ML20217C171

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Rev 0 to Calculation 13-NC-QD-201, Calculation for Exide Availability
ML20217C171
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 08/24/1990
From:
ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To:
Shared Package
ML20213E767 List:
References
FOIA-90-570 13-NC-QD-201, NUDOCS 9107100177
Download: ML20217C171 (23)


Text

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No vere nucie, o.rierating si iion CALCULATION REVISIONffrTLE SilEET CALCULATION NO.

RLY. CLA$s:

AFFLCTLD SilLET NQSF-13 NC-QD 201 0

oOo^oOsonG initialissue CALCULATION TITLE 133U00 Calculation for Exide Availability na Atttetto citANots nu taLNCLm usns Ante: Lo UNIT 1 na na UhTT 2 UNIT 3

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tOCVMINT NO.

FAV LuxTMIRT Tilli Ot.5cPF110N (13 13.NC.QD 201 Calculaten for Etide Unavailability y,, g t,.

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ENGINEERING SKETCII PAD REV 0.1 sr :iwn (odgers)w August 23,1990 CALCULATION OF EX1DE AVAIL.

Page 1 of 6 c*

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Sh orm ABILITY mnNC.QD.201 Sgcuos[,ukic, uy-

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TAuim UFCOkimid 1.0 PURPOSE............................................................................................................2 2.0

SUMMARY

...........................................................................................................2 i

3.0'

' CRITERIA"AN D A S S UMIrrl ONS '............ l.......................................................... 2 4.0..

.INPUTDATA.........................................................................................................3

$.0 CALCULATI ON AN D RES ULTS........................................................................ 3 5.1 Method......................................................................................................3 I

5,..

Scope........................................................................................................3 1

i 5I C al c ul atio n P r o c~e ss.~....'.............................................................................. 4

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- 5.4-Results............l...;.......................................................................................4

6.0 REFERENCES

.....................................................................................................4 TADLE l Input Data and Calculated Known and Estimated Unnvailable Days....................... $-

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TABLiii'CaledtatIon of Unit and P1 ant Avallabilities...................................................... 6 I,

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ENGINEERING SKETCII PAD REV 0.1 or ( t w iLc u T nm mncr; nomm Sh4wn Rodgers August 23.1990 CALCULATION OF EX1DE AVAIL.

Page 2 of 6 y

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($y cuo e[,ovan,uldeh/y.s'[.1y/9c 13 NC QD 201 1.0 PURFUSE This calculation is perfonned as part of the PVNGS response to NRC Inspection Report 90 -121. Pages five and six of that repon provide failure data on Holophane, Exide and Emergi Lite units. "1 he data is presented on a reliability basis, e.g.,4 of 4 Holophane units (100%) failed in Unit 1 in 1988. The conclusion is drawn that the emergency lighting is not reliable.

Whue the failure numbers used by the NRC in tha repon are an accurate reproduction of data provided to the NRC in the June 29,1990 letter, their method of ponraying failures can be misleading. The purpose of this study is to provide a more proper way of ponraying the failures of the Exide units.

2.0

SUMMARY

An average unavailability indicator was developed. The unavailability indicator for each component (and group of components) is calculated for a specific thne period by dividing the total number of unavailable days by the total numtvr of days in the time period. Thus, a value of zero means a component was always available. A value of one implies a component was never available. This method is basically the method em-ployed by INPCT20 monitor the readiness ofimponant safety systems to tenond to off normal events or acci-dents. An availability indicator is obtained by subtracting the unavailability from one.

The resulting average availability indicators for the various units and Exides as a whole, based on a tbne pe-riod from June 29,1989 to June 30,1990.we as follows:

Unit 1: 0.93 Unit 2: 0.40 Unit 3: 0.88 Unit Average: 0.74 3.0 CRITERIA AND ASSUMPTIONS There are no applicable design criteria, design assumptions, codes, standards, or other requirements for this calculation. The basic equation used to calculate the average estimated unavailability for a Exide unit is to di-vide the total number of unavailable days by the total number of days in the selected time period.

The details involved are described in Section 5.

Two assumptions are made in this calc. The 1st assumptions deals with estimating the calendar date when the Exide failed. Following an accepted reliability approach the failure is assumed to have occuned mid point be-tween the last date the component is known to have been operational and the component failure discovery date.

The second a numption is that is for each Exide unit there are no failures in the time period from the last Exide unit test to 6/4,90. This is the assumption as made for INPO's safety system unavailability monitoring, i.e. if the failure is not observed then it assumed that there has not been a f:diute, i

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ENGINEERING SKETCll PAD REV 0.1 er.g u k, e ne se n cr see Shawn Rodgerts August 23,1990 CALCULATION OF EXIDE AVAIL.

