PLA-6810, Response to Request for Additional Information on Proposed Relief Request No. 3RR-18 to the Third 10-Year Inservice Inspection Program

Response to Request for Additional Information on Proposed Relief Request No. 3RR-18 to the Third 10-Year Inservice Inspection Program

ML12040A185
Person / Time
Site:	Susquehanna
Issue date:	02/08/2012
From:	Kearney F Susquehanna
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
PLA-6810
Download: ML12040A185 (17)

Text

Faber A. Kearney PPL Susquehanna, LLC Site Vice President 769 Salem Boulevard Berwick, PA 18603 Tel. 570.542.2904 Fax 570.542.1504 fakeamey@pplweb.com fEB 0 8 2012 TM U.S. Nuclear Regulatory Commission Attn.: Document Control Desk Mail Stop OPI-17 Washington, DC 20555 SUSQUEHANNA STEAM ELECTRIC STATION RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION ON PROPOSED RELIEF REQUEST NO. 3RR-18 TO THE THIRD 10-YEAR INSERVICE INSPECTION PROGRAM FOR SUSQUEHANNA SES UNIT 2 PLA-6810 Docket No. 50-388 The purpose of this letter is to formally document the response to the NRC's Request for Additional Information (RAI) on PPL Susquehanna, LLC's (PPL) proposed Relief Request No. 3RR-18. The RAI was received in an email on January 5, 2012. A phone call was held on January 5, 2012 between NRC Staff and PPL in which the NRC Staff requested additional information. The response to the RAI and additional information was provided to the NRC Staff in an email dated January 10, 2012.

NRCRAI:

Provide a complete description of the subject weld (inspection category and item no.), the materials of construction, and its location in the system. .

PPL Response:

The AF weld is classified as an AS:ME Section XI Category/Item B-AIB1.30 weld. One third of this weld is volumetrically examined every inspection period. This weld connects Shell Course 5 (external reactor vessel) to the Shell Closure Flange. The weld is located at elevation 791', 115" (59'-7 19/32" from vessel zero). PerPPL Susquehanna FSAR, Rev 62, Table 5.2-4, the Shell Closure Flange is a Forge Ring made ofLow Alloy Steel, SFA-508, Cl.2. The weld also consists oflow alloy steel, SFA-5.5.

Per conversations between the NRC and PPL held on Thursday, January 5, 2012 an additional request for a copy of the most recent volumetric examination record of the AF weld from the U2-15RIO was made. The examination is contained in Attachment 5.

Document Control Desk PLA-6810 The following items are provided as attachments:

1) Table 5.2-4, Page 1 of2, Reactor Coolant Pressure Boundary Materials from the PPL FSAR Rev. 62.

2) Layout drawing, Reactor Vessel Shell Unit 1 and 2.

3) PPL Drawing C-205719, annotated to show AF Weld 120-240 degrees.

4) Simplified Reactor Vessel drawing, annotated to show AF weld location.

5) ISI UT examination report for the AF Weld (0-120 degrees): UT-11-015.

This letter contains no new commitments.

Should you have any questions, please contact C. T. Coddington at (610) 774-4019.

Sincerely, Attachments: Table 5 .2-4, Page 1 of 2, Reactor Coolant Pressure Boundary Materials from the PPL FSARRev. 62. Layout drawing, Reactor Vessel Shell Unit 1 and 2. PPL Drawing C-205719, annotated to show AF Weld 120-240 degrees. Simplified Reactor Vessel drawing, annotated to show AF weld location. ISI UT examination report for the AF Weld (0-120 degrees):

UT-11-015.

Copy: NRC Region I Mr. P. W. Finney, NRC Sr. Resident Inspector Mr. R. R. Janati, DEP/BRP Mr. B. K. Vaidya, NRC Project Manager

ATTACHMENT 1 TO PLA-6810 Table 5.2-4, Page 1 of 2, Reactor Coolant Pressure Boundary Materials from the PPL FSARRev. 62

0..--! SSES-FSAR For Infonnation Only

..--! 4--l 00 0 Table Rev. 56

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-< <1) TABLE5.2-4

~~ REACTOR COOLANT PRESSURE BOUNDARY MATERIALS A-.A-.

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..--! Component Form Material Specification (ASTMIASME) 1:l Rolled Plate Low Alloy Steel SA-533 Gr. B Reactor Vessel Heads, Shells

<1) Welds low Alloy Stef;ll SFA-5.5

~ro RPV lop Head and Shell Forgf;ldRing Low Alloy Steel sA-508CI.2 .

