LR-N16-0119, Response to Request for Additional Information Regarding Review of Post-Extended Power Uprate Steam Dryer Stress Calculation Acoustic Circuit Model Software Error: Difference between revisions

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{{#Wiki_filter:PSEG Nuclear LLC P.O. Box 236, Hancocks Bridge, NJ 08038-0236 LR-N16-0119 JUN 29 lOfG U.S.Nuclar Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001 Hope Creek Generating Station Renewed Facility Operating License No. NPF-57 NRC Docket No. 50-354
 
==Subject:==
Response to Request for Additional Information Regarding Review of Post Extended Power Uprate Steam Dryer Stress Calculation Acoustic Circuit Model Software Error
 
==References:==
: 1. NRC letter to PSEG, Hope Creek Generating Station -Request for Additional Information Regarding Review of Post-Extended Power Uprate Steam Dryer Stress Calculation Acoustic Circuit Model Software Error (CAC No.MF7077),
dated May 31, 2016.
In the referenced letter, the Nuclear Regulatory Commission (NRC) requested PSEG Nuclear LLC (PSEG) to provide additional information in order to assess the continued structural integrity of the Hope Creek steam dryer under extended power uprate conditions. Attachment 1 provides a detailed response to the request for additional information.
There are no regulatory commitments contained in this letter.
Should you have any questions regarding this submittal, please contact Ms. Tanya Timberman at 856-339-1426.
Sincerely, J'J Paul Davison Site Vice President Hope Creek Generating Station
 
IJN9 2016 LR-N16-0119 : Response to Request for Additional Information cc:    Mr. D. Dorman, Administrator, Region I, NRC Mr. C. Parker, Project Manager, NRC NRC Senior Resident Inspector, Hope Creek Mr. P. Mulligan, Chief, NJBNE Hope Creek Commitment Tracking Coordinator Corporate Commitment Tracking Coordinator
 
LR-N 16-0119 Attachment 1 Response to Request for Additional Information
 
LR-N16-0119 Response to Request for Additional Information Regarding Post Extended Power Uprate Steam Dryer Analysis Hope Creek Generating Station Docket No. 50-354 By letter dated November 10, 2015 (Agencywide Documents Access and Management System Accession No. ML15314A710), PSEG Nuclear LLC (PSEG or the licensee) submitted to the U. S. Nuclear Regulatory Commission (NRC) Region I Regional Administrator a summary of a courtesy notification made to the NRC Region I staff regarding information that was previously supplied by PSEG to the NRC that was not accurate in accordance with Title 10 of the Code of Federal Regulations Section 50. 9(a).
The inaccurate information submitted was due to an error discovered in the Acoustic Circuit Model (ACM) software used for calculating the acoustic pressure loading on the Hope Creek Generating Station (HCGS) steam dryer. As noted in the letter, the results of this analysis were included in the licensee's submittals that supported the extended power uprate (EPU) application.
Regulatory Basis The NRC staff has reviewed the November 10, 2015, letter and requests that the licensee provide the following additional information in order for the staff to assess the continued structural integrity of the HCGS steam dryer under EPU operating conditions. The staff approved the HCGS EPU license amendment request on May 14, 2008 (ADAMS Accession No. ML081230581).
Request for Additional Information Based on preliminary information received from Continuum Dynamic, Inc. (COl), PSEG indicated that the minimum alternating stress ratio (MASR) had been reduced from 2.36 to 1.05.
This indicates that the ACM software error is quite significant and its correction increased the maximum alternating stress in the steam dryer by more than 100 percent.
Mechanical and Civil Engineering Branch EMCB-RA/-1 Please provide a detailed description of the software error mentioned in Reference 1 below. Also, describe whether the error impact of more than 100 percent applies to the entire dryer or is limited to certain locations only. Identify those locations as applicable, and provide the MASR before and after error correction (for locations where the MASR is less than 2.0).
PSEG Response EMCB-RAI-1:
The software that determines the pressure load distribution as a function of frequency solves the Helmholtz equation numerically. During software development, an alternate representation (the "analytical skirt model") of the solution in the thin gap between the reactor pressure vessel wall and steam dryer skirt was considered as a means of improving accuracy and lowering computational cost. The formulation and implementation of this alternate solution were correct, but the iteration algorithm used to obtain the skirt solution omitted a linearized coupling term that resulted in the skirt solution not being properly converged. Moreover, the alternate skirt solution 1
 
LR-N16-0119 was invoked using a switch hardwired into the code that could be set to 0 or 1 by the software operator to omit or invoke this alternate skirt model.
Testing and benchmarking of the Helmholtz solver against Quad Cities data were carried out using the baseline software without this analytical skirt model. However, in subsequent evaluation of the steam dryer pressure load on the Hope Creek steam dryer, the analytical skirt model was inadvertently exercised in violation of CDI Quality Procedure.
When the pressure load was recomputed correctly, the pressure loadings increased. However, areas of the dryer which incorrectly had negligible pressure loading now saw a substantial load increase. The loads were changed at all locations on the dryer. The resulting limiting alternating stress ratios were found to occur primarily on the welds involving the steam dryer hoods or welds connecting the drain channels to the skirt.
The reevaluation of the Steam Dryer acoustic stresses indicates a 100% or more decrease in the MASR when comparing CDI report No. 08-21P to CDI report No. 15-06P; however, all stresses remain less than the American Society of Mechanical Engineers (ASME) code allowable limits. The reduced margin is not a linear relationship between the two calculations.
For the "before error corrected" analysis, refer to CDI Report No. 08-21P. For the "after error corrected" analysis refer, to CDI Report No. 15-06P. The locations of the "after error correction" stress ratios are summarized in Tables 1a and 1b. The locations of the "before error correction" stress ratios are summarized in Table 2a. Any node not summarized in Table 2a has stress ratios greater than 4. 0. Also, note that the term "CLTP" refers to Hope Creek's licensed power prior to 115% extended power uprate (EPU).
The lowest MASR, SR-a, "before error correction" is 2.36, which occurs at Hood Support/Inner Hood weld (node: 80664). The MASR, SR-a, "after error correction" is 1.16, for the same node.
This is a decrease of 1.20. The lowest MASR, SR-a, "after error correction" is 1.07 which occurs at Backing Bar/Middle Hood weld (node: 87919). The MASR, SR-a, "before error correction" is greater than 4. 0, for the same node.
Table 1a, shows limiting non-weld locations at 115% CLTP conditions with frequency shifts. "After error correction" Location                  Location ( in. )      node Stress Intensity Stress Ratio, % Freq.      Dam.
X        y        z                ( psi ) , Salt    SR-a        Shift    Freq. (Hz)
: 1. Mid-height of Inner Hood            83.4    35.9    50.9 40188                6261      1.97          10      48.7
: 2. Middle Hood                        -25.6    68.9    35.1 37926                5435      2.27        2.5      47.5
: 3. Middle Hood                        -24.2    64.9      69 37916                5356      2.31        2.5      47.5
: 4. Middle Hood                          28.4    67.3      52.2  37238                5356      2.31        2.5      47.5
: 5. Inner Hood                            84    37.2    37.7 40185                5098      2.43          10      48.7
: 6. Inner Hood                          30.4    33.5    68.2 42011                5063      2.44        -2.5      48.6
: 7. Inner Hood                          -28.6    37.4    36.1 41834                5020      2.46        -2.5      48.6
: 8. Inner Hood                          93.6      36    50.8 40554                5011      2.47          10      48.7
: 9. Inner Hood                          73.2      36    50.4 40518                4911      2.52          10      48.7 2
 
