IR 05000302/2022001

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Accelerated Decommissioning Partners (ADP) CR3, LLC, Crystal River Unit 3 - NRC Inspection Report 05000302/2022001
ML22116A183
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 05/03/2022
From: Anthony Dimitriadis
Decommissioning, ISFSI, and Reactor Health Physics Branch
To: Reid B
ADP CR3
References
IR 2022001
Download: ML22116A183 (12)


Text

May 3, 2022

SUBJECT:

ACCELERATED DECOMMISSIONING PARTNERS (ADP) CR3, LLC, CRYSTAL RIVER UNIT 3 - NRC INSPECTION REPORT NO. 05000302/2022001

Dear Mr. Reid:

On March 31, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection under Inspection Manual Chapter 2561, Decommissioning Power Reactor Inspection Program, at the permanently shut down Crystal River Nuclear Plant Unit 3 (CR-3). The inspection examined activities conducted under your license as they relate to safety and compliance with the Commission's rules and regulations and the conditions of your license. The inspection consisted of observations by the inspectors, interviews with site personnel, a review of procedures and records, and plant walkdowns. The results of the inspection were discussed with you and other members of the CR-3 staff on April 7, 2022, and are described in the enclosed report.

Based on the results of this inspection, one Severity Level IV violation of NRC requirements is documented in this report. The violation is being treated as a non-cited violation (NCV),

consistent with Section 2.3.2.a of the Enforcement Policy. If you contest the violation or the significance of the violation, you should provide a response within 30 days of the date of this letter, with the basis for your denial, to the Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington DC 20555-0001.

In accordance with 10 CFR 2.390 of the NRCs Rules of Practice, a copy of this letter, its enclosure, and your response, if any, will be made available electronically for public inspection in the NRC Public Document Room or from the NRC document system (ADAMS), accessible from the NRC Website at http://www.nrc.gov/reading-rm/adams.html. To the extent possible, your response should not include any personal privacy, proprietary, or safeguards information so that it can be made available to the Public without redaction.

Current NRC regulations and guidance are included on the NRC's website at www.nrc.gov; select Radioactive Waste; Decommissioning of Nuclear Facilities; then Regulations, Guidance and Communications. The current Enforcement Policy is included on the NRC's Website at www.nrc.gov; select About NRC, Organizations & Functions; Office of Enforcement; Enforcement documents; then Enforcement Policy (Under 'Related Information'). You may also obtain these documents by contacting the Government Printing Office (GPO) toll-free at 1-866-512-1800. The GPO is open from 8:00 a.m. to 5:30 p.m. EST, Monday through Friday (except Federal holidays). No reply to this letter is required. Please contact Katherine Warner, at 610-337-5389, if you have any questions regarding this matter.

Sincerely, Digitally signed by Anthony M. Anthony M. Dimitriadis Date: 2022.05.03 Dimitriadis 08:40:09 -04'00'

Anthony Dimitriadis, Chief Decommissioning, ISFSI, and Reactor HP Branch Division of Radiological Safety and Security Docket No. 05000302 License No. DPR-72 Enclosure: Inspection Report 05000302/2022001 w/Attachment cc w/encl: Distribution via ListServ

EXECUTIVE SUMMARY

Accelerated Decommissioning Partners CR3, LLC (ADP)

Crystal River Unit 3 NRC Inspection Report No. 05000302/2022001 An announced decommissioning inspection was completed on March 31, 2022, at the permanently shutdown Crystal River Unit 3 (CR3). The inspection included a review of design changes and modifications, corrective actions, occupational radiation exposure, safety conscious workenvironment, decommissioning performance and status reviews, fire protection, and solid radioactive waste management and transportation of radioactive materials. The inspection consisted of observations by the inspectors, interviews with site personnel, a review of procedures and records, and plant walkdowns. The NRC's program for overseeing the safe decommissioning of a shutdown nuclear power reactor is described in Inspection Manual Chapter (IMC) 2561, Decommissioning Power Reactor Inspection Program.

Based on the results of this inspection, one Severity Level IV non-cited violation (NCV) of NRC requirements was identified.

