ML20236Y275

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Rev 1 to 8031-P-504, Preservice Insp Program
ML20236Y275
Person / Time
Site: Limerick Constellation icon.png
Issue date: 08/28/1987
From:
BECHTEL POWER CORP.
To:
Shared Package
ML20236Y243 List:
References
8031-P-504, NUDOCS 8712110215
Download: ML20236Y275 (129)


Text

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Specification 8031-P-504 i)

J LIMERICK GENERATING LTATION UNIT 2 PRESERVICE INSPECTION PROGRAM PREPARED FOR PHILADELPHIA ELECTRIC COMPANY BY BECHTEL WESTERN POWER CORPORATION SAN FRANCISCO, CALIFORNIA O

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DATE DESCRIPTION SUP NO.

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  • Specification PHILADELPHIA ELECTRIC COMPANY 8031-P-504

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Specification 8031-P-504-O LIMERICK GENERATING STATION UNIT 2 PRESERVICE INSPECTION PROGRAM TABLE OF CONTENTS Page

1.0 INTRODUCTION

1.1 General 1 1.2 Preservice Inspection Program 1-1 1.3 ' Examination and Testing Plans 1-2 +

1.4 ASME Section XI Code Effective Dates 1-2 1.5 Responsibility 1-3 1.6 Records 1-3 1.7 Methods of Examination 1-3 r)

(,, 1.8 Classification of Components 1-5 1.9 Repairs and Replacements 1-5 1.10 Applicable ASME Code Cases 1-6

2. 0 - ASME CODE CLASS 1 COMPONENT INSPECTION PROGRAM 2.1 Identification of ASME Code Class 1 2-1 Systems 2.2 Inspection Program for the ASME Code 2-2 Class 1 Reactor Pressure Vessel 2.3 Examination Plan for the ASME Code Class 1 2-14 Reactor Pressure Vessel 2.4 Requests for Relief from ASME Section XI 2-14 Requirements - Class 1 Reactor Pressure-Vessel 2.5 Inspection Program for ASME Code Class 1 2-16 P ip i r.g 2.6 Examination Plan for ASME Code Class 1 2-25

() Piping P-334/2(pl) - lii- Rev. O, 8/87

Specification 8031-P-504 i

n TABLE OF CONTENTS (Contd.)

Page 2.0 ASME CODE CLASS 1 COMPONENT INSPECTION PROGRAM (Cont'd) 2.7 Requests for Relief from ASME Section XI 2-25 Requirements - Class 1 Piping 2.8 Inspection Program for ASME Code Class 1 2-27 Pumps 2.9 Examination Plan for ASME Code Class 1 2-34 Pumps  ;

2.10 Requests for Relief from ASME Section XI 2-34 Requirements - Class 1 Pumps 2.11 Inspection Program for ASME Code Class 1 2-36 Valves 2.12 Examination Plan for ASME Code Class 1 2-43 Valves l

s 2.13 Request for Relief from ASME Section XI 2-43

-) Requirements - Class 1 Valves 3.0 ASME CODE CLASS 2 COMPONENT INSPECTION PROGRAM 3.1 Identification of ASME Code Class 2 Systems 3-1 3.2 Inspection Program for ASME Code Class 2 3-2 Pressure Vessels 3.3 Examination Plan for ASME Code Class 2 3-10 Pressure Vessels 3.4 Request for Relief from ASME Section XI 3-10 Requirements - Class 2 Pressure Vessels 3.5 Inspection Program for ASME Code Class 2 3-12 Piping 3.6 Examination Plan for.ASME Code Class 2 3-20 Piping 3.7 Request for Relief from ASME Section XI 3-20 Requirements - Class 2 Piping 3.8 Inspection Program for ASME Code Class 2 3-22

() Pumps i

P-334/2(p2) -iv- Rev. O, 8/87 f

Specification 8031-P-504 l

l TABLE OF CONTENTS (Contd.)

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Pace 3.0 ASME CODE CLASS 2 COMPONENT INSPECTION PROGRAM (Cont'd) 3.9 Examination Plan for ASME Code Class 2 3-27 Pumps 3.10 Request for Relief from ASME Section XI 3-27 Requirements - Class 2 Pumps 3.11 Inspection Program for ASME Code Class 2 3-29 Valves 3.12 Examination Plan for ASME Code Class 2 -

Valves (Not Used) 3.13 Request for Relief from ASME Section XI -

Requirements - Class 2 Valvos (Not Used) 4.0 ASME CODE CLASS 3 COMPONENT INSPECTION PROGRAM 4.1 Identification of ASME Code Class 3 4-1 Systems

'p) t 4.2 Inspection Program for ASME Code Class 3 4-1 Components 4.3 Examination Plan for ASME Code Class 3 4-10 Components 4.4 Request for Relief from ASME Section XI -

Requirements - Class 3 Components (Not Used) 5.0 ASME CODE CLASS MC COMPONENT INSPECTION PROGRAM 5.1 Inspection Program for ASME Components 5-1 included in the Primary Containment Boundary i

6.0 ASME CODE CLASS 1, 2, & 3 COMPONENT SUPPORT INSPECTION PROGRAM 4

6.1 General 6-1 6.2 Inspection Program for ASME Code Class 6-1 1, 2, & 3 Component Supports 6.3 Examination Plan for ASME Code Class 1, 6-8 2& 3 Component Supports I

6.4 Request for Relief From ASME Section XI 6-8

(]) Requirements - Class 1, 2, & 3 Component i l

Supports j l

P-334/2(p3) -v- Rev. 1, 8/87

Specification 8031-P-504 O

TABLE OF CONTENTS (Contd.)

7.0 ASME CODE CLASS 1, 2, & 3 SAFETY RELATED PUMP TESTING PROGRAF 1 7.1 General 7-1 7.2 Testing Program for Safety-Related Pumps 7-1 7.3 Testing Plan for Safety-Related Pumps 7-2 7.4 Repairs and Replacements 7-2 8.0 ASME CODE CLASS 1, 2& 3 SAFETY RELATED VALVE TESTING PROGRAM 8.1 General 8-1 8.2 Testing Program for Safety-Related Valves 8-1 8.3 Testing Plan for Safety-Related Valves 8-2 8.4 Repairs and Replacements 8-2 9.0 AUGMENTED PRESERVICE INSPECTIONS 9.1 Augmented Requirements - Reactor 9-1 Pressure Vessel (RPV) 9.2 Augmented Requirements - Nuclear 9-2 Piping Systems O

P-334/2(p4) -vi- Rev. O, 8/87

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TABLE OF CONTENTS s(Contd. ) r

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Table No. F Title Page  ;

2.0-1 Preservice Inspection Program 2-6 i

ASME Code Class 1 RPV i i-4 Reactor Pressure Vessel Summary 2-15 2.0-2 l of Interferences.to ASME Section XI Requirements 2.0-3 Preservice Inspection Program 2-20 ASME Code Class 1 Piping 2.0-4 ASME Code Class 1 Piping 2-26 Relief Request Summary ,

2.0-5 Preservice Inspection Program' 2-31 ASME Code Class 1 Pumps (

2.0-6' ASME Code Class.1 Pump Relief 2-35  !

Request Summary ( j 2.0-7 Preservice Inspection Program 2-40

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ASME Code Class 1 Valves

2. 0'25 c ASME Code Class 1 Valves 2-45

> Relief Request Summary 3.0-1 PreserviceInspectiorifProgram 3-6 ASME Code Class 2 Pressure Vessels

.s 3.0-2 ASME Code Class 2, Pressure Vessels 3-11 Relief, Request Summary i

3.0-3 Prcibervice Inspection Program 3-16 j s

ASMC' Code Class 2 Piping 3.0-4 ASME Code Class 2 Piping 3-21 t' Relief Request Summary 3.0-5 i' Prekervice Inspection Program 3-26 l

' ASME Code Class 2 Pumps 7

3.0-6 ASME Code Class 2 Pumps 3-28 Relief Request Summary 3.0-7 Preservice Inspection Program 3-30 1

() ASME Code Class 2 Valves 3 l

M P-334/2(p5) -vii-( < aev. O, 8/07  ;,

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Specification 8031-P-504

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TABLE OF CONTENTS (Contd.)

Table No. Title Page

  • 4.0-1 Preservice Inspection Program 4-5

". ASME Code Class 3 Components 6 . 0 -'1 Preservice Inspection Program 6-5

., ASME Code Clast 1, 2 & 3 Com-

H ponent Supports D

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APPENDIXES f

Appendix A - ASME Secti'on ,J XI Boundary P&ID's:

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1. ISI-t!-01, Main Ste d;> Rev. Later *
2. ISI-M-11, Sht. 1, sjnergency Service Water, Rev.

70 3. ISI-M-11, Sh '.:*., 2, Eme rgo ney Se rvice Wa te r , Rev.

Fl 4. IS I-M-11, Siit . 3 , Emergency Service Water, Pev; N Rev.

y 5. ISI-M-12, RHR Service Water, gi 6. ISI-M-13, Reactor Erclosure CColing Water, Rev.

7. ISI-M-15, Sht. 6, Compressed Alr (Service Air), .

1 Rev.

jb 8. I'il-M-20, fue.( inf Diesel Oil 3torage and < '

.i' i Transfer, ,

Rev.

, 9. ISI-M-26, Sht. 1,2,3, Plant Prd:ess '

% Radiation Monitoring, Fev.

19. ISJ M-40, MSIV Leakage Control System, Re~ 2t '

I. ' 11. ISI-M-41, Nuclear Boiler, Div'. '

l

' 12. ISI-M-42, Nuclear Boiler Vesse, h.

J

. Instrumentation, Rev. 1-[

13. ISI-M-43, Reactor Recirculation Pump, Rev. J

\ 14. ISI-M-44, Reactor Water Clean-Up, Rev.

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15. ISI-M-47, Control Rod Drive, Hydraulic - a '

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16. ISI-M-48, Part B, Standby Liquf6gControl, Rev.

Rev. '

17. ISI-M-49, Reactor Core isolation Cooling, Rev.
18. ISI-M-50, RCIC PumphTurbine, Rev. ,

Sht. 1, dsidual Heat Removal, Rev.

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19. ISI-M-51, .>

> 20. ISI-M-51, Sht. 2, Retiidual Heat Removal, Rev. %I

21. ISI-M-52, Core Spray, Rev. ['

g , 22. ISI-M-53, Fuel Pool Cooling and Clean-Up, Rev.

23. ISI-M-55, High Pressure Coolant Injection, Rev.

N 24. ISI-M-56, HPCI Pump Turbine, Rev. 3 kj 25. ISI-M-57, Sht. 1, Containment Atmosphere Control, Rev.

, i:

j b* \ 'Ji 26. ISI-M-57, Sht. 2, Containment Atmosphere .

Control, 'Rev.

Y1. ISI-M-59,<i?rimary Containment Instrutcent Gas,'Rev.

28. 1SI-M-60, Primary Co5taiament Leak Tetsing, Rev./ >

i1jf'[ l 29. ISI-M-61, Liquid Radwdate Collection,j >

" Rev. j

30. ISI-M-87) Sht. 2, Drywell Chilled h'ater, Rev. )
31. ISI-M-90, control Enclosure 3 111ed Water, Rev.
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,j h' E '1)nYt 2 construction P&ID's are in the course o' preparation. .

tin the interim, use corresponding Unit 1 ASME Section XI 1 mj Boundary P&ID's in Specification 8031 o-500 for the /j"

), U development of weld / component identification isometrics and examination plan tables.

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Specification 8031-P-504 O

LIMERICK GENERATING STATION UNIT 2 PRESERVICE INSPECTION PROGRAM t; l LIST OF EFFECTIVE PAGES l

SECTION 1.0

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, NUMBER REVISION DATE l Pages 1-1 thru -6 0 8/87

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P-334/2 LEP 1.0-1 Rev. 0,8/87

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Specification 8031-P-504

1.0 INTRODUCTION

1.1 GENERAL Preservice Inspections for Philadelphia Electric Company's (PECo)

Limerick Generating Station Unit 2 are defined in the following two types of documents:

  • Preservice Inspection Program (this document)

This document is used to identify all examination and testing requirements including any regulatory and licens-ing commitments. The Inspection Program references the applicable Examination Plans (see below) and is submitted to the regulatory and enforcement authorities having jurisdiction at Limerick.

  • Examination and Testing Plans These documents are used to identify the specific details as to how the various requirements and commitments made in the Inspection Program are to be met. Examination and testing Plans are maintained at Limerick vi;h the examination and testing data.

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1.2 PRESERVICE INSPECTION PROGRAM This document identifies the ASME Boiler & Pressure Vessel Code,Section XI Preservice Examination requirements to be in eftect for Limerick Unit 2. It provides the examination and testing requirements for the following:

ASME Code Class 1 Reactor Pressure Vessel (RPV)

  • ASME Code Class 1, 2& 3 Piping Systems and their Supports
  • ASME Code Class 1, 2& 3 Safety Related Pumps & Valves This document also includes augmented preservice inspection k requirements, which are beyond or independent of those required by Section XI of the ASME Boiler and Pressure Vessel Code, as l part of PECo's licensing commitments. These augmented require-ments are discussed in Section 9. ,

The program identifies both the areas for which compliance can ,

and cannot be achieved. Relief requests and proposad alternative ]

examination methods which provide assurance of system integrity  ;

are included in this program. In accordance with 10CFR50.55a(g) ~

the relief requests may be updated as the preservice examinations

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are scheduled and performed. The updated relief requests will be addressed by revisions 'm this document. l l 1 P-334/3(pl) 1-1 Rev. O, 8/87 j

Specification 8031-P-504

-( ) 1.3 EXAMIt1ATION AND TESTING PLAT 15 I

There are three Examination / Testing Plans in use at Limerick Unit 2 covering the following major areas:

Preservice Inspection of the ASME Code Class 1 Reactor Pressure Vessel (document 8031-M-246B-LATER).

Preservice Inspection ASME Code Class 1, 2 & 3 Nuclear Piping Systems (document 8031-P-505). i 1

  • Operational Testing of ASME Code Class 1, 2& 3 Safety-Related Pumps and Valves (docutaent 8031-P-507 ) .

1.3.1 EXAMINATION PLAN FOR THE REACTOR PRESSURE VESSEL The Examination Plan for the Reactor Pressure Vessel (RPV),

titled " Philadelphia Electric Company Limerick Generating Station Unit 2 Reactor Pressure vessel Examination Plan for Preservice Inspection", document number 8031-M-246B-LATER, specifies the details as to how the ASME Section XI Code and augmented. requirements are to be met. Included in the scope of.the document are the preservice examinations of the RPV and its supports, up t.o and including the safe-end or safe-end extension to pipe welds.

1.3.2 EXAMINATION PLAN FOR THE NUCLfaR PIPING SYSTEMS The Examination Plan for the nuclear piping systems, titled

" Limerick Generating Station Unit 2 Pr :Tervice Inspection Examination Plan for Nuclear Piping Systaas", document number 8031-P-505, specifies the details as to how the ASME Section XI and the augmented requirements are to be n et. Included in the scope of the document are the preservice examinations of ASME Code Class 1, 2 and 3 piping, components ar d their supports.

1.3.3 TESTING PLAN FOR THE SAFETY-RELsTT' FUMPS AND VALVES The testing plan for the safety related pumps Ond valves, titled

" Limerick Generating Station Unit 2 (Baseline) Testing Plan for <

Safety Related Pumps and Valves", document numbe r 8031-P-507, specifies the details as to how the A5ME Section XI requirements are to be met. Included in the scope of the document are the establishment of pump reference values and valve preservice tests for ASME Code Class 1, 2& 3 safety related pumps and valves.

