ML20211C317
| ML20211C317 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 10/19/1984 |
| From: | Rosalyn Jones TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20211C281 | List: |
| References | |
| FOIA-86-129 ISU-300A, NUDOCS 8606120290 | |
| Download: ML20211C317 (36) | |
Text
_ _ _ _ _ _ _ _ _ _ _ _ _ _ . __ _ _ .__ __ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .
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' COMANCHE PEAK STEAM ELECTRIC STATION INITIAL STARTUP TEST MANUAL
~ CONTROLLED COPY NOL r67 s
PRE FUEL LOAD INITIAL STARTUP TEST SEQUDICE PROCEDURE NO. ISU-300A
- REVISION NO. 0 7
i ENGINEER 1NG S TENDENT APPROVED BY: W DATE: /6#nh '
/ %LNAGERp7 OPERATIONS B606120290 860527 /
GARDE 86-129 PDR l
CFSES ISSUE DATE FE0C C UEE NO.
INITIAL STARTUP TEST MANUAL ISU-300A PRE FUEL LOAD INITIAL STARTUP TEST SEQUDICE REVISION NO. O PACE 2 0F 36 TABLE OF CONTENTS TITLE PAGE Table of Contents 2-3 1.0 Test Objective 4 2.0 Definitions 4 3.0 Acceptance Criteria 4 4.0 References 5 5.0 Test Equipment 7 6.0 Special Conditions 7 7.0 Precautions and Limitations- 7 7.1 Precautions 7 7.2 Limitations 8
. 8.0 Prerequisites 8 9.0 Procedure 12 9.1 Tests and Operations - RCS, ambient to 250*F 12 ] _
9.2 Tests and Operations - RCS. 250*F to 349'F to 450*F 14 -
9.3 Tests and Operations - RCS 450*F to 557'F to ambient 15
( 10.0 Computations - None 17 11.0 Attachments 18 11.1 Data Sheets 11.1.1.1 RCP Seal Flows (Initial Operation) 18 11.1.3.1 RCP Seal Flows (Normal RCS Pressure) 25 l
l
CI SES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL ISU-300A PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 3 0F 36 TABLE OF CONTENTS (cont.)
TITLE PACE 11.2 Computation Sheets 30 11.3 Test Verification Sheets 11.3.1 RCS - Ambient to 250*F 31 11.3.2 RCS - 250*F to 349'F to 450*F 32 11.3.3 RCS - 450*F to 557*F to ambient 33 11.4 Tables - done 35 11.5 Figures 11.5.1 RCP No. 1 Seal Performance Parameters 36 i
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CFSES ISSUE DAIE PROCEDURE NO.
INIT uL STARIUP TEST MANUAL ISU-300A OCT 19 loM .
PRE tur.L. LOAD 1N m AL STARTUP TEST SEQUENCE REVISION NO. O PAGE 4 0F 36 1.0 Test Objectives 1.1 To define, establish and maintain the plant conditions necessary to permit the conduct of certain preoperational tests deferred to the Initial Startup Program.
1.2 To specify the sequence of operations and tests to be performed by sestion personnel during this plant evolution.
1.3 To provide documentation consistent with the requirements for Startup Testing in the CPSES FSAR that the required testing is accomplished and ready for review and approval by SORC.
1.4 To verify acceptable Reactor Coolant Pump Seal flow. .
2.0 Definitions 2.1 RCP - Reactor Coolant Pump l
2.2 RCS - Reactor Coolant System 2.3 W - Westinghouse 2.4 RHR - Residual Heat Removal _
2.5 REX - Residual Heat Removal Heat Exchangers 2.6 ISU - Initial Start Up 3.0 Acceptance Criteria 3.1 Test Section 9.1 3.1.1 ISU-008A, " Thermal Expansion" - section 9.1 has been performed. (Deferred Test Package #5) l
- 3.1.2 RCP seal leakage shall be within the expected values on data sheet 11.1.3.1. (Deferred Test Package #4).
3.2 Test Section 9.2 ,
3.2.1 ISU-234A, "MSIV Operability and Response Times" - sections 9.1, 9.2. 9.3, 9.4, and 9.5 have been performed.
(Deferred Test Package #1) l
^
l l
CES ES ISSUE DATE PROCEOCKE NO.
INITIAL STARTUP TEST MANUAL g ISU-300A PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 5 OF 36 3.2.2 ISU-008A, " Thermal Expansion" - sections 9.3 and 9.4 have been performed. (Deferred Test Package #5) 3.3 Test Section 9.3 1
3.3.1 EGT-712A, " Reactor Coolant System Pressure Boundary Isolation Valve Leakage Testing" has been performed.
(Deferred Test Package #2) 3.3.2 ISU-234A, "MSIV Operability and Response Times" - section 9.6 has been performed. (Deferred Test Package #1) 3.3.3 ISU-008A, " Thermal Expansion" - sections 9.5, 9.6, and 9.7 have been performed. (Deferred Test Package #5) 3.3.4 RCP seal leakage shall be within the expected values on data sheet 11.1.3.1. (Deferred Test Package #4).
3.3.5 ISU-206A, " Auxiliary Feedwater System Performance" -
section 9.4 has been performed. (Deferred Test Package #8) 3.3.6 ISU-220A, " Turbine Generator Initial Startup Tests" -
section 9.5 has been performed. (Deferred Test Package #7) 3.3.7 ISU-282A, " Containment and Feedvater Penetration Room Temperature Survey" - section 9.1 has been performed.
