ML20149G255
| ML20149G255 | |
| Person / Time | |
|---|---|
| Site: | LaSalle |
| Issue date: | 10/17/1994 |
| From: | COMMONWEALTH EDISON CO. |
| To: | |
| Shared Package | |
| ML20149G253 | List: |
| References | |
| PROC-941017, NUDOCS 9410200052 | |
| Download: ML20149G255 (112) | |
Text
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O INSERVICE INSPECTION PLAN FOR THE COMMONWEALTH EDISON COMPANY LASALLE COUNTY NUCLEAR STATION UNITS 1 & 2 SECOND TEN-YEAR INSERVICE INSPECTION INTERVAL O
REVISION 0 10-17-94 O
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TABLE OF CONTENTS I
TITLE PAGE Page TP-1 TABLE OF CONTENTS Page TOC-1 SECTION 1 -ISI PLAN
SUMMARY
Pages 1-1 thru 1-5 SECTION 2 - INTRODUCTION Pages 2-1 thru 2-5 1
SECTION 3 - DRAWINGS Pages 3-1 thru 3-4 SECTION 4 - UNIT 1 ISI
SUMMARY
TABLE Pages 4-1 thru 4-10 J
SECTION 5 - UNIT 2 ISI
SUMMARY
TABLE Pages 5-1 thru 5-8 SECTION 6 - UNIT 1 COMPONENT SUPPORT INSPECTION
SUMMARY
TABLE Pages 6-1 thru 6-2 SECTION 7 - UNIT 2 COMPONENT SUPPORT INSPECTION
SUMMARY
TABLE Pages 7-1 thru 7-2 SECTION 8 - ISI COMPONENT RELIEF REQUESTS Page 8-1 thru 8-39 SECTION 9 - UNIT 1 PRESSURE TESTING
SUMMARY
TABLE Page 9-1 thru 9-5 SECTION 10 - UNIT 2 PRESSURE TESTING
SUMMARY
TABLE Pages 10-1 thru 10-5 SECTION 11 - PRESSURE TESTING RELIEF REQUESTS Page 11-1 thru 11-18 SECTION 12 - CODE CASES Pages 12-1 thru 12-4 SECTION 13 - REFERENCES Pages 13-1 thru 13-3
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LA3ALLE COLNTY ts*JCLEAR STATION REWSION O U*STS 1 & 2 141784
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ISI PLAN
SUMMARY
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1.0 DESCRIPTION
S OF PLAN CONTENTS 1.1 Title Page Provides the title, current revision and issue date for the Inservice Inspection (ISI) Plan.
1.2 Table of Contents Provides the organizational format for the ISI Plan.
1.3 Section 1 - ISI Plan Summary Provides an overview of the contents of the ISI Plan.
1.4 Section 2 - Introduction Provides the scope and bases for the ISI Plan including information on the classification of systems and augmented inspection requirements.
1.5 Section 3 - Drawings O
Provides a tabular summary of the applicable ISI Piping and Instrument Diagrams (P&lD's) and the ISI isometric Drawings.
1.6 Sections 4 & 5 - Units 1 & 2 ISI Summary Tables The Unit 1 & 2 ISI Summary Tables provide the following information:
1.6.1 Examination Category Provides the Examination Category as identified in the American Society of Mechanical Engineers Boiler &
Pressure Vessel Code (ASME)Section XI, Tables IWB-2500-1, IWC-2500-1 and IWD-2500-1. Only those categories applicable to LaSalle County Nuclear Station are identified.
1.6.2 Item Number and Description P;ovides the item Number and Description as defined in ASME Section XI, Tables IWB-2500-1, IWC-2500-1 and IWD-2500-1. Only those items applicable to LaSalle County Nuclear Station are identified.
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1-2
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1.6.3 Number of Components f
Provides the population of components potentially subject to examination. The number of components actually examined during the inspection interval will be based on the ASME Section XI Code requirements for the subject item i
Number.
1.6.4 Exam Requirements Provides the examination method (s) required by the applicable ASME Section XI Item Number.
1.6.5 Relief Request / Code Case Identifies by number the Relief Request (s)/ Code Case applicable to the subject item Number, if any. If a Relief Request is identified, the details can be found in Section 10, ISI RELIEF REQUESTS.
1.7 Sections 6 & 7 - Units 1 & 2 Component Support inspection Summary Tables Development of the Unit 1 & 2 Component Support Summary Tables is based on ASME Section XI, Code Case N-491. The tables provide the following information:
1.7.1 Examination Category Provides the Examination Category as identified in ASME Section XI, Table IWF-2500-1. Only those categories applicable to LaSalle County Nuclear Station are identified.
1.7.2 Item Number and Description Provides the item Number and Description as defined in ASME Section XI, Table IWF-2500-1. Only those items applicable to LaSalle County Nuclear Station are identified.
1.7.3 Number of Components Provides the population of components potentially subject to examination. The number of components actually examined during the inspection interval will be based on the ASME Section XI Code requirements for the subject item Number.
1-3
LASALLE CCWTY NUCLE /.R STATION REVtSICN 0 SECONO INTE7YAL NSERVI INSPECTION PLAN 1.7.4 Relief Request / Code Case
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Identifies by number the Relief Request (s)/ Code Case applicable to the subject item Number, if any. If a Relief Request is identified, the details can be found in Section 10, ISI RELIEF REQUESTS.
1.8 Section 8 - ISI Component Relief Requests This section contains Relief Requests written in accordance with 10 CFR 50.55a (g)(5) when specific ASME Section XI ISI requirements are considered impractical. The enclosed Relief Requests are subject to change throughout the inspection interval. If any examination requirements are determined to be impractical during the course of the inspection interval, additional or modified Relief Requests will be submitted in accordance with 10 CFR 50.55a (g)(5).
1.9 Sections 9 & 10 - Units 1 & 2 Pressure Testing Summary Tables The Unit 1 & 2 Pressure Testing Summary Tables provide the following information:
1 1.9.1 Examination Category Provides the Examination Category as identified in ASME Section XI, Tables IWB-2500-1, IWC-2500-1 and IWD-2500-1. Only those categories applicable to LaSalle County Nuclear Station are identified.
1.9.2 Item Number and Description Provides the item Number and Description as def? "d in ASME Section XI, Tables IWB-2500-1, IWC-2500 an:
IWD-2500-1. Only those items applicable to LaSalle County Nuclear Station are identified.
1.9.3 Relief Request / Code Case Identifies by number the Relief Request (s)/ Code Case applicable to the subject item Number, if any. If a Relief Request is identified, the details can be found in Section 10, ISI RELIEF REQUESTS.
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SECOND INTERVAL INSERvtCE INSPECTION PLAN 1.10 Section 11 - Pressure Testing Relief Requests
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This section contains Relief Requests, specifically related to the pressure testing program, written in accordance with 10 CFR 50.55a (g)(5) when specific ASME Section XI ISI requirements are considered impractical.
The enclosed Relief Requests are subject to change throughout the inspection interval. If any examination requirements are determined to be impractical during the course of the inspection interval, additional or modified Relief Requests will be submitted in accordance with 10 CFR 50.55a (g)(5).
1.11 Section 12 - Code Cases This section contains the Code Cases listed in Regulatory Guide 1,147, inservice inspection Code Case Acceptability ASME Section XI Division 1, applicable to LCNS that are, or may be, utilized in the implementation of this ISI Plan.
1.12 Section 13 - References This section provides a listing of the documents utilized in the preparation of this ISI Plan.
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LASALLE CCUNTY NUCLE /Jt STATION REVISION O e
UNITS 1 & 2 141744 SECOND W7ERVAL INSERVICE ikspECTION PLAN 1
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ze sim o uses cogeuwa sanow seemo me m mseuce m:eeena am SECTION 2 -INTRODUCTION 1.0 SCOPE 1.1 This ISI Plan outlines the applicable rules and requirements for the Non-Destructive Examination (NDE) of ISI Class 1,2 and 3 (Equivalent to Quality Groups A, B and C) pressure retaining components and their supports at LaSalle County Nuclear Station Units 1 & 2 (LCNS).
1.2 This ISI Plan will be in effect for the entirety of the ISI Program second ten-year inspection interval at LCNS. The effective dates for each unit are as follows:
Unit 1 - November 23,1994 through November 22,2004.
Unit 2 - October 17,1994 through October 16,2004.
1.3 The sections that. follow present a summary of the documents and actions required for the execution of the ISI Plan. The details of the ISI Program are contained in other documents which are available at LCNS.
1.4 The Inservice Testing (IST) of pumps and valves is addressed in a separate Plan.
V 2.0 ISI PLAN BASES 2.1 This Plan was developed in accordance with the requirements of 10 CFR 50.55a including all published changes through November 22,1993 and October 16,1993 for Units 1 and 2 respectively, and the 1989 Edition of ASME Section XI. This Plan addresses Subsections IWA, IWB, IWC, IWD and IWF of ASME Section XI, and utilizes inspection Program B as defined therein.
2.2 The commercial service dates for LCNS Units 1 and 2 are January 1, 1984 and October 17,1984 respectively. At the end of the first fuel cycle, Unit 1 endured a refueling outage that lasted 329 consecutive days. Paragraph IWA-2430(e) of ASME Section XI allows an inspection interval to be extended for a period of time equivalent to the duration of a continuous outage that exceeds six months. Therefore, the start date of the Unit i second inspection interval reflects an extension of the first inspection interval by 329 days.
2.3 The following documents present detailed bases for the conter$ts of this Plan:
2.3.1 BASES DOCUMENT FOR LASALLE COUNTY STATION UNITS 2-2
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2.3.2 PIPING & COMPONENT SUPPORT AND INTEGRAL ATTACHMENT BASES DOCUMENT FOR LASALLE COUNTY STATION UNITS 1 & 2 SECOND INTERVAL INSERVICE INSPECTION PROGRAMS 3.0 SYSTEM CLASSIFICATION 3.1 The construction permits for LCNS Units 1 and 2 were issued on September 10,1973. The construction codes utilized are identified in the LCNS Final Safety Analysis Report (FSAR), Section 3.2, Tables 3.2-2, 3.2-3 and 3.2-4 for general categories of components.
3.2 The system classifications used for the ISI Program are based on 10 CFR 50 and Regulatory Guide 1.26, Revision 3. These classifications were developed for the sole purpose of assigning appropriate ISI requirements for water, steam and radioactive waste containing components.
3.3 Components within the reactor coolant pressure boundary, as defined in 10 CFR 50.2, are designated as ISI Class 1. Other safety related components are designated as ISI Class 2 or 3 in accordance with Regulatory Guide 1.26, Revision 3. Pursuant to 10 CFR 50.55a, paragraph (a)(1), the ISI requirements of ASME Section XI, are assigned to these components within the constraints of existing plant design.
3.4 The LCNS P&lD's show the classification boundaries. The LCNS ISI Program includes color coded Classification Boundary Drawings (CBD's) which show the ISI classification boundaries. A listing of the ISI Class 1, 2 and 3 systems, including acronyms, and their associated CBD's can be found in Section 3 of this Plan.
j 3.5 The LCNS ISI isometric Drawings show the location of piping and components subject to ISI. A listing of these drawings can be found in Section 2 of this Plan.
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secc.onnemuse.wca mcraam 4.0 AUGMENTED ISI REQUIREMENTS sf,i 4.1 Augmented inspections are those which fall outside the scope of ASME Section XI requirements, but which are included in the scope of the ISI Program due to licensing and regulatory commitments.
4.2 The augmented inspections that will be performed in the second ISI interval belong in one of the three following categories:
A.
Alternative examinations imposed by Relief Requests.
B.
Augmented inspections required by the commission (i.e.
Generic Letters and NUREG's).
C.
Miscellaneous docksted commitments.
