Information Notice 2021-01, Lessons Learned from U.S. Nuclear Regulatory Commission Inspections of Design-Basis Capability of Power-Operated Valves at Nuclear Power Plants: Difference between revisions

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OFFICE OF NUCLEAR REACTOR REGULATION
OFFICE OF NUCLEAR REACTOR REGULATION


WASHINGTON, DC 20555-0001 July 24, 2023 INFORMATION NOTICE 2021-01, SUPPLEMENT 1:                 LESSONS LEARNED FROM U.S.
WASHINGTON, DC 20555-0001
 
July 24, 2023
 
INFORMATION NOTICE 2021-01, SUPPLEMENT 1:                                 LESSONS LEARNED FROM U.S.


NUCLEAR REGULATORY
NUCLEAR REGULATORY
Line 33: Line 37:


==ADDRESSEES==
==ADDRESSEES==
All holders of operating licenses, construction permits, or combined licenses for nuclear power
All holders of operating licenses, construction permits, or com  bined licenses for nuclear power


reactors, except those that have permanently ceased operations and have certified that fuel has
reactors, except those that have permanently ceased operations   and have certified that fuel has


been permanently removed from the reactor vessel.
been permanently removed from the reactor vessel.


==PURPOSE==
==PURPOSE==
The U.S. Nuclear Regulatory Commission (NRC) is issuing this supplement to Information
The U.S. Nuclear Regulatory Commission (NRC) is issuing this su pplement to Information


Notice (IN) 2021-01, Lessons Learned from U.S. Nuclear Regulatory Commission Inspections
Notice (IN) 2021-01, Lessons Learned from U.S. Nuclear Regulat  ory Commission Inspections


of Design-Basis Capability of Power-Operated Valves at Nuclear Power Plants, dated May 6,
of Design-Basis Capability of Pow er-Operated Valves at Nuclear Power Plants, dated May 6,
2021 (Agencywide Documents Access and Management System (ADAMS) Accession No.
2021 (Agencywide Documents Access and Management System (ADAMS)   Accession No.


ML21061A265) to alert addressees to lessons learned from NRC inspections of the
ML21061A265) to alert addressees to lessons learned from NRC in spections of the


design-basis capability of power-operated valves (POVs) at nuclear power plants. The NRC
design-basis capability of power-operated valves (POVs) at nucl ear power plants. The NRC


expects that addressees will review the information for applicability to their facilities and
expects that addressees will review the information for applica  bility to their facilities and


consider actions, as appropriate, to identify and address similar issues. Suggestions contained
consider actions, as appropriate, to identify and address simil  ar issues. Suggestions contained


in this IN are not NRC requirements. Therefore, no specific action or written response is
in this IN are not NRC requirements. Therefore, no specific act  ion or written response is


required.
required.


==DESCRIPTION OF CIRCUMSTANCES==
==DESCRIPTION OF CIRCUMSTANCES==
As discussed in IN 2021-01 (ML21061A265), the NRC staff initiated an inspection program
As discussed in IN 2021-01 (ML21061A265), the NRC staff initiat  ed an inspection program
 
described in Attachment 21N.02, Design-Basis Capability of Power-Operated Valves Under


10 CFR 50.55a Requirements, to NRC Inspection Procedure (IP) 71111, Reactor Safety
described in Attachment 21N.02, Design-Basis Capability of Pow  er-Operated Valves Under


Initiating Events, Mitigating Systems, Barrier Integrity. The most recent revision to IP
10 CFR 50.55a Requirements, to NRC Inspection Procedure (IP) 7  1111, Reactor Safety


71111.21N.02 is dated October 9, 2020, and is publicly available at ADAMS Accession No.
Initiating Events, Mitigating Systems, Barrier Integrity. The  most recent revision to IP


ML20220A667. The NRC issued IP 71111.21N.02 to assess the reliability, functional capability, and design-basis capability of risk-important POVs to determine whether licensees are
71111.21N.02 is dated October 9, 2020, and is publicly availabl  e at ADAMS Accession No.


maintaining the POV capability to perform as intended under design-basis conditions. During
ML20220A667. The NRC issued IP 71111.21N.02 to assess the relia  bility, functional capability, and design-basis capability of risk-important POVs to determine  whether licensees are


public meetings in late 2019 and early 2020 (for example, see ADAMS Accession Nos.
maintaining the POV capability to perform as intended under des  ign-basis conditions. During


ML19351E131 and ML20038A207), the NRC staff described the purpose of the
public meetings in late 2019 and early 2020 (for example, see A  DAMS Accession Nos.


IP 71111.21N.02 inspections and indicated that lessons learned from those inspections would
ML19351E131 and ML20038A207), the NRC staff described the purpo  se of the


be made available to the stakeholders. During a public meeting on December 8, 2020
IP 71111.21N.02 inspections and indicated that lessons learned   from those inspections would
(ML20338A012), participants requested that the lessons learned from the initial POV


inspections be documented and made available as soon as possible. As a result, the NRC
be made available to the stakeholders. During a public meeting  on December 8, 2020
(ML20338A012), participants requested that the lessons learned  from the initial POV


issued IN 2021-01 to provide lessons learned from the POV inspections conducted in 2020.
inspections be documented and made available as soon as possibl  e. As a result, the NRC


ML23129A014
issued IN 2021-01 to provide lessons learned from the POV inspe  ctions conducted in 2020.


IN 2021-01, Supplement 1 During the POV inspection program, the NRC staff presented lessons learned from POV
ML23129A014 IN 2021-01, Supplement 1 During the POV inspection program, the NRC staff presented less  ons learned from POV


inspections at several industry meetings. For example, the NRC staff presented lessons learned
inspections at several industry meetings. For example, the NRC staff presented lessons learned


from POV inspections at a public meeting with the Boiling Water Reactor Owners Group
from POV inspections at a public meeting with the Boiling Water   Reactor Owners Group


(BWROG) on December 1, 2021 (ML21334A168), and at a Motor-Operated Valve (MOV) Users
(BWROG) on December 1, 2021 (ML21334A168), and at a Motor-Opera  ted Valve (MOV) Users


Group meeting on January 24, 2023 (ML23018A081). With the completion of the POV
Group meeting on January 24, 2023 (ML23018A081). With the compl  etion of the POV


inspection program at the end of 2022, participants at the January 24, 2023, meeting requested
inspection program at the end of 2022, participants at the Janu  ary 24, 2023, meeting requested


that the NRC staff provide a complete list of the lessons learned from all of the POV inspections
that the NRC staff provide a complete list of the lessons learn ed from all of the POV inspections


as soon as possible.
as soon as possible.


==DISCUSSION==
==DISCUSSION==
The NRC staff conducted inspections using IP 71111.21N.02 to assess the reliability, functional
The NRC staff conducted inspections using IP 71111.21N.02 to as  sess the reliability, functional


capability, and design-basis capability of POVs to determine whether licensees are maintaining
capability, and design-basis capability of POVs to determine wh  ether licensees are maintaining


the POV capability to perform their safety functions as intended under design-basis conditions.
the POV capability to perform their safety functions as intende  d under design-basis conditions.


The enclosure to IN 2021-01 contains background information related to the design-basis
The enclosure to IN 2021-01 contains background information rel  ated to the design-basis


capability of POVs in nuclear power plants. The NRC inspections using IP 71111.21N.02 identified numerous lessons learned related to the design-basis capability of POVs installed in
capability of POVs in nuclear power plants. The NRC inspections   using IP 71111.21N.02 identified numerous lessons learned related to the design-basis   capability of POVs installed in


nuclear power plants.
nuclear power plants.


The following summarizes the lessons learned from the POV inspections conducted by the NRC
The following summarizes the lessons learned from the POV inspe  ctions conducted by the NRC


staff using IP 71111.21N.02:
staff using IP 71111.21N.02:
*        Inservice Testing (IST) Program: The NRC regulations in Title 10 of the Code of Federal


Regulations (10 CFR) 50.55a, Codes and standards, require licensees to develop an
*                                                                                                              Inservice Testing (IST) Program: The NRC regulations in Title  10 of the Code of Federal
 
Regulations (10 CFR) 50.55a, Codes and standards, require licensees to d  evelop an


IST program to provide assurance of the operational readiness of pumps, valves, and
IST program to provide assurance of the operational readiness o  f pumps, valves, and


dynamic restraints in accordance with the applicable edition and addenda of the
dynamic restraints in accordance with the applicable edition an  d addenda of the


American Society of Mechanical Engineers (ASME) Operation and Maintenance of
American Society of Mechanical Engineers (ASME) Operation and M  aintenance of


Nuclear Power Plants, Division 1, OM Code: Section IST (OM Code), as incorporated
Nuclear Power Plants, Division 1, OM Code: Section IST (OM Cod e), as incorporated


by reference in 10 CFR 50.55a. For POVs within the scope of the applicable edition and
by reference in 10 CFR 50.55a. For POVs within the scope of the   applicable edition and


addenda of the ASME OM Code, the NRC inspectors found that licensees did not
addenda of the ASME OM Code, the NRC inspectors found that lice nsees did not


always ensure that valves were properly included and categorized within the scope of
always ensure that valves were properly included and categorize  d within the scope of


the IST program, such as POVs with leakage limitation safety functions, remote-operated safety functions, or manual-operated safety functions.
the IST program, such as POVs with leakage limitation safety fu  nctions, remote-operated safety functions, or manual-operated safety fun  ctions.


