures and physical plant modifications, those associated with changes to Technical Specifications, and those associated with analyses and evaluations performed to support Generic Letter 2004-02 corrective actions.

In Reference 18, WCNOC requested a license amendment to revise Technical Specification 3.5.2, "ECCS - Operating," to support replacement of the containment recirculation sumps inlet trash racks and screens with the Performance Contracting, Inc. (PCI) Sure-Flow replacement strainers described in Section 3j above. The approved amendment (Reference 19) revises Surveillance Requirement 3.5.2.8 by replacing the phrase "trash racks and screens" with the word "strainers."

All changes to the current licensing basis will be described in the WCGS Updated Safety Analysis Report (USAR) in accordance with the requirements of 10 CFR 50.71(e). Information for the replacement sump strainers was added to USAR Sections 6.1 and 6.2 and replaced the same type information for the original sump screens. The changes included:

  • Section 6.2.2.1.2.2 - "Containment Recirculation Sumps", the description was completely revised.

" Section 6.2.2 - Revised text in various locations to describe the new strainers, vice the original screens.

  • Table 6.1 "ESF Materials of Construction"
  • Table 6.2.2 "Comparison of the Recirculation Sump Design With Each of the Positions of Regulatory Guide 1.82", revised as applicable to describe how the new strainers met the RG 1.82 requirements.
  • Table 6.2.2 "Water Sources and Water Losses Which Contribute to the Water Level Within the Reactor Building Following a Large LOCA"
  • Table 6.2.2 "Sump Strainer Approach Velocities for LOCA and MSLB Conditions"

Attachment I to ET 08-0053 Page 126 of 128

  • Section 6.2 Figures - Replaced figures showing the original sump screens with figures showing the new sump strainers

" Table 6.3 "Emergency Core Cooling System Component Parameters", revised RHR and Containment Spray Pumps NPSH data.

  • Section 15.6.5.3.1 - "Mathematical Model", added discussion about mechanistic analysis to assess the potential adverse effects of post-accident debris blockage and operation with debris-laden fluids.

In addition, the containment recirculation sump level instrumentation was replaced. USAR changes involving the new instrumentation include:

  • Section 18.2 - "Containment Water Level Indication", updated with the new instrumentation information.
  • Table 3.11(B) "Identification of Safety-Related Equipment and Components:

Equipment Qualifications", updated with the new instrumentation information.

  • Table 3.11(B) "Equipment Added for NUREG-0737", updated with the new instrumentation information.

updated with the new instrumentation information.

Attachment I to ET 08-0053 Page 127 of 128

References:

1. NEI 04-07, Pressurized Water Reactor Sump Performance Evaluation Methodology, Revision 0, Nuclear Energy Institute, 1776 I Street N. W., Suite 400, Washington D.C.,

December 2004; Volume 1 - Pressurized Water Reactor Sump Performance Evaluation Methodology; Volume 2 - Safety Evaluation by the Office of Nuclear Reactor Regulation Related to NRC Generic Letter 2004-02.

2. Letter ET 05-0018, dated August 31, 2005, from T. J. Garrett, WCNOC, to USNRC
3. Letter WO 06-0028, dated May 31, 2006, from S. E. Hedges, WCNOC, to USNRC
4. Letter ET 07-0056, dated December 5, 2007, from T. J. Garrett, WCNOC, to USNRC
5. Letter dated December 27, 2007, from USNRC to R. A. Muench, WCNOC
6. WCAP-16406-P, Rev. 1, "Evaluation of Downstream Sump Debris Effects in Support of GSI-191," Westinghouse Electric Company LLC, P.O. Box 355, Pittsburgh, PA 15230-0355, August 2007, plus the Safety Evaluation by the Office of Nuclear Reactor Regulation Related to WCAP-16406-P, Rev. 1.
7. WCAP-16530-NP, "Evaluation of Post-Accident Chemical Effects in Containment Sump Fluids to Support GSI-191". Westinghouse Electric Company LLC, P.O. Box 355, Pittsburgh, PA 15230-0355, February 2006, plus the Safety Evaluation by the Office of Nuclear Reactor Regulation Related to WCAP-16530-NP.
8. WCAP-16568-P, "Jet Impingement Testing to Determine the Zone of Influence (ZOI) for DBA-Qualified/Acceptable Coatings", Revision 0 dated June 2006.
9. Letter from Jon Cavallo, Corrosion Control Consultants and Labs Inc., to C. Feist, Luminant Power, dated September 20, 2007.
10. NUREG/CR-2791, Methodology for Evaluation of Insulation Debris Effects, dated September 1982.
11. Keeler and Long Report No. 06-0413, "Design Basis Accident Testing of Coating Samples from Unit 1 Containment, TXU Comanche Peak SES," April 13, 2006.
12. EPRI 1011753, Design Basis Accident Testing of Pressurized Water Reactor Unqualified Original Equipment Manufacturer Coatings, September 2005.
13. NUREG/CR-6916, Hydraulic Transport of Coating Debris, December 2006.
14. EPRI Report No. 1014883, "Plant Support Engineering: Adhesion Testing of Nuclear Coating Service Level 1 Coatings," August 2007.
15. ANSI/ANS 58.2-1988, "American National Standard Design Basis for Protection of Light Water Nuclear Power Plants Against the Effects of Postulated Pipe Rupture," 1988.
16. Letter WO 03-0049, dated August 8, 2003, from B. T. McKinney, WCNOC, to USNRC