List of Violations The inspectors determined that one Severity Level IV NCV of Title 10 of the Code of Federal Regulations(10 CFR) 50.48(f)(1), was identified based on the licensees failure to prevent fires from occurring on-site. Specifically, the site did not properly implement FIR-0003,

Control of Hot Work and Ignition Sources to (1) ensure combustible material meets the required minimum distance from ignition sources, and (2) assure no outbreak of fire by having an individual assigned to fire watch duties remain in the area after completion of hot work activities for 30 minutes. This failure resulted in fire, which started shortly after the completion of hot work when nearby combustible materials became ignited, going undetected for a period of time until fortuitously identified by an individual passing through the area. However, because the violation was of very low safety significance and was entered into Crystal Rivers CAP (2022000007), this violation is being treated as an NCV consistent with Section 2.3.2 of the Enforcement Policy.

REPORT DETAILS

1.0 Background On February 20, 2013, Duke Energy sent a letter [Agency Documentation and Management System Accession Number ML13056A005] to the NRC certifying the permanent cessation of power operations and permanent removal of fuel from the reactor. This met the requirements of 10 Code of Federal Regulations (CFR)50.82(a)(1)(i) and 50.82(a)(1)(ii). On June 14, 2019, the NRC received a license transfer application [ML19170A209] and conforming amendment request filed by the Duke Energy Florida (DEF), LLC on behalf of itself and Accelerated Decommissioning Partners (ADP) CR3, LLC. The application sought NRC approval of the direct transfer of Facility Operating License No. DPR-72 for CR-3 and the general license for the CR-3 ISFSI from the current holder, DEF to ADP CR3, which is a wholly owned subsidiary of ADP, LLC, which the NRC approved on April 1, 2020 [ML20069A023]. On October 1, 2020, ADP and Duke Energy successfully completed the transaction.

CR-3 was inspected under the Actively Decommissioning (DECON), No Fuel in the Spent Fuel Pool category as described in IMC 2561 during this inspection period.

2.0 Active Decommissioning Performance and Status Review 2.1 Inspection Procedures (IPs) 37801, 40801, 64704, 71801, 83750, 86750

a. Inspection Scope

The inspectors performed on-site decommissioning inspections on February 7 - 9 and February 28 - March 3, supplemented by in-office reviews of information supplied by ADPand periodic phone calls. The inspection consisted of observations by the inspectors, interviews with site personnel, a review of procedures and records, and plant walkdowns.

The inspectors conducted document reviews and interviews with plant personnel to determine if ADP procedures and processes were adequate and in accordance with the regulations and guidance associated with 10 CFR 50.59, and to determine if changes made by ADP under 10 CFR 50.59 required prior NRC approval.

The inspectors reviewed a specific selection of CAP documents related to the January 10, 2022 fire to determine if a sufficiently low threshold for problem identification existed, if follow-up evaluations were of sufficient quality, and if ADP assigned timely and appropriate prioritization for issue resolution commensurate with the significance of the issue. Inspectors attended a condition review group meeting and evaluated the effectiveness of the sites review of identified conditions and associated prioritization. The inspectors reviewed the results of a February 2022 Safety Conscious Work Environment (SCWE) survey and continued review of the site SCWE.

The inspectors conducted plant walk-downs to assess field conditions and decommissioning activities by evaluating material condition of structures, systems, and components, housekeeping, system configurations, and worker level of knowledge or procedure use and adherence. These walk-downs included the reactor, auxiliary, and turbine buildings. The inspectors observed select pre-job briefings and associated work activities, including work in the B decay heat vault and various work in the reactor building. The inspectors also observed select management meetings, including a site leadership meeting and various morning status meetings to assess the licensees status, progress and changes that could potentially impact decommissioning.