Closure Flange Welds Low Alloy Steel SFA-5.5 I RPV Clo$ure Flange Studs ear Alloy Steel SA-540 Grade 824 I

~ RPV Closure Flange Nuts and SmlsTubing Washers Alloy Steel SA-540 Grade 823 i RPVNozzles Low Alloy Steel SA-508 Cl.2 Forged Shapes (N1 through N9, N15)

(N10, N11, Nt2, N13, N16) Forgings Ni-Cr-Fe Alloy SB-166 Welds Low Alloy Steel SFA-5.5 SA-182, F 316L RPV Nozzle Safe Ends Forgings or Plate Stainless Steel SA-336, FS (N1, N2, N5 Safe End Ext., N8, SA-240, 304 or 316 N10) SFA-5.9 TP.308L or 316L Welds Stainle$5 Steel SFA-5.4 TP.308L or 316L Forgings Ni-Cr-Fe SB-166 RPV Nozzle Safe Ends/Cap (N5, N9Cap) SFA-$.14 TP. ERNiCr-3 or Welds Ni-CR-Fe SFA-5.11 TP. ENiCrFe-3 Forgings SA-105 Gr. 2, SA-106 Gr. B or Carbon Steel RPV Nozzle Safe Ends SA-508CI.1 (N3, N4, N11, N12, N16) SA-508 Cl. 1 w/309, 308L overlay Welds Carbon Steel SFA-5.1, SFA-5.18 Gr. A, RPV Cladding Weld Overlay Austenitic Stainless Steel SFA-5.9 or SFA-5.4 Pig_e Austenitic stainless Steel SA-31~. T~ 304 Control Rod Drive Housings Welds Aystenittc Stainle$5 Steel SFA-M or SFA-5.4 Forgings Stainless steel sA-182, F304 Austenitic Stainless Steel SA-21$, Type 304 Tube Ni-Cr-Fe SB-167 SFA-5.11,Type ENICrFe-3 or In-Core Housings Welds lnconel SFA-5.14, Type ERNiCr-3 Austenitic Stainless Steel SfA-5;$ or SFA-5.4 Forgings Stainl~s~~teel . ~* - -

• __ SA-182,F304 -- -----------

FSAR Rev. 62 Page 1 of2

ATTACHMENT 2 TO PLA-6810 Layout drawing, Reactor Vessel Shell Unit 1 and 2

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ATTACHMENT 4 TO PLA-6810 Simplified Reactor Vessel drawing, annotated to show AF weld location

Attachment 4 to PLA-6 810 Page 1 of 1 or Information Only For Infonnation Only WeldAF Location of Welds

ATTACHMENT 5 TO PLA-6810 lSI UT examination report for the AF Weld (0-120 degrees): UT-11-015

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.2380 4000 Pulser.

Reject

• SQUARE OFF Mode: Longitudinal -- Final Cal~. 1716 411412011 '

Rep. Rate: AUTO Freq.: 3.03MH:t Meii$Ured Angle: GO' Co\rplant Filter. O.II-3.0MHz Mod*: DUAL Wedg& Style: Integral Cai.Bateh: 0812$ Circumferential orantaflld Soarch Unit Voltage: MEDIUM other: NJA T)'pe: U~ll OObration Signal Sweep Relloctor Ampfrtudo% OM$ion Oeptl1 Ax. Gain (dB}: 110.0 Cite. Gain (dB}: NJA SolrchUnlt~ Mfg.: s~

NJA NIA NIA NJA

....!!._ screen D!v. = 2 Llneanty Report No.:

-- ln. of L-11-017 Depth T)'ll&:

Length: 12' RG-174 No. Conn.: 0 Exam Batcb:

Type:

08125 Ultragel II Sean COVI!nlg8 Mfg.: Sono*h

~lbratlon BloU C$1. Bloc:IINo.: CAL-i!W2445

• Upslream0 ~&!j ScandB:~ Referenc*Slrnu121or B~

Rtflorance Block cw~ CCW&!j Scan dB:~ Serial No.:

ihlckness 4lnc11 Oia.: 0 Exam SUr(aQ~; OD CA!.-IIW2.Q4S

• Gain d8 Re11ec:tor ~~ra~ Sweep lllllde% Division Depth Cat 811<. Temp* ..!!:_ Temp. Tool; 272793 Type: IIW~2 NIA NiA NiA NIA NIA comp.Temp. su* Tomp. Toot: ~3 surface Cond~n: MFOUND

~ Indication(*): YesO No&!j (If Yes. Ref. AttaeMd Uttrasonfo lndleadon Report.)

RMults: Accept li!J Rejeet 0 Info 0 Comm&nts: Scanned from so*-120" ;u;

. 7~'1,!# Calibration for neanudace Percent Of Coverage Oblalned > 90%: ~ ~,z~t'R~ Previous oata: Yo.

Date! Revlawar 411412011 Seizer, J~~t~W I Love I Ill Date

'A .

I urn~en,RanoyT./&.evellll ~

Oate ANI I Review .-. /1 .ISiaila!ure

<.f'/(9)*/11

• I'-*.

Date : !-: .