Attachment I to ET 08-0053 Page 128 of 128

17. Letter WM 04-0050, dated November 5, 2004, from Richard A. Muench, WCNOC to USNRC
18. Letter WO 06-0023, dated June 2, 2006, from S. E. Hedges, WCNOC, to USNRC
19. Letter dated October 5, 2006, from USNRC to R. A. Muench, WCNOC
20. PCI 'White Paper', Sure-Flow Suction Strainer - Suction Flow Control Device (SFCD)

Principles and Clean Strainer Head Loss Design Procedures, Technical Document No.

SFSS-TD-2007-002, Revision 1, Performance Contracting, Inc., November 2008 (Proprietary)

21. Letter ET 08-0003, dated February 29, 2008, from Terry J. Garrett, WCNOC, to USNRC
22. Letter ET 08-0046, dated September 30, 2008, from Terry J. Garrett, WCNOC, to USNRC
23. WCAP 1671 0-P, Rev 0 and Rev 1, "Jet Impingement Testing to Determine the Zone of Influence (ZOI) of Min-K and NUKON Insulation for Wolf Creek and Callaway Nuclear Operating Plants"
24. NUREG/CR-6224, "Parametric Study of the Potential for BWR ECCS Strainer Blockage Due to LOCA Generated Debris," October 1995
25. NUREG/CR-6808 , "Knowledge Base for the Effect of Debris on Pressurized Water Reactor Emergency Core Cooling Sump Performance", February 2003
26. WCAP 16793-NP, Revision 0, "Evaluation of Long-Term Cooling Considering Particulate, Fibrous and Chemical Debris in the Recirculating Fluid", May 2007
27. Letter OG-07-270, "PWR Owners Group New Settling Rate Criteria for Precipitates Generated in Accordance with WCAP-16530-NP (PA-SEE-0275)", June 2007
28. Flow of Fluids, Crane Technical Paper 410, Crane Valves, The Woodlands, TX 1988
29. Internal Flow Systems, D. S. Miller, BHR Group, Bedford, UK, 1996
30. Handbook of Hydraulic Resistance, 3 IdEdition, I. E. Idelchik, Jaico Publishing, 2005

Attachment II to ET 08-0053 Page 1 of 11 GL 2004-02 RAI Cross-Reference Table, Revision 1 The following table provides a reference to the applicable portion(s) of Attachment I or provides other appropriate information to address each request for additional information item contained in the letter dated February 9, 2006, from USNRC to R. A. Muench, WCNOC. Revisions to the information contained in Attachment II to the Wolf Creek Nuclear Operating Corporation (WCNOC) Generic Letter 2004-02 supplemental response dated February 29, 2008 (Reference

21) are annotated with revision bars.

No. GL 2004-02 2/9/06 RAI Questions GL 2004-02 2/9106 RAI Responses P.lant Materials. __________-____________________

1 Identify the name and bounding quantity of each Information provided in insulation material generated by a large-break loss-of- Sections 3b.4, 3e.2 and coolant accident (LBLOCA). Include the amount of these 3e.6 of Attachment I.

materials transported to the containment pool. State any assumptions used to provide this response.

