LER-1982-001, Forwards LER 82-001/01T-0.Detailed Event Analysis Encl |
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~2Wm Southern California Edison Company S,1 ;,,,,..
W5 S A N Ot4 0 P R E NUC L E A R G E NE H a TIN G S T A T RON P.O. fl O. 128 S A N C L E M E '* T E C A L I F OR NI A 92672 H
B. RAY y a t e, o,. g b f A f 10 r4 MANA4am (714l492 7700 January 12, 1982
/
U.
S.
Nuclear Regulatory Commission Office of Inspection and Enforcement Region V 1450 Maria Lane, Suite 210 Walnut Creek, California 92596-5368 Docket No. 50-206 San Onofre - Unit 1 Attention:
fir.
R.
II. Engelken
Dear Sir:
This letter describes a reportable occurrence as defined in Section 6.9.2a (9) of Appendix A to the Provisional Operating License DPR-13 involving a potential deficiency in Sigma Lumigraph Indicators, Model 9270.
This letter constitutes both the prompt 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> and 14 day report for San Onofre Unit 1.
Southern California Edison Company received a letter dated December 10, 1981 (attached) from International Instruments Division, Sigma Instruments, Inc. which identified a potential problem with the Model 9270 Lumigraph Indicators installed mg at San Onofre Unit 1.
The potential deficiency was described mo as incorrectly specified resistors within indicator circuitry.
2,E The potential failure has been evaluated and the following gg has been determined:
n.-
- U a)
A total of forty flodel 9270 Sigma Indicators are in
@m service at San Onofre Unit 1.
They are included in the gy following system indicating circuits:
o~
ME Reactor coolant system hot leg temperature, eight (8); reactor 2&
coolant system saturation temperature, two (2); margin-to-
@- N saturation, two (2); steam generator level, six (6); condensate tank level, two (2); auxiliary feedwater pump suction and I
discharge pressures, four (4); steam generator auxiliary feedwater flow, three (3); containment pressure, three (3);
/[
recirculation pump flow, two (2); hydrazine pump flow, two (2);
hydrazine tank level, two (2); hydrazine tank nitrogen pressure, two (2); containment pressure (wide range), two (2).
l
s b)
Only the indication capability of the circuit would be lost; the alarm and control functions are not affected.
To date, no failures of this nature have occurred at San Onofre Unit 1.
c)
As indicated in the December 10 letter, failure occurs over a several year period.
d)
Continued plant operation is not in jeopardy because of the nature of this potential defect.
To correct the above deficiency with Sigma Indicators, actions are being taken to modify the circuit as described in the December 10 letter during the March, 1982 outage for all indicators noted above.
This matter is presently being evaluated on San Onofre Units 2 and 3 and the results of that review will be transmitted to you in a separate correspondence.
Sincerely, f ', W/
Enclosure cc:
U.S.
Nuclear Regulatory Commission o
Office of Management Information & Program Control; Institute of Nuclear Power Operations; L.F.
Miller - USNRC Resident Inspector - San Onofre Unit 1 i
t l
l l
1 - -
SIGMA
@. INTERNATIONAL INSTRUMENTS DIVISION 5tGM A INST RUMENTS,'INC.
OPANGE. CONNECTICUT 06477 88 MARSH HILL ROAD PHONE: (203) 795-4711 December 10, 1981 Procurecent danager douthern California Luison Co.
P.O.
box 600 Roseteac, CA. 91170 Subject.
P.O.
a 1.4 0 0 0 J 9 vated December 18, 197y Lu=igraph Indicators uear bir.
We nave ciscovered a potential problem with the Model 9270 Luci 3rapns supplied on tnis order.
The R2 resistor on the alarm unit input assembly board can overneat, and in some units, tne resistors cnange in value quite consicerably.
Inis can cause the display to malfunction.
The h2 and h6 resistors on the output card of all dual indicators can preeuce tne saae result.
Finally, on single indicators, it is the R2 resistor on the out-put card.