Page 3 of 6 om AlliLITY clgcuoe[,ichh-Sf// fo 13 NC-QD 201 me m ovan uk WINPUTJITXTA 2

The input data for this calculation is a series of failure data for each Exide unit that identify the failure discov !

ery date, the component repair date, and the last date that component is knowlo have been operational. Tids in-formation is used to calculate a known unavailable time and an estimated unavailable time as described in Section 5.1.ne failure data (subject to verification, action: Craig Cooper)is based on a review of Exide work,

orders performed by an EED Electrical task force related to Emergency Lighting.

The failure data is contained in Table 1.

5.0 CALCULATION AND RESUUrS l

>5.1 Method An unavailability indicator was developed to quantify the readiness of Exide units to respond to situations in I which they would be required. The indicator for each component (or any group of components)is calculated i or a specific time period by dividing the total number of unavailable days by the total number of days in the ime period.Thus, a value of zero for a component means the component was always available. A value of onei neans a component was never available. This method is basically the method employed by INPO to monitor !

he readiness of important safety systems to respond to off nonnal events or accidents.

i The method requires the development of known and estimated unavailable time periods ne known unavail.

able time periods are the times a component is not available for service when the beginning and ending time of:

jthe unavailability due to a failt.re are known,i.e. failure discovery time and repair time respectively. The esti.

mated time periods are the avtrage times a component was in a failed state prior to failure discovery. This time !

is estimated as one half time mternd measured from the last time the component is know to be operable to the time it is discovered as faile1 %us, for a component which failed an eight hour discharge test, the estimated unavailable time would prsbably be one-half the time since the last successful eight hour discharge test for that homponent. A more rec.nt preventive maintenance would be used if a determination could be made that the I

specific failure mode would have been detected by the maintenance. The unavailable times described above are s only those stemming from eventsjudged to be component failures.

5.2 Scope The scope of tids evaluation includes all Exide Units in Units 1,2, and 3. He time period begins on June 29, 1989 (Unit 2 restan). The process of determining failure dates, repair dates, and last known available dates re.

quires extensive review of work orders. These work orders are not intended for this purpose and chronological!

geconstructions can be difficult and time consuminc The selection of 6/29/89 as a start date for this calculation.

jis based on it being both representative and recent. An end date of 6/30/90 was chosen as the conclusion of the (time period for this study. The basis for the selection of this end date is that it allows for an extended histor vithout having to consider open work orders. Although the linuted time period is based on time and resource 9

constraints, a one-year period is considered adequate to estimate Exide avadability.

I ENGINEERING SKETCll pal)

REV 6.1 bi'4 tut @dgero" L.h omu mw:

m mn,

Sha"wn I August 23,1990 CALCULATION OF EX1DE AVAIL.

Page 4 of 6 i

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,5.3 CalenliilliiiiProcess v

The calculation process used is straight-forward. For each failure event, truce dates are required as input data: j yhe failure discovery date, the component repair date, and the last date the component is known to have been !

available. The time betv'een the failure discovery date and the component repair date is the known unavailable i hours as discussed in Sectica 5.1. The estimated unavailable time is one. half the time between the last time the i component is known to be availab1e and the failure discovery date. An exception to this calculation of the estlJ mated unavailable time is made for cases in which the estimated unavailable time period is prior to the June 29, 1989 stan date. In those cases, the estimated unavailable time is taken to from the start date to the failure date.!

The calculated known and estimated unavailable days are shown with the input data in Table 1. Once the own and estimated unavailable days are determined for each component, they are entered into a spteadsheet i hich: (1) totals the known and estimated unavailable days for each component; and,(2) calculates the compoJ tent average unavailability indicator by dividing this total by the total time period for the component (366 days). The spreadsheet also surns the unavailable days and the total time periods for all the components in a Iunit, and then calculates a unit average.11 tis process is repeated for all tluce units. An Exide overall plant unit i average is calculated. The spreadsheet calculations were manually verified. The spreadsheet is duplicated in Table 2.

5.4 tlesults i

The resulting average availability indicators for the vanous units and Exides as a whole, based on a time period ;

from June 29,1989 to June 30,1990 are as follows:

Unit 1: 0.93 Unit 2: 0.40 Unit 3: 0.88 1

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Unit Average: 0.74 l

l 6,0 REFERENCES

l. August 30,1989 leuer from Terence J. Sallivan ofINPO to William F. Conway Enclosure 2 t

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mano, Sha,wn August 23,1990 CALCULATION OF EXIDE AVAIL.