*       POV Operating Requirements and Capability: The NRC inspectors found that licensees
*                                                                                                             POV Operating Requirements and Capability: The NRC inspectors   found that licensees


did not always properly determine the operating requirements and actuator capability for
did not always properly determine the operating requirements an  d actuator capability for


POVs to perform their safety functions. For example, all appropriate parameters (such
POVs to perform their safety functions. For example, all approp  riate parameters (such


as valve friction coefficients or valve factors, maximum differential pressure conditions, motor torque temperature derating factors, stem friction coefficients, and butterfly valve
as valve friction coefficients or valve factors, maximum differential pressure conditions, motor torque temperature derating factors, stem friction coeffi  cients, and butterfly valve


bearing friction coefficients) are expected to be addressed when calculating valve
bearing friction coefficients) are expected to be addressed whe  n calculating valve


operating requirements or actuator capability. Improper values for various parameters in
operating requirements or act uator capability. Improper values for various parameters in


POV calculations (such as incorrect stem pitch and lead values, valve, and stem friction
POV calculations (such as incorrect stem pitch and lead values,   valve, and stem friction


coefficients less than tested values, and incorrect uncertainty assumptions) can lead to
coefficients less than tested values, and incorrect uncertainty   assumptions) can lead to


inadequate determinations of POV functionality. The NRC inspectors found that
inadequate determinations of POV functionality. The NRC inspect ors found that


licensees did not always justify the use of POV parameters, such as valve friction
licensees did not always justify the use of POV parameters, such as valve friction


coefficients, from outside sources. See IN 2012-14, Motor-Operated Valve Inoperable
coefficients, from outside sources. See IN 2012-14, Motor-Oper  ated Valve Inoperable


Due to Stem-Disc Separation, dated July 24, 2012 (ML12150A046) for guidance on
Due to Stem-Disc Separation, dated July 24, 2012 (ML12150A046)   for guidance on


using POV data from outside sources. The NRC inspectors found that licensees did not
using POV data from outside sources. The NRC inspectors found   that licensees did not


always ensure that valve-specific valve factors were used if determined to be higher than
always ensure that valve-specific valve factors were used if de  termined to be higher than


generic valve factors with an appropriate extent of condition review. For globe valves, there is a potential for increased thrust and torque requirements (referred to as side
generic valve factors with an appropriate extent of condition r  eview. For globe valves, there is a potential for increased thrust and torque requiremen  ts (referred to as side


IN 2021-01, Supplement 1 loading) to operate globe valves under high-flow dynamic conditions. The unwedging
IN 2021-01, Supplement 1 loading) to operate globe valves under high-flow dynamic condit  ions. The unwedging


load required for valves is part of the evaluation of the capability of POVs to open to
load required for valves is part of the evaluation of the capab  ility of POVs to open to


perform their safety functions. The specific design of each POV, including its valve, is
perform their safety functions. The specific design of each POV , including its valve, is


used in determining appropriate calculation assumptions. The NRC inspectors found that
used in determining appropriate calculation assumptions. The NR  C inspectors found that


licensees did not always ensure that all normal operating loads that act simultaneously
licensees did not always ensure that all normal operating loads   that act simultaneously


with seismic loads were addressed. For MOVs, high ambient temperature can impact
with seismic loads were addressed. For MOVs, high ambient tempe  rature can impact


MOV motor output, such as described in Limitorque Technical Update 93-03, Reliance
MOV motor output, such as described in Limitorque Technical Upd  ate 93-03, Reliance


3-Phase Limitorque Corporation Actuator Motors (Starting Torque @ Elevated
3-Phase Limitorque Corporation Actuator Motors (Starting Torque @ Elevated


Temperature), dated September 1993, which is available from Flowserve Corporation.
Temperature), dated September 1993 , which is available from Flowserve Corporation.


The NRC inspectors found that licensees did not always ensure that sufficient
The NRC inspectors found that licen sees did not always ensure t hat sufficient


information and test data were developed to validate the assumptions for rate-of-loading
information and test data were developed to validate the assump tions for rate-of-loading


and load-sensitive behavior for plant-specific MOV applications. Stem lubricant
and load-sensitive behavior for plant-specific MOV applications . Stem lubricant


degradation can impact the performance of all types of MOV stem nuts, including the
degradation can impact the performance of all types of MOV stem   nuts, including the


ball-screw design. One-time stall torque limits for actuators are intended to address the
ball-screw design. One-time stall torque limits for actuators a  re intended to address the


structural capability of the actuator rather than calculating performance capability.
structural capability of the actuator rather than calculating p  erformance capability.


* Joint Owners Group (JOG) Program for MOV Periodic Verification: Most licensees
*                                                                                                             Joint Owners Group (JOG) Program for MOV Periodic Verificatio n: Most licensees


committed to implement the JOG Program on MOV Periodic Verification in response to
committed to implement the JOG Program on MOV Periodic Verifica  tion in response to


Generic Letter (GL) 96-05, Periodic Verification of Design-Basis Capability of
Generic Letter (GL) 96-05, Periodic Verification of Design-Bas  is Capability of


Safety-Related Motor-Operated Valves, dated September 18, 1996 (ADAMS Legacy
Safety-Related Motor-Operated Valves, dated September 18, 1996 (ADAMS Legacy


Library Accession No. 9609100488). The NRC staff accepted the JOG topical report on
Library Accession No. 9609100488). The NRC staff accepted the J  OG topical report on


the JOG Program on MOV Periodic Verification in a safety evaluation report (SER) dated
the JOG Program on MOV Periodic Verification in a safety evalua  tion report (SER) dated


September 25, 2006 (ML061280315), and the associated supplement dated
September 25, 2006 (ML061280315), and the associated supplement   dated


September 18, 2008 (ML082480638). In November 2006, the JOG issued Topical
September 18, 2008 (ML082480638). In November 2006, the JOG iss  ued Topical


Report MPR-2524-A, Joint Owners Group (JOG) Motor Operated Valve Periodic
Report MPR-2524-A, Joint Owners Group (JOG) Motor Operated Va  lve Periodic


Verification Program Summary (ML063490194), to reflect the final NRC SER and
Verification Program Summary (ML063490194), to reflect the fin  al NRC SER and


included the JOG responses to NRC staff requests for additional information and the
included the JOG responses to NRC staff requests for additional   information and the


final SER. The JOG MOV Program included a limited amount of MOV tests performed
final SER. The JOG MOV Program included a limited amount of MOV tests performed


by the participating licensees at their nuclear power plants over approximately 5 years to
by the participating licensees at their nuclear power plants ov  er approximately 5 years to


assess whether there was a potential for degradation of valve friction coefficients for
assess whether there was a potential for degradation of valve f  riction coefficients for


various valve types and applications. Because of the limited amount of MOV test data
various valve types and applications. Because of the limited am  ount of MOV test data


and the different methods used by individual licensees to evaluate the test data, the
and the different methods used by individual licensees to evalu  ate the test data, the


valve friction coefficients determined for MOVs as part of the JOG MOV Program do not
valve friction coefficients determined for MOVs as part of the   JOG MOV Program do not


represent a database of valve friction coefficients that can be applied in general to
represent a database of valve friction coefficients that can be   applied in general to


calculate the thrust and torque required to operate various MOVs under design-basis
calculate the thrust and torque required to operate various MOV  s under design-basis


conditions. Therefore, the MOV test results collected by participants of the JOG MOV
conditions. Therefore, the MOV test results collected by partic  ipants of the JOG MOV


Program are only applicable to the implementation of the JOG MOV Program. The NRC
Program are only applicable to the implementation of the JOG MO V Program. The NRC


inspectors found that licensees did not always re-justify the qualifying basis for MOVs
inspectors found that licensees did not always re-justify the q  ualifying basis for MOVs


following extensive maintenance (such as disassembly) to determine whether the valves
following extensive maintenance (such as disassembly) to determ ine whether the valves


were susceptible to performance degradation as part of the JOG MOV Program. The
were susceptible to performance degradation as part of the JOG   MOV Program. The


JOG periodic verification test intervals are based on the margin and risk ranking of each
JOG periodic verification test intervals are based on the margi  n and risk ranking of each


MOV within the scope of the JOG MOV Program, such that up-to-date POV risk rankings
MOV within the scope of the JOG MOV Program, such that up-to-da  te POV risk rankings


are important when implementing the JOG MOV Program.
are important when implementing the JOG MOV Program.


* ASME OM Code, Appendix III, Preservice and Inservice Testing of Active Electric
*                                                                                                             ASME OM Code, Appendix III, Preservice and Inservice Testing   of Active Electric


Motor-Operated Valve Assemblies in Water-Cooled Reactor Nuclear Power Plants: As
Motor-Operated Valve Assemblies in Water-Cooled Reactor Nuclear   Power Plants: As


required under 10 CFR 50.55a(b)(3)(ii), licensees implementing the 2009 or later
required under 10 CFR 50.55a(b)(3)(ii), licensees implementing   the 2009 or later


editions of the ASME OM Code, as incorporated by reference in 10 CFR 50.55a, must
editions of the ASME OM Code, as incorporated by reference in 1  0 CFR 50.55a, must


meet the MOV requirements in ASME OM Code, Mandatory Appendix III. For MOVs
meet the MOV requirements in ASME OM Code, Mandatory Appendix I II. For MOVs


within the scope of the JOG MOV Program, a licensee may rely on the dynamic testing
within the scope of the JOG MOV Program, a licensee may rely on the dynamic testing


conducted as part of that program to satisfy the requirement in Appendix III for a mix of
conducted as part of that program to satisfy the requirement in   Appendix III for a mix of


IN 2021-01, Supplement 1 static and dynamic testing. The ASME OM Code, Mandatory Appendix III, as
IN 2021-01, Supplement 1 static and dynamic testing. The ASME OM Code, Mandatory Append ix III, as


incorporated by reference in 10 CFR 50.55a relies on new MOVs being demonstrated to
incorporated by reference in 10 CFR 50.55a relies on new MOVs b  eing demonstrated to


be capable of performing their safety functions.
be capable of performing their safety functions.


*       Licensee Commitments: The NRC regulations in 10 CFR 50.55a(b)(3)(ii) supplement the
*                                                                                                             Licensee Commitments: The NRC regulations in 10 CFR 50.55a(b)( 3)(ii) supplement the


testing requirements for MOVs in the ASME OM Code by requiring that licensees
testing requirements for MOVs in the ASME OM Code by requiring that licensees


establish a program to ensure that MOVs continue to be capable of performing their
establish a program to ensure that MOVs continue to be capable   of performing their


design-basis safety functions. When implementing the JOG MOV Program, the MOV
design-basis safety functions. When implementing the JOG MOV Pr  ogram, the MOV


diagnostic test frequency is based on the provisions of the JOG MOV Program, such as
diagnostic test frequency is based on the provisions of the JOG MOV Program, such as


when the design-basis capability margin is determined to be low. Licensees committed
when the design-basis capability margin is determined to be low . Licensees committed


to implementing the JOG MOV Program are expected to follow their commitment
to implementing the JOG MOV Program are expected to follow thei r commitment


process to modify the JOG MOV Program test intervals or notify the NRC in accordance
process to modify the JOG MOV Pr ogram test intervals or notify the NRC in accordance


with that process. For example, the JOG MOV Program does not include grace periods
with that process. For example, the JOG MOV Program does not in  clude grace periods


for the specified JOG test intervals. Further, the JOG program schedule is specified in
for the specified JOG test intervals. Further, the JOG program schedule is specified in


years rather than refueling outages. In addition, a change in the risk ranking of an MOV,
years rather than refueling outages. In addition, a change in t  he risk ranking of an MOV,
        or an adjustment to MOV capability margin based on performance data, can result in a
      or an adjustment to MOV capability margin based on performance   data, can result in a


different diagnostic testing interval under the JOG MOV Program.
different diagnostic testing interval under the JOG MOV Program .


