Information Notice 2021-01, Lessons Learned from U.S. Nuclear Regulatory Commission Inspections of Design-Basis Capability of Power-Operated Valves at Nuclear Power Plants: Difference between revisions
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OFFICE OF NUCLEAR REACTOR REGULATION | OFFICE OF NUCLEAR REACTOR REGULATION | ||
WASHINGTON, DC 20555-0001 July 24, 2023 INFORMATION NOTICE 2021-01, SUPPLEMENT 1: | WASHINGTON, DC 20555-0001 | ||
July 24, 2023 | |||
INFORMATION NOTICE 2021-01, SUPPLEMENT 1: LESSONS LEARNED FROM U.S. | |||
NUCLEAR REGULATORY | NUCLEAR REGULATORY | ||
Line 33: | Line 37: | ||
==ADDRESSEES== | ==ADDRESSEES== | ||
All holders of operating licenses, construction permits, or | All holders of operating licenses, construction permits, or com bined licenses for nuclear power | ||
reactors, except those that have permanently ceased operations and have certified that fuel has | reactors, except those that have permanently ceased operations and have certified that fuel has | ||
been permanently removed from the reactor vessel. | been permanently removed from the reactor vessel. | ||
==PURPOSE== | ==PURPOSE== | ||
The U.S. Nuclear Regulatory Commission (NRC) is issuing this | The U.S. Nuclear Regulatory Commission (NRC) is issuing this su pplement to Information | ||
Notice (IN) 2021-01, Lessons Learned from U.S. Nuclear | Notice (IN) 2021-01, Lessons Learned from U.S. Nuclear Regulat ory Commission Inspections | ||
of Design-Basis Capability of | of Design-Basis Capability of Pow er-Operated Valves at Nuclear Power Plants, dated May 6, | ||
2021 (Agencywide Documents Access and Management System (ADAMS) Accession No. | 2021 (Agencywide Documents Access and Management System (ADAMS) Accession No. | ||
ML21061A265) to alert addressees to lessons learned from NRC | ML21061A265) to alert addressees to lessons learned from NRC in spections of the | ||
design-basis capability of power-operated valves (POVs) at | design-basis capability of power-operated valves (POVs) at nucl ear power plants. The NRC | ||
expects that addressees will review the information for | expects that addressees will review the information for applica bility to their facilities and | ||
consider actions, as appropriate, to identify and address | consider actions, as appropriate, to identify and address simil ar issues. Suggestions contained | ||
in this IN are not NRC requirements. Therefore, no specific | in this IN are not NRC requirements. Therefore, no specific act ion or written response is | ||
required. | required. | ||
==DESCRIPTION OF CIRCUMSTANCES== | ==DESCRIPTION OF CIRCUMSTANCES== | ||
As discussed in IN 2021-01 (ML21061A265), the NRC staff | As discussed in IN 2021-01 (ML21061A265), the NRC staff initiat ed an inspection program | ||
described in Attachment 21N.02, Design-Basis Capability of Pow er-Operated Valves Under | |||
10 CFR 50.55a Requirements, to NRC Inspection Procedure (IP) 7 1111, Reactor Safety | |||
Initiating Events, Mitigating Systems, Barrier Integrity. The most recent revision to IP | |||
71111.21N.02 is dated October 9, 2020, and is publicly availabl e at ADAMS Accession No. | |||
ML20220A667. The NRC issued IP 71111.21N.02 to assess the relia bility, functional capability, and design-basis capability of risk-important POVs to determine whether licensees are | |||
maintaining the POV capability to perform as intended under des ign-basis conditions. During | |||
public meetings in late 2019 and early 2020 (for example, see A DAMS Accession Nos. | |||
ML19351E131 and ML20038A207), the NRC staff described the purpo se of the | |||
IP 71111.21N.02 inspections and indicated that lessons learned from those inspections would | |||
be made available to the stakeholders. During a public meeting on December 8, 2020 | |||
(ML20338A012), participants requested that the lessons learned from the initial POV | |||
inspections be documented and made available as soon as possibl e. As a result, the NRC | |||
issued IN 2021-01 to provide lessons learned from the POV inspe ctions conducted in 2020. | |||
IN 2021-01, Supplement 1 During the POV inspection program, the NRC staff presented | ML23129A014 IN 2021-01, Supplement 1 During the POV inspection program, the NRC staff presented less ons learned from POV | ||
inspections at several industry meetings. For example, the NRC staff presented lessons learned | inspections at several industry meetings. For example, the NRC staff presented lessons learned | ||
from POV inspections at a public meeting with the Boiling Water Reactor Owners Group | from POV inspections at a public meeting with the Boiling Water Reactor Owners Group | ||
(BWROG) on December 1, 2021 (ML21334A168), and at a Motor- | (BWROG) on December 1, 2021 (ML21334A168), and at a Motor-Opera ted Valve (MOV) Users | ||
Group meeting on January 24, 2023 (ML23018A081). With the | Group meeting on January 24, 2023 (ML23018A081). With the compl etion of the POV | ||
inspection program at the end of 2022, participants at the | inspection program at the end of 2022, participants at the Janu ary 24, 2023, meeting requested | ||
that the NRC staff provide a complete list of the lessons | that the NRC staff provide a complete list of the lessons learn ed from all of the POV inspections | ||
as soon as possible. | as soon as possible. | ||
==DISCUSSION== | ==DISCUSSION== | ||
The NRC staff conducted inspections using IP 71111.21N.02 to | The NRC staff conducted inspections using IP 71111.21N.02 to as sess the reliability, functional | ||
capability, and design-basis capability of POVs to determine | capability, and design-basis capability of POVs to determine wh ether licensees are maintaining | ||
the POV capability to perform their safety functions as | the POV capability to perform their safety functions as intende d under design-basis conditions. | ||
The enclosure to IN 2021-01 contains background information | The enclosure to IN 2021-01 contains background information rel ated to the design-basis | ||
capability of POVs in nuclear power plants. The NRC inspections using IP 71111.21N.02 identified numerous lessons learned related to the design-basis capability of POVs installed in | capability of POVs in nuclear power plants. The NRC inspections using IP 71111.21N.02 identified numerous lessons learned related to the design-basis capability of POVs installed in | ||
nuclear power plants. | nuclear power plants. | ||
The following summarizes the lessons learned from the POV | The following summarizes the lessons learned from the POV inspe ctions conducted by the NRC | ||
staff using IP 71111.21N.02: | staff using IP 71111.21N.02: | ||
Regulations (10 CFR) 50.55a, Codes and standards, require licensees to | * Inservice Testing (IST) Program: The NRC regulations in Title 10 of the Code of Federal | ||
Regulations (10 CFR) 50.55a, Codes and standards, require licensees to d evelop an | |||
IST program to provide assurance of the operational readiness | IST program to provide assurance of the operational readiness o f pumps, valves, and | ||
dynamic restraints in accordance with the applicable edition | dynamic restraints in accordance with the applicable edition an d addenda of the | ||
American Society of Mechanical Engineers (ASME) Operation and | American Society of Mechanical Engineers (ASME) Operation and M aintenance of | ||
Nuclear Power Plants, Division 1, OM Code: Section IST (OM | Nuclear Power Plants, Division 1, OM Code: Section IST (OM Cod e), as incorporated | ||
by reference in 10 CFR 50.55a. For POVs within the scope of the applicable edition and | by reference in 10 CFR 50.55a. For POVs within the scope of the applicable edition and | ||
addenda of the ASME OM Code, the NRC inspectors found that | addenda of the ASME OM Code, the NRC inspectors found that lice nsees did not | ||
always ensure that valves were properly included and | always ensure that valves were properly included and categorize d within the scope of | ||
the IST program, such as POVs with leakage limitation safety | the IST program, such as POVs with leakage limitation safety fu nctions, remote-operated safety functions, or manual-operated safety fun ctions. | ||
* | * POV Operating Requirements and Capability: The NRC inspectors found that licensees | ||
did not always properly determine the operating requirements | did not always properly determine the operating requirements an d actuator capability for | ||
POVs to perform their safety functions. For example, all | POVs to perform their safety functions. For example, all approp riate parameters (such | ||
as valve friction coefficients or valve factors, maximum differential pressure conditions, motor torque temperature derating factors, stem friction | as valve friction coefficients or valve factors, maximum differential pressure conditions, motor torque temperature derating factors, stem friction coeffi cients, and butterfly valve | ||
bearing friction coefficients) are expected to be addressed | bearing friction coefficients) are expected to be addressed whe n calculating valve | ||
operating requirements or | operating requirements or act uator capability. Improper values for various parameters in | ||
POV calculations (such as incorrect stem pitch and lead values, valve, and stem friction | POV calculations (such as incorrect stem pitch and lead values, valve, and stem friction | ||
coefficients less than tested values, and incorrect uncertainty assumptions) can lead to | coefficients less than tested values, and incorrect uncertainty assumptions) can lead to | ||
inadequate determinations of POV functionality. The NRC | inadequate determinations of POV functionality. The NRC inspect ors found that | ||
licensees did not always justify the use of POV parameters, such as valve friction | licensees did not always justify the use of POV parameters, such as valve friction | ||
coefficients, from outside sources. See IN 2012-14, Motor- | coefficients, from outside sources. See IN 2012-14, Motor-Oper ated Valve Inoperable | ||
Due to Stem-Disc Separation, dated July 24, 2012 (ML12150A046) for guidance on | Due to Stem-Disc Separation, dated July 24, 2012 (ML12150A046) for guidance on | ||
using POV data from outside sources. The NRC inspectors found that licensees did not | using POV data from outside sources. The NRC inspectors found that licensees did not | ||
always ensure that valve-specific valve factors were used if | always ensure that valve-specific valve factors were used if de termined to be higher than | ||
generic valve factors with an appropriate extent of condition | generic valve factors with an appropriate extent of condition r eview. For globe valves, there is a potential for increased thrust and torque requiremen ts (referred to as side | ||
IN 2021-01, Supplement 1 loading) to operate globe valves under high-flow dynamic | IN 2021-01, Supplement 1 loading) to operate globe valves under high-flow dynamic condit ions. The unwedging | ||
load required for valves is part of the evaluation of the | load required for valves is part of the evaluation of the capab ility of POVs to open to | ||
perform their safety functions. The specific design of each POV, including its valve, is | perform their safety functions. The specific design of each POV , including its valve, is | ||
