ML20206U969
| ML20206U969 | |
| Person / Time | |
|---|---|
| Site: | 05000000, Comanche Peak |
| Issue date: | 08/20/1984 |
| From: | Morris G BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20206S800 | List:
|
| References | |
| FOIA-85-59 CP-QAP-3.1, NUDOCS 8607110331 | |
| Download: ML20206U969 (19) | |
Text
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Issur NLM8ER REVISION CATE PAGE BR0m & ROOT, Inc.
CPSE3 JOB 35-1195 AUG 201984 1 of 19 CP-QAP-3.1 7
S.d dGfem (F-ORIGINATOR:
DATE
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TITLE:..
g7 a SITE ASE QA REVIEWED BY:
ORGANIZATION, FUNCTIONAL b _
8 6 8Y APPROVED SY:
.g Site OA Manager' DATE IMPLEMENTATION
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1.0 REFERENCES
1-A B&R Quality Assurance Manual 2.0 GENERAL _
2.1 PURPOSE M0 SCOPE The punose of this procedure is to define the B&R Site Assurance (QA) organization for ASME-related Quality activities, and to summarize organizational responsibilities.
ORGMIZATIONAL INTERFACES M0 REPORTING FUNCTIONS 2.2 in Reference 1-A, the Site QA Manager (SQAM)
As defined reports to the B&R QA Manager and has been delegated the authority and responsiblity to establish, implement and assure compliance to the B&R QA Program.
The defined l
organization, as illustrated in Attachment 1, is responsible for implementing the B&R QA Program by the perfonnance of i
l those actions described in Section 3.0 and in specific QA i
procedures or instructions.
Attachments 2 and 3 present typical functional flow charts by $1ch the QA procedures or instructions are interfaced j
and implemented.
Organizational titles referenced in OA procedures or instructions may reflect organization definitions sich preceded the issuance of this procedure revision; revis'ng individual procedures or instructions to reflect current titles is not required untti the docunent is l
revised due to program requirements, r
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ISSUE CPSES NLMBER REVISION DATE PAGE J08 35-1195 CP-QAP-3.1 7
AUG 20 M 2 of 19 2.3 SITE QUALITY ASSURMCE DEPARTMENT The Site QA Department is composed of staff functions, the Quality Engineering Group (QEG) and Quality Control Group (QCG) who report to the SQM.
The SQM is responsible for the technical and administrative supenision of the 8&R QA Program. Exercises oserall responsibility for:
a.
Supervising, coordinating and assuring implementation of ASE QA functions; b.
Identifying quality problems, providing a mans of resolution and verifying that resolutions have been l
satijfactorily implemented; c.
Accepting or rejecting any or all ASME-related work, j
material, capor.ents, parts, appurtenances and equipment 4
on the roject which does not confom to requirements, and imp' esenting stop work authority when necessary to j
enforce project quality requirements; d.
Representing 8&R in all atters associated with QA resulting from contacts with the Owner, the Engineer, 1
Authorized Nuclear Inspection Agency, outside agencies j
(i.e., ASE and suppliers), or B&R Management; 3
i e.
Infoming B&R Site QA personnel of corporate and departmental administrative procedures and programs.
Exercises control of the 84R Site QA organization within the Ilmitations of these documents; l
f.
Reporting the status and effectiveness of the A5ME QA Program in written reports to the 84R Q4 Manager; g.
Assisting the Owner in the development and implementation of the CPSES QA Plan as it relates to site Construction activities; I
h.
Checkiy,
inspecting or otherwise verifying that
}
applicable specification, Code, standard, QA Program and regulatory requirments ara fully implemented; f
1.
Approval of the QA Manual (QM), QAM revisions QA 1
procedures, and instruct 1Ms; and l
j.
ASE Code Certification and stamping of piping subsystens and systes, including control of the ASME Code symbol stamps.
SROWN & ROOT INC.
ISSUE CPSES NUMBER REVISION DATE PAGE 08 35-W CP-QAP-3.1 7
AUG 20 M 3 of 19 3.0 PROCEDURE 3.1 QUALITY ENGINEERING GROUP (QEG)
The QEG Supervisor is assigned direct responsibility and signature authority, where applicable, for the development, interpretation, and documentation of the ASME QA/QC program as specified in QA procedures and ins tructions.
The QEG Supervisor responsibilities include:
a.
Assisting the SQAM in planning QA activities and resources; b.
Acting for the SQAM during his absence, when designated; c.
Providing recommendations with regard to hiring, pay evaluation, promotion, counseling and tensination of i
QE personnel; i
d.
Preparing, maintaining, issuing and controlling the 84R QAM; e.