1.4 ASME SECTION XI CODE EFFECTIVE DATES In accordance with 10CFR50, these inspection programs are in

() compliance, to the extent practical, with the applicable requirements of the ASME Section XI Code, " Rules for Inservice Inspection of Nuclear Power Plant Components", 1980 Edition with Addenda through Minter 1981.

P-334/3(p2) 1-2 Rev. O, 8/87 l L_____________._-- - )

Specification 8031-P-504 O' '

It should be noted that 10CFR50.55a'(b)(2)(iv) provides mandatory criteria-for the selection and inspection schedule for pressure retaining welds in Class 2 piping, Category C-F welds. These. criteria are as follows:

'" Pressure-retaining welds in ASME Code Class 2 piping (applies to Tables IWC-2520 or IWC-2520-1, Category.C-F).

(A) Appropriate Code Class 2 pipe welds in Residual Heat Removal Systems, Emergency Core. Cooling Systems, .and Containment Heat Removal Systems, shall be examined. The extent of examination for these systems shall'be determined by the. requirements of paragraph IWC-1220, Table IWC-2520 Category C-F and C-G, and paragraph IWC-2411 in'the 1974 Edition and Addenda through the Summer 1975 Addenda of Section XI of the ASME Code."

1.5 RESPONSIBILITY As Owner of the plant, FECo has the overall responsibility for the performance of the preservice inspections. Certain non-destructive examinations will be performed, or caused to be performed by Bechtel Power Corporation, General Electric Company and others. The results and evaluation of these

'A examinations will be reported to PEco for disposition and U- final: acceptance.

1.6 RECORDS Records and documentation of all information and inspection results,Lwhich provide the basis for evaluation and which facilitate comparison with results from subsequent inspections, will be maintained and available for the active life of the-plant in accordance'with ASME Section XI, IWA-6000.

1.7 METHODS OF EXAMINATION Examination methods to be used for the preservice inspections are visual, surface and volumetric. Personnel performing non-destructive examinations _will be certified with a written procedure prepared in accordance with ASME Section XI, IWA-2300 and the_following documents as applicable for the techniques and methods used:

(1) The,American Society for Nondestructive Testing (ASNT),

Recommer.ded Practice No. SNT-TC-1A, June 1980 Edition with Supplements and Appendices

-(2) American National Standard (ANS), ANSI /ASME M45.2.6, 1978 Edition as modified by Regulatory Guide 1.58, Rev. 1

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(3) Limerick Generating Station FSAR, Section 13.1 (pump &

valve operability)

P-334/3(p3) 1-3 Rev. O, 8/87 i

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  • Specification 8031-P-504 I

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.V 1.7.1 VISUAL EXAMINATION Visual examinations (VT) will be performed in accordance with l ASME Section XI, IWA-2210 which defines four types of VT exam-inations summarized as follows:

(1) VT-1 examination shall be conducted to determine the condition of the part, component, or surface examined.

The examination chall determine conditions such as cracks, wear, corrosion, erosion, or physical damage on the surfaces of the part or components. This type of examination may be performed by direct or remote methods as defined in ASME Section XI, IWA-2211.

(2) VT-2 examinations shall be conducted to detect leakage (or abnormal leakage) from pressure retaining components during system pressure tests as defined in ASME Section XI, IWA-5200.

(3) VT-3 examinations shall be conducted to determine general mechanical and structural conditions of components and their supports, such as the presence of loose parts, debris or abnormal corrosion products, wear, erosion, corrosion, and the loss of integrity at bolted or welded connections.

( This type of examination may be performed remotely with or without optical aids as defined in ASME Section XI, IWA-2213.

(4) VT-4 examinations shall be conducted to determine condi-tions related to operability of components or devices, such as mechanical and hydraulic snubbers, component supports, pumps, valves, and spring loaded and constant weight hangers.

1.7.2 SURFACE EXAMINATION A surface examination will be performed in accordance with ASME Section XI, IWA-2220. It is performed to detect the presence of surface cracks or discontinuities. It may be performed by either magnetic particle (MT) or liquid penetrant (PT) techniques where the surface condition, material, and accessibility permit such an examination.

1.7.3 VOLUMETRIC EXAMINATION A volumetric examination will be performed in accordance with ASME Section XI, IWA-2230. It is performed to detect the presence of discontinuities throughout the required volume of material. It may be performed by either ultrasonic (UT) or radiographic (RT) examination techniques wher; the surface

() condition, material, and accessibility permit such an examination.

P-334/3(p4. 1-4 Rev. O, 8/87

Specification 8031-P-504

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1.8 CLASSIFICATION OF COMPONENTS-i i

Components have been classified for purposes of inservice inspection in accordance with the requirements of 10CFR50, the guidance contained in Regulatory Guide 1.26, Rev. 3, and commitments made in the Final Safety Analysis Report (FSAR).

A series of special drawings titled "ASME Section XI Boundary P&ID" and identified as ISI-M-XX (where XX corresponds to the construction P&ID number) have been color coded to define the boundaries of the ASME Code Class 1, 2& 3 piping systems.

These ASME Code Classes are assigned to Quality Group A, B and C systems or portions of systems as required per ASME Section XI IWA-1320, IWA-1400, and 10CFR50. These boundaries (as e xplained i in ISI Note A on the P&ID's) identify the areas where the require-ments of ASME Section XI apply in their entirety (including  !

repairs & replacements) as described in this program.

The use of color coding and notes on the ASME Section XI Boundary P&ID's is to assure that all interfaces with the Authorized '

Nuclear Inservice Inspector are identified.

These ASME Section XI Boundary P&ID's are included in Appendi x A.

) 1.9 REPAIRS AND REPLACEMENTS ASME Section XI repairs and replacements will be performed when all the requirements of the code applicable to construction of a particular component have been met. Repairs and replace-ments that meet ASME Section XI requirements are defined in Specification 8031-G-33.

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O P-334/3(p5) 1-5 Rev. O, 8/87

Specification 8031-P-504 1.10 APPLICABLE ASME CODE CASES Several ASME Code Cases are applicable to the implementation of the Limerick Generating Station Unit 2 Preservice Inspection Progrem. These Code Cases are as follows:

N307 Revised Ultrasonic Examination Volume for Class 1 Bolting, Table IWB-2500-1, Examination Category B-

. . G-1, When the Examinations are Conducted f rom the Center-Drilled Hole Section XI, Division 1 N308 Documentation of Repairs and Replacements of Components in Nuclear Power PlantsSection XI, Division 1 N322 Examination Requirements for Integrally Welded or Forged Attachments to Class 1 Piping at Containment PenetrationsSection XI, Division 1 N356 Certification Period for Level III NDE Personnel Section XI, Divisions 1, 2, and 3 N416 Alternative Rules for Hydrostatic Testing of Repair or Replacement of Class 2 Piping Section XI, Division 1 N426 Extent of VT-1 Examinations, Category B-G-2 of Table IWB-2500-1 Section XI, Division 1 N435 Alternative Examination Requirements for Vessels with Wall Thicknesses of 2" or Less.

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P-334/3(p6) 1-6 Rev. O, 8/87

Specification 8031-P-504 O

LIMERICK GENERATING STATION UNIT 2 PRESERVICE INSPECTION PROGRAM I LIST OF EFFECTIVE PAGES SECTION 2.0 NUMBER REVISION DATE Pages 2-1 and -2 0 8/87 Pages 2-3 and -4 1 8/87 Page 2-5 0 8/87 Page 2-6 1 8/87 Pages 2-7 thru -10 0 8/87 Page 2-11 ) 8/87 Pages 2-12 and -13 0 8/87

'g Page 2-14 1 8/87 W Pages 2-15 and -16 0 8/87 i Page 2-17 1 8/87 Pages 2-18 thru -27 0 8/87 Page 2-28 1 8/87 Pages 2-29 thru -36 0 8/87 Page 2-37 1 8/87 Pages 2-38 thru -42 0 8/87 Pages 2-43 and -44 1 8/87 Page 2-45 0 8/87 l

9 P-334/3(p7) LEP 2.0-1 Re v . 1, 8/87

Specification 8031-P-504 (a~'h 2.0 ASME CODE CLASS 1 COMPONENT INSPECTION PROGRAM 2.1 IDENTIFICATION OF ASME CODE CLASS 1 SYSTEMS The ASME Section XI ISI boundaries for the ASME Code Class 1 Systems are identified in red (non-exempt) and brown (exempt) color coding on the following drawings (Appendix A):

ASME Section XI ASME Code Class 1 Systems Boundary P&ID (1) MSIV-Leakage Control System ISI-M-(40)*

(2) Nuclear Boiler ISI-M-(41)

(3) Nuclear Boiler Vessel Instrumentation ISI-M-(42)

(4) Reactor Recirculation Pump ISI-M-(43)

(5) Reactor Water Clean-up ISI-M-(44)

(6) Standby Liquid Control ISI-M-(48)

(7) Reactor Core Isolation Cooling ISI-M-(49)

(8) Residual Heat Removal ISI-M-(51) Shts.1&2 (9) Core Spray ISI-M-(52)

(10) High Pressure Coolant Injection ISI-M-(55)

  • Numbers in parenthesis are Unit 1 and common. Unit 2 numbers will be provided when available.

) In compliance with 10CFR50.2(v) and 10CFR50.55(c)(2)(ii),the ASME Code Class boundary for these systems includes: (1) the second of two valves in series for lines inside primary containment and (2) the outermost containment isolation valve in systems which pene-trate primary containment. Each normally open valve is capable of automatic closure. In the event of a component failure during normal reactor operation each valve remains operable. The closure times are such that the reactor can be shut down and cooled down in an orderly manner assuming normal makeup capability.

The following components (or parts of components) are exempt from selection for volumetric (RT & UT), surface ( MT & PT) and/or visual (VT-1 & VT-3 only) inservice examination requirements in accordance with ASME Section XI, IWB-1220:

(1) Components and piping less than 1.39" inside diameter (I.D.) for water service and 2.78" I.D. for steam l service based on the premise that the amount of fluid lost in the event of a rupture can be replenished by the normal makeup systems which are operable from onsite emergency power.

(2) Component connections, piping and associated valves one inch nominal pipe size and smaller.

() (3) Reactor vessel head connections and associated piping, 2 inch nominal pipe size and smaller, made inaccessible by control rod drive penetrations.

P-334/3(p8) 2-1 Rev. O. 8/87 L___

Specification 8031-P-504

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2.2 INSPECTION PROGRAM FOR THE ASME CODE CLASS 1 REACTOR PRESSURE VESSEL 2.2.1 EXAMINATION SCHEDULE The Preservice Inspection ~for the Reactor Pressure Vessel (RPV) shall be completed prior to initial plant startup. A detailed examination schedule is included in the Examination Plan referenced in Section 2.3.

2.2.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice Inspection of the RPV shall, to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4. Table 2.0-1 identifies the RPV components subject to preservice inspection.

This table provides the corresponding Section XI, Table IWB-2500-1 item number, examination category, the required method of examination, acceptance standard for evaluation, and the extent of examination.

Pursuant to 10CFR50. 5 5a(g) , should an ASME Code or Augmented requirement be determined to be impractical, a relief request shall be prepared in accordance with Section 1.2 using the method prescribed in FSAR O250.5, Appendix A, and shall be referenced in Table 2.0-1.

2.2.3 EXAMINATION TECHNIQUES AND PROCEDURES The techniques and procedures for visual, surface and volumetric examinations shall meet the requirements of Section XI, IWA-2200 as. described below. Examinations, conducted in accordance with ASME Section V, shall use the 1980 Edition with the Addenda through Winter 1981. The examination techniques included in later editions and addenda may be used as an alternative.

Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined by the referenced Code Section. Appropriate details and requirements may be included in a number of documents like the Examination and Testing Plans referenced in Section 1.3 and/or specific procedures.

(1) Visual examinations of RPV components shall be performed in accordance with Section XI, IWA-2210 and Section V, Article 9. (See Footnote 4)

(3s-P-334/3(p9) 2-2 Rev. O, 8/S7 L - ___ _ - -_

Specification 8031-P-504 l

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(_I (2) Surfdce examinations of RPV components shall be performed in accordance with Section XI, IWA-?220 and Section V,.

Article 6 for liquid penetrant examinations or Section V, Article 7 for magnetic particle examinations. (See l/hg y Footnote 4)

(3) Volumetric examinations of the RPV welds (excluding the nozzle to safe-end and safe-end to extension and/or pipe l welds) shall be performed by ultrasonic rethods in accor- i dance with Section XI, IWA-2230 and Section V, Article 4. l i

Verification of instrument calibration per T-431 shall be performed at the beginning and end of the RPV preservice inspections. (See Footnotes 1, 4) {

l (4) Volumetric examination of the RPV nozzle to safe-end and z safe-end to extension and/or pipe welds shall be per- j formed by ultrasonic methods in accordance with Section i XI, IWA-2230 and Section V, Article 5. In addition to f the requirements of Article 5, weld reflectors producing )

a response greater than 20% of the reference level shall i l

be recorded. Weld reflectors producing a responce equal to or greater than 50% of reference level shall be  !

recorded and investigated to determine the shape, identity and location and shall be sized to end points producing a

'N response equal to both 50% and 20% of reference level.

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\ Weld reflectors producing a response greater than 50%

reference level shall be characterized in accordance I with IWA-3000 and evaluated in terms of the appropriate acceptance standard. The calibration standard shall be fabricated from material of the same material specification, product form and heat treatment as one of the materials being examined.

Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regard 3ess of ultrasonic amplitude response and investigated by a Level II or Level III examiner to the extent necessary to determine the shape, identity, and location of the reflector. PECo will disposition and take the appropriate corrective action for  ;

any indication investigated and evaluated'to be other than  :

geometrical or metallurgical in nature.

For indications determined to be related and intermittent, i.e. geometrical or metallurgical in nature, the shape,  ;

identity, and location of the reflector will only be i '

recorded for the peak amplitude response of the related family of indications.

3 (See Footnotes 2,4 and Note 2 of Table 2.0-1) i i) i l

l 1

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l P-334/3(p10) 2-3 Rev. 1, 8/87 ]

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Specification 8031-P-504' l c:)

(5) When radiography is used, the examinations shall be per-formed in accordance with Section V, Article 2. (See l /('

Footnotes 4,5)

(6). Alternative examination methods, including combinations of_ visual, surface and/or volumetric methods, or newly I

developed techniques may be substituted for the above rpecified methods, provided the Inspector is satisfied that the results are demonstrated to be equivalent or superior to those of the spe:ified method.

2.2.4 EVALUATION OF EXAMINATION RESULTS The evaluation of the RPV preservice examination results and the criteria for acceptance shall b? in accordance with ASMC Section XI, IWB-3100. The results and evaltation of this examination will be reported to PECo for final evaluation and disposition.

(1) The acceptance criteria for preservice examination  !

shall be in accordance with INB-3112. 1 (2) The acceptance criteria for repairs shall be in accordance with IWB-3120. Where applicatle, references in IWB-3120 to Article IWB-4000 shall refer to the repair Articles

>~)w

'( corresponding with the Code classification of the component being repaired.