used in determining appropriate calculation assumptions. The | used in determining appropriate calculation assumptions. The NR C inspectors found that | ||
licensees did not always ensure that all normal operating loads that act simultaneously | licensees did not always ensure that all normal operating loads that act simultaneously | ||
with seismic loads were addressed. For MOVs, high ambient | with seismic loads were addressed. For MOVs, high ambient tempe rature can impact | ||
MOV motor output, such as described in Limitorque Technical | MOV motor output, such as described in Limitorque Technical Upd ate 93-03, Reliance | ||
3-Phase Limitorque Corporation Actuator Motors (Starting Torque @ Elevated | 3-Phase Limitorque Corporation Actuator Motors (Starting Torque @ Elevated | ||
Temperature), dated September 1993, which is available from Flowserve Corporation. | Temperature), dated September 1993 , which is available from Flowserve Corporation. | ||
The NRC inspectors found that | The NRC inspectors found that licen sees did not always ensure t hat sufficient | ||
information and test data were developed to validate the | information and test data were developed to validate the assump tions for rate-of-loading | ||
and load-sensitive behavior for plant-specific MOV applications. Stem lubricant | and load-sensitive behavior for plant-specific MOV applications . Stem lubricant | ||
degradation can impact the performance of all types of MOV stem nuts, including the | degradation can impact the performance of all types of MOV stem nuts, including the | ||
ball-screw design. One-time stall torque limits for actuators | ball-screw design. One-time stall torque limits for actuators a re intended to address the | ||
structural capability of the actuator rather than calculating | structural capability of the actuator rather than calculating p erformance capability. | ||
* Joint Owners Group (JOG) Program for MOV Periodic | * Joint Owners Group (JOG) Program for MOV Periodic Verificatio n: Most licensees | ||
committed to implement the JOG Program on MOV Periodic | committed to implement the JOG Program on MOV Periodic Verifica tion in response to | ||
Generic Letter (GL) 96-05, Periodic Verification of Design- | Generic Letter (GL) 96-05, Periodic Verification of Design-Bas is Capability of | ||
Safety-Related Motor-Operated Valves, dated September 18, 1996 (ADAMS Legacy | Safety-Related Motor-Operated Valves, dated September 18, 1996 (ADAMS Legacy | ||
Library Accession No. 9609100488). The NRC staff accepted the | Library Accession No. 9609100488). The NRC staff accepted the J OG topical report on | ||
the JOG Program on MOV Periodic Verification in a safety | the JOG Program on MOV Periodic Verification in a safety evalua tion report (SER) dated | ||
September 25, 2006 (ML061280315), and the associated supplement dated | September 25, 2006 (ML061280315), and the associated supplement dated | ||
September 18, 2008 (ML082480638). In November 2006, the JOG | September 18, 2008 (ML082480638). In November 2006, the JOG iss ued Topical | ||
Report MPR-2524-A, Joint Owners Group (JOG) Motor Operated | Report MPR-2524-A, Joint Owners Group (JOG) Motor Operated Va lve Periodic | ||
Verification Program Summary (ML063490194), to reflect the | Verification Program Summary (ML063490194), to reflect the fin al NRC SER and | ||
included the JOG responses to NRC staff requests for additional information and the | included the JOG responses to NRC staff requests for additional information and the | ||
final SER. The JOG MOV Program included a limited amount of MOV tests performed | final SER. The JOG MOV Program included a limited amount of MOV tests performed | ||
by the participating licensees at their nuclear power plants | by the participating licensees at their nuclear power plants ov er approximately 5 years to | ||
assess whether there was a potential for degradation of valve | assess whether there was a potential for degradation of valve f riction coefficients for | ||
various valve types and applications. Because of the limited | various valve types and applications. Because of the limited am ount of MOV test data | ||
and the different methods used by individual licensees to | and the different methods used by individual licensees to evalu ate the test data, the | ||
valve friction coefficients determined for MOVs as part of the JOG MOV Program do not | valve friction coefficients determined for MOVs as part of the JOG MOV Program do not | ||
represent a database of valve friction coefficients that can be applied in general to | represent a database of valve friction coefficients that can be applied in general to | ||
calculate the thrust and torque required to operate various | calculate the thrust and torque required to operate various MOV s under design-basis | ||
conditions. Therefore, the MOV test results collected by | conditions. Therefore, the MOV test results collected by partic ipants of the JOG MOV | ||
Program are only applicable to the implementation of the JOG | Program are only applicable to the implementation of the JOG MO V Program. The NRC | ||
inspectors found that licensees did not always re-justify the | inspectors found that licensees did not always re-justify the q ualifying basis for MOVs | ||
following extensive maintenance (such as disassembly) to | following extensive maintenance (such as disassembly) to determ ine whether the valves | ||
were susceptible to performance degradation as part of the JOG MOV Program. The | were susceptible to performance degradation as part of the JOG MOV Program. The | ||
JOG periodic verification test intervals are based on the | JOG periodic verification test intervals are based on the margi n and risk ranking of each | ||
MOV within the scope of the JOG MOV Program, such that up-to- | MOV within the scope of the JOG MOV Program, such that up-to-da te POV risk rankings | ||
are important when implementing the JOG MOV Program. | are important when implementing the JOG MOV Program. | ||
* ASME OM Code, Appendix III, Preservice and Inservice Testing of Active Electric | * ASME OM Code, Appendix III, Preservice and Inservice Testing of Active Electric | ||
Motor-Operated Valve Assemblies in Water-Cooled Reactor Nuclear Power Plants: As | Motor-Operated Valve Assemblies in Water-Cooled Reactor Nuclear Power Plants: As | ||
required under 10 CFR 50.55a(b)(3)(ii), licensees implementing the 2009 or later | required under 10 CFR 50.55a(b)(3)(ii), licensees implementing the 2009 or later | ||
editions of the ASME OM Code, as incorporated by reference in | editions of the ASME OM Code, as incorporated by reference in 1 0 CFR 50.55a, must | ||
meet the MOV requirements in ASME OM Code, Mandatory Appendix | meet the MOV requirements in ASME OM Code, Mandatory Appendix I II. For MOVs | ||
within the scope of the JOG MOV Program, a licensee may rely on the dynamic testing | within the scope of the JOG MOV Program, a licensee may rely on the dynamic testing | ||
conducted as part of that program to satisfy the requirement in Appendix III for a mix of | conducted as part of that program to satisfy the requirement in Appendix III for a mix of | ||
IN 2021-01, Supplement 1 static and dynamic testing. The ASME OM Code, Mandatory | IN 2021-01, Supplement 1 static and dynamic testing. The ASME OM Code, Mandatory Append ix III, as | ||
incorporated by reference in 10 CFR 50.55a relies on new MOVs | incorporated by reference in 10 CFR 50.55a relies on new MOVs b eing demonstrated to | ||
be capable of performing their safety functions. | be capable of performing their safety functions. | ||
* | * Licensee Commitments: The NRC regulations in 10 CFR 50.55a(b)( 3)(ii) supplement the | ||
testing requirements for MOVs in the ASME OM Code by requiring that licensees | testing requirements for MOVs in the ASME OM Code by requiring that licensees | ||
establish a program to ensure that MOVs continue to be capable of performing their | establish a program to ensure that MOVs continue to be capable of performing their | ||
design-basis safety functions. When implementing the JOG MOV | design-basis safety functions. When implementing the JOG MOV Pr ogram, the MOV | ||
diagnostic test frequency is based on the provisions of the JOG MOV Program, such as | diagnostic test frequency is based on the provisions of the JOG MOV Program, such as | ||
when the design-basis capability margin is determined to be low. Licensees committed | when the design-basis capability margin is determined to be low . Licensees committed | ||
to implementing the JOG MOV Program are expected to follow | to implementing the JOG MOV Program are expected to follow thei r commitment | ||
process to modify the JOG MOV | process to modify the JOG MOV Pr ogram test intervals or notify the NRC in accordance | ||
with that process. For example, the JOG MOV Program does not | with that process. For example, the JOG MOV Program does not in clude grace periods | ||
for the specified JOG test intervals. Further, the JOG program schedule is specified in | for the specified JOG test intervals. Further, the JOG program schedule is specified in | ||
years rather than refueling outages. In addition, a change in | years rather than refueling outages. In addition, a change in t he risk ranking of an MOV, | ||
or an adjustment to MOV capability margin based on performance data, can result in a | |||
different diagnostic testing interval under the JOG MOV Program. | different diagnostic testing interval under the JOG MOV Program . | ||
* | * MOVs Outside JOG MOV Program Scope: JOG Topical Report MPR-252 4-A indicates | ||
that some MOVs are outside the scope of the JOG MOV Program, | that some MOVs are outside the scope of the JOG MOV Program, wh ich are defined by | ||
JOG as Class D valves. Therefore, licensees committed to | JOG as Class D valves. Therefore, licensees committed to implem enting the JOG MOV | ||
Program to satisfy GL 96-05 and that are implementing the JOG | Program to satisfy GL 96-05 and that are implementing the JOG M OV Program as part | ||
of their compliance with 10 CFR 50.55a(b)(3)(ii) are required | of their compliance with 10 CFR 50.55a(b)(3)(ii) are required b y the NRC regulations to | ||
establish methods to periodically demonstrate the design-basis capability of their | establish methods to periodically demonstrate the design-basis capability of their | ||
Class D valves. The NRC staff considers it infeasible to modify the classification of a | Class D valves. The NRC staff considers it infeasible to modify the classification of a | ||
JOG Class D valve to a JOG Class A or JOG Class B valve, which the JOG defines as | JOG Class D valve to a JOG Class A or JOG Class B valve, which the JOG defines as | ||
not susceptible to degradation by direct information or not | not susceptible to degradation by direct information or not sus ceptible to degradation by | ||
extension, respectively. | extension, respectively. | ||
* | * Electric Power Research Institute (EPRI) MOV Performance Predi ction Methodology | ||
(PPM): The NRC inspectors found that licensees evaluating MOVs using the EPRI | (PPM): The NRC inspectors found that licensees evaluating MOVs using the EPRI | ||
MOV PPM did not always address all of the applicable provisions when determining | MOV PPM did not always address all of the applicable provisions when determining | ||