LR-N16-0119 Table 1b, shows limiting alternating stress ratios, SR-a on welds at 115% CLTP conditions with frequency shifts. Note: (a)
Full penetration welds so the weld factor, WF=1.4. "After error correction" Location                      Location (in.)      node Stress Intensity Stress Ratio,  % Freq.      Dam.
X        y        z              (psi), Salt      SR-a        Shift      Freq. (Hz)
: 1. Backing Bar/Middle Hood                -29.1    69.9    8.5 87919              6397        1.07        2.5        47.7
: 2. Backing Bar/Inner Hood                    30    38.4    8.5 88060              6020        1.14        -2.5        48.6
: 3. Hood Support/Inner Hood (a)                0    -36.1 49.6 80664                5941        1.16          10        36.8
: 4. Hood Support/Inner Hood  (a) 0    37.2 38.4 88025                5805        1.18          10        36.8
: 5. Bottom Skirt/Drain Channel              73.8    -93.1 -94.2 93833              5781        1.19          10        28.4
: 6. Hood Support/Inner Hood(a)                0    34.7 60.8 88019                5568        1.23          10        36.8
: 7. Drain Channel/Bottom Skirt            -118.2      12 -94.2 82775              5469        1.26          10        47.7
: 8. Backing Bar/Inner Hood                  81.9    38.4    8.5 85261              4969        1.38          10        48.7
: 9. Backing Bar/Middle Hood                -16.5    69.9    8.5 87922              4863        1.41        2.5        47.7
: 10. Hood Support/Middle Hood (a)              0    68.3 42.2 87903                4856        1.41          -5        47.7 (a)
: 11. Hood Support/Inner Hood                59.5    36.1 49.6 88043                4739        1.45          10        36.8
: 12. Hood Support/Hood  W                    0    67.1 53.3 87900                4605        1.49        7.5        41.8
: 13. Backing Bar/1 nner Hood                42.7    38.4    8.5 88063              4493        1.53        -2.5        48.6
: 14. Backing Bar/1 nner Hood                17.2    38.4    8.5 88057              4483        1.53        -2.5        48.6 (a)
: 15. Hood Support/Middle Hood                  0    65.6  64.4 87897              4475        1.53          -5        47.7 (a)                        38.4 88046
: 16. Hood Support/Inner Hood                59.5    37.2                          4420        1.55          10        36.8
: 17. Hood Support/Inner Hood (a)              0    37.9  27.2 88028              4360        1.58          10        36.8 (a)
: 18. Hood Support/Inner Hood                  0    32.9  71.9 88016              4313        1.59          10        36.8 (a)                                                4177
: 19. Hood Support/Inner Hood                59.5    34.7  60.8 88040                          1.64          10        36.8
: 20. Backing Bar/Middle Hood                42.1    69.9    8.5 87826              4023        1.71        2.5        47.7
: 21. Backing Bar/Inner Hood                -94.8    38.4    8.5 85455              3874        1.77          10        48.6
: 22. Closure Plate/Hood                    108.4    35.9  51.5 85304              3818          1.8          10        48.7
: 23. Hood Support/Vane Bank/Mid Cover Plate                                  0    22.9    7.5 93159              3810          1.8          10        36.8
: 24. Hood Support/Hood(a)                      0    69.2    31 87906              3802        1.81          -5        47.7
: 25. Backing Bar/Hood                      68.6    38.4    8.5 85256              3672        1.87          10        48.7
: 26. Hood Support/Hood(al                  59.5    37.9  27.2 88049              3643        1.89          10        36.8 (a)
: 27. Hood Support/Hood                      54.5    67.1  53.3 87806              3486        1.97          10        46.8 3
 
LR-N16-0119 Attachment 1 Table 2a, shows limiting alternating stress ratios, SR-a on welds at 115% CLTP conditions with frequency shifts.
(Reference CDI Report No. 08-21P). "Before error correction" Location                  Location (in.)      node Stress Intensity    Stress Ratio, % Freq.
X        y        z                (psi), Salt        SR-a      Shift
: 1. Inner Hood/Hood Support                  0  -36.1    49.6 80664              2910          2.36        7.5
: 2. Inner Hood/Hood Support                  0    -34.7  60.8 80662              2745          2.50        7.5
: 3. Inner Hood/Hood Support                  0    -37.2  38.4 80716              2732          2.51        7.5
: 4. Middle Hood/Hood Support                0    -68.3    42.2 90114              2335          2.94        -5
: 5. Inner Hood/Backing Bar                -30    -38.4    8.5 79668              2261          3.04          0
: 6. Middle Hood/Hood Support                0    -65.6    64.4 90096              2251          3.05        -5
: 7. Middle Hood/Hood Support                0    -67.1    53.3 90095              2133          3.22      -7.5
: 8. Inner Hood/Hood Support                  0    -32.9    71.9 80704              2028          3.39        7.5
: 9. Middle Hod/Backing Bar                29.1    -69.9    8.5 89651              1939          3.54          0
: 10. Inner Hood/Hood Support                0    -37.9    27.2 80667              1873          3.67        7.5 11.Middle Hood/Hood Support                0    -69.2      31 90100              1827          3.76        -5
: 12. Inner Hood/Hood Support            -59.5    -36.8    42.2 80650              1809          3.80          5
: 13. Inner Hood/Hood Support            -59.5    -35.6    53.4 80594              1786          3.85          5 EMCB-RA/-2 In Reference 1, the licensee states that the COl calculation contains conservatisms that can be reduced to raise the calculated MASR margins. These conservatisms are being reviewed to determine if additional margin can be credited. Any new methodologies, including any that were not part of the HCGS EPU safety evaluation, and not reviewed by the NRC, need a technical review for acceptability. Also, some methodologies, such as consideration of vibration-induced load reduction and perforated plate damping, may not be acceptable without an end-to-end benchmark.
(a) Describe what new approaches are considered in the re-assessment of the dryer.
(b) Describe what specific conservatisms in the calculations are being reviewed and evaluated to credit additional margin. Please note that Regulatory Guide 1.20 (Reference 2 below) allows a structural damping ratio of 1 percent for steam dryer analysis. This is significantly higher than the average measured damping ratio (0.053 percent) from the HCGS spare steam dryer testing that was performed in air.
PSEG Response EMCB-RAI-2:
(a) Noise subtraction previously used over the 75-85 Hz frequency interval to address a fictitious 80 Hz acoustic mode is no longer applied since the revised loads no longer contain this mode.
In all other respects, the finite element model of the steam dryer is essentially identical to those previously described in COl Report No. 08-21P. Specifically, the same acoustic circuit analysis ACM 4.0 used in COl Report No. 08-21P is used in COl Report No. 15-06P. The same ACM Rev. 4.0 analysis, frequency-based structural analysis and post processing techniques are employed.
4
 
LR-N16-0119 Attachment 1 No new methodologies were used in the re-evaluation of steam dryer stresses. The resulting stresses were assessed for compliance with the ASME B&PV Code 2007, Section Ill, subsection NG, for the load combination corresponding to normal operation (the Level A Service Condition) and EPU condition. The revised maximum stress values are less than the allowable limits defined by the code of record. Some changes were made to the dryer analysis inputs and are described below.
For specific Nodes identified on Table 1b, a fatigue strength reduction factor of 1.4 was used for full penetration welds versus the original 1.8 factor. The factors are consistent with the fatigue strength reduction factors recommended by the Welding Research Council, (WRC 432).
3 Lastly, the drain channels density was changed from 0.284 lbm/in to a new value of 3
2.082 lbm/in . This increase in density credits the water inertia effect on the submerged structure to account for the added hydrodynamic mass. This methodology is consistent with the methodology used for the skirt structure, previously described in CDI Report No.
08-21 P. Note that the increased effective density for submerged components is only used in the harmonic analysis. When calculating the stress distribution due to the static 3
dead weight load, the unmodified density of steel (0.284 lbm/in ) is used throughout, which is consistent with the previous analysis.
(b) The conservatisms credited in the reanalysis are described above. The reanalysis did not consider Vibration Induced Load (VIL) reduction or perforated plate damping to improve stress margins. There were no specific changes made to the structural damping of the steam dryer, in the reanalysis.
EMCB-RA/-3 HCGS is currently operating (under EPU conditions) with its original steam dryer installed in 1986 (with some steam dryer modifications performed when the EPU was implemented in 2008). Over some 29 years of operation, including 7 years of operation at the EPU level, the HCGS steam dryer has some intergranular stress corrosion cracking indications that may act as sources for fatigue crack growth, if alternating stresses are high at those locations. The structural qualification of the HCGS steam dryer for EPU operation was based on main steam line strain gage data, which is an indirect and remote method to infer fluctuating pressure loading on the steam dryer with unknown uncertainties. The NRC acceptance criteria for steam dryer structural qualification using this method is to maintain an MASR of greater than or equal to 2.0 as described in Reference 3 below.
Please provide any measures taken or planned to achieve the MASR of 2.0 after the ACM software error correction.
PSEG Response EMCB-RAI-3:
The NRC staff's review of the potential adverse flow effects on the Hope Creek steam dryer at EPU conditions is described in Appendix A to the safety evaluation for Amendment No. 174 (NRC Adams Accession No. ML081270714). No steam dryer modifications were performed when EPU was implemented. While the staff's evaluation does not specify a minimum acceptable MASR, it does state that the stress ratios at EPU show sufficient margin to support 5
 
