ML20215C765

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Notifies of NRC Concerns Re 860513 Response to Notice of Violation for Insp Rept 50-302/86-06.Response to Violation 1 Acceptable.Basis for Denial of Violation 2 Unacceptable. Corrective Action Requested within 30 Days
ML20215C765
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 09/29/1986
From: Walker R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Wilgus W
FLORIDA POWER CORP.
References
NUDOCS 8610100433
Download: ML20215C765 (10)


See also: IR 05000302/1986006

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1.

SEP 2 91986

Docket No. 50-302

License No. DPR-72

/ Florida Power Corporation

ATTN: Mr. W. S. Wilgus

Vice President Nuclear Operations

P. O. Box 14042, M.A.C. C-2-M

St. Petersburg, FL 33733

Gentlemen:

SUBJECT:

NRC INSPECTION REPORT N0. 50-302/86-06

Our letter dated May 13, 1986, in response to your letter of April 24, 1986,

stated that we were eva!uating your response to the Notice of Violation

transmitted with Inspection Report No. 50-302/86-06, and that we would notify you

of the acceptability of your response in the near future.

Your response to Violation 1 has been found to be acceptable and we will evaluate

the implementation of your corrective actions during future inspections.

After careful consideration of the basis for your denial of Violation 2, we have

concluded for the reasons given in Enclosure 1 to this letter, that the violation

occurred as stated in the Notice of Violation. Therefore, in accordance with the

requirements of 10 CFR 2.201, please submit to this Office within 30 dais of the

date of this letter, a written statement describing steps which have been taken

to correct Violation 2 and the results achieved, corrective actions which will be

taken to avoid further violations, and the date when full compliance will be

achieved.

You stated in your April 24, 1986, letter that Inspection Report No. 50-302/86-06

did not recognize efforts by FPC to demonstrate that " reasonable assurance"

already existed or FPC's objections to the apparent violation. Your attention is

invited to Enclosure 2 of this letter which details the NRC position on this

matter.

The responses directed by this letter and the enclosures are not subject to the

clearance procedures of the Office of Management and Budget issued under the

Paperwork Reduction Act of 1980, PL 96-511.

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Florida Power Corporation

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We appreciate your cooperation in this matter.

Sincerely,

Original Signed by

Roger D. Walker

Roger D. Walker, Director

Division of Reactor Projects

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Enclosures:

1.

Staff Assessment of Licensee

Response

2.

Staff Assessment of Licensee

Letter Transmitting Licensee

Response to Inspection Report

No. 50-302/86-06

/ccw/encls:

P. F. McKee, Director, Nuclear Plant

/R. C. Widell, Manager Nuclear Operations

Operations

Licensing and Fuel Management

bec w/encls:

4RC Resident Inspector

Document Control Desk

State of Florida

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ENCLOSURE 1

STAFF ASSESSMENT OF LICENSEE RESPONSE TO

NOTICE OF VIOLATION

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Violation 50-302/86-06-02, failure to provide reasonable assurance that the

radionuclide distribution of dry active waste could be correlated to actual

measurements of reactor coolant.

1.

Licensee Comment

FPC's program for classifying wastes includes a proceduralized method for

determining radionuclide concentrations on dry active waste (DAW) by use of

scaling factors for those nuclides which cannot be readily measured.

NRC Response

At the time of the inspection, Procedure WP-101, " Packaging, Storing, and

Shipping of Radioactive Materials," Revision 10, November 25, 1985, was

reviewed.

Enclosure 13 of the procedure, " Methods for Determining Curie

Content," specified that the isotopes Tc-99, I-129, Transuranics (TRU),

Pu-241 and Cm-242 were to be calculated using correlation factors (scaling

factors) to Cs-137 obtained from a vendor document dated 11/83 or from the

Isoscale computer code.

As referenced in the Inspection Report

No. 50-302/86-06, the licensee was not in compliance with their procedure

in that scaling factors used for determining the concentrations of the above

listed isotopes were not drawn from either of the two sources required by

Procedure WP-101.

In addition, the licensee was not scaling the above

listed isotopes to cesium-137 as required by WP-101.

Consequently, at the

time of the inspection, the licensee was not following the instructions

contained in Procedure WP-101, and, consequently did not have a

proceduralized method in place for determining radionuclide concentrations

on dry active waste by use of scaling factors for nuclides that cannot be

readily measured.

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2.

Licensee Comment

Concisely, the classification method relies on direct measurement of

composite samples obtained from the primary source of radioactivity which

contaminates dry waste,

i.e., the Reactor Coolant System (RCS) which is

permitted by the NRC's technical position paper which states that an

estimate of the radionuclide distribution within waste could be made based

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upon distribution determined from other waste streams associated with the

generation of trash.