valve operating requirements under the EPRI MOV PPM Program. JOG Topical | valve operating requirements under the EPRI MOV PPM Program. JOG Topical | ||
Report MPR-2524-A, and the EPRI | Report MPR-2524-A, and the EPRI M OV PPM Topical Report TR-10323 7, as | ||
accepted in the applicable NRC safety | accepted in the applicable NRC safety evaluations 1 specify the conditions for | ||
implementing these programs. As part of the EPRI MOV PPM | implementing these programs. As part of the EPRI MOV PPM Method ology, EPRI | ||
assumed that each valve is maintained in good condition for the EPRI MOV PPM to | assumed that each valve is maintained in good condition for the EPRI MOV PPM to | ||
remain valid for that valve. Therefore, MOVs classified as JOG Class A or JOG | remain valid for that valve. Therefore, MOVs classified as JOG Class A or JOG | ||
Class B need to be maintained in good internal condition to | Class B need to be maintained in good internal condition to sat isfy the EPRI MOV | ||
PPM. Further, this method includes EPRI Type 1 warnings, which indicate potential | PPM. Further, this method includes EPRI Type 1 warnings, which indicate potential | ||
valve damage, when implementing the EPRI MOV PPM. Where the EPRI MOV PPM | valve damage, when implementing the EPRI MOV PPM. Where the EPRI MOV PPM | ||
is used as the best available information, industry data should be monitored for those | is used as the best available information, industry data should be monitored for those | ||
valves to identify any information that might challenge that | valves to identify any information that might challenge that as sumption. When | ||
implementing the EPRI MOV PPM for butterfly valves, the | implementing the EPRI MOV PPM for butterfly valves, the calcula ted maximum | ||
transmitted torque is applied when evaluating the acceptability of the valve weak link | transmitted torque is applied when evaluating the acceptability of the valve weak link | ||
and actuator ratings. When applying the EPRI MOV PPM for globe valves, the globe | and actuator ratings. When applying the EPRI MOV PPM for globe valves, the globe | ||
valve model in the EPRI methodology specifies the provisions to be implemented, such as using the outside seat diameter to calculate the | valve model in the EPRI methodology specifies the provisions to be implemented, such as using the outside seat diameter to calculate the requir ed operating thrust. | ||
1 The EPRI MOV PPM safety evaluation report is available at ML15142A761 with later updates based on topical | 1 The EPRI MOV PPM safety evaluation report is available at ML15142A761 with later updates based on topical | ||
Line 360: | Line 363: | ||
report supplements. | report supplements. | ||
IN 2021-01, Supplement 1 Separate EPRI guidance for evaluating MOV diagnostic test data obtained under | IN 2021-01, Supplement 1 Separate EPRI guidance for evaluating MOV diagnostic test data obtained under | ||
static conditions (i.e., without differential pressure or flow) cannot be applied beyond | static conditions (i.e., without differential pressure or flow) cannot be applied beyond | ||
the capability of that testing to predict MOV performance under dynamic conditions | the capability of that testing to predict MOV performance under dynamic conditions | ||
(i.e., differential pressure and flow). Additional guidance on the EPRI methodology is | (i.e., differential pressure and flow). Additional guidance on the EPRI methodology is | ||
provided in NUREG-1482, Guidelines for Inservice Testing at | provided in NUREG-1482, Guidelines for Inservice Testing at Nu clear Power | ||
Plants, Revision 3, issued July 2020 (ML20202A473). | Plants, Revision 3, issued July 2020 (ML20202A473). | ||
* Limitorque Actuator Structural Capability: The NRC inspectors found that licensees | * Limitorque Actuator Structural Capability: The NRC inspectors found that licensees | ||
evaluating Limitorque motor actuators for their structural | evaluating Limitorque motor actuators for their structural capa bility did not always justify | ||
increasing the thrust ratings beyond their original limits. | increasing the thrust ratings beyond their original limits. Lim itorque Technical Update | ||
92-01, Thrust Rating Increase SMB-000, SMB-00, SMB-0 & SMB-1 | 92-01, Thrust Rating Increase SMB-000, SMB-00, SMB-0 & SMB-1 A ctuators (undated | ||
technical guidance available from Limitorque) evaluated Kalsi | technical guidance available from Limitorque) evaluated Kalsi E ngineering Document | ||
#1707C (a proprietary report by Kalsi Engineering) and approved its use to increase the | #1707C (a proprietary report by Kalsi Engineering) and approved its use to increase the | ||
maximum allowable thrust for Limitorque actuator models SMB-000, SMB-00, SMB-0, | maximum allowable thrust for Limitorque actuator models SMB-000 , SMB-00, SMB-0, | ||
and SMB-1 up to 140 percent of the original ratings, with certa in conditions.2 Limitorque | |||
has indicated that licensees that participated in the Kalsi | has indicated that licensees that participated in the Kalsi stu dy or that possess a copy of | ||
proprietary Kalsi Engineering Document #1707C may apply the 162 percent maximum | proprietary Kalsi Engineering Document #1707C may apply the 162 percent maximum | ||
thrust rating described in the Kalsi report, where the specific conditions are implemented | thrust rating described in the Kalsi report, where the specific conditions are implemented | ||
as provided in that document. The individual POV subparts are | as provided in that document. The individual POV subparts are e xpected to be able to | ||
withstand the maximum thrust and torque that the POV actuator | withstand the maximum thrust and torque that the POV actuator c an produce | ||
(sometimes referred to as a weak link evaluation). The | (sometimes referred to as a weak link evaluation). The structu ral limits specified in the | ||
ASME Boiler and Pressure Vessel Code are not applicable to POV internal parts that | ASME Boiler and Pressure Vessel Code are not applicable to POV internal parts that | ||
involve the operating motion of the valve and actuator. Proper bolt material and length | involve the operating motion of the valve and actuator. Proper bolt material and length | ||
are part of weak link calculations for POVs. | are part of weak link calculations for POVs. | ||
* POV Testing: For POV diagnostic testing, the NRC inspectors | * POV Testing: For POV diagnostic testing, the NRC inspectors fo und that licensees did | ||
not always ensure that (1) POV tests were properly conducted, (2) acceptance criteria | not always ensure that (1) POV tests were properly conducted, ( 2) acceptance criteria | ||
for the POV testing applied the correct assumptions (such as | for the POV testing applied the correct assumptions (such as ac tuator thrust limits), (3) | ||
proper evaluations of test data were completed to demonstrate t hat the POVs can | |||
perform their safety functions, and (4) records of evaluations were maintained in | perform their safety functions, and (4) records of evaluations were maintained in | ||
accordance with plant procedures. Computer software relies on | accordance with plant procedures. Computer software relies on a ppropriate values for | ||
applicable parameters to be input when conducting diagnostic | applicable parameters to be input when conducting diagnostic te sting to determine | ||
accurate thrust and torque values (such as proper stem material properties). POV test | accurate thrust and torque values (such as proper stem material properties). POV test | ||
acceptance criteria are expected to be properly translated from POV design calculations | acceptance criteria are expected to be properly translated from POV design calculations | ||
into test procedures. Diagnostic equipment are expected to be | into test procedures. Diagnostic equipment are expected to be i nstalled and operating | ||
properly as part of the POV testing and evaluation of results. Operating requirements for | properly as part of the POV testing and evaluation of results. Operating requirements for | ||
valves apply throughout the full valve stroke. Fully complete | valves apply throughout the full valve stroke. Fully complete P OV test data evaluations | ||
will ensure that the required parameters (such as valve | will ensure that the required parameters (such as valve frictio n coefficient or valve factor, stem factor, and rate of loading) are properly calculated and w ithin the acceptable range. | ||
The JOG MOV Program specifies that valve friction values from | The JOG MOV Program specifies that valve friction values from t esting are compared to | ||
the JOG threshold values for valve friction to verify that the valve is operating in a | the JOG threshold values for valve friction to verify that the valve is operating in a | ||
manner consistent with the results of the JOG program | manner consistent with the results of the JOG program assumptio ns. Variation in valve | ||
performance can occur when relying on a single test to | performance can occur when relying on a single test to establis h POV operating | ||
requirements. | requirements. | ||
* POV Leakage Limitations: Some POVs have specific limitations | * POV Leakage Limitations: Some POVs have specific limitations r elated to leakage past | ||
the valve disk when closed. MOVs can be set to fully close and meet their leakage | the valve disk when closed. MOVs can be set to fully close and meet their leakage | ||
2 NRC IN 92-83, Thrust Limits for Limitorque Actuators and Potential Overstressing of Motor-Operated | 2 NRC IN 92-83, Thrust Limits for Limitorque Actuators and Potential Overstressing of Motor-Operated | ||
Valves, dated December 17, 1992, discussed Limitorque Technical Update 92-01 and the applicable study | Valves, dated December 17, 1992, discussed Limitorque Technical Update 92-01 and the applicable study | ||
Line 450: | Line 453: | ||
by Kalsi Engineering. | by Kalsi Engineering. | ||
IN 2021-01, Supplement 1 limitations when controlled by the torque switch. MOVs that | IN 2021-01, Supplement 1 limitations when controlled by the torque switch. MOVs that hav e a safety function to | ||
close and be leaktight have more challenges when controlled by the limit switch instead | close and be leaktight have more challenges when controlled by the limit switch instead | ||
of the torque switch. For example, the NRC inspectors found | of the torque switch. For example, the NRC inspectors found tha t licensees did not | ||
always have a valid test or analysis demonstrating that the | always have a valid test or analysis demonstrating that the lim it switch control setting of | ||
the MOV under static conditions would achieve the required | the MOV under static conditions would achieve the required leak tight performance when | ||
the MOV is closed under dynamic conditions. The leak rate | the MOV is closed under dynamic conditions. The leak rate requi rements are also to be | ||
addressed for MOVs with long closing torque switch bypass | addressed for MOVs with long closing torque switch bypass setti ngs. The ASME OM | ||
Code as incorporated by reference in 10 CFR 50.55a requires a | Code as incorporated by reference in 10 CFR 50.55a requires a d ocumented program | ||