(3) The acceptance criteria for initial service of replacement Where components shall be in accordance with IWB-3110.

applicable, references in IWB-3110 to the criteria and standards of ASME Section III, Article NB, shall refer to the criteria and standards of the Design Specification Code Classification of the replacement component. (See  !

1 Footnote 3)  ;

2.2.4.1 FLAW INDICATION CHARACTERI2ATION Flaw indications detected during preservice examinations or during baseline examination of replacement components shall meet the criteria and standards required by the Design Specification prior to characterization per IWB-3400.

(1) Flaw indications detected during preservice examinations of repairs shall be characterized in accordance with IUB-3420  ;

and compared with the acceptance standards specified in I IWB-3410.

2.2.4.2 ACCEPTANCE STANDARDS IN PREPARATION Should an acceptance standard specified in IWB-3410 be in the

() course of preparation, flaw indications that exceed the acceptance standards of the Design Specification shall be evaluated to determine an appropriate disposition.

P-334/3(p11) 2-4 Rev. 1, 8/87

L Specifica tion 8 031-P-504 O

(1) For flaw indications detected during preservice exami-nations of repairs, acceptance by evaluation per IWB-3120 may be performed.

. Footnotes:

' . Additional recording criteria are required per Regulatory Guide 1.150, for preservice examinations of Section XI, Category B-A and B-D RPV welds. Refer to the Augmented Inservice Inspection Section 9.1.1 for the specific requirements.

2. Recording levels during preservice examinations of replacement components shall meet the requirements of Section XI or the Design Specification, whichever is the most stringent.
3. Replacements are defined in Section XI, IWA-7100.
4. Supplemental examination methods or techniques may be used in the evaluation of a flaw indication. Surface flaws, detected

) d'u ring visual e examinations, shall be supplemented by either surf ace or volumetric examination. Methods for supplemental surf ace examinations may include a repeticion of the visual e xamination using improved tecnniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.

5. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as supplemental examinations per Footnote 4 are performed.

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Specification 8031-P-504 (3

v 2.3 EXAMINATION PLAN FOR THE ASME CODE CL%SS 1 REACTOR PRESSURE VESSEL The Examination Plan for the reactor pressure vessel, titled

" Philadelphia Electric Company Limerick Generating Station Unit 2 Reactor Pressure Vessel Examination Plan for Preservice Inspection", documerit number 8031-M-24 6B-LATER, specifies the details as to how the ASME Section XI Code and augmented requirements are to be met. Included are the details relating to component identification, location, procedures, calibration blocks, special equipment, and other items necessary to perform the' examination and pressure testing of the ASME Code Class 1 Reactor Pressure Vessel.

The scope of the reactor pressure vessel extends up to and includes the nozzle-to-safe end welds or the safe end-to-safe end extension welds.

Components that are subject to augmented inspection require-ments are listed a second time in a separate section of the Examination Plan specifically for identifying and scheduling the augmented requirements. These components are identified by the addition of a "(+)" symbol to the applicable ASME Code A

/1 \

Category.

2.4 REQUESTS FOR RELIEF FROM ASME SECTION XI REQUIREMENTS -

CLASS 1 REACTOR PRESSURE VESSEL LATER I

O P-334/3(p21) 2-14 Rev. 1, 8/87

l l

Specification 8031-P-504 r\

D TABLE 2.0-2 REACTOR PRESSURE VESSEL

SUMMARY

OF INTERFERENCES TO ASME SECTION XI REQUIREMENTS LATER l

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O P-335/1(pl) 2-15 Rev. O, 8/87

Specification 8031-P-504 O

2.5 INSPECTION PROGRAM FOR ASME CODE CLASS 1 PIPING

'2.5.1 EXAMINATION SCHEDULE The Preservice Inspection examinations for Class 1 piping shall be completed prior to initial plant startup.

~

A detailed exami-nation schedule is included in the Examination Plan referenced in Section 2.6.

2.5.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice inspection of Class 1 pipe components shall, to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4.  !

Table 2.0-3 identifies the Class 1 pipe components subject to preservice inspection. This table provides the corresponding Section XI, Table IWB-2500-1 item number, examination category, the required method of examination, acceptance standard for evaluation, and the extent of examination.

Pursuant to 10CFR50.55a(g), should an ASME Code or Augmented

~

requirement be determined to be impractical, a relief request j shall be prepared in accordance with Section 1.2 using the

( method prescribed in FSAR 0250.5, Appendix A, and shall be referenced in Table 2.0-3. Conditions limiting compliance with PECo special requirements as identified in this program and the applicable examination plan shall not constitute grounds for a relief request. Accordingly, these conditions need only be documented on the applicable Examination Report.

2. 5. 3 - EXAMINATION TECHNIQUES AND PROCEDURES The techniques and procedures for visual, surface and volumetric examinations shall meet the requirements of Section XI, IWA-2200  ;

as described below. Examinations, conducted in accordance with ASME Section V, shall use the 1980 Edition with the Addenda through Winter 1981. The examination techniques included in later editions and addenda may be used as an alternative.

, Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined by the referenced Code section. Appropriate details and requirements may be included in a number of documents like the Examination and Testing Plans referenced in Section 1.3 and/or specific procedures. i (1) Visual examinations of Class 1 pipe components shall be performed in accordance with Section XI, IWA-2210

() and Section V, Article 9. (See Footnote 3) 1 P-334/3(p29) 2-16 Rev. O, 8/87 {

i

Specification 8031-P-504

/~)' (2) Surface examinations of Class 1 pipe components shall be performed in accordance with Section XI, IWA-2220 i

and Section V, Article 6 for Liquid Penetrant Examina- l^/I\

I tions or Section V, Article 7, for magnetic particle examinations. (See Footnotes 3,5)

(3) Volumetric examinations of Class 1 pipe components, by ultrasonic methods, shall be in accordance with Section XI, IWA-2230 and Appendix III including Supplement 7 for welds in austenitic materials. In addition to the requirements of IWA-2230 and Appendix III, weld reflectors producing a response equal to or greater than 50% of

! reference level, and indications suspected to be a crack, lack of fusion or incomplete penetration regardless of amplitude, shall be recorded. Recorded indications shall be investigated te the excunt necessary to determine the shape, identity and location of the reflector.

Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regardless of ultrasonic amplitude response and investigated by a Level II or Level III examiner to the extent necessary to determine the shape, identity, and location of the reflector.

PECo will disposition and take the appropriate corrective

  • action for any indication investigated and evaluated to

.() be other than geometrical or metallurgical in nature. i l

For indications determined to be related and inter-mittent, i.e. geometrical or metallurgical in nature, the shape, identity, and location of the reflector will only be recorded for the peak amplitude response of the related family of indications.

At PECo's option and to the extent practical, the exami-nation volume for Class 1 pipe welds will be expanded to include essentially the full wall thickness of the pipe. {

Examination volume of austenitic, nickel alloy and dis- 1 similar metal pipe welds will be further extended to a {

vertical line drawn one-half inch from the fusion line j at each toe of the weld. ]

i (See Footnotes 1,3,6, and Note 2 of Table 2.0-3)

(4) When radiography is used, the examinations shall be performed in accordance with Section V, Article 2.

(See Footnotes 3,4)

(5) Alternative examination methods, including combinations of visual, surface and/or volumetric methods, or newly developed techniques may be substituted for the above specified methods, provided the Inspector is satisfied

(]) that the results are demonstrated to be equivalent or superior to those of the specified method. l l

l P-334/3(p23) 2-17 Rev. 1, 8/87 I i

1

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l 2.5,4 EVALUATION OF EXAMINATION RESULTS

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All recorded indications that equal or e xceed 100% of reference level and not determined to'be geometric or metallurgical shall be evaluated'in accordance with IWA-3000. The evaluation of ,

ASME Code Class 1 piping preservice examination results and the criteria for.. acceptance shall be in accordance with AEME Section XI, INB-3100. The resulta and evaluation of this e x' amlaation will be, reported to PECo for final' evaluation and disporgition.

(1)' The acceptance criteria for preservice examination shall ha'in1accordance with 1WB-3112.

(2) The' acceptance criteria for repairs shall be in accordance with IWB-3120. Where applicable, references in IWB-3120

.to Article'IWB-4000 shall refer to the repair Articles corresponding with the Code classificationRef the component being repaired.

(3) The acceptance criteria for initial service 6f replacement components shall be in accordance with IWB-31101 Where applicable, references in IWB-3110 to the criteriz and i

>~T standards of ASME Section III, Article NB, shall refer ,

to the criteria and standards of the Design Specif'ication

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Code classification of the replacement component. (See .

Footnote 2).

2.5.4.1 FLAW INDICATION CHARACTERIZATION Flaw indications detected during preservice examinations or ,

during baseline examination of replacement components shall meet the criteria and standards required by the Design j Specification prior to characterization per IWB-3400. -

(1) Flaw indications detected during preservice examinations of repairs shall be characterized in accordance wi th J IWB-3420 and compared with the acceptance standards  ;

specified in IWB-3410.

2.5';4.2 ACCEPTANCE STANDARD IN PREPARATION Shoul'd on acceptance standard specified in IWB-3410 be in the cburse of preparation, flaw indications that e xceed the accep,tsnce standards of the Design Specification shall be evaluated to determine an appropriate disposition.

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-'J P-334/3(p24) 2-18 Rev. O, 8/87

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i Specification 8031-P-504 e

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Footn'ote s :

I- 1. Recording levels during preservice examinations of replace-e ment components shall meet the requirements of Section XI or 7

' the Design Specification, whichever is the most stringent.

2., Replacements are defined in Section XI, IWA-7100.

v 3 .' Supplemental examination methods or techniques may be

. used in the evaluation of a flaw indication. Surface flaws,

( detected during visual examinations, shall be supplemented

~' '

by either surface or volumetric examination. Methods for supplemental surface examinations may include a repetition of the visual examination using improved techniques such as additional cleaning, improved lighting, the use of optical ai,ds and/or surface replication. ,

. j e' " 4. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as

' supplemental examinations per Footnote 3 are performed.

5. Liquid penetrant method will be used for surface exami-nations of Class 1 piping welds to the extent possible.

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6. For austenitic stainless steel material, weld reflectors h;' producing level shall a be response recorded. equal to or greater than 20% of reference c

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Specification 8031-P-504 l'.

2.6 EXAMINATION PLAN FOR ASME CODE CLASS 1 PIPING The Examination Plan, titled " Limerick Generating Station l

Unit 2 Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505, specifies the details as to how the ASME Section XI Code and augmented requirements are to be met. Included in the scope of the document are the details relating to component identifi-cation, location, procedures, calibration blocks, special equipment, and other items necessary to perform the e xamination of ASME Code Class 1 piping.

Components that are subject to augmented inspection require-ments are identified by the addition of a "(+)" sy bol to the applicable ASMS Code Category.

2.7 REQUEST FOR RELIEF FROM ASME SECTION XI REQUIREMENTS -

CLASS 1 PIPING LATER O

P-334/3(p26) 2-25 Rev. O, 8/87

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Specification 8031-P-504 2.8 INSPECTION PROGRAM FOR ASME CODE CLASS 1 PUMPS 2.8.1 EXAMINATION SCHEDULE The Preservice Inspection examinations for Class 1 pumps shall be completed prior to initial plant startup. A detailed examination schedule is included in the Examination Plan referenced in Section 2.9.

2.8.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice inspection of Class 1 pump components shall, to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4.

o Table 2.0-5 identifies the Class 1 pump components subject to preservice inspection. This table provides the corresponding ASME Section XI, Table IWB-2500-1 item number, examination category, the required method of examination, acceptance standard for evaluation, and the extent of examination.

Pursuant to 10CFR50.55a(g), should an ASME Code or Augmented requirement be determined to be impractical, a relief request shall be prepared in accordance with Section 1.2 using the

'{i method prescribed in FSAR O250.5, Appendix A, and shall be referenced in Table 2.0-5.

2.8.3 EXAMINATION TECHNIQUES AND PROCEDURES The techniques and procedures for visual, surface and volumetric examinations shall meet the requirements of Section XI, IWA-2200 as described below. Examinations, conducted in accordance with ASME Section V, shall use the 1980 Edition with the Addenda through Winter 1981. The examination techniques included in later editions and addenda may be used as an alternative.

Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined ,

by the referenced Code Section. Appropriate details and require-ments may be included in a number of documents like the Exami-nation and Testing Plans referenced in Section 1.3 and/or specific procedures.

(1) Visual examination of Class 1 pump components shall be performed in accordance with Section XI, IWA-2210 and Section V, Article 9. (See Footnote 1) r

)

P-334/3(p27) 2-27 Rev. O, 8/87

Specification 8031-P-504 O (2) Surface examinations of Class 1 pump components shall be performed in accordance with Section XI, IWA-2220 and Section V, Article 6 for liquid penetrant exami- 3 nations or Section V, Article 7, for magnetic particle l ~'~~i \

examinations. (See Footnotes 1,5)

(3) Volumetric .? examinations of Class 1 pump components, by ultrasoni." methods, shall be in accordance with ASME Section XI, IWA-2230 and Section V, Article 5.

In addition to the requirements of Article 5, weld reflectors producing a response equal to or greater than 50% of reference level shall be recorded. Weld reflectors l producing a response equal to or greater than 100% of reference level shall be recorded and investigated to l determine the shape, identity and location and shall be l sized to end points producing a response equal to 100% of reference level. Weld reflectors producing a response greater than 100% reference level shall be characterized in accordance with IWA-3000 and evaluated in terms of the appropriate acceptance standard. The calibration standard shall be fabriented from material of the same material specification, product form and heat treatment as one of the materials being examined.

() Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regardless of ultrasonic amplitude response and investigated by a Level II or Level III examiner to the extent necessary to determine the shape, identity, and location of the reflector.

PECo will disposition and take the appropriate corrective action for any indication investigated and evaluated to be other than geometrical or metallurgical in nature.

For indications determined to be related and inter-mittent, i.e. geometrical or metallurgical in nature, the shape, identity, and location of the reflector will only be recorded for the peak amplitude response of the related family of indications.

(See Footnotes 1,3,4)

(4) When radiography is used, the examinations shall be per-formed in accordance with Section V, Article 2. (See Footnotes 1,2)

(5) Alternative examination methods, including combinations of visual, surface and/or volumetric methods, or newly developed techniques may be substituted for the above specified methods, provided the Inspector is satisfied that the results are demonstrated to be equivalent or superior to those of the specified method.

P-334/3(p28) 2-28 Rev. 1, 8/87

Specification 8031-P-504 0 2.8.4 EVALUATION OF EXAMINATION RESULTS The evaluation of Class 1 pump preservice examination results sPall be in accordance with ASME Section XI, IWB-3100. The results and evaluation of this examination will be reported to PECo for final evaluation and disposition.

(1) The acceptance criteria for preservice examination shall be in accordance with IWB-3112.

(2) The acceptance criteria for repairs shall be in accracdance with IWB-3120. Where applicable, references in IWB-3120 to Article IWB-4000 shall refer to the repair Articles corresponding with the Code classification of the component being repaired.

I (3) The acceptance criteria for initial service of replacement components shall be in accordance with IWB-3110. Where applicable, references in IWB-3110 to the criteria and standards of ASME Section III, Article NB, shall refer to the criteria and standards of the Design Specification Code classification of the replacement component.

2.8.4.1 FLAW INDICATION CHARACTERIZATION

) Flaw indications detected during preservice examinations or during baseline examination of replacement components shall meet the criteria and standards required by the Design Specification prior to characterization per IWB-3400.