1he proolen is not witn toe resistor quality, per se, rather tne cooice et resistor type and construction.
iae resistors are 27 A cat - one watt - carbon composition.
They snoulu ce upgraced to 27 A ont - 3 wat t - wire wound.
lois situation nas taken several years to eviuence itself as a potential generic problea.
Thus, you will not necessarily see snort teru failures at san Onofre.
in11e tae inuicator will malfunction as a result of a enan e of t
resistar.ce, ao loss of alara (in alarm units) will occur.
4 nile Inuicatioas are one to many years of service before seeing tais possiule failure, it would oe our recommencation to replace tne ni anu a6 resistors, as inoicated above, at tae earliest pos-siale tocent.
o
. o Procureuent Manager Southern California Edison Co.
Subject:
P.O.
$130u009 Dated December 18,1979 Lumigrapn Indicators
- e apelogize for tue inconvenience tnis will cause.
We stand ready to a s s 2 >.t in every possible way.
Let us know how we may help.
Very truly yours, IdIERdATIOSAL I :i S T R U M E S T S DIVISIOJ SIGMA I.i S T R'Jfir.W T S, I ti C.
r\\
^
1 r e(
Lyhch,,
q D.R.
Vice-President - Sales DRL:ams cc:
W.R.
Carls p/
darnard 6 Associates 1322o trensnaw divd.
Gardena, CA. 90249 Tel. (213)515-297d
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| 05000361/LER-1982-001-03, /03L-0:on 820214,during Initial Fuel Load,Control Room Emergency Air Cleanup Sys Charcoal Filters (E-419 & A-206) Were Saturated W/Water.Caused by Operator Opening Isolation Valve.Filters Replaced & Sys Returned to Svc | /03L-0:on 820214,during Initial Fuel Load,Control Room Emergency Air Cleanup Sys Charcoal Filters (E-419 & A-206) Were Saturated W/Water.Caused by Operator Opening Isolation Valve.Filters Replaced & Sys Returned to Svc | | | 05000361/LER-1982-001, Forwards LER 82-001/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-001/03L-0.Detailed Event Analysis Submitted | | | 05000361/LER-1982-001-01, /01T-0:on 821128,emergency Chiller E-335 Declared Inoperable,Rendering Creacus Train B Inoperable.Caused by Failure of Resistance Temp Detector in Motor Winding High Temp Trip Circuit.Spare Resistance Temp Detector Installed | /01T-0:on 821128,emergency Chiller E-335 Declared Inoperable,Rendering Creacus Train B Inoperable.Caused by Failure of Resistance Temp Detector in Motor Winding High Temp Trip Circuit.Spare Resistance Temp Detector Installed | | | 05000206/LER-1982-001-01, /01T-0:on 811210,Sigma Instruments Inc Informed of Potential Deficiency in Lumigraph Indicators Model 9270. Caused by Incorrectly Specified Resistors Incorporated Into Indicator Circuits.Replacement Planned for Mar 1982 Outa | /01T-0:on 811210,Sigma Instruments Inc Informed of Potential Deficiency in Lumigraph Indicators Model 9270. Caused by Incorrectly Specified Resistors Incorporated Into Indicator Circuits.Replacement Planned for Mar 1982 Outage | | | 05000206/LER-1982-001, Forwards LER 82-001/01T-0.Detailed Event Analysis Encl | Forwards LER 82-001/01T-0.Detailed Event Analysis Encl | | | 05000361/LER-1982-002-01, /01T-0:on 820314,shutdown Cooling Lost.Caused by Sys Malfunction or Operator Error,Allowing Pressurized Nitrogen to Enter Shutdown Cooling Pump Suction Line When Purification Sys Filter Was Backflushed.Procedures Revised | /01T-0:on 820314,shutdown Cooling Lost.Caused by Sys Malfunction or Operator Error,Allowing Pressurized Nitrogen to Enter Shutdown Cooling Pump Suction Line When Purification