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{{#Wiki_filter:}}
{{#Wiki_filter:An Alternate Approach to NUMARC 93-01 Chuck Sibley (Wolf Creek)
Jenna Burr (Exelon)
Jim Zapetis (Exelon)
Mike McLain (APS)
Larry Ellgass (TVA)
Roy Linthicum (PWROG)
Steve Vaughn (NEI)
June 20, 2018
© NEI 2018. All rights reserved. For use by NEI members only.
 
Outline
* Background
* Purpose
* Proposed Changes
* Overall Process
* Proposed Pilot Effort
* Challenges
* Project Schedule
© NEI 2018. All rights reserved. For use by NEI members only. 2
 
===
Background===
* Delivering the Nuclear Promise Initiative (early 2017)
* Focus resources on high safety significant functions
* Gain efficiencies in the interface between the Maintenance Rule program and other station programs
* Leverage improvements in data collection/analysis and system monitoring
© NEI 2018. All rights reserved. For use by NEI members only. 3
 
Purpose
* Provide members with a risk-informed framework that supports the implementation and monitoring of a maintenance effectiveness program that complies with 10 CFR 50.65, effectively and efficiently leverages utility resources, and is focused on equipment performance commensurate with safety.
© NEI 2018. All rights reserved. For use by NEI members only.      4
 
Proposed Changes
* Leverage the effectiveness of maintenance strategies and lessons learned from the equipment reliability process
          - Address every High Safety Significant functional failure in near real time
          - Trend Low Safety Significant failures in CAP and evaluate in the (a)(3) assessment
          - Leverage the (a)(4) configuration risk management program (i.e.,
CDF Trending) for unavailability insights during the (a)(3) assessment
* Consider using the Birnbaum importance measure as an additional tool in determining safety significance
© NEI 2018. All rights reserved. For use by NEI members only.                    5
 
Proposed Changes
* Perform causal evaluations commensurate with safety
          - All HSS functional failures and Plant Level Events warrant a near real time causal evaluation
          - A trend of low safety significant failures warrants an appropriate causal evaluation.
© NEI 2018. All rights reserved. For use by NEI members only.                  6
 
Overall Process - The Start
* Scoping
* Safety Significance Determination
                                                                - Establish HSS and LSS functions/SSCs considering insights from the Birnbaum importance measure (evaluated during pilot)
* Establish/Implement Maintenance Strategy
                                                                - Currently well-established equipment reliability program
                                                              * (a)(1)-(a)(2) Determination
                                                                - Based on the effectiveness of the component-specific maintenance strategy
© NEI 2018. All rights reserved. For use by NEI members only.                                            7
 
Overall Process - Steady State
                                                              * (a)(1)-(a)(2) Determination
                                                                - Based on the effectiveness of the component-specific maintenance strategy
                                                              * (a)(1)
                                                                - Components that are not currently effectively controlled via effective maintenance strategy
                                                              * (a)(2)
                                                                - Components that are currently effectively controlled via effective maintenance strategy
* Perform Maintenance Strategy
                                                                - Execute the defined maintenance strategy
© NEI 2018. All rights reserved. For use by NEI members only.                                            8
 
Overall Process - Reacting to Failures - Part I
* Issue Report (IR)/Condition Report (CR) Initiated
* Plant Level Events (PLEs) receive Yes              a CAP cause evaluation
* If the failure is associated with an HSS SSC and is either a No  Maintenance Rule Functional Yes                                                          Failure (MRFF) or a Condition Yes                Monitoring Event (CME) a CAP cause evaluation is performed
© NEI 2018. All rights reserved. For use by NEI members only.                                          9
 
Overall Process - Reacting to Failures - Part II Yes
* LSS failures are inputs for trending under the (a)(3)
No                No  assessment
* HSS failures that are not MRFF or CME are inputs to determine adverse trends under the (a)(3) assessment
* If an adverse trend is identified, a Yes CAP cause evaluation is performed
© NEI 2018. All rights reserved. For use by NEI members only.                                          10
 