for leak-testing power-operated relief valves. With respect to previous POV capability | for leak-testing power-operated relief valves. With respect to previous POV capability | ||
issues, GL 79-46, Containment Purging and Venting During | issues, GL 79-46, Containment Purging and Venting During Norma l Operation | ||
Guidelines for Valve Operability, dated September 27, 1979 ( | Guidelines for Valve Operability, dated September 27, 1979 (ML 031320191), provides | ||
recommendations to demonstrate that containment purge valves | recommendations to demonstrate that containment purge valves ca n close and seal | ||
under design-basis conditions, including seismic loads. | under design-basis conditions, including seismic loads. | ||
* POV Qualification: The NRC inspectors found that licensees | * POV Qualification: The NRC inspectors found that licensees di d not always justify the | ||
qualification of POVs to perform their design-basis safety | qualification of POVs to perform their design-basis safety func tions, including functional, environmental, and seismic capab ility. With respect to environm ental qualification, preventive maintenance activities include replacing all valve s ubcomponents within their | ||
specific qualified lifetime. Environmental effects can affect | specific qualified lifetime. Environmental effects can affect t he performance of POVs | ||
(including squib valves) that must remain functional for long | (including squib valves) that must remain functional for long p eriods of time following a | ||
loss-of-coolant accident or other adverse conditions. NRC | loss-of-coolant accident or other adverse conditions. NRC inspe ctions identified that | ||
some licensees lacked adequate justification to extend the | some licensees lacked adequate justification to extend the qual ified life of POVs | ||
installed in their nuclear power plants. Limitorque qualified | installed in their nuclear power plants. Limitorque qualified i ts safety-related MOV | ||
actuators for 40 years or 2,000 cycles, whichever comes first. Licensees may extend the | actuators for 40 years or 2,000 cycles, whichever comes first. Licensees may extend the | ||
qualified life of their Limitorque actuators if they have | qualified life of their Limitorque actuators if they have adequ ate justification. The | ||
justification for the extension of the qualified life of the | justification for the extension of the qualified life of the ac tuator, including attention to | ||
radiation levels and ambient temperature conditions where MOVs are located, includes | radiation levels and ambient temperature conditions where MOVs are located, includes | ||
assurance that the environmental qualification requirements are not exceeded and that | assurance that the environmental qualification requirements are not exceeded and that | ||
appropriate replacement frequencies for MOVs or their | appropriate replacement frequencies for MOVs or their individua l parts are established. | ||
EPRI has developed guidance for extending the qualified life of Limitorque actuators | EPRI has developed guidance for extending the qualified life of Limitorque actuators | ||
beyond their original qualified life. The presence of radiation hot spots and ambient | beyond their original qualified life. The presence of radiation hot spots and ambient | ||
temperature conditions can impact the service life for the | temperature conditions can impact the service life for the envi ronmental qualification of a | ||
valve actuator. | valve actuator. | ||
* MOV Stem-Disk Connections: The NRC staff discussed operating | * MOV Stem-Disk Connections: The NRC staff discussed operating e xperience with | ||
MOV stem-disk connections in IN 2017-03, Anchor/Darling Double Disc Gate Valve | MOV stem-disk connections in IN 2017-03, Anchor/Darling Double Disc Gate Valve | ||
Wedge Pin and Stem-Disc Separation Failures, dated June 15, | Wedge Pin and Stem-Disc Separation Failures, dated June 15, 20 17 (ML17153A053). The BWROG prepared guidance to address the issue of potential | ||
failure of the stem-disk connection in Anchor/Darling double- | failure of the stem-disk connection in Anchor/Darling double-di sk gate valves. The | ||
BWROG guidance (such as evaluating the weak link of the wedge | BWROG guidance (such as evaluating the weak link of the wedge p in under motor | ||
stall conditions) includes specific provisions in assessing the susceptibility for | stall conditions) includes specific provisions in assessing the susceptibility for | ||
separation of the stem-disk connection in Anchor/Darling double-disk gate valves. | separation of the stem-disk connection in Anchor/Darling double -disk gate valves. | ||
* Valve Position Verification: Paragraph ISTC-3700, Position | * Valve Position Verification: Paragraph ISTC-3700, Position Ve rification Testing, in | ||
Subsection ISTC, Inservice Testing of Valves in Water-Cooled | Subsection ISTC, Inservice Testing of Valves in Water-Cooled R eactor Nuclear | ||
Power Plants, of the ASME OM Code requires that valves with | Power Plants, of the ASME OM Code requires that valves with re mote position | ||
indicators be observed locally at least once every 2 years to | indicators be observed locally at least once every 2 years to v erify that valve | ||
operation is accurately indicated. The NRC regulations in 10 | operation is accurately indicated. The NRC regulations in 10 CF R 50.55a(b)(3)(xi) | ||
specify supplemental position indication (SPI) requirements whe n implementing | |||
ASME OM Code, 2012 Edition (or later editions), paragraph ISTC-3700, for | ASME OM Code, 2012 Edition (or later editions), paragraph ISTC- 3700, for | ||
licensees to verify that valve operation is accurately | licensees to verify that valve operation is accurately indicate d by supplementing | ||
IN 2021-01, Supplement 1 valve position indicating lights with other indications, such | IN 2021-01, Supplement 1 valve position indicating lights with other indications, such a s flow meters or other | ||
suitable instrumentation, to provide assurance of proper | suitable instrumentation, to provide assurance of proper obtura tor position for valves | ||
with remote position indication within the scope of Subsection ISTC including its | with remote position indication within the scope of Subsection ISTC including its | ||
mandatory appendices and their verification methods and | mandatory appendices and their verification methods and frequen cies. Licensees | ||
proposing additional time to implement the 2012 or later | proposing additional time to implement the 2012 or later editio ns of the ASME OM | ||
Code (including 10 CFR 50.55a(b)(3)(xi)) may submit a request | Code (including 10 CFR 50.55a(b)(3)(xi)) may submit a request f or an alternative in | ||
accordance with 10 CFR 50.55a(z) for NRC staff review. | accordance with 10 CFR 50.55a(z) for NRC staff review. Addition al information on | ||
this topic is found in two monthly Reactor Oversight Process | this topic is found in two monthly Reactor Oversight Process me eting summaries | ||
(ML21041A409 and ML21047A290). The NRC regulations in 10 CFR | (ML21041A409 and ML21047A290). The NRC regulations in 10 CFR | ||
50.55a(b)(3)(xi) require verification of valve position | 50.55a(b)(3)(xi) require verification of valve position indicat ion, including specifying | ||
actions to meet SPI requirements such as leakage testing, flow measurement, or | actions to meet SPI requirements such as leakage testing, flow measurement, or | ||
diagnostic trace analysis. | diagnostic trace analysis. | ||
* Valve Packing and Backseating: Valve packing replacements or | * Valve Packing and Backseating: Valve packing replacements or a djustments can cause | ||
anomalous behavior that might | anomalous behavior that might adv ersely impact valve performance. A bent or damaged | ||
stem can cause packing loads to become more severe with valve | stem can cause packing loads to become more severe with valve o peration. On | ||
occasion, some licensees backseat the stem of a valve to limit packing leaks. The NRC | occasion, some licensees backseat the stem of a valve to limit packing leaks. The NRC | ||
inspectors found that licensees did not always conduct a | inspectors found that licensees did not always conduct a detail ed evaluation (including | ||
appropriate examination) of the effects of backseating on the | appropriate examination) of the effects of backseating on the v alve bonnet and stem to | ||
verify structural integrity. NUREG-1482 provides additional guidance for controlling the | verify structural integrity. NUREG-1482 provides additional guidance for controlling the | ||
Line 579: | Line 582: | ||
backseating process for a valve stem. | backseating process for a valve stem. | ||
* Use of POV Computer Software: The NRC inspectors found that | * Use of POV Computer Software: The NRC inspectors found that li censees did not | ||
always perform a complete verification and validation of POV | always perform a complete verification and validation of POV co mputer software prior to | ||
implementation. These calculation methodologies need | implementation. These calculation methodologies need verificati on and validation for | ||
appropriate assumptions and data points. Further, stroke time | appropriate assumptions and data points. Further, stroke time m ight be calculated | ||
improperly when computer data are used to measure the MOV | improperly when computer data are used to measure the MOV strok e time. The ASME | ||
OM Code specifies that the stroke time for a valve begins with the initiating signal and | OM Code specifies that the stroke time for a valve begins with the initiating signal and | ||
ends with completion of the valve stroke. However, some | ends with completion of the valve stroke. However, some compute r data output does not | ||
include the initial portion of the stroke signal for | include the initial portion of the stroke signal for calculatin g the stroke time. It is important | ||
to update POV programs to address new computer software used in POV calculations. | to update POV programs to address new computer software used in POV calculations. | ||
* MOV Thermal Overload Devices: Thermal overload devices are | * MOV Thermal Overload Devices: Thermal overload devices are ins talled in the control | ||
circuitry for some MOVs to protect the motor from damage in the event of an overload | circuitry for some MOVs to protect the motor from damage in the event of an overload | ||
event. The performance of thermal overload devices can impact | event. The performance of thermal overload devices can impact t he safety function of | ||
MOVs if not evaluated periodically. NRC Regulatory Guide 1.106 (Revision 2), Thermal | MOVs if not evaluated periodically. NRC Regulatory Guide 1.106 (Revision 2), Thermal | ||
Overload Protection for Electric Motors on Motor-Operated | Overload Protection for Electric Motors on Motor-Operated Valve s, dated | ||
February 2012 (ML112580358) provides guidance for the use of | February 2012 (ML112580358) provides guidance for the use of th ermal overloads that | ||
reflects lessons learned from MOV programs. | reflects lessons learned from MOV programs. | ||
* MOV Throttling Operation: Motors used to operate MOVs have | * MOV Throttling Operation: Motors used to operate MOVs have lim itations regarding their | ||
