IR 05000329/1982012
| ML20127F698 | |
| Person / Time | |
|---|---|
| Site: | Midland, 05000000 |
| Issue date: | 06/14/1982 |
| From: | Danielson D, Ward K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20127F538 | List: |
| References | |
| FOIA-85-213 50-329-82-12, 50-330-82-12, NUDOCS 8506250230 | |
| Download: ML20127F698 (5) | |
Text
_
.
.
U.S. NL' CLEAR REGULATORY COM21ISSION
,
REGION III
Report No. 50-329/82-12(DETP); 50-330/82-12(DETP)
Docket No. 50-329; 50-330 License No. CPPR-81; CPPR-82 Licensee: Consumers Power Company 1945 W. Parnall Road Jackson, MI 49201 Facility Name: Midland Plant, Units 1 and 2 Inspection At: Midland Site, Midland, MI
.
Inspection Conducted:
June 1 and 2, 1982
$f0ff.L
Inspector:
K. D. Ward g[7#be M-v Approved By:
D. H. Danielson, Chief k, /
Pk Materials & Processes Section Inspection Summary Inspection on June 1 and 2 1982 (Report No. 50-329/82-12(DETP); 50-330/82-12 (DETP))
Areas Inspected: Review of preservice inspection (PSI) procedures, work activities, nondestrutive examination (NDE) personnel certifications and data; previous inspection findings. The inspection ic alved a total of 11 inspector-hours onsite by one NRC inspector.
Results: No items of noncompliance or deviations were identified.
.
.,
.,
pg69ggo..ou.
CARDE.5-213 PDR
.
.
.
DETAILS
,
Persons Contacted Consumers Power Company (CPCo)
- W. Bird, Manager QA
- J. Wood, Section Head, NDE and Special Processes
- R. Whitaker, Section Head - Mechanical
- R. Davis, Supervisor NDE/ Welding
- D. Vokal, Supervisory Engineer
Bechtel Power Company (BPCo)
- E. Smith, Project Field QC Engineer
- <A. McClure, Project QA Engiener M. Dietrich, Project QA Engineer C. Amos, Assistant Lead Mechanical / Pipe QC
.
Babcock and Wilcox Construction Company (B&W)
S. Redner, Group Leader The inspector also contacted and interviewed other licensee and contractor employees.
- Denotes those attending the exit interview.
- Denotes those listening by telephone.
Licensee Action on Previous Inspection Findings (Closed) Unresolved Item (329/81-21-01):
Possible altered radiographs.
Four welds of altered radiographs were found out of 46,505 shop radiographic views reviewed on site. Three of the four welds were reradiographed and found to be acceptable by CPCo and the inspector (welds #A and B piece 1-GCB-18-S612-4-1 and weld #A, piece 1-GCB-18-S612-4-2).
Weld #C, (the
,
fourth weld) piece 1-GCB-18-S612-4-1 was cut out and replaced.
(Closed) Unresolved item (329/82-04-01; 330/82-04-01):
Undersized socket welds identified as a result of an allegation. The actions taken by Bechtel as a result of the problem included a complete reinspection of all of the welds visually examined (VT) by a previous QC inspector who had been identi-fled by Bechtel and a reinspection of a sample of the welds accepted by other inspectors.
Several of the socket welds previously VT by the forme r QC inspector were found to be undersized and were identified on Bechtel NCR 4084. All of the welds inspected by the other inspectors were found to be acceptable. The RIII inspector also VT the following socket welds
,
in accordance with ASME Section III,1971 Edition, Summer 1973 Addenda and found them to be acceptable, m
. )
,
.
Line ()
Field Weld :)
Diameter
.
1HBC56
1,1/2"
"
,
,,
h
-
e,
,,
Il
,,
e,
,,,,
T,
..
..
,,
f, tl
..
,,
if
,,
,,
,,
19 tt i.
,,
19
,,
99
,,
il
,,
1HBC55
1 1/2"
,,
,,
,
ft
,,,,
e,
,,
Il
,,
t,
,,
t,
..
..
,,
1HBC55
2,"
t.
,
n
,,
19
,,
f,
,,
n
.,
ft
,3,,,
il
,f
..
..
2,, "
..
,
i.
,,
f,
..
n
,,
..
i,
et i.
99
..
..
..
.
..
i,
t.
..
If
..
i.
..
_
,,
..
n
,,
.i
.
..
(Open) Unresolved Item (329/80-17-02; 330/80-19-02):
" Radiographic linear
_
indications in welds in two borated water storage tanks." The tanks have been drained and may be radiographed in the near future.
Functional or Program Areas Inspected 1.
General CPCo received four allegations concerning B&W NDE work from an individual previously employed at the Midland Site (File 16.0, Serial 98FWA80, dated April 11, 1980). Three of the allegations were closed (Reference NRC Report No. 50-329/80-27; 50-330/80-28 and No. 50-329/81-06; 50-330/81-06). The fourth allegation has not been resolved to date.
CPCo management in Jackson, Michigan is reviewing the allegation and has hired Teledyne Engineering Services to analyze the as-welded conditions for acceptability.
This may be resolved in the near future.
2.
Preservice Inspection
,
.
References:
NRC Report No. 50-329/79-20; 50-330/79-21 (PSI)
NRC Report No. 50-329/80-03; 50-330/80-03 (PSI)
NRC Report No. 50-329/80-17; 50-330/80-18 (PSI)
NRC Report No. 50-329/80-27; 50-330/80-28 (PSI)
NRC Report No. 50-329/81-02; 50-330/81-02 (PSI)
NRC Report No. 50-329/81-06; 50-330/81-06 (PSI)
NRC Report No. 50-329/81-16; 50-330/81-16 (PSI)
NRC Memo, " Consumers Power Company, Midland Plant Units 1 and 2 Safety Evaluation Report on PSI", to Assistant Director for Licensing, Division of Engineering from Assistant Director, Materials and Qualifications Engineering, Division of Engineer, dated April 16, 1982.
a.
Procedure Review
,
The inspector reviewed the following procedures:
B&W, Administrative Procedure for Evaluation of Ultrasonic
.
Transducer Performance Characteristics, ISI-82, Revision 2 B&W Ultrasonic Examination of Class 1, 2, and 3 Piping,
.
ISI-126, Revision 3 B&W, Ultrasonic Examination of Vessel Welds and Nozzle
.
Inside Radius Sections, ISI-133, Revision 1
,
No items of noncompliance or devi.tions were identified.
.-
. _ _ _ _
._,_
.
. _ _ _
a e.
b.
Material and Equipment Certification
,
s The inspector reviewed the certification documents relative to the following items:
Ultrasonic instruments, calibration blocks, transducers
.
and couplant Magnetic particle, Magnaflux materials and equipment
.
No items of noncompliance or deviations were identified.
c.
NDE Personnel Certifications The inspector reviewed the following B&W NDE personnel certifica-tions in accordance with SNT-TC-1A, 1975 Edition:
',
B. Goranowski II II II D. Munson I
I I
No items of noncompliance or deviations were identified.
-
d.
Observation of Work Activities, Review of Data Reports and an Audit The inspector observed the work and had discussions with personnel during a magnetic particle examination on weld #1-ELB-7-6.
The inspector reviewed data reports and determined that they demonstrated that the QA/QC requirements were met.
The inspector also reviewed a B&W QA Audit of the PSI, dated March 29, 1982.
No items of noncompliance or deviations were identified.
,
Exit Interview The inspectors met with site representatives (denoted in Persons Contacted paragraph) at the conclusion of the inspection. The inspectors summarized the scope and findings of the inspection noted in this report.
-
.'
S