Sys Filter Was Backflushed.Procedures Revised | | | 05000206/LER-1982-002-03, /03L-0:on 820128,containment Isolation Valve in Reactor Coolant Letdown line,CV-526,failed to Close on First Two Remote Manual Close Attempts.Caused by Blocking Lever Dropping Insufficiently.Installed Actuators to Be Replace | /03L-0:on 820128,containment Isolation Valve in Reactor Coolant Letdown line,CV-526,failed to Close on First Two Remote Manual Close Attempts.Caused by Blocking Lever Dropping Insufficiently.Installed Actuators to Be Replaced | | | 05000206/LER-1982-002, Forwards LER 82-002/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-002/03L-0.Detailed Event Analysis Submitted | | | 05000362/LER-1982-002-03, /03L-0:on 821119,during Fuel Loading Operations, Water Observed Leaking Through Equipment Hatch Seal Into Containment.Caused by Existing Gap Around Perimeter of Hatch.Bolts Retightened | /03L-0:on 821119,during Fuel Loading Operations, Water Observed Leaking Through Equipment Hatch Seal Into Containment.Caused by Existing Gap Around Perimeter of Hatch.Bolts Retightened | | | 05000362/LER-1982-002, Forwards LER 82-002/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-002/03L-0.Detailed Event Analysis Submitted | | | 05000362/LER-1982-003-03, /03L-0:on 821127,while in Mode 6,channel 2 Startup Monitor 3JI-006 Lost Visual Indication & Declared Inoperable.Caused by Loss of Power When Monitor Control Ctr 3BN Taken Out of Svc.Load Lists Will Be Reviewed | /03L-0:on 821127,while in Mode 6,channel 2 Startup Monitor 3JI-006 Lost Visual Indication & Declared Inoperable.Caused by Loss of Power When Monitor Control Ctr 3BN Taken Out of Svc.Load Lists Will Be Reviewed | | | 05000361/LER-1982-003-01, /01T-0:on 820314,unplanned Dilution of RCS Resulted When Operators Were Trying to Restore Shutdown Cooling Flow.Caused by Two Manual Valves Being Partially Open Simultaneously While One Being Opened & Other Closed | /01T-0:on 820314,unplanned Dilution of RCS Resulted When Operators Were Trying to Restore Shutdown Cooling Flow.Caused by Two Manual Valves Being Partially Open Simultaneously While One Being Opened & Other Closed | | | 05000362/LER-1982-003, Forwards LER 82-003/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-003/03L-0.Detailed Event Analysis Submitted | | | 05000206/LER-1982-003-99, /99X-0:on 811212,control Rod C-7 Stuck During Startup & Was Freed After Repeated Manipulation.Caused by Dropped Rodlets Due to Failure of Weld Attaching Supporting Vane to Rod Cluster Control (RCC) Hub.Rcc to Be Replaced | /99X-0:on 811212,control Rod C-7 Stuck During Startup & Was Freed After Repeated Manipulation.Caused by Dropped Rodlets Due to Failure of Weld Attaching Supporting Vane to Rod Cluster Control (RCC) Hub.Rcc to Be Replaced | | | 05000206/LER-1982-003, Forwards LER 82-003/99X-0.Detailed Event Analysis Submitted | Forwards LER 82-003/99X-0.Detailed Event Analysis Submitted | | | 05000206/LER-1982-004, Provides Addl Info for LER 82-004 Re Injection of Sodium Hypochlorite Into Cooling Water Sys Above Allowable Limit, Initially Reported 820204.Sys Components Found to Function Correctly.Sys Will Be Continuously Monitored | Provides Addl Info for LER 82-004 Re Injection of Sodium Hypochlorite Into Cooling Water Sys Above Allowable Limit, Initially Reported 820204.Sys Components Found to Function Correctly.Sys Will Be Continuously Monitored | | | 05000361/LER-1982-004-03, /03L-0:on 820308,containment