(Deferred Test Package #3) 3.3.8 ISU-009A " Simulated Rod Control Tests" - sections 9.1, ;
9.2 and 9.3 have been performed. (FSAR Table 14.2-2, e Sheet 41) ,
4.0 References 1
l 4.1 Drawings 4.1.1 Flow Diagrams None 4.1.2 I&C Diagrams i
None 4.1.3 Elementary Diagrams None 4.1.4 One Line Diagrams None l
l l
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CPSES ISSUE DATE PROCEDURE NO.
~
INITIAL STARTUP TEST MANUAL ISU-300A OCT 19 W .
1 PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 6 0F 36 4.1.5 Vendor Diagrams None 4.2 Vendor Manuals 4.2.1 Heatup for Hot Functional Testing, Westinghouse TBI/TCI-SU-2.1.1, Revision 0, dated 10/13/76 4.2.2 Hot Functional Testing, Westinghouse TBI/TCI-SU-2.1.2, Revision 0, dated 10/14/76 4.2.3 Cooldown from Hot Functional Testing, Westinghouse TBI/TCI-SU-2.1.3, Revision 0, dated 10/22/76 4.2.4 Westinghouse Precautions. Limitations, and Setpoints for Nuclear Steam Supply Systems TBI-490, Revision 2 4.2.5 Initial Turbine Roll NSSS Guidelines and Restrictions, Westinghouse TBI/TCI-SU-2.8.4, Revision 0, dated 12/18/76 5 4.2.6 Reactor Coolant Pump Instruction Book, CP-0001-060A, Rev. 1 4.2.7 W Plant Information Package Volume 5-1, Chemistry Criteria and Specifications 4.2.8 W Plant Information Package Volume 5-4, Steam Side Water Chemistry Control Specifications ;
4.3 Documents .
( 4.3.1 U.S. NRC Regulatory Guide 1.68, " Initial Test Programs for Water-Cooled Nuclear Power Plants", Revision 2, Aug., 1978 4.3.2 CPSES FSAR Chapter 14, Table 14.2-2 4.3.3 Technical Specifications for Comanche Peak Steam Electric Station Unit, Final Draft 4.3.4 Initial Startup Procedures 4.3.4.1 ISU-008A, " Thermal Expansion", Rev. 0 4.3.4.2 ISU-206A, " Auxiliary Feedwater System Performance", Rev. 3 f 4.3.4.3 ISU-234A, "MISV Operability and Response Times",
Rev. 2
4 i
CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL g g ISU-300A
.. PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PACE 7 0F 36 4.3.4.4 ISU-282A, " Containment and Feedwater Penetration Room Temperature Survey", Rev. 2 4.3.4.5 ISU-220A, " Turbine Generator Initial Startup Tests", Rev. 2 4.3.4.6 ISU-009A, " Simulated Rod Control Tests" Rev. O.
4.3.5 Station Procedures -
i j 4.3.5.1 IPO-001A, " Plant Startup from Cold Shutdown to Hot Standby", Rev. 2 4.3.5.2 IPO-005A, " Plant Shutdown from Hot Standby to Cold Shutdown", Rev. 0 4.3.5.3 IPO-007A, " Maintaining Hot Standby". Rev. 0 4.3.5.4 STA-602, " Temporary Modification and Bypassing of Safety Functions", Rev. 0 4.3.5.5 EGT-712A, " Reactor Coolant System Boundary Isolation Valve Leakage Testing", Rev. 1 5.0 Test Equipment NOTE: Test Equipment is to be supplied as specified in section
. 5.0 of each applicable ISU test procedure.
5.1 Standard Grade plastic burette, approximately 100 al: Quantity: 2
'1 5.2 Clear Tygon hose level indicators, approximately 10 feet in length and 3/4 inches inside diameter: Quantity: 4 I
5.3 Fisher Scientific, Digital Stopwatch, Model 14-648, Range: 59
. minutes, 59 seconds, 99 hundredths; Accuracy: 0.001% of reading; I Resolution: 0.1 second; Quantity: 2 (Stopwatch of equal or better specifications may be used in lieu of the above.)
6.0 Special conditions None 7.0 Precautions and Limitations 7.1 Precautions l
j NOTE: Refer to section 7.1 of the applicable ISU procedures for additional limitations.
o
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CISES ISSUE DATE PROCCURE NO.
INITIAL STARTUP TEST MANUAL gg ISU-300A PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 8 0F 36 7.2 Limitations NOTE: Refer to section 7.2 of the applicable ISU procedures for additional limitations.
8.0 Prerequisites NOIE: Refer to section 8.0 of the applicable ISU procedures for the personnel requirements to perform each test.
8.1 The following prerequisites apply to section 9.1:
8.1.1 The Clearance Report Index in the Clearance Report Log Book has been reviewed. None of the outstanding items will prevent conduct of this test nor invalidate test results upon correction.
/
Name Date 8.1. 2 The Temporary Modification and Bypass of Safety Function
- Log, as required by Station Administrative Procedure STA-602, has been reviewed and found not to preclude conduct of this test. _
/
Name Date 8.1.3 The following test procedures have been completed to the -
extent necessary to support conduct of this test: -4 None 8.1.4 The full flow filters are installed in the RCS lower internals.
/
Name Date 8.1.5 The applicable prerequisites (section 2.0) of IPO-001A
" Plant Startup from Cold Shutdown to Hot Standby", Rev. 2, are complete.