Reviewing ASME-related design docunents to ensure that QA and inspection criteria are adequately addressed by 4
the B&R QAM; f.
Developing or approving appropriate criteria fo r training, examination, certification and recertification of QA personnel; g.
Providing for the coontination of training and the l
maintenance of training and certification files; h.
Providing for the process development, coontination and perfonnance of B&R QA functions involving ASME Section XI repairs or replacanents with the Owner;
(
i.
Issuing and maintaining a functional organization chart and job descriptions which define QE personnel duties and responsibilities; j.
Reviating and approving A9tE procurement doctsnents to l
ensure inclusion and adequacy of QA requirements, and issuance of the Purchase Order to an approved supplier; I
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ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7
AUG 201M4 4 of 19 k.
Providing for the development and maintenance of QA procedures or instructions which implement the requirenents of the B&R QA Program, Code, applicable standards, regulatory requirements and the design specification; 1.
Providing interface and coonfination with the Owner's operations department.in supporting QA services contracts.
m.
Reviewing AS4E-rela ted construction procedures /
instructions, and revisions to assure compliance with the QA Program and providing QA review signatu re; n.
Providing for the issuance and control of QA procedu.aes and instructions; o.
Perfonning site-initiated audits of vendors providing ASE-related material / services; p.
Perfonning site-initiated qualifica tion su rveys of ASME-related material / services suppl..rs; q.
Approving QA Programs for Site ASME-related subcontracts; r.
Developing and maintaining the Approv.
Suppliers List; s.
Verifying the acceptability of Vendor supplied material or components through receipt inspection and doctanentation verification; t.
Participating with Engineering and Construction personnel in planning wort activities; u.
Maintaining liaison with the field representative of the AE, NSSS supplier, Construction Project Management and l
the Owner to assure prompt interchange of infonnation and timely resolution of Code-relate roblems; l
v.
Perfonning surveillance of Site A: I activities to verify canpliance with QA procedures and instructions; w.
Providing technical direction and support to the QCG for the resolution of quality problems; Providing for the identification and documentation of x.
nonconfonning condi tions and, when assigned, verify adequacy of corrective action taken to resolve nonconfonning conditions; 1
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ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 i
AUG 201984 5 of 19 1-z.
Evaluating reports and documents initiated to correct nonconfonning conditions or identify significant or repetitive problens which should be brought to the attention of the SQAM for. Corrective Action; aa. Reviewing process control documents to ensure that appropriate QC inspections are specified in accordance with QA procedures and instructions; and bb. Recanciling subsystens N-5 data wi th the Owner's computer listing and initiatin a system N-5 Code Data Report; cc. Maintaining direct liaison with the Authorized Nuclear Inspector (ANI) and coordinating applicable interfacing ASME Code activities with the Site Lead ANI.
3.2 QUALITY CDNTROL GROUT (QCG)
The QCG Supervisor is assigned di rect responsibili ty and signature auth ity, where applicable, for the implementation of th. AS4E QA/QC program as specified in QA procedures or istructions.
The QCG Supervisor responsibilities incluce:
l a.
Assisting the SQAM in planning QC activities and i
resources; b.
Acting for the SQAM during his absence, when designated; l
c.
Providing recommendations with regard to hiring, pay evaluation, pronotion, counseling and tennination of QC personnel; d.
Issuing and mai.
ining a functional onjanization chart and job descrip ans which define QC personnel duties and responsibili 61es; e.
Reviewing QA procedures and instructions to assure field implementation capability; l
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m SROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7
AUG 201984 s of 19 t
f.
Participating with Engineering and Construction in the planning and support of work activities; g.
Perfo nning QC inspections of inprocess construction activities when specified on process control documents; h.
Ensuring that ins pection activities are perfonned by qualified personnel in accordance with qualified and approved procedures; i.
Ensuring that inspection activities are pahonned with appropriately calibrated instruments; j.
Perfonning routine surveillance of Code fabrication.
installation, and functional testing activities to assure canpliance wi th Project procedures and instructions in areas other than those designated as planned inspection, examination or testing hold points; k.
Initiating records which provide objective evidence of the results of planned inspections, tests, or examinations; 1.
Conducting the final QA verification of ASME process control doctsnents to assure all design and final drawing requirements are met before conducting final Code pressure testing; n.
Conducting a pre-pressu re test /N-5 walkdown of the defined ASE subsytem to assure physical acceptability prior to final Code pressure testing; o.
Preparing a pressure test package fcr ' subsystem test boundaries established with the Hydrostatic Test Group (HTG);
I p.