(1) Flaw indications detected during preservice examinations of repairs shall be characterized in accordance with IWB-3420 and compared with the acceptance standards specified in IWB-3410.

2.8.4.2 ACCEPTANCE STANDARD IN PREPARATION Should an acceptance standard specified in IWB-3410 be in the course of preparation, flaw indications that exceed the acceptance standards of the Design Specification shall be evaluated to determine an appropriate disposition.

()

f f P-334/3(p29)  ;-29 Rev. O, 8/87

Specification 8031-P-504 Footnotes:

1. Supplemental examination methods or techniques may be used in the evaluation of a flaw indication. Surface flaws, detected during visual e examinations, shall be supplemented by_either surf ace or volumetric e xamination. Methods for supplemental ,

surf ace e examinations' may include a repetition of the visual examination using improved techniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.

2. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as supplemental examinations per footnote 1 are performed.
3. For austenitic stainless steel material, weld reflectors producing a response equal to or greater than 20% of reference level shall be recorded.
4. Straight beam indications on studs showing an amplitude response equal to or_ greater than 20% of reference level shall be investigated to determine origin and extent.

+

5. Liquid penetrant method will be used for surface

-(,) e examinations of Class 1 pumps to t he extent possible.

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i specification 8031-P-504 O

2.9 EXAMINATION PLAN FOR ASME CODE CLASS 1 PUMPS The Examination Plan, titled " Limerick Generating Station Unit 2 Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505, specifies the details as to how the ASME Section XI Code and augmented requirements are to be met. Included in the scope of the document are the details relating to component identifi-cation, location, procedures, calibration blocks, special equipment, and other items necessary to perform the examination of ASME Code Class 1 pumps.

Components that are subject to augmented inspection require-ments are identified by the addition of a "(+)" symbol to the applicable ASME Code Category.

2.10 REQUESTS FOR RELIEF FROM ASME SECTION XI REQUIREMENTS -  :

CLASS 1 PUMPS LATER D

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Specification 8031-P-504 2.11 INSPECTION PROGRAM FOR ASME CODE CLASS 1 VALVES 2.11.1 EXAMINATION SCHEDULE The Preservice Inspection examinations for Class 1 valves shall be completed prior to initial plant startup. A detailed ,

I examination schedule is included in the Examination Plan referenced in Section 2.12.

2.11.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice inspections of Class 1 valve components shall, to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4. Table l 2.0-6 identifies the Class 1 valve components subject to preservice inspection. This table provides the corresponding ASME Section XI, Table IWB-2500-1 item number, examination category, the required method of examination, acceptance standard for evaluation, and the extent of examination.

Pursuant to 10CFR30.55a(g), should an ASME Code or Augmented

(~)

ss requirement be determined to be impractical, a relief request shall be prepared in accordance with section 1.2 usinn the method prescribed in FSAR 0250.5, Appendix A, and shall be 4 referenced in Table 2.0-6.

2.11.3 EXAMINATION TECHNIQUES AND PROCEDURES The techniques and procedures for visual, surface and volumetric examinations shall meet the requirements of Section XI, IWA-2200 as described below. Examinations, conducted in accordance with ASME Section V, shall use the 1980 Edition with the Addenda through Winter 1981. The examination techniques included in later editions and addenda may be used as an alternative.

Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined by the referenced Code Section. Appropriate details and requirements may be included in a number of documents like the Examination and Testing Plans referenced in Section 1.3 and/or l specific procedures.

l O

P-334/3(p36) 2-36 Rev. O, 8/87

Specification 8031-P-504 (1) Visual examinations of Class 1 valve components shall be performed in accordance with Section XI, IWA-2210 and ,

Section V,' Article 9. (See Footnote 3) 1 (2) When performed as a supplemental examination, surface i examinations of Class 1 valve components shall be in accordance with Section XI, IWA-2220 and Section V, Article 6 for liquid penetrant examinations or Section V, Articic 7, for magnetic particle examinations. (See Footnotes 3,5)

(3) When performed as a supplemental examination, volumetric examinations of Class 1 valve components, by ultrasonic methods, shall be in accordance with ASME Section XI, IWA-2230 and Section V, Article 5. In addition to the requirements of Article 5, weld reflectors (indications) nrod.cir.g a response equal to or greater than 50% of the reference level shall be recorded. Weld reflectors producing a response equal to or greater than 100% of reference level shall be recorded and investigated to determine the shape, identity and location and shall be sized to end points producing a response equal to 100%

of reference level. Weld reflectors producing a response j greater than 100% reference level shall be characterized

() in accordance with IWA-3000 and evaluated in terms of the appropriate acceptance standard. The calibration standard shall be fabricated from material of the same material specification, product form and heat treatment as one of the materials being examined.

Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regardless of ultrasonic amplitude response and investigated by a Level II or Level III examiner to the extent necessary to determine the shape, identity, and location of the reflector. f PECo will disposition and take the appropriate corrective 1 action for any indication investigated and evaluated to l be other than geometrical or metallurgical in nature. )

For indications determined to be related and inter- J r.ti t te n t , i.e. geometrical or metallurgical in nature, J the shape, identity, and location of the reflector will l/ \

h '

only be recorded for the peak amplitude response of the related family of indications.

(See Footnotes 1,3,6)

O i

l P-334/3(p37) 2-37 Rev. 1, 8/87 l

l l

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Specification 8031-P-504 ]

l O (4) When radiography is used as a supplemental examination method, the examinations shall be performed in accordance with Section V, Article 2. (See Footnotes 3,4)

(5) Alternative e xamination methods, including combinations of visual, surface and/or volumetric methods, or newly developed techniques may be substituted for the above specified methods, provided the Inspector is satisfied that the results are demonstrated to be equivalent or superior to those of the specified method.

. I 2.11.4 EVALUATION OF EXAMINATION RESULTS The evaluation of Class 1 valve preservice e xamination results and the criteria for acceptance shall be in accordance with ASME Section XI, IWB-3100. The results and evaluation of this examination will be reported to PECo for final evaluation and  !

disposition.  ;

(1) The acceptance criteria for preservice examination shall be in accordance with IWB-3112.

(2) The acceptance criteria for repairs shall be in accordance with IWB-3120. Where applicable, references in IWB-3120

)"'

\

to Article IWB-4000 shall refer to the repair Articles corresponding with the Code classification of the component being repaired.

(3) The acceptance criteria for initial service of replacement components shall be in accordance with IWB-3110. Where applicable, references in IWB-3110 to the criteria and standards of ASME Section III, Article NB, shall refer to the criteria and standards of the Design Specification Code classification of the replacement component. (See Footnote 2).

2.11.4.1 FLAW INDICATION CHARACTERIZATION Flaw indications detected during preservice e examinations or during baseline examination of replacement components shall meet the criteria and standards required by the Design Specification prior to characterization per IWB-3400.

(1) Flaw indications detected during preservice examinations of repairs shall be characterized in accordance with IWB-3420 and compared with the acceptance standards specified in IWB-3410.

2.11.4.2 ACCEPTANCE STANDARD IN PREPARATION Should an acceptance standard specified in IWB-3410 be in

(_s) the course of preparation, flaw indications that e xceed the acceptance standards of the Design Specification shall be evaluated to determine an appropriate disposition.

P-334/3(p38) 2-38 Rev. O, 8/87

Specification 8031-P-504 O

Footnotes:

1.- Recording levels during preservice examinations of replace-ment components shall meet the requirements of Section XI or the Design Specification, whichever is the most stringent.  !

2. Replacements are defined in Section XI, IWA-7100.

l

3. Supplemental examination methods or techniques may be used in the evaluation of a flaw indication. Surface flaws, detected during visual examinations, shall be supplemented by either surface or volumetric examination. Methods for supple-mental surface examinations may include a repetition of the visual examination using improved techniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.
4. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as supplemental examinations per Footnote 3 are performed.
5. Liquid penetrant method will be used for surface exami-7~3 natiols of Class 1 valve components to the extent possible. )

LJ

6. For austenitic stainless steel material, weld reflectors producing a response greater than 20% of reference level shall be recorded.

O P-334/3(p39) 2-39 Rev. O, 8/87

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Specification 8031-P-504 O

2.12 EXAMINATION PLAN FOR ASME CODE CLASS 1 VALVES The Examination Plan, titled " Limerick Generating Station Unit  !

2 Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505 specifies the details as to how the ASME Section XI Code and augmented requirements are to be met. Included in the scope of the document are the details relating to component identification, location, procedures, calibration blocks, special equipment, and other items necessary to perform the examination of ASME Code Class 1 valves.

Components that are subject to augmented inspection require-ments are identified by the addition of a "(+)" symbol to the applicable ASME Code Category.

2.13 REQUEST FOR RELIEF FROM ASME SECTION XI REQUIREMENTS -

CLASS 1 VALVES 2.13.1 RELIEF REQUEST ASME Class 1 Valves exceeding 4" NPS.

2.13.1.1 REQUIREMENT FROM WHICH RELIEF IS REQUESTED

}

ASME Section XI, Table IWB-2500-1, Category B-M-2, Item B12.50, requires VT-3 examination of the internal pressure boundary surfaces of one valve in each group of valves of the same design, manufacturing method, manufacturer, and function. The examinations are to be performed once prior to initial plant start-up. Relief is requested from performing the preservice VT-3 visual examinations for valves not requiring disassembly during plant construction.

2.13.1.2 JUSTIFICATION For those valves requiring disassembly during construction, the VT-3 visual examinations will be performed as required.

l'/I\ "

i For those valves not requiring dicacccmbly during construction, it is intended that the examinations performed by the manu-facturer and the field inspections performed prior to instal-lation serve as an acceptable alternative to the Section XI )

preservice examination.

1 The integrity of each valve's pressure boundary has been verified by core truction code testing requirements. This code category includes both cast and forgcd valves that were /.

I' fabricated and tested in accordance with the edition of ASME s) Section III in effect at the time of procurement.

some valves were fabricated and tested in accordance with the Note that P- 3 3 4/ 3 ( 4 0 ) 2-43 Rev. 1, 8/87 l

l

_ ___ ______________________ - ___________ m

Specification 8031-P-504 1

() 1968 Draft ASME. Code for Pumps and Valves for Nuclear Power I

and Addenda. All cast valves and components were radiographer.

Surface examinations were performed on the internal, external, and component surfaces of both cast and forged valves and were repeated for final machined surfaces.

examined.

All bolting was visually Hydrostatic pressure tests at 1.5 times the design f

l /' i I pressure were performed.

2.13.1.3 ALTERNATE TO ASME SECTION XI REQUIREMENTS /h\

i "ASME' Code Class 1 valves exceeding four inch nominal pipe size  !

will be subjected to VT-3 visual examinations when disassembled. I The integrity of each valve's pressure boundary will be verified after installation during system hydrostatic pressure tests.

Pre-operational testing will provide reasonable assurance that wear from mechanical misalignment will not be a factor leading A i to imoaired operability or degradation of the pressure retaining 't\

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boundary.  ;

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  1. l l LIMERICK GENERATIN.G $TATION UNIT 2 PRESERVICE INSNBCTIONbPROGRAM d' ,.

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SECTION 3.0 I

NUMBER REVISION DATE r i

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  1. y Specification 8031-P-504 3.0 ASME' CODE CLASS 2 COMPONENT INSPECTION PROGRAM l j p < 3.1 IDENTIFICATION OF ASME CODE CLASS 2 SYSTEMS hi e 7 The ASME Section XI ISI boundaries for the ASME Code Class 2 Systeme are identified in blue (non-exempt) and orange g (exempt) color coding on the following drawings (Appendix A).

/ ASME Ccde Class 2 Systems ASME Section XI Boundarv P&ID (1) Main Steam ISI-M-(01)*

l (2) Reactor Enclosure Cooling Water ISI-M-(13)

D ;- (3) Compressed Air (Service Air) ISI-M-(15)Sht. 6

"" (4) Plant Process Radiation Monitoring ISI-M-(26)Shts. 1,2&3 (5) MSIV Leakage Control System ISI-M-(40)

(6) Nuclear Boiler ISI-M-(41)

,, (7) Reactor Water Clean-up ISI-M-(44)

(8) Control Rod Drive Hydaulic - Part B ISI-M-(47)

(9) Standby Liquid Control ISI-M-(48)

, , (10) Reactor Core Isolation Cooling ISI-M-f49)

J' (11) RCIC Pump Turbine ISI-M-(50)

(12) Residual Heat Removal ISI-M-(51)Shts. 1&2 o (13) Core Spray ISI-M-(52)

(14) Fuel Pool Cooling and Clean-up ISI-M-(53)

(15) High Pressure Coolant Injection ISI-M-(55)

ISI-M-(56)

(q (16) HPCI Pump Turbine U (17) Containment Atmospheric Control ISI-M-(57)Shts. 1&2 (18) Primary Containment Instrument Gas ISI-M-(59)

(19) Primary Containment Leak Testing ISI-M-(60)

(20) Liquid Radwaste Collection ISI-M-(61)

(21) Drywell Chilled Water ISI-M-(87)Sht. 2

  • Numbers in parenthesis are Unit 1 and common. Unit 2 numbers will be provided when available.

In compliance with Limerick FSAR Section 3.2.2, the ASME Code class boundary for these systems are consistent with USNRC Pogulatory Guide 1.26, Rev. 3, for components classified Quality B. The boundary for these systems includes: (1) those portions of the system required to accomplish the specified

safety function and (2) connected piping up to and including i the first valve (including a safety relief valve) that is o either normally closed or capable of automatic closure when the safety function is required.

,r The following components (or parts of components) are exempt from selection for volumetric (RT & UT), surface ( MT & PT),

' and/or visual (VT-1 & VT-3 only) inservice examination require-ments in accordance with ASME Section XI, IWC-1220 and IWC-1230:

A. For RHR, ECCS, and Containment Heat Removal Systems:

. 9, Components in these systems where both the design (1) pressure and temperature are equal to or less than 275 psig and 200*F, respectively. i P-335/2(pl) j. 3-1 Rev. O, 8/87

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>.l4 lb comp'onents in these systems or por?,lons of these systems (2)

"i 'ls other than ECCS, which do not funciion during normal reactor operation. .

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/ (3) Component connections, piping, and associated valves, j

,) and vessels (and their. supports), that are 4 1,r.),

nominal p[pe size and smaller.

  • l B. For all other systems: 9 q l

(1) Components of ,these systems (or peptionn of these systems) psig or above rsquired to operate above al pressuret of 275 that are not f a temperature of 200*1'.

I (2) Component cedpections (including nozzles in dessels and I pumps), p!pipg and associated valves, and th/sels and their attrichments that are 4 in. nopinal pipe size and smaller. Y

, q C. For all systems.  ;

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'( 1,( The inaccessible portion.of support members and support components that are encased in concrete.

) 3.2 INSPCTIONPROGRAMFORASMECObECLASS 2 PRESSURE VESSELS  ;

3.2.1 EXAk1 NATION SCHEDULL , ,

4

/ 1 The Preserv1'ce ;f nspection exa:cinations for Class 2 pressure vessels sh'al.v'De completed prior to initial plant startup. A 1 detailed examination schedule is included in the Examination Plan A

referencea[inSection3.3. s 3.2.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice inspections of Clcss 2 pressure vessei' components '

shall, to the extent praccical within the limitations of design, geometry, materials of construction and radiation considerations, meet the requitaments of the ASME Seckixt'XI Edition and Addenda specified in Section 1.0. Table 3.0-1 identifies the Class 2

,* pressure vessel components subject to preservice inspection.

