ML20203E587

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Rev 0 to WPS-E308/83670, Downcomer Bracing - Nuclear Power Plant
ML20203E587
Person / Time
Site: LaSalle  Constellation icon.png
Issue date: 06/05/1978
From:
CBI NUCLEAR CO.
To:
Shared Package
ML20203E435 List:
References
WPS-E308-83670, NUDOCS 9802270086
Download: ML20203E587 (11)
v • d • e


Text

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, IDENTIF N WELDING PROCEDU,RE SPECIFICATION WPs - E308/83670

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PnOouCT CUSTOME R DOWNCOMER BRACING - NUCLEAR POWER PLANT COMMONWEALTH EDISON WORK THIS DOCUMENT WITH GEN. WELD DROCEDURE SPEC. GWPS- SMA'.1 PAGE NO, ENB l

0 OF DATE 3

5-5-78 REFERENCE PROCEDURE QUAL 6FICATION RECORD SPE CIFIC CONTRACT NO. POSITION THICKNESS RANGE POSITION THICKNESS R ANGE 2525 V, H, OD 3/16" to 1 1/2" V,H,0,D 3/16" - 3/8" I

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SPECIFIC CONTRACT WPS REQUIP 8! met.TS B ASE MET AL-This welding procedure specification ASME SA 240 Type 304 (P-8, GP-1) wit he ASME Code Section welded + gether. ]p )

This procedure is to be used for any welding with E308 electrode on the base material listed. <

FILLER METAL-ASME SPECIFICATION NO. SFA 5.4 -

t A ME A AL St N . The interpass temperature of joint:, in ASME GROUP NO. F-5 the base material listed shall not exceed 350*F maximum.

No post weld heat treatment is E LECTRICAL CHAP %CTERISTICS- required.

CURRENT: OC POLARITY: Electrode Positive No preheat is required except as an aid OTHER: (Reverse Polarity) for removiiig moisture or unless the B ACKING MATERIAL - ambient temperature falls below 32*F.

None Required When the ambient temperature falls below 32*F, the plate shall be preheated warm to the hand within 3" of the point of r Lui- welding.

None Required G AS-SHIE LDING BACKUP CBI COMPOSITION None None CONWCT- UM MIN. F LOW R ATE Required Required DATE '7- //- 1/

INmAt R Mb/

CUSTOMER APPROVAL- m I CJ M RELEASED BY J24-N M :tt J 2 --' CNQA SERVICES WE LDING OB DIST CORP REG ! REG l 1 ENGR ENGR I h QA COgST MF oA i SY DATE

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TJA CMR GDM RTF PREPAREo JEB 5-5-78

/ 3 CHECKEo TJL 5-15-78

$ AUTHORIZEo RES 6-5-78 WI. 300 (PAGE 1 OF 2) StEV NOV 76 9002270086 980220 ~

PDR ADOCK 05000373 P ,_ _

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IDINTIFICATION "

WELDING PROCEDURE SPECIFICATION wes - E308/83670 N) 9 l

PRODUCT DOWNCOMER BRACING - NUCLEAR POWER PLANT PAGE NO. 2 OF 3 Re v. NO. O COSTOMER COMMONWEALTH EDIS0N sv JEB DATE 5-5-78 SPECIFIC REQUIREMENTS (CONT) SPECIFIC REQUIREMENTS (CONTI

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Use only stainless steel brushes on this material.

Vertical passes may be deposited

' (,~ ' ' uphill or downhill.

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WL 200 (PAQ:2 OF 2) REV NQV 74

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- h **~w WP!- E308/83670 tit's WELDING PROCEDURE SPECIFICATION

  • ^ot No. 3 or 3 3.oover 00WNCOMER BRACING - NUCLEAR POWER. PLANT a ev. so. O custouc. C0!NONWEALTH EDIS0N ev JEB oarc 5-5-78

( GENER AL. WELDING TECHN'OUE o9. . ... s.w. w.is ti ...o. cm ,.a. v.ii.e. T,...i e.o.n.