Appreving specific systen/ subsystem A94E pressure testing procedures (i.e.,
Pressure Test Data Sheet);
q.
Conducting inspection of a test boundary during A91E pressure testing.
Documents the results of the inspection to assure pressure boundary acceptability;
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE CP-QAP-3.1 7
AUG 201984 7 of 19 r.
Releasing piping for insulation; s.
Releasing applicable building penetrations for sealing; t.
Identifying and reporting nonconfonning conditions on Nonconformance Reports (NCR's) or Unsatisfactory Inspection Reports (Unsat IR's), as applicable; u.
Performing inspections or QA actions necessary to resolve nonconfonning conditions; v.
w.
Maintaining direct liaison with ANI and coonlinating applicable interfacing ASE Code activities with the Site Lead ANI.
3.4 QA ADMININSTRATIVE ASSISTANT The QA Administrative Assistant is responsible for coordinating and implementing the personnel administrative program established and defined by the SQAM's administrative policies.
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s BROWN & ROOT, INC ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7
AUG 201984 8 of 19
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE AUG 201984 CP-QAP-3.1 7
9 of 19 ATTAOIMENT 1 (continued)
TITLE:
Site Mechanical Level III
SUMMARY
- Directly responsible for all technical aspects of the Mechanical QA/QC inspection program including the t: aining,
qualification' and certifications of Mechanical QC.
Prepares all QA l
procedures or instructions related to mechanical inspection activities.
Is a certified Mechanical Level III Inspector in all applicable disciplines (i.e., piping, welding, supports, equipment, receiving, visual examinations and AME docunentation verification). Perfonns QE mechanical functions for which no specific certification is required.
ll SPECIFIC OllTIES:
1.
Establish and-maintain the site program for the training, l
qualification and certification of all Mechanical Quality Control Inspectors (i.e., VT, MIFI, MIME, ERI. N-5 Verification, and Auditors),
designating instructors and providing for the l
coordination and saintenance of all training / certification files; l
2.
Ensuring that all ASE QA/QC personnel receive specific job orientation, familiarization and training on applicable procedures; 3.
Conducting field surveillance of Site ASME activities and personnel for empliance with code, specification and/or QA program requirements; j
l 4.
Developing, reviewing, and revising AS4E QA procedures and instructions dich implement / comply with specifications, codes, standards, regulatory guides, and the B &,R QA Manual-5.
Preparing and maintaining the B & R QA Manual; I
l 6.
Reviewing construction procedures for technical adequacy to ensure I
the incorporation of appropriate inspection characteristics; 1
7.
Initiating, reviewing, approving, controlling and distribution of l
ASME nonconformances (such as NCR's, Letters of Concern and CAR's);
i i
8.
Reviewing / evaluation and close-out of deficient MTE calibration reports; 9.
- 10. Review and acceptance of satisfactory close out of Pennanent Plant Equipment Transfers for ASME components; l
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BROWi & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE 1
AUG 201984 10 of 19 ATTACMENT 1 (continued) 11.
- 12. Providing technical direction and support to the QCG for resolution of quality problens or questions;
- 13. Coordinat.ing, participating and responding to all Third Party Owner, B & R Corporate, ANI or NRC Audits (including implementing resultant cammitments necessary for closeout);
I
- 14. Ensuring that Pennanent Plant Equipment is satisfactorily stored and required naintenance is being perfonned; I
- 15. Providing recommendations with regard to hiring, pay evaluation, promo tion, counseling and termination of MQd personnel; 16.
Issuing and naintaining a functional organization chart and job descriptions which define MQE personnel duties ~ and responsibilities;
- 17. Maintaining di rect liaison wi th the Autnorized Nuclear Inspector (ANI) and coordinating applicable interfacing ASME i
Code activities with the Site Lead ANI;
concerns / deficiencies; 19.
- 20. Assisting the Owner in the development and implementation j
of the CPSES QA Plan as it relates to site Construction activities; I
- 21. Reviewing / approving Pu rchase Orders and rmuisitions for compliance with the requirements of the AS' Code, site QA Program, and Engineering Design;
- 22. Perfonning site-requested qualification surveys of all ASME materials / services supplien;
- 23. Reviewing / approving vendor QA programs for site subcontracts;
- 24. Perfonning annual site-initiated audits of ASME vendors /
l suppliers;
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ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7
AUG 201984 11 of 19 ATTAQ9 TENT 1 (continted)
- 25. Preparation, maintenance and distribution of the Approved Suppliers List; j
- 26. Verifying the acceptability of vendor-supplied sterial or-components through receipt inspection and documentation verification; 27.