Purge Isolation Sys (Cpis) Operability Found Not Demonstrated Per Tech Spec 4.99.Caused by Return of Purge Valves to Svc After Valve Seat Cleaning W/O Verifying Cpis Operability | /03L-0:on 820308,containment Purge Isolation Sys (Cpis) Operability Found Not Demonstrated Per Tech Spec 4.99.Caused by Return of Purge Valves to Svc After Valve Seat Cleaning W/O Verifying Cpis Operability | | | 05000206/LER-1982-004-01, /01T-0:on 820129,chlorine Residual in Circulating Water Sys Exceeded Tech Spec Limits During Normal Operation. Caused by Air Operated Valve Controlling Flow to Circulating Water Sys Failing Closed,While Injection Pump Contin | /01T-0:on 820129,chlorine Residual in Circulating Water Sys Exceeded Tech Spec Limits During Normal Operation. Caused by Air Operated Valve Controlling Flow to Circulating Water Sys Failing Closed,While Injection Pump Continued | | | 05000361/LER-1982-005-03, /03L-0:on 820309,control Room Emergency Air Cleanup Sys Failed to Start Upon Receiving Spurious Toxic Gas Isolation Signal.Caused by Incorrect Positioning of Kirk Key.Caution Notes Incorporated Into Procedures | /03L-0:on 820309,control Room Emergency Air Cleanup Sys Failed to Start Upon Receiving Spurious Toxic Gas Isolation Signal.Caused by Incorrect Positioning of Kirk Key.Caution Notes Incorporated Into Procedures | | | 05000206/LER-1982-005-03, /03L-0:on 820228,during Normal Power Operation, Containment Isolation Valve SV-70ZC Failed to Close on Demand.Possibly Caused by Contaminants in Valve Soft Goods. Solenoid Valve or Soft Goods to Be Replaced | /03L-0:on 820228,during Normal Power Operation, Containment Isolation Valve SV-70ZC Failed to Close on Demand.Possibly Caused by Contaminants in Valve Soft Goods. Solenoid Valve or Soft Goods to Be Replaced | | | 05000206/LER-1982-005, Forwards LER 82-005/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-005/03L-0.Detailed Event Analysis Submitted | | | 05000362/LER-1982-005-03, /03L-0:on 821205,during Mode 5,diesel Generator 3GOO3 Taken Out of Svc Leaving Boration Flow Paths W/O Emergency Power Sources.Caused by Personnel Error Due to Failure to Recognize Consequences.Personnel Counseled | /03L-0:on 821205,during Mode 5,diesel Generator 3GOO3 Taken Out of Svc Leaving Boration Flow Paths W/O Emergency Power Sources.Caused by Personnel Error Due to Failure to Recognize Consequences.Personnel Counseled | | | 05000362/LER-1982-005, Forwards LER 82-005/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-005/03L-0.Detailed Event Analysis Submitted | | | 05000361/LER-1982-006, Forwards LER 82-006/99X-0.Detailed Event Analysis Submitted | Forwards LER 82-006/99X-0.Detailed Event Analysis Submitted | | | 05000362/LER-1982-006, Ro:On 821217,incident Involving Emergency Safety Features Actuation Signal Occurred.Written Followup Rept W/Interim LER 82-006 Will Be Submitted by 821228 | Ro:On 821217,incident Involving Emergency Safety Features Actuation Signal Occurred.Written Followup Rept W/Interim LER 82-006 Will Be Submitted by 821228 | | | 05000206/LER-1982-006-99, /99X-0:on 811120,refueling Water Tank Level Decreased & Sphere Sump Actuation Increased.Caused by Water Leaking Through Containment Spray Block Valves CV-82 & CV-114 Due to Open Isolation Valve | /99X-0:on 811120,refueling Water Tank Level Decreased & Sphere Sump Actuation Increased.Caused by Water Leaking Through Containment Spray Block Valves CV-82 & CV-114 Due to Open Isolation Valve | | | 05000206/LER-1982-006, Forwards LER 82-006/99X-0.Detailed Event Analysis Submitted | Forwards LER 82-006/99X-0.Detailed Event Analysis Submitted | | | 05000361/LER-1982-007, Ro:Submits Corrections to Equipment Tag Number Errors in LER 82-007 on 820407 | Ro:Submits Corrections to Equipment Tag Number Errors in LER 82-007 on 820407 | | | 05000361/LER-1982-007-03, /03L-0:on 820303,cable Riser Shaft Water Spray Fire Protection Sys Inadvertently Activated & Fire Retardant Barrier Matl Damaged by Water.Caused by Personnel Communication Failure During Maint | /03L-0:on 820303,cable Riser Shaft Water Spray Fire Protection Sys Inadvertently Activated & Fire Retardant Barrier Matl Damaged by Water.Caused by Personnel Communication Failure During Maint | | | 05000206/LER-1982-007, Forwards LER 82-007/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-007/03L-0.Detailed Event Analysis Submitted | | | 05000206/LER-1982-007-03, /03L-0:on 820208,south Saltwater Cooling Pump (G13B) Declared Inoperable.Caused by Random Failure of Discharge Pressure switch,PS-39.Pressure Switch Replaced | /03L-0:on 820208,south Saltwater Cooling Pump (G13B) Declared Inoperable.Caused by Random Failure of Discharge Pressure switch,PS-39.Pressure Switch Replaced | | | 05000362/LER-1982-007-03, /03L-0:on 821211,during Mode 5,review of Strip Chart Recordings of RCS Temps During Filling & Venting Operations on 821210 Indicated RCS Heatup Rate Exceeded. Caused by Inadequate Attention to Heatup Restrictions | /03L-0:on 821211,during Mode 5,review of Strip Chart Recordings of RCS Temps During Filling & Venting Operations on 821210 Indicated RCS Heatup Rate Exceeded. Caused by Inadequate Attention to Heatup Restrictions | | | 05000362/LER-1982-007, Forwards LER 82-007/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-007/03L-0.Detailed Event Analysis Submitted | | | 05000361/LER-1982-008-01, /01T-0:on 820324,dilution of 0.7% Reactivity Occurred Due to Addition of 6,732 Gallons of Water from Refueling Water Storage Tank to Rcs,Resulting in 19% Shutdown Margin.Caused by Leaking Flow Valve 2FV-0210X | /01T-0:on 820324,dilution of 0.7% Reactivity Occurred Due to Addition of 6,732 Gallons of Water from Refueling Water Storage Tank to Rcs,Resulting in 19% Shutdown Margin.Caused by Leaking Flow Valve 2FV-0210X | | | 05000362/LER-1982-008-03, /03L-0:on 821215,while in Mode 5,RCS Chloride Level Exceeded Limit of 0.15 Ppm.Caused by Displacement of Chloride from Purification Ion Exchange Resin to Rcs. Resin Replaced | /03L-0:on 821215,while in Mode 5,RCS Chloride Level Exceeded Limit of 0.15 Ppm.Caused by Displacement of Chloride from Purification Ion Exchange Resin to Rcs. Resin Replaced | | | 05000362/LER-1982-008, Forwards LER 82-008/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-008/03L-0.Detailed Event Analysis Submitted | | | 05000206/LER-1982-008, Forwards LER 82-008/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-008/03L-0.Detailed Event Analysis Submitted | | | 05000206/LER-1982-008-03, /03L-0:on 820227,during Performance of Special Engineering Safety Injection Test,Safeguard Load Sequencer Failed to Activate X Subchannel Sys Relays.Caused by Power Transistor Failure.Circuit Card Replaced | /03L-0:on 820227,during Performance of Special Engineering Safety Injection Test,Safeguard Load Sequencer Failed to Activate X Subchannel Sys Relays.Caused by Power Transistor Failure.Circuit Card Replaced | | | 