Category A above is addressed elsewhere in this ISI Plan. The Category B and C augmented inspections are summarized in the following paragraphs.
4.3 LCNS is complying with the following augmented ISI requirements in accordance with the latest pertinent licensing agreements:
OV 4.3.1 Generic Letter 88-01, NRC Position on IGSCC in BWR Austenitic Stainless Steel Piping.
4.3.2 LaSalle FSAR responses to NRC questions 111.72 and 111.81, Examination of the High Energy Line Break (HELB) Exclusion Region.
4.3.3 NUREG-0519, Safety Evaluation Report Related to the Operation of LaSalle County Station Units 1 and 2, Examination of the Reactor Building Closed Cooling Water System.
4.3.4 NUREG-0619 Examination of Feedwater Nozzles.
4.3.5 1.E. Bulletin No. 80-13, Examination of High and Low Pressure Core Spray Spargers.
4.3.6 Examination of Reactor Core Isolation Coolant lines exempt per ASME Section XI, Subsection IWC, Paragraph 1220(b).
4.3.7 NUREG-0800, Examination of Class D+ pressure retaining components, LaSalle Main Steam lines from the first outside containment isolation valves to the turbine stop valves.
2-4
LASALLE CtXfaT( NUCLEAR STATICH REVl3 SON O UNITS 1 & 2 141744 SECOND INTE:tyAL WSERYlCE WSPECTION PLAN 4.3.8 NUREG-CR-3052, Closecut of I.E. Bul'etin 80-07: Jet Pump
-.I Assembly Failure. Ultrasonic Examination of jet pump hold down beams once each ISI interval.
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LASALLE CCUNTY NUCLEAR STATK:N REVISION 0 e
UNITS 1 & 2 iMIM SECOND INTERVAL INSERVICE INSPECTION PLtW SECTION 3 O
DRAWINGS O
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(O LASALLE COUNTY NUCLEAR STATION ISI CLASSIFICATION BOUNDARY DRAWINGS SYSTEM UNIT 1 UNIT 2 ACRONYM DWG. NO.
DWG. NO.
MAIN STEAM M-55 M-116 MS EXTRACTION STEAM M-56 M-117 ES FEEDWATER M-57 M-118 FW DRYWELL PNEUMATIC M46 M46 IN CYCLED CONDENSATE STORAGE M-74 M-127 CY CLEAN CONDENSATE STORAGE M-75 M-75 MC INSTRUMENT AIR M-81 M-81 IA SERVICE AIR M-82 M-82 SA DIESEL GENERATOR AUXILIARY M-83 M-83 DG DIESEL O!L M-85 M-132 DO PRIMARY CONTAINMENT CHILLED M-86 M-133 VP WATER CSCS EQUIPMENT COOLING WATER M-87 M-134 REACTOR BUILDING CLOSED COOLING M-90 M-136 WR WATER REACTOR BUILDING EQUIPMENT M-91 M-137 RF DRAINS PRIMARY CONTAINMENT VENT AND M-92 M-138 VQ PURGE NUCLEAR BOILING AND REACTOR M-93 M-139 NB & RR RECIRCULATING LOW PRESSURE CORE SPRAY M-94 M-140 LP,LPCS HIGH PRESSURE CORE SPRAY M-95 M-141 HP,HPCS RESIDUAL HEAT REMOVAL M-96 M-142 RH,RHRS REACTOR WATER CLEANUP M-97 M-143 RT FUEL POOL COOLING AND M-98 M-98 &
FC DEMINERAllZING M-144 STANDBY LIQUID CONTROL M-99 M-145 SC p
CONTROL ROD DRIVE HYDRAUUCS M-100 M-146 RD L
REACTOR CORE ISOLATION COOLANT M-101 M-147 RI, RCIC 3-2
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HG CONTROL CONTAINMENT MONITORING M-156 M-158 CM O
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UNIT 2 DRAWING NUMBER (S)
FEEDWATER ISI-FW-1001 THROUGH ISI-FW-1003 ISI-FW-2001 THROUGH ISI-FW-2003-HIGH PRESSURE ISI-HP-1001 THROUGH ISI-HP-1007 ISI-HP-2001 THROUGH ISI-HP-2008 CORE SPRAY LOW PRESSURE ISi-LP-1001 THROUGH ISI-LP-1003 ISI-LP-2001 THROUGH ISI-LP-2003 CORE SPRAY lSI-LP-1010 THROUGH ISI-LP-1014 ISI-LP-2010 THROUGH ISI-LP-2014 MAIN STEAM ISI-MS-1001 THROUGH ISI-MS-1004 ISI-MS-2001 THROUGH ISi-MS-2004 ISI-MS-1036 THROUGH ISI-MS-1046 ISI-MS-2036 THROUGH ISI-MS-2046 ISI-MS-104B THROUGH ISI-MS-1049 ISI-MS-2048 THROUGH ISI-MS-2049 ISI-MS-1051 THROUGH ISI-MS-1055 ISt-MS-2051 THROUGH ISI-MS 2055 NUCLEAR BOluNG iSI-NB-1001 THROUGH ISI-NB-1002 ISI-NB-2001 THROUGH ISi-NB-2002 REACTOR ISI-RR-1001 THROUGH ISI-RR-1003 ISI-RR-2001 THROUGH ISl-RR-2003 RECIRCULATING ISI-RR-1005 THROUGH ISI-RR-1010 ISI-RR-2005 THROUGH ISI-RR-2010 REACTOR CORE ISI-Rl-1001 THROUGH ISI-RI-1022 ISI-RI-2001 THROUGH ISI-RI-2023 ISOLATION ISI-RI-1026 THROUGH ISI-RI-1029 ISI-RI-2028 THROUGH ISI-RI-2030 COOLANT ISI-RI-1033 REACTOR WATER ISI-RT-1001 ISI-RT-2001 CLEANUP RESIDUAL HEAT ISI-RH-1001 THROUGH ISI-RH-1020 ISI-RH-2001 THROUGH ISI-RH-2056 REMOVAL ISI-RH-1022 THROUGH ISI-RH-1078 Isi-RH-2058 THROUGH ISI-RH-2083 ISI-RH-1126 THROUGH ISI-RH-1128 STANDBY LIQUID ISI-SC-1001 THROUGH ISI-SC-1002 ISI-SC-2001 THROUGH ISI-SC-2002 CONTROL O
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LASALLE COUNTY NUCLEAR STATION REVISION O LINITS 1 & '2 141744 sEcore wrERvAL eNssavlCE INSPECflCN PLAN O
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SUMMARY
TABLE APPROX. NO. OF TOTAL NO. OF EXAM ITEM DESCRIPTION OF NON-EXEMPT REQUEST /
CATEGORT NO.
INSPECTED EACH INSPECTED THIS REQUIREMENTS COMPONENTS CODE ChSE PERIOD INTERVAL CR-01 B9.11 CIRCUMFERENTIAL NELDS NPS 4 OR IARGER 650 54 163 VOLUMETRIC CR-05 CR-10 CR-01 B9.12 LONGITUDINAL WEIDS NPS 4 OR IARGER 289 (NOTE 7)
(NOTE 7)
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VOLUMETRIC CR-10 CR-15 B-J B9.21 CIRCUMFERENTIAL WEIDS LESS TRAN NPS 4 93 8
24 SURFACE CR-10 B9.31 BRANCH PIPE CONNECTION WELDS NPS 4 OR IARGER 31 3
8 5
VOLUMETRIC CR-10 B9.32 BRANCH PIPE CONNECTION WELDS < NPS 4 14 2
4 SURFACE CR-10 B10.10 INTEGRALLT WEIDED ATTACHMENTS TO PIPING 62 21 62 B-K-1 SURFACE U
B10.20 INTEGRALLT WELDED ATTACHMENTS TO PUMPS 2
1 2
SURFACE B-L-2 B12.20 PUMP CASING 2
(NOTE 8 & 4)
(NOTE 8)
VISUAL, VT-3 B-M-2 B12.50 VALVE Bor'T, EXCEEDING NPS 4 69 (NOTE 8 5 4)
(NOTE 8)
VISUAL, VT-3 B-N-1 B13.10 REACTOR VESSEL UfTERIOR 1
1 1
VISUAL, VT-3 4-4
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TABLE APPROX. NO. OF TOTAL NO. OF EXAlf ITEM COMPONENTS TO BE COMPONENTS To BE EXAMINATION 7
CATEGORY No.
INSPECTED EACH INSPECTED THIS REQUIREMENTS CODE CASE PERIOD INTERVAL REACFOR VESSEL INTERIOR ATTACHMENTS WITHIN 3
y, BELTLINE REGIOtt (NOTE 4)
REACTOR VESSEL INTERIOR ATTACHMENTS BEYOND 56 56 VISUAL, VT-3 BELTLINE REGION (NOTE 4)
BI3.40 REACTOR VESSEL CORE SUPPORT STRUCTURE 2
2 VISUAL, VT-3 g
2 VOLUMETRIC OR B-O BI4.IO WELDS IN CRD HOUSING 185 (NOTE 4)
SURFACE SHEL" CIRCUHFERENTIAL WELDS IN FRESSURE 2
4 VOLUMETRIC CR-05 VESSELS (NOTE 9)
(NOTE 9)
C-A CI.30 TUBESHEET TO SHELL WEIDS IN PRESSURE VESSELS 2
(NOTE 9)
(NOTE 9)
NOZZLE TO SHELL (OR READ) WEID WITHOUT C2.21 REINFORCING PLATE IN PRESSURE VESSELS > I/2 4
9 9
INCH NOMINAL THICKNESS C-B NOZZLE INSIDE RADIUS SECTIOti WITHOUT C2.22 REINFORCING PLATE IN PRESSURE VESSELS > I/2 4
INCH NOMINAL THICKNESS 4-5
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SUMMARY
TABLE APPROX. NO. OF TOTAL NO. CF EXAM ITEM COMPONENTS TO BE COMPONENTS TO B' EXAMINATION DE M m W W NM CATECORY NO.
INSPECTED RACE INSPECTED THIS REQUIREMENTS PERIOD INTERVAL INTEGRALLY WEIDED ATTACHMENTS TO PRESSL7tE 8
24 C3.10 48 SURFACE VESSELS (NOTE 9)
(NOTE 9)
C-C C3.20 INTEGRALLY WEIDED ATTACHMENTS TO PIPING 209 70 209 SURFACE C3.30 INTEGRALLT WEIDED ATTACEMENTS TO PUMPS S
SURFACE (NOTE 9)
(NOTE 9)
CIRCUMFERENTIAL WEIDS IN AUSTENITIC STAINLESS STEEL OR HIGH ALLOY PIPING > OR =
C5.11 3/8" NOMINAL WALL THICFEESS FOR PIPING > NPS 105 4
(NOTE 30)
(NOTE 10)
SURFACE CR-10 C-F-1 (SEE N TE 2)
LONGITf1DINAL WELDS IN AUSTENITIC STAINLESS STEEL OR HIGH ALLOY PIPING > OR = 3/8*
CR-05 VOLUMETRIC AND NOMINAL WALL THICKNESS FOR PIPING > NPS 4 SURFACE (SEE NOTE 2) 4-6
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TABLE APPRDX. No. OF TOTAL NO. OF EXAM ITEM DESCRIPTION OF NON-EXEMPT REQUEST /
CATEGORY NO.