operating time. Limitorque specifies cooldown times for the | operating time. Limitorque specifies cooldown times for the fre quent operation of MOV | ||
motors. The NRC inspectors found that licensees did not always evaluate the impact of | motors. The NRC inspectors found that licensees did not always evaluate the impact of | ||
motor heat-up on the capability of MOVs with design-basis | motor heat-up on the capability of MOVs with design-basis safet y functions to throttle | ||
system flow. | system flow. | ||
* Actuator Handwheel Operation: Some licensees rely on the | * Actuator Handwheel Operation: Some licensees rely on the actua tor handwheel to | ||
manually operate MOVs to perform important functions at their | manually operate MOVs to perform important functions at their n uclear power plants. For | ||
such MOVs, the NRC inspectors found that licensees did not | such MOVs, the NRC inspectors found that licensees did not alwa ys evaluate the | ||
handwheel for proper sizing and good working condition in | handwheel for proper sizing and good working condition in demon strating that the MOV | ||
IN 2021-01, Supplement 1 could perform its safety function. Improperly operating a valve by its manual handwheel | IN 2021-01, Supplement 1 could perform its safety function. Improperly operating a valve by its manual handwheel | ||
can result in excessive handwheel torque that can damage the | can result in excessive handwheel torque that can damage the ac tuator and the valve. | ||
* Preventive Maintenance and Modifications: The NRC inspectors found that licensees | * Preventive Maintenance and Modifications: The NRC inspectors found that licensees | ||
did not always determine a proper lubrication interval for each MOV stem to address | did not always determine a proper lubrication interval for each MOV stem to address | ||
potential lubrication grease degradation which can adversely | potential lubrication grease degradation which can adversely af fect MOV operation. | ||
MOVs installed in non-normal positions can cause MOV | MOVs installed in non-normal positions can cause MOV maintenanc e issues. For | ||
example, grease leakage into | example, grease leakage into t he limit switch compartment might interfere with the | ||
electrical operation of actuator wiring. Further, an MOV | electrical operation of actuator wiring. Further, an MOV orient ed with the disk in the | ||
horizontal plane can lead to abnormal performance of a gate | horizontal plane can lead to abnormal performance of a gate val ve as a result of | ||
increased disk and guide wear over time. In addressing | increased disk and guide wear over time. In addressing potentia l pressure locking of a | ||
valve, modifications that prevent a valve from pressure locking, such as drilling a hole in | valve, modifications that prevent a valve from pressure locking , such as drilling a hole in | ||
the valve disk, can have long-term consequences (such as a | the valve disk, can have long-term consequences (such as a perm anent one-way valve). | ||
The NRC regulations in 10 CFR 50.59, Changes, tests and experiments, are applicable | The NRC regulations in 10 CFR 50.59, Changes, tests and experiments, are applicable | ||
to pressure-locking modifications for MOVs. Potential | to pressure-locking modifications for MOVs. Potential degradati on of magnesium rotors | ||
in motors can adversely impact MOV performance. Missing or | in motors can adversely impact MOV performance. Missing or dam aged external and | ||
internal parts of motors and actuators can impact operational | internal parts of motors and actuators can impact operational r eadiness or qualification | ||
of a POV. | of a POV. | ||
* Corrective Action: The NRC inspectors found that licensees did not always ensure that | * Corrective Action: The NRC inspectors found that licensees did not always ensure that | ||
appropriate corrective actions in accordance with plant | appropriate corrective actions in accordance with plant procedu res were implemented | ||
when (1) POV test results fell outside of the specified | when (1) POV test results fell outside of the specified accepta nce criteria, (2) POV | ||
performance anomalies were observed, such as abnormal | performance anomalies were observed, such as abnormal diagnosti c traces or valve | ||
friction degradation, or (3) a mechanical problem with the POV was identified, such as a | friction degradation, or (3) a mechanical problem with the POV was identified, such as a | ||
manual declutch lever malfunction. The ASME OM Code as | manual declutch lever malfunction. The ASME OM Code as incorpor ated by reference in | ||
10 CFR 50.55a includes corrective action requirements for POV | 10 CFR 50.55a includes corrective action requirements for POV l eak testing. Overload | ||
events when testing or operating POVs are expected to be | events when testing or operating POVs are expected to be addres sed in accordance | ||
with the licensees corrective action program and the | with the licensees corrective action program and the manufactu rer recommendations. | ||
* POV Records: The NRC inspectors found that licensees did not | * POV Records: The NRC inspectors found that licensees did not a lways follow their | ||
procedures for maintaining records associated with POV | procedures for maintaining records associated with POV qualific ation, testing, operation, maintenance, and corrective action, in accordance with the qual ity assurance | ||
requirements in 10 CFR Part 50, Domestic Licensing of | requirements in 10 CFR Part 50, Domestic Licensing of Producti on and Utilization | ||
Facilities, Appendix B, Quality Assurance Criteria for | Facilities, Appendix B, Quality Assurance Criteria for Nuclea r Power Plants and Fuel | ||
Reprocessing Plants. As part of the QA program, POV | Reprocessing Plants. As part of the QA program, POV performanc e is monitored and | ||
appropriate reports prepared in accordance with plant | appropriate reports prepared in accordance with plant procedure s to identify any | ||
adverse indications. | adverse indications. | ||
* IST Programs and Technical Specifications: Nuclear power plant licensees are required | * IST Programs and Technical Specifications: Nuclear power plant licensees are required | ||
to meet the NRC regulations in both 10 CFR 50.36, Technical sp ecifications, and | |||
10 CFR 50.55a for IST programs. Following the criteria in 10 CF R 50.59(c)(1), licensees | |||
must prepare a license amendment to revise its technical specif ications when making | |||
changes to POV parameters (such as main steam isolation valve a ccumulator pressure) | |||
as part of its IST program. | |||
* IST Programs and 10 CFR Part 50, Appendix J, Primary Reactor Containment Leakage | |||
Testing for Water-Cooled Power Reactors: The ASME OM Code, as incorporated by | |||
reference in 10 CFR 50.55a, allows licensees to follow leak tes ting intervals for valves in | |||
accordance with 10 CFR Part 50, Appendix J, in certain instance s. Licensees might | |||
perform POV static testing to meet the containment leakage test ing requirements in | |||
IN 2021-01, Supplement 1 require that MOV design-basis capability be justified | 10 CFR Part 50, Appendix J. In addition, the NRC regulations i n 10 CFR 50.55a(b)(3)(ii) | ||
IN 2021-01, Supplement 1 require that MOV design-basis capability be justified periodica lly. POV leakage | |||
requirements might be specified in final safety analysis as | requirements might be specified in final safety analysis as par t of the IST program | ||
description, in addition to the 10 CFR Part 50, Appendix J, | description, in addition to the 10 CFR Part 50, Appendix J, req uirements. | ||
The NRC staff discussed the above issues in detail with the | The NRC staff discussed the above issues in detail with the app licable licensees during the | ||
POV inspections. The licensees took action to address any | POV inspections. The licensees took action to address any immed iate concerns related to these | ||
issues identified by the NRC inspectors. In many instances, the issues were determined to be | issues identified by the NRC inspectors. In many instances, the issues were determined to be | ||
minor because of the capability margin available for the | minor because of the capability margin available for the specif ic POVs being evaluated at the | ||
applicable nuclear power plant. The issues might have been more significant where less | applicable nuclear power plant. The issues might have been more significant where less | ||
capability margin was available for POVs at other nuclear power plants. Some licensees | capability margin was available for POVs at other nuclear power plants. Some licensees | ||
initiated long-term activities as appropriate to address | initiated long-term activities as appropriate to address specif ic issues as part of their corrective | ||
action programs. The NRC staff suggests that licensees review | action programs. The NRC staff suggests that licensees review t his information for applicability | ||
to their facilities and consider actions, as appropriate, to | to their facilities and consider actions, as appropriate, to id entify and address similar issues. | ||
==CONTACT== | ==CONTACT== | ||
S | S | ||
This IN requires no specific action or written response. Please direct any questions about this | This IN requires no specific action or written response. Please direct any questions about this | ||
matter to the technical contacts listed below or to the | matter to the technical contacts listed below or to the appropr iate Office of Nuclear Reactor | ||
Regulation (NRR) project manager. | Regulation (NRR) project manager. | ||
/RA/ | /RA/ | ||
Russell Felts, Director | |||
Division of Reactor Oversight | Division of Reactor Oversight | ||
Line 759: | Line 762: | ||
Technical Contacts: | Technical Contacts: | ||
301-415-6609 | Douglas Bollock, NRR Kenneth Kolaczyk, NRR Thomas Scarbrough, N RR | ||
301-415-6609 585-773-8917 301-415-2794 Douglas.Bollock@nrc.gov Kenneth.Kolaczyk@nrc.gov Thomas.Scarbrough@nrc.gov | |||
Note: NRC generic communications may be found on the NRC public website, http://www.nrc.gov, under Electronic Reading Room/Document Collections. | |||
IN 2021-01, Supplement 1 NRC INFORMATION NOTICE 2021-01, SUPPLEMENT 1, LESSONS LEARNED FROM NRC | |||
INSPECTIONS OF DESIGN-BASIS CAPABILITY OF POWER-OPERATED VALVES AT | |||
NUCLEAR POWER PLANTS, DATED: July 24, 2023 | |||
AD AMS Accession No.: ML23129A014 EPIDS No. | |||
OFFICE Author QTE NRR/DEX/EMIB/BC OE NRR/DRO/IOEB/PM | |||
NAME | NAME TScarbrough Jay Dougherty SBailey JPeralta PClark | ||
DATE 5/22/23 5/15/2023 5/18/23 5/19/23 5/22/23 | |||
OFFICE NRR/DRO/LA NRR/DRO/ NRR/DRO/IOE NRR/DRO/I | |||
IOEB/PM B/PM OEB/BC NRR/DRO/D | |||
NAME IBetts BBenny PClark LRegner RFelts | |||
DATE 7/13/2023 5/22/23 5/22/23 7/20/23 7/24/23 | |||
OFFICIAL RECORD COPY}} | |||
{{Information notice-Nav}} | {{Information notice-Nav}} |
Latest revision as of 17:29, 14 November 2024
ML23129A014 | |
Person / Time | |
---|---|
Issue date: | 07/24/2023 |
From: | Russell Felts NRC/NRR/DRO |
To: | |
References | |
IN-21-001, Suppl 1 | |
Download: ML23129A014 (10) | |
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF NUCLEAR REACTOR REGULATION
WASHINGTON, DC 20555-0001
July 24, 2023
INFORMATION NOTICE 2021-01, SUPPLEMENT 1: LESSONS LEARNED FROM U.S.