*       MOVs Outside JOG MOV Program Scope: JOG Topical Report MPR-2524-A indicates
*                                                                                                             MOVs Outside JOG MOV Program Scope: JOG Topical Report MPR-252  4-A indicates


that some MOVs are outside the scope of the JOG MOV Program, which are defined by
that some MOVs are outside the scope of the JOG MOV Program, wh ich are defined by


JOG as Class D valves. Therefore, licensees committed to implementing the JOG MOV
JOG as Class D valves. Therefore, licensees committed to implem enting the JOG MOV


Program to satisfy GL 96-05 and that are implementing the JOG MOV Program as part
Program to satisfy GL 96-05 and that are implementing the JOG M OV Program as part


of their compliance with 10 CFR 50.55a(b)(3)(ii) are required by the NRC regulations to
of their compliance with 10 CFR 50.55a(b)(3)(ii) are required b  y the NRC regulations to


establish methods to periodically demonstrate the design-basis capability of their
establish methods to periodically demonstrate the design-basis   capability of their


Class D valves. The NRC staff considers it infeasible to modify the classification of a
Class D valves. The NRC staff considers it infeasible to modify   the classification of a


JOG Class D valve to a JOG Class A or JOG Class B valve, which the JOG defines as
JOG Class D valve to a JOG Class A or JOG Class B valve, which   the JOG defines as


not susceptible to degradation by direct information or not susceptible to degradation by
not susceptible to degradation by direct information or not sus  ceptible to degradation by


extension, respectively.
extension, respectively.


*       Electric Power Research Institute (EPRI) MOV Performance Prediction Methodology
*                                                                                                             Electric Power Research Institute (EPRI) MOV Performance Predi  ction Methodology


(PPM): The NRC inspectors found that licensees evaluating MOVs using the EPRI
(PPM): The NRC inspectors found that licensees evaluating MOVs using the EPRI


MOV PPM did not always address all of the applicable provisions when determining
MOV PPM did not always address all of the applicable provisions   when determining


valve operating requirements under the EPRI MOV PPM Program. JOG Topical
valve operating requirements under the EPRI MOV PPM Program. JOG Topical


Report MPR-2524-A, and the EPRI MOV PPM Topical Report TR-103237, as
Report MPR-2524-A, and the EPRI M OV PPM Topical Report TR-10323 7, as


accepted in the applicable NRC safety evaluations1 specify the conditions for
accepted in the applicable NRC safety evaluations 1 specify the conditions for


implementing these programs. As part of the EPRI MOV PPM Methodology, EPRI
implementing these programs. As part of the EPRI MOV PPM Method ology, EPRI


assumed that each valve is maintained in good condition for the EPRI MOV PPM to
assumed that each valve is maintained in good condition for the   EPRI MOV PPM to


remain valid for that valve. Therefore, MOVs classified as JOG Class A or JOG
remain valid for that valve. Therefore, MOVs classified as JOG Class A or JOG


Class B need to be maintained in good internal condition to satisfy the EPRI MOV
Class B need to be maintained in good internal condition to sat  isfy the EPRI MOV


PPM. Further, this method includes EPRI Type 1 warnings, which indicate potential
PPM. Further, this method includes EPRI Type 1 warnings, which indicate potential


valve damage, when implementing the EPRI MOV PPM. Where the EPRI MOV PPM
valve damage, when implementing the EPRI MOV PPM. Where the EPRI MOV PPM


is used as the best available information, industry data should be monitored for those
is used as the best available information, industry data should   be monitored for those


valves to identify any information that might challenge that assumption. When
valves to identify any information that might challenge that as sumption. When


implementing the EPRI MOV PPM for butterfly valves, the calculated maximum
implementing the EPRI MOV PPM for butterfly valves, the calcula ted maximum


transmitted torque is applied when evaluating the acceptability of the valve weak link
transmitted torque is applied when evaluating the acceptability   of the valve weak link


and actuator ratings. When applying the EPRI MOV PPM for globe valves, the globe
and actuator ratings. When applying the EPRI MOV PPM for globe   valves, the globe


valve model in the EPRI methodology specifies the provisions to be implemented, such as using the outside seat diameter to calculate the required operating thrust.
valve model in the EPRI methodology specifies the provisions to   be implemented, such as using the outside seat diameter to calculate the requir  ed operating thrust.


1 The EPRI MOV PPM safety evaluation report is available at ML15142A761 with later updates based on topical
1 The EPRI MOV PPM safety evaluation report is available at ML15142A761 with later updates based on topical
Line 360: Line 363:
report supplements.
report supplements.


IN 2021-01, Supplement 1 Separate EPRI guidance for evaluating MOV diagnostic test data obtained under
IN 2021-01, Supplement 1 Separate EPRI guidance for evaluating MOV diagnostic test data   obtained under


static conditions (i.e., without differential pressure or flow) cannot be applied beyond
static conditions (i.e., without differential pressure or flow)   cannot be applied beyond


the capability of that testing to predict MOV performance under dynamic conditions
the capability of that testing to predict MOV performance under dynamic conditions


(i.e., differential pressure and flow). Additional guidance on the EPRI methodology is
(i.e., differential pressure and flow). Additional guidance on   the EPRI methodology is


provided in NUREG-1482, Guidelines for Inservice Testing at Nuclear Power
provided in NUREG-1482, Guidelines for Inservice Testing at Nu  clear Power


Plants, Revision 3, issued July 2020 (ML20202A473).
Plants, Revision 3, issued July 2020 (ML20202A473).


* Limitorque Actuator Structural Capability: The NRC inspectors found that licensees
*                                                                                                             Limitorque Actuator Structural Capability: The NRC inspectors   found that licensees


evaluating Limitorque motor actuators for their structural capability did not always justify
evaluating Limitorque motor actuators for their structural capa  bility did not always justify


increasing the thrust ratings beyond their original limits. Limitorque Technical Update
increasing the thrust ratings beyond their original limits. Lim  itorque Technical Update


92-01, Thrust Rating Increase SMB-000, SMB-00, SMB-0 & SMB-1 Actuators (undated
92-01, Thrust Rating Increase SMB-000, SMB-00, SMB-0 & SMB-1 A ctuators (undated


technical guidance available from Limitorque) evaluated Kalsi Engineering Document
technical guidance available from Limitorque) evaluated Kalsi E ngineering Document


#1707C (a proprietary report by Kalsi Engineering) and approved its use to increase the
#1707C (a proprietary report by Kalsi Engineering) and approved   its use to increase the


maximum allowable thrust for Limitorque actuator models SMB-000, SMB-00, SMB-0,
maximum allowable thrust for Limitorque actuator models SMB-000 , SMB-00, SMB-0,
  and SMB-1 up to 140 percent of the original ratings, with certain conditions.2 Limitorque
        and SMB-1 up to 140 percent of the original ratings, with certa  in conditions.2 Limitorque


has indicated that licensees that participated in the Kalsi study or that possess a copy of
has indicated that licensees that participated in the Kalsi stu  dy or that possess a copy of


proprietary Kalsi Engineering Document #1707C may apply the 162 percent maximum
proprietary Kalsi Engineering Document #1707C may apply the 162   percent maximum


thrust rating described in the Kalsi report, where the specific conditions are implemented
thrust rating described in the Kalsi report, where the specific   conditions are implemented


as provided in that document. The individual POV subparts are expected to be able to
as provided in that document. The individual POV subparts are e  xpected to be able to


withstand the maximum thrust and torque that the POV actuator can produce
withstand the maximum thrust and torque that the POV actuator c an produce


(sometimes referred to as a weak link evaluation). The structural limits specified in the
(sometimes referred to as a weak link evaluation). The structu  ral limits specified in the


ASME Boiler and Pressure Vessel Code are not applicable to POV internal parts that
ASME Boiler and Pressure Vessel Code are not applicable to POV   internal parts that


involve the operating motion of the valve and actuator. Proper bolt material and length
involve the operating motion of the valve and actuator. Proper bolt material and length


are part of weak link calculations for POVs.
are part of weak link calculations for POVs.


* POV Testing: For POV diagnostic testing, the NRC inspectors found that licensees did
*                                                                                                             POV Testing: For POV diagnostic testing, the NRC inspectors fo und that licensees did


not always ensure that (1) POV tests were properly conducted, (2) acceptance criteria
not always ensure that (1) POV tests were properly conducted, ( 2) acceptance criteria


for the POV testing applied the correct assumptions (such as actuator thrust limits), (3)
for the POV testing applied the correct assumptions (such as ac  tuator thrust limits), (3)
  proper evaluations of test data were completed to demonstrate that the POVs can
        proper evaluations of test data were completed to demonstrate t  hat the POVs can


perform their safety functions, and (4) records of evaluations were maintained in
perform their safety functions, and (4) records of evaluations   were maintained in


accordance with plant procedures. Computer software relies on appropriate values for
accordance with plant procedures. Computer software relies on a  ppropriate values for


applicable parameters to be input when conducting diagnostic testing to determine
applicable parameters to be input when conducting diagnostic te  sting to determine


accurate thrust and torque values (such as proper stem material properties). POV test
accurate thrust and torque values (such as proper stem material   properties). POV test


acceptance criteria are expected to be properly translated from POV design calculations
acceptance criteria are expected to be properly translated from   POV design calculations


into test procedures. Diagnostic equipment are expected to be installed and operating
into test procedures. Diagnostic equipment are expected to be i  nstalled and operating


properly as part of the POV testing and evaluation of results. Operating requirements for
properly as part of the POV testing and evaluation of results.   Operating requirements for


valves apply throughout the full valve stroke. Fully complete POV test data evaluations
valves apply throughout the full valve stroke. Fully complete P OV test data evaluations


will ensure that the required parameters (such as valve friction coefficient or valve factor, stem factor, and rate of loading) are properly calculated and within the acceptable range.
will ensure that the required parameters (such as valve frictio  n coefficient or valve factor, stem factor, and rate of loading) are properly calculated and w  ithin the acceptable range.


The JOG MOV Program specifies that valve friction values from testing are compared to
The JOG MOV Program specifies that valve friction values from t esting are compared to


the JOG threshold values for valve friction to verify that the valve is operating in a
the JOG threshold values for valve friction to verify that the   valve is operating in a


manner consistent with the results of the JOG program assumptions. Variation in valve
manner consistent with the results of the JOG program assumptio  ns. Variation in valve


performance can occur when relying on a single test to establish POV operating
performance can occur when relying on a single test to establis  h POV operating


requirements.
requirements.


* POV Leakage Limitations: Some POVs have specific limitations related to leakage past
*                                                                                                             POV Leakage Limitations: Some POVs have specific limitations r  elated to leakage past


the valve disk when closed. MOVs can be set to fully close and meet their leakage
the valve disk when closed. MOVs can be set to fully close and   meet their leakage


2 NRC IN 92-83, Thrust Limits for Limitorque Actuators and Potential Overstressing of Motor-Operated
2                                                                                                     NRC IN 92-83, Thrust Limits for Limitorque Actuators and Potential Overstressing of Motor-Operated


Valves, dated December 17, 1992, discussed Limitorque Technical Update 92-01 and the applicable study
Valves, dated December 17, 1992, discussed Limitorque Technical Update 92-01 and the applicable study
Line 450: Line 453:
by Kalsi Engineering.
by Kalsi Engineering.