LR-N16-0119 the Hope Creek steam dryer for EPU operation. The stress ratios were based on predicted loads at EPU conditions.
Section 3.9.5.5.2 of the UFSAR describes the Power Ascension Monitoring and Analysis.
Level 1 and Level 2 acceptance criteria are established for main steam line (MSL) strain gage and accelerometer data and for moisture carryover data, where Level 1 requires that power be reduced to a previous acceptable level and Level 2 requires that power be held at that level with a re-evaluation of the data. The Level 1 limit curves for MSL strain gages are based on not exceeding the ASME allowable alternating stress value on the dryer's limiting component. The Level 2 limit curves are based on not exceeding 80 percent of the allowable alternating stress value on the dryer.
As required by Facility Operating License Condition 2.C(22)2.e for long-term monitoring of plant parameters potentially indicative of steam dryer failure, Hope Creek maintains a steam dryer inspection program consistent with BWRVIP-139. Since issuance of Amendment No. 174, Hope Creek has operated at EPU conditions, with the exception of outages and occasional downpowers, since August 26, 2008, with no indications of adverse flow effects on the steam dryer.
Power ascension testing at EPU conditions confirmed Hope Creek does not exhibit strong acoustic resonances similar to those which led to steam dryer fatigue failures at EPU conditions at other BWRs.
Moisture carryover was sampled every 2.5% power and upon reaching 115% reactor power with Crossflow applied and final pressure set adjusted. No abnormal spikes, shifts or deviations in narrow range water level or reactor pressure were observed. Thus, the moisture carryover data in conjunction with other dryer data and indications supports that dryer integrity is maintained throughout power ascension testing. There are no trends of increased moisture carryover since EPU implementation, as provided in Table 3a.
The Hope Creek steam dryer has a curved hood design, as described in BWRVIP-139 Section 2.3.10. The BWRVIP issued BWRVIP-139, "Steam Dryer Inspection and Flaw Evaluation Guidelines" in 2005, with BWRVIP-139-A (the NRC approved version) issued in 2009. This report specified the required inspections for steam dryers, based on the design of the dryer.
Hope Creek currently follows BWRVIP-139-A for its steam dryer inspections. A summary of the inspection results is described below.
From Refueling Outage (RF) RF2 through RF12, the steam dryer support ring was inspected, along with other areas based on industry operating experience (drain channels, cover plates)
(HC.ER-PS.BB-0510, rev. 0). A baseline inspection was performed in RF13 in accordance with BWRVIP-139. Five issues were identified as part of this inspection, with four related to intergranular stress corrosion cracking (IGSCC). Re-inspection in RF14 indicated no change in growth for the four areas previously identified. A 15% EPU was performed during fuel cycle 15.
As a result, a complete re-baseline inspection was performed in RF15 in accordance with BWRVIP-139-A. Two new indications were identified; horizontal crack on upper support ring at 185° and crater crack on brace for 40° lifting rod. Additionally, one previous indication had changed -indications on the 140° lifting rod found in RF13 had joined. The remainder of the previous indications remained unchanged.
A second complete re-baseline inspection was performed in RF16, with no changes to previous indications. There was one new indication on the 320° lifting rod. RF17 consisted of re-6
 
LR-N16-0119 examination of IGSCC flaw and redundant tack weld on a lifting rod. No discernable changes were noted on previous flaws. A new indication on the redundant weld was discovered and evaluated for use-as-is (HC.ER-PS.BB-0510, rev. 0); no repairs were made. RF18 consisted of examination of six known flaws for growth. No growth was observed. RF19 consisted of examination of 100% of the support bracket to the RPV. No indications were observed.
Examinations of previous indications were examined with no new growth. The next re-baseline inspection for the steam dryer is scheduled in accordance with HC.ER-PS.BB-0510.
A review of the locations of the identified indications and the areas of highest stress (lowest margin) in the revised COl calculation was performed. The areas identified as high stress locations do not appear to coincide with the locations where flaws have been previously identified. Future inspections are scheduled in accordance with BWRVIP-139-A.
Based upon the predicted alternating stresses remaining below the allowable limit after correction of the error and the accumulated operating history since Hope Creek reached EPU conditions, PSEG does not plan to further revise the steam dryer analysis.
7
 
LR-N16-0119 Table 3a, shows moisture carryover across the steam dryer since EPU conditions.
Date            MCO(%)    Date            MCO(%)  Date              MCO(%)    Date                MCO(%)
5/16/2008 8:13    0.005  10/20/2008 8:14    0.018    7/20/2009 0:30    0.026        3/29/2010 0:44    0.026 5/19/2008 0:28    0.004  10/27/2008 1:15    0.017    7/27/2009 7:49    0.026        4/5/2010 0:07    0.025 5/21/2008 8:07    0.004  11/3/2008 0:29    0.017    8/3/2009 2:05    0.028      4/12/2010 10:26    0.027 5/22/2008 19:30    0.004  11/10/2008 0:22    0.017    8/10/2009 2:10    0.026        4/19/2010 0:35    0.027 5/23/2008 5:00    0.008  11/17/2008 0:35    0.025    8/17/2009 8:43    0.025        4/26/2010 1:30    0.027 5/26/2008 0:15    0.008  11/20/2008 8:31    0.026    8/24/2009 0:44    0.025        5/3/2010 1:24    0.024 5/27/2008 22:50    0.016  11/24/2008 7:53    O.D28    8/31/2009 0:38    0.031      5/10/2010 10:27    0.020 6/1/2008 9:58    0.019  12/1/2008 8:00    0.026    9/7/2009 1:45    0.022        5/17/2010 9:57    0.025 6/6/2008 0:25    0.016  12/8/2008 0:05    0.026    9/14/2009 1:30    0.024        5/24/2010 0:11    0.025 6/9/2008 1:43    0.017  12/15/2008 8:33    0.024    9/21/2009 0:12    0.026        5/31/2010 0:37    0.027 6/13/2008 2:32    0.017  12/22/2008 8:07    0.026    9/28/2009 3:09    0.028        6/7/2010 8:14    0.026 6/16/2008 1:25    0.021  12/29/2008 8:57    O.Q25    10/5/2009 0:36    0.025        6/14/2010 0:17    0.026 6/20/2008 8:03    0.018    1/5/2009 2:30    0.026  10/12/2009 1:00    0.025        6/21/2010 7:30    0.028 6/23/2008 0:35    0.019  1/12/2009 2:04    0.024  10/19/2009 9:21    0.025        6/28/2010 0:39    0.007 6/23/2008 11:05    0.018  1/23/2009 7:33    0.026  10/26/2009 0:40    0.025        7/7/2010 0:34    0.009 6/27/2008 0:39    0.018  1/26/2009 0:20    0.027    11/2/2009 0:35    0.026        7/12/2010 7:30    0.024 6/30/2008 1:45    0.018    2/2/2009 9:02    0.026    11/9/2009 2:35    0.024        7/19/2010 2:00    0.014 7/3/2008 8:04    0.018    2/9/2009 1:30    0.027  11/16/2009 0:36    0.027        7/26/2010 0:26    0.027 7/11/2008 7:30    0.018  2/17/2009 8:12    0.024  11/23/2009 2:26    0.025        8/2/2010 0:17    0.029 7/14/2008 0:28    0.018  2/23/2009 0:57    0.024  11/30/2009 10:00    0.023        8/9/2010 0:48    0.016 7/23/2008 0:08    0.019  3/4/2009 10:01    0.025    12/7/2009 6:25    0.028        8/16/2010 0:12    0,018 7/28/2008 1:27    0.018    3/9/2009 0:03    O.Q25  12/14/2009 2:03    0.026        8/23/2010 8:06    0.021 8/4/2008 8:03    0.020  3/16/2009 8:43    0.024  12/21/2009 8:44    0.024        8/30/2010 3:19    0.013 8/11/2008 0:39    0.017  3/23/2009 2:20    0.023  12/28/2009 0:22    0.024        9/6/2010 0:14    0.024 8/18/2008 0:03    0.018  3/30/2009 0:58    0.022    1/4/2010 0:54    0.025        9/13/2010 1:09    0.023 8/22/2008 12:16    0.022    4/6/2009 2:07    0.017    1/11/2010 9:00    0.023        9/20/2010 2:28    0.025 8/25/2008 2:18    0.024  5/11/2009 0:39    0.026    1/25/2010 8:31    0.026        9/27/2010 7:59    0.023 8/26/2008 9:50    0.024  5/25/2009 0:15    0.024    2/1/2010 8:02    0.023        10/4/2010 0:36    0.025 9/1/2008 0:13    0.023    6/1/2009 7:54    0.024    2/8/2010 8:18    0.025      10/11/2010 0:35    0.021 9/8/2008 0:39    0.024    6/8/2009 0:18    0.026  2/15/2010 10:38    0.024      11/15/2010 0:22    0.005 9/15/2008 0:05    0.023  6/15/2009 2:58    0.026    2/22/2010 0:24    0.028      11/22/2010 8:08    0.028 9/22/2008 2:06    0.024  6/22/2009 7:16    O.Q28    3/1/2010 0:17    0.028      11/29/2010 7:46    0.026 9/29/2008 0:15    0.023  6/29/2009 2:48    0.026    3/8/2010 0:56    0.028        12/6/2010 7:01    0.026 10/6/2008 8:31    0.026    7/6/2009 1:51    0.027    3/15/2010 2:05    0.028      12/13/2010 1:41    0.026 10/13/2008 0:20    0.023  7/13/2009 0:37    0.024    3/22/2010 8:39    0.025      12/20/2010 8:21    0.028 8
 