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Stringer As SMA 3/32"O E308-15

  • 60-100 23-26 --- 54-32 Beads

90-55 5/32"D 100-145 23-26 ---

100-60 l-3/16"D 130-230 24-27 ---

90-47 ,

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3/32"D E308-16 60-100 19-22 - --

80-49 1/8"D 70-110 23-26 ---

108-55

. 5/32"0 110-170 24-26 --- 105-57 3/16",0 160-240 24-27 ---

92 JO

  • Vertical Uph ill welds and overhead welds may be deposi ted usinc a weave technique.

JOINT DETAll- See contract drawings for applicable goint details and dimensions.

VERTICAL HORIZONTAL OVERHEAD & DOWN

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RECORD OF WELDI*lG PROCEDURE QUALIFICATION TO A.S.M.E. SECTION IX .

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. PART 11 ESSENTI AL VARI ABLES

' ouaistication No. . Date 7-10-75 Process bNb Manual or Machine Manu al Material specification SA240 Type _304 .

rtux oR ATMOSPliERE ASME p. no. 8 To ASME p. no. ._O Flua trade name

~~~~~-~~~~

Thic kness (if pipe, d.a and wait thick) 4" Inert gas compos iron - - - - - - - -

Thickness range this test cualifies-3/16" -

1 1/2" rion rate ---------

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  • Filler metat group no. F. 5 No si bacuno siiin used?

~~~~~~~~~

g,, Weld metal analyus no. A. Preheat temperature range ASME specification no. SFA 5.4 p ,,n,,,,,,,, ,,n, - - - - - - - - - -

Aws specification no. A 5.4 ,_ INTERPAS:3 TEMPERATURE 350"F MAX.

WELDING PROCEDURE Single or multiple pais Sir:-e of multiple are Position of groove a

E308L-15 ti.ctrode r,ii., ,,,,e,,m.i., 1/8"6 & 5/32"6

, Type of backing None w,io,n, ,,,,e ni DCRP Consult PART 111 WELDING VARI ABL Es f or joint dimensions and welding current settings.

TEST RESULTS a

Reduced section Tensile Results

. ? i. Dimensions Ultim ate Specimen No, Area Total Ultimate Unit Character of Failure Width Thick ness Load Lb strass est and Location

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1 .50,5 2002 17,350 86,663 PMTE v

2 .50l5 .2002 17,425 87,037 PMTE Guided Dend Test Type Result Type Result 4 Side Bends O.K.

Wender'a name P. D. Nichols sociai security no. 455-31-6913 weid,,.s symboi PDN Who by virtue of these tests meets weirier perf ormance reouirements.

We certify that the stateme'ils en this f. card are correct and that the ten weld was prep 3 red wclded and tested in accordance with the require-ments of Section iX of the ASME code. ,

Signed CHICAGO CRIDGE f, IRON COMP ANY Date 7-10-75 Laboratory test no.

H268 H By '

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  • Remarks: 6

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[.(M h h6 Pa,e contrae 2 ef : 4-RECORD OF WELDING PROCEDURE QUALIFICATION

, TO A.S.M.E.SECTION lx '

PART ll ESSENTI AL VAMAi3LES

.v.,~. ovaisticas on No. _2 5 2 5 Process - SMA o ,,_ 7-10-75 g ,',,,, ,, y ,,,, Manual e Materist ipecil.caisonSA240 Type 304 O FLUX OR ATMOSPHERE ASME p. eio. To ASME p. no. O Flua trade name ~~~~~~~~~

  • Thickness (if pipe dia and weie thicklj4 "

s sne,t pas composition -----~~-

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lhickness ran08 this lest Quahfies 3/16" - 1 1/2" ,,,,,,,, -- - --

  • Filler rnetal group no. F. 5

,,,,,,;,,,,,,,,,,,,W

, . , , Weld metal analysis no. A Preheat temperature range ~~~ ~ ~~~

A5ME specification no. SPA 5. 4 Postheat teestment ~~~~~~~~~~~

AWS specificanon no. A 5.4 INTERPASS TEMPERATURE 350'F MAX.