• Young, CharlG$

0 l'"""i

\0 4-; For Infonnation Only g 00 0 ~

'f~ '~l-* UT Calibration/Examination

. ~*** ~~

~::_

Hl j~

t=Li~

PP. SHe/Unit Summary No.:

SSES 2-81..30,0002 2 Proeedu~:

Proced~ Rev.:

NDE-UT~2 3

Oulaqe No.:

RepOrt No.:

U2.-'l6R!O UT-11-015 irr P*

WotkScope: lSI Work 0n1er No.: 1304554 ~: o4 of o4 0 0  ::1

+-'

tn Cocfo: ASMe 1998 Ecl/2000 Add Catlltem: B-AIB1.30 LOcation: R-616 f?

~ Drawl 119 No.: C-198624 . Djmliptlon: SCS.VFLG(0-120) l<

<!)

s

..g Sys1B!JIIO; RPV.S Component 10: ------~-------------------------------------------------------------------------------

AF (o-120) Shell $i>:e/l.englh: eo* 'fO 120' 'Tlli<:kness~Dlr: U" ro Umitatlons: SINGLE SIDED ACCESS Start Tl!!l&: 1616 Finish Tune: 164$

~ Selia! No.:

lnslrt!mentSettlr~g~

031~ Serial No.:

s.archUntt 22Bc-o900S Cal.

Cheeks nrne Da1&

Calibration Axial OrlentDid SeatdJ Unit Signal Sweep lllltiaiCaL 1410 <4/1112011 Depth Manufacturer. P.llnamelrles Manufacturer: Sl~ Refleclor Amplitude% DMsion Model: Epoch4 Size: 2(1,1wJC.62"} Shap&: ~

lofer. Cal NOTCH 80% $.7 f.7 Delay: 10,38 Rangs: 6.52" Fseq.: 3.0MHz Slyfe: SOC3 G01..-f1D Inlet. CaL Inter. CaL M'UCaWel:

Damping:

.2380

.cooq Pulsar:

Rejed:

SQUARE OFF Exam Angle: 60" RL #of Elements: 2 Mode: ----- Longitlldl!W -- Final Cal. 1718 411112011 I Rep. Rate: AUTO Freq.: M311tb: Measurad Angle; w - Coupltnt I Fitter: D.lr-3.0 .. tb: Mode: DUAl WOK!gostyla: IHTEt'RAL Cal. Batch: 081;5 Cl~afO~SearehUnlt '

I Voitago: MEDIUM Other. NIA TyPe: Ultntge!U Catib!\lllon Slgntl Sweep I Rafltdor Amplitude% Olvl$ion Depth AX. Gain (dB): 70.3 Ciro. Gain (dB): HIA Search Unit Cable Mfg.: Sonoe.dt

.2_ SCreen Div. =

Unearity Report No.:

-- 10 ln. of 1..*11-017 Depth Type:

Ungth: __u:_

RG-17-4 No. Conn.: o*

Exam Balch:

Type:

0&125 U\tragelll HIA WA NIA NIA Callbnillon Bloc!( Scan Coverage Mfp.: Sonotech Cal. Blo<;l<; No.: V-01 Upstmam~ ~li!l Se;lndB:~ Remenco/Simulator Block Referen~ Block Thlckne$$ 6.52 Dla.: PLATE CWii2J CCW!\!1 ~dB:~ ~No.: CAL~