NRC Response

10 CFR 61.55(a)(8) permits the indirect determination of concentrations of

difficult to measure radionuclides by use of scaling factors which relate

the inferred concentration of one radionuclide to another that is measured

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Enclosure 1

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provided there is reasonable assurance that the indirect methods can be

correlated with actual measurements.

In general, licensees have demonstrated the relationship of inferred

radionuclide concentrations to actual measurements by either directly

sampling the waste stream that is to be classified or by sampling waste

during a stage of generation that is directly related to the final physical

form of the waste that is to be classified.

This is in agreement with the

NRC technical position paper, Paragraph 2, which states that samples may be

taken for analysis either from the final waste form or from the waste prior

to processing into a final waste form.

Samples taken prior to final

processing should enable the results of the sample analysis to be directly

translated to the final waste form.

Thus, FPC's practice of using reactor

coolant radionuclide distributions to develop scaling factors for inferring

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concentrations of difficult to measure isotopes in DAW would be

inappropriate without an evaluation based on actual plant data that

demonstrated that DAW and reactor coolant had similar radionuclide

distributions.

The licensee had not, at the time of the inspection,

determined that reactor coolant and DAW had similar radionuclide

distributions. Subsequent to the inspection, the licensee performed such an

evaluation for cobalt-60 and cesium-137 and concluded that there was

adequate correlation (see Item 10).

This evaluation is one element

necessary for adequate corrective action, but should have been done prior to

concluding that there was correlation between waste streams.

3.

Licensee Comment

Attachment 1 Waste Scaling Program Description, states that at the start of

the program in September,1982, the Nuclear Waste Manager and Supervisor

identified four major waste streams of which Dry Active Waste (DAW) was one.

In studying the contaminated areas in the plant and the source of the

contamination, the following logic was formulated for using scaling factors

which are based on fluid system samples:

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a.

All contaminated leakage is from the RCS.

b.

To contaminate an area, the RCS is deposited on floor, walls,

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equipment, etc.

c.

When the water evaporates, all isotopes except H-3 are left on the

contaminated area.

d.

When an area is decontaminated, the isotopes are removed to the floor

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drain and transported to the miscellaneous waste storage tank (MWST).

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e.

When another leak occurs, the isotopes mix and either dry in place or

migrate to the floor drain.

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Enclosure 1

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f.

In the case of an area that stays contaminated, it is either because:

(1) The area is not frequently traveled and does not contribute more

that 1 to 2% of the total DAW compacted in each drum.

(2) There is a leak continuously flowing to the floor drain and the

area cannot be decontaminated until the leak is fixed.

(3) The area is in a high traffic flow and can only be decontaminated

periodically.

This periodic waste is disposed of in the floor

drain.

In the case of an area that is only contaminated for a short period of

g.

time, the decon waste is disposed of in the floor drain.

h.

The waste generated during the sampling and analysis of contaminated

systems is drained to the MWST.

i.

In addition to the floor drains, the MWST also collects drainage from

equipment, such as pumps, which are also source of DAW due to

maintenance activities.

NRC Response

We concur that RCS is the source term for contaminated liquid that may

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eventually be expressed as leakage within the plant.

However, we do

not concur that all leakage is from the RCS.

Leakage originates from

many sources (systems and equipment) throughout the facility, and in

consequence, has been subjected to numerous processes, both chemical

and physical, which have the potential to affect radionuclide

concentrations at a particular point or component as well as the ratios

of the various radionuclides to one another.

Different systems, and

pieces of equipment within systems, will sequester radionuclides from

reactor coolant by different mechanisms which are themselves subject to

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change depending on such factors as plant chemistry, filter loading,

physical perturbations in the plant, etc. Consequently, while the RCS

may act as the source term for plant leakage, all plant leakage will

not be the same, nor will it be the same as reactor coolant.

While leakage may constitute the majority of the plant's liquid

radioactive waste, we do not concur that leakage cleanup generates the

major portion of DAW shipped from reactor facilities. DAW is composed

primarily of paper, plastic, and cloth generated during normal

maintenance activities during routine plant operation, but the majority

of DAW is generated during refueling outages and its associated

activities and special maintenance.

During these activities, system

contamination, which will possess differing radionuclide distributions

depending on its system of origin, is spread to protective clothing,

plastic, herculite, etc., primarily by the process of friction, i.e.,

rubbing against a contaminated component.

While the removal

efficiencies for the various radionuclides may differ depending on the

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Enclosure 1

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material involved, the acquisition of contamination on the material

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the selective solubilities of the various radionuclides in liquid as is

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the case for MWST or reactor coolant.