2 Identify the amounts (i.e., surface area) of the following Note: Zinc, copper and materials that are; carbon steel were not used in the chemical effects evaluation.

2a (a) submerged in the containment pool following a LOCA, 2al - aluminum 25 ft 2 2a2 - zinc (from galvanized steel and from inorganic zinc 4131 ft2 coatings) 2a3 -copper 0 2a4 - carbon steel not coated 0 2a5 - uncoated concrete 0 - Prior to LOCA, after LOCA total of 960 ft 2 used as amount inside ZOI factored into chemical effects evaluation.

2b (b) in the containment spray zone following a LOCA:

2b1 - aluminum 890 ft2 2b2 - zinc (from galvanized steel and from inorganic zinc 199,890 ft2 coatings) 2b3 -copper 162,051 ft 2 2b4 - carbon steel not coated 0 2b5 - uncoated concrete See response to 2a5 above 2c Compare the amounts of these materials in the Chemical effects submerged and spray zones at your plant relative to the information provided in scaled amounts of these materials used in the Nuclear 3o.1 Regulatory Commission (NRC) nuclear industry jointly-sponsored Integrated Chemical Effects Tests (ICET)

(e.g., 5x the amount of uncoated carbon steel assumed for the ICETs).

2cl - aluminum Aluminum data provided in

__ _Table 3o-1.

Attachment II to ET 08-0053 Page 2 of 11 No. GL 2004-02 2/9/06 RAI Questions GL 2004-02 2/9/06 RAI Responses 2c2 - zinc (from galvanized steel and from inorganic zinc ICET#1 had a test ratio of coatings) 8.0 for galvanized steel-hot dipped (.055 at WCGS) and 5% submerged (3% at WCGS).

ICET#1 had a test ratio of 4.6 for zinc coating (.056 at WCGS) and 4%

submergence (0.5% at WCGS) 2c3 -copper ICET#1 had a test ratio of 6.0 and a submergence of 25% (No copper submerged at WCGS) 2c4 - carbon steel not coated ICET#1 had a test ratio of 0.15 and 34% submerged (No uncoated carbon steel at WCGS) 2c5 - uncoated concrete See response to 2a5 above 3 Identify the amount (surface area) and material (e.g., 200 ft 2 of aluminum is aluminum) for any scaffolding stored in containment, allotted for scaffolding, Indicate the amount, if any, that would be submerged in none is assumed to be the containment pool following a LOCA. Clarify if submerged. This 200 ft 2 scaffolding material was included in the response to was included in the Question 2. Question 2 response.

4 Provide the type and amount of any metallic paints or Metallic paints - None non-stainless steel insulation jacketing (not included in Non-stainless steel the response to Question 2) that would be either jacketing - None submerged or subjected to containment spray.

~Containmen~t Pool Chem~istryh~

5 Provide the expected containment pool pH during the Pool chemistry discussed emergency core cooling system (ECCS) recirculation in Sections 3o.1 and 3o.2.

mission time following a LOCA at the beginning of the fuel cycle and at the end of the fuel cycle. Identify any key assumptions.

6 For the ICET environment that is the most similar to your Pool chemistry discussed plant conditions, compare the expected containment pool in Sections 3o.1 and 3o.2.

conditions to the ICET conditions for the following items:

boron concentration, buffering agent concentration, and pH. Identify any other significant differences between the ICET environment and the expected plant-specific environment.

7 For a LBLOCA, provide the time until ECCS external Information is provided in recirculation initiation and the associated pool Section 3g.1.

temperature and pool volume. Provide estimated pool Assumptions are provided temperature and pool volume 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> after a LBLOCA. in Sections 3g.7 through Identify the assumptions used for these estimates. 3g.12 Plant- Specific Chemfici I Effect

Attachment II to ET 08-0053 Page 3 of 11 No. GL 2004-02 2/9106 RAI Questions GL 2004-02 219/06 RAI Responses 8 Discuss your overall strategy to evaluate potential Utilizing the guidance in chemical effects including demonstrating that, with WCAP-16530, the amount chemical effects considered, there is sufficient net of Wolf Creek specific positive suction head (NPSH) margin available during the chemical precipitates ECCS mission time. Provide an estimated date with formed following a LOCA milestones for the completion of all chemical effects were estimated. This evaluations, debris amount was included in the head loss testing. The final head loss testing, which included chemical effects, indicated sufficient NPSH margin for the RHR and Containment Spray Pumps.