INSPECTED EACH INSPECTED THIS REQUIREMENTS PERIOD INTERVAL CIRCUHFERENTIAL WEIDS IN CARBot? CR IEW ALLOY
~
C5.51 1086 27 82 CR-05 THICKNESS FOR PIPING > HPS 4
$URFACE (SEE NOTE 2)
LONGITUDINAL WEIDS IN CARBON OR LOW ALLOY CR-01 STEEL PIPING > OR = 3/8' NOMINAL WALL VOLUMETRIC AND CR-05 gg g
THICKNESS FOR PIPING > NPS 4 SURFACE CR-10 (SEE NOTE 2)
CR-15 C-T-2 CIRCUHFERENTIAL WEIDS IN CARBON OR LOW ALIDY C5.81 31 1
3 SURFACE PIPING > NPS 4 CR-10 (SEE NOTE 3)
IDNGITUDINAL WELDS IN CARBON OR LOW ALLOY C5.82 8
(NOT3 7)
(NOTE 7)
SURFACE CR-10 PIPING > NPS 4 CR-15 (SEE NOTE 3)
C-G C6.10 PUMP CASING WELDS 63 SURFACE 4-7
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14 VISUAL, VT-3 NOTES:
1.
1004 OF CATEGORY B-E ITEMS ARE EXAMINED DURING EACH LEAKAGE TEST AND DURING THE 10 YEAR HYDROSTATIC TEST 2.
THE NUMBER OF COMPOtGNTS IDD4TIFIED INCLUDES THOSE WEIDS IN PIPING < 3/8' NOMINAL WALL THICKNESS IN ACCORDANCE WITH TABLE IWC-2500-1, CATEGORIES C-F-1 AND C-F-2.
3.
REFERENCE TABLE IWC-2500-1, CATEGORIES C-F-1 AND C-F-2, NOTE 1 AS TO THE OMISSION OF PIPING WEIDS > OR = 2 NPS AND < OR = 4 NPS 4.
DEFERRAL TO END OF INTERVAL IS PERMISSIBLE I
5.
PARTIAL DEFERRAL TO END OF INTERVAL IS l
PERMISSIBLE I
l 6.
EXAMINATIONS ARE LIMITED TO THOSE I
COMPONENTS SELECTED FOR EXAMINATION UNDER THE APPLICABLE CATEGORY OF B-J, B-L-2, OR B-H-2 I
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TABLE APPROX. NO. OF TOTAL NO. OF EXAH ITEM COMPONENTS TO BE COMPONENTS TO BE EXAMINATION DESCRIPTION OF NON-EXEMPT REQUEST /
CATEGORY NO.
INSPECTED EACH INSPECTED THIS REQUIREMENTS COMPCHENTS CODE CASE PERIOD INTERVAL 7.
THE LONGITUDINAL WELDS TO BE EXAMINED ARE THOSE ASSOCIATED WITH THE CIRCUMFERENTIAL WEIDS CHOSEN FOR EXAMINATION IN THE ITEM ABOVE 8.
EXAMINATION IS ONLY REQUIRED WHEN COMPONENT IS DISASSEMBLED.
9.
THE EXAMINATIONS MAY BE LIMITED TO ONE COMPONENT IN THE CASE OF MULTIPLE COMPONENTS OF SIMILAR DESIGH, SIZE AND SERVICE.
- 10. THE NUMBER OF COMPONENTS TO BE EXAMINED THIS INTERVAL EXCEEDS THE 7.5% SAMPLE SIZE IN ORDER TO MEET THE MINIMLH SAMPLE SIEE AS SET FORTH IN TABLE 2500-1, CATEGORY C-F-1, NOTE 2.
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UNIT 2 ISI SUM 4ARY TABLE FELIEF EKAM ITEM APPROX. NO. OF DESCRIPTION CG(PONENTS TO BE REQUEST /
CATEG3RT NO.
EX2MPT CCMPONENTS INSPECTED THIS REQUIREMENTS INSPECTED EACE PERIOD CODE CASE 2.
THE NUMBER OF CunPwerS IDENTIFIED INCLUDES THOSE WELDS IN PIPING < 3/8* NOMINAL 9 TALL THIC10 MSS IN A T. ORDANCE WITH TABIX IWC-2500-1, CATEGORIES C-F-1 AND C-F-2.
3.
P2FERENCE TABI2 IMC-2500-1, CATEGORIES C-F-1 AND C-F-2, NOTE 1 AS TO THE G(ISSION OF PIPING WELDS >
OR = 2 NPS AND < OR = 4 NPS 4.
DEFERRAL TO END OF INTERVAL IS PERMISSIBLE 5.
PARTIAL DEFERRPA TO END OF INTERVAL IS PEMEISSIBLE 6
EXAMINATIONS ARE LIMITED TO THOSE CGirv=wt3 SEI.ECTED FOR EXAMINATICN UNDER THE APPLICABLE CATEGORT OF B-J, B-L-2, OR B-M-2 7.
THE LONGITUDINAL WEIES TO BE EXAMINED ARE THOSE ASSOCIATED WITS THE CIRCOMFERENTIAL WEIES CEOSEN FOR IXAMINATION IN THE ITEM ABOVE 8.
EXAMINATION IS ONLT REQUIRED WHEN CCMPONENT IS DISASSEMBLED.
9.
THE EXAMINATIONS MAT BE LIMITED TO ONE COMPONENT IN THE CASE OF MULTIPLE COnrvnmis OF SIMILAR DESIGN, SIZE AND SERVICE.
- 10. THE NUMBER OF CGisnmw AS TO BE EXAMINED THIS INTERVAL EXCEEDS THE 7.56 SAMPLE SIZE IN ORDER TO MEET THE MINIMUM SJMPLE SIZE AS SET FORTH IN TABLE 2500-1, CATE(MRT C-F-1, NOTE 2.
5-8
A J4 a
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_a SECOND INTERVAL INSERVICE INSPECTION PLAN O
9 SECTION 6 O
UNIT 1 COMPONENT SUPPORT INSPECTION
SUMMARY
TABLE 1
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4 LASALLE COUP #Y NUCLEAR STATION REVISION O SECONO WTERVAL INSPECTION PLAN O
SECTION 7 O
UNIT 2 COMPONENT SUPPORT INSPECTION
SUMMARY
TABLE l
7-1 i
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ae LASALLE COUNTY NUCLEM STATION REVISJON 0 SECOND WTERVAL RYlCE IN iPECTION PLAN O
SECTION 8 O
^
ISI COMPONENT RELIEF REQUESTS O
8-1 E---------..--.
- TT" "' "
- "7%"
SECOND INTERYAL INENICE INSPECTION PLAN SECTION 8 - RELIEF REQUESTS G
ISI COMPONENT RELIEF REQUEST-INDEX/ SUMMARIES PAGE(S)
REV.
DATE
SUMMARY
RE CR-01 8-4 thru 8-8 0
10-17-94 Inaccessible welds located at containment penetration assemblies CR-02 8-9 thru 8-11 0
10-17-94 Inaccessible branch pipe connections located under reinforced saddle CR-03 8-12 10-17-94 DELETED CR-04 8-13 thru 0
10-17-94 Expansion criteria for welds 8-14 govemed by Generic Letter 88-01 and NUREG-0313 CR-05 8-15 thru 0
10-17-94 Exemption from Appendix Vil O
8-16 ultrasonic examination b
personnel qualification requirements C R-06 8-17 thru 0
10-17-94 Use of alternative examination 8-18 requirements, examination method, and acceptance standard for the reactor vessel closure head nuts CR-07 8-19 thru 0
10-17-94 Reactor vessel closure stud 8-21 examination requirements CR-08 6-22 thru 0
10-17-94 Exemption of piping, valves, 8-23 and fittings 1" NPS and smaller and their associated supports from the requirements of Article IWA-4000 CR-09 8-24 thru 0
10-17-94 Examination of Head Spray, 8-25 Head Vent, and Spare Nozzle Inner Radii
(]
CR-10 8-26 thru 0
10-17-94 Examination of piping welds V
8-27 partially accessible 8-2
LASALLE COUNTY N EAR STATION REVISim 0 SECONO INTERYAL INSERVICE INSPECTION PLAN PAGE(S)
REV.
DATE
SUMMARY
RE.
CR-11 8-28 thru O
10-17-94 Use of Technical 8-29 Specifications for visual examination of Code Class Snubbers CR-12 8-30 thru 0
10-17-94 Examination of component 8-31 supports located in the Suppression Pool CR-13 8-32 10-17-94 DELETED CR-14 8-33 thru 0
10-17-94 Examination of Reactor 8-34 Vessel Skirt to Reactor Vessel Bottom Weld CR-15 8-35 thru 0
10-17-94 Examination of Longitudinal 8-37 Welds in Piping CR-16 8-38 thru 0
10-17-94 Examination of CRD Housing 8-39 Bolting O
O 8-3
" "EsY """
""*72 o
seco,e wream mscavce mspecromm (O
V RELIEF REQUEST CR-01 (Page 1 of 5) i COMPONENT IDENTIFICATION Code Class:
1 and 2
References:
IWB-2500, IWC-2500 Table IWB-2500-1, IWC-2500-1 Examination Categories:
B-J, C-F-2 Item Numbers:
89.11, B9.12, C5.51, C5.52 Desciiption:
Inaccessible Welds Located at Containment Penetration Assemblies Component Numbers:
See Table CR-01.1 CODE REQUIREMENT IWB-2500 and IWC-2500 state that components shall be examined and tested as specified in Table IWB-2500-1 and IWC-2500-1, respectively.
Table IWB-2500-1 requires volumetric and surface examination to be performed on circumferential and longitudinal welds 4" NPS and larger, and surface examination to 7
I, be performed on circumferential welds less than 4" NPS.
Table IWC-2500-1 requires volumetric and surface examination to be performed on circumferential and longitudinal welds on piping that has nominal wall thickness greater than or equal to %" and diameter greater than or equal to 4" NPS.
BASIS FOR RELIEF Each of the lines identified in Table CR-01.1 penetrates the primary containment, secondary containment, or wall by means of a penetration assembly similar in design to those shown in Figure CR-01.1 or CR-01.2. These lines, due to the design of the penetration assembly, have one circumferential pressure retaining weld that is inaccessible for surface and volumetric examination.
As stated in 10 CFR 50.55a(g)(4), throughout the service life of a boiling or pressurized water-cooled nuclear facility, ASME Class 1,2, and 3 components must meet the requirements set forth in the applicable ASME Section XI to the extent practical within the limitations of design, geometry and materials of construction of the components.
O 8-4
v.saaE g, y swoN asgo SECONO INTERVAL INSERVICE INSPECTON PLAN RELIEF REQUEST CR-01 (Page 2 of 5)
Figure CR-01.1 and CR-01.2 clearly illustrate the design constraints which make the I
subject welds inaccessible for examination by surface or volumetric examination i
technique.
Based on the above reasons, LaSalle Station requests relief from the ASME Section XI requirements for surface and volumetric examination of the subject welds.