Consequently, sampling MWST or

reactor coolant with the objective of developing scaling factors for

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use in classification of DAW would be. inappropriate unless there was an

evaluation based on actual plant data which demonstrated that reactor

coolant, MWST, and DAW have similar radionuclide distributions.

4.

Licensee Comment

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The method of smearing the building and using this as a sample was not

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used since as stated in the Federal Register, a smear only removes

about 10% of the fixed contamination.

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NRC Response

It is unlikely that smearing will remove any of the fixed contamination

since by definition if the contamination is fixed, it would not be

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removed by smearing. Additionally, the efficiency achieved through the

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smearing process is not a critical factor in this instance since the

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information being sought is the radionuclide. ratios rather than

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absolute concentrations.

5.

Licensee Comment

When analyzing the smears at the offsite lab, a quantity of 30 or more

smears interferes with several of the analyses being performed.

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NRC Response

While it is easier and more convenient to analyze liquid rather than

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composite smear samples, as long as appropriate geometries and quality

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controls have been established, composite smear samples can be handled

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with acceptable accuracy. Composite analyses of smears and filters has

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long been .an established and accepted industry practice and are

routinely performed by numerous laboratories.

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6.

Licensee Consnent

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The composite of smears does not take into account the activities in

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the building and due to the limited number of smears taken, a composite

over the quarter is not possible as is with the MWST.

NRC Response

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There is no limit to the number of smears or composite smear samples

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that may be taken, the acquisition of which should take into account

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the activities in the facility so that the waste stream will be

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adequately characterized.

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Enclosure 1

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7.

Licensee Comment

The smear is technician dependent due to unavoidable effects of the

area of the smear, pressure applied to the smear and accessibility of

the area.

NRC Response

The surface textures being smeared as well as the pressure applied to

the smear are factors known to effect smear removal efficiencies and

are factors that effect the transfer of radionuclides to DAW as well.

It is reasonable to assume that an average approximation is achieved by

the smearing process.

As to the accessibility of the area, if it is

inaccessible to the point to limiting smearing activity, then it is

unlikely that is is an area that contributes greatly to the generation

of DAW.

8.

Licensee Comment

Isotope distributions from smear sampling of plant areas do not

necessarily duplicate the isotopes found on DAW due to differences in

selective adsorption or absorption of smear material versus that of the

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plastics, clothing, rubber, Herculite, paper, wcod, etc., that make up

DAW.

NRC Response

While smear sampling suffers from the limitations described, the

similarity of smears to DAW is likely greater than that of DAW to a

liquid sample, either reactor coolant or MWST, and in addition, they

have the added benefit of being more related to the waste form being

shipped.

9.

Licensee Comment

The composite of the MWST is a better representation of Crystal River

DAW over the total period that the waste is generated. The use of the

reactor coolant system numbers in place of MWST correlation numbers was

due to the similarity of the two waste streams as stated in the

independent verification of Crystal River's " DAW Scaling Factors for

10 CFR 61" and is considered a conservative method of operation without

overestimating the curie content of the difficult to measure isotopes.

NRC Response

Inspection of the ratios of the MWST and reactor coolant scaling

factors for the third quarter 1985, as presented in Table 2,

Attachment 2, demonstrated that these ratios are in agreement by a

factor of ten for all nuclide ratios except Pu-241/PU-239.

Agreement

between these two sample types indicate that reactor coolant and MWST

samples are similar in their radionuclide distributions and that either

set of scaling factors may be used to infer concentrations of difficult

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Enclosure 1-

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to measure radionuclides for purposes of classifying waste from either

of these two waste streams.

However, there is no evidence to suggest

that scaling factors developed from either of these waste streaus is

representative of DAW.

10. Licensee Comment

The direct, nondestructive measurement of the activity ratios of

cobalt-60 to cesium-137 in individual containers of DAW can be used to

evaluate the representativeness of the sampling approach.

By using

this ratio, variations in levels of activity can be normalized.

Table 3 shows this ratio for the samples sent offsite for analysis, for

five actual drums of waste measured onsite and for a composite of

smears taken from various controlled areas.

The geometric means from

these data sets (drums, RCS, and MWST ) and the single result from the

smears all agree within a factor of ten.

This establishes that DAW

scaling factors based on either RCS or MWST samples are adequately

correlated with actual DAW activities.

NRC Response

A.

At the time of the inspection, the data in Table 3, namely

cobalt-60 and cesium-137 concentrations for in situ waste drums

and for smears, were unavailable for reviewly the inspector.

Even so, the significance of these data is unclear.