/
Name Date l
(
e
l
! C:- J i S ISSUE DATE PROCEDURE NO.
INITIAL START"7 TEST MANUAL ISU-300A OCT 19 LTA .
PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION No. O PAGE 9 0F 36 8.1.6 Verify the accumulator isolation valves are closed with their motor circuit breakers open.
1-8808A Shut /
Name Date
- I t
1-8808A Breaker at 1EB3-2 Open / l Name Date 1-8808B Shut /
Name Date 1-88088 Breaker at 1EB4-2 Open /
Name Date 1-8808C Shut /
Name Date
! 1-8808C Breaker at 1EB3-2 Open /
t Name Date j 1-8808D Shut /
l Name Date
~
j 1-8808D Breaker at 1EB4-2 Open /
Name Date 8.1.7 Verify the containment spray pumps are locked out at the i main control board to prevent inadvertant actuation. _
.4 1-HS-4764 in pull-to-lock /
Date Name 1-HS-4765 in pull-to-lock /
Name Date 1-HS-4766 in pull-to-lock /
Name Date 1-HS-4767 in pull-to-lock /
Name Date 8.1.8 Verify the safety injection pumps are locked out at the main control board to prevent inadvertant over-pressurization of the RCS.
1/1-APSI-1 in pull-to-lock /
Name Date 1/1-APSI-2 in pull-to-lock /
Name Date p
~ - . - - - - - - , - . - . .----.,-- , - _,. _ ,, ,,,,.,---,,r-,,, ,,- ,-.-- ,,-.-,w,,,,,- --y, w,,w--- w ----g-----r- - - - -
CESES ISSUE DATE FROCEDURE NO.
INITIAL STARTUP TEST MANUAL ISU-300A PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 10 OF 36 8.1.9 Temporary level indicators are attached to each RCP #3 seal stand pipe and marked with the normal operating range (42 5/8 in to 77 5/8 in as measured from the bottom of the level switch flange).
RCP #1 /
Name Date RCP #2 /
Name Date RCP #3 /
Name Date RCP #4 /
Name Date 8.1.10 RCS full flow filter DP indicator installed.
/
Name Date
RCP #1 /
Name Date RCP:#2 / -
Name Date 4 RCP #3 /
Name Date RCP #4 /
Name Date 8.1.12 The following instruments and/or loops are calibrated:
Instrument l 1-FI-142 #4 RCP Seal Injection /
Name Date 1-FI-143 #3 RCP Seal Injection /
Name Date 1-FI-144 #2 RCP Seal Injection /
- Name Date 1-FI-145 #1 RCP Seal Injection /
Name Date l
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CPSES ISSUE DATE FROCEDURE NO.
INITIAL STARTUP TEST MANUAL ISU-300A OCT 191334 .
PRE FUEL LOAD INITIAL 1 STARTUP TEST SEQUENCE REVISION NO. O PACE 11 OF 36 1-FR-154 #4 RCP #2 Seal leakoff /
Name Date 1-FR-155 #3 RCP #2 Seal leakoff /
Name Date 1-FR-156 #2 RCP #2 Seal leakoff /
Name Date 1-FR-157 #1 RCP #2 Seal leakoff /
Name Date 1-FIS-191 #4 RCP #2 Seal leakoff /
Name Date 1-FIS-192 #3 RCP #2 Seal leakoff /
Name Date
. 1-FIS-193 #2 RCP #2 Seal leakoff /
Name Date 1-FIS-194 #1 RCP #2 Seal leakoff /
Name Date T' 4133 RC Loop 1 TC /
Name Date-T' 423B RC Loop 2 TC /
Name Date _.
e T' 433B RC Loop 3 TC / ,
Name Date T' 443B RC Loop 4 TC /
Name Date 1
8.2 The following prerequisites apply to section 9.2:
8.2.1 The Clearance Report Index in the Clearance Report Log Book has been reviewed. None of the outstanding items will prevent conduct of this test nor invalidate test results upon correction.
/
Name Date 8.2.2 The Temporary Modification and Bypass of Safety Function Log, as required by Station Administrative Procedure STA-602, has been reviewed and found not to preclude conduct of this test.
/
Name Date
CT:ES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANU E OCT 191984 '.Su-300A PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 12 0F 36 8.2.3 The following test procedures have been completed to the extent necessary to support conduct of this test.
None 8.2.4 The Reactor Coolant temperature as determined by Tcold (TI423B or TI4338) is between 245*F and 255'F.
/
l Name Date 8.3 The following prerequisites apply to section 9.3:
8.3.1 The Clearance Report Index in the Clearance Report Log Book has been reviewed. None of the outstanding items will prevent conduct of this test nor invalidate test results upon correction.
/
, Name Date 8.3.2 The Temporary Modification and Bypass of Safety Function
, Log, as required by Station Administrative Procedure STA-602, has been reviewed and found not to preclude.
conduct of this test.
/ _
Name Date j 8.3.3 The following test procedures have been completed to the extent necessary to support conduct of this test.
None -4 8.3.4 The reactor temperature as determined by Tcold (TI423B or TI433B) is between 445*F and 455'F.
/
Name Date 9.0 Procedure 9.1 Tests and Operations - RCS-ambient to 250*F 9.1.1 Ensure that the prerequisites for section 9.1 are
, complete.
/
Name Date NOTE: The following procedure, step 9.1.2, may be performed concurrently with any other procedure (s) or by itself at any time.
i l
l
CPSES ISSUE DATE I M CC URE NO.