This tabl'e provides the corresponding ASME Section XI, Table ,

IWC-2500-1 item number, examina61on category, the required method of examination, accipiance standard for evaluation, and 1 the extent of exaqiaa' tion.)'

i Pursuant to 10 CFR50.5 5a(g ) , should an ASME Code or Augmentdd

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[' requirement be determined to be impractical, a relief request shall be prepared in accordance with Section 1.2 using the method prescribed in FSAR O 250.5, Appendix A, and shall be L

l(]) referenced in Table 3.0-1. ,

l P- 3 3 y/2 ( p2 ) 3-2 Rev. O, 8/87 l'

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Specification 8031-P-504

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3.2.3 EXAMINATION TECHNIQUES AND PROCEDURES Trie techniques and procedures for visual, surface, and volumetric examinations.shall meet the requirements of Section XI, IWA-2200 as described below. Examinations, conducted in accordance with ASME Section V shall use the 1980 Edition with the Addenda L

through Winter 1981. The examination techniques included in

" later editions and addenda may be used as an alternate.

t Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined by the referenced Code Section. Appropriate details and require-ments may be included in a number of documents like the Exami-nation ano Testing Plans referer.ced in Section 1.3 and/or specific procedures.

i (1) Visuel e xaminaticns of Class 2 pressure vessel components shall be performed in accordance with Section XI, IWA-2210 a

and Section V, Article 9. (See Footnote 3) l (2) Surf ace examinations of Class 2 pressure vessel components shall be performed in accordance with Section XI, IWA-2220 and Section V, Article 6 for liquid penetrant examinations or Section V, Article 7 for magnetic particle examinations.

() (See Footnotes 3,5)

(3) Volumetric examinations of Class 2 pressure vessel components, by ultrasonic methods, shall be in accordance with ASME Section XI, IWA-2230 and Section V, Article 5.

In addition to the requirements of Article 5, weld reflectors (indications) producing a response greater than 50% of the reference level shall be recorded. Weld reflectors producing a response greater than 100% of reference level shall be recorded and investigated to {

determine the shape, identity and location and shall be j sized to end points producing a response equal to 100% of j reference level. Weld reflectors producing a response j greater than 100% reference level shall be characterized in j accordance with IWA-3000 and evaluated in terms of the j appropriate acceptance standard. The calibration standard i' shall be fabricated from macerial of the same material specification, product form and heat treatment as one of the materials being e xamined.

Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regardless of ultrasonic amplitude response and investigated by a Level II or Level III e xaminer to the e xtent necessary to determine l

/ the shape, identity, and location of the reflector.

\}~ PECo will disposition and take the appropriate corrective P-335/2(p3) 3-3 Rev. O, 8/87

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Specification 8031-P-504 L

O l action for any. indication investigated and evaluated to be other than geometrical or metallurgical in nature.

For indications determined to be related and inter-mittent, i.e. geometrical or metallurgical in nature, the shape, identity, and location of the reflector will only be recorded for the peak amplitude response of the related family of indications.

(See Footnotes 3,6)

(4) When radiography is used, the examinations shall be per-formed in accordance with Section V, Article 2. (See Footnotes 3,4)

(5) Alternative e xamination methods , including combinations of visual, surf ace and/or volumetric methods, or newly developed techniques may be substituted for the above specified methods, provided the Inspector is satisfied that the results are demonstrated to be equivalent or superior to those of the specific method.

3.2.4 EVALUATION OF EXAMINATION RESULTS

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The evaluation of ASME Code Class 2 pressure vessel preservice examination results and the criteria for acceptance shall be in accordance with ASME Section XI, IWB-3100. The results and evaluation of this examination will be reported to PECo for final evaluation and disposition.

(1) The acceptance criteria for preservice e xamination shall be in accordance with IWB-3112.

(2) The acceptance criteria for repairs shall be in accordance wi th 'IWB- 3120. Where applicable, references in IWB-3120 to Article IWB-4000 shall refer to the repair Articles corresponding with the Code classification of the component being repaired.

(3) The acceptance criteria for initia'. service of replacement components shall be in accordance vith IWB-3110. Where applicable, references in IWB-3110 to the criteria and standards of ASME Section III, Article NB, shall refer to the criteria and standards of the Design Specification Code classification of the replacement component. (See Footnote 2).

O P-335/2(p4) 3-4 Rev. O, 8/87

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Specification 8031-P-504 L

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3.2.4.1 FLAW INDICATION CHARACTERIZATION Flaw indications detected during preservice examinations or during baseline examination of replacement components shall meet the criteria and standards required by the Design Specification prior to characterization per IWD-3400.

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l (1) Flaw indications detected during preservice examinations

! of repairs shall be characterized in accordance with IWB-3420 and compared with the acceptance standards specified in IWB-3410.

3.2.4.2 ACCEPTANCE STANDARD IN PREPARATION Should an acceptance standard specified in IWB-3410 be in the course of preparation, flaw indications that e xceed the acceptance standards of the Design Specification shall be evaluated to determine an appropriate disposition.

Footnotes:

O 1. Recording levels during preservice examinations of replace-ment components shall meet the requirements of Section XI or the Design Specification, whichever is the most stringent.

2. Replacements are defined in Section XI, IWA-7100.
3. Supplemental examination methods or techniques may be used in the evaluation of a flaw indication. Surface flaws, detected during visual e examinations, shall be supplemented by either surf ace or volumetric examination. Methods for supple-mental surf ace examinations may include a repetition of the visual e xamination using improved techniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.
4. Evaluation shall be in accordance with IWA-3370. An s" dimension of " length /2" shall be used until such time as supplemental examinations per Footnote 3 are performed.
5. Magnetic particle method will be used for surf ace e xami-nations of Class 2 pressure vessel to the extent possible.
6. For welds in austenitic stainless steel material, weld reflectors producing a response greater than 20% of reference 1 level shall be recorded.

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Specification 8 031-P-504 O

3.3 EXAMINATION PLAN FOR ASME CODE CLASS 2 PRESSURE VESSELS The E xamination Plan, titled " Limerick Generating Station Unit 2 Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505 specifies the details as to how the ASME Section XI and the augmented requirements are to be met. Included in the scope of the document are the details relating to component identification, location, procedures, calibration blocks, special equipment and.other items necessary to perform the examination of ASME Code Class 2 pressure vessels and their supports.

Components that are subject to augmented inspection require-  !

ments are identified by the addition of a "(+)" symbol to the applicable ASME Code Category.

3.4 REQUEST FOR RELIEF FROM ASME SECTION XI REQUIREMENTS -

CLASS 2 PRESSURE VESSELS LATER O

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Specification 8031-P-504 3.5 INSPECTION PROGRAM FOR ASME CODE CLASS 2 PIPING 3.5.1 EXAMINATION SCHEDULE The Preservice Inspection examinations for Class 2 piping shall be completed prior to initial plant startup. A detailed exami-nation schedule is included in the Examination Plan referenced in Section 3.6.

3.5.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice inspections of Class 2 pipe components shall, to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4. Table 3.0-3 identifies the Class 2 pipe components subject to pre-service inspection. This table provides the corresponding ASME Section XI, Table IWC-2500-1 item number, examination category, the required method of examination, acceptance standard for evaluation, and the extent of examination.

Pursuant to 10 CFR50.55a(g), should an ASME Code or Augmented requirement be determined to be impractical, a relief request shall be prepared in accordance with Section 1.2 using the

(~T s_/ method prescribed in FSAR Q250.5, Appendix A, and shall be referenced in Table 3.0-3. Conditions limiting compliance with PECo special requirements as identified in this program and the applicable examination plan shall not constitute a relief request. Accordingly, these conditions need only be documented on the applicable Examination Report.

3.5.3 EXAMINATION TF"HNIQUES AND PROCEDURES The techniques aid procedures for visual, surface, and volumetric examinations shall meet the requirements of Section XI, IWA-2200 as described below. Examinations, conducted in accordance with ASME Section V shall use the 1980 Edition with the Addenda through Winter 1981. The examination techniques included in later editions and addenda may be used as an alternative.

Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined by the referenced Code Section. Appropriate details and requirements may be included in a number of documents like the Examination and Testing Plans referenced in Section 1.3 and/or specific procedures.

(1) Visual examinations of Class 2 pipe components shall be fg performed in accordance with Section XI, IWA-2210 and

(,) Section V, Article 9. (See Footnote 3)

P-335/2(p7) 3-12 Rev. O, 8/87

Specification 8031-P-504 O

(2) Surf ace examinations of Class 2 pipe components shall be performed in accordance with Section XI, IWA-2220 and Section V, Article 6 for liquid penetrant e examinations or (

Article 7, for magnetic particle e examinations. (See l Footnote 3,5) -l (3) Volumetric e examinations of Class 2 pipe components, by ultrasonic methods, shall be in accordance with ASME j Section XI, IWA-2230 and Appendi x III including Supplement 7 for welds in austenitic materials. In addition to the requirements of IWA-2230 and Appendix III, weld reflectors producing a response equal to or greater than 50% of reference level, and indications suspected to be a crack, lack of fusion or incomplete penetration, shall be recorded.

Recorded indications shall be investigated to the extent necessary to determine the shape, identity and location of the reflector.

Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regardless of ultrasonic amplitude response and investigated by a Level II or Level III e xaminer to the e xtent necessary to determine the shape, identity, and location of the reflector.

() PECo will disposition and take the appropriate corrective action for any indication investigated and evaluated to be other than geometrical or metallurgical in nature.

For indications determined to be related and inter-mittent, i.e. geometrical or metallurgical in nature, the shape, identity, and location of the reflector will only be recorded for the peak amplitude response of the related family of indications.

(See Footnotes 1,3,6 and Note 3 of Table 3.0-3)

(4) When radiography is used, the e examinations shall be per-formed in accordance with Section V, Article 2. (See Footnotes 3,4)

(5) Alternative e xamination methods , including combinations of visual, surface and/or volumetric methods, or newly developed techniques may be substituted for the above specified methods, provided the Inspector is satisfied that the results are demonstrated to oe equivalent or superior to those of the specified method.

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P-335/2(p8) 3-13 Rev. O, 8/87

Specification 8031-P-504 l

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3.5.4 EVALUATION OF EXAMINATIONS RESULTS All recorded indications that equal or exceed 100% of reference )

level and not determined to be geometric or metallurgical shall )

be evaluated in accordance with IWA-3000. The evaluation of ASME Code Class 2 piping preservice examination results and the criteria for acceptance shall be in accordance with ASf!E Section i XI, IWB-3100. The results and evaluation of this examination l will be reported to PECo for final evaluation and disposition. 1 (1) The acceptance criteria for preservice examination shall be in accordance with IWB-3112.

(2) The acceptance criteria for repairs shall be in accordance '

with IWB-3120. Where applicable, references in IWB-3120 to Article IWB-4000 shall refer to the repair Articles corresponding with the Code classification of the component being repaired.

(3) The acceptance criteria for initial service of replacement components shall be in accordance with IWB-3110. Where applicable, references in IWB-3110 to the criteria and standards of ASME Section III, Article NB, shall refer to the criteria and standards of the Design Specification

( Code classification of the replacement component. (See Footnote 2).

3.5.4.1 FLAW INDICATION CHARACTERIZATION Flaw. indications detected during preservice examinations or during baseline examination of replacement components shall meet the criteria and standards required by the Design Specification prior to characterization per IWB-3400.

(1) Flaw indications detected during preservice examinations of repairs shall be characterized in accordance with IWB-3420 and compared with the acceptance standards specified in IWB-3410.

-3.5.4.2 ACCEPTANCE STANDARD IN PREPARATION Should an acceptance standard specified in IWB-3410 be in the course of preparation, flaw indications that e xceed the dCCeptance standards of the Design Specification shall be evaluated to determine an appropriate disposition.

P-335/2(p9) 3-14 Rev. O, 8/87

.i

Specification 8031-P-504 d O

Footnotes:

1. Recording levels during preservice examinations of replace-ment components shall meet the requirements of Section XI or the Design specification, whichever is the most stringent.
2. Replacements are defined in Section XI, IWA-7100.
3. Supplemental examination methods or techniques may be used in the evaluation of a flaw indication. Surface flaws, detected during visual examinations, shall be supplemented by either surface or volumetric examination. Methods for supple-mental surface examinations may include a repetition of the visual examination using improved techniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.
4. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as supplemental examinations per Footnote 3 are performed.
5. Magnetic particle method will be used for surface exami-nations of Class 2 piping welds located outside the Containment, g3 to the extent practical. Liquid penetrant method shall be used

(_) for surface examination of Class 2 welds located inside the Containment.

6. For austenitic stainless steel material, weld reflectors producing a response greater than 20% of reference level shall be recorded.

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Specification 8031-P-504 (M

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3.6 EXAMINATION PLAN FOR ASME CODE CLASS 2 PIPING The Examination Plan, titled " Limerick Generating Station Unit 2 Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505 specifies the details as to how the ASME Section XI and the augmented requirements are to be met. Included in the scope of the document are the details relating to component identification, location, procedures, calibration blocks, special equipment and other items necessary to perform the e examinations of ASME Code Class 2 piping and their supports.

Components that are subject to augmented inspection require- i ments are identified by the addition of a "(+)" symbol to the applicable ASME Code Category.

3.7 REQUEST FOR RELIEF FROM ASME SECTION XI REQUIREMENTS CLASS 2 PIPING LATER

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Specification 8031-P-504 3.8 INSPECTION PROGRAM FOR ASME CODE CLASS 2 PUMPS 3.8.1 EXAMINATION SCHEDULE The Preservice Inspection examinations for Class 2 pumps shall be completed prior to initial plant startup. A detailed exam-ination schedule is included in the Examination Plan referenced in Section 3.9.

3.8.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice inspections of Class 2 pump components shall,to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4.

Table 3.0-5 idec.tifies the Class 2 pump components subject to preservice inspection. This table provides the corresponding ASME Section XI, Table IWC-2500-1 item number, examination category, the required method of examination, acceptance standard for evaluation, and the extent of examination.

Pursuant to 10 CFR50.55a(g), should an ASME Code or Augmented requirement be determined to be impractical, a relief request ym shall be prepared in accordance with Section 1.2 using the

(,) method prescribed in FSAR Q250.5, Appendix A, and shall be referenced in Table 3.0-5.

3.8.3 EXAMINATION TECHNIOUES AND PROCEDURES The techniques and procedures for visual, surface, and volumetric  ;

examinations shall meet the requirements of Section XI, IWA-2200 as described below. Examinations, conducted in accordance with ASME Section V shall use the 1980 Edition with the Addenda through Winter 1981. The examination techniques included in later editions and addenda may be used as an alternative.

Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined by the referenced Code Section. Appropriate details and requirements may be included in a number of documents like the Examination and Testing Plans referenced in Section 1.3 and/or specific procedures.

(1) Visual examinations of Class 2 pump components shall be performed in accordance with Section XI, IWA-2210 and Section V, Article 9. (See Footnote 3)

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P-335/2(13) 3-22 Rev. O, 8/87 L___ -- -

Specification 8031-P-504  ;

(I (2) Surface examinations of Class 2 pump components shall i be. performed in accordance with Section XI, IWA-2220 and i Section V, Article 6 for liquid penetrant examinations or ,

Section V, Article 7, for magnetic particle examinations.