IN 2021-01, Supplement 1 limitations when controlled by the torque switch. MOVs that have a safety function to
IN 2021-01, Supplement 1 limitations when controlled by the torque switch. MOVs that hav  e a safety function to


close and be leaktight have more challenges when controlled by the limit switch instead
close and be leaktight have more challenges when controlled by   the limit switch instead


of the torque switch. For example, the NRC inspectors found that licensees did not
of the torque switch. For example, the NRC inspectors found tha t licensees did not


always have a valid test or analysis demonstrating that the limit switch control setting of
always have a valid test or analysis demonstrating that the lim it switch control setting of


the MOV under static conditions would achieve the required leaktight performance when
the MOV under static conditions would achieve the required leak  tight performance when


the MOV is closed under dynamic conditions. The leak rate requirements are also to be
the MOV is closed under dynamic conditions. The leak rate requi  rements are also to be


addressed for MOVs with long closing torque switch bypass settings. The ASME OM
addressed for MOVs with long closing torque switch bypass setti  ngs. The ASME OM


Code as incorporated by reference in 10 CFR 50.55a requires a documented program
Code as incorporated by reference in 10 CFR 50.55a requires a d  ocumented program


for leak-testing power-operated relief valves. With respect to previous POV capability
for leak-testing power-operated relief valves. With respect to   previous POV capability


issues, GL 79-46, Containment Purging and Venting During Normal Operation
issues, GL 79-46, Containment Purging and Venting During Norma  l Operation


Guidelines for Valve Operability, dated September 27, 1979 (ML031320191), provides
Guidelines for Valve Operability, dated September 27, 1979 (ML  031320191), provides


recommendations to demonstrate that containment purge valves can close and seal
recommendations to demonstrate that containment purge valves ca  n close and seal


under design-basis conditions, including seismic loads.
under design-basis conditions, including seismic loads.


* POV Qualification: The NRC inspectors found that licensees did not always justify the
*                                                                                                             POV Qualification: The NRC inspectors found that licensees di d not always justify the


qualification of POVs to perform their design-basis safety functions, including functional, environmental, and seismic capability. With respect to environmental qualification, preventive maintenance activities include replacing all valve subcomponents within their
qualification of POVs to perform their design-basis safety func  tions, including functional, environmental, and seismic capab ility. With respect to environm ental qualification, preventive maintenance activities include replacing all valve s  ubcomponents within their


specific qualified lifetime. Environmental effects can affect the performance of POVs
specific qualified lifetime. Environmental effects can affect t  he performance of POVs


(including squib valves) that must remain functional for long periods of time following a
(including squib valves) that must remain functional for long p  eriods of time following a


loss-of-coolant accident or other adverse conditions. NRC inspections identified that
loss-of-coolant accident or other adverse conditions. NRC inspe  ctions identified that


some licensees lacked adequate justification to extend the qualified life of POVs
some licensees lacked adequate justification to extend the qual  ified life of POVs


installed in their nuclear power plants. Limitorque qualified its safety-related MOV
installed in their nuclear power plants. Limitorque qualified i  ts safety-related MOV


actuators for 40 years or 2,000 cycles, whichever comes first. Licensees may extend the
actuators for 40 years or 2,000 cycles, whichever comes first. Licensees may extend the


qualified life of their Limitorque actuators if they have adequate justification. The
qualified life of their Limitorque actuators if they have adequ  ate justification. The


justification for the extension of the qualified life of the actuator, including attention to
justification for the extension of the qualified life of the ac  tuator, including attention to


radiation levels and ambient temperature conditions where MOVs are located, includes
radiation levels and ambient temperature conditions where MOVs   are located, includes


assurance that the environmental qualification requirements are not exceeded and that
assurance that the environmental qualification requirements are   not exceeded and that


appropriate replacement frequencies for MOVs or their individual parts are established.
appropriate replacement frequencies for MOVs or their individua l parts are established.


EPRI has developed guidance for extending the qualified life of Limitorque actuators
EPRI has developed guidance for extending the qualified life of   Limitorque actuators


beyond their original qualified life. The presence of radiation hot spots and ambient
beyond their original qualified life. The presence of radiation   hot spots and ambient


temperature conditions can impact the service life for the environmental qualification of a
temperature conditions can impact the service life for the envi  ronmental qualification of a


valve actuator.
valve actuator.


* MOV Stem-Disk Connections: The NRC staff discussed operating experience with
*                                                                                                             MOV Stem-Disk Connections: The NRC staff discussed operating e  xperience with


MOV stem-disk connections in IN 2017-03, Anchor/Darling Double Disc Gate Valve
MOV stem-disk connections in IN 2017-03, Anchor/Darling Double   Disc Gate Valve


Wedge Pin and Stem-Disc Separation Failures, dated June 15, 2017 (ML17153A053). The BWROG prepared guidance to address the issue of potential
Wedge Pin and Stem-Disc Separation Failures, dated June 15, 20  17 (ML17153A053). The BWROG prepared guidance to address the issue   of potential


failure of the stem-disk connection in Anchor/Darling double-disk gate valves. The
failure of the stem-disk connection in Anchor/Darling double-di  sk gate valves. The


BWROG guidance (such as evaluating the weak link of the wedge pin under motor
BWROG guidance (such as evaluating the weak link of the wedge p  in under motor


stall conditions) includes specific provisions in assessing the susceptibility for
stall conditions) includes specific provisions in assessing the   susceptibility for


separation of the stem-disk connection in Anchor/Darling double-disk gate valves.
separation of the stem-disk connection in Anchor/Darling double -disk gate valves.


* Valve Position Verification: Paragraph ISTC-3700, Position Verification Testing, in
*                                                                                                             Valve Position Verification: Paragraph ISTC-3700, Position Ve  rification Testing, in


Subsection ISTC, Inservice Testing of Valves in Water-Cooled Reactor Nuclear
Subsection ISTC, Inservice Testing of Valves in Water-Cooled R  eactor Nuclear


Power Plants, of the ASME OM Code requires that valves with remote position
Power Plants, of the ASME OM Code requires that valves with re mote position


indicators be observed locally at least once every 2 years to verify that valve
indicators be observed locally at least once every 2 years to v  erify that valve


operation is accurately indicated. The NRC regulations in 10 CFR 50.55a(b)(3)(xi)
operation is accurately indicated. The NRC regulations in 10 CF R 50.55a(b)(3)(xi)
  specify supplemental position indication (SPI) requirements when implementing
        specify supplemental position indication (SPI) requirements whe  n implementing


ASME OM Code, 2012 Edition (or later editions), paragraph ISTC-3700, for
ASME OM Code, 2012 Edition (or later editions), paragraph ISTC- 3700, for


licensees to verify that valve operation is accurately indicated by supplementing
licensees to verify that valve operation is accurately indicate  d by supplementing


IN 2021-01, Supplement 1 valve position indicating lights with other indications, such as flow meters or other
IN 2021-01, Supplement 1 valve position indicating lights with other indications, such a  s flow meters or other


suitable instrumentation, to provide assurance of proper obturator position for valves
suitable instrumentation, to provide assurance of proper obtura  tor position for valves


with remote position indication within the scope of Subsection ISTC including its
with remote position indication within the scope of Subsection   ISTC including its


mandatory appendices and their verification methods and frequencies. Licensees
mandatory appendices and their verification methods and frequen  cies. Licensees


proposing additional time to implement the 2012 or later editions of the ASME OM
proposing additional time to implement the 2012 or later editio  ns of the ASME OM


Code (including 10 CFR 50.55a(b)(3)(xi)) may submit a request for an alternative in
Code (including 10 CFR 50.55a(b)(3)(xi)) may submit a request f or an alternative in


accordance with 10 CFR 50.55a(z) for NRC staff review. Additional information on
accordance with 10 CFR 50.55a(z) for NRC staff review. Addition  al information on


this topic is found in two monthly Reactor Oversight Process meeting summaries
this topic is found in two monthly Reactor Oversight Process me  eting summaries


(ML21041A409 and ML21047A290). The NRC regulations in 10 CFR
(ML21041A409 and ML21047A290). The NRC regulations in 10 CFR


50.55a(b)(3)(xi) require verification of valve position indication, including specifying
50.55a(b)(3)(xi) require verification of valve position indicat  ion, including specifying


actions to meet SPI requirements such as leakage testing, flow measurement, or
actions to meet SPI requirements such as leakage testing, flow   measurement, or


diagnostic trace analysis.
diagnostic trace analysis.


* Valve Packing and Backseating: Valve packing replacements or adjustments can cause
*                                                                                                             Valve Packing and Backseating: Valve packing replacements or a  djustments can cause


anomalous behavior that might adversely impact valve performance. A bent or damaged
anomalous behavior that might adv ersely impact valve performance. A bent or damaged


stem can cause packing loads to become more severe with valve operation. On
stem can cause packing loads to become more severe with valve o peration. On


occasion, some licensees backseat the stem of a valve to limit packing leaks. The NRC
occasion, some licensees backseat the stem of a valve to limit   packing leaks. The NRC


inspectors found that licensees did not always conduct a detailed evaluation (including
inspectors found that licensees did not always conduct a detail  ed evaluation (including


appropriate examination) of the effects of backseating on the valve bonnet and stem to
appropriate examination) of the effects of backseating on the v alve bonnet and stem to


verify structural integrity. NUREG-1482 provides additional guidance for controlling the
verify structural integrity. NUREG-1482 provides additional guidance for controlling the
Line 579: Line 582:
backseating process for a valve stem.
backseating process for a valve stem.


* Use of POV Computer Software: The NRC inspectors found that licensees did not
*                                                                                                             Use of POV Computer Software: The NRC inspectors found that li  censees did not


always perform a complete verification and validation of POV computer software prior to
always perform a complete verification and validation of POV co mputer software prior to


implementation. These calculation methodologies need verification and validation for
implementation. These calculation methodologies need verificati  on and validation for


appropriate assumptions and data points. Further, stroke time might be calculated
appropriate assumptions and data points. Further, stroke time m  ight be calculated


improperly when computer data are used to measure the MOV stroke time. The ASME
improperly when computer data are used to measure the MOV strok  e time. The ASME


OM Code specifies that the stroke time for a valve begins with the initiating signal and
OM Code specifies that the stroke time for a valve begins with   the initiating signal and


ends with completion of the valve stroke. However, some computer data output does not
ends with completion of the valve stroke. However, some compute  r data output does not


include the initial portion of the stroke signal for calculating the stroke time. It is important
include the initial portion of the stroke signal for calculatin  g the stroke time. It is important


to update POV programs to address new computer software used in POV calculations.
to update POV programs to address new computer software used in   POV calculations.


