ML20236F743

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Rev 9 to Inservice Testing Program,Callaway Nuclear Plant
ML20236F743
Person / Time
Site: Callaway Ameren icon.png
Issue date: 07/31/1987
From: Roesner G, Witt W
UNION ELECTRIC CO.
To:
Shared Package
ML20236F738 List:
References
PROC-870731, NUDOCS 8708040016
Download: ML20236F743 (9)
v • d • e


Text

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INSERVICE TESTING PROGRAM CALLAWAY NUCLEAR PLANT REVISION 9 JULY 3L 1987 M

PREPARED BY REVIEWEP dY:

- >hme vN. t'$ l& t<t+ A b '/ 5 GARY J. ROESNER WARREN A. WITT IST ENGINEER SUPERVISING ENGINEER -

F.ECHANICAL SYSTEMS 870B040016 870728 " " -

PDR ADOCK 05000483 P PDR ,

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1 Page 5 Fav. 9 1 INSERVICE TESTING PROGRAM f1 SY VLV-NUMBER *-P&ID

  • SIZE TYP AT POS DIR TST TM MAX *R/R
  • NOTES *

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AL HV 0005 M-02AL01 H-6 2 B 4" GL M0 O C BT OP 10 l AL HV 0005 M-02AL01 H-6 2 B 4" GL M0 O C PIT RR )

AL HV 0006 M-02AL01 G-6 2 B 4" GL A0 0 C ,BT OP 10 l AL HV 0006 M-02AL01 G-6 2 B 4" GL A0 0 C PIT RR f AL HV 0007 M-02AL01 F-6 ? B 4" GL M0 O C BT OP 10 AL HV 0007 M-02AL01 F-6 2 B 4" GL M0 O C PIT RR AL HV 0008 M-02ALO1 E-6 2 B 4" GL A0 0 C BT OP 10 AL HV 0008 M-02AL01 E-6 2 B 4" GL A0 0 C PIT RR AL HV 0009 M-02AL01 D-6 2 B 4" GL M0 O C BT OP 10 AL HV 0009 M-02AL01 D-6 2 B 4" GL M0 O C PIT RR AL HV 0016 M-02AL01 D-6 2 B 4" GL A0 0 C BT OP 10 AL HV 0010 M-02AL01 D-6 2 B 4" GL A0 0 C PIT RR l AL HV 0011 M-C1ALO1 C-6 2 B 4" GL M0 O C BT OP 10 AL HV 0011 M-02AL01 C-6 2 B 4" GL M0 O C PIT RR AL HV 0012 M-02AL01 B-6 2 B 4" GL A0 0 C BT OP 10 j AL HV 0012 M-02AL01 B-6 2 B 4" GL A0 0 C PIT RR j AL HV 0030 M-02AL01 F-3 3 B 6" BT M0 C 0 BT OP 20 6 j AL HV 0030 M-02AL01 F-3 3 B 6" BT M0 C 0 PIT RR j AL HV 0031 M-02AL01 E-3 3 B 6" BT M0 C 0 BT OP 20 6 ('

AL HV 0031 M-02AL01 E-3 3 B 6" BT M0 C 0 PIT RR AL HV 0032 M-02AL01 C-3 3 B 8" BT M0 C 0 BT OP 22 6 AL HV 0032 M-02AL01 C-3 3 B 8" Lt M0 C 0 PIT RR AL HV 0033 M-02AL01 B-3 3 B 8" BT M0 C 0 BT OP 22 6 AL HV 0033 M-02AL01 B-3 3 B 8" BT M0 C 0 PIT RR l

AL HV 0034 M-02ALD1 H-3 3 B 8" GA MO O C BT OP 40 6 AL HV 0034 M-02AL01 H-3 3 B 8" GA M0 O C PIT RR AL HV 0035 M-02AL01 D-3 3 B 8" GA M0 O C PT OP 40 6 AL HV 0035 M-02AL01 D-3 3 B 8 GA MO O C PIT RR AL HV 0036 M-02AL01 B-3 3 B 10" GA M0 O C BT OP 40 6 l AL HV 0036 M-02AL01 B-3 3 B 10" GA M0 O C PIT RR l l AL V 0001 M-02AL01 B-a 3 C 10" CK SA C 0 CVP OP