(See Footnotes 3,5)

(3) When performed as a supplemental examination, volumetric l examinations of Class 2 pump components by ultrasonic methods shall be in accordance with ASME Section XI, IWA-2230 and Section V, Article 5. In addition to.the  ;

requirements of Article 5, weld reflectors producing a response greater than 50% of the reference level shall be recorded. Weld. reflectors-producing a response greater than 100% of reference level shall be recorded' and investigated to determine the shape, identity and location and shall be sized to end points producing a response equal to 100% of reference level. Weld re-flectors producing a response greater than 100% of the /f\

reference level shall be characterized in accordance with IWA-3000 and evaluated in terms of the appropriate.  ;

acceptance standard. The calibration standard shall be fabricated from material of the same material specifica-tion, product form and heat treatment as one of the 4 materials being examined. l' Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regardless of ultrasonic Lamplitude response and investigated by a Level II or Level III examiner to the extent necessary to determine the shape, identity, and location of the reflector.

PECo will disposition and take the appropriate corrective j action for any indication investigated and evaluated to be other than geometrical or metallurgical in nature.

For indications determined to be related and inter-mittent, i.e. geometrical or metallurgical in nature, the shape, identity, and location of the reflector will only be recorded for the peak amplitude response of the related f amily of indications.

(See Footnotes 1,3,6)

(4) When radiography is used as a supplemental examination method, the examinations shall be performed in accordanco j with Section V, Article 2. (See Footnotes 3,4)  !

(5) Alternative examination methods, including combinations of visual, surface and/or volumetric methods, or newly .

developed techniques may be substituted for the above  !

specified methods, provided the Inspector is satisfied that the results are demonstrated to be equivalent or superior to those of the specified method.

P-335/2(p14) 3-23 Rev. l ., 8/87 i

Specification 8031-P-504 O

3.8.4. EVALUATION OF EXAMINATION RESULTS The evaluation of Class 2 pump preservice examination results and the criteria for acceptance shall be in accordance with ASME Section XI, IWB-3100. The results and evaluation of this examination will be reported to PECo for final evaluation and ,

disposition. i (1) The acceptance criteria for preservice examination shall be in accordance with IWB-3112.

(2) The acceptance criteria for repairs shall be in accordance with IWB-3120. Where applicable, references in IWB-3120 to Article IWB-4000 shall refer to the repair Articles corresponding with the Code classification of the component being repaired.

(3) The acceptance criteria for initial service of replacement components shall be in accordance with IWB-3110. Where applicable, references in IWB-3110 to the criteria and standards of ASME Section III, Article NB, shall refer to the criteria and standards of the Design Specification Code classification of the replacement component. (See Footnote 2).  ;

.O 3.8.4.1 FLAW INDICATION CHARACTERIZATION Flaw indications detected during preservice examinations or during baseline examination of replacement components shall meet the criteria and standards required by the Design specification prior to characterization per IWB-3400.

(1) Flaw indications detected during preservice examinations of repairs shall be characterized in accordance with IWB-3420 and compared with the acceptance standards specified in IWB-3410.

3.8.4.2 ACCEPTANCE STANDARD IN PREPARATION Should an acceptance standard specified in IWB-3410 be in the course of preparation, flaw indications that exceed the acceptance standards of the Design specification shall be evaluated to determine an appropriate disposition.

O P-335/2(p15) 3-24 Rev. O, 8/87

Specification 8031-P-504 l

Footnotes:

1. Recording levels during preservice examinations of replace-ment components shall meet the requirements of Section XI or the Design Specification, whichever is the most stringent.
2. Replacements are defined in Section XI, IWA-7100.
3. Supplemental examination methods or techniques may be used.in the evaluation of a flaw indication. Surface flaws, detected during visual examinations, shall be supplemented by either surface or volumetric examination. Methods for supple-mental surface examinations may include a repetition of the visual examination using improved techniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.
4. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as supplemental examinations per Footnote 3 are performed.
5. Magnetic particle method will be used for surface exami-nations c Class 2 pump welds to the extent possible..

) 6. For austenitic stainless steel material, weld reflectors producing a response greater than 20% of reference level shall be recorded.

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O 3.9 EXAMINATION PLAN FOR ASME CODE CLASS 2 PUMPS The Examination Plan, titled " Limerick Generating Station Unit 2 Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505, specifies the details as to how the'ASME Section XI and the augmented' requirements are to be met. Included in the scope of the document are the details relating to component identification, location, procedures, calibration blocks, special equipment and other items necessary to perform the examinations of ASME Code Class 2 pumps and their supports.

Components that are subject to augmented inspection. require-ments are identified by the addition of a "(+)" symbol to the applicable ASME Code Category.

3.10 REQUEST FOR RELIEF FROM ASME SECTION XI REQUIREMENTS -

CLASS 2 PUMPS LATER

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~ INSPECTION PkOGRAM FOP ASME CODE CLASS 2 VALVES 3.11.1 E', AMINATION SCHEDULE The Preservir,z hspection examinations for Class 2 valves shall be 'compleindiprior to biitial plant startup. A detailed examination schedule is not required for Class 2 valves.- See section 3.11.2. N ll ,

3 .1.1. 2 EYAMIt?At! ION TATEGCRIES AND REQUIREMENT a -~f O

Preservice inspections of Class 2 valve components shall, to the extent practical wi' chin the limitations of design, geometry,

.\' and materials of construction, meet the requirements of the t'

ASME Section XI Edition and Addenda specified in Section 1.4.

Table 3.0-7 identifies the Class 2 valve components subject to Jyreservice inspection'. This table shows that there are no

" co' responding ASME Section XI, Table IWC-2500-1 item numbers e g and examination categories requiring preservice examination.

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PRESERVICE INSPECTION PROGRAM LIST OF EFFECTIVE PAGES SECTION 4.0 l

NUMBER REVISION DATE Pages 4-1 thru - 10 O 8/87

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Specification 8031-P-504 4.0 ASME CODE CLASS 3 COMPONENT INSPECTION PROGRAM

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4.1 IDENTIFICATION bF ASME CODE CLASS 3 SYSTEMS l

The ASME Section XI ISI boundaries for the ASME Code Class 3 I

Piping Systems are identified in green ( no n- e x emp t ) and purple (exempt) color coding on the following drawings (Appendix A):

ASME Code Class 3 Systems ASME Section XI Boundary P&ID (1) Emergency Service Water ISI-M-(11) *Shts. 1,2&3 (2) RHR Service Water ISI-M-(12)

(3) Reactor Enclosure Cooling Water ISI-M-(13)

(4) Fuel and Diesel Oil Storage ISI-M-(20) and Transfer (5) Nuclear Boiler, ISI-M-(41)

(6) Residual Heat Removal ISI-M-(51) Shts. 1&2 1 (7) Fuel Pool Cooling and Clean-up ISI-M-(53) l (8) Control Enclosure Chilled Water ISI-M-(90)

  • Numbers in parenthesis are Unit 1 and common. Unit 2 numbers will be provided when available.

In compliance with Limerick FSAR Section 3.2.2, the ASME Code class boundary for these systems are consistent with USNRC Regulatory Guide 1.26, Rev. 3, for components classified Quality

() Group C. The boundary for these systems includes:

portions of the system required to accomplish the specified (1) those safety function and (2) connected piping up to and including

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the first valve (including a safety or relief valve) that is .

either normally closed or capable of automatic closure when the safety function is required.

The following components (or parts of components) are exempt from the selection for visual (VT-1 & VT-3 only) inservice examination requirements in accordance with ASME Section XI, IWD-1220:

(1) Integral attachments of supports and restraints to components that are 4" NPS and smaller.

(2) Integral attachments of supports and restraints to components exceeding 4" NPS that are:

(a) located in systems (or portions of systems) whose function is not required in the support of reactor residual heat removal, containment heat renoval, and emergency core cooling, and (b) operate at a pressure of 275 psig or less and at a temperature of 200*F or less.

O)

P-335/5(pl) 4-1 Rev. O, 8/87

L Specification 8031-P-504 lu . 4.2 . INSPECTION PROGRAM FOR ASME CODE. CLASS 3 COMPONENTS O- 4.2.1 EXAMINATION SCHEDULE ,

The Preservice Inspection examination for Class 3 components shall be completed prior to-initial plant startup. A detailed )

examination schedule is included in the Examination Plan j referenced in Section 4.3. l i

4.2.2 EXAMINATION CATEGORIES AND REQUIREMENTS Preservice inspections of class 3 components shall, to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4.

Table 4.0-1 identifies the Class 3 components subject to preservice inspection. This table provides the corresponding ASME Section XI, Table IWD-2500-1 item number, examination category, the required method of examination, acceptance  ;

standard for evaluation, and the extent of examination.

l Pursuant to 10 CFR50.55a(g), should an ASME Code or Augmented requirement be determined to be impractical, a relief request shall be prepared in accordance with Section 1.2 using the method prescribed in FSAR O250.5, Apperidix A, and shall be referenced in Table 4.0-1.

EXAMINATION TECHNIQUES AND PROCEDURES

(]) 4.2.3 The techniques and procedures for visual, surface and volumetric l examinations shall meet the requirements of Section XI, IWA-2200 as described below. Examinations conducted in accordance with ASME-Section V, shall use the 1980 Edition with the Addenda through t.nter 1981. The examination techniques included in later editions and addenda may be used as an alternative.

Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined by the referenced Code Section. Appropriate details and require-ments may be included in a number of documents like the Exami- I nation and Testing Plans referenced in Section 1.3 and/or specific procedures.

(1) Visual examinations of Class 3 components shall be rar-

! formed in accordance with Section XI, IWA-2210 and Section V, Article 9. (See Footnote 3)

(2) When performed as a supplemental examination, surface exami-E nations of Class 3 components shall be performed in accor-  !

dance with Section XI, IWA-2220 and Section U, Article 6 .

for liquid penetrant examinations and/or Section V, Article 7, for magnetic particle examinations. (See Footnotes 3,5)

(3) When performed as a supplemental examination, volumetric examinations of Class 3 components by ultrasonic methods shall be in accordance with ASME Section XI, IWA-2230 and Appendix III including Supplement 7 for welds in austenitic materials. In addition to the requirements of Appendix III, P-335/5(p2) 4-2 Rev. O, 8/87

Specification 8031-P-504

[) weld reflectors producing a response greater than 50% of reference level shall be recorded.

Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditions will be recorded regardless of ultrasonic amplitude response and investigated by a Level II or Level III examiner to the e xtent necessary to determine the shape, identity, and location of the reflector.

PECo will disposition and take the appropriate corrective action for any indication investigated and evaluated to be other than geometrical or metallurgical in nature.

For indications determined to be related and inter-mittent, i.e. geometrical or metallurgical in nature, the shape, identity, and location of the reflector will only be recorded for the peak amplitude response of the rslated family of indications.

(See Footnotes 1,3,6)

(4) When radiography is used as a supplemental examination method, the examinations shall be performed in accordance with Section V, Article 2. (See Footnotes 3,4)

(5) Alternative e xamination methods , including combinations

'n)

(_ of visual, surface and/or volumetric methods, or newly developed techniques may be substituted for the above specified methods, provided the Inspector is satisfied that the results are demonstrated to be equivalent or superior to those of the specific method.

4.2.4 EVALUATION OF EXAMINATION RESULTS The evaluation of ASME Code Class 3 component preservice examination results and the criteria for acceptance shall be in accordance with ASME Section XI, IWB-3100. The results and evaluation of this examination will be reported to PECo for final evaluation and disposition.

(1) The acceptance criteria for preservice examination shall be in accordance with IWB-3112.

(2) The acceptance criteria for repairs shall be in accordance with IWB-3120. Where applicable, references in IWB-3120 to Article IWB-4000 shall refer to the repair Articles corresponding with the Code classification of the component being repaired.

(3) The acceptance criteria for initial service of replacement components shall be in accordance with IWB-3110. Where applicable, references in IWB-3110 to the criteria and

(]) standards of ASME Section III, Article NB, shall refer to the criteria and standards of the Design Specification Code classification of the replacement component. (See Footnote 2).

P-335/5(p3) 4-3 Rev. O, 8/87

I Specification 8031-P-504 o

O 4.2.4.1 FLAW INDICATION CHARACTERIZATION I Flaw indications detected during preservice examinations or during baseline examination of replacement components shall meet the criteria and standards required by the Design Specification prior to characterization per IWB-3400.

(1) Flaw indications detected during preservice examinations of repairs shall be characterized in accordance with IWB-3420 and compared with the acceptance standards specified in IWB-3410.

4.2.4.2 ACCEPTANCE STANDARD IN PREPARATION Should an acceptance standard specified in IWB-3410 be in the course of preparation, flaw indications that exceed the acceptance standards of the Design Specification shall be evaluated to determine an appropriate disposition.

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Footnotes:

1. Recording levels during preservice examinations of replace-ment componente shall meet the requirements of Section XI or the Design Specification, whichever is the most stringent.
2. Replacements are defined in Section XI, IWA-7100.
3. . Supplemental examination methods or techniques may be used in the evaluation of a flaw indication. Surface flaws, detected during visual examinations, shall be supplemented by  !

either surface or volumetric examination. Methods for supple-mental surface examinations may include a repetition of the visual examination using improved techniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.

4. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as supplemental examinations per Footnote 3 are performed.
5. Magnetic particle method will be used for surface exami-nations of Class 3 components to the extent possible.
6. For austenitic stainless steel material, weld reflectors producing a response greater than 20% of reference level shall

(). be recorded.

P-335/5(p4) 4-4 Rev. O, 8/87

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4.3 EXAMINATION PLAN FOR ASME CODE CLASS 3 COMPONENTS j The Examination Plan, titled " Limerick Generating Station Unit 2 Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505 specifies the details as to how the ASME Section XI requirements are to be met. Included in the scope of the document are the details relating to component identification, location, procedures, calibration blocks, special equipment and other items necessary to perform the examinations of ASME Code Class 3 components.

Components that are subject to augmented inspection require-ments are identified by the addition of a "(+)" symbol to the j applicable ASME Code Category.  !

i i

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i P-335/5(p5) 4-10 Rev. C, 8/87 i I

i

Specification 8031-P-504 0 .

t LIMERICK GENERATING STATION UNIT 2 PRESERVICE INSPECTION PROGRAM LIST OF EFFECTIVE PAGES SECTION 5.0 NUMBER REVISION DATE Page 5-1 0 8/87 i

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Page 5-2 1 8/87 , ' h

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P-335/9(p3) LEP 5.0-1 Rev. 1, 8/87 i

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Specification 8031-P-504 5.0 ASMF CODE CLASS MC COMPONENT INSPECTION PROGRAM 5.1 IN9PECTION PROGRAM FOR ASME COMPONENTS INCLUDED IN THE PRIMARY CONTAINMENT BOUNDARY In accordance with Federal Register 48 FR 5532, effective March 9, 1983 Statements of Consideration, the Inservice Inspection g Program need not address Subsection IWE of the Code. 48 FR 5532 i incorporates, by reference, the Winter 1981 Addenda to the 1980

' Edition of Section XI of the ASME Code in 10CFR50.55a. However, one of the changes affected by the Rule in 48 FR 5532 states, in part, "The regulation does not currently address the inservice-ir.spection of containments. Since this amendment is only intended to update current regulatory rc~uirements to include latest Code Addenda, the requirements of Subsection IWE are not imposed upon Commission licensees by this amendment."