LR-N16-0119 Date            MCO(%)    Date            MCO(%)      Date                                            MCO(%)
12/27/2010 0:12    0.026  3/24/2012 20:01    0.009                8/6/2014 8:21                            0.020 1/3/2011 0:20    0.026  3/28/2012 1:03    0.009          9/19/2014 8:13                                0.021 1/10/2011 1:28    0.027  3/30/2012 11:22    0.009          10/8/2014 8:13                                0.020 1/17/2011 0:03    0.022    4/4/2012 8:39    0.009          11/5/2014 8:52                                  0.021 1/24/2011 0:01    0.023  4/11/2012 8:05    0.006      12/17/2014 8:17                                    0.019 1/31/2011 1:42    0.024  5/16/2012 1:12    0.019                1/7/2015 8:32                            0.020 2/7/2011 0:18    0.024  6/13/2012 7:28    0.019                2/4/2015 8:14                            0.022 2/14/2011 8:25    0.024  7/11/2012 8:40    0.020              3/4/2015 8:08                              0.020 2/21/2011 0:24    0.024    8/1/2012 7:45    0.013          3/11/2015 7:58                                  0.020 2/28/2011 0:28    0.027  8/27/2012 7:50    O.D18          3/18/2015 8:22                                  0.020 3/7/2011 9:01    0.027    9/5/2012 8:08    0.019          3/25/2015 8:28                                  0.021 3/14/2011 0:03    0.026  10/3/2012 8:15    0.019                4/8/2015 8:16                            0.014 3/28/2011 0:05    0.025  11/7/2012 9:50    0.018          5/20/2015 8:07                                  0.021 4/4/201111:58      0.025  12/5/2012 8:22    0.019          6/10/2015 8:36                                  0.020 4/11/2011 8:03    0.025    1/2/2013 8:15    0.021                7/8/2015 8:18                            0.019 5/4/2011 9:45    0.021    2/6/2013 8:12    0.019              8/5/2015 8:22                              0.019 6/1/2011 7:50    0.022    3/6/2013 8:10    0.020              9/2/2015 8:16                              0.018 7/6/2011 1:13    0.022    4/3/2013 8:50    0.020          10/7/2015 8:38                                  0.019 8/3/2011 9:31    0.019    5/1/2013 8:30    O.Dl8      11/18/2015 8:00                                    0.016 9/7/2011 9:34    0.017    6/5/2013 7:57    0.020      11/20/2015 8:28                                    0.019 10/5/2011 10:26    0.019    7/3/2013 7:21    0.020          12/2/2015 8:13                                  0.020 11/9/201111:12      0.019  8/14/2013 7:35    0.017              1/6/2016 8:33                              0.020 12/7/2011 9:46    0.021    8/15/2013 7:48    0.017              2/3/2016 7:44                              0.018 1/4/2012 10:02    0.017    9/4/2013 7:00    0.017              3/2/2016 8:16                              0.020 1/6/2012 8:12    0.020  9/27/2013 8:10    0.013              4/6/2016 7:56                              0.021 2/1/2012 9:58    0.021    10/9/2013 7:27    O.D15 2/15/2012 8:49    0.020  11/20/2013 8:42    0.020                                  * **** * * ***
2/22/2012 10:00    0.020  12/18/2013 8:20    0.021                                                .*****
I 2/29/2012 7:47    0.021    1/8/2014 8:04    0.021                                    ***********
I        H    *
* 3/7/2012 8:05    0.005    2/5/2014 9:21    0.020 3/13/2012 3:18    0.012    3/5/2014 8:00    0.021 I            *.
3/13/2012 11:06    0.013    4/9/2014 8:18    0.021 I*
3/14/2012 7:59    0.013    5/7/2014 8:39    0.020 I*****************************
3/21/2012 8:15    O.Q15    6/4/2014 7:42    0.019 I*****    *. ** . . .
3/24/2012 1: 13  0.011    7/9/2014 7:39    0.021 EMCB-RA/-4 Please provide a schedule for completing final resolution of this ACM software error issue and the HCGS steam dryer re-assessment as applicable.
PSEG Response EMCB-RAI-4:
Based on the re-evaluated stresses remaining less than the ASME code allowable limits, PSEG does not plan to perform additional stress evaluations. Hope Creek's operating experience at EPU conditions since implementation in 2008, including the long-term monitoring of plant parameters potentially indicative of steam dryer failure as required by the Facility Operating License, provides reasonable assurance of steam dryer functionality.
9
 
LR-N16-0119 References
: 1. Letter No. LR-N15-02330, from Paul J. Davison, Site Vice President, Hope Creek Generating Station, PSEG Nuclear LLC, to Daniel Dorman, Regional Administrator-Region 1, U.S. Nuclear Regulatory Commission, "Summary of Courtesy Notification for
    'Completeness and Accuracy of Information', " November 10, 2015. (ADAMS Accession No. ML15314A710).
: 2. U.S. Nuclear Regulatory Commission, Regulatory Guide 1. 20, Revision 3, "Comprehensive Vibration Assessment Program for Reactor Internals During Preoperational and Initial Startup Testing, " dated March 2007 (ADAMS Accession No. ML070260376).
: 3. Letter with two attachments from Thomas B. Blount, U. S. Nuclear Regulatory Commission to David Czufin, Chairman, BWR Vessel and Internals Project, Electric Power Research Institute, "Clarification of Intent on Methodologies for Demonstrating Steam Dryer Integrity for Power Uprate- Boiling Water Reactor Vessel and Internals Project, " dated May 6, 2011 (ADAMS Package Accession No.ML111160120).
10}}