05000361/LER-1982-008, Forwards LER 82-008/01T-0.Detailed Event Analysis Submitted | Forwards LER 82-008/01T-0.Detailed Event Analysis Submitted | | | 05000206/LER-1982-009-01, /01T-0:on 820405,failed Attachment Welds on Four Feedwater Sys Pipe Supports Discovered During Scheduled Insp.Cause Undetermined.Metallurgical & Design Analysis in Progress.Failed Supports Being Replaced | /01T-0:on 820405,failed Attachment Welds on Four Feedwater Sys Pipe Supports Discovered During Scheduled Insp.Cause Undetermined.Metallurgical & Design Analysis in Progress.Failed Supports Being Replaced | | | 05000206/LER-1982-009, Forwards LER 82-009/01T-0.Detailed Event Analysis Submitted | Forwards LER 82-009/01T-0.Detailed Event Analysis Submitted | | | 05000361/LER-1982-009-01, /01T-0:on 820325,Bechtel Informed Util of Location of Lumigraph Indicators Model 9270 Mfg W/Incorrect Resistors in Indicator Circuits.Caused by Improper Design of Indicator Circuits.Resistors to Be Replaced Prior to Full Pow | /01T-0:on 820325,Bechtel Informed Util of Location of Lumigraph Indicators Model 9270 Mfg W/Incorrect Resistors in Indicator Circuits.Caused by Improper Design of Indicator Circuits.Resistors to Be Replaced Prior to Full Power | | | 05000361/LER-1982-010-01, /01T-0:on 820401,during Mode 5 Following Fuel Loading,Fire Barrier Insp Revealed That Earlier Insp Failed to List Breeches in Fire Barries Completely.Caused by Misunderstanding.Personnel Reinstructed | /01T-0:on 820401,during Mode 5 Following Fuel Loading,Fire Barrier Insp Revealed That Earlier Insp Failed to List Breeches in Fire Barries Completely.Caused by Misunderstanding.Personnel Reinstructed | | | 05000361/LER-1982-010-03, Fire Detection Panels in Zones 1,9 & 28 Failed Surveillance Test S023-I-2.62.Caused by Component Failure | Fire Detection Panels in Zones 1,9 & 28 Failed Surveillance Test S023-I-2.62.Caused by Component Failure | | | 05000362/LER-1982-010, Forwards LER 82-010/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-010/03L-0.Detailed Event Analysis Submitted | | | 05000362/LER-1982-010-03, /03L-0:on 821115,during Surveillance Testing,Fire Detection Instrumentation Found Inoperable.Testing Revealed Need to Replace/Repair Parts of Sys.Replacements/Repairs Expected to Be Complete in 90 Days | /03L-0:on 821115,during Surveillance Testing,Fire Detection Instrumentation Found Inoperable.Testing Revealed Need to Replace/Repair Parts of Sys.Replacements/Repairs Expected to Be Complete in 90 Days | | | 05000206/LER-1982-010, Forwards LER 82-010/99X-0.Detailed Event Analysis Submitted | Forwards LER 82-010/99X-0.Detailed Event Analysis Submitted | | | 05000206/LER-1982-010-99, /99X-0:on 820317,three Tubes on Inlet Side of Steam Generator C Found Leaking.Caused by Intergranular Attack at Top of Tubesheet on Tube Portion of tube-sleeve Assembly.Leaking Tubes Removed from Svc by Plugging | /99X-0:on 820317,three Tubes on Inlet Side of Steam Generator C Found Leaking.Caused by Intergranular Attack at Top of Tubesheet on Tube Portion of tube-sleeve Assembly.Leaking Tubes Removed from Svc by Plugging | | | 05000361/LER-1982-010, Forwards LER 82-010/01T-0.Detailed Event Analysis Submitted | Forwards LER 82-010/01T-0.Detailed Event Analysis Submitted | | | 05000362/LER-1982-011, Forwards LER 82-011/03L-0.Detailed Event Analysis Submitted | Forwards LER 82-011/03L-0.Detailed Event Analysis Submitted | |
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