INITIAL STARTUP TEST MANUAL ISU-300A OCT 191S84 .
l FRE tut.L LOAD INITIAL I 2
STARTUP TEST SEQUENCE REVISION NO. O PAGE 13 0F 36 1
i 9.1.2 Complete section 9.1 of ISU-008A, " Thermal Expansion."
/
Name Date
.. 9.1.3 Establish plant conditions and complete preparations to start the reactor coolant pumps per IPO-001A.
i /
l Name Date l Q.A. NOTIFICATION
- Before proceeding, notify the Q.A. representative to witness the 1
following steps:
/ or / /
1 QA Representative Witness Waived by Test Engineer I
, 9.1.4 Record reactor coolant pump seal flows for " prior to pump start" on data sheet 11.1.1.1.
QA / /
j Name Date Name Date -
9.1.5 Place all four reactor coolant pumps in service per IPO-001A.
QA / '
/
Name Date Name Date --
e 9.1.6 Record reactor coolant pump seal flows for " operating ,
- values" on Data Sheet 11.1.1.1.
l Q / /
Name Date Name Date
}
l 9.1.7 Verify all seal flows are within the range of the
" expected values" given on the data sheet 11.1.1.1.
[ @ / /
Name Date Name Date END QA SURVEILLANCE d
The proceeding steps have been witnessed by: /
QA Representative Date i
i D
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CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL ISU-300A OCT1.31024 .
PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 14 0F 36 9.1.8 Neat up the RCS to between 160*F and 180*F per IPO-001A, and establish the proper water chemistry per Technical Specification 3.4.7.
/
Name Date 9.1.9 Verify all required tests, as specified in section 3.1, have been completed.
/
Name Date 9.1.10 Conduct a primary plant heatup in accordance with IPO-001A to raise RCS temperature to between 245*F and 255'F (on the lowest Teoid (TI4235 or TI4335)
/
Name Date 9.2 Test and Operations - RCS-250*F to 349'F to 450*F 9.2.1 Ensure that the prerequisites for section 9.2 are completed.
/ _
Name Date 9.2.2 Perform section 9.3 of ISU-008A, " Thermal Expansion."
/ -
Name Date e
~
9.2.3 Conduct a primary plant heatup in accordance with IPO-001A to raise RCS temperature to between 340*F and 349'F on the lowest Teoid (TI423B or TI4335).
/
Name Date NOTE: The following steps, 9.2.4 and 9.2.5, may be performed concurrently:
9.2.4 Perform section 9.4 of ISU-008A, " Thermal Expansion."
/
Name Date 9.2.5 Perform sections 9.1 through 9.5 of ISU-234A, " Main Steam Isolation Valves Operability and Response Times.
/
Name Date
CFSES ISSUE DATE PROCEDUEE .sv. ;
INITIAL STAITUP TEST MANUAL ISU-30CA OCT 191S84 . 1 FRE FULL LOAD INITIAL l STARTUP TEST SEQUENCE REVISION NO. O PAGE 15 0F 36 l 9.2.6 Verify all required tests, as specified in section 3.2, have been completed.
/
Name Date 9.2.7 Conduct a primary plant heatup in accordance with IPO-001A to raise RCS temperature to between 445*F and 455'F (on the lowest Tcold (TI4238 or TI4335).
/
Name Date 9.3 Test and Operations - RCS-450*F to 557'F to ambient 9.3.1 Ensure that the prerequisites for section 9.3 are completed.
/
Name Date 9.3.2 Perform section 9.5 of ISU-008A, " Thermal Expansion."
/
Name Date
, 9.3.3 Conduce a primary plant heatup in accordance with IPO-001A -
and raise RCS temperature to between 550*F and 560*F. (on -
the lowest Teold TI4238 or TI4338). Maintain Hot Standby per IPO-007A. " Maintaining Hot Standby."
/ ,
Name Date .:
NOTE: The following steps 9.3.4. 9.3.5, 9.3.6, 9.3.7, -
i 9.3.8. 9.3.9. 9.3.10 and 9.3.11 may be performed concurrently with any other procedure (s) or by themselves at any time.
CAUTION: Maintain RCS temperature as determined by lowest Tcold (TI4238 or TI4338) 550*F to 560*F during ISU-008A, " Thermal Expansion" measurements.
9.3.4 Perform section 9.6 of ISU-008A, " Thermal Expansion."
l Name Date 9.3.5 Record reactor coolant pump seal flows on data sheet 11.1.3.1.
/
l Name Date l .
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C;- 8 ES ISSUE DATE PROCEDURE NO.
INITIAL STA1!UP TEST MANUAL ISU+300A OCT D W k PRE FUEL LGAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 16 0F 36 9.3.6 Verify flows are within the expected values.
/
Name Date 9.3.7 Perform section 9.1 of ISU-282A, " Containment and Feedwater Penetration Room Temperature Survey".
/
Name Date 9.3.8 Ferform ECT-712A, " Reactor Coolant Systen Boundary Isolation Valve Laakage Testing" for the following valves:
1-8815 /
Name Date 1-8949A /
Name Date 1-8956A /
Name Date 1-89565 / ._
, Name Date 1-8956D /
Name Date
~
1-8948A *1
/ .
Name Date I
, 1-8948B /
Name Date 1-8948C /
Name Date 1-8948D /
Name Date
- 1-SI-89058 /
Name Date 1-SI-8905C /
Name Date
( .