* MOV Thermal Overload Devices: Thermal overload devices are installed in the control
*                                                                                                             MOV Thermal Overload Devices: Thermal overload devices are ins  talled in the control


circuitry for some MOVs to protect the motor from damage in the event of an overload
circuitry for some MOVs to protect the motor from damage in the event of an overload


event. The performance of thermal overload devices can impact the safety function of
event. The performance of thermal overload devices can impact t  he safety function of


MOVs if not evaluated periodically. NRC Regulatory Guide 1.106 (Revision 2), Thermal
MOVs if not evaluated periodically. NRC Regulatory Guide 1.106 (Revision 2), Thermal


Overload Protection for Electric Motors on Motor-Operated Valves, dated
Overload Protection for Electric Motors on Motor-Operated Valve  s, dated


February 2012 (ML112580358) provides guidance for the use of thermal overloads that
February 2012 (ML112580358) provides guidance for the use of th  ermal overloads that


reflects lessons learned from MOV programs.
reflects lessons learned from MOV programs.


* MOV Throttling Operation: Motors used to operate MOVs have limitations regarding their
*                                                                                                             MOV Throttling Operation: Motors used to operate MOVs have lim  itations regarding their


operating time. Limitorque specifies cooldown times for the frequent operation of MOV
operating time. Limitorque specifies cooldown times for the fre  quent operation of MOV


motors. The NRC inspectors found that licensees did not always evaluate the impact of
motors. The NRC inspectors found that licensees did not always evaluate the impact of


motor heat-up on the capability of MOVs with design-basis safety functions to throttle
motor heat-up on the capability of MOVs with design-basis safet  y functions to throttle


system flow.
system flow.


* Actuator Handwheel Operation: Some licensees rely on the actuator handwheel to
*                                                                                                             Actuator Handwheel Operation: Some licensees rely on the actua  tor handwheel to


manually operate MOVs to perform important functions at their nuclear power plants. For
manually operate MOVs to perform important functions at their n uclear power plants. For


such MOVs, the NRC inspectors found that licensees did not always evaluate the
such MOVs, the NRC inspectors found that licensees did not alwa ys evaluate the


handwheel for proper sizing and good working condition in demonstrating that the MOV
handwheel for proper sizing and good working condition in demon  strating that the MOV


IN 2021-01, Supplement 1 could perform its safety function. Improperly operating a valve by its manual handwheel
IN 2021-01, Supplement 1 could perform its safety function. Improperly operating a valve   by its manual handwheel


can result in excessive handwheel torque that can damage the actuator and the valve.
can result in excessive handwheel torque that can damage the ac  tuator and the valve.


* Preventive Maintenance and Modifications: The NRC inspectors found that licensees
*                                                                                                             Preventive Maintenance and Modifications: The NRC inspectors   found that licensees


did not always determine a proper lubrication interval for each MOV stem to address
did not always determine a proper lubrication interval for each   MOV stem to address


potential lubrication grease degradation which can adversely affect MOV operation.
potential lubrication grease degradation which can adversely af  fect MOV operation.


MOVs installed in non-normal positions can cause MOV maintenance issues. For
MOVs installed in non-normal positions can cause MOV maintenanc  e issues. For


example, grease leakage into the limit switch compartment might interfere with the
example, grease leakage into t he limit switch compartment might interfere with the


electrical operation of actuator wiring. Further, an MOV oriented with the disk in the
electrical operation of actuator wiring. Further, an MOV orient  ed with the disk in the


horizontal plane can lead to abnormal performance of a gate valve as a result of
horizontal plane can lead to abnormal performance of a gate val  ve as a result of


increased disk and guide wear over time. In addressing potential pressure locking of a
increased disk and guide wear over time. In addressing potentia  l pressure locking of a


valve, modifications that prevent a valve from pressure locking, such as drilling a hole in
valve, modifications that prevent a valve from pressure locking , such as drilling a hole in


the valve disk, can have long-term consequences (such as a permanent one-way valve).
the valve disk, can have long-term consequences (such as a perm  anent one-way valve).


The NRC regulations in 10 CFR 50.59, Changes, tests and experiments, are applicable
The NRC regulations in 10 CFR 50.59, Changes, tests and experiments, are applicable


to pressure-locking modifications for MOVs. Potential degradation of magnesium rotors
to pressure-locking modifications for MOVs. Potential degradati  on of magnesium rotors


in motors can adversely impact MOV performance. Missing or damaged external and
in motors can adversely impact MOV performance. Missing or dam aged external and


internal parts of motors and actuators can impact operational readiness or qualification
internal parts of motors and actuators can impact operational r  eadiness or qualification


of a POV.
of a POV.


* Corrective Action: The NRC inspectors found that licensees did not always ensure that
*                                                                                                             Corrective Action: The NRC inspectors found that licensees did   not always ensure that


appropriate corrective actions in accordance with plant procedures were implemented
appropriate corrective actions in accordance with plant procedu  res were implemented


when (1) POV test results fell outside of the specified acceptance criteria, (2) POV
when (1) POV test results fell outside of the specified accepta  nce criteria, (2) POV


performance anomalies were observed, such as abnormal diagnostic traces or valve
performance anomalies were observed, such as abnormal diagnosti  c traces or valve


friction degradation, or (3) a mechanical problem with the POV was identified, such as a
friction degradation, or (3) a mechanical problem with the POV   was identified, such as a


manual declutch lever malfunction. The ASME OM Code as incorporated by reference in
manual declutch lever malfunction. The ASME OM Code as incorpor  ated by reference in


10 CFR 50.55a includes corrective action requirements for POV leak testing. Overload
10 CFR 50.55a includes corrective action requirements for POV l  eak testing. Overload


events when testing or operating POVs are expected to be addressed in accordance
events when testing or operating POVs are expected to be addres  sed in accordance


with the licensees corrective action program and the manufacturer recommendations.
with the licensees corrective action program and the manufactu  rer recommendations.


* POV Records: The NRC inspectors found that licensees did not always follow their
*                                                                                                             POV Records: The NRC inspectors found that licensees did not a lways follow their


procedures for maintaining records associated with POV qualification, testing, operation, maintenance, and corrective action, in accordance with the quality assurance
procedures for maintaining records associated with POV qualific  ation, testing, operation, maintenance, and corrective action, in accordance with the qual  ity assurance


requirements in 10 CFR Part 50, Domestic Licensing of Production and Utilization
requirements in 10 CFR Part 50, Domestic Licensing of Producti  on and Utilization


Facilities, Appendix B, Quality Assurance Criteria for Nuclear Power Plants and Fuel
Facilities, Appendix B, Quality Assurance Criteria for Nuclea  r Power Plants and Fuel


Reprocessing Plants. As part of the QA program, POV performance is monitored and
Reprocessing Plants. As part of the QA program, POV performanc  e is monitored and


appropriate reports prepared in accordance with plant procedures to identify any
appropriate reports prepared in accordance with plant procedure  s to identify any


adverse indications.
adverse indications.


* IST Programs and Technical Specifications: Nuclear power plant licensees are required
*                                                                                                             IST Programs and Technical Specifications: Nuclear power plant   licensees are required
 
to meet the NRC regulations in both 10 CFR 50.36, Technical specifications, and


10 CFR 50.55a for IST programs. Following the criteria in 10 CFR 50.59(c)(1), licensees
to meet the NRC regulations in both 10 CFR 50.36, Technical sp  ecifications, and


must prepare a license amendment to revise its technical specifications when making
10 CFR 50.55a for IST programs. Following the criteria in 10 CF  R 50.59(c)(1), licensees


changes to POV parameters (such as main steam isolation valve accumulator pressure)
must prepare a license amendment to revise its technical specif  ications when making
  as part of its IST program.


* IST Programs and 10 CFR Part 50, Appendix J, Primary Reactor Containment Leakage
changes to POV parameters (such as main steam isolation valve a  ccumulator pressure)
        as part of its IST program.


Testing for Water-Cooled Power Reactors: The ASME OM Code, as incorporated by
*                                                                                                              IST Programs and 10 CFR Part 50, Appendix J, Primary Reactor  Containment Leakage


reference in 10 CFR 50.55a, allows licensees to follow leak testing intervals for valves in
Testing for Water-Cooled Power Reactors: The ASME OM Code, as  incorporated by


accordance with 10 CFR Part 50, Appendix J, in certain instances. Licensees might
reference in 10 CFR 50.55a, allows licensees to follow leak tes  ting intervals for valves in


perform POV static testing to meet the containment leakage testing requirements in
accordance with 10 CFR Part 50, Appendix J, in certain instance  s. Licensees might


10 CFR Part 50, Appendix J. In addition, the NRC regulations in 10 CFR 50.55a(b)(3)(ii)
perform POV static testing to meet the containment leakage test  ing requirements in


IN 2021-01, Supplement 1 require that MOV design-basis capability be justified periodically. POV leakage
10 CFR Part 50, Appendix J.  In addition, the NRC regulations i  n 10 CFR 50.55a(b)(3)(ii)
                                                                                                                  IN 2021-01, Supplement 1 require that MOV design-basis capability be justified periodica  lly. POV leakage


requirements might be specified in final safety analysis as part of the IST program
requirements might be specified in final safety analysis as par  t of the IST program


description, in addition to the 10 CFR Part 50, Appendix J, requirements.
description, in addition to the 10 CFR Part 50, Appendix J, req  uirements.


The NRC staff discussed the above issues in detail with the applicable licensees during the
The NRC staff discussed the above issues in detail with the app licable licensees during the


POV inspections. The licensees took action to address any immediate concerns related to these
POV inspections. The licensees took action to address any immed iate concerns related to these


issues identified by the NRC inspectors. In many instances, the issues were determined to be
issues identified by the NRC inspectors. In many instances, the issues were determined to be


minor because of the capability margin available for the specific POVs being evaluated at the
minor because of the capability margin available for the specif  ic POVs being evaluated at the


applicable nuclear power plant. The issues might have been more significant where less
applicable nuclear power plant. The issues might have been more   significant where less


capability margin was available for POVs at other nuclear power plants. Some licensees
capability margin was available for POVs at other nuclear power   plants. Some licensees


initiated long-term activities as appropriate to address specific issues as part of their corrective
initiated long-term activities as appropriate to address specif  ic issues as part of their corrective


action programs. The NRC staff suggests that licensees review this information for applicability
action programs. The NRC staff suggests that licensees review t  his information for applicability


to their facilities and consider actions, as appropriate, to identify and address similar issues.
to their facilities and consider actions, as appropriate, to id  entify and address similar issues.


