IR 05000329/1978011

IE Inspec Repts 50-329/78-11 & 50-330/78-11 on 780926-28 During Which No Items of Noncompliance Were Noted.Major Areas Inspected Incl:Babcock & Wilcox Constr Co Nondestructive Examination Prog Procedures & Personnel Cert

ML20062F040
Person / Time
Site:	Midland
Issue date:	10/26/1978
From:	Danielson D, Ward K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20062F033	List: IR 05000329/1978011 ML20062F030
References
50-329-78-11, 50-330-78-11, NUDOCS 7812140028
Download: ML20062F040 (7)

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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMEh7

REGION III

Report No. 50-329/78-11; 50-330/78-11 Docket No. 50-329; 50-330 ,

License No. CPPR-81; CPPR-82 Licensee: ' Consumers Power Company 1945 West Parnall Road Jackson, M1 49201 Facility Name: Midland Nuclear Power Plant, Units 1 and 2 Inspection At: Midland Site, Midland, MI Inspection Conducted: September 26-28, 1978 Inspector: k- -/8< 27, !77 Approved By . H. D nie , Chief IO/u /77 Engineering Support Section 2 I f Inspection Summary , ,

i Inspection on September 26-28, 1978 (Report No. 50-329/78-11; 50-330/78-11)

6 Areas Inspected: Babcock and Wilcox Construction Co. (B&W) nondestructive examination (NDE) program, procedures, personnel certifications and equip-ment. The inspection involved 23 onsite inspection hours by one NRC inspecto Results: No items of noncompliance or deviations were identifie i s %

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DETAILS Persons Contacted Consumers Power Company (CPCo)

• B. H. Peck, Construction Supervisor

• R. Bird, Section Head, QAE

• J. L. Corley, IE & TV

• R. E. Whitaker, QAE

• R. Ostrowski, NDE Specialist Babcock and Wilcox Construction Company (B&W)

• V. N. Asgaonkar, Project Manager

• R. W. Shope, QC Supervisor

• R. D. Murphy, NDE Supervisor D. W. Davis, Jr., Field Welding Supervisor Bechtel Power Corporation (Bechtel)

• C, W. Cross, Subcontractor Representative

• F. C. Kucera, Subcontractor Representative United States Nuclear Regulatory Commission

• R. J. Cook, Resident Inspector The inspector also contacted and interviewed other licensee and contractor

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employee * Denotes those attending the exit intervie ,

Functional or Program Areas Inspected

,- B&W Nondestructive Examination (NDE) Procedures The inspector reviewed B&W NDE procedures in accordance with ASME Section III, 1971 Edition with Summer 1973 Addend (1) General Procedure for Magnetic Particle Examination No. 9-MT-100, Rev. 1, March 31, 197 .<

(2) Magnetic Particle Examination of Welds Using the Prod Method, No. 9-MT-101, Rev. 1, April 1,, 1977. .

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(3) Magnetic Particle Examination of Weld Edge Preparation No. 9-MT-102, Rev. 1. April 1, 197 (4) Magnetic Particle Examination of Base Materiais Using the Prod Method, No. 9-MT-103, Rev.1, April 1,197 (5) Magnetic Particle Examination of Welds Using the Yoke Method, No. 9-MT-104, Rev. 1 April 1, 197 (6) Magnetic Particle Examination of Base Materials Using the Yoke Method, No. 9-MT-105, Rev.1, April 1,1977.

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(7) Magnetic Particle Examination of Welds Using the Prod Method, No. 9-MT-106, Rev. 1. April 1, 197 (8) General Procedure for Liquid Penetrant Examination, No. 9-PT-100, Rev. 1, March 31, 197 (9) Liquid Penetrant Examination of Welds, No. 9-PT-101, Rev. 1, 3pril 1, 197 '

(10) Liquid Penetrant Examination of Weld Edge Preparation, No. 9-PT-102, Rev. 1, April 1, 197 (11) Liquid Penetrant Examination of Base Materials, No.

9-PT-103, Rev. 1, April 1, 197 (12) General Procedure for Radiographic Examination, N RT-100, Rev. 2, October 4,197 , , (13) Radiographic Examination of Circumferential Butt Welds,

' No. 9-RT-101, Rev. 1 April 1, 197 l

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(14) Radiographic Examination of Circunferential Butt Welds, No. 9-RT-102, Rev. 1 April 1, 197 (15) General Procedure for Ultrasonic Examination No. 9-UT-100 I Rev. 1, March 31, 1977.

j i No items of noncompliance or deviations were identified in the above area l 2. B&W, NDE Personnel Qualification Procedures 1 -