Latest revision as of 01:57, 5 February 2020

Response to Request for Additional Information Regarding Review of Post-Extended Power Uprate Steam Dryer Stress Calculation Acoustic Circuit Model Software Error
ML16181A178
Person / Time
Site: Hope Creek PSEG icon.png
Issue date: 06/29/2016
From: Davison P
Public Service Enterprise Group
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
CAC MF7077, LR-N16-0119
Download: ML16181A178 (13)


Text

PSEG Nuclear LLC P.O. Box 236, Hancocks Bridge, NJ 08038-0236 LR-N16-0119 JUN 29 lOfG U.S.Nuclar Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001 Hope Creek Generating Station Renewed Facility Operating License No. NPF-57 NRC Docket No. 50-354

Subject:

Response to Request for Additional Information Regarding Review of Post Extended Power Uprate Steam Dryer Stress Calculation Acoustic Circuit Model Software Error

References:

1. NRC letter to PSEG, Hope Creek Generating Station -Request for Additional Information Regarding Review of Post-Extended Power Uprate Steam Dryer Stress Calculation Acoustic Circuit Model Software Error (CAC No.MF7077),

dated May 31, 2016.

In the referenced letter, the Nuclear Regulatory Commission (NRC) requested PSEG Nuclear LLC (PSEG) to provide additional information in order to assess the continued structural integrity of the Hope Creek steam dryer under extended power uprate conditions. Attachment 1 provides a detailed response to the request for additional information.

There are no regulatory commitments contained in this letter.

Should you have any questions regarding this submittal, please contact Ms. Tanya Timberman at 856-339-1426.

Sincerely, J'J Paul Davison Site Vice President Hope Creek Generating Station

IJN9 2016 LR-N16-0119 : Response to Request for Additional Information cc: Mr. D. Dorman, Administrator, Region I, NRC Mr. C. Parker, Project Manager, NRC NRC Senior Resident Inspector, Hope Creek Mr. P. Mulligan, Chief, NJBNE Hope Creek Commitment Tracking Coordinator Corporate Commitment Tracking Coordinator

LR-N 16-0119 Attachment 1 Response to Request for Additional Information

LR-N16-0119 Response to Request for Additional Information Regarding Post Extended Power Uprate Steam Dryer Analysis Hope Creek Generating Station Docket No. 50-354 By letter dated November 10, 2015 (Agencywide Documents Access and Management System Accession No. ML15314A710), PSEG Nuclear LLC (PSEG or the licensee) submitted to the U. S. Nuclear Regulatory Commission (NRC) Region I Regional Administrator a summary of a courtesy notification made to the NRC Region I staff regarding information that was previously supplied by PSEG to the NRC that was not accurate in accordance with Title 10 of the Code of Federal Regulations Section 50. 9(a).

The inaccurate information submitted was due to an error discovered in the Acoustic Circuit Model (ACM) software used for calculating the acoustic pressure loading on the Hope Creek Generating Station (HCGS) steam dryer. As noted in the letter, the results of this analysis were included in the licensee's submittals that supported the extended power uprate (EPU) application.

Regulatory Basis The NRC staff has reviewed the November 10, 2015, letter and requests that the licensee provide the following additional information in order for the staff to assess the continued structural integrity of the HCGS steam dryer under EPU operating conditions. The staff approved the HCGS EPU license amendment request on May 14, 2008 (ADAMS Accession No. ML081230581).

Request for Additional Information Based on preliminary information received from Continuum Dynamic, Inc. (COl), PSEG indicated that the minimum alternating stress ratio (MASR) had been reduced from 2.36 to 1.05.

This indicates that the ACM software error is quite significant and its correction increased the maximum alternating stress in the steam dryer by more than 100 percent.

Mechanical and Civil Engineering Branch EMCB-RA/-1 Please provide a detailed description of the software error mentioned in Reference 1 below. Also, describe whether the error impact of more than 100 percent applies to the entire dryer or is limited to certain locations only. Identify those locations as applicable, and provide the MASR before and after error correction (for locations where the MASR is less than 2.0).

PSEG Response EMCB-RAI-1:

The software that determines the pressure load distribution as a function of frequency solves the Helmholtz equation numerically. During software development, an alternate representation (the "analytical skirt model") of the solution in the thin gap between the reactor pressure vessel wall and steam dryer skirt was considered as a means of improving accuracy and lowering computational cost. The formulation and implementation of this alternate solution were correct, but the iteration algorithm used to obtain the skirt solution omitted a linearized coupling term that resulted in the skirt solution not being properly converged. Moreover, the alternate skirt solution 1

LR-N16-0119 was invoked using a switch hardwired into the code that could be set to 0 or 1 by the software operator to omit or invoke this alternate skirt model.

Testing and benchmarking of the Helmholtz solver against Quad Cities data were carried out using the baseline software without this analytical skirt model. However, in subsequent evaluation of the steam dryer pressure load on the Hope Creek steam dryer, the analytical skirt model was inadvertently exercised in violation of CDI Quality Procedure.

When the pressure load was recomputed correctly, the pressure loadings increased. However, areas of the dryer which incorrectly had negligible pressure loading now saw a substantial load increase. The loads were changed at all locations on the dryer. The resulting limiting alternating stress ratios were found to occur primarily on the welds involving the steam dryer hoods or welds connecting the drain channels to the skirt.

The reevaluation of the Steam Dryer acoustic stresses indicates a 100% or more decrease in the MASR when comparing CDI report No.08-21P to CDI report No.15-06P; however, all stresses remain less than the American Society of Mechanical Engineers (ASME) code allowable limits. The reduced margin is not a linear relationship between the two calculations.

For the "before error corrected" analysis, refer to CDI Report No.08-21P. For the "after error corrected" analysis refer, to CDI Report No.15-06P. The locations of the "after error correction" stress ratios are summarized in Tables 1a and 1b. The locations of the "before error correction" stress ratios are summarized in Table 2a. Any node not summarized in Table 2a has stress ratios greater than 4. 0. Also, note that the term "CLTP" refers to Hope Creek's licensed power prior to 115% extended power uprate (EPU).

The lowest MASR, SR-a, "before error correction" is 2.36, which occurs at Hood Support/Inner Hood weld (node: 80664). The MASR, SR-a, "after error correction" is 1.16, for the same node.

This is a decrease of 1.20. The lowest MASR, SR-a, "after error correction" is 1.07 which occurs at Backing Bar/Middle Hood weld (node: 87919). The MASR, SR-a, "before error correction" is greater than 4. 0, for the same node.

Table 1a, shows limiting non-weld locations at 115% CLTP conditions with frequency shifts. "After error correction" Location Location ( in. ) node Stress Intensity Stress Ratio, % Freq. Dam.

X y z ( psi ) , Salt SR-a Shift Freq. (Hz)

1. Mid-height of Inner Hood 83.4 35.9 50.9 40188 6261 1.97 10 48.7
2. Middle Hood -25.6 68.9 35.1 37926 5435 2.27 2.5 47.5
3. Middle Hood -24.2 64.9 69 37916 5356 2.31 2.5 47.5
4. Middle Hood 28.4 67.3 52.2 37238 5356 2.31 2.5 47.5
5. Inner Hood 84 37.2 37.7 40185 5098 2.43 10 48.7
6. Inner Hood 30.4 33.5 68.2 42011 5063 2.44 -2.5 48.6
7. Inner Hood -28.6 37.4 36.1 41834 5020 2.46 -2.5 48.6
8. Inner Hood 93.6 36 50.8 40554 5011 2.47 10 48.7
9. Inner Hood 73.2 36 50.4 40518 4911 2.52 10 48.7 2

LR-N16-0119 Table 1b, shows limiting alternating stress ratios, SR-a on welds at 115% CLTP conditions with frequency shifts. Note: (a)

Full penetration welds so the weld factor, WF=1.4. "After error correction" Location Location (in.) node Stress Intensity Stress Ratio,  % Freq. Dam.

