IR 05000329/1982012

Insp Repts 50-329/82-12 & 50-330/82-12 on 820601-02.No Noncompliance or Deviations Noted.Major Areas Inspected: Preservice Insp Procedures,Work Activities,Nde Personnel Data & Certifications & Previous Insp Findings

ML20127F698
Person / Time
Site:	Midland, 05000000
Issue date:	06/14/1982
From:	Danielson D, Ward K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20127F538	List: IR 05000329/1982012 ML20127F534 ML20127F631 ML20127F657 ML20127F764 ML20127F798 ML20127F821 ML20127F842 ML20127F881 ML20127F909 ML20127F928 ML20127F941 ML20127F970 ML20127F995 ML20127G034
References
FOIA-85-213 50-329-82-12, 50-330-82-12, NUDOCS 8506250230
Download: ML20127F698 (5)

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U.S. NL' CLEAR REGULATORY COM21ISSION ,

REGION III

Report No. 50-329/82-12(DETP); 50-330/82-12(DETP)

Docket No. 50-329; 50-330 License No. CPPR-81; CPPR-82 Licensee: Consumers Power Company 1945 W. Parnall Road Jackson, MI 49201 Facility Name: Midland Plant, Units 1 and 2 Inspection At: Midland Site, Midland, MI

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Inspection Conducted: June 1 and 2, 1982

Inspector: K. D. Ward $f0f g[7#be M-v Approved By: D. H. Danielson, Chief k, / Pk Materials & Processes Section Inspection Summary Inspection on June 1 and 2 1982 (Report No. 50-329/82-12(DETP); 50-330/82-12 (DETP))

Areas Inspected: Review of preservice inspection (PSI) procedures, work activities, nondestrutive examination (NDE) personnel certifications and data; previous inspection findings. The inspection ic alved a total of 11 inspector-hours onsite by one NRC inspecto Results: No items of noncompliance or deviations were identifie .

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DETAILS ,

Persons Contacted Consumers Power Company (CPCo)

• • W. Bird, Manager QA

• • Wood, Section Head, NDE and Special Processes

• R. Whitaker, Section Head - Mechanical

• R. Davis, Supervisor NDE/ Welding

• D. Vokal, Supervisory Engineer

Bechtel Power Company (BPCo)

• Smith, Project Field QC Engineer

1. <A. McClure, Project QA Engiener M. Dietrich, Project QA Engineer C. Amos, Assistant Lead Mechanical / Pipe QC

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Babcock and Wilcox Construction Company (B&W)

S. Redner, Group Leader The inspector also contacted and interviewed other licensee and contractor employee * Denotes those attending the exit intervie ** Denotes those listening by telephon Licensee Action on Previous Inspection Findings (Closed) Unresolved Item (329/81-21-01): Possible altered radiograph Four welds of altered radiographs were found out of 46,505 shop radiographic views reviewed on site. Three of the four welds were reradiographed and found to be acceptable by CPCo and the inspector (welds #A and B piece 1-GCB-18-S612-4-1 and weld #A, piece 1-GCB-18-S612-4-2). Weld #C, (the ,

fourth weld) piece 1-GCB-18-S612-4-1 was cut out and replace (Closed) Unresolved item (329/82-04-01; 330/82-04-01): Undersized socket welds identified as a result of an allegation. The actions taken by Bechtel as a result of the problem included a complete reinspection of all of the welds visually examined (VT) by a previous QC inspector who had been identi-fled by Bechtel and a reinspection of a sample of the welds accepted by other inspectors. Several of the socket welds previously VT by the forme r QC inspector were found to be undersized and were identified on Bechtel NCR 4084. All of the welds inspected by the other inspectors were found to be acceptable. The RIII inspector also VT the following socket welds ,

in accordance with ASME Section III,1971 Edition, Summer 1973 Addenda and found them to be acceptable, m

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(Open) Unresolved Item (329/80-17-02; 330/80-19-02): " Radiographic linear _

indications in welds in two borated water storage tanks." The tanks have been drained and may be radiographed in the near futur Functional or Program Areas Inspected General CPCo received four allegations concerning B&W NDE work from an individual previously employed at the Midland Site (File 16.0, Serial 98FWA80, dated April 11, 1980). Three of the allegations were closed (Reference NRC Report No. 50-329/80-27; 50-330/80-28 and No. 50-329/81-06; 50-330/81-06). The fourth allegation has not been resolved to dat CPCo management in Jackson, Michigan is reviewing the allegation and has hired Teledyne Engineering Services to analyze the as-welded conditions for acceptabilit This may be resolved in the near future.

, Preservice Inspection

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References:

NRC Report No. 50-329/79-20; 50-330/79-21 (PSI)

NRC Report No. 50-329/80-03; 50-330/80-03 (PSI)

NRC Report No. 50-329/80-17; 50-330/80-18 (PSI)

NRC Report No. 50-329/80-27; 50-330/80-28 (PSI)

NRC Report No. 50-329/81-02; 50-330/81-02 (PSI)

NRC Report No. 50-329/81-06; 50-330/81-06 (PSI)

NRC Report No. 50-329/81-16; 50-330/81-16 (PSI)

NRC Memo, " Consumers Power Company, Midland Plant Units 1 and 2 Safety Evaluation Report on PSI", to Assistant Director for Licensing, Division of Engineering from Assistant Director, Materials and Qualifications Engineering, Division of Engineer, dated April 16, 198 Procedure Review ,

The inspector reviewed the following procedures:

. B&W, Administrative Procedure for Evaluation of Ultrasonic Transducer Performance Characteristics, ISI-82, Revision 2

. B&W Ultrasonic Examination of Class 1, 2, and 3 Piping, ISI-126, Revision 3

. B&W, Ultrasonic Examination of Vessel Welds and Nozzle Inside Radius Sections, ISI-133, Revision 1 ,

No items of noncompliance or devi.tions were identifie .-

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a Material and Equipment Certification ,

s The inspector reviewed the certification documents relative to the following items:

. Ultrasonic instruments, calibration blocks, transducers and couplant

. Magnetic particle, Magnaflux materials and equipment No items of noncompliance or deviations were identifie NDE Personnel Certifications The inspector reviewed the following B&W NDE personnel certifica-tions in accordance with SNT-TC-1A, 1975 Edition:

Name PT MT UT

', B. Goranowski II II II D. Munson I I I No items of noncompliance or deviations were identifie Observation of Work Activities, Review of Data Reports and an Audit The inspector observed the work and had discussions with personnel during a magnetic particle examination on weld #1-ELB-7- The inspector reviewed data reports and determined that they demonstrated that the QA/QC requirements were me The inspector also reviewed a B&W QA Audit of the PSI, dated March 29, 198 No items of noncompliance or deviations were identifie ,

Exit Interview The inspectors met with site representatives (denoted in Persons Contacted paragraph) at the conclusion of the inspection. The inspectors summarized the scope and findings of the inspection noted in this repor .'

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