- The following NDE Personnel Qualification procedures were

- reviewed in accordance with SNT-TC-1A, 1975 Editio *

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(1) Personnel Qualification - Radiographic Examination N NDE-100, Rev. 1, April 1, 197 (2) Personnel Qualification - Magnetic Particle Examination No. 9-NDE-101, Rev. 1, April 1, 197 (3) Personnel Qualification - Liquid Penetrant Examination No. 9-NDE-102, Rev. 1, April 1, 197 (4) Personnel Qualification - Ultrasonic Examination N NDE-103, Rev.1, April 1,197 (5) Personnel Qualification - Quality Control Inspectors No. 9-QPP-126, Rev. 2, October 4,197 No items of noncompliance or deviations were identified abov . QA Audit Program

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The inspector reviewed the report of a QA audit that was conducted by Consumere Power on B&W in Copley, Ohio, September 5, 1978, (Audit

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Report No. 03-83-8).

No items of noncompliance or deviations were identifie . B&W Personnel Certifications The inspector reviewed the following NDE personnel certifi-cations that ,were in accordance with SNT-TC-1A,1975 Editio Name Method Level J. Tooley RT I H. Stout PT-MT-RT II

, R. Shope PT-MT-RT II R. Murphy PT-MT-RT II

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I No items of noncompliance or deviations were identifie . Radiographic Welds t

The inspector reviewed Jocumentation for the following welds that

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were radiographed by B&W in accordance with ASME III,1971 Edition through Summer 1973 Addend ll l : .

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Core Flood System, Class I ID Weld N Di Thickness Date 2CCA21 18 15 1/4" 1 1/4"-1 3/4" 6/30/78 2CCA20 9 15 1/4" 1"-1 3/4" 6/23/78 2CCA15 17 3" 0.375" 8/11/78 2CCA15 8 3" 0.375" 8/17/78 2CCA19 12 3" 3/8" 9/12/78 2CCACR1 31 1/.2" Sch. 80 4/13/78 2CCACR1 38 1/2" Sch. 80 4/13/78 No items of noncompliance or deviations were identifie . B&W, NDE Facilities The inspector toured the B&W f acilities, escorted by R. Ostrowski, CPCo NDE Specialist and R. D. Murphy, B&W NDE Supervisor, and noted the following: Radiography (RT)

(1) NRC License No. 34-02160-04 expires November 30, 197 Acceptable for 1r 192 up to 100 curies and Co 60 up to 100 curie (2) Condition of film cassettes were acceptabl (3) Intensifying lead screens in cassettes were in acceptable conditio J (4) Le~ screens (.010 thick) are used in front and in back of the film in the cassette (5) The ASTM penetrameters are the only penetrameters used on site, were in acceptable condition and received certi-fications, No. NSS-12 and 13 on May 1, 197 ( ?

(6) The hand film processing tank was in acceptable conditio (7) The densitometer used on site is a Macbeth and it is in acceptable conditio (8) There are two Ir 192 sources on site, 100 curies and 38 curie (9) There are no Co 60 sources or x-ray machines on sit E  :

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(10) B&W use the correct signs in transporting radioactive sources on sit (11) The sources are stored outside of B&W trailers locked in a metal box with construction blocks used as the line (12) Various thicknesses of shims are used under the pene-trameter .

(13) B&W only uses lead numbers for identification.

l (14) Acceptable color rope and signs are available for

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securing areas when radiography is being performe (15) Survey instruments are calibrated every 90 day (16) Film badges are sent out and processed every wee (17) Individuals' pocket dosimeters are checked and recorded every day when in us (18) The deca'y curves of the Ir 192 sources are located in a booklet in the B&W trailer for the NDE personnel to use.

, (19) The inspector was informed that all onsite NDE personnel could calculate an exposure on the calculato (20) B&W has a spot and high intensity viewer onsit (21) B&W uses'GAF and Kodak industrial radiographic fil (22) The film is stored in a heated and air condition store roo . Magnetic Particle (MT)

(1) B&W has one prod unit, Herg Manufacturing Company, (.y ' '

100 am (2) There is one yoke unit Magnaflux X (3) Finely divided materials from Magnaflux, colors red and gray are use _

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. Liquid Penetrant (PT)

(1) Magnaflux materials are used onsit (2) The materials are stored in a heated and air conditioned i store roo (3) Certifications are received on the materials, batches No. 91406, 78E054 and.78G02 Ultrasonic (UT) Eddy Current (ET), Leak Testing (LT)

To date, B&W has not performed a UT, ET or LT onsite, General (1) B&W, NDE facilities in general, are in acceptable conditio No items of noncompliance or deviations were identified in the above area (

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Exit Interview

The inspector met with site staff representatives (denoted under Persons Contacted) at the conclusion of the inspection on September 28, 1978. The j

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inspector summarized the purpose and findings of the inspectio .

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