PROPOSED ALTERNATE EXAMINATION As an altemate examination, LaSalle Station will perform a VT-2 examination of the annular area of each of the subject penetration assemblies in conjunction with the Class 1 or Class 2 pressure tests, whichever is applicable.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice inspection Program for LaSalle Units 1 and 2.
ba O
8-5 i
REMCN 0 LAsARE CCWff GEAR STMION SECOND INTCityAL INSE;;VICE INSPECTIC#J PLAN
(
)
RELIEF REQUEST CR-01 (Page 3 of 5)
TABLE CR-01.1 INACCESSIBLE CONTAINMENT PENETRATION WELDS SYSTEM CLASS LINE NUMBER PENETRATION FIGURE Main Steam 1
1/2MS01EA-26" M-1 C R-01.1 Main Steam 1
1/2MS01EB-26" M-2 CR-01.1 Main Steam 1
1/2MS01EC-26" M-3 CR-01.1 Main Steam 1
1/2MS01ED-26" M-4 C R-01.1 Main Steam 2
1/2MS01 BA-26" N/A CR-01.1 Main Steam 2
1/2MS01BB-26" N/A CR-01.1 Main Steam 2
1/2MS01BC-26" N/A CR-01.1 C/
1/2MS01 BD-26" N/A CR-01.1 Feedwater 1
1/2FWO2FA-24" M-5 CR-01.1 Feedwater 1
1/2FWO2FB-24" M-6 CR-01.1 RCIC (RI) 1 1/2Rl01-10" M-15 CR-01.2 8-6
LASALLE o0UNTY NUCLEAR STATcN REVGoN O UWTS1&2 141744 seco,ewremmeswa -senowpt4N (v
REUEF REQUEST CR-01 (Page 4 of 5)
FIGURE CR 01.1 CONTAINMENT / WALL PENETRATION Wall SRTWettreettutses m
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usuul COL 8ffY NUCUWI STMEN REWSON O 14573 1 & 2 141744 n=remn omstva mesma sweenoN pun REUEF REQUEST CR-01 (Page 6 of 6)
FIGURE CR-01.2 CONTAINMENT / WALL PENETRATION
' DRTNELL PENETRATIOR SLttfE lBNTAllBERT WALL PDIETRATING PIPE d ',..-
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v.sme ga srAricN newgoN o SECONO INTERVAL INSERVICE INSPECTION PLAN
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RELIEF REQUEST CR-02 (Page 1 of 3)
COMPONENT IDENTIFICATION Code Class:
2
References:
IWC-2500 Table IWC-2500-1 Examination Category:
C-F-2 Item Numbers:
C5.81, C5.82
==
Description:==
Branch Connection Weids Designed with Reinforcing Plates Component Numbers:
Class 2 Main Steam Header Branch Connection Welds CODE REQUIREMENT IWC-2500 states that components shall be examined and tested as specified in Table IWC-2500-1.
g Table IWC-2500-1 requires surface examination to be performed on branch pipe
'y) connection welds greater than 4" NPS.
BASIS FOR RELIEF The design of ten (10) Class 2 branch pipe connection welds calls for the use of reinforcing saddles. These saddles are fillet welded over the actual pressure retaining branch pipe-to-main pipe weld, completely encasing it as illustrated on Figures CR-02.1 These designs preclude any type of surface or volumetric examination from being performed on the pressure retaining branch connection weld. However, additional assurance of the integrity of these joints is afforded by the fact that the reinforced saddle strengthens the joint and reduces the stresses on the internal weld.
Based on the above reasons, LaSalle Station requests relief from the ASME Section XI requirements for the surface and volumetric examination of Class 2 branch pipe connection welds that are designed with a reinforcing saddle.
PROPOSED ALTERNATE EXAMINATION As an alternate examination, LaSalle Station will perform a VT-2 examination of these joints in conjunction with the required Class 2 System Pressure Tests.
r
()h 8-9
LASALLE COUNTY NUCLEAR STATION REVISION O UNITS 1 & 2.
1417.04.
SECOND INTERVAL INSERVICE INSPECTION PLAN RELIEF REQUEST CR-02 (Page 2 of 3)
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
l O
b b
8-10
r 4
+
LK.$ALLE CCUNTY NUCLEAR STATION REVISION 0 UN!TS 1 & 2 141744 SECOND INTERVAL JNSERVICE INSPECTION PLAN f
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REUEF REQUEST CR-02 (Page 3 of 3)
-Ftilet held.
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8-11
4 LASALLE CCUNTY NUCLEtJt STAttON REVISION O LNTS 1 & 2 10 1744 SECOND INTERVAL INSERM INSPECTION PLAN RELIEF REQUEST CR-03 (Page 1 of 1) 1 REUEF REQUEST DELETED 1
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t i
6 1
8-12
Lt.SALLE CCLe47Y >
R STATION REviSICW 0 SECC*4D INTERVAL INSE.WICE INSPECTION PLAN
(
RELIEF REQUEST CR-04 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
1
References:
IWB-2430 Examination Categories:
B-F, B-J ltem Numbers:
B5.10, B5.130, B9.11, B9.31
==
Description:==
Expansion Criteria for Welds Govemed by Generic Letter 88-01 and NUREG-0313, Rev. 2 Component Numbers:
All full penetration circumferential and branch pipe connection welds in austenitic stainless steel piping that is 4" NPS or larger and contains reactor coolant at a temperature greater than 200 deg F during power operation CODE REQUIREMENT IWB-2430 outlines the additional examinations that must be performed when indications are found that exceed the acceptance standaros of IWB-3000.
BASIS FOR RELIEF Each of the subject welds faU under the augmented inspection program required by Generic Letter 88-01 and NUREG-0313, Rev. 2. This program govems examination methods, examination frequency, and sample expansion. The sample expansion requirements of this program are designed such that additional examinations are limited to welds that have the same susceptibility to Intergranular Stress Corrosion Cracking (!GSCC) as the weld in which the flaw was found. This methodology ensures that welds at a high risk of cracking are examined during the same refueling outage. while not requiring expenditure of the Man-Rem and outage time associated with examining additional low risk welds.
In many instances, the examinations performed to meet the requirements of Generic Letter 88-01 are also applied to the percentages required by ASME Section XI. In these cases it is not practical to apply the expansion criterie of both Generic Letter 88-01/NUREG-0313 and ASME Section XI when unacceptable IGSCC flaw indications are identified.
Based on the above, LaSalle Station requests relief from the ASME Section XI requirements for additional examinations when unacceptable flaw indications are identified in the subject welds.
8-13
4 Lt.SALLE EAR STATON REVISION 0 SECOND INTERVAL INSERVICE INSPECTION PLAN RELIEF REQUEST CR-04 (Page 2 of 2)
PROPOSED ALTERNATE PROVISIONS LaSalle Station will perform sample expansions as required by Generic Letter 88-01 and NUREG-0313, Rev. 2 when unacceptable IGSCC flaw indications are identified in the subject welds.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection program for LaSalle Units 1 and 2.
1 i
l l
i I
i 8-14
=
3 41 SECOND t>(TERVAL INSERVICE INSfEM PLAN c,
)
REl.lEF REQUEST CR-05 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Classes:
1 and 2
References:
IWA-2311(b)
Appendix Vil Examination Categories:
B-A, B-D, B F, B-G-1, B-H, B-J, C-A, C-B, C-F-1, C-F-2 Item Numbers:
B1.10 through B1.51 B3.90, B3.100, B5.10, B5.130, B6.20, B6.30, B6.40, B6.180, B8.10, 89.11, B9.12, B9.31, C1.10, C1.20, C5.11, C5.12, C5.51, C5.52
==
Description:==
Exemption from Appendix Vil Ultrasonic Examination Personnel Qualification Requirements.
Component Numbers:
All Class 1 and 2 components requiring
<~
ultrasonic examination CODE REQUIREMENT IWA-2311(b) requires the training, qualification, and certification of ultrasonic examination personnel to comply with the requirements of Appendix Vil, in addition to the requirements of IWA-2300.
Appendix Vli addresses requirements for the employers written practice, qualification of ultrasonic examiners, qualification records, and the minimum content of initial training courses for the ultrasonic examination method.
BASIS FOR RELIEF Appendix Vil was first introduced in the 1988 Addenda to Section XI. This appendix represents a dramatic change from the previous Code editions and current industry practicas in the requirements for qualification of ultrasonic examination personnel. For instaree, new training programs must be developed and taught by trained instructors, employefs written practice must be completely rewritten, new exarnination question banks must be developed, and specimen banks of at least 15 specimens (with 5 containing actual or simulated flaws) must be developed and purchased.
O 8-15
4 LASALLE CCUNTY Nt.ELEAR STATf*N REVISION 0 SECOND INTERVAL NSERVICE INSPECTION PLAN
,- y
(
)
RELIEF REQUEST CR-05 (Page 2 of 2)
Implementation of Appendix Vil will require a massive industry effort. And although the industry is currently working toward compliance with Appendix Vil, full implementation is still on going. In fact, since Appendix Vil allows for the use of specimens prepared for ultrasonic performance demonstrations per Appendix Vill, many NDE vendors are developing these two programs simultaneously in order to avoid purchasing of dual specimens.
Based on the above, LaSalle Station requests relief from the ASME Section XI, Appendix Vil requirements for the qualification of nondestructive examination personnel for ultrasonic examination.
PROPOSED ALTERNATE PROVISIONS LaSalle Station will utilize ultrasonic examination personnel qualified in accordance with the requirements of IWA-2300, with the exception of IWA-2311(b). Additionally, personnel utilized to perform ultrasonic examinations on IGSCC susceptible welds will be qualified in accordance with the latest EPRI guidelines.
p)
Q APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice inspection Program for LaSalle Station Units 1 and 2.
- v 1
8-16
"" TsT """
- fl2 secc.o neena msomes uten= nm
)
RELIEF REQUEST CR-06 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
1
References:
IWB-2500 Table IWB-2500-1 Examination Category:
B-G-1 Item Number:
86.10
==
Description:==
Use of Alternative Examination Requirements, Examination Method, and Acceptance Standard for the Reactor Vessel Closure Head Nuts CODE REQUIREMENT IWB-2500 states that components shall be examined and tested as specified in Table IWB-2500-1.
3 Table IWB-2500-1 requires a surface examination to be performed on reactor vessel closure head nuts.
BASIS FOR RELIEF Table IWB-2500-1 of the 1989 Edition of ASME Section XI requires a surface examination to be performed on the reactor vessel closure head nuts. However, Table IWB-2500-1 does not provide the corresponding " Examination Requirements / Figure Number" and " Acceptance Standard" These provisions were still in the course of preparation.
The incomplete set of rules for the examination of reactor vessel closure head nuts does not allow LaSalle Station to implement an inspection program to verify the integrity of this pressure retaining bolting.
The 1989 Edition of ASME Section XI, Category B-G-1, requires a VT-1 examination for closure nuts associated with heat exchangers, piping, pumps, and valves (item numbers B6.140, B6.170, B6.200, and 86.230, respectively). These Category B-G 1 requirements also provide an acceptance standard, l'NB-3517, for the VT-1 examinations. Accordingly, these rules are deemed by LaSalle Station as an acceptable and complete to assure the integrity of the reactor vessel closure nuts.
h Based on the above, LaSalle Station requests relief from the requirements specified in i)
Table IWB-2500-1 of the 1989 Edition of ASME Section XI for reactor vessel closure sm head nuts.
8-17
usuacamTvwgasT*Tiou argion o seccwo urcave wscawceiwacnow can l
REUEF REQUEST CR-06 (Page 2 of 2)
PROPOSED ALTERNATE POSITIONS As an alternate examination, LaSalle Station will perform a VT-1 examination of the surface of all reactor closure head nuts, utilizing the acceptance criteria of IWB-3517, as delineated in the 1989 Edition of ASME Section XI.
l APPUCABLE TIME PERIOD l
Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
S E
lO O
8-18
$1 101 SECOND INTERVAL IN$ERviCE INSPECTION PMN OQ RELIEF REQUEST CR-07 (Page 1 of 3)
COMPONENT IDENTIFICATION Code Class:
1
References:
Table IWB-2500-1 IWB-2430 Examination Category:
B-G-1 Item Number:
B6.20 (In Place)
B6.30 (When Removed)
==
Description:==
Reactor Pressure Vessel (RPV) Closure Stud Examination Requirements CODE REQUIREMENT Table IWB-2500-1 requires a volumntric examination of reactor vessel closure studs if left in place, or a surface and volumetric examination of reactor vessel closure head studs when removed from the flange. Removalis not a requirement at any time.
p IWB-2430 requires additional examinations to be performed during the current outage d
if examinations performed in accordance with Table IWB-2500-1 reveal indications exceeding the acceptance standards of Table IWB-3410-1. If indications exceeding the acceptance standards of Table IWB-3410-1 are found as a result of the additional examinations, IWB-2430 requires examinations to be further extended in the current outage to include "the remaining number of similar components... within the same category BASIS FOR RELIEF Commonwealth Edison Company (CECO) discovered extensive stress corrosion cracking (SCC) in two reactor vessel closure studs at Dresden Unit 2 in late 1988.