Identify vendor pressure tests which have been waived for field testing;
- 28. Providing for the process developmert, coordination and perfonnance of all B & R QA/QC functions necessary for ASME Section XI repairs or replacements with the Owner;
- 29. Draft NIS-2 Code Data Reports for all applicable Section XI repairs 1r replacements;
- 30. Signature authority for certifying component, construction completion on a subsystem N-5 Code Data Report; l
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7 AUG 201984 12 of 19 ATTAC*ENT 1 (continued)
TITLE:
Site NDE Level III
SUMMARY
- Directly responsible for all technical aspects of the nondestructive examination QA/QC Inspection program including the training, qualification and certification of NDE QC.
Prepares and approves all QA Procedures or Instruction relative to nondestructive examination activities.
Is a certified NDE Level III Inspector in all applicable methods (i.e., radiography), oltra-sonics, liquid penetrant, magnetic partical, and leak testing.
Perfonns Quality Engineering NDE functions for which no specific certification is required.
SFECIFIC DUTIES:
1.
Establish and.Anintain the site progran for the training, qualification and car ;ification of all NDE Quality Control Inspectors (i.e., RT, MT, UT PT and LT), designating instructors and providing for the coordination and maintnance of all training /
certification files.
2.
Conducting field surveillance of site ASE activities and personnel for compliance with code, specification and/or QA program equirements.
3.
Developing, reviewing and revising AME 0A procedures and instructi 's which implement / comply with specifications, codes, standards regulatory guides and Brown & Root QA Manual.
4.
Reviewing construction procedures for technical adequacy to ensure the incorporation of appropriate inspection characteristics.
5.
Providing technical direction and support to the Quality Control Group for resolution of quality problems or questions.
6.
Participate and respond to all third party, owner, ANI NRC, and Brown & Root Corporate audits (including implementing resultant caninitments necessary for closecut).
7.
Maintair !iason with the Authorized Nuclear Inspector (ANI) and coordina applicable interfacing ASME Code activities with the lead ANI 8.
Coordinate / respond to ANI SIS reports for QA progran concerns /
deficiencies.
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SROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE l
AUG 201984 13 of 19 ATTAOiMENT1(continued)
- 10. Provide Quality Engineering interface with NRC, Engineering, owner, and construction on matters related to NDE.
11.'
Provide assistance to the owner in the development and impimentation of the CPSES QA plan as it relates to site construction activities.
- 12. Conduct the final interpretation of all radiographs at CPSES.
- 13. Perform additional Quality Engineering functions as directed by the Quality Engineering Group Supervisor.
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ISSUE CPSES NUMBER REVISION DATE PAGE CP-QAP-3.1 7
AUG 201984 14 of 19 ATTACW ENT 1 (continued)
TITI.E:
QA/QC Building Supervisor SUMARY: Reports directly to the QC Group Supervi sor.
Implements Department / Company policies through group QCE's.
Contributes l
leadership, experience, and technical expertise in the solution of QA/QC and personnel problems.
Provides input in organizing and planning for manpower in Quality Department. Coordinates the quality activities involved with preparation of-systems for turnover to client.
SPECIFIC DUTIES:
1.
Responsible for the inspection of ASME piping and welding, component supports, mechanical equipment, and the issuance of ASME materialJram the warehouse, fra procurement until released for pre-test activities; 2.
Interface with the Authorized Nuclear Inspection Agency for ANI l.
inspection where designated; 3.
Attend various construction meetings to provide QC input; 4.
Maintain' liaison with ANI, field representatives of the Engineer, Construction Project Management and the Owner to assure pranpt interchange of infonnation and timely resolution of quali ty related concerns; 5.
Provide input in organizing, planning and manpower forecasts for the Quality Assurance Department; 6.
Assure that Quality Control personnel are certified and certifications are current for inspections being perfomed; 7.
Responsible for assuring that QC walkdown inspections before, during and after Hydrostatic / Pneumatic testing are performed and docunented; 8.
Provide for the coonlination and monitoring of applicable testing on ASE systems; 9.
Review client's pre-operational test procedures to assure compliance with QA program and site procedures;
- 10. Review Start-up wort pennits, Start-up work authorizations and Mechanical Equipment Travelers for assignment of quality hold points;
- 11. Provide current status of QC itens on Master Systen Punchlist; and
- 12. Perform other duties as assigned.
4 BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7
AUG 201984 15 of 19 ATTACMENT 1 (continued)
TIT 1.E:
QA/QC N-5 Supervisor SUPMARY: Reports directly to the. QCG Supervi sor.
Iraplements Department / Company policies through Group QCE. Contributes leadership, experience, and technical expertise in the solution of QA/QC and personnel problems.