NUCLEAR REGULATORY
COMMISSION INSPECTIONS OF
DESIGN-BASIS CAPABILITY OF
NUCLEAR POWER PLANTS
ADDRESSEES
All holders of operating licenses, construction permits, or com bined licenses for nuclear power
reactors, except those that have permanently ceased operations and have certified that fuel has
been permanently removed from the reactor vessel.
PURPOSE
The U.S. Nuclear Regulatory Commission (NRC) is issuing this su pplement to Information
Notice (IN) 2021-01, Lessons Learned from U.S. Nuclear Regulat ory Commission Inspections
of Design-Basis Capability of Pow er-Operated Valves at Nuclear Power Plants, dated May 6,
2021 (Agencywide Documents Access and Management System (ADAMS) Accession No.
ML21061A265) to alert addressees to lessons learned from NRC in spections of the
design-basis capability of power-operated valves (POVs) at nucl ear power plants. The NRC
expects that addressees will review the information for applica bility to their facilities and
consider actions, as appropriate, to identify and address simil ar issues. Suggestions contained
in this IN are not NRC requirements. Therefore, no specific act ion or written response is
required.
DESCRIPTION OF CIRCUMSTANCES
As discussed in IN 2021-01 (ML21061A265), the NRC staff initiat ed an inspection program
described in Attachment 21N.02, Design-Basis Capability of Pow er-Operated Valves Under
10 CFR 50.55a Requirements, to NRC Inspection Procedure (IP) 7 1111, Reactor Safety
Initiating Events, Mitigating Systems, Barrier Integrity. The most recent revision to IP
71111.21N.02 is dated October 9, 2020, and is publicly availabl e at ADAMS Accession No.
ML20220A667. The NRC issued IP 71111.21N.02 to assess the relia bility, functional capability, and design-basis capability of risk-important POVs to determine whether licensees are
maintaining the POV capability to perform as intended under des ign-basis conditions. During
public meetings in late 2019 and early 2020 (for example, see A DAMS Accession Nos.
ML19351E131 and ML20038A207), the NRC staff described the purpo se of the
IP 71111.21N.02 inspections and indicated that lessons learned from those inspections would
be made available to the stakeholders. During a public meeting on December 8, 2020
(ML20338A012), participants requested that the lessons learned from the initial POV
inspections be documented and made available as soon as possibl e. As a result, the NRC
issued IN 2021-01 to provide lessons learned from the POV inspe ctions conducted in 2020.
ML23129A014 IN 2021-01, Supplement 1 During the POV inspection program, the NRC staff presented less ons learned from POV
inspections at several industry meetings. For example, the NRC staff presented lessons learned
from POV inspections at a public meeting with the Boiling Water Reactor Owners Group
(BWROG) on December 1, 2021 (ML21334A168), and at a Motor-Opera ted Valve (MOV) Users
Group meeting on January 24, 2023 (ML23018A081). With the compl etion of the POV
inspection program at the end of 2022, participants at the Janu ary 24, 2023, meeting requested
that the NRC staff provide a complete list of the lessons learn ed from all of the POV inspections
as soon as possible.
DISCUSSION
The NRC staff conducted inspections using IP 71111.21N.02 to as sess the reliability, functional
capability, and design-basis capability of POVs to determine wh ether licensees are maintaining
the POV capability to perform their safety functions as intende d under design-basis conditions.
The enclosure to IN 2021-01 contains background information rel ated to the design-basis
capability of POVs in nuclear power plants. The NRC inspections using IP 71111.21N.02 identified numerous lessons learned related to the design-basis capability of POVs installed in
nuclear power plants.
The following summarizes the lessons learned from the POV inspe ctions conducted by the NRC
staff using IP 71111.21N.02:
- Inservice Testing (IST) Program: The NRC regulations in Title 10 of the Code of Federal
Regulations (10 CFR) 50.55a, Codes and standards, require licensees to d evelop an
IST program to provide assurance of the operational readiness o f pumps, valves, and
dynamic restraints in accordance with the applicable edition an d addenda of the
American Society of Mechanical Engineers (ASME) Operation and M aintenance of
Nuclear Power Plants, Division 1, OM Code: Section IST (OM Cod e), as incorporated
by reference in 10 CFR 50.55a. For POVs within the scope of the applicable edition and
addenda of the ASME OM Code, the NRC inspectors found that lice nsees did not
always ensure that valves were properly included and categorize d within the scope of
the IST program, such as POVs with leakage limitation safety fu nctions, remote-operated safety functions, or manual-operated safety fun ctions.
- POV Operating Requirements and Capability: The NRC inspectors found that licensees
did not always properly determine the operating requirements an d actuator capability for
POVs to perform their safety functions. For example, all approp riate parameters (such
as valve friction coefficients or valve factors, maximum differential pressure conditions, motor torque temperature derating factors, stem friction coeffi cients, and butterfly valve
bearing friction coefficients) are expected to be addressed whe n calculating valve
operating requirements or act uator capability. Improper values for various parameters in
POV calculations (such as incorrect stem pitch and lead values, valve, and stem friction
coefficients less than tested values, and incorrect uncertainty assumptions) can lead to
inadequate determinations of POV functionality. The NRC inspect ors found that
licensees did not always justify the use of POV parameters, such as valve friction
coefficients, from outside sources. See IN 2012-14, Motor-Oper ated Valve Inoperable
Due to Stem-Disc Separation, dated July 24, 2012 (ML12150A046) for guidance on
using POV data from outside sources. The NRC inspectors found that licensees did not
always ensure that valve-specific valve factors were used if de termined to be higher than
generic valve factors with an appropriate extent of condition r eview. For globe valves, there is a potential for increased thrust and torque requiremen ts (referred to as side
IN 2021-01, Supplement 1 loading) to operate globe valves under high-flow dynamic condit ions. The unwedging
load required for valves is part of the evaluation of the capab ility of POVs to open to
perform their safety functions. The specific design of each POV , including its valve, is
used in determining appropriate calculation assumptions. The NR C inspectors found that
licensees did not always ensure that all normal operating loads that act simultaneously
with seismic loads were addressed. For MOVs, high ambient tempe rature can impact
MOV motor output, such as described in Limitorque Technical Upd ate 93-03, Reliance
3-Phase Limitorque Corporation Actuator Motors (Starting Torque @ Elevated
Temperature), dated September 1993 , which is available from Flowserve Corporation.
The NRC inspectors found that licen sees did not always ensure t hat sufficient
information and test data were developed to validate the assump tions for rate-of-loading
and load-sensitive behavior for plant-specific MOV applications . Stem lubricant
degradation can impact the performance of all types of MOV stem nuts, including the
ball-screw design. One-time stall torque limits for actuators a re intended to address the
structural capability of the actuator rather than calculating p erformance capability.
committed to implement the JOG Program on MOV Periodic Verifica tion in response to
Generic Letter (GL) 96-05, Periodic Verification of Design-Bas is Capability of
Safety-Related Motor-Operated Valves, dated September 18, 1996 (ADAMS Legacy
Library Accession No. 9609100488). The NRC staff accepted the J OG topical report on
the JOG Program on MOV Periodic Verification in a safety evalua tion report (SER) dated
September 25, 2006 (ML061280315), and the associated supplement dated
September 18, 2008 (ML082480638). In November 2006, the JOG iss ued Topical
Report MPR-2524-A, Joint Owners Group (JOG) Motor Operated Va lve Periodic
Verification Program Summary (ML063490194), to reflect the fin al NRC SER and
included the JOG responses to NRC staff requests for additional information and the
final SER. The JOG MOV Program included a limited amount of MOV tests performed
by the participating licensees at their nuclear power plants ov er approximately 5 years to
assess whether there was a potential for degradation of valve f riction coefficients for
various valve types and applications. Because of the limited am ount of MOV test data
and the different methods used by individual licensees to evalu ate the test data, the
valve friction coefficients determined for MOVs as part of the JOG MOV Program do not
represent a database of valve friction coefficients that can be applied in general to
calculate the thrust and torque required to operate various MOV s under design-basis
conditions. Therefore, the MOV test results collected by partic ipants of the JOG MOV
Program are only applicable to the implementation of the JOG MO V Program. The NRC
inspectors found that licensees did not always re-justify the q ualifying basis for MOVs
following extensive maintenance (such as disassembly) to determ ine whether the valves
were susceptible to performance degradation as part of the JOG MOV Program. The
JOG periodic verification test intervals are based on the margi n and risk ranking of each
MOV within the scope of the JOG MOV Program, such that up-to-da te POV risk rankings
are important when implementing the JOG MOV Program.