CECO is pursuing a proactive program of enhanced stud inspections, which exceeds the requirements of Section XI and the recommendations of General Electric Nuclear Energy (GE) Rapid Information Communication Services Information Letter (RICSIL) 055, Revision 1, " Reactor Pressure Vessel Head Stud Cracking," dated September 30, 1991. The CECO program is also intended to include some of the additional recommendations of Regulatory Guide 1.65.
GE RICSIL 055 recommends that enhanced end shot ultrasonic testing (UT) be performed on "at least five RPV head studs either during the next refueling outage or at the next available opportunity." However, for the second ten-year interval LaSalle p
Station plans to perform the enhanced end shot UT on all RPV closure head studs (68 d
in Unit 1,76 in Unit 2). The enhanced end shot UT technique developed by CECO utilizes a 3/4" to 1" diameter transducer with a frequency of 8-19
4 usmo Cc Ngtta sTxTica nEvg,o SECOND WTERVAL INSEWVICE INSPECTION PLAN
(~Q)
REUEF REQUEST CR-07 (Page 2 of 3) 3.5 MHz or 5 MHz; the sensitivity of the examination is maximized by setting the background noise level at about 5% full screen height. This technique reliably detects a 0.3" deep saw cut notch from the top end of a RPV head stud. Any indications found with the enhanced end shot UT technique will be sized with a bore probe. The bore probe UT technique developed by CECO reliably detects a 0.1" deep saw cut notch.
At each refueling outage LaSalle Station also plans to remove, if practicable, l
approximately 1/6 of the total number of RPV studs (i.e.12 in Unit 1,13 in Unit 2)
I from the RPV flange for a wet fluorescent magnetic particle testing (MT). Studs that are normally removed each outage to allow for the installation of the " Cattle Chute" will be excluded from the sample because they are not exposed to water at the end of a refueling outage.
There are several reasons for removing a sample of studs during the second ten-year interval for surface examination:
To provide data on incipient of stud cracking.
l To allow for additional metallurgical evaluation of cracking mechanisms and potential embrittlement phenomena, if cracked studs are found and replaced.
To provide a correlation between the enhanced end shot UT, bore probe UT,
}
and MT results, if cracked studs are found.
This information is necessary to make informed decisions on long-term inspection / replacement strategies.
i Code structural margins will be assured through the enhanced end shot UT of all l
studs, and bore probe UT sizing of all cracked studs. Enhanced end shot UT and bore probe t ' results will be evaluated in accordance with " Fracture Mechanics Based Structural Margin evaluation for Commonwealth Edison BWR Reactor Pressure Vessel Head Studs", GE Nuclear Energy Report GE-NE-523-93-0991, DRF 137-0010, September 1991 [ submitted with a M. H. Richter (CECO) letter to T. E. Murley (NRC) dated October 3,1991). The GE structural margin evaluation is based on conservative fracture mechanics methodology and actual fracture toughness testing of material from one of the low-toughness Dresden Unit 2 studs. If the end shot UT is
}
found to be nonconservative, then an expanded sample with more sensitive bore l
probe UT will be performed. Tnis approach will assure that Code structural margin are maintained without expanding the MT sample.
v Results of the enhanced end shot UT, bore probe UT, and MT will be compared in order to benchmark the minimum detection limit nf tbs enhanced end shot UT 8-20
LA$ALLE CCUNTY NUCLEA;4 ST AT1oN RNSiON 0 SECOND WTERVAL RVI INSPECTION PLAN (s")
RELIEF REQUEST CR-07 (Page 3 of 3) technique. The minimum detection limit of the enhanced end shot UT technique will-be judged against a conservative, bounding maximum allowable flaw size (established by the GE structural margin evaluation) which would be acceptable in all studs at the same time. If the minimum flaw detection limit of the enhanced end shot is found to be greater than the maximum allowable flaw size, additional bore probe UT examinations will be performed in lieu of the Section XI required MT sample expansion.
Expanding the MT sample if unacceptable surface indications are found would greatly increase the critical path time and radiation exposure burden during the outage. And, as other utilities have found, it may be impossible to remove the desired sample of studs, without damage, within the constraints of a refueling outage. It is estimated that complete removal of all studs, assuming no stuck studs, would take 8 additional critical path days and expend 7 additional person-rem.
The proposed program is highly proactive, in that Section XI only requires a normal sensitivity end shot UT to be performed in place, and RICSIL 055 only recommends enhanced end shot UT of at least 5 studs. In accordance with Section XI, structural e
margin would still be assured by the enhanced end shot and bore probe UT. Yet i
much essentialinformation could be gained by surface examination of a limited s
sample of studs. For these reasons, CECO requests relief from the MT sample expansion requirements of Section XI IWB-2430.
PROPOSED ALTERNATE EXAMINATION in lieu of the ASME Section XI requirements for items 26.20 and B6.30, at each refueling outage each RPV closure stud will be will be exatrined in place using enhanced end shot UT. Any flaws detected with the enhanced end shot UT will be sized using the bore probe UT. If an MT examination of a sample of studs reveals indications which are found by bore probe UT to exceed the maxtimum allowable flaw size, and were not detected by the enhanced end r, hot UT, then sample expansion will proceed using the bore probe UT in lieu of the ASME Section XI required Mi sample expansion.
i APPUCABLE TIME PERIOD T
Relief is requested for the second ten-year interval of the Inservice Insp3ction Program for LaSalle Units 1 and 2.
s 8-21
usatE Em surioN rEw e
SECOND WTERV4 INSE:WICE INSPECrlOt1 PLf,N RELIEF REQUEST CR-08 m
lU)
(Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
1, 2., and 3
References:
IWA-4000 IWA-7000 Examination Category:
Not Applicable item Number:
Not Applicable
==
Description:==
Exemption of Piping, Valves, and Fittings 1" NPS and Smaller and Their Associated Supports from the b
Requirements of Article IWA-4000, Repair Procedures.
CODE REQUIREMENT Repair activities on piping, valves, and fittings 1" NPS and smaller must meet the requirements of Article IWA-4000.
BASIS FOR RELIEF t
The rules governing the Repair Procedures, IWA-4000, allow repairs to be performed in accordance with the Owners Design Specifications (ODS) and the Original Construction Code (OCC) in lieu of the rules of Section XI as detailed in IWA-4120.
When repairs are performed on ASME Section XI Class 1,2, and 3 components in accordance with the ODS/OCC, the requirements of IWA-4130, Repair Program; IWA-4140, inspection; IWA-4600, Preservice Examination; IWA-4700, P! essure Test; and IWA-4800, Records, remain applicable. At LaSalle Station, the repairs performed to rules of the ODS/OCC and associated procedures are subject to ecuivalent requirements as the rules of paragraphs lWA 4200, Material; IWA-4300, Defect Rercoval; IWA-4400, Welding and Walder Qualifications; and IWA-4500, Repair Welding.
Repairs performed on ASME Secticn XI Claes 1,2, and 3 components that are 1" NPS and smaller are neither subjed to the preservice examination requi ements of t
IWA-4600 (per IWB 7.200, IWC-2200, and IWD-2200) nor to the pressu:e test requirements of IWA-4700.
nU 8-22
tasaaE re smica cEvgsgo SECOND MEAVAL INSERVICE INSPECTION PLAN r(
RELIEF REQUEST CR-08 (Page 2 of 2)
Consequently, if repairs on ASME Section XI Class 1,2, and 3 components that are -
1" NPS or smaller are not subject to the repair procedures of IWA-4000, the only requirements not being addressed are IWA-4130, Repair Program; IWA-4140, V
Inspection (Authorized Inspection Agency involvement); and IWA-4800, Records.
Implementation of the requirements listed in this paragraph only creates an additional administrative burden that does not provide a compensating increase in the level of quality or safety. This is illustrated by the fact that the corresponding ASME Section XI rules for replacement of IWA-7000 allows the Owner to replace the same piping, valves, fittings, and associated supports (i.e.1" NPS and smaller) without being subject to similar ASME Section XI requirements.
Based on the above reasons, LaSalle Station requests relief from the requirements of IWA-4000 when performing repair activities on 1" NPS and smaller piping, valves, fittings, and associated supports.
PROPOSED ALTERNATE EXAMINATION g
LaSalle Station will perform and document repairs on 1" NPS and smaller piping, V
valves, fittings, and associated supports in accordance with the Commonwealth Edison Company Quality Assurance Program, which implements the criteria of 10CFR50, Appendix B, applicable Design Specifications and Construction Codes.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
')
(V 8-23
v.s4aE cegg sweN -
R SECONO IfRERVAL INSERVICE INSPECTON PLAN RELIEF REQUEST CR-09 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
1
References:
IWB-2500 Table IWB-2500-1 Examination Category:
B-D ltem Number B3.100
==
Description:==
Examination of Head Spray, Head Vent, and Spare Nozzle inner Radii Component Numbers:
N7, N8, and N18 CODE REQUIREMENT lWB-2500 states that components shall be examined and pressure tested as specified in Table IWB-2500-1.
Table IWB-2500-1 requires a volumetric examination to be performed on the inner radius section of all reactor vessel nozzles each inspection interval.
O BASIS FOR RELIEF The subject nozzles are located on the reactor vessel head. Access to the inner radius section of these nozzles is possible because the reactor vessel head is removed each refueling outage.
Service induced flaws are expected to initiate and grow from the inside surface of the nozzle inner radius section. Therefore, a surface examination performed on the 3
nozzle inner radius section surface is judged to be more sensitive than a volumetric examination performed from the outside surface of the nozzle.
Based on the above, LaSalle Station requests relief from the volumetric examination requirement specified in Table IWB-2500-1 of the 1989 Edition of ASME Section.XI for the subject nozzle inner radius sections.
PROPOSED ALTERNATE EXAMINATION LaSalle Station will perform a surface examination of the nozzle inner radius surface at the same examination frequency specified by Table IWB-2500-1 for Category B-D.
The surface examination area will be area "MN" as described in ASME Section XI, Figure IWB-2500-7.
O 8-24
~ -
e LASALLE COUNTY 6 STATION REVISION 0 UNrTS 1 & 2 10 17-94 SECOND WTERVAL INSERWCE INSPECTION PWN h
REllEF REQUEST CR-09 (Page 2 of 2)
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
O I
4 O
P 8-25
LASALLE STAYlON RE D
SECOND INTERVAL INSERVICE INSPECTION PLAN
((q)
RELIEF REQUEST CR-10 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Classes:
1 and 2
References:
IWB-2500 IWC-2500 Table IWB-2500-1 Table IWC-2500-1 Examination Categories:
B-J, C-F-1, and C-F-2 Item Numbers:
89.11, B9.12, B9.21, B9.22, B9.31, 89.32 C5.11, C5.12, C5.21, C5.22, C5.51, C5.52, C5.61, C5.62, C5.81, C5.82
==
Description:==
Examination of Various Piping Welds.
Component Numbers:
Various CODE REQUIREMENT IWB-2500 states that components shall be examined and pressure tested as specified in Table IWB-2500-1.
(q
_/
Table IWB-2500-1 requires surface and volumetric examinations to be performed on essentially 100% of each weld requiring examination or 2.5t from the intersecting circumferential weld.
lWC-2500 states that components shall be examined and pressure tested as specified i
in Table IWC-2500-1.
Table IWC-2500-1 requires surface and volumetric examinations to be performed on 100% of ecch weld requiring examination or 2.5t from the intersecting circumferential weld.