==CONTACT==
==CONTACT==
S
S


This IN requires no specific action or written response. Please direct any questions about this
This IN requires no specific action or written response. Please   direct any questions about this


matter to the technical contacts listed below or to the appropriate Office of Nuclear Reactor
matter to the technical contacts listed below or to the appropr  iate Office of Nuclear Reactor


Regulation (NRR) project manager.
Regulation (NRR) project manager.


/RA/
/RA/
                                                Russell Felts, Director
 
Russell Felts, Director


Division of Reactor Oversight
Division of Reactor Oversight
Line 759: Line 762:


Technical Contacts:
Technical Contacts:
Douglas Bollock, NRR            Kenneth Kolaczyk, NRR          Thomas Scarbrough, NRR


301-415-6609                     585-773-8917                   301-415-2794 Douglas.Bollock@nrc.gov         Kenneth.Kolaczyk@nrc.gov Thomas.Scarbrough@nrc.gov
Douglas Bollock, NRR                                                                                                                    Kenneth Kolaczyk, NRR                                                                                  Thomas Scarbrough, N  RR
 
301-415-6609                                                                                                                                                                                                                                               585-773-8917                                                                                                                                                                                                                                               301-415-2794 Douglas.Bollock@nrc.gov                                                     Kenneth.Kolaczyk@nrc.gov                     Thomas.Scarbrough@nrc.gov
 
Note: NRC generic communications may be found on the NRC public  website, http://www.nrc.gov, under Electronic Reading Room/Document Collections.


Note: NRC generic communications may be found on the NRC public website, http://www.nrc.gov, under Electronic Reading Room/Document Collections.
IN 2021-01, Supplement 1 NRC INFORMATION NOTICE 2021-01, SUPPLEMENT 1, LESSONS LEARNED FROM NRC


ML23129A014                EPIDS No.
INSPECTIONS OF DESIGN-BASIS CAPABILITY OF POWER-OPERATED VALVES AT


NRR/DEX/EMI                  NRR/DRO/IOEB/
NUCLEAR POWER PLANTS, DATED:  July 24, 2023
  OFFICE  Author          QTE                          OE


B/BC                          PM
AD AMS  Accession No.:  ML23129A014                                                                                                                                                                                                                                                              EPIDS No.


Jay                                       PClark
OFFICE                                       Author                                                                                                                                                                          QTE                                                                                                                                                NRR/DEX/EMIB/BC                                                                                                                                                                                                          OE                                                                                                                                                                                                  NRR/DRO/IOEB/PM


NAME     TScarbrough                 SBailey         JPeralta
NAME                                                                   TScarbrough                                                                             Jay Dougherty                                                    SBailey                                                                                                                                                                   JPeralta                                                                                                             PClark


Dougherty
DATE                                                                            5/22/23                                                                                                                                                            5/15/2023                                                      5/18/23                                                                                                                                                                      5/19/23                                                                                                                          5/22/23


DATE    5/22/23        5/15/2023    5/18/23        5/19/23      5/22/23 NRR/DRO/     NRR/DRO/IOE     NRR/DRO/I
OFFICE                                        NRR/DRO/LA                                                NRR/DRO/                                                                     NRR/DRO/IOE                                                                 NRR/DRO/I


OFFICE  NRR/DRO/LA                                                NRR/DRO/D
IOEB/PM                                                    B/PM                                                                        OEB/BC                                                                                                          NRR/DRO/D


IOEB/PM      B/PM            OEB/BC
NAME                                                                  IBetts                                                                                                                                                                                        BBenny                                                                                          PClark                                                                                                                                                                                  LRegner                                                                                                        RFelts


NAME    IBetts          BBenny      PClark          LRegner      RFelts
DATE                                                                            7/13/2023                                                                                                                  5/22/23                                                                                                5/22/23                                                                                                                                                                      7/20/23                                                                                                                          7/24/23


DATE    7/13/2023      5/22/23      5/22/23        7/20/23      7/24/23}}
OFFICIAL RECORD COPY}}


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Latest revision as of 17:29, 14 November 2024

Lessons Learned from U.S. Nuclear Regulatory Commission Inspections of Design-Basis Capability of Power-Operated Valves at Nuclear Power Plants
ML23129A014
Person / Time
Issue date: 07/24/2023
From: Russell Felts
NRC/NRR/DRO
To:
References
IN-21-001, Suppl 1
Download: ML23129A014 (10)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, DC 20555-0001

July 24, 2023

INFORMATION NOTICE 2021-01, SUPPLEMENT 1: LESSONS LEARNED FROM U.S.

NUCLEAR REGULATORY

COMMISSION INSPECTIONS OF

DESIGN-BASIS CAPABILITY OF

POWER-OPERATED VALVES AT

NUCLEAR POWER PLANTS

ADDRESSEES

All holders of operating licenses, construction permits, or com bined licenses for nuclear power

reactors, except those that have permanently ceased operations and have certified that fuel has

been permanently removed from the reactor vessel.

PURPOSE

The U.S. Nuclear Regulatory Commission (NRC) is issuing this su pplement to Information

Notice (IN) 2021-01, Lessons Learned from U.S. Nuclear Regulat ory Commission Inspections

of Design-Basis Capability of Pow er-Operated Valves at Nuclear Power Plants, dated May 6,

2021 (Agencywide Documents Access and Management System (ADAMS) Accession No.

ML21061A265) to alert addressees to lessons learned from NRC in spections of the

design-basis capability of power-operated valves (POVs) at nucl ear power plants. The NRC

expects that addressees will review the information for applica bility to their facilities and

consider actions, as appropriate, to identify and address simil ar issues. Suggestions contained

in this IN are not NRC requirements. Therefore, no specific act ion or written response is

required.

DESCRIPTION OF CIRCUMSTANCES

As discussed in IN 2021-01 (ML21061A265), the NRC staff initiat ed an inspection program

described in Attachment 21N.02, Design-Basis Capability of Pow er-Operated Valves Under

10 CFR 50.55a Requirements, to NRC Inspection Procedure (IP) 7 1111, Reactor Safety

Initiating Events, Mitigating Systems, Barrier Integrity. The most recent revision to IP

71111.21N.02 is dated October 9, 2020, and is publicly availabl e at ADAMS Accession No.

ML20220A667. The NRC issued IP 71111.21N.02 to assess the relia bility, functional capability, and design-basis capability of risk-important POVs to determine whether licensees are

maintaining the POV capability to perform as intended under des ign-basis conditions. During

public meetings in late 2019 and early 2020 (for example, see A DAMS Accession Nos.

ML19351E131 and ML20038A207), the NRC staff described the purpo se of the

IP 71111.21N.02 inspections and indicated that lessons learned from those inspections would

be made available to the stakeholders. During a public meeting on December 8, 2020

(ML20338A012), participants requested that the lessons learned from the initial POV

inspections be documented and made available as soon as possibl e. As a result, the NRC

issued IN 2021-01 to provide lessons learned from the POV inspe ctions conducted in 2020.

ML23129A014 IN 2021-01, Supplement 1 During the POV inspection program, the NRC staff presented less ons learned from POV

inspections at several industry meetings. For example, the NRC staff presented lessons learned

from POV inspections at a public meeting with the Boiling Water Reactor Owners Group

(BWROG) on December 1, 2021 (ML21334A168), and at a Motor-Opera ted Valve (MOV) Users

Group meeting on January 24, 2023 (ML23018A081). With the compl etion of the POV

inspection program at the end of 2022, participants at the Janu ary 24, 2023, meeting requested

that the NRC staff provide a complete list of the lessons learn ed from all of the POV inspections

as soon as possible.

DISCUSSION

The NRC staff conducted inspections using IP 71111.21N.02 to as sess the reliability, functional

capability, and design-basis capability of POVs to determine wh ether licensees are maintaining

the POV capability to perform their safety functions as intende d under design-basis conditions.

The enclosure to IN 2021-01 contains background information rel ated to the design-basis

capability of POVs in nuclear power plants. The NRC inspections using IP 71111.21N.02 identified numerous lessons learned related to the design-basis capability of POVs installed in

nuclear power plants.

The following summarizes the lessons learned from the POV inspe ctions conducted by the NRC

staff using IP 71111.21N.02:

  • Inservice Testing (IST) Program: The NRC regulations in Title 10 of the Code of Federal

Regulations (10 CFR) 50.55a, Codes and standards, require licensees to d evelop an

IST program to provide assurance of the operational readiness o f pumps, valves, and

dynamic restraints in accordance with the applicable edition an d addenda of the

American Society of Mechanical Engineers (ASME) Operation and M aintenance of

Nuclear Power Plants, Division 1, OM Code: Section IST (OM Cod e), as incorporated

by reference in 10 CFR 50.55a. For POVs within the scope of the applicable edition and

addenda of the ASME OM Code, the NRC inspectors found that lice nsees did not

always ensure that valves were properly included and categorize d within the scope of

the IST program, such as POVs with leakage limitation safety fu nctions, remote-operated safety functions, or manual-operated safety fun ctions.

  • POV Operating Requirements and Capability: The NRC inspectors found that licensees

did not always properly determine the operating requirements an d actuator capability for

POVs to perform their safety functions. For example, all approp riate parameters (such

as valve friction coefficients or valve factors, maximum differential pressure conditions, motor torque temperature derating factors, stem friction coeffi cients, and butterfly valve

bearing friction coefficients) are expected to be addressed whe n calculating valve

operating requirements or act uator capability. Improper values for various parameters in

POV calculations (such as incorrect stem pitch and lead values, valve, and stem friction

coefficients less than tested values, and incorrect uncertainty assumptions) can lead to

inadequate determinations of POV functionality. The NRC inspect ors found that

licensees did not always justify the use of POV parameters, such as valve friction

coefficients, from outside sources. See IN 2012-14, Motor-Oper ated Valve Inoperable

Due to Stem-Disc Separation, dated July 24, 2012 (ML12150A046) for guidance on

using POV data from outside sources. The NRC inspectors found that licensees did not

always ensure that valve-specific valve factors were used if de termined to be higher than

generic valve factors with an appropriate extent of condition r eview. For globe valves, there is a potential for increased thrust and torque requiremen ts (referred to as side

IN 2021-01, Supplement 1 loading) to operate globe valves under high-flow dynamic condit ions. The unwedging

load required for valves is part of the evaluation of the capab ility of POVs to open to

perform their safety functions. The specific design of each POV , including its valve, is

used in determining appropriate calculation assumptions. The NR C inspectors found that

licensees did not always ensure that all normal operating loads that act simultaneously

with seismic loads were addressed. For MOVs, high ambient tempe rature can impact

MOV motor output, such as described in Limitorque Technical Upd ate 93-03, Reliance

3-Phase Limitorque Corporation Actuator Motors (Starting Torque @ Elevated

Temperature), dated September 1993 , which is available from Flowserve Corporation.