9 Identify, if applicable, any plans to remove certain No changes planned materials from the containment building and/or to make a change from the existing chemicals that buffer containment pool pH following a LOCA.

10 If bench-top testing is being used to inform plant specific Plant specific materials and head loss testing, indicate how the bench-top test buffers were discussed in parameters (e.g., buffering agent concentrations, pH, 3o.2, Block 3. Scaling and materials, etc.) compare to your plant conditions. surrogate information Describe your plans for addressing uncertainties related provided in Block 14a.

to head loss from chemical effects including, but not Test durations provide in limited to, use of chemical surrogates, scaling of sample 3f.10.

size and test durations. Discuss how it will be determined that allowances made for chemical effects are conservative.

ffQPlant Environment Specific~. .<

11 Provide a detailed description of any testing that has been Surrogate information or will be performed as part of a plant-specific chemical provided in Section 3h.3.

effects assessment. Identify the vendor, if applicable, that Other information will be will be performing the testing. Identify the environment provided later, pending (e.g., borated water at pH 9, deionized water, tap water) vendor head loss testing and test temperature for any plant-specific head loss or results, as described in transport tests. Discuss how any differences between Section 2.

these test environments and your plant containment pool conditions could affect the behavior of chemical In addition, Section 3o.2, surrogates. Discuss the criteria that will be used to Blocks 12 and 14a provide demonstrate that chemical surrogates produced for the chemical surrogate testing (e.g., head loss, flume) behave in a similar manner information.

physically and chemically as in the ICET environment and plant containment pool environment.

12 For your plant-specific environment, provide the Chemical effects debris maximum projected head loss resulting from chemical was included in the plant effects (a) within the first day following a LOCA, and (b) specific head loss testing.

during the entire ECCS recirculation mission time. If the Section 3f provides the response to this question will be based on testing that is head loss testing either planned or in progress, provide an estimated date information.

for providing this information to the NRC.

Attachment II to ET 08-0053 Page 4 of 11 No. GL 2004-02 2/9/06 RAI Questions GL 2004-02 2/9/06 RAI Responses ICET 1 and ICET 5 Plants 13 Results from the ICET #1 environment and the ICET #5 Utilizing the Chemical environment showed chemical products appeared to form Model provided in WCAP-as the test solution cooled from the constant 140 OF test 16530-NP, a sensitivity temperature. Discuss how these results are being analysis for a long term considered in your evaluation of chemical effects and sump temperature of 100°F downstream effects. vice the 140 OF was performed. This evaluation showed a slight decrease in the amount of precipitates formed.

Additional information will be provided later, pending vendor head loss testing results, as described in Section 2.

Trisodium Pho~sphate (TSP Planits) ~' ____________

~(Qu~estion, 14 not applicable to WCNOC).

15 Your Generic Letter (GL) 2004-02 response indicated that There are no plans to you were considering switching from the existing change from sodium containment pool buffering agent to trisodium phosphate hydroxide to TSP. Utilizing (TSP). Discuss whether these plans have changed given the Chemical Model recent test results (IN 2005-26 and Supplement 1) that provided in WCAP-16530-indicate formation of calcium phosphate can result in NP, a sensitivity analysis significant head loss across a debris bed. If you intend to with TSP input into the switch to TSP, estimate the concentration of dissolved model showed an increase calcium that would exist in your containment pool from all in precipitates being containment sources (e.g., concrete and materials such formed. Additional as calcium silicate, MariniteTM , mineral wool, kaylo) information will be provided following a LBLOCA and discuss any ramifications related later, pending vendor head to the evaluation of chemical effects and downstream loss testing results, as effects. described in Section 2.

__ *(Questions 16 throu notappcable to WCNO).7 Coatings

____Generic -All Plants

Attachment II to ET 08-0053 Page 5 of 11 No. GL 2004-02 2/9/06 RAI Questions GL 2004-02 219/06 RAI

- Responses 25 Describe how your coatings assessment was used to Information presented in identify degraded qualified/acceptable coatings and Section 3h.

determine the amount of debris that will result from these coatings. This should include how the assessment technique(s) demonstrates that qualified/acceptable coatings remain in compliance with plant licensing requirements for design basis accident (DBA) performance. If current examination techniques cannot demonstrate the coatings' ability to meet plant licensing requirements for DBA performance, licensees should describe an augmented testing and inspection program that provides assurance that the qualified/acceptable coatings continue to meet DBA performance requirements. Alternately, assume all containment coatings fail and describe the potential for this debris to transport to the sump.