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~
1 CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL IStr-300A CCT 19 IS ,
\
PRE FUEL LOAD INITIAL REVISION NO. O STARTUP TEST SEQUENCE PAGE 17 OF 36 9.3.9 Perform section 9.6 of ISU-234A, "MSIV Operability and Response fines."
/
Name Date 9.3.10 Perform section 9.4 of ISU-206A, " Auxiliary Feedwater
[ Systes Performance."
i /
Name Date 9.3.11 Perfo'ra section 9.5 of ISU-220A, " Turbine Generator Initial Startup Tests".
l /
l Name Date 9.3.12 Cooldown the primary plant, including pressurizer, to i
120*F or less per IPO-005A, " Plant Shutdown from Hot j Standby to Cold Shutdown."
/
Name Date 9.3.13 Perform 9.7 of ISU-008A, " Thermal Expansion."
/ _
- Name Date 9.3.14 Verify all required tests, as specified in section 3.3, have been completed.
/ 7 Name Data e 9.3.15 Temporary level indicators are removed from each RCP.
RCP #1 /
Name Date RCP #2 /
Name Date RCP #3 /
Name Date RCP #4 /
Name Date 10.0 Computations None e
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- - - _ - - -,---n,-,,n..._ , . - , . , , - - . - - - , - - - . , - - - - , - _--m-- , - , , , - , _ -,--_,,a--,,
CPSES ; ISSUE DATE FROCCURE NO.
INITIAL STARTUP TEST MANUAL , ISU-300A g
l> v . AdIM4 PRE FUEL LOAD INITIAL STARTU? TEST SEQUENCE REVISION NO. O PAGE 18 0F 36 ATTACHMENT 1 PAGE 10F 7 Data Sheet 11.1.1.1 RCP Seal Flows (Initial Operation)
Espected Prior to Operating Description Instrument Value Pump Start Name/Date Values Name/Date RCP #1 Seal 1-FI-145 6 to 13 GPM / /
Water Injection (CB-05) 8 GPM Normal flow RCP #2 Seal 1-FI-144 6 to 13 CPM / /
Water Injection (CB-05) 8 GPM Normal flow RCP #3 Seal 1-FI-143 6 to 13 CPM / /
Water Injection (CS-05) 8 GPM Normal flow
, RCP #4 Seal 1-FI-142 6 to 13 GPM / /
Water Injaccion (CB-05) flow -
- 1 RCP #1 Seal 1-FR-157 See Fig. 11.5.1 / /
leakoff ficw (CB-05)
- 2 RCP #1 Seal 1-FR-156 See Fig. 11.5.1 / / --
leakoff flow (CB-05)
! ~
l f3 kCP #1 Seal 1-FR-155 See Fig. 11.5.1 / /
leakoff flow (CB-05)
- 4 RCP #1 Seal 1-FR-154 See Fig. 11.5.1 / /
l leakoff flow (CB-05)
leakoff flow (negligible to 3 gal, per hour)
- 2 RCP #2 Seal IFIS-193 0.05 gym (max) ~
/ /
leakoff flow (negligible to 3 gal. per hour)
REMARKS:
DATA REVIEWED BY: DATE:
l
~. . . _ _ _ _ _ -- ..
. . )
i l
l CPSES ISSUE DATE PROCEDURE NO. l INITIAL STARTUP TEST MANUAL e g ISU-300A PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 19 0F 36 ATTACHMENT 1 PAGE 2 0F 7 Data Sheet 11.1.1.1 continued RCP Seal Flows (Initial Operation)
Expected Prior to Operating l Description Instrument Value Pump Start Name/Date Values Name/Date
leakoff flow (negligible to i
3 gal. per hour) f
leskoff flow (negligible to ,
3 gal. per hour) ,
REMARKS:
l '
i DATA REVIEWED BY: DATE: ;
l I '
t ,
l 1
l ,
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e 6
F l
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b
CPSES ISSUE DATE PROCEDURE NO.
INITI/1 STARTUP TEST MANUAL ISU-300A
( FRE tt,t.L LOAD INIIIAL I
STARTUP TEST SEQUENCE REVISION NO. O PAGE 20 OF 36 ATTACHMENT 1 PAGE 3 0F 7 P
4 Data Sheet 11.1.1.1 continued RCP Seal Flows (lattial Weration)
P9fCR TO P'J4F START Elapsed Calculated Expected Description feetrument Level Time Flow Telue Name /Date Notes 2 4 3 RCF fl No. 3 seal a) Injecetun Flow See Note it (cm) (hr) (cc/hr) 400 to 1600 (cc/hr) /
Note 2
- b) Leak 9ff Collected Burette (ce) (hr) _ (cc/hr) 800 (cc/hr) (man) /
Note J ,
RC? 02
- No. 3 Seal a) Injection riew See Note ft (ca) (hrt (cc/hr) 400 to 1600 *(cc/hr) /
14cce 2 7
~f b) Leakaff Cellected Berette (cc) (hr) (cc/hr) 800 (cc/hr) (max) / -
Note 3 REMAHS:
1 DATA PtvifvtD 878 OATE!
e
(
(
CPSES ISSUE OCE FROC O RI .50.