The inspectors observed activities, reviewed documentation, and interviewed personnel associated with occupational radiation exposure to evaluate the licensees protection of worker health and safety. The inspectors conducted several site walk-downs, including radiologically controlled areas, to examine and verify radiological postings, airborne and contamination controls, and locked high radiation doors and gates. The inspectors also toured instrument and sealed source storage locations to determine the adequacy of radiological instrumentation. The inspectors observed demonstrations of several source checks and calibrations of hand held instruments, scaler equipment and portal monitors. The inspectors reviewed radiation work permits (RWPs), and As Low As Reasonably Achievable (ALARA) work plans to determine if radiation work activities were effectively pre-planned effectively to limit worker exposure. The inspectors observed radiation protection (RP) technicians perform work activities to determine if implementation of radiological work controls, training and skill level were sufficient for the activities being performed. The inspectors reviewed 2021 radiological dose records to verify compliance with the regulations.

The inspectors observed a portion of the transport of the reactor head from the reactor building to the mausoleum, reviewed its security status as it pertains to 10 CFR 37, and walked down its storage location and postings. The inspectors discussed the planned disposition of reactor vessel internals and reactor vessel with site personnel, including Greater-Than-Class-C (GTCC) waste.

The inspectors reviewed documents and interviewed plant personnel to assess the licensees effectiveness of its decommissioning fire protection program and if it was maintained and implemented to address the potential for fires that could result in the release or spread of radioactive materials. The inspectors performed plant walkdowns to assess field conditions and the storage of combustible materials. Specific follow up to a fire that occurred on January 10, 2022, was performed, including interviews with personnel, review of initial corrective actions, and site walkdowns of areas where hot work will be performed.

b. Observations and Findings

The inspectors determined that selected 10 CFR 50.59 screenings and evaluations had been properly performed. The inspectors determined that selected changes under 10 CFR 50.59 did not require prior NRC approval and safety reviews were performed for designchanges and modifications in accordance with applicable regulatory requirements, license conditions and the Decommissioning Safety Analysis Report.

The inspectors determined that issues had been identified, entered into the CAP, and evaluated commensurate with their safety significance through document reviews.

The inspectors reviewed CAP documents associated with the January 10th fire, including the basic cause evaluation, condition report, and initial and planned long term corrective actions.

The inspectors reviewed the site fire protection program as defined by Crystal River Unit 3 Fire Protection Plan, Revision 38 and associated procedures and fire hazards analysis for compliance with regulatory and license requirements. The inspectors initial review focused on the January 10, 2022 fire to evaluate the sites immediate corrective actions. During the subsequent inspection, the inspectors focus included a review of the sites ongoing and planned corrective actions. At the time of the review, the site had recommenced hot work with numerous corrective actions in place, including a daily sign-off instead of weekly sign-off of hot work permits and a required work area walk down by a knowledgeable individual. The inspectors observed several of these work area walkdowns, including one in the B decay heat vault and noted that the knowledgeable individual appropriately identified combustibles that required them to be removed or covered prior to hot work being conducted. Additional corrective actions included weekly field observations by responsible managers and assignment of knowledgeable staff members to each major work area for the purpose of increasing knowledge transfer between work groups. The inspectors will continue to follow up on these corrective actions during future inspections.

The inspectors continued an increased focus on the sites safety conscious work environment (SCWE), including follow up the condition reports and associated corrective actions generated from theresults of the 3Q2021 and 4Q2021 inspections (NRC Inspection Reports (IRs) 2021003 and 2021004 respectively). The inspectors noted that a SCWE survey conducted in February 2022 identified a strength in the staffs understanding of the process to initiate a condition report, a previously identified weakness. However, the assessment identified several weaknesses, including in the areas of respectful work environment and workplace safety as well as lack of confidence that management would appropriately resolve issues, and lack of confidence of the ability to stop work without fear of retaliation. These weaknesses are consistent with issues identified in the SCWE assessment conducted in July 2021. The NRC will maintain an increased inspection focus in this area and will review the site response and corrective actions in future inspections.

The inspectors verified that RWPs and ALARA plans as implemented were effective in limiting worker exposure, and occupational dose was appropriate for the scope of the radiological activities performed. The inspectors determined that RP staff effectively controlled work activities, used appropriate instruments for the surveys, and survey records were clear and complete. The inspectors observed an RP technician perform routine surveys in the auxiliary building and determined that the individual was adequately trained for the task. The inspectors determined that the site dosimetry program was adequate, and 2021 worker exposures were within regulatory limits.