Provides input in organizing and planning for manpower in the QA Department.
Coordinates the gality activities involved with Code certification of ASE subsystens/ systems.
SPECIFIC DUTIES:
1.
Maintain liaison with ANI, field representatives of the Engineer, Construction Project Management and the Owner to assure prompt interchange.of infonnation and timely resolution of N-5-related concerns; 2.
Provide input in onjanizing, planning and manpower forecasts for the N-5 section; 3.
Assure that Verification Inspection personnel are certified and certifications are current; 4.
Provide for QA verification of "as-constructed" conditions and subsequent system / subsystem certification; 5.
Conducting the final QA verification of A9tE process contral documents to assure all design and final drawing requirements are met before conducting final Code pressure testing; 6.
Tracking and statusing ASE fabrication, installation, and i
documentation activities to assure all work is canplete prior to conducting final Code pressure testing; 7.
Preparing a pressure test package for subsysten test boundaries established with the Hydrostatic Test Group (HTG);
8.
Releasing piping for insulation; 9.
Identifying and reporting nonconfonning conditions on Nonconformance.
t Reports (NCR's) or Unsatisfactory Inspection Reports (Unsat IR's).
l as applicable; and
- 10. Statusing nonconfonning conditions through closure, to maintain an accurate accounting of identified deficiencies.
8ROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE
)
JOB 35-1195 CP-QAP-3.1 7
%UG 201984 16 of 19 j
ATTACHMENT 1 (continued TITLE:
Quality Control Engineer
SUMMARY
- Reports directly to QA/QC Supervisor, implements department /
company policies.
Contributes leadership, experience and technical expertise in the solution of QA/QC and personnel problems.
Provides onsite planning, direction and control of QC activities related to the project QA program.
SPECIFIC DUTIES:
1.
Review / approve construction operational travelers,11JGCo machine shop work requests, etc., to ensure incorporation of appropriate inspection characteristics.
2.
Coordinate wort schedule with craft and assign inspectors to areas where they artr needed.
3.
Assure the implementation of programs to identify quality
- problems, provide resolution to concerns and verify that resolution has been satisfactor.ily accomplished.
4.
Provide for immediate supervision, coordination and ir olementation of the Brown & Root QA program for QCE's assigned to
- aan, i
5.
Coordinate on job training and testing of QCE's with Level II for certification.
l 6.
Interface with the ANI for inspection where designated.
7.
Perfonn other duties as assigned.
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ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7
20 M 17 of 19 ATTAOMENT 1 (continued) 1 TITLE:
Training / Procedure Coordinator SUWRY: Reports directly to QE group supervisor. Provide interface for site Level III's and QCI's for training and ma'ntenance of these records.
Coordinates the revision, issuance and control of QA procedures, instructions and the Quality Assurance Manual.
Provides 1
input for quarterly report addressing training and certification and procedures.
SPECIFIC DUTIES:
1.
Coordinate Site ASME Training Activities.
A.
Notification of individuals for training.
B.
Scheduling classroans.
C.
Maintain records of training and attendance.
D.
Provide status of visual activity and recertification dates.
E.
Control and maintain approved lesson plans.
F.
Originate and maintain QA personnel training history.
G.
Interface with Level III's for quarterly personnel inspection activity report.
H.
Maintain and distribute cur ent monthly certification status report.
I.
Provide quarterly data on training and manhours to Q.E.G.S.
J.
Maintain QA personnel training and certification files in PPRV.
K.
Tipe current certificatior for QA Personnel Level III l
signature.
2.
QA Manual, QA Procedures and Instructions.
A.
Maintain a QAM distribution list and verify accuracy every six months.
B.
For revisions to on site QAM, renove old and replace current revision to each QAM.
C.
Obtain receipt acknowledgement for revisions and maintain on file.
D.
Maintain history files on On Procedures.
E.
Maintain controlled copy b iers listing for issuance of QA Procedures and Instructions F.
Process draft, revision or
.N to QA Procedures / Instructions.
i G.
Assure training is accanplished prior to issuanf.e of proedures.-
H.
Complete QA Procedure / Instruction Transmittal Fonns for each l
controlled copy holder and distribute Procedures / Instructions.
I.
Maintain the Transmittal Log.
J.
Update the Quality Document Index.
3.
Perfonn other duties as assigned.
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ISSUE CPSES NUMBER P.EVISION DATE PAGE JOB 35-1195 CP-QAP-3.1 7
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AUG 201984 ATTAONENT 3 TYPICAL INPROCESS QA PROGRAM IMPLEMENTATION
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