Gain

~~~nal SWeop Depth cfB R~r litude% Division

~ Blk. Temp. ~ Tet11p. Tocl: 172793 Exam Surfac6: OD

~: IIW'Typ92 HJA NIA NIA NJA WA I Comp.Temp. ...!£.. Temp. 'rocl: 272793 Surface Concfllion: AS FOUND Roeordablo lndlcallon(s): YesO No fij (If Yes, Ref. A1laChed Ultrasonlc lndlcatlon RepOrt) I Results: Atcepl fi!l' ' Reject 0 Info 0

?.2 9.. ;()

Peteent Of Coverage Obtained> 90%: ..-f8:&% r-:trU Reviewed Preview Data: Yes Examiner levo! 11  ;;:;: Reviewer Johnson, Jimmy 411412011 sea.r, James/ Level Ill Examiner Level NJA Date Site ReVieW NIA Lloclen, Randy T./lw&l Ill Other Level NIA Signatum Date I ANd Revillw / l 7)'  ;@';_ ~ i~*w,;;;re/

Date NIA Young,Charfes Form NOE-UT..001-5, Rev. 1, Pago1 of1

0 0\0 11

..--i~

For Information Only 00 0 ~

'9tn .* Hl

• .:i>Jil~# Ultrasonic InStrument Linearity j~ ppf~ ...... i(T

~~ Procedure Rev.: 9 Site: SSES 1-'*

0 Procedure: NOE-UT..001 .Report No.< L-11..()1$ g

+->

tn Instrument: Transducer. Angle Beam: &>

~

l<

~

s Manufacturer Model:

Serial No.:

Panametrlcs EPOCf14 06148Wl9 Size:

Frequency:

Serial No.:

.3751N 2.25MHz 01JP64 Size:

Frequency:

Serial No.:

NIA NIA NIA ro

~ Coup!ant: calibration standard:

Type: UIU'agelll Serial No.: CAL-IIW2-o45 Batch No.: 08125 Horizontal Linearity Screen Height Unearlty Amplitude COntrol Unearlty * .

BR Screen Actual Signal Amplitude In % FSH Location Location No. Actual 112of *Acceptable Actual Initial dB ,A.ceeptable ROO!!Hs 1 1 1 Higher Higher Umlts Lower Amplitude Change Umfts 2 2 NIA 1 100~ so*~ 55%to45% 60 80%FSH -6dB 32%to48% ..40" 3 3 NIA 2 90% 45% SO%to40% 45 80%FSH -12d8 16%to24% ~*

4 4 NIA 3 80"~ 40% SetPoint 40 40"~ FSH +6df! 64%to96"~ 80 NIA I ....

5 5 4 . 70% 35% 40%to30% 35 20%FSH :t12dB 64%to96"~ 80

• I

. 6 6 NIA 5 60% 30% 35%to25% 30 7 7 NIA 6 50% 25% 30%to20% 25 8 8 NIA 7 40% 20% . 25%to15% 20 I

• sat 0 unsat 9 9 NIA 8. 30% 15% 20%to10% 15 -****-**-****-***-

10 10 10 9 20'~ 10% 15%to 5% 10

• Acceptable limits are +/- 5% full llcreen. *Acceptable limHs are 112 of the higher $lgnal +/* 5% FSH.

Comments: NONE Examiner Gulllote, ~oiwhan Level 11 I Da1e Reviewer 4114/2011 &tzar, James I Level Ill

!;xaminer *. *

• Level NJ~ ~ Date 1Site Review

• • N/A

• Urtden, Randy T./ Level Ill other *Level N/A Signature Date IANII Review NJA YOilng, Cnarle$

Form NDE-UT-oo1*7, Rev. 0, Page 1 (;; 1

0 \0

---

'---------->%)* 0 ti

....-i <+-< For Infonnation Only 00 0 li

'91.0 .\\ill Ultrasonic Instrument Un~rity H>

0

--< (]) **~i;:

4

~rr

~~ Pp l~ Procedure Rev.:

A; A;

.s "** Site:

Procedure:

SSES NDE-UT-001 Report No.:

9 l-11-017 g 1-'*

~

t.n lm;trument: Transducer. Angle Beam:

1:l Manufacturer Panamelrlcs Size: $7SIN Size: N/A

~ Model: Epoch 4 Frequency: 2.25MHz Frequency: NIA Serial No.: *031533005 Serial No.: 01JP64 Serial No.:

- NIA

~ Couplant: calibration standard:

Type: Ultragelll Serial No.: CAL..JIW2-V45 Batch No.: 08125 HQrlzontat Unearlty_ Screen Height Unearity I I

Amplitude Control Unearlty BR Screen Aatual Signal Amplitude In % FSH i Location Location

• Acceptable Acceptable

• Results No. Actual 112of Actual I lnlHal dB 1 1 1 Higher Higher Umfts lower I Amplitude Change Umits 2* 2 NIA I 1 100'~ 50% 55%to45~ 50 BO%FSH. ~8 32%to48% 40 3 3 NIA 2 90% 45% 50%to40% 45 80%FSH -12dB 16"..<.to24% 20 4 4 N/A 3 BO% 40% SetPoint .w ' 40%FSH +6dB 84%to~* 80 5 5 NIA 4 70% 35% 40%to30% 3S 20%FSH +12dB 84%to96% 80 I *~~ l 6 6 N/A '

5 60% 30'..<. 35%to25% 30 7 7 NIA 6 50% 25% 30%to20% 25  :

8 8 N/A 7 40% 20% 25%to15% 2()

9 It NIA 8 30% 15% 20%to 10'..<.

@ sat o unsat __

15 10 10 L_ _!(!_ - 9 20% 10% 15%to 5% 10  !

• A~Ie Umits are+/* 5% full screen. "Aoceptable limits are 112 of the higher signal+/- 5% FSH.

Comments: NONE Examiner LtWel 11 Date I Reviewer Date Johnson, Jimmy 411412011 I Setzer, James I Level Ill of~:/o*~~~.

Date I Site Review l(-fo,~~e Examiner Level NIA N/A Linden, RandyT.I Level Ill other Level NJA Signature Date I ANti Review Date NIA Young, Charles -1/

Fonn NDE-UT-oo1*7, Rev. 0, Page 1 of 1