WELDING PHOCEDURE

$logie er multiple pass NU l D D10 Single or multiple arc 8 UGIO Position of groove _ Hotizen t a l e

Electrode E308L-15 F.ner wi,e diameier 1/8"6

.' Type of backing - None Welding current - DCRP s Consult PA RT lli WE LDING VARI ABLES for joint dimensions and weldine current settings. '

'EST RESULTS Reduced evetion Tensile Results Specimen No. Dimensions Ultimate Area Total Ultimate Unit Character of Faiiure Width Thickness Stress PSI load Lb and Locetion 1 ]3

.5 .1987 17,350 87,317 PLATE 2 .5 34 .1995 17,350 86,967 PLATE Guided Bend Test

  1. . __T,ype '

Result Type' '

Result 3 4 Side Bends O.K. '

. wride, i n 3me M. We s t fa11 sociai security no. 334-24-1731 ,,,,,,. s y mboi - N

, Who by virtue of these testi encets welder performance requirements.

We certify that the staternents in this record are correct and that the test wetd was prepared, welded and test ments of Section IX of the ASME code.

bigned CHIC 3CO URIDGE 8. IRON COMPANY Date ~

Laboratory test no. H266H [/4'%7Ej^.,1,"'"5' 8,_ K.A. Franz eem.rks.

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Une No. 2 }l Folder No. /

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  • RECORD OF WELDING PROCEDURE QUALIFICATION TO A.S.M.E.SECTION IX

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PART ll ESSENTI AL VARIADLES Oualificatioe. No. . Date.

. Process SMA Manual Manual or Machine -

Material specificatsor, SA240 Type 304 ri.ux OR ATMOSPHERE ASME p. no. E To ASME p. no. 8 Flus trade name --------

Thickness (if pipe. dia and wall thick) 3!4 Inert gas composition - ~~~~~~~~

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Thkkress range this test Quals'fies Flow rate .__