Motor-Operated Valve Assemblies in Water-Cooled Reactor Nuclear Power Plants: As
required under 10 CFR 50.55a(b)(3)(ii), licensees implementing the 2009 or later
editions of the ASME OM Code, as incorporated by reference in 1 0 CFR 50.55a, must
meet the MOV requirements in ASME OM Code, Mandatory Appendix I II. For MOVs
within the scope of the JOG MOV Program, a licensee may rely on the dynamic testing
conducted as part of that program to satisfy the requirement in Appendix III for a mix of
IN 2021-01, Supplement 1 static and dynamic testing. The ASME OM Code, Mandatory Append ix III, as
incorporated by reference in 10 CFR 50.55a relies on new MOVs b eing demonstrated to
be capable of performing their safety functions.
- Licensee Commitments: The NRC regulations in 10 CFR 50.55a(b)( 3)(ii) supplement the
testing requirements for MOVs in the ASME OM Code by requiring that licensees
establish a program to ensure that MOVs continue to be capable of performing their
design-basis safety functions. When implementing the JOG MOV Pr ogram, the MOV
diagnostic test frequency is based on the provisions of the JOG MOV Program, such as
when the design-basis capability margin is determined to be low . Licensees committed
to implementing the JOG MOV Program are expected to follow thei r commitment
process to modify the JOG MOV Pr ogram test intervals or notify the NRC in accordance
with that process. For example, the JOG MOV Program does not in clude grace periods
for the specified JOG test intervals. Further, the JOG program schedule is specified in
years rather than refueling outages. In addition, a change in t he risk ranking of an MOV,
or an adjustment to MOV capability margin based on performance data, can result in a
different diagnostic testing interval under the JOG MOV Program .
that some MOVs are outside the scope of the JOG MOV Program, wh ich are defined by
JOG as Class D valves. Therefore, licensees committed to implem enting the JOG MOV
Program to satisfy GL 96-05 and that are implementing the JOG M OV Program as part
of their compliance with 10 CFR 50.55a(b)(3)(ii) are required b y the NRC regulations to
establish methods to periodically demonstrate the design-basis capability of their
Class D valves. The NRC staff considers it infeasible to modify the classification of a
JOG Class D valve to a JOG Class A or JOG Class B valve, which the JOG defines as
not susceptible to degradation by direct information or not sus ceptible to degradation by
extension, respectively.
(PPM): The NRC inspectors found that licensees evaluating MOVs using the EPRI
MOV PPM did not always address all of the applicable provisions when determining
valve operating requirements under the EPRI MOV PPM Program. JOG Topical
Report MPR-2524-A, and the EPRI M OV PPM Topical Report TR-10323 7, as
accepted in the applicable NRC safety evaluations 1 specify the conditions for
implementing these programs. As part of the EPRI MOV PPM Method ology, EPRI
assumed that each valve is maintained in good condition for the EPRI MOV PPM to
remain valid for that valve. Therefore, MOVs classified as JOG Class A or JOG
Class B need to be maintained in good internal condition to sat isfy the EPRI MOV
PPM. Further, this method includes EPRI Type 1 warnings, which indicate potential
valve damage, when implementing the EPRI MOV PPM. Where the EPRI MOV PPM
is used as the best available information, industry data should be monitored for those
valves to identify any information that might challenge that as sumption. When
implementing the EPRI MOV PPM for butterfly valves, the calcula ted maximum
transmitted torque is applied when evaluating the acceptability of the valve weak link
and actuator ratings. When applying the EPRI MOV PPM for globe valves, the globe
valve model in the EPRI methodology specifies the provisions to be implemented, such as using the outside seat diameter to calculate the requir ed operating thrust.
1 The EPRI MOV PPM safety evaluation report is available at ML15142A761 with later updates based on topical
report supplements.
IN 2021-01, Supplement 1 Separate EPRI guidance for evaluating MOV diagnostic test data obtained under
static conditions (i.e., without differential pressure or flow) cannot be applied beyond
the capability of that testing to predict MOV performance under dynamic conditions
(i.e., differential pressure and flow). Additional guidance on the EPRI methodology is
provided in NUREG-1482, Guidelines for Inservice Testing at Nu clear Power
Plants, Revision 3, issued July 2020 (ML20202A473).
- Limitorque Actuator Structural Capability: The NRC inspectors found that licensees
evaluating Limitorque motor actuators for their structural capa bility did not always justify
increasing the thrust ratings beyond their original limits. Lim itorque Technical Update
92-01, Thrust Rating Increase SMB-000, SMB-00, SMB-0 & SMB-1 A ctuators (undated
technical guidance available from Limitorque) evaluated Kalsi E ngineering Document
- 1707C (a proprietary report by Kalsi Engineering) and approved its use to increase the
maximum allowable thrust for Limitorque actuator models SMB-000 , SMB-00, SMB-0,
and SMB-1 up to 140 percent of the original ratings, with certa in conditions.2 Limitorque
has indicated that licensees that participated in the Kalsi stu dy or that possess a copy of
proprietary Kalsi Engineering Document #1707C may apply the 162 percent maximum
thrust rating described in the Kalsi report, where the specific conditions are implemented
as provided in that document. The individual POV subparts are e xpected to be able to
withstand the maximum thrust and torque that the POV actuator c an produce
(sometimes referred to as a weak link evaluation). The structu ral limits specified in the
ASME Boiler and Pressure Vessel Code are not applicable to POV internal parts that
involve the operating motion of the valve and actuator. Proper bolt material and length
are part of weak link calculations for POVs.
not always ensure that (1) POV tests were properly conducted, ( 2) acceptance criteria
for the POV testing applied the correct assumptions (such as ac tuator thrust limits), (3)
proper evaluations of test data were completed to demonstrate t hat the POVs can
perform their safety functions, and (4) records of evaluations were maintained in
accordance with plant procedures. Computer software relies on a ppropriate values for
applicable parameters to be input when conducting diagnostic te sting to determine
accurate thrust and torque values (such as proper stem material properties). POV test
acceptance criteria are expected to be properly translated from POV design calculations
into test procedures. Diagnostic equipment are expected to be i nstalled and operating
properly as part of the POV testing and evaluation of results. Operating requirements for
valves apply throughout the full valve stroke. Fully complete P OV test data evaluations
will ensure that the required parameters (such as valve frictio n coefficient or valve factor, stem factor, and rate of loading) are properly calculated and w ithin the acceptable range.
The JOG MOV Program specifies that valve friction values from t esting are compared to
the JOG threshold values for valve friction to verify that the valve is operating in a
manner consistent with the results of the JOG program assumptio ns. Variation in valve
performance can occur when relying on a single test to establis h POV operating
requirements.
the valve disk when closed. MOVs can be set to fully close and meet their leakage
2 NRC IN 92-83, Thrust Limits for Limitorque Actuators and Potential Overstressing of Motor-Operated
Valves, dated December 17, 1992, discussed Limitorque Technical Update 92-01 and the applicable study
by Kalsi Engineering.
IN 2021-01, Supplement 1 limitations when controlled by the torque switch. MOVs that hav e a safety function to
close and be leaktight have more challenges when controlled by the limit switch instead
of the torque switch. For example, the NRC inspectors found tha t licensees did not
always have a valid test or analysis demonstrating that the lim it switch control setting of
the MOV under static conditions would achieve the required leak tight performance when
the MOV is closed under dynamic conditions. The leak rate requi rements are also to be
addressed for MOVs with long closing torque switch bypass setti ngs. The ASME OM
Code as incorporated by reference in 10 CFR 50.55a requires a d ocumented program
for leak-testing power-operated relief valves. With respect to previous POV capability
issues, GL 79-46, Containment Purging and Venting During Norma l Operation
Guidelines for Valve Operability, dated September 27, 1979 (ML 031320191), provides
recommendations to demonstrate that containment purge valves ca n close and seal
under design-basis conditions, including seismic loads.
- POV Qualification: The NRC inspectors found that licensees di d not always justify the
qualification of POVs to perform their design-basis safety func tions, including functional, environmental, and seismic capab ility. With respect to environm ental qualification, preventive maintenance activities include replacing all valve s ubcomponents within their
specific qualified lifetime. Environmental effects can affect t he performance of POVs
(including squib valves) that must remain functional for long p eriods of time following a
loss-of-coolant accident or other adverse conditions. NRC inspe ctions identified that
some licensees lacked adequate justification to extend the qual ified life of POVs
installed in their nuclear power plants. Limitorque qualified i ts safety-related MOV
actuators for 40 years or 2,000 cycles, whichever comes first. Licensees may extend the
qualified life of their Limitorque actuators if they have adequ ate justification. The
justification for the extension of the qualified life of the ac tuator, including attention to
radiation levels and ambient temperature conditions where MOVs are located, includes
assurance that the environmental qualification requirements are not exceeded and that
appropriate replacement frequencies for MOVs or their individua l parts are established.
EPRI has developed guidance for extending the qualified life of Limitorque actuators
beyond their original qualified life. The presence of radiation hot spots and ambient
temperature conditions can impact the service life for the envi ronmental qualification of a
valve actuator.