10CFn50.55a presently only incorporates those portions of Section XI that address 'he ISI requirements for ASME Code Class 1, 2, and 3 components and their supports.

Since the preservice inspection program will be performed in accordance with the 1980 Edition through Winter 1981 Addenda of Section XI of the ASME Code, the requirements of Subsection IWE for containment-related examinations are not applicable to

_.[' 'N Limerick Unit 2.

The pressure and structural integrity of the primary containment shall be determined by examination and testing in accordance with Section 3/4.6 of the Limerick Technical Specifications. Piping

- associated with isolation valves at the primary containment penetrations shall be examined in accordance with the applicable AS!;E Code Class 1 or 2 Inspection Program as described in this document.

Class MC component welds between penetrations and liner plate, access hatches and liner plate and pressur-e retaining welds not backed by concrete (e.g., flued head to penetration sleeve welds) shall be examined and maintained in accordance with the Codes ar.d Standards referenced in the Final Safety Analysis Report, Section 3.8.2 and this section.

5.1.1 TESTS FOLLOWING REPAIR, MODIFICATION, OR REPLACEt1ENT 5.1.1.1 LEAKAGE TEST Except as noted in 5.3.1.2, repairs, modifications, and replacements of Class 1, 2, and MC components that are part of the primary containment pressure retaining boundary shall

(~) be subjected to a pneumatic leakage test in accordance with i/ the provisions of Title 10, Part 50, of the Code of Federal Regulations, Appendix J, Paragraph IV.A, which states:

P-335/7(pl) 5-1 Rev. O. 8/87

- - - - _ - _ - _ - - _ _ - _ _ . - _ - _ _ _ - - _ _ _ _ _ _ ._ _ A

Specification 8031-P-504 V.m "Any major modification, replacement of a component which is part of the primary reactor containment boundary, or resealing a seal-welded door, performed af ter the pre-operational leakage rate test shall be followed by either a Type A, Type B, or Type C test as applicable for the area affected by the modification. The measured leakage from this test shall be included in the report to the Commission  !

required by the V.A. The acceptance criteria of III.A.5(b),

III.B.3, or III.C.3, as appropriate, shall be met. Minor modifications, replacements, or resealing of seal-welded doors performed directly prior to the conduct of a scheduled Type A test do not require a separate test."

5 1.1.2 DEFERRAL OF LEAKAGE TESTS Leakage test for the following minor repairs or modifications to the pressure retaining boundary may be deferred until the next scheduled leakage test provided the applicable non-destructive examinations are performed.

(a) welds of attachments to the surface of the pressure retaining boundary,

',q (b) repair cavities - the depth of which does not penetrate the

() required design wall by more than 10%, and (c) welds attaching penetrations that are NPS 1" or smaller. lghg 5.1.2 VISUAL EXAMINATION The requirements of IWA-5246 for visual examinations are applicable.

5.1.3 CORRECTIVE MEASURES If the leakage test requirements of 5.1.1.1 cannot be satisfied, the source of ledkage shall be locatea and the area shall be examined to the extent necessary to establish the requirements for corrective action. Repairs shall be performed and leakage testing shall be performed prior to returning the component to service.

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1 1

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P- 33 5/7 ( p 2 ) 5-2 Re v. 1, 8/87

Specification 8031-P-504 O

LIMERICK GENERATING STATION UNIT 2 PRESERVICE INSPECTION PROGRAM LIST OF EFFECTIVE PAGES SECTION 6.0 NUMBER REVISION DATE Pages 6-1 thru -7 0 8/87 Pages 6-8 thra -10 1 8/87 O

P-335/9(p4) LEP 6.0-1 Re v. 1 8/87

j i

Specification 8031-P-504 )

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6.0 ASME CODE CLASS 1, 2, & 3 COMPONENT SUPPORT INSPECTION PROGRAM 6.1 GENERAL The Preservice Inspection Program for Class 1, 2& 3 component supports shall be in accordance with the requirements of Sub-section IWF of ASME Section XI Code.

6.2 INSPECTION PROGRAM FOR ASME CODE CLASS 1, 2& 3 COMPONENT SUPPORTS 6.2.1 EXAMINATION SCHEDULE The preservice Inspection examinations for Class 1, 2& 3 component supports are required to be performed following the initiation ^# hot functional tests (see Relief Request subsection 6.4.1). Detailed examination schedules for Class 1, l 2& 3 component supports are included in " Limerick Generating  !

Station, Unit 2, Preservice Examination Plan for Nuclear Piping Systems", document number 8031-P-505.

6.2.2 EXAMINATION CATEGORIES AND REQUIREMENTS r

k Preservice inspections of Class 1, 2& 3 component supports shall, to the extent practical within the limitations of design, geometry, and materials of construction, meet the requirements of the ASME Section XI Edition and Addenda specified in Section 1.4. Table 6.0-1 identifies the component supports subject to preservice inpsection. This table provides the corresponding ASME Section XI Table IWF-2500-1 item number, examination category, the required method of examination, acceptance standard for evaluation, and the extent of the examination.

The Examination Categories F-A, F-B, and F-C all require the same examination methods. As an alternative to categorizing component supports in the manner described in Table IWF-2500-1, all component supports will be grouped together in Table 6.0-1 under Examination Category F-A, B,C Item No. FO.00.

Pursuant to 10 CFR50.55a(g), should an ASME Code or Augmented requirement be determined to be impractical, a relief request shall be prepared in accordance with Section 1.2 using the method prescribed in FSAR O250.5, Appendix A, and shall be referenced in Table 6.0-1.

()

P-335/7(p3) 6-1 Rev. O, 8/87

. .l Specification 8031-P-504 1

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6.2.3- EXAMINATION TECHNIQUES-AND PROCEDURES LThe: techniques and procedures for visual, surface and. volumetric examinations 'shall meet the requirements of Section XI, IWA-2200 as described below. Examinations conducted in accordance'with ASME Section.V, shall use the 1980 Edition with the Addenda through Winter 1981. The examination techniques included in later editions and addenda may be used as an alternative. .)

Nondestructive examinations shall be performed using a written procedure. Requirements for written procedures are determined

.by the referenced Code Section. Appropriate details:and .

-i requirements may be included in a number of documents like.the Examination and Testing Plans referenced in Section 1.3 and/or specific procedures.

(1). Visual e examinations of Class 1, 2& 3 component supports shall be performed in accordance with Section XI, IWA-2210 and section V, Article 9. (See Footnote 3)

(2) When performed as a supplemental e xamination, surface e examinations of Class 1, 2& 3 component supports shall be in accordance with Section XI, IWA-2220 and Section V, Article 6 for liquid penetrant examinations and/or section

'[]

v,

- V, Article 7, .for magnetic particle examinations. (See

-Footnote 3)

(3) When ' performed as a supplemental e xamination, volumetric examinations of Class 1, 2 & 3 component supports by ultra-sonic methods shall be in accordance with Section XI, IWA-2230 and Appendix III including Supplement 7 for welds in austenitic materials. In addition to the requirements of Appendix III, weld reflectors producing a response greater than 50% of reference level shall be recorded.

Any indication detected in the weld and required volume not readily attributable to geometrical or metallurgical conditiuns will be recorded regardless of ultrasonic amplitude response and investigated by a Level II or Level III examiner to the extent necessary to determine the shape, identity, and location of the reflector.

PECo will disposition and take the appropriate corrective action for any indication investigated and evaluated to be other than geometrical or metallurgical in nature.  !

For indications determined to be related and inter-mittent, i.e. geometrical or metallurgical in nature, the shape, identity, and location of the reflector will  !

- -- only be recorded for the. peak amplitude response of the j related family of indications. l (See Footnotes 1,3,6)

P-335/7(p4) 6-2 Rev. O, 8/87

Specification 8031-P-504 (4) When radiography is used as a supplemental examination

' method, the examinations shall be performed in accordance with Section V, Article 2. (See Footnotes 3,4) l (5) Alternative examination methods, including combinations of visual, surface and/or volumetric methods, or newly developed techniques may be substituted for the above specified methods, provided the Inspector is satisfied that the results are demonstrated to be equivalent or superior to those of the specified method.

6.2.4 EVALUATION OF EXAMINATION RESULTS For Class 1, 2& 3 component supports, evaluation of examination results and the criteria for acceptance for service, shall be in accordance with ASME Section XI, IWF-3100.

(1) The acceptance criteria for preservice examination of repairs shall be in accordance with IWF-3120.

(2) The acceptance criteria for replacements shall be in accordance with IWF-3110.

6.2.4.1 FLAW INDICATION CHARACTERIZATION Flaw indications detected during preservice examinations shall be characterized and compared with the acceptance standards specified in IWF-3400.

6.2.4.2 SUPPLEMENTAL AND ADDITIONAL EXAMINATION Visual examinations that detect surface indications that exceed IWF-3400 criteria shall be supplemented in accordance with IWF-3200. (See Footnote 3)

When the results of an examination require corrective measures in accordance with IWF-3000, additional examinations will be  !

performed per IWF-2430. Reexamination of component supports j which have received corrective measures shall be in accordance "

with IWF-2420 (b) and (c).

C:) 1 l

l P-335/7(p5) 6-3 Rev. O, 8/87 .

i i

J Specification 8031-P-504

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Footnotes:

1. Recording levels during preservice examinations of replace- l ment components shall meet the. requirements of Section XI or  !

the Design Specification, whichever is the most stringent.

2. Replacements are defined in Section XI, IWA-7100.
3. Supplemental examination methods or techniques may be used in the evaluation of a flaw indication. Surface flaws, detected during visual examinations, shall be supplemented by either surface or volumetric examination. Methods for supple-mental surface examinations may include a repetition of the visual examination using improved techniques such as additional cleaning, improved lighting, the use of optical aids and/or surface replication.
4. Evaluation shall be in accordance with IWA-3370. An "a" dimension of " length /2" shall be used until such time as supplemental examinations per Footnote 3 are performed.
5. Magnetic particle method will be used for surface exami-nations of Class 1, 2 and 3 component supports to the extent 7-}

\- possible.

6. For austenitic stainless steel material, weld reflectors producing a response greater than 20% of reference level shall be recorded.

O V

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~6.3 EXAMINATION PLAN FOR ASME CODE CLASS 1, 2& 3 COMPONENT SUPPORTS (EXCEPT RPV)

The Examination Plan titled'" Limerick Generating ~ Station Unit Preservice Inspection Examination Plan for Nuclear Piping Systems", document number 8031-P-505, specifies the details as to how the ASME <Section XI- requirements are to. be met f or ASME Code Class.1, 2 and 3, component supports. Included in examination plan are isometric = drawings providing the support locations and the details relating to component identification, location, procedures, calibration blocks, special equipment and other items necessary to perform the examination and testing of ASME Code Class 1, 2 and-3 component supports.

Components that are subject to augmented inspection require-ments are identified by the addition of a "(+)" symbol to the applicable ASME Code Category.

6.4 REQUEST FOR RELIEF FROM ASME SECTION XI REQUIREMENTS -

. CLASS 1, 2& 3 COMPONENT GUPPORTS 6.4.1 RELIEF REQUEST Class 1, 2& 3 (Quality Group A, B & C) Component Supports 6.4.1.1 REQUIREMENT FROM WHICH RELIEF IS REQUESTED ASME Section XI, IWF-2200(b) requires the preservice inspection VT-3 and VT-4 visual examinations of selected Code Class 1, 2

& 3 component supports be performed completely, once, f ollowing the initiation of hot functional tests.

Relief is requested from the requirement for performance of the preservice VT-3 examinations of all supports and the VT-4 /I\

examinations of spring supports after the initiation of hot functional testing. The VT-4 of snubbers shall, however, be ,

performed as required, following the initiation of the hot l / A, functional tests.

6.4.1.2 JUSTIFICATION The Limerick Unit 2 preservice visual examinations are being performed in conjunction with the Construction Quality Assurance f Program using examination personnel who are fully qualified under A ASME Section XI rules. Included are 100% of the ASME Code  ;

Class-1, 2& 3 (Quality Group A,B&C) component supports in systems or portions of systems not exempted by Section XI IWB, IWC and IWD. (Note: appropriate IWE components are examined in accordance with the requirements of IWB and IWC as applicable)

(]) j{ l P-87(b)/20(1) 6-8 Re v. 1, 8/87

Specification 8031-P-504 O

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To implement a program of this magnitude following the initiat-ion of hot functional tests would require the installation /

removal of large amounts of scaffolding and insulation as well as the disassembly / assembly of surrounding components solely for the purpose of providing access to perform the required visual examinations. This would involve an unnecessarily high l/h\

risk of damage to surrounding components and an impact on the Plant start-up testing program.

The condition of the component supports after hot functional testing will be evaluated by the implementation of a testing program during A preoperational and start-up testing as described below in Section /'\

6.4.1.3.

6.4.1.3 ALTERNATE TO SECTION XI REQUIREMENTS The preservice visual examinations are to be perf ormed as an l/h\

integral part of the plant construction, as-built reconciliation, preoperational and start-up testing activities.

The preservice examination of component supports shall include the jh following:

?3 (1) A VT-3 visual examination shall be perfccmed on 100% of the

(_/ applicable supports to determine general meccanical and structural conditions, such as the presence of loose parts, debris, or abnormal corrosion products, wear, erosion, corrosion and the loss of integrit;r at bolted or welded connections. The VT-3 visual examination may require, as applicable to determine structural integrity, the measure-ment of clearances, detection of physical displacements, structural adequacy of supporting elements, connection between load carrying structural members and tightness of bolting.

(2) A VT-4 visual examination shall be performed on 100% of the applicable spring and constant load type supports and mecha-nical snubbers to determine conditions relating to the operability of the support. The VT-4 visual examination shall confirm functional adequacy, verification of settings, and/or f reedom of motion and may require disassembly of the support and operability test. Snubbers shall be dis-assembled and tested in accordance with Limerick Technical A

/'\

Specification requirements.

In addition to the required visual examinations, each piping system shall be " walked down" by piping stress engineers as part of the as-built reconciliation program. These engineers

() will perform a visual review of the system to determine that all support clearances, physical displacements and freedoms l/)\

P-87(b)/20(2) 6-9 Rev. 1, 8/87 1

_ _ . _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ a

i l

Specification 8031-P-504 O

of motion are as designed and will permit the proper free ll\

thermal and seismic movement of the system. All deviations which would either compromise piping system performance as designed or prevent the proper free movement shall be documented and corrected including the performance of'new preservice baseline visual examinations as required.

During preoperational and start-up testing, a dynamic testing program will be implemented in accordance with Limerick FSAR Table 3.9-7 to verify that the piping system responds, under design conditions, in an acceptable manner as predicted by analysis. Included in this program are:

A. Hot Deflection Testing B.

C.

Transient Vibration Testing Steady State Vibration Testing

~'

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The supports on piping systems not responding within established test acceptance standards shall be evaluated and re-worked as required. New preservice baseline visual examinations will be iA performed as required. 1 Q1 These additional testing programs provide assurance that ASME

'( Code Class 1, 2 and 3 component supports have the adequate clearances, physical displacements and freedom of motion thereby maintaining plant safety and reliability.