The NRC inspectors found that licen sees did not always ensure t hat sufficient

information and test data were developed to validate the assump tions for rate-of-loading

and load-sensitive behavior for plant-specific MOV applications . Stem lubricant

degradation can impact the performance of all types of MOV stem nuts, including the

ball-screw design. One-time stall torque limits for actuators a re intended to address the

structural capability of the actuator rather than calculating p erformance capability.

  • Joint Owners Group (JOG) Program for MOV Periodic Verificatio n: Most licensees

committed to implement the JOG Program on MOV Periodic Verifica tion in response to

Generic Letter (GL) 96-05, Periodic Verification of Design-Bas is Capability of

Safety-Related Motor-Operated Valves, dated September 18, 1996 (ADAMS Legacy

Library Accession No. 9609100488). The NRC staff accepted the J OG topical report on

the JOG Program on MOV Periodic Verification in a safety evalua tion report (SER) dated

September 25, 2006 (ML061280315), and the associated supplement dated

September 18, 2008 (ML082480638). In November 2006, the JOG iss ued Topical

Report MPR-2524-A, Joint Owners Group (JOG) Motor Operated Va lve Periodic

Verification Program Summary (ML063490194), to reflect the fin al NRC SER and

included the JOG responses to NRC staff requests for additional information and the

final SER. The JOG MOV Program included a limited amount of MOV tests performed

by the participating licensees at their nuclear power plants ov er approximately 5 years to

assess whether there was a potential for degradation of valve f riction coefficients for

various valve types and applications. Because of the limited am ount of MOV test data

and the different methods used by individual licensees to evalu ate the test data, the

valve friction coefficients determined for MOVs as part of the JOG MOV Program do not

represent a database of valve friction coefficients that can be applied in general to

calculate the thrust and torque required to operate various MOV s under design-basis

conditions. Therefore, the MOV test results collected by partic ipants of the JOG MOV

Program are only applicable to the implementation of the JOG MO V Program. The NRC

inspectors found that licensees did not always re-justify the q ualifying basis for MOVs

following extensive maintenance (such as disassembly) to determ ine whether the valves

were susceptible to performance degradation as part of the JOG MOV Program. The

JOG periodic verification test intervals are based on the margi n and risk ranking of each

MOV within the scope of the JOG MOV Program, such that up-to-da te POV risk rankings

are important when implementing the JOG MOV Program.

  • ASME OM Code, Appendix III, Preservice and Inservice Testing of Active Electric

Motor-Operated Valve Assemblies in Water-Cooled Reactor Nuclear Power Plants: As

required under 10 CFR 50.55a(b)(3)(ii), licensees implementing the 2009 or later

editions of the ASME OM Code, as incorporated by reference in 1 0 CFR 50.55a, must

meet the MOV requirements in ASME OM Code, Mandatory Appendix I II. For MOVs

within the scope of the JOG MOV Program, a licensee may rely on the dynamic testing

conducted as part of that program to satisfy the requirement in Appendix III for a mix of

IN 2021-01, Supplement 1 static and dynamic testing. The ASME OM Code, Mandatory Append ix III, as

incorporated by reference in 10 CFR 50.55a relies on new MOVs b eing demonstrated to

be capable of performing their safety functions.

testing requirements for MOVs in the ASME OM Code by requiring that licensees

establish a program to ensure that MOVs continue to be capable of performing their

design-basis safety functions. When implementing the JOG MOV Pr ogram, the MOV

diagnostic test frequency is based on the provisions of the JOG MOV Program, such as

when the design-basis capability margin is determined to be low . Licensees committed

to implementing the JOG MOV Program are expected to follow thei r commitment

process to modify the JOG MOV Pr ogram test intervals or notify the NRC in accordance

with that process. For example, the JOG MOV Program does not in clude grace periods

for the specified JOG test intervals. Further, the JOG program schedule is specified in

years rather than refueling outages. In addition, a change in t he risk ranking of an MOV,

or an adjustment to MOV capability margin based on performance data, can result in a

different diagnostic testing interval under the JOG MOV Program .

  • MOVs Outside JOG MOV Program Scope: JOG Topical Report MPR-252 4-A indicates

that some MOVs are outside the scope of the JOG MOV Program, wh ich are defined by

JOG as Class D valves. Therefore, licensees committed to implem enting the JOG MOV

Program to satisfy GL 96-05 and that are implementing the JOG M OV Program as part

of their compliance with 10 CFR 50.55a(b)(3)(ii) are required b y the NRC regulations to

establish methods to periodically demonstrate the design-basis capability of their

Class D valves. The NRC staff considers it infeasible to modify the classification of a

JOG Class D valve to a JOG Class A or JOG Class B valve, which the JOG defines as

not susceptible to degradation by direct information or not sus ceptible to degradation by

extension, respectively.

  • Electric Power Research Institute (EPRI) MOV Performance Predi ction Methodology

(PPM): The NRC inspectors found that licensees evaluating MOVs using the EPRI

MOV PPM did not always address all of the applicable provisions when determining

valve operating requirements under the EPRI MOV PPM Program. JOG Topical

Report MPR-2524-A, and the EPRI M OV PPM Topical Report TR-10323 7, as

accepted in the applicable NRC safety evaluations 1 specify the conditions for

implementing these programs. As part of the EPRI MOV PPM Method ology, EPRI

assumed that each valve is maintained in good condition for the EPRI MOV PPM to

remain valid for that valve. Therefore, MOVs classified as JOG Class A or JOG

Class B need to be maintained in good internal condition to sat isfy the EPRI MOV

PPM. Further, this method includes EPRI Type 1 warnings, which indicate potential

valve damage, when implementing the EPRI MOV PPM. Where the EPRI MOV PPM

is used as the best available information, industry data should be monitored for those

valves to identify any information that might challenge that as sumption. When

implementing the EPRI MOV PPM for butterfly valves, the calcula ted maximum

transmitted torque is applied when evaluating the acceptability of the valve weak link

and actuator ratings. When applying the EPRI MOV PPM for globe valves, the globe

valve model in the EPRI methodology specifies the provisions to be implemented, such as using the outside seat diameter to calculate the requir ed operating thrust.

1 The EPRI MOV PPM safety evaluation report is available at ML15142A761 with later updates based on topical

report supplements.

IN 2021-01, Supplement 1 Separate EPRI guidance for evaluating MOV diagnostic test data obtained under

static conditions (i.e., without differential pressure or flow) cannot be applied beyond

the capability of that testing to predict MOV performance under dynamic conditions

(i.e., differential pressure and flow). Additional guidance on the EPRI methodology is

provided in NUREG-1482, Guidelines for Inservice Testing at Nu clear Power

Plants, Revision 3, issued July 2020 (ML20202A473).

  • Limitorque Actuator Structural Capability: The NRC inspectors found that licensees

evaluating Limitorque motor actuators for their structural capa bility did not always justify

increasing the thrust ratings beyond their original limits. Lim itorque Technical Update

92-01, Thrust Rating Increase SMB-000, SMB-00, SMB-0 & SMB-1 A ctuators (undated

technical guidance available from Limitorque) evaluated Kalsi E ngineering Document

  1. 1707C (a proprietary report by Kalsi Engineering) and approved its use to increase the

maximum allowable thrust for Limitorque actuator models SMB-000 , SMB-00, SMB-0,

and SMB-1 up to 140 percent of the original ratings, with certa in conditions.2 Limitorque

has indicated that licensees that participated in the Kalsi stu dy or that possess a copy of

proprietary Kalsi Engineering Document #1707C may apply the 162 percent maximum

thrust rating described in the Kalsi report, where the specific conditions are implemented

as provided in that document. The individual POV subparts are e xpected to be able to

withstand the maximum thrust and torque that the POV actuator c an produce

(sometimes referred to as a weak link evaluation). The structu ral limits specified in the

ASME Boiler and Pressure Vessel Code are not applicable to POV internal parts that

involve the operating motion of the valve and actuator. Proper bolt material and length

are part of weak link calculations for POVs.

  • POV Testing: For POV diagnostic testing, the NRC inspectors fo und that licensees did

not always ensure that (1) POV tests were properly conducted, ( 2) acceptance criteria

for the POV testing applied the correct assumptions (such as ac tuator thrust limits), (3)

proper evaluations of test data were completed to demonstrate t hat the POVs can

perform their safety functions, and (4) records of evaluations were maintained in

accordance with plant procedures. Computer software relies on a ppropriate values for

applicable parameters to be input when conducting diagnostic te sting to determine

accurate thrust and torque values (such as proper stem material properties). POV test

acceptance criteria are expected to be properly translated from POV design calculations

into test procedures. Diagnostic equipment are expected to be i nstalled and operating

properly as part of the POV testing and evaluation of results. Operating requirements for

valves apply throughout the full valve stroke. Fully complete P OV test data evaluations

will ensure that the required parameters (such as valve frictio n coefficient or valve factor, stem factor, and rate of loading) are properly calculated and w ithin the acceptable range.

The JOG MOV Program specifies that valve friction values from t esting are compared to

the JOG threshold values for valve friction to verify that the valve is operating in a

manner consistent with the results of the JOG program assumptio ns. Variation in valve

performance can occur when relying on a single test to establis h POV operating

requirements.

  • POV Leakage Limitations: Some POVs have specific limitations r elated to leakage past

the valve disk when closed. MOVs can be set to fully close and meet their leakage

2 NRC IN 92-83, Thrust Limits for Limitorque Actuators and Potential Overstressing of Motor-Operated

Valves, dated December 17, 1992, discussed Limitorque Technical Update 92-01 and the applicable study

by Kalsi Engineering.

IN 2021-01, Supplement 1 limitations when controlled by the torque switch. MOVs that hav e a safety function to

close and be leaktight have more challenges when controlled by the limit switch instead

of the torque switch. For example, the NRC inspectors found tha t licensees did not

always have a valid test or analysis demonstrating that the lim it switch control setting of

the MOV under static conditions would achieve the required leak tight performance when

the MOV is closed under dynamic conditions. The leak rate requi rements are also to be

addressed for MOVs with long closing torque switch bypass setti ngs. The ASME OM

Code as incorporated by reference in 10 CFR 50.55a requires a d ocumented program

for leak-testing power-operated relief valves. With respect to previous POV capability

issues, GL 79-46, Containment Purging and Venting During Norma l Operation

Guidelines for Valve Operability, dated September 27, 1979 (ML 031320191), provides

recommendations to demonstrate that containment purge valves ca n close and seal

under design-basis conditions, including seismic loads.