- MOV Stem-Disk Connections: The NRC staff discussed operating e xperience with
MOV stem-disk connections in IN 2017-03, Anchor/Darling Double Disc Gate Valve
Wedge Pin and Stem-Disc Separation Failures, dated June 15, 20 17 (ML17153A053). The BWROG prepared guidance to address the issue of potential
failure of the stem-disk connection in Anchor/Darling double-di sk gate valves. The
BWROG guidance (such as evaluating the weak link of the wedge p in under motor
stall conditions) includes specific provisions in assessing the susceptibility for
separation of the stem-disk connection in Anchor/Darling double -disk gate valves.
- Valve Position Verification: Paragraph ISTC-3700, Position Ve rification Testing, in
Subsection ISTC, Inservice Testing of Valves in Water-Cooled R eactor Nuclear
Power Plants, of the ASME OM Code requires that valves with re mote position
indicators be observed locally at least once every 2 years to v erify that valve
operation is accurately indicated. The NRC regulations in 10 CF R 50.55a(b)(3)(xi)
specify supplemental position indication (SPI) requirements whe n implementing
ASME OM Code, 2012 Edition (or later editions), paragraph ISTC- 3700, for
licensees to verify that valve operation is accurately indicate d by supplementing
IN 2021-01, Supplement 1 valve position indicating lights with other indications, such a s flow meters or other
suitable instrumentation, to provide assurance of proper obtura tor position for valves
with remote position indication within the scope of Subsection ISTC including its
mandatory appendices and their verification methods and frequen cies. Licensees
proposing additional time to implement the 2012 or later editio ns of the ASME OM
Code (including 10 CFR 50.55a(b)(3)(xi)) may submit a request f or an alternative in
accordance with 10 CFR 50.55a(z) for NRC staff review. Addition al information on
this topic is found in two monthly Reactor Oversight Process me eting summaries
(ML21041A409 and ML21047A290). The NRC regulations in 10 CFR
50.55a(b)(3)(xi) require verification of valve position indicat ion, including specifying
actions to meet SPI requirements such as leakage testing, flow measurement, or
diagnostic trace analysis.
- Valve Packing and Backseating: Valve packing replacements or a djustments can cause
anomalous behavior that might adv ersely impact valve performance. A bent or damaged
stem can cause packing loads to become more severe with valve o peration. On
occasion, some licensees backseat the stem of a valve to limit packing leaks. The NRC
inspectors found that licensees did not always conduct a detail ed evaluation (including
appropriate examination) of the effects of backseating on the v alve bonnet and stem to
verify structural integrity. NUREG-1482 provides additional guidance for controlling the
backseating process for a valve stem.
- Use of POV Computer Software: The NRC inspectors found that li censees did not
always perform a complete verification and validation of POV co mputer software prior to
implementation. These calculation methodologies need verificati on and validation for
appropriate assumptions and data points. Further, stroke time m ight be calculated
improperly when computer data are used to measure the MOV strok e time. The ASME
OM Code specifies that the stroke time for a valve begins with the initiating signal and
ends with completion of the valve stroke. However, some compute r data output does not
include the initial portion of the stroke signal for calculatin g the stroke time. It is important
to update POV programs to address new computer software used in POV calculations.
- MOV Thermal Overload Devices: Thermal overload devices are ins talled in the control
circuitry for some MOVs to protect the motor from damage in the event of an overload
event. The performance of thermal overload devices can impact t he safety function of
MOVs if not evaluated periodically. NRC Regulatory Guide 1.106 (Revision 2), Thermal
Overload Protection for Electric Motors on Motor-Operated Valve s, dated
February 2012 (ML112580358) provides guidance for the use of th ermal overloads that
reflects lessons learned from MOV programs.
operating time. Limitorque specifies cooldown times for the fre quent operation of MOV
motors. The NRC inspectors found that licensees did not always evaluate the impact of
motor heat-up on the capability of MOVs with design-basis safet y functions to throttle
system flow.
- Actuator Handwheel Operation: Some licensees rely on the actua tor handwheel to
manually operate MOVs to perform important functions at their n uclear power plants. For
such MOVs, the NRC inspectors found that licensees did not alwa ys evaluate the
handwheel for proper sizing and good working condition in demon strating that the MOV
IN 2021-01, Supplement 1 could perform its safety function. Improperly operating a valve by its manual handwheel
can result in excessive handwheel torque that can damage the ac tuator and the valve.
- Preventive Maintenance and Modifications: The NRC inspectors found that licensees
did not always determine a proper lubrication interval for each MOV stem to address
potential lubrication grease degradation which can adversely af fect MOV operation.
MOVs installed in non-normal positions can cause MOV maintenanc e issues. For
example, grease leakage into t he limit switch compartment might interfere with the
electrical operation of actuator wiring. Further, an MOV orient ed with the disk in the
horizontal plane can lead to abnormal performance of a gate val ve as a result of
increased disk and guide wear over time. In addressing potentia l pressure locking of a
valve, modifications that prevent a valve from pressure locking , such as drilling a hole in
the valve disk, can have long-term consequences (such as a perm anent one-way valve).
The NRC regulations in 10 CFR 50.59, Changes, tests and experiments, are applicable
to pressure-locking modifications for MOVs. Potential degradati on of magnesium rotors
in motors can adversely impact MOV performance. Missing or dam aged external and
internal parts of motors and actuators can impact operational r eadiness or qualification
of a POV.
- Corrective Action: The NRC inspectors found that licensees did not always ensure that
appropriate corrective actions in accordance with plant procedu res were implemented
when (1) POV test results fell outside of the specified accepta nce criteria, (2) POV
performance anomalies were observed, such as abnormal diagnosti c traces or valve
friction degradation, or (3) a mechanical problem with the POV was identified, such as a
manual declutch lever malfunction. The ASME OM Code as incorpor ated by reference in
10 CFR 50.55a includes corrective action requirements for POV l eak testing. Overload
events when testing or operating POVs are expected to be addres sed in accordance
with the licensees corrective action program and the manufactu rer recommendations.
- POV Records: The NRC inspectors found that licensees did not a lways follow their
procedures for maintaining records associated with POV qualific ation, testing, operation, maintenance, and corrective action, in accordance with the qual ity assurance
requirements in 10 CFR Part 50, Domestic Licensing of Producti on and Utilization
Facilities, Appendix B, Quality Assurance Criteria for Nuclea r Power Plants and Fuel
Reprocessing Plants. As part of the QA program, POV performanc e is monitored and
appropriate reports prepared in accordance with plant procedure s to identify any
adverse indications.
- IST Programs and Technical Specifications: Nuclear power plant licensees are required
to meet the NRC regulations in both 10 CFR 50.36, Technical sp ecifications, and
10 CFR 50.55a for IST programs. Following the criteria in 10 CF R 50.59(c)(1), licensees
must prepare a license amendment to revise its technical specif ications when making
changes to POV parameters (such as main steam isolation valve a ccumulator pressure)
as part of its IST program.
- IST Programs and 10 CFR Part 50, Appendix J, Primary Reactor Containment Leakage
Testing for Water-Cooled Power Reactors: The ASME OM Code, as incorporated by
reference in 10 CFR 50.55a, allows licensees to follow leak tes ting intervals for valves in
accordance with 10 CFR Part 50, Appendix J, in certain instance s. Licensees might
perform POV static testing to meet the containment leakage test ing requirements in
10 CFR Part 50, Appendix J. In addition, the NRC regulations i n 10 CFR 50.55a(b)(3)(ii)
IN 2021-01, Supplement 1 require that MOV design-basis capability be justified periodica lly. POV leakage
requirements might be specified in final safety analysis as par t of the IST program
description, in addition to the 10 CFR Part 50, Appendix J, req uirements.
The NRC staff discussed the above issues in detail with the app licable licensees during the
POV inspections. The licensees took action to address any immed iate concerns related to these
issues identified by the NRC inspectors. In many instances, the issues were determined to be
minor because of the capability margin available for the specif ic POVs being evaluated at the
applicable nuclear power plant. The issues might have been more significant where less
capability margin was available for POVs at other nuclear power plants. Some licensees
initiated long-term activities as appropriate to address specif ic issues as part of their corrective
action programs. The NRC staff suggests that licensees review t his information for applicability
to their facilities and consider actions, as appropriate, to id entify and address similar issues.
CONTACT
S
This IN requires no specific action or written response. Please direct any questions about this
matter to the technical contacts listed below or to the appropr iate Office of Nuclear Reactor
Regulation (NRR) project manager.
/RA/
Russell Felts, Director
Division of Reactor Oversight
Office of Nuclear Reactor Regulation
Technical Contacts:
Douglas Bollock, NRR Kenneth Kolaczyk, NRR Thomas Scarbrough, N RR
301-415-6609 585-773-8917 301-415-2794 Douglas.Bollock@nrc.gov Kenneth.Kolaczyk@nrc.gov Thomas.Scarbrough@nrc.gov
Note: NRC generic communications may be found on the NRC public website, http://www.nrc.gov, under Electronic Reading Room/Document Collections.
IN 2021-01, Supplement 1 NRC INFORMATION NOTICE 2021-01, SUPPLEMENT 1, LESSONS LEARNED FROM NRC
INSPECTIONS OF DESIGN-BASIS CAPABILITY OF POWER-OPERATED VALVES AT
NUCLEAR POWER PLANTS, DATED: July 24, 2023
AD AMS Accession No.: ML23129A014 EPIDS No.
OFFICE Author QTE NRR/DEX/EMIB/BC OE NRR/DRO/IOEB/PM
NAME TScarbrough Jay Dougherty SBailey JPeralta PClark
DATE 5/22/23 5/15/2023 5/18/23 5/19/23 5/22/23
OFFICE NRR/DRO/LA NRR/DRO/ NRR/DRO/IOE NRR/DRO/I
IOEB/PM B/PM OEB/BC NRR/DRO/D
NAME IBetts BBenny PClark LRegner RFelts
DATE 7/13/2023 5/22/23 5/22/23 7/20/23 7/24/23
OFFICIAL RECORD COPY