Plant Specific 26 Provide test methodology and data used to support a Information presented in zone of influence (ZOI) of 5.0 L/D. Provide justification Section 3h.5 regarding how the test conditions simulate or correlate to actual plant conditions and will ensure representative or conservative treatment in the amounts of coatings debris generated by the interaction of coatings and a two-phase jet. Identify, all instances where the testing or specimens used deviate from actual plant conditions (i.e., irradiation of actual coatings vice samples, aging differences, etc.).

Provide justification regarding how these deviations are accounted for with the test demonstrating the proposed ZoI.

. (Questios

.27 through 29 not applicable .. CNOC).. ..

30 The NRC staffs safety evaluation (SE) addresses two Head loss testing distinct scenarios for formation of a fiber bed on the sump information is provided in screen surface. For a thin bed case, the SE states that all Section 3f.

coatings debris should be treated as particulate and assumes 100% transport to the sump screen. For the case in which no thin bed is formed, the staffs SE states that the coatings debris should be sized based on plant-specific analyses for debris generated from within the ZOI and from outside the ZOI, or that a default chip size equivalent to the area of the sump screen openings should be used (Section 3.4.3.6). Describe how your coatings debris characteristics are modeled to account for your plant-specific fiber bed (i.e. thin bed or no thin bed).

If your analysis considers both a thin bed and a non-thin bed case, discuss the coatings' debris characteristics assumed for each case. If your analysis deviates from the coatings' debris characteristics described in the staff-approved methodology, provide justification to support your assumptions.

Attachment II to ET 08-0053 Page 6 of 11 No. GL 2004-02 2/9/06 RAI Questions GL 2004-02 2/9/06 RAI I_ I Responses 31 How will your containment cleanliness and foreign A Containment Latent material exclusion (FME) programs assure that latent Debris Assessment debris in containment will be controlled and monitored to Program has been be maintained below the amounts and characterization established, which will assumed in the ECCS strainer design? In particular, what survey Containment per a is planned for areas/components that are normally Latent Debris Sample Plan.

inaccessible or not normally cleaned (containment crane This sampling plan rails, cable trays, main steam/feedwater piping, tops of includes; 1) Floors and steam generators, etc.)? walls, 2) Tops of cable trays, 3) Tops of ductwork,

4) Tops of major equipment, 5) Tops of valve operators, and Top surfaces of major piping.

The Containment Entry and Material Control Procedure specifies both general cleaning and targeted cleaning. Targeted cleaning involves areas that are not easily accessible and will be planned and scheduled via the work controls process.

The areas selected for cleaning will consider the results of the latent debris survey.

Also refer to Section 3d.1.

32 Will latent debris sampling become an ongoing program? Information provided in Section 3d.1 33 Was/will "leak before break" be used to analyze the No, "leak before break" potential jet impingement loads on the new ECCS sump was not used in the screen? evaluation of potential jet impingement loads on the new ECCS sump screen.

Attachment II to ET 08-0053 Page 7 of 11 No. GL 2004-02 219/06 RAI Questions GL 2004-02 2/9/06 RAI I I ~Responses 1 34 You indicated that you would be evaluating downstream Downstream effects were effects in accordance with WCAP 16406-P. The NRC is evaluated per WCAP-currently involved in discussions with the Westinghouse 16406-P-A, R/1 and are Owner's Group (WOG) to address questions/concerns discussed in Section 3.m.

regarding this WCAP on a generic basis, and some of these discussions may resolve issues related to your particular station. The following issues have the potential for generic resolution; however, if a generic resolution cannot be obtained, plant specific resolution will be required. As such, formal RAIs will not be issued on these topics at this time, but may be needed in the future.

It is expected that your final evaluation response will specifically address those portions of the WCAP used, their applicability, and exceptions taken to the WCAP.