Overall Process - (a)(1) Loop
                                                              * (a)(1) process is essentially the same
* Ensure that monitoring performance to goals is focused on the effectiveness of changes to the Maintenance Strategy No                      Yes
© NEI 2018. All rights reserved. For use by NEI members only.                                    11
 
Overall Process - CDF Trending
* Core Damage Frequency (CDF)
Trending uses the (a)(4) configuration risk management process to provide unavailability Yes                                                    data for evaluation
* Both a high-level and detailed assessment of unavailability data No
© NEI 2018. All rights reserved. For use by NEI members only.                                    12
 
Overall Process - CDF Trending
* Actual average CDF compared to present limits
* Evaluate periods of higher risk
                                                                  - Could they have been avoided?
                                                                  - Indications of higher than average risk
                                                                  - If evaluation results in changes to maintenance strategy, evaluate for (a)(1)
© NEI 2018. All rights reserved. For use by NEI members only.                                13
 
Overall Process - Example #1
* Component: HPSI Injection Valve
* Function: Indirect Radiation Release
* Safety Significance: High
*   
 
== Description:==
Body to bonnet leak estimated to exceed the TRM limit. Determined to be a MRFF. Cause: failure to follow work instructions resulting in an inadequate weld.
* NUMARC 93-01: Performance criteria: 3 failures, 36 months, remained in (a)(2).
* Proposed Process: (a)(1)-(a)(2) determination would consider changes to the maintenance strategy given the ineffectiveness of maintenance (inadequate weld).
© NEI 2018. All rights reserved. For use by NEI members only.      14
 
Overall Process - Example #2
* Component: Radiation Monitor RU148 (Containment Monitor)
* Function: Monitor plant radiological conditions for assessment of site boundary radiation exposure levels
* Safety Significance: Low
*   
 
== Description:==
Monitor taken offline due to excessive spiking and several ALERT alarms - due to apparent electronic interference.
* NUMARC 93-01: Third failure against performance criteria of 4 failures in 12 months - remain in (a)(2).
* Proposed Process: LSS failure would be slated for review in (a)(3)
Assessment. CAP trending or (a)(3) review could identify or determine adverse trend.
© NEI 2018. All rights reserved. For use by NEI members only.                15
 
Overall Process - Example #3
* Component: Station Battery
* Function: Provide 125V DC for use in EOPs
* Safety Significance: HSS
*   
 
== Description:==
Failure is unacceptable. Use condition monitoring (i.e., CME). Specific gravity and other parameters are monitored to detect adverse trends and allow corrective actions prior to failure.
* NUMARC 93-01: Criteria: 2 CMEs in 24 months.
* Proposed Process: Each battery CME has a CAP cause evaluation performed and assess for (a)(1) - (a)(2)
© NEI 2018. All rights reserved. For use by NEI members only.        16
 
Proposed Pilot Effort
* At least one pilot in each Region
* Some stations will pilot the entire MR program while others will pilot just several systems
* Pilots are not required to implement the NUMARC 93-01 process in parallel for the systems being piloted
* Pilot starts in 4th quarter 2018 or 1st quarter 2019
* Continued interactions with the staff
© NEI 2018. All rights reserved. For use by NEI members only. 17
 
Challenges
* Change management
          - Impact to other station processes
          - Defining responsibilities
          - Other efficiencies
* Applicability of current enforcement and inspection guidance
* 50.65 is a performance-based rule
© NEI 2018. All rights reserved. For use by NEI members only. 18
 
Project Schedule
* September- Workshop/Training for pilot plants
* Fall 2018 - Pilots develop station procedures
* 4th quarter 2018/1st quarter 2019 - Begin pilot process (1 year duration)
* 1st quarter 2019 - Public meeting to review initial pilot plant results
© NEI 2018. All rights reserved. For use by NEI members only. 19
 