! AL V 0001 M-02AL01 B-4 3 C 10" CK SA C 0 CVT CS AL-1 AL V 0002 M-02AL01 D-4 3 C 8" CK SA C 0 CVP OP AL V 0002 M-02AL01 D-4 3 C 8" CK SA C 0 CVT CS AL-1 1 AL V 0003 M-02AL01 H-4 3 C 8" CK SA C 0 CVP OP l AL V 0003 M-02AL01 H-4 3 C 8" CK SA C 0 CVT CS AL-1 ,

l AL V 0006 M-02AL01 F-4 3 C 6" CK SA C 0 CVT OP 4,5  !

AL V 0009 M-02AL01 E-4 3 C 6" CK SA C 0 CVT OP 4,5 l AL V 0012 M-02AL01 C-4 3 C 8" CK SA C 0 CVT OP 4 AL V 0015 M-02AL01 B-4 3 0 3" CK SA C 0 CVT OP 4 i AL V 0029 M-02AL01 G-5 3 C 2" CK SA C 0 CVT OP AL V 0030 M-02AL01 H-5 3 C 6" CK SA C 0 CVT CS AL-1 5 )

AL V 0033 M-02AL01 F-7 2 C 4" CK SA C 0 CVT CS AL-1 5 j AL V 0036 M-02AL01 H-7 2 C 4" CK SA C 0 CVT CS AL-1 5 l AL V 0041 M-02AL01 F-5 3 C 2" CK SA.C 0 CVT OP AL V 0042 M-02AL01 D-5 3 C 6" CK SA C 0 CVT CS AL-1 5 ,

AL V 0045 M-02AL01 C-7 2 C 4" CK SA C 0 CVT CS AL-1 5 AL V 0048 M-02AL01 D-7 2 C 4" CK SA C 0 CVT CS AL-1 5 Al V 0053 M-02AL01 B-5 3 C 3" CK SA C 0 CVT OP AL V 0054 M-02AL01 B-5 3 C R" CK SA C 0 CVT CS AL-1 5 AL V 0057 M-02AL01 E-7 2 C 4" CK SA C 0 CVT CS AL-1 5 AL V 0062 M-02AL01 G-7 2 C 4" CK SA C 0 CVT CS AL-1 5 l AL V 0067- M-02AL01 D-7 2 C 4" CK SA C 0 CVT CS AL-1 5 l AL V 0072- M-02AL01 B-1 2 C 4" CK SA C 0 CVT CS AL-1 5 l

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  • Page 28 Rev. 9 INSERVICE TESTING PROGRAM SY VLV-NUMBER *-P+ID
  • SIZE TYP AT POS DIR TST TM MAX *R/R
  • NOTES
  • EJ HV 8809B M-C2EJ01 C-3 2 B 10" GA M0 O C PIT RR EJ HV 8811A M-02EJ01 E-7 2 B 14" GA M0 C 0/C BT CS 18 EJ-6 6,5 EJ HV 8811A M-02EJ01 E-7 2 B 14" GA M0 C 0/C PIT RR EJ HV 8811B M-02EJ01 D-7 2 B 14" GA M0 C 0/C BT CS 18 EJ-6 6,5 EJ HV 8811B M-02EJ01 D-7 2 B 14" GA M0 C 0/C PIT RR )

EJ HV 8840 M-02EJ01 E-3 2 B 10" GA M0 C 0 BT CS 15 EJ-5 6,5 ]

EJ HV 8840 M-02EJ01 E-3 2 B 10" GA M0 C 0 PIT RR {

EJ V 0084 M-02EJ01 H-5 3 C 1.5" RV SA C 0 RVT RR 2 i EJ V 0085 M-02EJ01 E-5 3 C 1.5" RV SA C 0 RVT RR 2 i EJ V 0156 M-02EJ01 G-5 3 C .75" RV SA C 0 RVT RR 2 EJ V 0157 M v2EJ01 D-6 3 C .75" RV SA C 0 RVT RR 2 {