The inspectors verified appropriate radiological controls of the reactor head both during transportation and in storage. The inspectors toured the reactor building, including the reactor vessel internals segmentation set-up and verified that security controls and access requirements were in accordance with 10 CFR 37 controls.

The inspectors were unable to observe segmentation activities due to maintenance activities on the segmentation system. The inspectors noted the increased site water usage for the segmentation and that the site was in the process of modifying the water management system to accommodate for the increased inventory. The inspectors performed walked downs of the system with the Operations Field Work Supervisor and did not identify any issues of concern.

The inspectors noted that during this inspection period, the site continued decommissioning and dismantlement activities in the auxiliary and turbine buildings, demolished the emergency diesel generator enclosure, removed the reactor head from the reactor building, and had initiated segmentation of the reactor vessel internals.

Violation The inspectors identified one Severity Level IV non-cited violation of 10 CFR 50.48(f)(1), for the licensees failure to reasonably prevent fires from occurring.

Specifically, the site did not properly implement site procedure FIR-0003, Control of Hot Work and Ignition Sources to

(1) to ensure combustible material met the required minimum distance from ignition sources, and
(2) assure no outbreak of fire by not having an individual assigned to fire watch duties remain in the area for 30 minutes after completion of hot work activities. These procedural failures resulted in a fire.

On January 10, 2022, a crew in the Radioactive Materials Area-6 (RMA-6) room on the 119 elevation of the auxiliary building conducted hot work and left the area, including the fire watch. Soon after, a site employee conducting other activities noticed smoke on elevation 143 of the auxiliary building and investigated the 119 level where the fire was discovered in the RMA-6 area. The site employee sought assistance from radiation protection personnel, extinguished the fire using a fire extinguisher, and notified management. Initial investigation determined that the material that was on fire included a safety harness, air hoses, plasma cutting tools, and extension cords, all located within the 35 required minimum distance from ignition sources. The licensee took immediate corrective actions, including:

(1) stopping all hot work;
(2) performing an investigation of the fire; and
(3) holding a stand-down with craft personnel to re-train and reinforce expectations on fire watch, and
(4) implementing site wide housekeeping and hazard recognition walkdowns. The licensee entered the issue into its corrective action program as condition report 2022000007.

Title 10 CFR 50.48(f) requires, in part, that licensees maintain a fire protection program to address the potential for fires that could cause the release or spread of radioactive materials, including reasonably preventing these fires from occurring.

Crystal River Unit 3 procedure, FIR-0003, Control of Hot Work and Ignition Sources, is a quality procedure that is part of the Crystal River fire protection program used to meet 10 CFR 50.48(f)(1). FIR-0003 requires, in part, that the licensee:

(1) ensure combustible material meets the required minimum distance from ignition sources, and
(2) an individual assigned to fire watch duties remain in the area after completion of hot work activities for at least 30 minutes to assure no outbreak of fire.

Contrary to the above, the site did not perform required work area inspections to ensure combustible material in the Unit 3 Auxiliary Building were maintained at an adequate distance of the ongoing hot work and did not ensure that a fire watch was maintained for 30 minutes after hot work activities were completed. This resulted in a fire, which started shortly after the completion of hot work when nearby combustible materials became ignited, going undetected for a period of time until fortuitously identified by an individual passing through the area.

This violation was determined to be a Severity Level IV violation using Section 6.3.d of the NRC Enforcement Policy, dated January 14, 2022, regarding the failure to implement procedures, which has a low safety significance as no contamination was evaluated to be released from this event.

Since the licensee placed the deficiency into its corrective action program (2022000007), the safety significance of the issue was determined to be very low, and met other requirements, this violation is being treated as a non-cited violation (NCV) consistent with Section 2.3.2.a of the NRC Enforcement Policy (NCV 05000302/2022001-02, Failure to reasonably prevent fires from occurring in the auxiliary building).

c. Conclusions

One Severity Level IV NCV of 10 CFR 50.48(f)(1) was identified based on the licensees failure to reasonably prevent fires from occurring. The NRC notes that there was a similar Severity Level IV violations in the fourth quarter of 2021 (IR 2021004). Fire protection and SCWE will continue to be inspection focus areas.

