IR 05000305/2005018

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Reply to a Notice of Violation (EA-05-176) NRC Inspection Report 05000305-05-018
ML060190404
Person / Time
Site: Kewaunee Dominion icon.png
Issue date: 01/18/2006
From: Christian D
Dominion Energy Kewaunee
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
05-907, EA-05-176, IR-05-018
Download: ML060190404 (7)


Text

Dominion Energy Kewaunee, Inc. i000 r)oniinion Aoulcvard, Glen Allen, VA 23060 January 18, 2006 U. S. Nuclear Regulatory Commission Attention:

Document Control Desk Washington, DC 20555 1 Dominion" Serial No.05-907 KPS/LIC/RR:

R1 Docket No. 50-305 License No. DPR-43 DOMINION ENERGY KEWAUNE INC. KEWAUNEE POWER STATION REPLY TO A NOTICE OF VIOLATION (EA-05-176) ~ ~~~ NRC INSPECTION REPORT 05000305/2005018 By letter dated December 21,2005 (Reference l), the Nuclear Regulatory Commission (NRC) provided the final significance determination and a notice of violation associated with a finding regarding the potential for turbine building flooding at Kewaunee Power Station (Kewaunee).

The finding involved a failure to provide adequate design control to ensure that the safety- related function of certain Class I systems and components would be protected from serious flooding or excessive steam releases as a result of potential failures of non-Class I systems in the turbine buildin On November 8,2005, Dominion Energy Kewaunee (DEK) had an opportunity to discuss this finding with the NRC at a regulatory conference. During the regulatory conference DEK presented an overview of the finding, corrective actions implemented to address the finding, and the methodology and results of our risk assessment of the findin By letter dated November 14, 2005 (Reference 2), DEK provided NRC with an update to the improvement initiatives that were developed to correct this finding and improve the overall performance of Kewaune DEK remains committed to implementing these improvement initiatives. The attachment to this letter provides a written response to the notice of violation, as require If you have questions or require additional information, please feel free to contact Mr. Thomas Breene at 920-388-859 Very truly yours, David A. Christian Sr. Vice President-Nuclear and Chief Nuclear Officer, Dominion Generation Serial No.05-907 Docket No. 50-305 Page 2 of 2 References:

1. Letter from J. L. Calwell (NRC) to D. A. Christian (Dominion), dated December 21, 2005, Final Significance Determination for a yellow Finding and Notice of Violation (NRC Inspection Report 05000305/2005018); Kewaunee Power Station (ADAMS Accession No. ML053570014).

2. Letter from R. Matthews (DEK)

to NRC, dated November 14,2005, Kewaunee Power Station Update on Improvement Initiatives (ADAMS Accession No. ML053190099).

Attachment:

1. Reply to a Notice of Violation (EA-05-176), NRC Inspection Report 05000305/200501 Commitments made by this letter: None. cc : Regional Administrator U. S. Nuclear Regulatory Commission Region Ill 2443 Warrenville Road Suite 21 0 Lisle, Illinois 60532-4352 Mr. D. H. Jaffe Project Manager U.S. Nuclear Regulatory Commission Mail Stop 0-7-D-1 Washington, D. C. 20555 Mr. S. C. Burton NRC Senior Resident Inspector Kewaunee Power Station Attachment 1 Serial No.05-907 Reply to a Notice of Violation (EA-05-176) NRC Inspection Report 05000305/2005018 Dominion Energy Kewaunee, Inc. Kewaunee Power Station Attachment 1 Serial No.05-907 Docket No. 50-305 ReDlv to a Notice of Violation NRC InsDection ReD0t"t 050003051200501 8 Statement of Violation (Reference 1 ): "During the NRC inspection conducted from April 15 through September 6, 2005 a violation of NRC requirements was identifie In accordance with the NRC Enforcement Policy, the violation is listed below:

Title 10 CFR Part 50, Appendix 6, Criterion Ill, "Design Control,"

requires, in part, that measures be established to assure that the design basis for safety-related functions of structures, systems, and components are correctly translated into specifications, drawings, procedures, and instructions. Further, Criterion Ill requires that the design control measures shall provide for verifying or checking the adequacy of designs. Kewaunee Updated Safety Analysis Report, Section 6.5, states, in part, that Class 1 structures, systems, or components are to be protected against damage from the rupture of a pipe or tank resulting in serious flooding or excessive steam release to the extent that the Class 1 function is impaire Contrary to the above, as of June 2005, the licensee failed to implement design control measures to ensure that the design basis for safety-related functions of some Class 1 systems and components were correctly translated into specifications, drawings, procedures, and instructions. Specifically, the licensee failed to ensure that the safety- related function of the auxiliary feedwater pumps, the 480 volt safeguards buses, the safe shutdown panel, the emergency diesel generators, and the 41 60 volt safeguards buses, each Class 1 systems or components, would be protected from serious flooding or excessive steam releases as a result of random or seismically induced failures of non- Class 1 systems in the turbine buildin This violation is associated with a Yellow Significance Determination Process finding."