BASIS FOR RELIEF Ultrasonic and surface examinations on a number of piping welds in each unit to the extent required by ASME Section XI (i.e. essentially 100% weld length, or at least 90% of examination volume! area per Code Case N-460) are not prcctical because of the lack of accessibility. The outside surface of these welas and/or adjacent base materials are inaccessible due to the presence of supports, hangers, braces, whip restraints, or wall / floor penetration.
Removal and re-installation of these supports, braces, hangers, or whip restraints to
'v gain access for the required examinations would incur significant radiation exposure to station's personnel.
8-26
,gEmsuna u.sAuE aEwsim o SECOND INTERVAL INSERVICE INSPECTION PLAN REUEF REQUEST CR-10 (Page 2 of 2)
The adverse impact on margin of safety for not examining these inaccessible welds is Judged to be insignificant because (1) the total number of inaccessible welds is small when compared to the total Class 1 or Class 2 welds population, and (2) the inaccessible welds will be substituted by other similar piping welds, to the degree practicable, to mainta!n the same required initial examination sample size and the first r
additional examination sample size.
t Based on the above reasons, LaSalle Station requests relief from the volumetric and surface examination requirements specified in Table IWB-2500-1 and Table IWC.
2500-1 of the 1989 Edition of ASME Section XI for the subject inaccessible piping welds.
PROPOSED ALTERNATE EXAMINATION LaSalle Station will perform a VT-2 examination of the inaccessible welds that are required to be examined by the rules of Table IWB-2500-1, category B-J, or IWC-2500-1, categories C-F-1 and C-F-2, as part of the walkdown conducted during the Class 1 or 2 pressure test at the end of each refueling outage. Additionally, other O
similar welds will be substituted, on a 1 for i basis to the degree practicable, for the inaccessible welds that are required to be examined by the rules of Table IWB-2500-1, category B-J, or IWC-2500-1, categories C-F-1 and C-F-2.
APPUCABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
i A
6 O
8-27
s-
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"Y$$
SECOND if#ERVAL INSERVICE INSPECTION PLAN RELIEF REQUEST CR-11 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
1,2,3
Reference:
IWF-5200(a) lWF-5300(a)
Examination Category:
Not Applicable item Numbers:
Not Applicable
==
Description:==
ISI Snubbers included in the Technical Specification Snubber Visual and Functional Examination Program.
CODE REQUIREMENTS Preservice examination per IWF-5200(a) and inservice examination per IWF-5300(a) in accordance with the first addenda to ASME/ ANSI OM-1987 Edition, Part 4, published in 1988 (OMa-1988, Part 4, per 10CFR50.55a, paragraph (b)(2)(viii),
published August 6,1992).
BASIS FOR RELIEF The current LaSalle Technical Specifications (TS) include comprehensive program for visual examination and functional testing of all safety related hydraulic and mechanical snubbers. The safety related snubber population encompasses all Code Class 1,2, and 3 snubbers.
Of the approximate total of 240 safety related snubbers per unit, approximately 215 are Code Class. The overlap of the visual examination and functional test programs per ASME Section XI and Technical Specifications for Code Class snubbers presents an unnecessary redundancy without a compensating increase in the level of quality and safety.
The TS snubber visual examination program requires a sample size of 100% of all safety related snubbers and incorporates the alternate snubber visual examination delineated in US NRC Generic Letter (GL) 90-09. As determined by the NRC Sta#,
the alternate schedule of GL 90-09 maintains the same confidence level of quality and safety as the previous TS schedule, which was very similar in content to that of OMa-1988, Part 4.
The GL 90-09 alternate schedule is based on the number of unacceptable snubbers found during the previous examination in proportion to the sizes of the various snubber populations or categories. The alternative examination interval is based on a l
O fuel cycle of up to 24 months and may be as long as two fuel cycles, depending on the number of unacceptable snubbers found during the previous visual examination.
8-28
vuote Cgmgw srmoN REvig o SECOND INTERVAL INSERVICE INSPECTK)N PLAN
(/
)\\
RELIEF REQUEST CR-11 (Page 2 of 2) '
The TS snubber functional test program contain the sampling plans described in OMa-1988, Part 4. In the event of a snubber fails to meet the functional test acceptance criteria, the TS required additional testing samples and required corrective actions are equal to or more conservative than those specified in OMa-1988, Part 4.
Based on the reason that the TS snubber visual examination and functional test programs maintain the same or b9tter levels of quality and safety as that of OMa-1988, Part 4, LaSalle Station requests that the TS visual examination and functional test programs for snubbers be used in lieu of the OMa-1988, Part 4 visual examination and functional test programs required by ASME Section XI, Subarticles IWA-5200(a) and IWA-5300(a).
PROPOSED ALTERNATE PROVISIONS LaSalle Station will perform visual examinations and functional tests of Code Class snubbers in accordance with the snubber examination and test programs contained in the latest approved revision the Technical Specifications in lieu of the OMa-1988, Part
,-3 4 visual examination and functional test programs required by Subarticles IWF-5200(a)
V and IWF-5300(a).
Visual examiners, who are qualified to the applicable rules of ASME Section XI Article IWA-2000, will perform the examinations Code Class snubbers. Visual examination and functional test results of Code Class snubbers will be recorded and reported in accordance with the applicable rules of ASME Section XI Article IWA-6000.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
8-29
LASALLE COUNTY NUCLEAR STATION f;EVISION 0 UNITS 1 & 2 141744 SECONO INTERVAL IN$ERVICE INSPECTION PLAN RELIEF REQUEST CR-12 (Page 1 of 2)
COMPONENT IDENTIFICATION i
Code Class:
2
References:
Code Case N-491 IWF-2000 Code Case N-491 Table IWF-2500-1 Code Case N-491 IWF-2430 Examination Categories:
F-A Item Numbers:
F1.10 through F1.40
==
Description:==
Examination Component Supports Component Numbers:
HPCS, LPCS, MS, RHR, RCIC Class 2 Component Supports In Suppression Pool CODE REQUIREMENT IWF-2500 of Code Case N-491 states that component supports shall be examined in accordance with Table IWF-2500-1.
Table IWF-2500-1 of Code Case N-491 requires a VT-3 examination on 15% of Class 2 component supports.
IWF-2430 of Code Case N-491 requires examination on additional component supports when corrective measures in accordance with IWC-3000 is required on component support.
BASIS FOR RELIEF There are a number of guides and rigid struts on the subject systems that are located in the Suppression Pool. In order to perform a meaningful VT-3 examination in accordance with ASME Section XI on these supports, removal of surface residues would be necessary prior to examination.
The cleaning process would be relatively involved and would present safety and contamination hazards to personnelinvolved. The Suppression Pool would most likely need to be drained and scaffolding erected for this cleaning process. Therefore, a VT-3 examination on these components is considered to be impractical.
Based on the above reasons, LaSalle Station requests relief from the ASME Section XI/ Code Case N-491 requirements for the VT-3 examination of the subject component supports.
O 8-30
" TsT "*" "
"'*f$
SECOND INTERVAL WSERMCE INSPECTION PLAN REUEF REQUEST CR-12 (Page 2 of 2)
PROPOSED ALTERNATE EXAMINAT'ON l
LaSalle Station will perform a general visualinspection of the Suppression Pool internal structural elements for evidence of apparent changes in proper pipe support orientation. This inspection will not be a VT-3 examination that is defined by ASME Section XI. The general visual inspection will be performed during reactor shutdown prior to each Type A Containment Leak Rate Test, thus exceeding the examination frequency of ASME Section XI/ Code Case N-491.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
O O
8-31
LASAt1E CCONTY NUCLEMt STATION REVISION O UNIT 31 & 2
'biI*
SECOND INTERVAL INbERVICE INSPECTION %
REUEF REQUEST CR '
(Page 1 of 1) i f
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b f
t REUEF REQUEST DELETED F
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4 h
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i e
6 T
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8-32
,y srAnoN mSp o imum SECOND plTERVAL INSERVICE INSPECTION PLAN RELIEF REQUEST CR-14 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
1
References:
IWB-2500 Table IWB-2500-1 Figure IWB-2500-14 Examination Category:
B-H ltem Numbers:
B8.10
==
Description:==
Examination of Reactor Vessel Support Skirt to.
Reactor Vessel Bottom Head Weld.
Component Number Unit 1: IVS-1 Unit 2: IVS-1 CODE REQUIREMENT lWB-2500 states that components shall be examined and tested as specified in Table IWB-2500-1.
Table IWB-2500-1 requires a surface examination to be performed on areas A-B and C-D of Figure IWB-2500-13.
BASIS FOR REUEF The vessel support skirt is attached to the reactor vessel bottom head by means of a full penetration butt weld. Access to the root area of the weld is limited because of (1) a severe angle between the vessel bottom head and vessel support skirt and (2) close proximity of the control rod drive housings to the inner surface of the vessel support skirt. Therefore, the surface examination requirements of Figure IWB-2500-13 (examination area C-D) cannot be met due to the lack of accessibility.
Based on the above reasons, LaSalle Station requests relief from the ASME Section XI, surface examination requirements of Figure IWB-2500-13, examination area C-D.
O 8-33
.4 LASALLE CCONTY NUOLEAR STATION F.EYlSION 0 SECOND INTERVAL V.CE INSPECTION PLAN RELIEF REQUEST CR-14 (Page 2 of 2) i PROPOSED ALTERNATE EXAMINATION LaSalle Station will perform a surface examination on the accessible side of the subject weld (examination area A-B).
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the inservice inspection Program for LaSalle Units 1 and 2.
4 O
6 O
8-34 L
Lt. STALE COUNTY NUCLEAR sf ATICM REVISON O SECONO INTEWAL INSPECTION PLAN
/^N
(
RELIEF REQUEST CR-15 (Page 1 of 3)
COMPONENT IDENTIFICATION Code Classes:
1 and 2
References:
IWB-2500 Table IWB-2500-1 Table IWC-2500-1 Examination Category:
B-J C-F-1, C-F-2 Item Numbers:
B9.12, B9.22 C5.12, C5.22, C5.42. C5.52, C5.62, C5.82
==
Description:==
Examination of Longitudinal Welds in Piping.
Component Number:
Various CODE REQUIREMENT IWB 2500 states that components shall be examined and pressure tested as specified in Table IWB-2500-1.
Table IWB-2500-1 requires surface and volumetric examinations (piping welds 4" NPS or larger) or surface examination (piping welds less than 4" NPS) of at least a pipe-diameter length but no more than 12" of each longitudinal weld intersecting the circumferential welds.
lWC-2500 states that components shall be examined and pressure tested as specified in Table IWC-2500-1.
Table IWC-2500-1 requires surface and volumetric examinations (piping welds piping welds 2" NPS or larger) or surface examination (pipe branch connections 2" NPS or larger) of 2.St length from the intersecting circumferential weld.
BASIS FOR RELIEF At each LaSalle unit. there are approximately 100 Class 1 longitudinal welds and 28 Class 2 longitudinal welds that are subject to surface and volumetric examinations.
Examining 100 Class 1 longitudinal welds would incur approximately 140 man-rem per interval, assuming the average exposure rate of 100 mR/hr. Similarly, examination of 28 Class 2 longitudinal wcids would incur approximately 5.6 man-rem per interval, assuming the average exposure rate of 20 mR/hr.
v) 8-35
LASALLE CCUMT/ NUCLEA3 STATION f.EMSION 0 SECOND INTERVAL SEAVI INSPECTION plt.N RELIEF REQUEST CR-15
- /mV)
(Page 2 of 3)
Typically, longitudinal welds are high quality welds. They are typically fabricated under controlled shop conditions and the vast majority underwent heat treatment.
Heat treatment of the piping and longitudinal welds enhances the material properties of the welds and reduces the welding residual stresses. Just as fabrication processes are typically better controlled in the shop than in the field, the original shop examinations were also performed under more favorable conditions. This further increases the confidence level for longitudinal welds.