Performing

gamma isotopic analyses on samples of MWST, reactor coolant, drums

of DAW and plant smears and obtaining activity ratios of cobalt-60

and cesium-137 so as to normalize the activities observed and then

comparing the geometric means of such ratios requires that certain

assumptions be made, namely, that there is a relationship between

the amount of cobalt-60 and cesium-137, or activation products and

fission products, within the plant, and that this relationship is

constant. This would mean that:

(a) the relationship would not be affected by component or system

of origin within the plant

(b) cobalt-60 and cesium-137 tranport patterns within the RCS

would describe a constant relationship

(c)

the removal efficiencies for cobalt-60 and cesium-137 by

various components in the plant would describe a constant

relationship

(d) changes in system chemistry would effect cobalt-60 and

cesium-137 similarly so as to maintain a constant ratio

(e) physical perturbations due to plant operations would affect

cobalt-60 and cesium-137 similarly, and

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Enclosure 1

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(f) the rate of release of cesium-137 from fuel pellets and the

activation of cobalt to cobalt-60 in the plant would describe

a constant ratio.

None of the above are known to be true.

In fact, the available

evidence suggests that the use of such assumptions leads to the

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generation of. generic scaling factors without waste stream

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specificity.

Based on the guidance provided by the 1983 NRC

technical position paper, this is an unacceptable practice.

B.

An area of concern overlooked by the licensee's methodology is

that of the non gamma-emitting nuclides,

i.e.,

Sr-90 and

transuranic radionuclides.

Recently published studies in

NUREG/CR-4101, " Assay of Long-Lived Radionuclides in Low-Level

Wastes from Power Reactors," have shown large uncertainties

associated with the ev.tracted scaling factors for Sr-90 and Cs-137

in reactor coolant cue to differences in chemical behavior of

these two radionuclides.

In the range of cesium-117

concentrations commonly found in DAW (10-2 to 10-4 microcuries per

cubic centimeter), it was found that concentrations of Sr-90 can

be underestimated by factors of seven to 250. These uncertainties

were considerably minimized by performing waste stream specific

analyses.

Consequently, extrapolation of reactor coolant or MWST

scaling factors for Sr-90/Cs-137 without e;opirical verification of

the appropriateness of such a step may lead to a nonconservative

determination of Sr-90 for DAW which may be significant for

purposes of classification.

Conclusion

The licensee did not provide reasonable assurance that the indirect

methods used for inferring the concentration of one radionuclide to

another that is measured for DAW could be correlated with actual

measurements in that they failed to determine that the radionuclide

distributions of DAW and reactor coolant and/or MWST were similar.

Therefore, it is our position that the violation did in fact, occur.

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ENCLOSURE 2

STAFF ASSESSMENT OF LICENSEE LETTER TRANSMITTING

LICENSEE RESPONSE TO INSPECTION REPORT NO. 50-302/86-06

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Licensee Comment

The inspection report in describing the exit interview, stated that "The licensee

acknowledged the inspection finding and took no exceptions."

FPC is providing

- this information to assure that the record is complete regarding proposed

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Violation 86-06-02.

During the inspection and the informal inspection exit, FPC

personnel discussed with the inspector the rationale for choosing this scaling

method for DAW, and the work that had been done and that was ongoing to verify

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our correlations.

During the informal exit, FPC took exception to this

violation.

On two occasions subsequent to the inspection, once via telecon and

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once in person, FPC initiated similar discussions with Region II inspection staff

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on this apparent violation and suggested that it was not a violation but more

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appropriately an inspector follow-up or unresolved item.

The inspection report

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does not recognize these efforts by FPC to demonstrate that " reasonable-

- assurance" already exists or FPC's objections.

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NRC Response

At the exit interview held on January 31, 1986, senior management representatives

present did not take exception or state objection to the findings that were

presented.

We acknowledge that the issue in question was discussed prior to and

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on occasions subsequent to the formal exit; however, at no time did FPC

representatives categorically state an exception to the findings. - Findings

presented during an exit interview are preliminary in nature, and before they are

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officially transmitted to the licensee, they are reviewed, evaluated and approved

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by Regional management.

Had the licensee indicated an exception to the findings

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at the exit interview, this would have been considered by Regional management

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prior to issuance of the inspection report. Since licensee management present at

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the exit interview did not register an exception, the NRC considers that the

inspection report is accurate as stated.

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Evaluation of licensee practices at the time of the inspection indicated that the

licensee did not have " reasonable assurance" as the licensee suggested, and

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consequently, a violation of regulatory requirements was considered to have

occurred.

As such, the issuance of a Notice of Violation in accordance with

10 CFR 2 was determined to be apprcpriate.

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