QUESTIONS?
© NEI 2018. All rights reserved. For use by NEI members only.}}

Revision as of 22:51, 20 October 2019

2018-6-20 Public Meeting - NEI Presentation - an Alternate Approach to NUMARC 93-01 (ML18166A093)
ML18176A042
Person / Time
Site: Nuclear Energy Institute
Issue date: 06/25/2018
From: Vaughn S
Nuclear Energy Institute
To:
Division of Inspection and Regional Support
Lewin A, NRR/DIRS, 415-2259
References
Download: ML18176A042 (20)


Text

An Alternate Approach to NUMARC 93-01 Chuck Sibley (Wolf Creek)

Jenna Burr (Exelon)

Jim Zapetis (Exelon)

Mike McLain (APS)

Larry Ellgass (TVA)

Roy Linthicum (PWROG)

Steve Vaughn (NEI)

June 20, 2018

© NEI 2018. All rights reserved. For use by NEI members only.

Outline

  • Background
  • Purpose
  • Proposed Changes
  • Overall Process
  • Proposed Pilot Effort
  • Challenges
  • Project Schedule

© NEI 2018. All rights reserved. For use by NEI members only. 2

=

Background===

  • Delivering the Nuclear Promise Initiative (early 2017)
  • Focus resources on high safety significant functions
  • Leverage improvements in data collection/analysis and system monitoring

© NEI 2018. All rights reserved. For use by NEI members only. 3

Purpose

  • Provide members with a risk-informed framework that supports the implementation and monitoring of a maintenance effectiveness program that complies with 10 CFR 50.65, effectively and efficiently leverages utility resources, and is focused on equipment performance commensurate with safety.

© NEI 2018. All rights reserved. For use by NEI members only. 4

Proposed Changes

  • Leverage the effectiveness of maintenance strategies and lessons learned from the equipment reliability process

- Address every High Safety Significant functional failure in near real time

- Trend Low Safety Significant failures in CAP and evaluate in the (a)(3) assessment

- Leverage the (a)(4) configuration risk management program (i.e.,

CDF Trending) for unavailability insights during the (a)(3) assessment

  • Consider using the Birnbaum importance measure as an additional tool in determining safety significance

© NEI 2018. All rights reserved. For use by NEI members only. 5

Proposed Changes

  • Perform causal evaluations commensurate with safety

- All HSS functional failures and Plant Level Events warrant a near real time causal evaluation

- A trend of low safety significant failures warrants an appropriate causal evaluation.

© NEI 2018. All rights reserved. For use by NEI members only. 6

Overall Process - The Start

  • Scoping
  • Safety Significance Determination

- Establish HSS and LSS functions/SSCs considering insights from the Birnbaum importance measure (evaluated during pilot)

  • Establish/Implement Maintenance Strategy

- Currently well-established equipment reliability program

  • (a)(1)-(a)(2) Determination

- Based on the effectiveness of the component-specific maintenance strategy

© NEI 2018. All rights reserved. For use by NEI members only. 7

Overall Process - Steady State

  • (a)(1)-(a)(2) Determination

- Based on the effectiveness of the component-specific maintenance strategy

  • (a)(1)

- Components that are not currently effectively controlled via effective maintenance strategy

  • (a)(2)

- Components that are currently effectively controlled via effective maintenance strategy

  • Perform Maintenance Strategy

- Execute the defined maintenance strategy

© NEI 2018. All rights reserved. For use by NEI members only. 8

Overall Process - Reacting to Failures - Part I

  • Issue Report (IR)/Condition Report (CR) Initiated
  • Plant Level Events (PLEs) receive Yes a CAP cause evaluation
  • If the failure is associated with an HSS SSC and is either a No Maintenance Rule Functional Yes Failure (MRFF) or a Condition Yes Monitoring Event (CME) a CAP cause evaluation is performed

© NEI 2018. All rights reserved. For use by NEI members only. 9

Overall Process - Reacting to Failures - Part II Yes

  • LSS failures are inputs for trending under the (a)(3)

