ML071700268

Response to Request for Additional Information on 05/24/2007 Weld Overlays as an Alternative Repair Technique

ML071700268
Person / Time
Site:	North Anna
Issue date:	06/15/2007
From:	Gerald Bichof Virginia Electric & Power Co (VEPCO)
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
07-0421
Download: ML071700268 (5)

Text

VIRGINIA ELECTRIC AND POWER COMPANY RICHMOND, VIRGINIA 2326 1 June 15, 2007 U.S. Nuclear Regulatory Commission Attention: Document Control Desk One White Flint North 1 1 555 Rockville Pike Rockville, MD 20852-2738 Serial No. 07-0421 NLOS IETS Docket Nos.

50-3381339 License Nos.

NPF-417 VIRGINIA ELECTRIC AND POWER COMPANY (DOMINION)

NORTH ANNA POWER STATION UNlT 1 - CIMP-022R1 NORTH ANNA POWER STATION UNlT 2 - CIMP-023R1 RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION WELD OVERLAYS AS AN ALTERNATIVE REPAIR TECHNIQUE In a letter dated March 17, 2007 (Serial No. 06-1007A), Dominion requested approval to use the proposed alternative to apply dissimilar metal weld overlays for repairlreplacement activities. That request contained alternative requirements for the lnservice Inspection (ISI) program for scheduled full structural preemptive weld overlays (PWOLs) that are planned to mitigate the potential for primary water stress corrosion cracking (PWSCC) susceptibility at North Anna Units 1 and 2. Since that time, several issues associated with the application of the weld overlays have been identified by the NRC and industry experience. Based on the ongoing industry experience with the application of weld overlays, on May 24, 2007 the NRC requested further clarification of our March 17, 2007 alternative. The attachment to this letter contains the requested information. PWOLs were completed on the North Anna lJnit 2 pressurizer welds in the spring 2007 refueling outage and are scheduled to be calmpleted on North Anna Unit 1 pressurizer welds in the fall 2007 refueling outage. No pre-weld overlay ultrasonic examinations are planned. This is part of the control and remediation plan for Alloy 821182 dissimilar metal piping butt welds susceptible to potential PWSCC at North Anna Units 1 and 2. If you have any questions regarding this submittal, please contact Mr. Thomas Shaub at (804) 273-2763.

Very truly yours, '~erald T. Bischof i/ Vice President - Nuclear Engineering Commitments made in this letter: None Attachment

1. Response to NRC May 24,2007 Request for Additional Information.

Serial No. 07-0421 Docket Nos. 50-3381339 RAI - CMP-022R11023R1 Page 2 of 2 cc: U.S. Nuclear Regulatory Commission Region II Sam Nunn Atlanta Federal Center 61 Forsyth Street, SW Suite 23T85 Atlanta, Georgia 30303 Mr. J. E. Reasor, Jr. Old Dominion Electric Cooperative lnnsbrook Corporate Center 4201 Dominion Blvd.

Suite 300 Glen Allen, Virginia 23060 Mr. J. T. Reece NRC Senior Resident lnspector North Anna Power Station Mr. R. A. Jervey NRC Project Manager -North Anna U. S. Nuclear Regulatory Commission One White Flint North 1 1555 Rockville Pike Mail Stop 8-G9A Rockville, Maryland 20852 Mr. S. P. Lingam NRC Project Manager - Surry U. S. Nuclear Regulatory Commission One White Flint North 1 1 555 Rockville Pike Mail Stop 8-G9A Rockville, Maryland 20852 Mr. M. M. Grace Authorized Nuclear Insurance lnspector North Anna Power Station Serial No. 07-0421 Docket Nos. 50-3381339 ATTACHMENT 1 RESPONSE TO MAY 24.2007 REQUEST FOR ADDITIONAL INFORMATION WELD OVERLAYS AS AN ALTERNATIVE REPAIR TECHNIQUE CMP-022 R1 AND CMP-023 R1 NORTH ANNA POWER STATION UNITS 1 AND 2 VIRGINIA ELECTRIC AND POWER COMPANY (DOMINION)