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Page 29 Rev. 9 INSERVICE TESTING PROGRAM

1 SY VLV-NUMBER *-P+1D
  • SIZE TYP AT POS DIR TST TM MAX *R/R
  • NOTES
  • EM 8922A M-02EM01 E-5 2 C 4" CK SA C 0 CVT RR EM-1 5 8922B M-02EM01 D-5 2 C 4" CK SA C 0 CVT RR EM-1 EM M-02EM01 E-7 2 C 8" CK SA C 0 CVP OF EM-5 5

f EM 8926A i EM 8926A M-02EM01 E-7 2 C 8" CK SA C 0 CVT RR EM-5

]

EH 8926B M-02EM01 D-7 2 C 8" CK SA C 0 CVP OP EM-5 j EM 8926B M-02EM01 D-7 2 C 8" CK SA C 0 CVT RR EM-5 )

EM HV 8802A M-02EM01 E-4 2 B 4" GA M0 C 0 BT CS 10 EM-6 6,5 l EM HV 8802A M-02EM01 E-4 2 B 4" CA M0 C 0 PIT RR EM HV 8802B M-02EM01 D-4 2 B 4" GA M0 C 0 BT CS 10 EM-6 5,6 EM HV 8802B M-02EM01 D-4 2 B 4" GA M0 C 0 PIT RR EM HV 8807A M-02EM01 G-7 2 B 6" GA M0 C 0 BT OP 15 6 EM HV 8807A M-02EM01 G-7 2 B 6" GA M0 C 0 FIT RR EM HV 8807B M-02EM01 F-7 2 B 6" CA M0 C 0 BT OP 15 6 EM HV 8807B M-02EM01 F-7 ? B 6" GA M0 C 0 PIT RR i EM HV 8814A M-02EM01 B-6 2 B 1.5" GL M0 O C BT OP 10 6 EM HV 8814A M-02EM01 B-6 2 B 1.5" GL M0 O C PIT RR EM HV 8814B M-02EM01 B-5 2 B 1.5" GL M0 0 C BT OF 10 6

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EM HV 8814B M-02EM01 B-5 2 B 1.5" GL M0 O C PIT RR EM HV 8821A M-02EM01 E-4 2 B 4" GA MO O C BT OP 15 6 EM HV 8821A M-02EM01 E-4 2 B 4" GA MO O C PIT RR EM HV 8821B M-02EM01 D-4 2 B 4" GA M0 0 C BT OP 15 6 EM HV 8821B M-02EM01 D-4 2 B 4" GA MO O C PIT RR EM HV 8823 M-02EM01 C-4 2 B .75" GL A0 C C NA 3 EM HV 8824 M-02EM01 D-3 2 B .75" GL A0 C C NA 3 EM HV 8835 M-02EM01 B-4 2 B 4" GA M0 O C BT CS 10 EM-7 6,5 EM HV 8835 M-02EM01 B-4 2 B 4" GA M0 O C PIT RR EM HV 8871 M-02EM01 G-5 2 A .75" GL A0 C C AT RR V04 10 EM HV 8881 M-02EM01 G-4 2 B .75" GL A0 C C NA 3 l EM HV 8888 M-02EM01 F-6 2 A 1" GL A0 C C AT RR V04 9,10 EM HV 8889A M-02EM01 G-2 1 B .75" GL A0 C C NA 3 EM HV 8889B M-02EM01 G-3 1 B .75" GL A0 C C NA 3 l EM HV 8889C M-02EM01 G-2 1 B .75" GL A0 C C NA 3 EM HV 8889D M-02LM01 G-2 1 B .75" GL A0 C C NA 3 EM HV 8923A M-02EM01 E-7 2 B 6" GA M0 O O NA 3 EM HV 8923B M-02EM01 D-7 2 B 6" GA MO O 0 NA 3 EM HV 8924 M-02EM01 G-8 2 B 6" GA M0 O O NA 3  :