X y z (psi), Salt SR-a Shift Freq. (Hz)

1. Backing Bar/Middle Hood -29.1 69.9 8.5 87919 6397 1.07 2.5 47.7
2. Backing Bar/Inner Hood 30 38.4 8.5 88060 6020 1.14 -2.5 48.6
3. Hood Support/Inner Hood (a) 0 -36.1 49.6 80664 5941 1.16 10 36.8
4. Hood Support/Inner Hood (a) 0 37.2 38.4 88025 5805 1.18 10 36.8
5. Bottom Skirt/Drain Channel 73.8 -93.1 -94.2 93833 5781 1.19 10 28.4
6. Hood Support/Inner Hood(a) 0 34.7 60.8 88019 5568 1.23 10 36.8
7. Drain Channel/Bottom Skirt -118.2 12 -94.2 82775 5469 1.26 10 47.7
8. Backing Bar/Inner Hood 81.9 38.4 8.5 85261 4969 1.38 10 48.7
9. Backing Bar/Middle Hood -16.5 69.9 8.5 87922 4863 1.41 2.5 47.7
10. Hood Support/Middle Hood (a) 0 68.3 42.2 87903 4856 1.41 -5 47.7 (a)
11. Hood Support/Inner Hood 59.5 36.1 49.6 88043 4739 1.45 10 36.8
12. Hood Support/Hood W 0 67.1 53.3 87900 4605 1.49 7.5 41.8
13. Backing Bar/1 nner Hood 42.7 38.4 8.5 88063 4493 1.53 -2.5 48.6
14. Backing Bar/1 nner Hood 17.2 38.4 8.5 88057 4483 1.53 -2.5 48.6 (a)
15. Hood Support/Middle Hood 0 65.6 64.4 87897 4475 1.53 -5 47.7 (a) 38.4 88046
16. Hood Support/Inner Hood 59.5 37.2 4420 1.55 10 36.8
17. Hood Support/Inner Hood (a) 0 37.9 27.2 88028 4360 1.58 10 36.8 (a)
18. Hood Support/Inner Hood 0 32.9 71.9 88016 4313 1.59 10 36.8 (a) 4177
19. Hood Support/Inner Hood 59.5 34.7 60.8 88040 1.64 10 36.8
20. Backing Bar/Middle Hood 42.1 69.9 8.5 87826 4023 1.71 2.5 47.7
21. Backing Bar/Inner Hood -94.8 38.4 8.5 85455 3874 1.77 10 48.6
22. Closure Plate/Hood 108.4 35.9 51.5 85304 3818 1.8 10 48.7
23. Hood Support/Vane Bank/Mid Cover Plate 0 22.9 7.5 93159 3810 1.8 10 36.8
24. Hood Support/Hood(a) 0 69.2 31 87906 3802 1.81 -5 47.7
25. Backing Bar/Hood 68.6 38.4 8.5 85256 3672 1.87 10 48.7
26. Hood Support/Hood(al 59.5 37.9 27.2 88049 3643 1.89 10 36.8 (a)
27. Hood Support/Hood 54.5 67.1 53.3 87806 3486 1.97 10 46.8 3

LR-N16-0119 Attachment 1 Table 2a, shows limiting alternating stress ratios, SR-a on welds at 115% CLTP conditions with frequency shifts.

(Reference CDI Report No.08-21P). "Before error correction" Location Location (in.) node Stress Intensity Stress Ratio, % Freq.

X y z (psi), Salt SR-a Shift

1. Inner Hood/Hood Support 0 -36.1 49.6 80664 2910 2.36 7.5
2. Inner Hood/Hood Support 0 -34.7 60.8 80662 2745 2.50 7.5
3. Inner Hood/Hood Support 0 -37.2 38.4 80716 2732 2.51 7.5
4. Middle Hood/Hood Support 0 -68.3 42.2 90114 2335 2.94 -5
5. Inner Hood/Backing Bar -30 -38.4 8.5 79668 2261 3.04 0
6. Middle Hood/Hood Support 0 -65.6 64.4 90096 2251 3.05 -5
7. Middle Hood/Hood Support 0 -67.1 53.3 90095 2133 3.22 -7.5
8. Inner Hood/Hood Support 0 -32.9 71.9 80704 2028 3.39 7.5
9. Middle Hod/Backing Bar 29.1 -69.9 8.5 89651 1939 3.54 0
10. Inner Hood/Hood Support 0 -37.9 27.2 80667 1873 3.67 7.5 11.Middle Hood/Hood Support 0 -69.2 31 90100 1827 3.76 -5
12. Inner Hood/Hood Support -59.5 -36.8 42.2 80650 1809 3.80 5
13. Inner Hood/Hood Support -59.5 -35.6 53.4 80594 1786 3.85 5 EMCB-RA/-2 In Reference 1, the licensee states that the COl calculation contains conservatisms that can be reduced to raise the calculated MASR margins. These conservatisms are being reviewed to determine if additional margin can be credited. Any new methodologies, including any that were not part of the HCGS EPU safety evaluation, and not reviewed by the NRC, need a technical review for acceptability. Also, some methodologies, such as consideration of vibration-induced load reduction and perforated plate damping, may not be acceptable without an end-to-end benchmark.

(a) Describe what new approaches are considered in the re-assessment of the dryer.

(b) Describe what specific conservatisms in the calculations are being reviewed and evaluated to credit additional margin. Please note that Regulatory Guide 1.20 (Reference 2 below) allows a structural damping ratio of 1 percent for steam dryer analysis. This is significantly higher than the average measured damping ratio (0.053 percent) from the HCGS spare steam dryer testing that was performed in air.

PSEG Response EMCB-RAI-2:

(a) Noise subtraction previously used over the 75-85 Hz frequency interval to address a fictitious 80 Hz acoustic mode is no longer applied since the revised loads no longer contain this mode.

In all other respects, the finite element model of the steam dryer is essentially identical to those previously described in COl Report No.08-21P. Specifically, the same acoustic circuit analysis ACM 4.0 used in COl Report No.08-21P is used in COl Report No.15-06P. The same ACM Rev. 4.0 analysis, frequency-based structural analysis and post processing techniques are employed.

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LR-N16-0119 Attachment 1 No new methodologies were used in the re-evaluation of steam dryer stresses. The resulting stresses were assessed for compliance with the ASME B&PV Code 2007, Section Ill, subsection NG, for the load combination corresponding to normal operation (the Level A Service Condition) and EPU condition. The revised maximum stress values are less than the allowable limits defined by the code of record. Some changes were made to the dryer analysis inputs and are described below.

For specific Nodes identified on Table 1b, a fatigue strength reduction factor of 1.4 was used for full penetration welds versus the original 1.8 factor. The factors are consistent with the fatigue strength reduction factors recommended by the Welding Research Council, (WRC 432).

3 Lastly, the drain channels density was changed from 0.284 lbm/in to a new value of 3

2.082 lbm/in . This increase in density credits the water inertia effect on the submerged structure to account for the added hydrodynamic mass. This methodology is consistent with the methodology used for the skirt structure, previously described in CDI Report No.

08-21 P. Note that the increased effective density for submerged components is only used in the harmonic analysis. When calculating the stress distribution due to the static 3

dead weight load, the unmodified density of steel (0.284 lbm/in ) is used throughout, which is consistent with the previous analysis.

(b) The conservatisms credited in the reanalysis are described above. The reanalysis did not consider Vibration Induced Load (VIL) reduction or perforated plate damping to improve stress margins. There were no specific changes made to the structural damping of the steam dryer, in the reanalysis.