Serial No. 07-0421 Docket Nos. 50-3381339 RAI - CMP-022R11023R1 Attachment 1 Page 1 of 2 RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION WELD OVERLAYS AS AN ALTERNATIVE REPAIR TECHNIQUE CMP-022 R1 AND CMP-023 R1 NRC Question 1 Section 2(a)(2)(c) does not specify the depth of the base metal that ultrasonic (UT) testing would be qualified to detect flaws after weld overlay installation.

The staff believes that a region of the base metal MAY not be qualified.

In such case, the staff considers that the initial flaw size assumed in the crack growth calculation should be the as-found flaw depth plus the postulated worst-case flaw in the unqualified region of the base metal. The postulated worst-case flaw size should be the depth of the base metal that UT is not qualified (to examine). The initial flaw size should be clarified.

Dominion R~SDO~S~ The provisions of Section 2(a)(2)(c) will not be used. Since an examination prior to the application of the preemptive weld overlay is not practical, an assumed initial flaw size of 100% original wall thickness will be used for the crack growth calculations, as stated in Paragraph 2(a)(2)(b) of the Enclosure in Dominion's March 17, 2007 proposed alternative.

NRC Question 2 In Section 2(a)(2)(d), the current UT is not qualified to inspect the inner 75% of the base metal once the weld overlay is installed on the pipe. Therefore, UT is not capable of detecting any indication that is connected to the inside surface of the pipe during pre- service inspection. Does Dominion agree that the pre-service inspection is the post-installation pre-service inspection, not prle-installation inspection?

Dominion Res~onse Yes, Dominion agrees that the pre-service inspection is the post-installation pre-service inspection, not pre-installation inspection.

NRC Question 3 In Section 3(b)(2), the licensee stated that

... if flaws are found in the outer 25% of the existing base metal or original weld and cannot be determined to be isolated from the inside diameter (ID) of the existing base metal or weld, the flaw depth will be conservatively sized by adding the thicknelss of the remaining 75% of the original existing base metal or weld thickness to the through wall dimension for any flaw growth calculations performed.

Serial No. 07-0421 Docket Nos. 50-3381339 RAI - CMP-022R11023R1 Attachment 1 Page 2 of 2 The Staff's position is that the Licensee will use the actual UT determined through wall dimension in the crack growth analysis for those flaws that do not intrude on the interface between the outer 25% of the original base metal or weld thickness and the inner 75% of the same existing materials and that can be determined by the qualified UT examination to not be connected to the interface between the outer 25% and the inner 75% of the base metal or weld. For the actual UT determined flaw in the outer 25% of the base metal that is connected to the interface between the outer 25% and the inner 75% of the pipe wall thickness, the initial flaw size would be the as-found flaw size plus the inner 75% pipe wall thickness. Clarify the initial flaw size that will be used in the crack growth calculation.

Dominion R~SDO~S~ Dominion agrees with the staff position stated above for Section 3(b)(2). As stated in the response to Question 1, the assumed initial flaw size of 100% original wall thickness will be used for the crack growth calculations.

NRC Question 4 Section 3(c)(4) relates to accepting flaws found in weld overlay.

The licensee should add that IWB-3600 is not permitted to accept PWSCC flaws. Dominion R~SDO~S~ Section 4.3.1, Required Activities, in the March 17, 2007 proposed alternative includes the following statement. "If flaw growth in the weld overlay occurs arid acceptance Standards of IWB-3514-2 cannot be met, a determination will be made to prove that the flaw is not PWSCC. If the cause is determined to be PWSCC or the cause of the flaw can not be determined, North Anna will repair the flaw

and will not use IWB-3600, IWC-3600, or IWD-3600 to accept these types of flaws."