EM HV 8964 M-02EM01 G-6 2 A .75" CL A0 C C AT RR V04 10 EM V 0001 M-02EM01 F-3 1 A,C 2" CK SA C 0/C AT CS V05 7 EM V 0001 M-02EM01 F-3 1 A,C 2" CK SA C 0/C CVT RR EM-2 5 ,

EM V 0002 M-02EM01 E-3 1 A,C 2" CK Sa C O/C AT CS V05 7 EM V 0002 M-02EM01 E-3 1 A,C 2" CK SA C 0/C CVT RR EM-2 5 EM V 0003 M-02EM01 D-3 1 A,C 2" CK SA C O/C AT CS V05 7 EM V 0003 M-02EM01 D-3 1 A,C 2" CK SA C O/C CVT RR EM-2 5 EM V 0004 M-02EM01 C-3 1 A,C 2" CK SA C 0/C AT CS V05 7 EM V 0004 M-02EM01 C-3 1 A,C 2" CK SA C 0/C CVT RR EM-2 5 EM V 0005 M-02EM01 A-6 2 C 1.5" CK SA C 0 CVT OP EM V 0006 M-02EM01 F-6 2 A,C 1" CK SA C C AT RR V04 9,10 EM V 0007 M-02EM01 A-5 2 C 1.5" CK SA C 0 CVT OP EM V 0188 M-02EM01 D-6 3 C .75" RV SA C 0 RVT RR 2 EM V 0189 M-02EM01 F-6 3 C .75" RV SA C 0 RVT RR 2 l

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  • Page 30 Rev. 9 )

INSERVICE TESTING FROGRAM SY VLV-NUMBER *-P+ID

  • SIZE TYP AT POS DIR TST TM MAX *R/R
  • NOTES
  • j l

EM 8815 M-02EM02 D-3 1 A,C 3" CK SA C 0/C AT CS V05 7 EM 8815 M-02EM02 r. 3 1

. A,C 3" CK SA C O/C CVT RR EM-3 5 EM 8852 M-02EM02 E-5 3 C .75" RV SA C 0 RVT RR 2 EM HV 8801A M-02EM02 D-4 2 B 4" GA M0 C 0 BT OP 15 6 EM HV 8801A M-02EM02 D-4 2 B 4" GA M0 C 0 PIT RR EM HV 8801B M-02EM02 D-4 2 B 4" GA M0 C 0 BT OP 15 6 4" GA M0 C 0 PIT RR

]

EE HV 8801B M-02EM02 D-4 2 B  ;

EM HV 8803A M-02EM02 C-7 2 B 4" GA M0 C 0 BT OP 15 6 EM HV 8803A M-02EM02 C-7 2 B 4" GA M0 C 0 PIT RR EM HV 8803B M-02EM02 A-7 2 B 4" GA MO~C 0 BT OP 15 6 EM HV 8803B M-02EM02 A-7 2 B 4" GA M0 C 0 PIT RR {

EM HV 8837A M-02EM02 C-7 2 B 1" GL S0 C 0 ET OP 10 EM HV 8837A M-02EM02 C-7 2 B 1" GL S0 0 0 FSI OP EM HV 8837A M-02EM02 C-7 2 B 1" GL S0 C 0 PIT RR 13 EM HV 8837B' M-02EM02 B-7 2 B 1" GL S0 C 0 BT OP 10 EM HV 8837B M-02EM02 B-7 2 B 1" GL S0 C 0 FST OP '

EM HV 8837B M-02EM02 B-7 2 B 1" GL S0 C 0 PIT RR 13 EM HV'8843 M-02EM02 C-4 2 B .75" GL A0 C C NA 3 EM HV 8870A M-02EM02 E-5 2 B 1" GL A0 0 C NA EM hV 8870B M-02EM02 E-5 2 B 1" GL A0 0 C NA l EM HV 8882 M-02EM02 C-3 2 B .75" GI A0 C C NA 3 i l