No No assessment

  • HSS failures that are not MRFF or CME are inputs to determine adverse trends under the (a)(3) assessment
  • If an adverse trend is identified, a Yes CAP cause evaluation is performed

© NEI 2018. All rights reserved. For use by NEI members only. 10

Overall Process - (a)(1) Loop

  • (a)(1) process is essentially the same
  • Ensure that monitoring performance to goals is focused on the effectiveness of changes to the Maintenance Strategy No Yes

© NEI 2018. All rights reserved. For use by NEI members only. 11

Overall Process - CDF Trending

  • Core Damage Frequency (CDF)

Trending uses the (a)(4) configuration risk management process to provide unavailability Yes data for evaluation

  • Both a high-level and detailed assessment of unavailability data No

© NEI 2018. All rights reserved. For use by NEI members only. 12

Overall Process - CDF Trending

  • Actual average CDF compared to present limits
  • Evaluate periods of higher risk

- Could they have been avoided?

- Indications of higher than average risk

- If evaluation results in changes to maintenance strategy, evaluate for (a)(1)

© NEI 2018. All rights reserved. For use by NEI members only. 13

Overall Process - Example #1

  • Component: HPSI Injection Valve
  • Function: Indirect Radiation Release
  • Safety Significance: High

Description:

Body to bonnet leak estimated to exceed the TRM limit. Determined to be a MRFF. Cause: failure to follow work instructions resulting in an inadequate weld.

  • NUMARC 93-01: Performance criteria: 3 failures, 36 months, remained in (a)(2).
  • Proposed Process: (a)(1)-(a)(2) determination would consider changes to the maintenance strategy given the ineffectiveness of maintenance (inadequate weld).

© NEI 2018. All rights reserved. For use by NEI members only. 14

Overall Process - Example #2

  • Component: Radiation Monitor RU148 (Containment Monitor)
  • Function: Monitor plant radiological conditions for assessment of site boundary radiation exposure levels
  • Safety Significance: Low

Description:

Monitor taken offline due to excessive spiking and several ALERT alarms - due to apparent electronic interference.

  • NUMARC 93-01: Third failure against performance criteria of 4 failures in 12 months - remain in (a)(2).
  • Proposed Process: LSS failure would be slated for review in (a)(3)

Assessment. CAP trending or (a)(3) review could identify or determine adverse trend.

© NEI 2018. All rights reserved. For use by NEI members only. 15

Overall Process - Example #3

  • Component: Station Battery
  • Function: Provide 125V DC for use in EOPs
  • Safety Significance: HSS

Description:

Failure is unacceptable. Use condition monitoring (i.e., CME). Specific gravity and other parameters are monitored to detect adverse trends and allow corrective actions prior to failure.

  • NUMARC 93-01: Criteria: 2 CMEs in 24 months.
  • Proposed Process: Each battery CME has a CAP cause evaluation performed and assess for (a)(1) - (a)(2)

© NEI 2018. All rights reserved. For use by NEI members only. 16

Proposed Pilot Effort

  • At least one pilot in each Region
  • Some stations will pilot the entire MR program while others will pilot just several systems
  • Pilots are not required to implement the NUMARC 93-01 process in parallel for the systems being piloted
  • Pilot starts in 4th quarter 2018 or 1st quarter 2019
  • Continued interactions with the staff

© NEI 2018. All rights reserved. For use by NEI members only. 17

Challenges

  • Change management

- Impact to other station processes

- Defining responsibilities

- Other efficiencies

  • Applicability of current enforcement and inspection guidance
  • 50.65 is a performance-based rule

© NEI 2018. All rights reserved. For use by NEI members only. 18

Project Schedule

  • September- Workshop/Training for pilot plants
  • Fall 2018 - Pilots develop station procedures
  • 4th quarter 2018/1st quarter 2019 - Begin pilot process (1 year duration)
  • 1st quarter 2019 - Public meeting to review initial pilot plant results

© NEI 2018. All rights reserved. For use by NEI members only. 19

QUESTIONS?

© NEI 2018. All rights reserved. For use by NEI members only.