EMCB-RA/-3 HCGS is currently operating (under EPU conditions) with its original steam dryer installed in 1986 (with some steam dryer modifications performed when the EPU was implemented in 2008). Over some 29 years of operation, including 7 years of operation at the EPU level, the HCGS steam dryer has some intergranular stress corrosion cracking indications that may act as sources for fatigue crack growth, if alternating stresses are high at those locations. The structural qualification of the HCGS steam dryer for EPU operation was based on main steam line strain gage data, which is an indirect and remote method to infer fluctuating pressure loading on the steam dryer with unknown uncertainties. The NRC acceptance criteria for steam dryer structural qualification using this method is to maintain an MASR of greater than or equal to 2.0 as described in Reference 3 below.

Please provide any measures taken or planned to achieve the MASR of 2.0 after the ACM software error correction.

PSEG Response EMCB-RAI-3:

The NRC staff's review of the potential adverse flow effects on the Hope Creek steam dryer at EPU conditions is described in Appendix A to the safety evaluation for Amendment No. 174 (NRC Adams Accession No. ML081270714). No steam dryer modifications were performed when EPU was implemented. While the staff's evaluation does not specify a minimum acceptable MASR, it does state that the stress ratios at EPU show sufficient margin to support 5

LR-N16-0119 the Hope Creek steam dryer for EPU operation. The stress ratios were based on predicted loads at EPU conditions.

Section 3.9.5.5.2 of the UFSAR describes the Power Ascension Monitoring and Analysis.

Level 1 and Level 2 acceptance criteria are established for main steam line (MSL) strain gage and accelerometer data and for moisture carryover data, where Level 1 requires that power be reduced to a previous acceptable level and Level 2 requires that power be held at that level with a re-evaluation of the data. The Level 1 limit curves for MSL strain gages are based on not exceeding the ASME allowable alternating stress value on the dryer's limiting component. The Level 2 limit curves are based on not exceeding 80 percent of the allowable alternating stress value on the dryer.

As required by Facility Operating License Condition 2.C(22)2.e for long-term monitoring of plant parameters potentially indicative of steam dryer failure, Hope Creek maintains a steam dryer inspection program consistent with BWRVIP-139. Since issuance of Amendment No. 174, Hope Creek has operated at EPU conditions, with the exception of outages and occasional downpowers, since August 26, 2008, with no indications of adverse flow effects on the steam dryer.

Power ascension testing at EPU conditions confirmed Hope Creek does not exhibit strong acoustic resonances similar to those which led to steam dryer fatigue failures at EPU conditions at other BWRs.

Moisture carryover was sampled every 2.5% power and upon reaching 115% reactor power with Crossflow applied and final pressure set adjusted. No abnormal spikes, shifts or deviations in narrow range water level or reactor pressure were observed. Thus, the moisture carryover data in conjunction with other dryer data and indications supports that dryer integrity is maintained throughout power ascension testing. There are no trends of increased moisture carryover since EPU implementation, as provided in Table 3a.

The Hope Creek steam dryer has a curved hood design, as described in BWRVIP-139 Section 2.3.10. The BWRVIP issued BWRVIP-139, "Steam Dryer Inspection and Flaw Evaluation Guidelines" in 2005, with BWRVIP-139-A (the NRC approved version) issued in 2009. This report specified the required inspections for steam dryers, based on the design of the dryer.

Hope Creek currently follows BWRVIP-139-A for its steam dryer inspections. A summary of the inspection results is described below.

From Refueling Outage (RF) RF2 through RF12, the steam dryer support ring was inspected, along with other areas based on industry operating experience (drain channels, cover plates)

(HC.ER-PS.BB-0510, rev. 0). A baseline inspection was performed in RF13 in accordance with BWRVIP-139. Five issues were identified as part of this inspection, with four related to intergranular stress corrosion cracking (IGSCC). Re-inspection in RF14 indicated no change in growth for the four areas previously identified. A 15% EPU was performed during fuel cycle 15.

As a result, a complete re-baseline inspection was performed in RF15 in accordance with BWRVIP-139-A. Two new indications were identified; horizontal crack on upper support ring at 185° and crater crack on brace for 40° lifting rod. Additionally, one previous indication had changed -indications on the 140° lifting rod found in RF13 had joined. The remainder of the previous indications remained unchanged.

A second complete re-baseline inspection was performed in RF16, with no changes to previous indications. There was one new indication on the 320° lifting rod. RF17 consisted of re-6

LR-N16-0119 examination of IGSCC flaw and redundant tack weld on a lifting rod. No discernable changes were noted on previous flaws. A new indication on the redundant weld was discovered and evaluated for use-as-is (HC.ER-PS.BB-0510, rev. 0); no repairs were made. RF18 consisted of examination of six known flaws for growth. No growth was observed. RF19 consisted of examination of 100% of the support bracket to the RPV. No indications were observed.

Examinations of previous indications were examined with no new growth. The next re-baseline inspection for the steam dryer is scheduled in accordance with HC.ER-PS.BB-0510.

A review of the locations of the identified indications and the areas of highest stress (lowest margin) in the revised COl calculation was performed. The areas identified as high stress locations do not appear to coincide with the locations where flaws have been previously identified. Future inspections are scheduled in accordance with BWRVIP-139-A.

Based upon the predicted alternating stresses remaining below the allowable limit after correction of the error and the accumulated operating history since Hope Creek reached EPU conditions, PSEG does not plan to further revise the steam dryer analysis.

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LR-N16-0119 Table 3a, shows moisture carryover across the steam dryer since EPU conditions.

Date MCO(%) Date MCO(%) Date MCO(%) Date MCO(%)

5/16/2008 8:13 0.005 10/20/2008 8:14 0.018 7/20/2009 0:30 0.026 3/29/2010 0:44 0.026 5/19/2008 0:28 0.004 10/27/2008 1:15 0.017 7/27/2009 7:49 0.026 4/5/2010 0:07 0.025 5/21/2008 8:07 0.004 11/3/2008 0:29 0.017 8/3/2009 2:05 0.028 4/12/2010 10:26 0.027 5/22/2008 19:30 0.004 11/10/2008 0:22 0.017 8/10/2009 2:10 0.026 4/19/2010 0:35 0.027 5/23/2008 5:00 0.008 11/17/2008 0:35 0.025 8/17/2009 8:43 0.025 4/26/2010 1:30 0.027 5/26/2008 0:15 0.008 11/20/2008 8:31 0.026 8/24/2009 0:44 0.025 5/3/2010 1:24 0.024 5/27/2008 22:50 0.016 11/24/2008 7:53 O.D28 8/31/2009 0:38 0.031 5/10/2010 10:27 0.020 6/1/2008 9:58 0.019 12/1/2008 8:00 0.026 9/7/2009 1:45 0.022 5/17/2010 9:57 0.025 6/6/2008 0:25 0.016 12/8/2008 0:05 0.026 9/14/2009 1:30 0.024 5/24/2010 0:11 0.025 6/9/2008 1:43 0.017 12/15/2008 8:33 0.024 9/21/2009 0:12 0.026 5/31/2010 0:37 0.027 6/13/2008 2:32 0.017 12/22/2008 8:07 0.026 9/28/2009 3:09 0.028 6/7/2010 8:14 0.026 6/16/2008 1:25 0.021 12/29/2008 8:57 O.Q25 10/5/2009 0:36 0.025 6/14/2010 0:17 0.026 6/20/2008 8:03 0.018 1/5/2009 2:30 0.026 10/12/2009 1:00 0.025 6/21/2010 7:30 0.028 6/23/2008 0:35 0.019 1/12/2009 2:04 0.024 10/19/2009 9:21 0.025 6/28/2010 0:39 0.007 6/23/2008 11:05 0.018 1/23/2009 7:33 0.026 10/26/2009 0:40 0.025 7/7/2010 0:34 0.009 6/27/2008 0:39 0.018 1/26/2009 0:20 0.027 11/2/2009 0:35 0.026 7/12/2010 7:30 0.024 6/30/2008 1:45 0.018 2/2/2009 9:02 0.026 11/9/2009 2:35 0.024 7/19/2010 2:00 0.014 7/3/2008 8:04 0.018 2/9/2009 1:30 0.027 11/16/2009 0:36 0.027 7/26/2010 0:26 0.027 7/11/2008 7:30 0.018 2/17/2009 8:12 0.024 11/23/2009 2:26 0.025 8/2/2010 0:17 0.029 7/14/2008 0:28 0.018 2/23/2009 0:57 0.024 11/30/2009 10:00 0.023 8/9/2010 0:48 0.016 7/23/2008 0:08 0.019 3/4/2009 10:01 0.025 12/7/2009 6:25 0.028 8/16/2010 0:12 0,018 7/28/2008 1:27 0.018 3/9/2009 0:03 O.Q25 12/14/2009 2:03 0.026 8/23/2010 8:06 0.021 8/4/2008 8:03 0.020 3/16/2009 8:43 0.024 12/21/2009 8:44 0.024 8/30/2010 3:19 0.013 8/11/2008 0:39 0.017 3/23/2009 2:20 0.023 12/28/2009 0:22 0.024 9/6/2010 0:14 0.024 8/18/2008 0:03 0.018 3/30/2009 0:58 0.022 1/4/2010 0:54 0.025 9/13/2010 1:09 0.023 8/22/2008 12:16 0.022 4/6/2009 2:07 0.017 1/11/2010 9:00 0.023 9/20/2010 2:28 0.025 8/25/2008 2:18 0.024 5/11/2009 0:39 0.026 1/25/2010 8:31 0.026 9/27/2010 7:59 0.023 8/26/2008 9:50 0.024 5/25/2009 0:15 0.024 2/1/2010 8:02 0.023 10/4/2010 0:36 0.025 9/1/2008 0:13 0.023 6/1/2009 7:54 0.024 2/8/2010 8:18 0.025 10/11/2010 0:35 0.021 9/8/2008 0:39 0.024 6/8/2009 0:18 0.026 2/15/2010 10:38 0.024 11/15/2010 0:22 0.005 9/15/2008 0:05 0.023 6/15/2009 2:58 0.026 2/22/2010 0:24 0.028 11/22/2010 8:08 0.028 9/22/2008 2:06 0.024 6/22/2009 7:16 O.Q28 3/1/2010 0:17 0.028 11/29/2010 7:46 0.026 9/29/2008 0:15 0.023 6/29/2009 2:48 0.026 3/8/2010 0:56 0.028 12/6/2010 7:01 0.026 10/6/2008 8:31 0.026 7/6/2009 1:51 0.027 3/15/2010 2:05 0.028 12/13/2010 1:41 0.026 10/13/2008 0:20 0.023 7/13/2009 0:37 0.024 3/22/2010 8:39 0.025 12/20/2010 8:21 0.028 8