INITIAL STARTUP TEST MANUAL ISU-300A 7 PRE FUEL LOAD lattIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 210F 36 i
ATTACHMENT 1 PAGE 4 0F 7 Date Sheet 11.1.1.1 contiamed RCP seal Fleus (Isttial Operation)
PRIOR TO FUMP START Elapsed Calculated Expected Description Instrument t.evel Time Flow Telue Name /Dete Notes 2 & 3 RCP f3 No. 3 Seel e) Injection Flow See Note #1 (ca) (hr) (cc/hr), 400 to 1600 (cc/hr) /
Note 2 b) Leekoff Collected surette (cc) (hr) (ce/hr) '
800 (cc/hr) (man) /
Note 3 RCP #4 No. 3 seat e) Injection Flow See Note #1 (ca) (hr) (cc/hr) 400 to 1600 (cc/hr) /
Note 2 B
b) Leekoff Collected surette (cc) (hr) (cc/hr) 800 (ce/hr) (max) /
3 Note 3 '.
i REMARKS:
l DATA REVIEVED SYt _ DATE:
i h
P l
s 3
~~
CR ES ISCUL DA E PROCEDURE NO.
INITIAL STARTLT TEST MANUAL g ISU-300A' f PRE tut.L LCAD INITIAL S* m TEST SEQUENCE REVISION NO. O PAGE f 22 0F 36 ATTACHMENT 1 PAGE 5 0F 7 Data Sheet 11.1.1.1 coatiaued RCP Seal Fleue (Iaitial Operation)
OPERATINC VALUES Elapsed Calewisted Espected Descripeton toetrument Level Time Flow Vetus Name /Date 18etes 2 & J l
RCP #1 No. 3 Seal e) Injection Tiow See Note it (cm) (hr) (ce/hr) 400 to 1600 (cc/hr) /
Note 2 b) Leekoff Collected Burette (cc) (hr) (ce/hr) 800 (cc/hr) (max) / ,
Note 3 RCP #2 No. 3 See1 e) Injection Flow See 18cte it (eg) (hr) (cc/hr) 400 to 1600 (cc/hr)
Note 2
/
7 b) Leekoff -
Collected Surette (cc) (hr) (cc/hr) 800 (cc/hr) (max) /
Note 3 RDIAAKS 1
DATA REVIEWED ST DATE:
l r- -< - , - . . - . - - . . . , . - - - - , . . . - . . - . , , , , _ , - . - - - - - - - . , -
CPEES ISSUE DATE FEOCEDURE NO.
INITIAI. STARKP TEST MANUAI. ISU-300A OCT 1913Q
( PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 23 0F 36 ATTACHMENT 1 PAGE 6 0F 7 Data Sheet 11.1.1.1 continued RCF Seal Flowe (Initial Operatice)
OPERATINC VALUES Elepoed Calculated Expected Desertpeton fastrument t.evel Time Flow Vetue Neae / Deep Notes Z 4 3 RCP #3 No. 3 Seal e) Injection Flow See Note #1 (ca) _ (hr) (cc/hr) 400 to 1600 (ec/hr) / ,
Note 2 b) Leetoff Collected Surette (cc) (hr) (cc/hr) 800 (cc/hr) (men) /
( Note 3 RCP #4 -
No. 3 Seal
- e) Injection Flow See Note it (ca) (hr) (cc/hr) 400 to 1600 (cc/hr) /
Note 2 b) Leekoff 3 Collected Surette (cc) (hr) (ce/hr) 800 (ce/hr) (men) /
Note 3
( RDtARKS: 6 DATA REVIEVED STt DATE:
l
INITIAL STARTUP TEST MANUAL CPSES
' g p*f PEOCEDURE NO.
I,5U-300A FRE PULL LOAD IN1ILAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 24 0F 36 ATTACHMENT 1 PAGE 7 0F 7 Data Sheet 11.1.1.1 (Continued)
RCP Seal Flows (Initial Operation)
NOTE 1: The No. 3 seal injection flow shall be calculated by determining the change in standpipe level indication over the elapsed time and then calculating the flow rate in cc/hr. Precautions should be taken to ensure that an automatic standpipe fill does not invalidate data.
NOTE 2: Calculated injection flow is:
Injection cc/hr ;
f __%
a Level Elapsed(ca) TimeX 206.'35 >)
(hr.)
NOTE 3: Calculated leakoff flow is:
Leakoff cc/hr =
6 Level (ce)
Elapsed Time (hr.)
O i
l l
l t
l l
> e o. e m - ao CFSES ISSUE DA~E i K : C!!kE FC. .
INITIAL STARTUP TEST MANUAL ISU-300A OCT H IcM PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 25 0F 36 ATTACHMENT 2 PAGE 1 0F 5 Data Sheet 11.1.3.1 RCP Seal Flows (Normal RCS Pressure)
Expected Indicated Description Instrument Value Value Name/Date RCP di Seal 1-FI-145 6 to 13 GPM Water Injection (CB-05) 8 CPM Normal flow RCP #2 Seal 1-FI-144 6 to 13 GPM -
Water Injection (CB-05) 8 GPM Normal flow RCP #3 Seal 1-FI-143 6 to 13 CPM Water Injection (CB-05) flow RCP #4 Seal 1-FI-142 6 to 13 GPM Water Injection (CB-05) flow
- 1 RCP #1 Seal 1-FR-157 See Fig. 11.5.1 leakoff flow (CB-05)
- 2 RCP di Seal 1-FR-156 See Fig. 11.5.1 ~
leakoff flow (CB-05)
.]
l #3 RCP #1 Seal 1-FR-155 See Fig. 11.5.1 -
- leakoff flow (CB-05) l
- 4 RCP #1 Seal 1-FR-154 See Fig. 11.5.1 leakoff flow (CB-05)
- 1 RCP #2 Seal 1FIS-194 0.05 gym (max) leakoff flow (negligible to 3 gal. per hour) l #2 RCP d2 Seal 1FIS-193 0.05 spa (max) leakoff flow (negligible to 3 gal. per hour)
REMARKS:
DATA REVIEWED BY: DATE:
Cries ISSUE DATE FROCCURE NO.