For your information, topics under ongoing discussion include:

Wear rates of pump-wetted materials and the effect of wear on component operation Settling of debris in low flow areas downstream of the strainer or credit for filtering leading to a change in fluid composition Volume of debris injected into the reactor vessel and core region Debris types and properties Contribution of in-vessel velocity profile to the formation of a debris bed or clog Fluid and metal component temperature impact Gravitational and temperature gradients Debris and boron precipitation effects ECCS injection paths Core bypass design features Radiation and chemical considerations Debris adhesion to solid surfaces Thermodynamic properties of coolant 35 Your response to GL 2004-02 question (d) (viii) indicated No, passive only. No other that an active strainer design will not be used, but does active approaches are not mention any consideration of any other active being considered.

approaches (i.e., backflushing). Was an active approach considered as a potential strategy or backup for addressing any issues?

Attachment II to ET 08-0053 Page 8 of 11 No. GL 2004-02 2/9/06 RAI Questions GL 2004-02 2/9/06 RAI

_I_ I Responses 36 36 You stated that a containment walkdown consistent with NEI 02-01 provided draft Nuclear Energy Institute (NEI) 02-XX was completed clarifications in most of the in April, 2002. Please discuss any recommendations in areas from NEI-02-XX. An NEI 02-01 which may not have been included in the draft Appendix A, "Application document used by Wolf Creek. Does the licensee intend Experience" was added to perform a confirmatory walkdown consistent with NEI based on having the 02-01 as part of their screen design process? walkdown completed at several plants. The recommendations added from previous drafts are; 1) 5.2.2.5 documentation was revised to document locations of "DBA qualified" or "Acceptable" coatings and unqualified or non-qualified coatings. (A separate Coatings Assessment was performed under Refuel XIV to confirm the location and amounts of said coatings.), and 2) 5.2.4 Additional consideration was added to provide a better understanding of other considerations that may be needed to review.

The walkdown conducted under NEI-02-XX considered these areas.

Since WCGS was also one of the plants that provided input to revise the document based on their walkdown and new recommendations were either performed under a separate assessment or included in the original assessment, no plans exist to perform a new walkdown usinq NEI-02-01.

1to ET 08-0053 Page 9 of 11 No. GL 2004-02 2/9/06 RAI Questions GIL 2004-02 2/9/06 RAI

______________________________________Responses 37 You stated that for materials which have no This information is experimentally-determined ZOI, a conservative presented in Sections 3b.4 assumption was made and the lowest available and 3c.1.

destruction pressure and ZOI were adopted (28.6 0).

Please provide a listing of the materials for which this ZOI In addition, the four was applied and the technical reasoning for concluding category size distribution this is conservative, has been reduced to a three category size distribution. The new categories are for NUKON TM: smalls, large pieces and intact blankets.

Section 3e.6 provides the data for fiber erosion.

38 The September 2005 response to GIL 2004-02 stated that This information is a four-category size distribution was used to characterize presented in Sections 3b.4 Nukon and thermal wrap insulation debris. However, and 3c.1.

numerical values were not provided to specify what fraction of debris was placed in each category. In addition, the four Furthermore, as the four-category distribution is a category size distribution refinement to the baseline methodology, the NRC staff has been reduced to a expects that the effects of fibrous debris erosion be three category size considered explicitly. Numerical values were similarly not distribution. The new provided to identify what fraction of debris is considered categories are for to erode during the accident. The staff requests that the NUKON TM: smalls, large licensee provide numerical values to specify what fraction pieces and intact blankets.

of debris is grouped into each of the four categories of fibrous debris, and specify what fraction of debris is

____assumed to erode.

39 Has debris settling upstream of the sump strainer (i.e., the This information is near-field effect) been credited or will it be credited in presented in Section 3f.12.

testing used to support the sizing or analytical design basis of the proposed replacement strainers? In the case that settling was credited for either of these purposes, estimate the fraction of debris that settled and describe the analyses that were performed to correlate the scaled flow conditions and any surrogate debris in the test flume with the actual flow conditions and debris types in the plant's containment pool._____________

1to ET 08-0053 Page 10 of 11 No. GIL 2004-02 2/9/06 RAI Questions GIL 2004-02 2/9/06 RAI

______________________________________Responses 40 Are there any vents or other penetrations through the NA - The strainers are strainer control surfaces which connect the volume completely submerged, internal to the strainer to the containment atmosphere except for a small break above the containment minimum water level? In this LOCA scenario. There are case, dependent upon the containment pool height and no vents.

strainer and sump geometries, the presence of the vent line or penetration could prevent a water seal over the entire strainer surface from ever forming; or else this seal could be lost once the head loss across the debris bed exceeds a certain criterion, such as the submergence depth of the vent line or penetration. According to Appendix A to Regulatory Guide 1.82, Revision 3, without a water seal across the entire strainer surface, the strainer should not be considered to be "fully submerged."