Fit'er metal oroup no. F. 5 2

,,e,,,;,,,,,,,,,,,,

Weld metal analysis no. A. Preheat temperature range

~~~'~~ ~ ~~~

A$ME :pecefication no. SPA 5.4 p,,,,,,,,,,,,,,,,

AW$ specification no. A 5.4 INTERPASS TEMPERATURE 350*F MAX.

WELDING PROCEDURE Multiple Single single or multiple ress 3;,,,,,,,,,,,,,,,,, p,,,,,, , ,,OH & DN A

Electroda E308L-15 p ,,i , ,,,, o,,m t , _ 1/8"& & 5/32"&

., Type of Lacking None w ,io,n,co,,,n, DCRP

, Consult PART lil WE LDING VARI ABLES for joint dimensions and welding current settinos.

TEST RESULTS a

, , Reduced Section Tensile Results Demonsions Ultimate

' Ultimate Unit Character of Failure Width Thic h ness to Lb Stress PSI and Location 1 .505 .2002 17,250 E,163 PLATE

! 2 .505 .2002 17,200 85,914 PIATE Guided Bend Test Type Result Type' Result

. 4 Side Bends O.K. '

Weider's name P. D. Nidols social security no. 455-31-6913 ,,,,,,.s s y mbo, PDN Who by virtue of these tests meets welder performance requirements.

We certify that the statements in this record are correct and that the test weld was prepared welded and tested in accordance with the require.

ments of Section iX of the ASME code.

$50ned CHICAGO ORIDGE S IRON COMPANY Date 7-10-75 Laboratory test no. 267H By- 'Aid 'S #A A -w" ^ '"

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WELDING PROCEDURE QUALIFICATION To A.S.M.E.Section IX PART lli WELDING, VARI ABLES VERTICAL Layer Wire , B.O.

Number Elect

  • ode Site A mps Volts Rate ,

f 1 E 308L-15 1/8"6 90-100 22 _

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2 E 308L-151/8"6 100-110 23 3 E 3 081,-15 3/32"o 120-130 23

't 4 E 08L-- 15 1/8"6 100-110 23 o

OV$RIIPID &_'OWN L3yer Wire D.O.

Number Electrorte Sia e Amos Volt s Rate 3- , 1 E 308L-151/8 " 4 90-100 23

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.i 2 E30SIrl5 1/8"4 100-110 23 3 E 3 08L-153/32"4 120 130 23 ed e

, l IIORIZONTAL Layer Wire B.0.

Number Elec trode Siz e Amps Volts Rate I

1 E 308L-15 1/8 " & 90-100 20-22 2 N 2 E 308L-15 1/8"6 90-100 20 22 Qu:lification No. 2525 4 oF&-- ..

CHICAGO ORIDGE & IRON COMPANY hte 7-10-75 v.e no. 7_ .

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BY # ( -+ s, K. A . Franz

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NUCLEAR RECORD INDEX DESCRIPTION Document Number Number of Pages CIMC lbT Alo. I 8e o.

1 1 M1 Rev. 0 2 1 M2 Rev. l 3 1 M3 Rev. 2 4 1 M3A Rev. 0 5 1 M4 Rev. 0 6 1 DC-1 Rev. 0 7 1 DC-2 Rev. 0 8 1 DC-3 Rev. 0 9 1 DC-4 Rev. 0 10 1 DC-5 R6v. 0 11 1 DC-6 Rev. 0 12 1 DC-7 Rev. 0 13 1 DC-8 Rev, 0 14 1 DC-9 Rev. 0 15 1 DC-10 Rev. 0 16 1 DC-11 Rev.0 17 1 S-1 Rev. 0 18 1 S-2 Rev. 0 19 1 S-1 Rev. 0 20 1 S-4 Rev. 0 iOPIES of documents covered by this index are certified a ) be true copies CCC ounce coce

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- Classification n'

03b71 Folder _1 of b

Contract Number i 0011 2 JAN

O-w D MASTER CHECK LIST For COntrOf and Certification OEsCniPmON Ca' Custcmer Auth. Inspector LISTE D OPRTS. LeSTED DATA -__

tNSPTS & E XAMtNS REvsEwEO & FOUNO --

OPE RATIONS. INSPECTtONS E X AMINATIOt:s & #' '

CouPLTD & ACCPTO. 70PEaNACCOR- gg ((0, LISTED REQRMTS OANCE WITH .

REQUtREMEN TS TO BE COMPLET ED OE At- ,

, CARRtEO OUT Cont. Requirement ;pgcf [11 l Cps PROJ. FO RE MAN [.' Autn.{0SCrAnSpector

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, PnOp wet _O & c A sopa i

eNtTf ALS  ! OATE 4NtT I A LS OAYE i Consult with Customer's Authorized Representative and I , l  :

,_ review all Master Check Lists, Detail Check Lists,ano , .

I 8 i Record Drawings as they become available to determine '

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(M Customer's desired witness points.  ;

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2 Make contents of Quality Assurance Handbook available

.M /.2-5-72 L j a  !

to customer's authorized representative. '~ gf. fy g.yff VW /2 4 ')9

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' 3 Inspect all material, sub-assemblies, and parts l received from CBI Shops for shipping damage and . 4 proper identification. Resolve any deficiencies, j  !

including those noted on the shop Release for i pg g_7-/7

  • Shioment Check List. ' /'o loc < S.it.I Df - 2.-9-79 Tidi 5 7'1 (J  !  ::

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b insoect all mat'erial . subassemblies. CompongrLt_s, appurtenances,and parts received direct from Vendor

_ M J - 7' / 7 ,7 ffl 3-7'77 i'