Page 1 of 4 Attachment 1 Serial No.05-907 Docket No. 50-305 Response to Violation:

1. The reason for the violation, or, if contested the basis for disputing the violation or severity level. Dominion Energy Kewaunee (DEK) does not contest the violatio A root cause evaluation (RCE) was conducted to determine the specific causes, extent of condition, and appropriate corrective actions for this findin A summary of the RCE conclusions is as follows: Design basis documentation regarding flooding, HELB, seismic, and tornado protection lacked detail and was difficult to retrieve. This has made it difficult for the plant staff to identify the actual internal flooding design basis requirements and determine what actions were required to maintain compliance with them. Some processes related to maintaining the design basis were weak and were inconsistent with industry standard The plant staff lacked a thorough knowledge of the design basis and fully effective processes for determining the significance of problems and prioritizing their resolutio The plant staff evaluation and resolution of identified and potential problems lacked rigor. The PRA submitted for Kewaunee's IPE was flawed with respect to flooding ris . The corrective steps that have been taken and the results achieve On February 19, 2005, Kewaunee entered a forced outage. On March 18,2005 a letter was submitted to the NRC (Reference 2) describing Kewaunee improvement initiatives. This letter included actions to be completed prior to restart that would ensure safety- related equipment was adequately protected from the potential effects of internal flooding. The letter also described longer-term actions designed to prevent recurrence of similar problems in the future. During the forced outage, the restart corrective actions were completed and the affected safety-related equipment was determined to be operable. These corrective actions included:

a) Compilation of the design and licensing basis for internal flooding to support current and future flooding design. b) Seismic qualification of selected piping and component c) Design modifications to protect Class I plant systems and components as defined in the Kewaunee USAR, including:

Page 2 of 4 Attachment 1 Serial No.05-907 Docket No. 50-305 0 Installation of flood barriers at the doors to rooms containing auxiliary feedwater pumps, 480 volt safeguard busses, the safe shutdown panel, emergency diesel generators 1 A and 16, and 41 60 volt safeguard busses 1-5 and 1-6. Installation of check valves in selected floor drain lines connecting the turbine building and rooms containing Class 1 equipmen Installation of circuitry which trips the circulating water pumps on high water level in the turbine building basemen Rerouting of Auxiliary feedwater (AM) pump lubricating oil cooler drain lines to the turbine building to prevent flooding in the AFW pump rooms. 0 0 0 During a regulatory conference and management meeting on November 8, 2005, DEK provided the NRC staff with an overview of the activities that have been completed or are in progress to correct this finding and more generally improve performance at Kewaune A copy of the slides presented by DEK at this regulatory conference and the NRC meeting summary may be found in references 3 and 4, respectivel In a letter dated November 14,2005 (Reference 5), DEK provided the NRC with an update on the initiatives that were initially committed to on March 18, 2005 (Reference 2) and identified additional improvement actions intended to address underlying factors in the violatio . The corrective steps that will be taken to avoid further violation In a letter dated November 14,2005 (Reference 5), DEK provided NRC with an update on the improvement initiatives that were initially provided on March 18, 2005 (Reference 2) and the identified completion dates for the corrective actions intended to avoid further violation . The date when full compliance will be achieved. Modifications to address flooding in the turbine building have been complete Full compliance has been achieve Kewaunee plans to submit a license amendment request to clarify the flooding design basis for the plant. This LAR is currently scheduled to be submitted in the first quarter of 2006 (Reference 5). References:

1. Letter from J. L. Caldwell (NRC) to D. A. Christian (DEK), dated December 21, 2005, Final Significance Determination for a Yellow Finding and Notice of Violation (NRC Inspection Report 05000305/2005018); Kewaunee Power Station (ADAMS Accession No. ML053570014).

Page 3 of 4 Attachment 1 Serial No.05-907 Docket No. 50-305 2. Letter from C. W. Lambert (Nuclear Management Company)

to NRC, dated March 18, 2005, Kewaunee Improvement Initiatives - Commitments (ADAMS Accession No. ML050820213).

3. Kewaunee Management Meeting, Dominion Slides (ADAMS Accession No. ML053190340).

4. Regulatory Conference to Discuss a Preliminary Greater than Green Finding and Apparent Violation (NRC Inspection Report 50-305/2005-11) - Kewaunee Turbine Building Flooding Issue; Management Meeting to Discuss Kewaunee Improvement Initiatives (ADAMS Accession No. ML053210361).

5. Letter from W. R. Matthews (DEK) to NRC, dated November 14,2005, Kewaunee Power Station Update on Improvement Initiatives (ADAMS Accession No. ML053190099).

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