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C) l P-87(b)/20(3) 6-10 Re v . 1, 8/87

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Specification fj031-P -504

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si LIMERICK GEt1ERATING STATIOt1 Ut1IT 2 PRESERVICE INSPECTION PROGRAM LIST OF EFFECTIVE PAGES Lj g SECTION 7.0 i'd

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NUMBER REVISION DATE Pages 7-1 thru -2 0 8/87

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P-87(b)/12(10 LEP 7.0-1 Rev. O, 8/87

Specification 8031-P-504 A. ' ' ( ,,

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7.0 ASMC CODE CLASS 1, 2ds 3 SAFETY RELATED PUMP TESTING c.?900EAM

,h 7.1 ' GENERAL. .- k r*;,' 17 ,

l The rules and requiremeritsL't.br inservice (preservice) testing L to assess operational rsa/if5ess of safety related ASME Code Class 1, 2 and 3 pumpsu,that'arp required to perform a specific function in shutting down afbeactor or in mitigating the f'i consequences of an accident, are provided in Subsection IWP of

, the.ASME Section XI Code. The ASMS Section XI edition and addenda applicable to the preservice testing of safety related ASME Code Class 1, 2 and 3 pumps is referenced in Section 1.4.

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ASME Section XI requires that reference values be established from an inservice test which may be run during preoperational testing or.from the results of the first inservice test run during power operation.' These reference values are defined as one or more fixed sops of values of the quantities shown in Table IWP-3100-1 of ASME Section XI as measured or observed )

when the pump is known to be operating acceptably.

7.2 TESTING PROGRAM FOR SAFETY-RELATED PUMPS The only ASME Code Class 1 pumps are in the recirculation system

(]) and,they are exempted from the scope of this testing program per, item 2 below. Safety related ASME Code Class 2 and 3 e pumps, provided with an emergency power source, shall meet the requirements of ASME Section XI, Subsection IWP as defined in  !

thin. document'and the Testing Plan for Pumps.

The following components are not included in the pump testing program:

(1) Pump drivers where the pump and driver are not an integral unit with common bearings.

(2) ASME Code Class 1, 2 and 3 pumps with an emergency power source solely for operating convenience.

Components identified in Items 1 & 2 above are exempt from the requirements of ASME Section XI Subsection IWP but may require NDE per ASME Section XI Subsections IWE, IWC and IWD, depending on the applicable Quality Group classification.

( '

P-87(b)/12(pl) 7-1 Rev. O, 8/87 s

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c 3 1 1

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yn Specification 8031-P-504 l l

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< 7 .' 3 TESTING PLA11 FOR SAFETY-RELATED PUMPS,  !

( l Thu Testing Plan, titled " Limerick Generating Station Unit 2 )

Sedtion XI Testing Plan f.or Safety-Related Pumps and Valves", '

document number 8031-P-597,, specifies the details assto how t.b d -'

l I ASMS Section XI requirements are to be met. Included in the scopp of this document is a list of the' pumps to be tested, the pSME Code Class, the hydraulic circuit to be used,' test frequency, location and parameters to be measured and any

.rel'ief request f rom section XI requirements. This testing plan wil), up utilized for the Jerfc:p.n;Me of the Linsrick Unit 2 i; p.reservice tertingiand continually updated fcD subsequent inservice test 3ng. .

/

7.4 'IEPAIRS A@ REPLACEMENT s i 3 After a'pamp has been rep 1 aced, a new set or d ts of reference values shall be determined f rom the results of the firsc, test run after the pump is put int) , service. When a rqference value or set of values may have been.affected by repair or routine servicing of the pump, o newl iteference value or set of values shall be determined.or the previous value reconfirmed by a preservice test ruif prior tcy or within 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> af tse, return of the pump to service. Deviations between the previous (

and new set of reference values shall be identified, and verifia i cation that the new valuen represent acceptable pump operation 3 sball be placed in the recon! of tests (ASME Section XI Sub-section IUP-6000).

4 f If dealdtions fall within the Rec,uired Action Range of ASME Section XI Table IWP-3100-2, the pump"shall be declared 4 inqperdtive and not returned to service until the cause of the  !

deviation,has been determined'and the condition corrected. .  !

Correc io shall De either replacer.jnt ci . repair per ASME Section XI IWP-3111, or shall be an' analysis to demonstrate that the condition does not impair pump operability and that the puer its function.')A new set of referynck(will,s still f ulfill values shall be established afte'r such analysis.

When tests sbow deviations greater than allowed (se6 ASME Se c t i on f.'I ' "/a ble IWP- 310 0- 2 ) , the instruments involved may be recalibrates r and the test rerun. t

/

RepairM shall be made.in accordance with ASME Section XI IWA- l 4000, IWA-5000 and this document. Replacements shall be made in accordance with ASME Section XI IWA-7000, IWA-5000 and this document. ,

i.,

Q Constraints on Unit 2 start-up due to inoperable equipment shall be determined by the Limiting Conditions for Operation given in the Limerick Technical Specification,s.

P-fG(b)/12(p3) 7-2 Rev. O, 8/87

. I __ _ _ _ _ _ - _ _ - - _ - _ - _ _ - _ _ _ _ _ _ _ _

Specification 8031-P-504

(%

1  %) l LIMERICK GENERATING STATION UNIT 2 PRESERVICE INSPECTION PROGRAM I

LIST OF EFFECTIVE PAGES SECTION 8.0 NUMBER REVISION DATE i

Pages 8-1 thru -3 0 8/87 j'h LJ ,

A

'i j.

d[N b

P-87(b)/14(pl) LEP 8.0-1 Rev. O, 8/87

Specification 8031-P-504 f~)

V l 8.0 A[ME CODE CLASS 1, 2 & 3 SAFETY RELATED VALVE TESTING l PROGRAM 1

8.1 GENERAL The rules and requirements for inservice (preservice) testing to assess operational readiness of safety-related ASME Code Class 1, 2 and 3 valves (and their actuating and position indicating systems), which are required to perform a specific function in shutting down a reactor to cold shutdown condition or in mitigating the consequences of an accident, are provided in Subsection IUV of the ASME Section XI Code. The ASME Section XI edition and addenda applicable to preservice testing of safety related ASME Code Class 1, 2 and 3 valves is referenced in Section 1.4.

The preservice testing for valves is to be conducted, under conditions similar to those to be experienced during subsequent inservice tests, after installation prior to service.

8.2 TESTING PROGRAM FOR SAFETY-RELATED VALVES Safety related ASME Code Class 1, 2& 3 valves and their actuat-j-s ing and position indicating systems shall meet the requirements of ASME Section XI Subsection IWV as defined in this document and the Testing Plan for Valves.

Categories of valves subject to the above requirements are defined as:

(1) Category A - Valves for which seat leakage is limited to a specific maximum amount in the closed position for fulfillment of their function.

(2) Category B - Valves for which seat leakage in the closed position is inconsequential for fulfillment of their function. J (3) Category C - Valves which are self-actuating in response to some system characteristic, such as pressure (relief valves) or flow direction (check valves). i (4) Category D - Valves which are actuated by an energy source capable of only one operation, such as rupture discs or explosive actuated valves.

i I

i i

P-87(b)/13/pl) 8-1 Rev. O,8/87

Specification 8031-P-504

<m b

The following valves are not included in the valve testing program:

(1) Valves used for operating convenience like vent, drain, instrument and test valves.

(2) Valves used for system control like pressure reducing valves.

(3) Valves used in external control and protection systems responsible for sensing plant conditions and providing signals for valve operation.

(4) E xce s s flow check valves which will be leak rate and operability tested in accordance with the Limerick Technical Specifications.

(5) Standby Diesel Generator skid mounted valves (FSAR Figures 9.5-9 through 9.5-11). Their operability will be verified in conjunction with Standby Diesel Generator test performed in accordance with the Limerick Technical Specifications.

Valves identified in Items 1, 2 and 3 above are exempt f rom the 7g t ,/ requirements of ASME Section XI Subsection 'WV but may require NDE per ASME Section XI Subsection IWB, IWC and IWD, depending on the applicable Quality Group classification.

Category A valves that perform a containment isolation funct-ion will be tested to meet the criteria of Appendix J to 10CFR50. Category A valves which perform a pressure isolation function will be tested to meet the requirements of ASME Section XI, IWV-3420.

8.3 TESTING PLAN FOR SAFETY-RELATED VALVES The Testing Plan, titled " Limerick Generating Station, Unit 2 Section XI Testing Plan for Safety-Related Pumps and Valves' document number 8031-P-507, specifies the details as to how the ASME Section XI requirements are to be met. Included in the scope of this document is a list of the valtes to be tested, the ASME Section XI category, test frequency, type of test and any relief request from Section XI requirements. This document will be utilized for the performance of the Limerick Unit 2 preservice testing and continually updated for subsequent inservice testing.

) l P-87(b)/13(p2) 8-2 Rev. 0 8/87 ii..=ri ._m.____.___...._....m_.m__

Specification 8031-P-504 gs 8.4 REPAIRS AND REPLACEMENTS ASME Section XI, IWV-3417 requires corrective action if the measured stroke time for a valve which normally strokes in ten seconds or less varies by fifty percent from the last measured time. ASME Section XI, INV-3413 allows measurement to the nearest second for stroke times of ten seconds or less. For rapid actuating solenoid and air operated valves with stroke times of five seconds or less, the application of the above criteria could result in requiring corrective action when the valves are functioning norms 11y. To preclude this, the follow-ing criteria will be used for valves with normal stroke times of five seconds or less. If the stroke time is determined to be less than five seconds the valve will be considered operable without comparing stroke time with previous test results. If the time exceeds five seconds corrective action will be taken.

For valves with stroke times greater than five seconds the requirements of ASME Section XI, INV-3417 and IWV-3413 will apply.

'O i

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P-87(b)/13(p4) 8-3 Rev. O, 8/87

i Specification 8031-P-504

() j i

l LIMERICK GENERATING STATION UNIT 2 PRESERVICE INSPECTION PROGRAM LIST OF EFFECTIVE'PAGES SECTION 9.0 NUMBER REVISION DATE Pages 9-1 thru -3 0 8/87 O

i

.O P-335/9(p5) LEP 9.0-1 Rev, 0 8/87

Specification 8031-P-504 I~

O 9.0 AUGMENTED PRESERVICE INSPECTIONS This section defines the Limerick Generating Station Unit 2 preservice inspection requirements, which are beyond those required by Section XI of the ASME Boiler and Pressure Vessel Code and augments the Preservice Inspection, as part of the Philadelphia Electric Company's (PECo) licensing ' 7mitments.

< 9.1 . AUGMENTED REQUIREMENTS - REACTOR PRESL: .E VESSEL (RPV)

The following are the augmented preservice inspections applicable to Limerick Generating Station Unit 2 RPV. The examination method, frequency and coverage are specified in " Philadelphia Electric Company Limerick Generating Station Unit 2 Reactor Pressure Vessel Examination Plan for Preservice Inspection, PIP-2 document number 8031-M-246B-LATER , hereafter referred to as the Examination Plan for the RPV.

9.1.1 REGULATORY GUIDE 1.150, REVISION 1, FEBRUARY 1983, WITH APPENDIX A, ALTERNATE METHOD. " ULTRASONIC TESTING OF REACTOR VESSEL WELDS DURING PRESERVICE AND INSERVICE EXAMINATIONS"

) ASME Section XI preservice ultrasonic examinations of Unit 2 RPV Category B-A and B-D welds will be performed in accordance with Reg. Guide 1.150, Alternate Method, which outlines acceptable methods for remote automatic and manual ultrasonic equipment certification and calibration, recording and sizing of indications and reporting of examination results.

9.1.2 NUREG_0619, NOVEMBER 1980, "BWR FEEDWATER NOZZLE AND CONTROL ROD DRIVE RETURN LINE NOZZLE CRACKING, RESOLUTION OF GENERIC TECHNICAL ACTIVITY A-10."

Preservice inspections of the RPV Feedwater Nozzles will include the examinations specified in NUREG 0619, Section 4.3 for the Triple-sleeve Sparger design. The Control Rod Drive (CRD)

Return Line Nozzles are not used at Limerick. The preservice inspection of the capped CRD nozzle will include a final liquid penetrant examination of the inside nozzle blend radius and bore regions and the reactor vessel wall area beneath the nozzle.

Thereaf ter, the capped CRD nozzles will be examined in accordance with ASME Section XI only.

O P-334/7(pl) 9-1 Rev. O, a/87

Specification 8031-P-504 k

9.2 AUGMENTED REQUIREMENTS - NUCLEAR PIPING SYSTEMS The following are the augmented preservice inspections appli-cable to Limerick Generating Station Unit 2 nuclear piping systems. .The examination method and coverage are specified in " Limerick Generating Station Unit 2 Preservice Inspection Examination Plan", document number 8031-P-505 hereafter referred to as the Examination Plan for Piping.

9.2.1 HIGH ENERGY PIPING BETWEEN CONTAINMENT ISOLATION VALVES AND FIRST OUTBOARD RESTRAINT FOR WHICH NO BREAKS ARE POSTULATED (REFERRED TO AS "NO BREAK" BOUNDARIES IN THIS PROGRAM)

NRC Mechanical Engineering Branch (MEB) Technical Position MEB 3-1 (NUREG 0800) prescribes that cracks or breaks need not be postulated for containment isolation piping provided that certain

- stress criteria are met and all pipe welds are volumetrically examined during each inservice inspection interval. The Limerick Generating Station FSAR Section 3.6.2.1 commits PEco to performing these examinations for all "no break" piping welds. The augmented inservice inspection will provide 100%

volumetric examination of circumferential and longitudinal pipe

~

welds within the "no break" boundaries. These examinations will

\ be performed in accordance with the requirements of ASME Section XI with the exception that the weld and required volume shall be extended to include essentially 100% of the through wall thickness.

The "no break" boundaries are as summarized in Table 1 below.

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Specification 8031-P-504-l TABLE 1 ASME SECTION SYSTEM DESCRIPTION XI BOUNDARY:

P&ID

, Main Steam Penetration X-7 A,B,C,D frcm outer isola- M-41 lation valves HVlF028A,B,C,D upstream thru inner isolation valves to and including first upstream elboa-to-pipe weld.

Main Steam Outer ' isolation valves HV2F028A,B,C,D, down- M-41 stream .to and including first downstream elbow-to pipe weld.

Feedwater Penetrations X-9A,B frcm check valves M-41 2F010A,B upstream thru valves HV2F074A,B.

Feedwater Thru HV2F074A,B upstream thru valves M-41 HV2F032A,B and 2058, including' first up- M-55 stream valve 2058-to pipe weld and down-stream valves HV209A,B-to-pipe welds.

Feedwater Thru valves HV2F032A,B upstream to and in- M-41 cluding first weld outside- reactor building.

HFCI Penetration X-ll frcn and including pipe-to- M-55 tee upstream weld of.first tee thru isola-tion valve HV2F003.

HPCI Thru Valve HV2F003 to and including pipe-to- M elbow upstream weld of third elbow.

RWCU Penetration X-14 frcm and including pipe-to- M-44 elbow upstream weld of second elbow thru isolation valve HV2F001 and upstream weld of valve HV2F040.

RWCU Thru valve HV2F004 thru valve HV2F040. M-44 RWCU Thru valve HV2F040 to and including elboa-to- M-44 pipe downstream weld of first elbow.

RCIC Penetration X-10 upstream thru inner isola-tion valve HV2F007 to and including elbcw-to- M-49 pipe downstream weld of second elbcw.

RCIC Penetration X-10 downstream thru outer isola- M-49 tion valve HV2F008 to and including pipe to

- pipe weld dca stream of third elbow.

P-334/7(p3) 9-3 Rev. O, 8/87

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