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for shipping damage and proper identification. //# ' '

v' 1 Obtain release from Manufacturino-Assioned 0.A.

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APPROVED PE R NUCLEA R Q.A. MANUAL MADEsy CHMOBY RELE AsEO roR usE g,g_g 3 a MADE

\ \ CONT RACT NO.

ML M Certifsed by &

6-23-76 Date E CHkO [ [ [ 83G7l SHEET 1

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] OPOATEDBY REV. DATE C~4'T5 S/3Of 7b : DATE f'

GE 681 stEV APR 75 N s *

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[h s/ - Q MA5rER CHECK LIST h

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(, For Control and Certification OE SC RIPT IO N cet i

custemer Auth. Inspector i-h i LISTED OPRTS. LISTED DATA l QN5PT$ L EXAMaN$ RF.MtEwtO L FOUNO ) h OPERAT60NS. INSPECTIONS. EXAMINATlONS & # "L'c#8'E COM*LTD & ACCPTO. TO BE IN ACCOR-R4QU6REME NTS TO BE COMPLETEO .

L857EO REOnUTS OANCE WOTH W *- $ I"

, CARRaED OUT con t. Require: Den SS e

act,OaEuA~a cus O- -t PO O L W E LO & Q A SUP ; Au th . In s.,erpector 5 Inspect all welding material received for shipping (NtTt ALS l OATE f INITIALS DATE l

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-F,~4 damagn and rironer identification. Obtain authorization l l (G0824% with test reports from Construction Welding e .

l I 1 and QA Manager. l 1M JS-7p q 4 24 3 - /-7f i fe tcf * - 6. I 9 51$- .2-G -7Cf "

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6 Record name. I D., process in which qualified and I

' electrode F number for each welder and sucervisory /Q g . y .,y 1

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, welding personnel assigned to this contract and f g / J g y 3 7 p i ;; y yj 3_ 7 ..g l i verify tnat welders are qualitted on one cates tnal j l .

i the procenes were usea. i

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7 Maintain copies of WLIVI, WLJU, and wLod for each 1 8 NDE Operator and Supervisory Personnel assigned to  ; jg g, ,7 i ,,

this corstract and vert f. that nut. personnes are g, y_p73 yy g ; p 7. 77 i qualified on 'the dates tnat tne proceTres were ,

m used. ' - ,

Fhider 8.12 .

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l 8 Applicable information as required on the record El y

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.1 drawings is completer' for the eight(8) welded insen-t JJ 2_2.n  ; 1,/6 g _7-77  :

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plate joint _s in; the downcomers. t/ / i i

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I A.P.O ..Eo Pe NUCuA. O A. ANUAL '

RELEASEO FOR USE oADE .-

g C-0 .Y y .AOE \pg \ \ CO~T.ACT ~OL f h, Y % "lf-'8 5{ ^

UPDATEO BY. A F V. DATE -

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Q py.I$~lV MASTER CHECK LIST For Control and Certification OESC RIPT SON CustOrner Car Auth. Inspector L.STED OPRTS. LIST ED OAT A

  • INSPTS & EX AMINS REviEwEO & FOUNO OPE R ATIONS. INSPEC TIONS, E X AMf N AT IONS & A ' # '

COMPLT D & ACCPTD.

L:STE O REQRVTS TO BE 8N ACCO83-DrNCEwtTH g gg, b _

O. A REQUIREMENTS TO BE COMPLETED C ARRtED OUT Cont.Ecquiremeni; g  ; nl@r No.L ,

PROJ. FOREMAN & CuS t Cn'e r Paos. wr Lo t on e.uPa Autfi. Inspe ctor --

  1. N e it fL LS DATE S NIT I A LS DATE IU .t.-2379

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t(llc Visually examine areas where _ existing brackets and downcomer flangas were removed. p et S - , 7. / c 11 Remove temporary attachments from compo1 in+ supp_or_t.

material and previously installe, liner ma .3 rial, clean up plate surfaces and adjoining wel area and

.3erw. 4 s4r&  ;

visually inspect area.

//.-r s J 77 v Arniq cto v. 4 ro ld,- 7. e o ' f'f9/ 3-9.'M Len m u n if *t For in4 er use.

M Visually examin', all walds joining component support f,/- 3-4. -7'T l' Ci L 7-74 >> A._

(classified as A3 ) material together and al s welds -

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joining component support material to previously ' ' ' "' T P installed material. Repair defects found. p. f,A 7. , o Y W/fs 6' C W

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APPROVED PER NUCLEAR Q.A. MANUAL RELE ASEO FOR USE MADEBY Qg3 CHKOBY y o

MADE (W [ l'M CONT 3ACT NO.

EL A o ik -6> 78 5 Cuno as ' hb f MS cm..m m i o. .

DATE IOh'7k oa'e b~b~7b oa'e  ? $369l SueEr LDOQTEDBY REV.! CfEW7h =

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