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($IKUD Bb1uki b" ghh a 13 NC-QD 201 ovart TATEITIsiiiWUsii~and Ca7Eilated linvwn and [IllmatefUnasailibleITa3s Equipment ID Ufscovery Repair 1 ast Known Unavausble Unavailable Unavaltable Date Date Available 'Jale Known Days Estim*l Days Total Dmys j

IEQDNN01 28 Feb-90 25 Mar D 28-Feb-90 25 0

25 IEQDNN02 28 FeS 90 ' 24-Mu 90 - ~28-Feb-90 24 0

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EQDNN01), OfJa590,, 30 lu'n 90, ' 22-Nov 88' 178 IBF 366 2EQDNN02.,,,{ Ode'd 8,9 7d Jpp0'.14 Nov 89 30 10 40 l'

.., i, : n,0f f an-90 27,Jan-90. 03 Jan 90..

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$3EQDNN01, 29 Jun 89 01 Aug 89 - P 'S f c 33 0

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26 3EQDNN02" ~ ?r Mar-90 ' 09 5pr 90' 26-Mar 90 9~

2.5' 11.5 03 Aug 89 18 Aug 89 03 Aug 89 15 0

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  • Discovery,Datels 08 May 89,Last Available Date is 5 May-89 I

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... ENGINEERING SKETCII PAD REV 0,1 svNA4% ' -

W'bu t senner:

aurtso, Shliwn Ro gero; August 23,1990 CALCULATION OF EX1DE AVAIL.

Page 6 of 6 ocu ABILITY mper2o a[.,ukic j _ g /s.(-g 13.NC.QD 201 iovan soano.

FAULL L Ca culatr>u of Urut and I'lant AvaIHbih ies EXIDES Unit 1 Known Estimated Total Unavail.

Unavail.

Unavail.

Required Avail.

1,1ght Nua2er Oays Days Days Days ability 1ECO:n301 25 0

25 366 93.2%

1EC0!n102 24 0

24 366 93.4%

Totals 49 0

49 732 Average Availability 93.3%

Unit 2 Known Estimated Total t'ravail.

Unavail.

Unavail.

Required Avail.

Light tiunter it/s Days Days Days a')ili t y 2 ECD:nic '.

178 188 366 366 0.0%

2 ECON 392 62 15 77 366 79.0%

Totals 240 203 443 732 i

Average Availability 39.5%

Unit 3 Known Estimated Total Unavail.

Unavail.

Unavail.

Required Avail-i 1.ight tiunter Days Days Oays Days abili.y 3 ECD:ni01 58 1

53 166 93.9%

3E00!a102 24 2,5 2G.5 366 92.9%

Totals 82 3.5 85.5 732 Average Availability 88.3%

Censolidated Catals 371 206.5 577.5 2196 Average Plant Availability 73.7%

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.c BYi DAlw SUnn.ct1 sluIT tl0 t Shawn Rodgers CALCULATION OF EX1DE AVAIL Page 5 of 6 anicum eri oniw ABILITY mn nNC-QD-201 Yovan Lukic 13-TABLET. InpufDils and CaI5ilileTIEown and LTfThiilFd Ella1>IFUays Eqalpment ID Discovery Repalr Last Known Unavailable Unavailable Unavailahte Date Date Available Date Known Days Estimated Days Total Days IEQDNN01 28-Feb-90 25 Mar 90 28 Feb-90 25 0

25 IEQDNN02 28 Feb-90 24-Mar 90 28-Feb-90 24 0

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  • 2EQDNN01 03 Jan-90 20-Apr-90 22 Nov-88 108 188 296 2EQDNN02 04-Dec 89 03-Jan-90 14 Nov 89 30 10 40 l

04-Jan-90 27 Jan-90 03 Jan-90 23 0.5 23.5 21 Mar-90 30-Mar-90 12 Mar-90 9

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  • 3EQDNN01 29-Jun-89 Ol Aug-89 13-May 88 33 0

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26 3EQDNN02 31 Mar-90 09-Apr 90 26-Ma 90 9

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  • Discovery Date is 08-May-89, Last Available Date is 5-May 89

" Estimated Unavailable Times extends to before t: tart date.188 days is from 6/29/89 to 1/3/90.

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4 ENGINEERING SKETCII PAD gyi dam SUBJBCT:

3 WIT No.,

Shawn Rodgers CALCULATION OF EX1DE AVAIL.

Page 6 of 6 orm ABILITY sonNNt13. C.QD.201 l1cuo n[.,ukic ovan TABLE Z. CalcuislioW UHiraiidTiiHFAvailabili.les i

EXIDES l

Unit 1 Known Estimated Total Unavail. Unavail.

Unavail.

Required Avail-Light Nunber Days Days Days Days ability

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lECDNN01 25 0

25 366 93.2%

lECDNN02 24 0

24 366 53.4%

Totals 49 0

49 732 Average Availability 93.3%

Unit 2 Known Estimated Total Unavail. Unavail.