3.0

Exit Meeting Summary

On, April 7, 2022, the inspectors presented the inspection results to Mr. Billy Reid, Site Vice President, and other members of the CR-3 staff. No proprietary information was documented in this report.

ATTACHMENT:

SUPPLEMENTAL INFORMATION

SUPPLEMENTAL INFORMATION

PARTIAL LIST OF PERSONS CONTACTED

B. Reid, Site Vice President
N. Langub, Site Decommissioning Director
B. Akins, Radiation Protection Manager
D. Bartlett, RP Technician
M. Blake, LTP/FSS Consultant TSSD
C. Burtoff, RP Engineer
A. Doruff, D&D Planner
M. Erickson, LTP/FSS Consultant TSSD
L. Reader, RP Specialist
G. Thibodeaux, Vice President Director of Health and Safety
M. Van Sicklen, Licensing Manager
M. Walker, Site Manager
H. Walker, Employee Concerns
L. McDougal, ORANO Project Manager
M. Sirochman, Operations Field Work Supervisor
J. Strack, NorthStar HSE

ITEMS OPEN, CLOSED, AND DISCUSSED

None

PARTIAL LIST OF DOCUMENTS REVIEWED

Condition Reports

21000123

22000007

Procedures

CAP-0200, Corrective Action Program, Revision 7

FIR-0003, Control of Hot Work and Ignition Sources, Revision 3

FIR-0005, Guidelines for Handling Use and Control of Transient Combustibles, Revision 0

FIR-0006, Fire Protection Program Surveillances, Revision 1

HPS-0009, Operation of Radiation/Contamination Survey Instruments/Equipment, Revision 8

HPS-0013, Personnel Contamination Monitoring, Decontamination, and Reporting, Revision 6

HPP-202A, Radiological Surveys and Inspections, Revision 50

OP-0407A, Liquid Releases, Revision 70

Miscellaneous

ALARA Plan - Large Component Removal (LCR), October 29, 2021

Basic Cause Evaluation for CR2022000007, RMA6 Fire BCE, dated

CALC-DDOPS.CR3-RDD-00010, RVH and CRDM Characterization, Revision 000

Copy of in the field Observations by Responsible Managers, February 2022

Crystal River 3, Optimized Segmentation Technical Approach, March 25, 2021

Crystal River Unit 3 Fire Hazards Analysis, Revision 18

Crystal River Unit 3, Fire Protection Plan, Revision 38

Hot Work Permits, FIR-0003 Attachment 1, January 2022

Hot Work Practices Survey and Results, Survey performed 1/13-19/2022.

HPS-1055 Attachment 9.10, TEDE ALARA Respiratory Protection Evaluation, Cutting

Contaminated Systems, January 4, 2022

SAF01113, Incident Investigation Report for RMA-6 Fire on January 10, 2022

Memo from Anthony Doruff to Nelson Langub, Hot Work Program Enhancement - Release for

Work, dated February 3, 2022

HPS-0013, Personnel Contamination Event Log, 2021

RCA Exit logs 1-10-2022

SAF0113, Reporting Industrial Occupational Incidents, Incident dated 1/10/2022

Safety Conscious Work Environment Survey, February 2022

Radiological Work Permits, RVI Destack and Segmentation Activities 40

REG010-2021-45

Training Certificate, Joseph

P. Simon, February 10, 2020

Health Physics Survey Records

21-12-0061 22-12-0011

21-12-0071 22-12-0023

21-12-0100 22-12-0031

21-12-0103 22-01-0055

21-12-0128 22-01-0093

21-12-0162 22-02-0187

21-12-0163 OR-CR3-069

LIST OF ACRONYMS

ADAMS Agencywide Document and Management System

ADP Accelerated Decommissioning Partners

CAP Corrective Action Program

CFR Code of Federal Regulations

CR Condition Report

CR-3 Crystal River Unit 3

Duke Energy/DEF Duke Energy Florida, Inc.

IMC Inspection Manual Chapter

IP Inspection Procedure

NRC U.S. Nuclear Regulatory Commission

PSDAR Post Shutdown Activities Report

SAFSTOR Safe Storage