  • POV Qualification: The NRC inspectors found that licensees di d not always justify the

qualification of POVs to perform their design-basis safety func tions, including functional, environmental, and seismic capab ility. With respect to environm ental qualification, preventive maintenance activities include replacing all valve s ubcomponents within their

specific qualified lifetime. Environmental effects can affect t he performance of POVs

(including squib valves) that must remain functional for long p eriods of time following a

loss-of-coolant accident or other adverse conditions. NRC inspe ctions identified that

some licensees lacked adequate justification to extend the qual ified life of POVs

installed in their nuclear power plants. Limitorque qualified i ts safety-related MOV

actuators for 40 years or 2,000 cycles, whichever comes first. Licensees may extend the

qualified life of their Limitorque actuators if they have adequ ate justification. The

justification for the extension of the qualified life of the ac tuator, including attention to

radiation levels and ambient temperature conditions where MOVs are located, includes

assurance that the environmental qualification requirements are not exceeded and that

appropriate replacement frequencies for MOVs or their individua l parts are established.

EPRI has developed guidance for extending the qualified life of Limitorque actuators

beyond their original qualified life. The presence of radiation hot spots and ambient

temperature conditions can impact the service life for the envi ronmental qualification of a

valve actuator.

  • MOV Stem-Disk Connections: The NRC staff discussed operating e xperience with

MOV stem-disk connections in IN 2017-03, Anchor/Darling Double Disc Gate Valve

Wedge Pin and Stem-Disc Separation Failures, dated June 15, 20 17 (ML17153A053). The BWROG prepared guidance to address the issue of potential

failure of the stem-disk connection in Anchor/Darling double-di sk gate valves. The

BWROG guidance (such as evaluating the weak link of the wedge p in under motor

stall conditions) includes specific provisions in assessing the susceptibility for

separation of the stem-disk connection in Anchor/Darling double -disk gate valves.

  • Valve Position Verification: Paragraph ISTC-3700, Position Ve rification Testing, in

Subsection ISTC, Inservice Testing of Valves in Water-Cooled R eactor Nuclear

Power Plants, of the ASME OM Code requires that valves with re mote position

indicators be observed locally at least once every 2 years to v erify that valve

operation is accurately indicated. The NRC regulations in 10 CF R 50.55a(b)(3)(xi)

specify supplemental position indication (SPI) requirements whe n implementing

ASME OM Code, 2012 Edition (or later editions), paragraph ISTC- 3700, for

licensees to verify that valve operation is accurately indicate d by supplementing

IN 2021-01, Supplement 1 valve position indicating lights with other indications, such a s flow meters or other

suitable instrumentation, to provide assurance of proper obtura tor position for valves

with remote position indication within the scope of Subsection ISTC including its

mandatory appendices and their verification methods and frequen cies. Licensees

proposing additional time to implement the 2012 or later editio ns of the ASME OM

Code (including 10 CFR 50.55a(b)(3)(xi)) may submit a request f or an alternative in

accordance with 10 CFR 50.55a(z) for NRC staff review. Addition al information on

this topic is found in two monthly Reactor Oversight Process me eting summaries

(ML21041A409 and ML21047A290). The NRC regulations in 10 CFR

50.55a(b)(3)(xi) require verification of valve position indicat ion, including specifying

actions to meet SPI requirements such as leakage testing, flow measurement, or

diagnostic trace analysis.

anomalous behavior that might adv ersely impact valve performance. A bent or damaged

stem can cause packing loads to become more severe with valve o peration. On

occasion, some licensees backseat the stem of a valve to limit packing leaks. The NRC

inspectors found that licensees did not always conduct a detail ed evaluation (including

appropriate examination) of the effects of backseating on the v alve bonnet and stem to

verify structural integrity. NUREG-1482 provides additional guidance for controlling the

backseating process for a valve stem.

  • Use of POV Computer Software: The NRC inspectors found that li censees did not

always perform a complete verification and validation of POV co mputer software prior to

implementation. These calculation methodologies need verificati on and validation for

appropriate assumptions and data points. Further, stroke time m ight be calculated

improperly when computer data are used to measure the MOV strok e time. The ASME

OM Code specifies that the stroke time for a valve begins with the initiating signal and

ends with completion of the valve stroke. However, some compute r data output does not

include the initial portion of the stroke signal for calculatin g the stroke time. It is important

to update POV programs to address new computer software used in POV calculations.

  • MOV Thermal Overload Devices: Thermal overload devices are ins talled in the control

circuitry for some MOVs to protect the motor from damage in the event of an overload

event. The performance of thermal overload devices can impact t he safety function of

MOVs if not evaluated periodically. NRC Regulatory Guide 1.106 (Revision 2), Thermal

Overload Protection for Electric Motors on Motor-Operated Valve s, dated

February 2012 (ML112580358) provides guidance for the use of th ermal overloads that

reflects lessons learned from MOV programs.

  • MOV Throttling Operation: Motors used to operate MOVs have lim itations regarding their

operating time. Limitorque specifies cooldown times for the fre quent operation of MOV

motors. The NRC inspectors found that licensees did not always evaluate the impact of

motor heat-up on the capability of MOVs with design-basis safet y functions to throttle

system flow.

  • Actuator Handwheel Operation: Some licensees rely on the actua tor handwheel to

manually operate MOVs to perform important functions at their n uclear power plants. For

such MOVs, the NRC inspectors found that licensees did not alwa ys evaluate the

handwheel for proper sizing and good working condition in demon strating that the MOV

IN 2021-01, Supplement 1 could perform its safety function. Improperly operating a valve by its manual handwheel

can result in excessive handwheel torque that can damage the ac tuator and the valve.

  • Preventive Maintenance and Modifications: The NRC inspectors found that licensees

did not always determine a proper lubrication interval for each MOV stem to address

potential lubrication grease degradation which can adversely af fect MOV operation.

MOVs installed in non-normal positions can cause MOV maintenanc e issues. For

example, grease leakage into t he limit switch compartment might interfere with the

electrical operation of actuator wiring. Further, an MOV orient ed with the disk in the

horizontal plane can lead to abnormal performance of a gate val ve as a result of

increased disk and guide wear over time. In addressing potentia l pressure locking of a

valve, modifications that prevent a valve from pressure locking , such as drilling a hole in

the valve disk, can have long-term consequences (such as a perm anent one-way valve).

The NRC regulations in 10 CFR 50.59, Changes, tests and experiments, are applicable

to pressure-locking modifications for MOVs. Potential degradati on of magnesium rotors

in motors can adversely impact MOV performance. Missing or dam aged external and

internal parts of motors and actuators can impact operational r eadiness or qualification

of a POV.

  • Corrective Action: The NRC inspectors found that licensees did not always ensure that

appropriate corrective actions in accordance with plant procedu res were implemented

when (1) POV test results fell outside of the specified accepta nce criteria, (2) POV

performance anomalies were observed, such as abnormal diagnosti c traces or valve

friction degradation, or (3) a mechanical problem with the POV was identified, such as a

manual declutch lever malfunction. The ASME OM Code as incorpor ated by reference in

10 CFR 50.55a includes corrective action requirements for POV l eak testing. Overload

events when testing or operating POVs are expected to be addres sed in accordance

with the licensees corrective action program and the manufactu rer recommendations.

  • POV Records: The NRC inspectors found that licensees did not a lways follow their

procedures for maintaining records associated with POV qualific ation, testing, operation, maintenance, and corrective action, in accordance with the qual ity assurance

requirements in 10 CFR Part 50, Domestic Licensing of Producti on and Utilization

Facilities, Appendix B, Quality Assurance Criteria for Nuclea r Power Plants and Fuel

Reprocessing Plants. As part of the QA program, POV performanc e is monitored and

appropriate reports prepared in accordance with plant procedure s to identify any

adverse indications.

  • IST Programs and Technical Specifications: Nuclear power plant licensees are required

to meet the NRC regulations in both 10 CFR 50.36, Technical sp ecifications, and

10 CFR 50.55a for IST programs. Following the criteria in 10 CF R 50.59(c)(1), licensees

must prepare a license amendment to revise its technical specif ications when making

changes to POV parameters (such as main steam isolation valve a ccumulator pressure)

as part of its IST program.

Testing for Water-Cooled Power Reactors: The ASME OM Code, as incorporated by

reference in 10 CFR 50.55a, allows licensees to follow leak tes ting intervals for valves in

accordance with 10 CFR Part 50, Appendix J, in certain instance s. Licensees might

perform POV static testing to meet the containment leakage test ing requirements in

10 CFR Part 50, Appendix J. In addition, the NRC regulations i n 10 CFR 50.55a(b)(3)(ii)

IN 2021-01, Supplement 1 require that MOV design-basis capability be justified periodica lly. POV leakage

requirements might be specified in final safety analysis as par t of the IST program

description, in addition to the 10 CFR Part 50, Appendix J, req uirements.

The NRC staff discussed the above issues in detail with the app licable licensees during the

POV inspections. The licensees took action to address any immed iate concerns related to these

issues identified by the NRC inspectors. In many instances, the issues were determined to be

minor because of the capability margin available for the specif ic POVs being evaluated at the

applicable nuclear power plant. The issues might have been more significant where less

capability margin was available for POVs at other nuclear power plants. Some licensees

initiated long-term activities as appropriate to address specif ic issues as part of their corrective

action programs. The NRC staff suggests that licensees review t his information for applicability

to their facilities and consider actions, as appropriate, to id entify and address similar issues.

CONTACT

S

This IN requires no specific action or written response. Please direct any questions about this

matter to the technical contacts listed below or to the appropr iate Office of Nuclear Reactor

Regulation (NRR) project manager.

/RA/

Russell Felts, Director

Division of Reactor Oversight

Office of Nuclear Reactor Regulation

Technical Contacts:

Douglas Bollock, NRR Kenneth Kolaczyk, NRR Thomas Scarbrough, N RR

301-415-6609 585-773-8917 301-415-2794 Douglas.Bollock@nrc.gov Kenneth.Kolaczyk@nrc.gov Thomas.Scarbrough@nrc.gov

Note: NRC generic communications may be found on the NRC public website, http://www.nrc.gov, under Electronic Reading Room/Document Collections.

IN 2021-01, Supplement 1 NRC INFORMATION NOTICE 2021-01, SUPPLEMENT 1, LESSONS LEARNED FROM NRC

INSPECTIONS OF DESIGN-BASIS CAPABILITY OF POWER-OPERATED VALVES AT

NUCLEAR POWER PLANTS, DATED: July 24, 2023

AD AMS Accession No.: ML23129A014 EPIDS No.

OFFICE Author QTE NRR/DEX/EMIB/BC OE NRR/DRO/IOEB/PM

NAME TScarbrough Jay Dougherty SBailey JPeralta PClark

DATE 5/22/23 5/15/2023 5/18/23 5/19/23 5/22/23

OFFICE NRR/DRO/LA NRR/DRO/ NRR/DRO/IOE NRR/DRO/I

IOEB/PM B/PM OEB/BC NRR/DRO/D

NAME IBetts BBenny PClark LRegner RFelts

DATE 7/13/2023 5/22/23 5/22/23 7/20/23 7/24/23

OFFICIAL RECORD COPY