INITIAL STARI;7 TEST MANUAL 'SU-3 coa OCT 19103 -
PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 26 0F 36 ATTACHMENT 2 PAGE 2 0F 5 Data Sheet 11.1.3.1 continued RCP Seal Flows (Normal RCS Pressure)
Expected Indicated Description Instrument Value Value Name/Date
e l
REMARKS:
DATA REVIEWED BY DATE:
i i
k
CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL gg ISU-300A
( PRE rurL. LOAD INITIAL l
STARTUP TEST SEQUENCE REVISION NO. O PAGE 27 0F 36 -
ATTACHMENT 2 PAGE 3 0F 5 Date Sheet 11.1.3.1 continued RCP Seal Flowe (Noreel RCS Pressure)
I Noenat, RCs Fatssoas Elapsed Calculated Espected Desertattoe feetrument Level Time Flow Value Name /Dete' Notes 2 & 3 RCF fi No. 3 seal e) Injection Flow See Note #1 (cm) (hr) (cc/hr) 400 to 1600 (cc/hr) /
b) Leekoff Collected Burette (cc) (hr) (cc/hr) 800 (cc/hr) (mes) /
Note 3 atF #2 No. 3 seal e) Injection Flow See Note #1 (ce) (hr) (ce/hr) 400 to 1640 (ce/hr) /
Note 2 b) Leekoff Collected Surette (cc) (hr) (cc/hr) 800 (cc/br) (mez) '/
Note 3
~.
?
RINAAK3
- DATA REVIEWED BTs DATE
I I
t
- CISES .I JI CATE PROCEDURE NO.
- C ~4 STARTCP TEST MANUAL -
ISU- 300A (r wa av1C.
f fAf. fi.EL LGAD INLIIAL *
( g STARTUP TEST SEQUENCE REVISION NO. O PACE 28 0F 36 ATTACHMENT 2 PAGE 4 0F 5 Data Sheet 11.t.3.1 coattaued RCP Seal Flows (Normal RCS Pressure)
NORMAL RCS PRES $Utt Elapsed Calculated tapected De se rtattoe feetrusset t.evel Time Flew Value Mene /Date llecee 2 4 3 RCP #3 No. 3 sea! ,
e) injection Flow See Note #1 (ca) (hr) (cc/hr) 400 to 1600 (cc/hr) /
h) Leakett Collected Burette (ce) (hr) (cc/hr) 800 (cc/hr) (see) /
Note 3 3" #6 hu. 3 Seal e) Injectica Flow See Note #1 (ca) (hr) (cc/br) 400 to 1600 (cc/hr) /
, Ilote '2 '
b) Leakeff Collected Surette (ce) (hr) (cc/hr) 800 (cc/hr) (mes) /
~.
?
R DtAAES :
DATA RfviEVED ST:
DATE:
\
1 CPSES ISSUE DATE PROCEDURE NO. I INITIAL STARTUP TEST MANUAL 38"-
- OCT 1915E4' PRE FUEL LOAD INITIAL STARTUP TEST SEQUDiCE REVISION NO. O PAGE 29 0F 36 ATTACHMENT 2 PAGE $ OF $
Data Sheet 11.1.3.1 (Continued)
RCP Seal Flows (Initial Operation)
NOTE 1:
The No. 3 seal injection flow shall be calculated by determining the change in standpipe level indication over the elapsed time and then calculating the flow rate in ec/hr. Precautions should be taken to ensure that an autorw. tic standpf pe fill does not invalidate data.
NOTE 2: Calculated injection flow is:
Injsetion cc/hr = A Level (cm) X 206.35 Elapsed Time (hr.)
NOTE 3: Calculated leakoff flow is:
Leakoff cc/hr = g)
Elapsed Time (hr.)
I
\ T i -1 l
l e
e
'~~
CPSES ISSUE DATE PROCEDURE NO.
INITIA1. ETARTUP TEST MANUAL
'g g 2 ISU-300A FRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 30 0F 36 ATTACHMENT 3 PAGE 1 0F 1 There are no computation sheets required for this procedure 7
e i
t 9
e .
CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL ISU-300A PRE rue.L LOAD INITIAL STARTUP TEST SEQUENCE REVISION No. O PAGE 31 0F 36 ATTACHMENT 4 PAGE 1 OF 1 Test Verification Sheet 11.3.1 Test Section 9.1 Acceptance Criterie Result ISU Coordinator 3.1.1 ISU-008A, " Thermal Expansion". Section 9.1 is complete. See 9.1 /
Name Date 3.1.2 RCP Seal leakage is within the range of the expected values. Data sheet 11.1.1.1 /
Name Date 3
I
CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST PR;UAL I58-3
- OCT 19.Ed .
PRE FUEL LCAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 32 OF 36 ATTACHMENT 5 PAGE 1 0F 1 Test Verification Sheet 11.3.2 Test Section 9.2 Acceptance Criteria Result ISU Coordinator 3.2.1 ISU-234A, " Main Steam Isolation Valve Operability and Response Times",
sections 9.1 through 9.5 are completed. See 9.2 /
Name Date 3.2.2 ISU-008A " Thermal Expansion", sections 9.3 and 9.4 are ,
completed. See 9.2 /
t Name Date
?"