LR-N16-0119 Date MCO(%) Date MCO(%) Date MCO(%)

12/27/2010 0:12 0.026 3/24/2012 20:01 0.009 8/6/2014 8:21 0.020 1/3/2011 0:20 0.026 3/28/2012 1:03 0.009 9/19/2014 8:13 0.021 1/10/2011 1:28 0.027 3/30/2012 11:22 0.009 10/8/2014 8:13 0.020 1/17/2011 0:03 0.022 4/4/2012 8:39 0.009 11/5/2014 8:52 0.021 1/24/2011 0:01 0.023 4/11/2012 8:05 0.006 12/17/2014 8:17 0.019 1/31/2011 1:42 0.024 5/16/2012 1:12 0.019 1/7/2015 8:32 0.020 2/7/2011 0:18 0.024 6/13/2012 7:28 0.019 2/4/2015 8:14 0.022 2/14/2011 8:25 0.024 7/11/2012 8:40 0.020 3/4/2015 8:08 0.020 2/21/2011 0:24 0.024 8/1/2012 7:45 0.013 3/11/2015 7:58 0.020 2/28/2011 0:28 0.027 8/27/2012 7:50 O.D18 3/18/2015 8:22 0.020 3/7/2011 9:01 0.027 9/5/2012 8:08 0.019 3/25/2015 8:28 0.021 3/14/2011 0:03 0.026 10/3/2012 8:15 0.019 4/8/2015 8:16 0.014 3/28/2011 0:05 0.025 11/7/2012 9:50 0.018 5/20/2015 8:07 0.021 4/4/201111:58 0.025 12/5/2012 8:22 0.019 6/10/2015 8:36 0.020 4/11/2011 8:03 0.025 1/2/2013 8:15 0.021 7/8/2015 8:18 0.019 5/4/2011 9:45 0.021 2/6/2013 8:12 0.019 8/5/2015 8:22 0.019 6/1/2011 7:50 0.022 3/6/2013 8:10 0.020 9/2/2015 8:16 0.018 7/6/2011 1:13 0.022 4/3/2013 8:50 0.020 10/7/2015 8:38 0.019 8/3/2011 9:31 0.019 5/1/2013 8:30 O.Dl8 11/18/2015 8:00 0.016 9/7/2011 9:34 0.017 6/5/2013 7:57 0.020 11/20/2015 8:28 0.019 10/5/2011 10:26 0.019 7/3/2013 7:21 0.020 12/2/2015 8:13 0.020 11/9/201111:12 0.019 8/14/2013 7:35 0.017 1/6/2016 8:33 0.020 12/7/2011 9:46 0.021 8/15/2013 7:48 0.017 2/3/2016 7:44 0.018 1/4/2012 10:02 0.017 9/4/2013 7:00 0.017 3/2/2016 8:16 0.020 1/6/2012 8:12 0.020 9/27/2013 8:10 0.013 4/6/2016 7:56 0.021 2/1/2012 9:58 0.021 10/9/2013 7:27 O.D15 2/15/2012 8:49 0.020 11/20/2013 8:42 0.020 * **** * * ***

2/22/2012 10:00 0.020 12/18/2013 8:20 0.021 .*****

I 2/29/2012 7:47 0.021 1/8/2014 8:04 0.021 ***********

I H *

  • 3/7/2012 8:05 0.005 2/5/2014 9:21 0.020 3/13/2012 3:18 0.012 3/5/2014 8:00 0.021 I *.

3/13/2012 11:06 0.013 4/9/2014 8:18 0.021 I*

3/14/2012 7:59 0.013 5/7/2014 8:39 0.020 I*****************************

3/21/2012 8:15 O.Q15 6/4/2014 7:42 0.019 I***** *. ** . . .

3/24/2012 1: 13 0.011 7/9/2014 7:39 0.021 EMCB-RA/-4 Please provide a schedule for completing final resolution of this ACM software error issue and the HCGS steam dryer re-assessment as applicable.

PSEG Response EMCB-RAI-4:

Based on the re-evaluated stresses remaining less than the ASME code allowable limits, PSEG does not plan to perform additional stress evaluations. Hope Creek's operating experience at EPU conditions since implementation in 2008, including the long-term monitoring of plant parameters potentially indicative of steam dryer failure as required by the Facility Operating License, provides reasonable assurance of steam dryer functionality.

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LR-N16-0119 References

1. Letter No. LR-N15-02330, from Paul J. Davison, Site Vice President, Hope Creek Generating Station, PSEG Nuclear LLC, to Daniel Dorman, Regional Administrator-Region 1, U.S. Nuclear Regulatory Commission, "Summary of Courtesy Notification for

'Completeness and Accuracy of Information', " November 10, 2015. (ADAMS Accession No. ML15314A710).

2. U.S. Nuclear Regulatory Commission, Regulatory Guide 1. 20, Revision 3, "Comprehensive Vibration Assessment Program for Reactor Internals During Preoperational and Initial Startup Testing, " dated March 2007 (ADAMS Accession No. ML070260376).
3. Letter with two attachments from Thomas B. Blount, U. S. Nuclear Regulatory Commission to David Czufin, Chairman, BWR Vessel and Internals Project, Electric Power Research Institute, "Clarification of Intent on Methodologies for Demonstrating Steam Dryer Integrity for Power Uprate- Boiling Water Reactor Vessel and Internals Project, " dated May 6, 2011 (ADAMS Package Accession No.ML111160120).

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