Unavail.

Required Avail-Light Number Days Days Davs Days ability 2ECDNN01 108 188 296 366 19.1%

2EQDNN02 62 15 77 366 79.0%

Totals 170 203 373 732 Average Availability 49.0%

Unit 3 Known Estimated Total Unavail.

Unavail. Unavail.

Required Avail-Light Number Days Days Days Days ability 3EQDNN01 58 1

59 366 83.9%

3ECDNN02 24 2.5 26.5 366 92,8%

Totals 82 3.5 85.5 732 Average Availability 88.3%

i Consolidated Totals 301 206.5 507.5 2196 l

Average Plant Availability 76.9%

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1lOLOPilANE AVERAGE AVAILABILITY'-

PVNGS Unit 8fv87*

87/88*

88/89*

89/90 1

69.8 76.9 99.7 98.8 2

74.5 91.4 93.6 3

71.0 93.2 I!XIDE AVERAGE AVAILABILITY PVNGS bait '

86/87*

87/88*

88/89*

89/90 1

58.2 47.S 61.4 93.3 2

86.3 81.9 39.5 3

83.2 88.3

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. view of the data were to be p:rformed.

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' 2 Accordingly, the license is amended by chayes te ine Technical Specifications as indicated in the enclosure to this license amendment, and paragraph 2.C(2) of Fecility Operating License No. NPF-41 is hereby amended to read as follows:

(2) Technical Scecifications and Environmental Protection Plan The Technicel Specifications contained in Appendix A, as revised through Amendment No. 14, and the Environmental Protection Plan contained in Appendix B, are her'.by incorporated in this license.

APS shah operate the facility in accordance with the Technical Specifications and the Environmental Protection Plan.

3.

In addition, paragraph 2.C(7) of Facility Operating Licer.se No. NPF-41 is hereby amended to read as follows:

(7) Fire P>

tection Precram (Section 9.5.1 SSER 6, SSER 7 and SSER 81 APS shall implement and maintain in effect all previsions of the approved fire protection program as described in the Final Safety analysis-Report for the facility, as supplemented and amended, and as approved in the SER through Supplement 8, subject to the following provision:

APS may make changes to the approved fire protection program without prior approval of the Commission only if those changes would not adversely affect the ability to achieve and maintain safe shutdcwn in the event of a fire.

4 The changes in the Technical Specifications are to become effective within 30 days of issuance of the amendment.

In the period between issuance of the amendment and the effective date of the new Technical Specifications, the licensees shall adhere to the Technical Specifications existing at the time.

The period of time during changeover shall be minimized..____ _

5.

This license amencment is effectiv -as of the date of issuance.

~

TJR THETUCLEAR REGULATORY COMMISSION

~

/ hty j'D s' DU George S. Knighton irector PWR Pro' ject Directorate No. 7 Division of PWR Licensing-B

Enclosure:

/

Chances to the Technical

/

Specificaticns

/

l Date of Issuance: April 8, '1987

\\

__-_______-L-

go, < -y pVNGS UPDATED FSAR p-OTHER AUXILIARY SYSTEMS If the normal (preferred)-source to a Class 1E bus fails, the associated-diesel generator 16~ started auto-

-matically.

During the diesel' starting p-'iod, the

-emergency lighting system provides illum1: c61on.

Lighting in-the control toom and remote shutdown area i s -.

automatically restored du.ing diesel generator sequencing.

In the event that ac power is lost, illumination in the control toom (except for the control room horseshoe suspended ceiling) and remote shutdown area is provided by the de emergency lighting system consisting of self-contained emergency lighting fixtures.

In the control room panel area, upon loss of ac power, the dc emergency lighting system is energized automatically.

Additionally, the UpS will supply power to selected fluorescent fixtures.

In the control room suspended ceiling area, UpSs (each consisting of an inverter, charger, and separately inst'alled 8-hour rated battery) supply power to fixtures upon loss of.ac power.

A single failure analysis is provided in table 9.5-6.

9.5.3.4-

-Inspection'and Testino Requirements Normal and-essential ac lighting circuits are normally energized;and require no periodic testing.

The emergency de lighting system and the control room horseshoe suspended-ceiling lighting system are' inspected and tested periodically to ensure operability of the automatic switches and other components in the system.

.9.5.4.

DIESEL GENERATOR FUEL OIL STORAGE AND TRANSFER SYSTEM Two fully redundant diesel generator fuel oil storage (DGFOS) and transfer facilities are provided for each of the three plant power generating units.

This system provides onsite storage.and delivery of fuel oil for operation of the two 9.5-61

.