~.
E o
s S
e .
CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL ISU-300A FRL kULL LOAD INITIAL l STARTUP TEST SEQUENCE REVISION NO. O PAGE 33 OF 36 l
l ATTACHMENT 6 PAGE 10F 2 Test Verification Sheet 11.3.3 Test Section 9.3 Acceptance Criteria Result ISU Coordinator 3.3.1 EGT-712A, " Reactor
( Coolant System Boundary l Isolation Valve Leakage f
Testing", has been completed for the valves identified in the Deferred Test Package #2.
See 9.3 /
Name Date 3.3.2 ISU-234A, "KSIV Operability and Response Times",
section 9.6 is completed.
/
See 9.3 Name Date 3.3.3 ISU-008A, " Thermal Expansion" Section 9.5, _
9.6, and 9.7 are completed. -
See 9.3 /
Name ." Lt a 3.3.4 RCP Seal leakage is
, within the range of
! the expected valves.
l Data Sheet 11.1.3.1 / ,
Name Date 3.3.5 ISU-206A, " Auxiliary Feedvater System Performance". Section 9.4 is cempleted.
See 9.3 /
Name Date 3.3.6 ISU-220A, " Turbine Generator Initial
! Startup Tests",
l Section C.$ is i complete.
See 9.3 /
Name Date
CPSES ISSUE DATE PROCEDURE NO.
INITIAL STARIUP TEST MANUAL '88-3 ^
y O C T 1 9 M.-.
PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 34 0F 36 ATTACHMENT 6 PAGE 2 0F 2 Test Verification Sheet 11.3.3 Test Section 9.3 Acceptance Criteria Result ISU Coordinator 3.3.7 ISU-282A, " Containment and Feedwater Penetration Room Temperature Survey",
section 9.1 is completed.
See 9.3 /
Name Date 3.3.8 ISU-009A, " Simulated Rod Control Tests",
sections 9.1, 9.2, and 9.3 are complete.
See 9.3 /
Name Date
-1 l
l 1
l CPSES IESUE DATE PROCEDURE NO.
INITIAL STARTUP TEST MANUAL ISU-300A
\
OCT 19 WR PRE FUEL LOAD INITIAL STARTUP TEST SEQUENCE REVISION NO. O PAGE 35 0F 36 ATTACHMENT 7 l PAGE 1 0F 1 l l
l There are no tables required for this procedure. ,
l 1
Y h =
.y h
o ..
' ~
CPSES 15SEE LATE II .zI"hI NO.
INITIAL STARTITP TEs > . !sU-300A 00T 191984 PRE FUEL LOAD I.E~ U
(+ STARTUP TEST SEQUD;CE FD ISION NO. O PAGE 36 OF 36 ATTACHMENT 8 l PAGE 1 0F 1 l
j Figure 11.5.1 RCP No. 1 Seal Performance Parameters l
l l
l
.=aa L " .*'.w"5se m .es l l ,
~
sees 8%8e* 6.o48es l i.ow Moe = .Fesas 8
- I g l e
i . -
l . 3 I *
! l' *
- , i a : 8
. I l 63
- i w
I
. i i a
i e
. e i
a, i !
- i i s.,. ca! r e a.!
1 l
i
,, / !
i l l i 6 . ----
. ! ! l ; ! ,. I e see eos ese see sees sans e.co sees asse anse taco teco I asas, suregnenstas, setseiset. as.L M 4300 -
FICURE 61 No. t Seal Perfa- Parsnieters
'Nossa .
- 1. Dartag teseep er cosidown, when the systent water pressare is 1000 peg or below. ter.k ott -5 f:ow atey be innafSc6 sat to eest the tearvig or the upper seal components. When the lesk off
. Sow is below I gym. the seal typeas valve saould be ope ed. This pe:=its a If:mtet Cow :s -
I ,.. typees tae No. I seat t2.roisch a aseMdiustable onflee tiest (external to tas Fucts itsetO.
l l If the leskeff flow is less tsaa 0.* 3pm. It is protatie that etiner foretsa matter is restric.. s I the flow at the neel fase in;et. The seal faces act Eke a f!tter. Forvisa particfes in the oer.er of
- 5
. 40 atic:ess ces soGeet between the faces and restnst tas flow. lasresang tne seat d'.f.
foresual prussam (4.7) may risar tte seat If18 does ast, desraere t3e seal d!!!ervattal ;ressure to 100 put and mars the pt sey resor by hand. Do not start tae pusto motorif the semi Cow is be6ow tas apostood sinassumi(see Par =sresh (J.: for a dotaded e. set oint procedure).
- 3. If a slow teurease la the No. I seallenk o# flow is oteerved. Ls over a perted of severs!
woess or nom. Wessaghouse should be sociSed to provide suadance. Dunne tfus per.wt. e.e pump may be operated and the No. I seed insk off vetve should be lett opes. The seellenic off l flow shmaid not be paredsted se enesed tas listias of its safe overst:as ::.nve of Figure 6.I.
Shemed these lisucs be exceeded, sne proceeuses for emerseecy opera oa shown :::dar the No. : seal saould be fouowed (see Paragraph d.l.3. Note 3).
l (CP-0001-060A) i j . >
l
_ - _ _ ._