EM HV 8883 M-02EM02 D-6 2 B 1" GL A0 0 C NA EM V 0014 M-02EM02 E-6 2 C 1" CK SA C C NA 12 l EM V 0017 M-02EM02 D-6 2 C 1" CK SA C C NA 12 EM V 0240 M-02EM02 C-7 2 C 1" CK SA C 0 CVT RR EM-3 5 EM V 0241 M-02EM02 B-7 2 C 1" CK SA C 0 CVT RR EM-3 5 l

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Rev. 9 RELIEF REQUEST #PO 1 SYSTEM: Residual Heat Removal System COMPONENT: PEJ01A and PEJ01B CLASS: 2 j FUNCTION: To provide low head safety injection and residual heat removal.

TEST REQUIREMENT: The full-scale range of each instrument shall be three times the reference value or'less. Instrument i accuracy shall be within the limits of Table IWP-4110-1. Station instruments meeting these requirements shall be acceptable.  !

1 BASIS FOR RELIEF: Reference values for discharge pressure for these pumps are between 200 psig and 300 psig. This would require a discharge pressure gauge of 0-600 psig maximum. The accuracy required for this gauge would be 2% of 600 psig which is !'12 psig. The permanent discharge pressure gauges we have installed are i 0-700 psig 10 psig. Although the permanent instruments are above the maximum range limits they are within the accuracy requirements and are therefore suitable for the test.

ALTERNATE TESTING: Use permanently installed discharge pressure gauges.

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Rev. 9 l

RELIEF REQUEST #AE 1 l l

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VALVE: AE-V-120, 121, 122, 123 4

CATEGORY: C i q

CLASS: 2 9

FUNCTION: Close to prevent blowdown of sceam generators following  !

i Feedwater Pipe Rupture.

TEST REQUIREMENT: Exercise check valve (full stroke) to the position ,

J required to fr.lfill its function every 3 months.

BASIS FOR RELlEF: Exercising these valves during power. operation would I require isolation of Feedwater to the steam i generator which would result in a severe transient 4 in the steam generator, possibly causing a unit trip. Valve disassembly requires draining the steam generator below the feed header which can only~be performed during longer term shutdowns.  !

ALTERNATE TESTING: One of the following test methods shall be adhered to:

A) A different valve of this group will be j disassembled, inspected, and manually full j stroked at each refueling, until the entire group has been tested. If the full-stroke capability of the disassembled valve is in j question, the remainder of the valves in this j group will be disassembled also, inspected, and )

manually full stroke at the same outage. ) 1 B) Each valve of this group will be seat leak tested at refueling to prove valve closure capabilities.

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, Rev. 8 RELIEF REQUEST #AL 2 VALVE: AL-V006, V009, V012, V015 CATEGORY: C CLASS: 3 FUNCTION: Valves open to provide assured source of auxil'ary feedwater from the Essential Service Water System.

TEST REQUIREMENT: Exercise check valve (full strok to the position required to fulfill its functio every 3 months.

BASIS FOR RELIEF: Full stroking these valves uld result in feeding dirty water into the steam enerators or to the l condensate storage tank these are the only flow path available.

ALTERNATE TESTING: A different valve of this group will be disassembled, inspected, and man lly full stroked at each refueling, until the entire roup has been tested. If the full-stroke capabili of the disassembled valve is in question, the emainder of the valves in this group will be disa embled also, inspected, and manually  ;

full strok at the same outage. -

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Rev. 9 RELIEF REQUEST #EM 7 3 COLD SHUTDOWN JUSTIFICATION j i

j VALVE: EM-HV-8835 i CATEGORY: B CLASS: 2 i between the Safety Injection Pumps Provide FUNCTION: isolation discharge and the Reactor Coolant System Cold Legs.

Exercise valve to the position required to fulfill )

TESI REQUIREMENT:

its function and stroke time every 3 months.

BASIS FOR RELIEF: Valve must remain open to satisfy Technical Specification flowpath from the Safety Injection  !

Pumps to the Reactor Coolant System.

ALTERNATE TESTING: Valve will be exercised and stroke timed during cold shutdown outages, i

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