To date, there are no evidence of significant loading conditions or known material degradation mechanisms which specifically relate to longitudinal welds. Longitudinal weld examinations at LaSalle Units 1 and 2 have not detected any defects compromising piping integrity. This experience is further supported by an industry-wide survey that found no evidence of longitudinal weld defects compromising safety at nuclear generating facilities. This survey was conducted recently by the ASME Section XI Task Group on Optimization of ISI.
Ultrasonic and/or surface examinations of longitudinal welds to the extent required by ASME Section XI create radiation and cost burdens without generating significant added safety benefits.
Based on the above reasons, LaSalle Station requests relief from the volumetric and/or surface examination requirements specified in Table IWB-2500-1 and IWC-2500-1 of the 1989 Edition of ASME Section XI for the subject longitudinal welds.
PROPOSED ALTERNATE EXAMINATION LaSalle Station will perform the following:
- 1. Surface examination on portions of the longitudinal welds that fall within the examination boundaries of intersecting circumferential welds when only a surface examination is required.
- 2. Surface and volumetric examinations on portions of the longitudinal welds that fall within the examination boundaries of intersecting circumferential welds when both surface and volumetric examinations are required, provided that:
(a)
Where longitudinal welds are specified, and locations are known, examination requirements will be met for transverse and parallel flaws at the intersection of the welds and for that length of the longitudinal weld within the circumferential weld examination volume.
A 8-36
Lt.SALLE AR STATION CEVIS CW 0 SECONO INTERV#.L INSE3VICE INSPECTION PLA.N RELIEF REQUEST CR-15
'l
-(Page 3 of 3)
(b)
Where longitudinal welds are specified, but locations are unknown, or the existence of the longitudinal welds is uncertain, the examination requirements will be met for both transverse and parallel flaws within the entire examination volume of the intersecting circumferential welds.
APPUCABLE TIME PERIOD Relief is requested for the second ten-year interval of the inservice inspection Program for LaSalle Units 1 and 2.
l O
i i
O 8-37
"Ts"7l"' "
"'77$d SECOND pfrERVAL INSERVICE INSPECTION PLAN RELIEF REQUEST CR-16 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
1
References:
IWB-2500 Table IWB-2500-1 Examination Categories:
B-G-2 Item Numbers:
B7.80
==
Description:==
Examination of CRD Housings Bolting Component Numbers:
N/A CODE REQUIREMENT IWB-2500 states that components shall be examined and pressure tested as specified in Table IWB-2500-1.
Table IWB-2500-1 requires a VT-1 examination to be performed on CRD housing bolting when disassembled.
O V
BASIS FOR REl.lEF During each refuel outage a number of control rod drives are disassembled for maintenance. CRD bolts disassembled during these maintenance activities are either discarded or saved for subsequent refurbishment. New bolts are used when the control rod drives are replaced.
Replacing of CRD bolting is a more conservative approach in assuring the structural integrity of the CRD mechanical connections than reusing bolting that was examined by VT-1 method. This approach removes any possible service induced degradation mechanisms that may exist, therefore, it assures structural integrity of CRD mechanical connection.
New CRD bolts used for replacement are subject to a surface examination in accordance the procurement specification.
For the above reasons, LaSalle Station requests relief from the requirements of ASME Section XI,1989 Edition, Table IWA-2500-1 for examination of CRD Housing bolting.
/-
(
8-38
LASALLE COUP (rY NUCLEAR STATION T.EVISION 0 SECONDINTERYAL CE INsPECTON PLAN RELIEF REQUEST CR-16
/^\\
(Page 2 of 2)
(_/
PROPOSED ALTERNATE EXAMINATION CRD cap screws at LaSalle Station will be replaced without being subject to a VT-1 examination every time a CRD housing is disassembled and reassembled.
APPLICABLE TIME PERIOD 4
Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
O O
8-39
e 8
2 SECOND pn2RVAL INSERVICE INSPECTION PLAN O
SE Tl N 9 O
UNIT 1 PRESSURE TESTING
SUMMARY
TABLE 9-1
0%
L__.
......m,
-.mm 4148 1 2 10-11-94 mue mmu.mamxmm,m nm UNIT 1 PRESSURE TESTING SUbt4ARY TABLE EXAMINATION ITEM RELIEF EXAMINATION ITEM NUMBER DESCRIPTION CATEGORY NUMBER SYSTEM (S)
REQUESTS /
i REQUIREMENTS CODE CASE ALL PRESSURE RETAINING CCHPONENTS
'PR-01 B15.10 I
IW PR-05 REACTOR VESSEL PR-06 B15.11 i
HP t
LP B15.50 MS PIPING B15.51 NB B-P
.. - - ~, -... -
[^}
- A x.mr.
.1..
UNITS 1 2 13-11-94 SECCMD DrTERTAL psw.CE USPECTICW FIAN UNIT 1 PRESSURE TESTING SUMt4ARY TABLE EXAMINATION ITEM RELIEF EXAMINATION ITEM NUMBER DESCRIPTION SYSTEM (S)
REQUESTS /
CATEGORY NUMBER REQUIREMENTS CODE CASE I
ALL PRESSURE RETAINING CCHPONENTS PR-05 C7.10 ES PR-06 PRESSURE VESSELS PR-04 See Note 2 C7.20 IW HP C7.30 LP PIPING C7.40 MS C-P VISUAL, VT-2 NB C7.50 RD PUMPS C7.60 RH RI C7.70 RR VALVES C7.80 SC 9-3
C>
WIIS 12 10-17 94 SEC0tED DTE3tvhL DSE3tTICE DSPECTIN F1JJI b
UNIT 1 PRESSURE TESTING SLtMARY TABLE RELIEF EXAMINATION ITEM EXAMINATION ITEM NUMBER DESCRIPTION SYSTEM (S)
REQUESTS /
CATEGORY NUMBER REQUIREMENTS CODE CASE PR-05 CSCS D-A D1.10 PR-06 PR-02 See Note 4 DG PR-03 See Note 3 FC HP D-B D2.10 ALL PRESSURE RETAINING COMPONENTS VISUAL, VT-2 LP MS RH D-C D3.10 RR NOTES:
1.
SEE LIST OF CBD's IN SECTION 2 FOR DESCRIPTION OF SYSTEM ACRONYMNS 2.
PR-04 APPLIES TO REACTOR VESSEL HEAD FLANGE SEAL LEAK DETECTION SYSTEM..
9-4
r-
- m1 1 O
C 5
h.m.
tCITS 1 2 10-17-94 WEC0tO DTERVAL DSDTT3 NSPECTICat F1AN UNIT 1 PRESSURE TESTING SUt44ARY TABLE RELIEF EXAMINATION ITEM EXAMINATION i
ITEM NLHBER DESCRIPTION SYSTEM (S)
REQUESTS /
CATEGORY NUMBER REQUIREMENTS CODE CASE 3.
PR-03 APPLIES M MAIN STEAM SAFETY RELIEF VALVE DISCHARGE LINES.
4.
PR-02 APPLIES TO RH HEAT EXCHANGER TUBES i
1 9-5
4
- _a_,
4 LAS/4LE AR STATION REVISi SECOND liffERVAL INSERvtCE INSPECTION PLAN SE Tl N 10 O
UNIT 2 PRESSURE TESTING
SUMMARY
TABLE Q
10-1
O
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r== " %,1una sturen D mrowe WrTS12 E0-17-94 seceso wravat. rusavrcs rasvectres etm a
UNIT 2 PRESSURE TESTING SUte4ARY TABLE RELIEF EXAMINATION ITEM EXAMINATION ITEM NUMBER DESCRIPTION SYSTEM (J)
REQUESTS /
CATEGORY NUMBER REQU7REMENTS CODE CASE I
ALL PRESSURE RETAINING CCSGGIENTS PR-01 i
B15.10 FW PR-05 REACTOR VESSEL
-06 B15.11 HP LP B15.50 MS PIPING t
B15.51 NB B-P
10-2 o
W O
[
- - s_ _
u__.
varfs t to-tv-se stceuD INTitRvhL T2ststTICE INSPECTION ftAs UNIT 2 PRESSURE TESTING SUte4ARY TABLE RELIEF-EXAMINATION ITEM EXAMINATION ITEM NUMBER DESCRIPTION SYSTEM (S)
REQUESTS /
CATEGORY NUMBER REQUIREMENTS CODE CASE ALL PRESSURE RETAINING COMPONENTS PR-05 C7.10 ES PR-06 PR-04 See Note 2 PRESSURE VESSELS C7.20 IW HP C7.30 LP PIPING C7.40 MS C-H VISUAL, VT-2 NB C7.50 RD PUMPS C7.60 RH RI 4
C7.70 RR VALVES C7.80 Sfi 10-3
CD
_ _O_ _,.__
O t._.
tarITS 12 10-17-M sectne wrnavn. osavrcz preu=rr. rim UNIT 2 PRESSURE TESTING SUt44ARY TABLE RELIEF EXAMINATION ITEM EXAMINATION ITEM NUMBER DESCRIPTION SYSTEM (S)
REQUESTS /
CATEGORY NUMBER REQUIREMENTS CODE CASE PR-05 k
D-A D1.10 U
PR-02 See Note 4 DG PR-03 See Note 3 FC HP D-B D2.10 ALL PRESSURE RETAINIM3 COMPONENTS VISUAL, VT-2 LP MS RH RR D-C D3.10 NOTES:
1.
SEE LIST OF CBD's IN SECTION 2 IVR DESCRIPTION OF SYSTEM ACRONDetS 2.
PR-04 APPLIES TO REACTOR VESSEL HEAD FLANGE SEAL LEAK DETECTION SYSTEM..
10-4 l
e
O
- m y --
m ed 1 2 3.-17-94 WECOND N DststvIm 13si?ECTIost FLAIB UNIT 2 PRESSURE TESTING SUtefARY TABLE RELIEF" l
EXAMINATION ITEM EXAMINATION ITEM NUMBER DESCRIPTION SYSTEM (S) 3IG Nft?S/
I CATEGORY NUMBER REQUIREMENTS i
CODE CASE- )
i 3.
PR-03 APPLIES TO MAIN STEAM SAETTY RELIEF VALVE DISCHARGE LINES.
4.
PR-02 APPLIES TO RH HEAT EXCHANGER TURES 4
I 10-5 s-,,
.,-.,-----,-,,y cw-,
.r.
-A
,..e.
a LAsAuf CCUNTY NinE/a STATION KEVISION 0 SECONO WTEtVAL V1 INSPECTION PLAN O
l SECTION 11 PRESSURE TESTING RELIEF REQUESTS t
.O 11-1
ME Y
AR STATION REYtSION O SECOND INTERVAL INSEAVICE INSPECTION PLAN
[]
SYSTEM PRESSURE TESTING REUEF REQUEST INDEX/ SUMMARIES RE PAGE(S)
REV.
DATE
SUMMARY
pE PR-01 1-3 thru O
10-17-94 System Leakage Test 11-4 pressure for the disassembly and reassembly of mechanical joints PR-02 11-5 thru 0
10-17-94 Altemate testing for the 11-6 Residual Heat Removal Heat Exchanger tubes.
PR-03 11-7 thru 0
10-17-94 Functional and Hydrostatic 11-8 pressure testing for the Main Steam Safety Relief Valve discharge lines.
PR-04 11-9 thru 0
10-17-94 Exemption from pressure 11-12 testing Reactor Vessel Head Flange Seal Leak Detection System.
PR-05 11-13 thru 0
10-17-94 Use of altemative Rules for 11-15 the 10 year Hydrostatic testing cf Class 1,2 & 3 Systems.