Therefore, the NRC staff requests that, if applicable, the licensee explain what sump strainer failure criteria are being applied for the "vented sump" scenario described above.

41 What is the basis for concluding that the refueling cavity The installed trash racks drain(s) would not become blocked with debris? What are discussed in Sections are the potential types and characteristics of debris that 31.1 and 31.4.

could reach these drains? In particular, could large Also, from the debris pieces of debris be blown into the upper containment by transport calculation,:

pipe breaks occurring in the lower containment, and NUKON TM ; Small Fines subsequently drop into the cavity? In the case that large 25%, unjacketed large pieces of debris could reach the cavity, are trash racks or pieces 0%, jacketed large interceptors present to prevent drain blockage? In the pieces 0%, RMI: small case that partial/total blockage of the drains might occur, pieces 25%, unjacketed do water hold-up calculations used in the computation of large pieces 0%, Thermo-NPSH margin account for the lost or held-up water Lag; fines 25%, coatings resulting from debris blockage? inside ZOI; 25%, coatings outside ZOl; 0%.

Drain blockage is not expected to occur.

However, 155 ft of hold-up volume is calculated for the refueling pool, due to the drain flanges setting above

_____ ______________________________________the floor surface.

Attachment II to ET 08-0053 Page 11 of 11 No. GL 2004-02 219/06 RAI Questions GL 2004-02 2/9/06 RAI Responses 42 What is the minimum strainer submergence during the Information on minimum postulated LOCA? At the time that the re-circulation strainer submergence is starts, most of the strainer surface is expected to be provided in Section 3f.2.

clean, and the strainer surface close to the pump suction Information on uniform flow line may experience higher fluid flow than the rest of the rate associated with PCI strainer. Has any analysis been done to evaluate the strainers is provided in possibility of vortex formation close to the pump suction Section 3j. 1. Information line and possible air ingestion into the ECCS pumps? In on vortexing is provided in addition, has any analysis or test been performed to Section 3f.3.

evaluate the possible accumulation of buoyant debris on top of the strainer, which may cause the formation of an air flow path directly through the strainer surface and reduce the effectiveness of the strainer?

43 The September 2005 GL response noted that the As discussed in Section licensee determined the fraction of debris blown into 3e.1, using computer aided upper containment based on the volumes of upper and drafting (CAD) software, lower containments. Please explain how you determined the volumes of this fraction and the basis. Containment were estimated to be 2,064,000 ft3 for upper Containment (including the refueling canal and areas above the operating deck); and 512,000 ft 3 for lower Containment (including the area inside the primary shield wall and the area outside the primary shield wall).

44 The September 2005 GL response noted that the Information is provided in licensee determined the quantity of debris that could Section 3e.2.

experience erosion due to the break flow or spray flow.

Please explain how you determined this quantity and the basis.

Attachment III to ET 08-0053 Page 1 of 1 LIST OF REGULATORY COMMITMENTS The following table identifies those actions committed to by Wolf Creek Nuclear Operating Corporation in this document. Any other statements in this letter are provided for information purposes and are not considered to be regulatory commitments. Please direct questions regarding these commitments to Mr. Richard Flannigan, Manager Regulatory Affairs at Wolf Creek Generating Station, (620) 364-4117.

Regulatory Commitment Due Date Following NRC issuance of the safety evaluation (SE) for WCAP-16793- 90 days following NP, WCNOC will evaluate the SE within 90 days to assess potential issuance of SE for impact on the conclusions documented in this response and changes will WCAP-1 6793; be initiated if necessary.

Interim compensatory measures in accordance with NRC Bulletin 2003- 90 days following 01 will remain in place at a minimum until the NRC's Safety Evaluation of issuance of SE for WCAP-16793 is available and WCNOC has'completed its evaluation of WCAP-1 6793 the potential impact on the conclusions documented in this response.