PR-06 11-16 thru 0
10-17-94 Use of alternative Rules for 11-18 Hydrostatic testing requirements, after Repair or Replacement of Class 1,2 &
3 Components.
OV 11-2
ums cum men swa mewa
.sec.c,mv((sE/c' =secerm am RELIEF REQUEST PR-01
(]
(Page 1 of 2) i l
l COMPONENT IDENTIFICATION l
Code Class:
1
References:
J Examination Categories: B-P j
ltem Numbers:
815.10, B15.71 l
==
Description:==
System Leakage Test Pressure for the Disassembly and l
Reassembly of Mechanical Connections.
Component Numbers:
Various CODE REQUIREMENT IWA-5211(a) requires a system leakage test to be conducted following the opening and re-closing of a component in the system after pressurization to nominal operating pressure.
lWB-5221(a) states that the system leakage test shall be conducted at a test pressure not less than the nominal operating pressure associated with 100% rated reactor power.
y'h BASIS FOR RELIEF The nom:nal operating pressure associated with 100% rated reactor power is 1,020 psig. Near the end of each refueling outage, a system pressure test of all Class 1 pressure retaining components is conducted at 1,020 psig.
Subsequent to the system pressure test conducted during a refueling outage, or during forced maintenance outages which can occur during an operating cycle, it may become necessary to disassemble and reassemble Class 1 mechanical connections that are located in the drywell and cannot be isolated from the reactor vessel. For l
these situations, the performance of a Class 1 system leakage test at 1,020 psig would have a significant impact on the unit's critical path outage time and personnel radiation exposure.
The nominal Class 1 system pressure test, which is performed with the vessel flooded up, requires numerous equipment outages (e.g.,380 valves must be taken out-of-l service). Performance of the system leakage test, takes approximately 5 days (3 l
shifts per day) with a total personnel exposure of approximately 2.5 Man-Rem.
1 m
11-3
usatE g,ge sinioN cEvisi o SECOND INTE* VAL INSERYlCE INSPECil0N PMN RELIEF REQUEST PR-01 i
(Page 2 of 2)
Performance of a system leakage test during normal startup is possible, however the test cannot be performed at 10,020 psig. During unit startup, the Electro-Hydraulic Control System precludes a reactor pressure above 950 psig without significant increases in reactor power. In order to achieve a pressure of 1,020 psig, the reactor would have to be at approximately 100% rated power. The radiation levels at this power level are prohibitive, and prevent drywell entry by plant personnel.
A drywell entry to inspect for leakage can be performed at greater than, or equal to 920 ps!g, which is associated with approximately 15% reactor power. Performance of the leakage test in this manner would have an insignificant impact on the ability t'o detect leakage from a reassembled mechanical connection.
It would also significan$y reduce the personnel exposure and critical path outage time required for the test.
Based on the above, LaSalle County Station requests relief from the ASME Section XI requirements for the system leakage test pressure when performing pressure testing of reassembled, unisolable Class 1 mechanical connections.
PROPOSED ALTERNATE EXAMINATION As an alternate examination, LaSalle County Station will perform a system leakage test at greater than, or equal to 920 psig during unit outages when an unisolable Class 1 mechanical connection in the drywell has been disassembled and reassembled either:
- 1) Subsequent to performance of the system pressure test conducted near the end of each refueling outage; or
- 2) During a forced maintenance outage in the course of an operating cycle.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the inservice Inspection Program for LaSalle Units 1 and 2.
11-4
~.
M COUNTY NUCLEAR STAT;0N ralSION D x
uNns g,,,,,,
mm
- REUEF REQUEST PR-02 h
(Page 1 of 2)
J.
COMPONENT IDENTIFICATION Code Class:
2
References:
IWA-5241(b)
' Examination Categories:
C-H.
i Item Numbers:
C7.10, C7.11 i
==
Description:==
Alternate testing for Residual Heat Removal Heat Exchanger Tubes.
Component Numbers!
Unit 1: 1E12-8001 A,1E12-8001B Unit 2: 2E12-B001 A, 2E12-B001B CODE REQUIREMENT r
IWA-5241(b) states that the VT-2 examination of inaccessible components shall-consist of an examination of the surrounding area, including floor areas or equipment surfaces located underneath the components, for evidence of leakage.
BASIS FOR REUEF The tubing inside the Residual Heat Removal (RHR) Heat Exchanger is inaccessible.
A visual examiner cannot enter the RHR Heat Exchanger to perform an examination
(
of the tubes or their surrounding areas during operational or hydrostatic testirig of the tube side of the Heat Exchanger.
The shell side of the Heat Exchanger could be pressurized with the tube side drained.
Evidence of leakage could then be observed from the shell side to the tube side.
However, this requires the removal of the Heat Exchanger Channel Cover flange.
Access to the tube side of the vertically mounted Heat Exchanger is from the bottom.
The Channel Cover flange weighs approximately 3,500 pounds. Proper alignment of -
the relatively thin metallic gasket material is difficult to obtain, especially down the center of the Channel Partition Plate. The torquing sequence requires one complete application up to the final torque value while cold, and another complete pass once the Heat Exchanger comes up to normal operating temperature. Past history of this disassembly and reassembly process has proven to cause leaks in this flanged connection that are troublesome to repair while trying to bring the unit back on-line at the end of an outage. As this method can create more leaks than would be found by the inspection, it is considered to create an undo hardship.
1 Based on the above, LaSalle County Station requests relief from the ASME Section XI requirements for performing a VT-2 examination of the RHR Heat Exchanger tubing during hydrostatic and operational pressure tests.
11-5
"*"T W"*"
"fL seco,e msnm msenwcc omem am REUEF REQUEST PR-02 (Page 2 of 2)-
PROPOSED ALTERNATE EXAMINATION Monitoring of radiation levels in the tube side cooling water will be performed during the shell side pressure test as an altemate method of verifying tube integrity.
Radiation levels within Technical Specification limits will be considered acceptable.
When the Heat Exchanger Channel Cover flange is removed for other reasons (i.e.
maintenance, repair, or modification work), a VT-2 examination will be performed while the Channel Cover flange is removed and the RHR Heat Exchanger (shell side) is at normal operating pressure. However, the Heat Exchanger Channel Cover flange will not be removed for the sole purpose of performing a VT-2 examination.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice inspection Program for LaSalle Units 1 and 2.
l i
O 11-6 1
LAsALLE COUNTY NUCLEAR 1 STATION REYlSION 0 SECOND INTEMYAL VI INSPECTION PLAN RELIEF REQUEST PR-03 (Page 1 of 2)
COMPONENT IDENTIFICATION Code Class:
3
References:
IWD-5223(f)
Examination Categories: D-B ltem Numbers:
D2.10
==
Description:==
Exemption From Pressure Testing Piping Beyond the Last Safety or Relief Valve which Discharges into the Suppression Pool.
Component Numbers:
Various CODE REQUIREMENT ASME Section XI 1989 Edition, IWD-5223(f) states "For safety or relief valve piping which discharges into the containment pressure suppression pool, a pneumatic test (at a pressure of 90% of the pipe submergence head of water) that demonstrates leakage integrity shall be performed in lieu of the system hydrostatic test."
BASIS FOR RELIEF LaSalle County Station has eighteen Main Steam Relief Valves with associated discharge lines and vacuum breakers. The discharge lines run down through the drywell and discharge into the Suppression Pool.
The provisions of IWD-5223(f) call for a pneumatic test at a test pressure of 90% of the pipe submergence head of water to be performed. The design of the Main Steam Relief Valves and associated discharge piping at LaSalle County Station does not allow for a test to be performed which would demonstrate leakage integrity. No test taps are available on these discharge lines which would allow for the proper pressurization of the system. The pressure associated with 90% submergence head in these discharge lines relates to approximately 3-5 psig, while the design pressure of the lines is 600 psi. At this low test pressure, the vacuum breakers are not designed to provide a leak tight seal and would provide a leak path which would prevent verification of leakage integrity. Imposition of the Code Requirement would present undo hardship and difficulty to LaSalle County Station in that it would require that test taps be provided, a change in the design of the Main Steam Relief Valves, and a change in the design of the vacuum breakers. Per 10CFR50.55a section (g)(4), Code Class components shall meet the requirements of ASME Section XI to the extent practical within the limitations of design, geometry, and materials of construction of the components.
11-7
wmz couury uucwa sinou e sose
.acowouruv 8EElc 6 crousuu RELIEF REQUEST PR-03 (Page 2 of 2)
Additionally, normal plant operation does not require the actuation and lifting of these relief valves. The valves are only required to operate during accident and transient conditions. The relief valves could be lifted at power, but this practice not only challenges equipment important to safety, but also contributes to degradation of the seating surfaces of the valves leading to leakage and subsequent elevated suppression pool temperatures during the fuel cycle. The lifting of these valves during power operation is considered to present an undue challenge to equipment important to safety, which at the Code Required test pressure of 3-5 psi does not provide a commansurate increase in the level of safety gained by the imposition of the Code Requirement.
Based on the above, LaSalle County Station requests relief from the ASME Section XI requirements for performing a VT-2 under normal operating conditiuns, and from the hydrostatic test requirements to perform a pneumatic test at 90% of pipe submergence head once each inspection interval.
PROPOSED ALTERNATE EXAMINATION Oy No alternative examinations are proposed.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the inservice Inspection Program for LaSalle Units 1 and 2.
O 11-8
LASALLE COUNTY NUCLEAR STATION KEVISION 0 SECOND INTCINAL NSE/.YlCE INSPECTION PLAN RELIEF REQUEST PR-04 gj (Page 1 of 4)
COMPONENT IDENTIFICATION Code Class:
2
References:
IWC-5210(a)(2)
Table IWC-2500-1 Examination Categories: C-H ltem Numbers:
C7.60, C7.80
==
Description:==
Exemption From Pressure Testing Reactor Vessel Head Flange Seal Leak Detection System.
Component Numbers:
Various CODE REQUIREMENT IWC-5210 (a)(2) requires that the pressure retaining components within each system boundary be subjected to a system hydrostatic pressure test.
BASIS FOR RELIEF l
The Reactor Vessel Head Flange Leak Detection Line is separated from the reactor pressure boundary by one passive membrane, a silver plated 0-ring located on the vessel flange. A second 0-ring is located on the opposite side of the tap in the vessel flange (See Figure PR-04.1). This line is required during plant operation in order to indicate failure of the inner flange seal 0-ring. Failure of the O-ring would result in a High Pressure Alarm in the Main Control Room.
The configuration of this system precludes hydrostatic testing while the vessel head is removed. As figure PR-04.1 portrays, the odd configuration of the vessel tap, combined with the small size of the lap and the high test pressure requirement (1000 psig minimum), prevents the tap from being temporarily plugged. Also, when the vessel head is installed, an adequate pressure test cannot be performed due to the fact that the inner O-ring is designed to withstand pressure in one direction only.
i Resulting from the groove that the O-ring sits in and the pin / wire clip assembly (See Figure PR-04.2), pressurization in the opposite direction could damage the O-ring and thus result in further damage to the O-ring and vessel flange itself from steam cutting.
11-9
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SECOND INTERW4 INSE:WICE INSPECTION PLAN RELIEF REQUEST PR-04
[JO (Page 2 of 4)
Pressure testing of this line during the' Class 1 System Leakage and/or Hydrostatic Test is precluded because the will only be pressurized in the event of a failure of the inner O-ring. Purposely failing the inner O-ring to perform the Code Required test would require purchasing a new set of O-nngs, additional time and radiation exposure to detension the reactor vessel head, install the new O-rings, and then reset and retension the reactor vessel head. This is considered to impose an undue hardship and burden on LaSalle County Station.
Based on the above, LaSalle County Station requests relief from the ASME Section XI requirements for static and operational pressure testing of the Reactor Vessel Head Flange Seal Leak Detection System.
PROPOSED ALTERNATE EXAMINATION A VT-2 examination will be performed on the line during a refueling outage. The hydrostatic head developed with the leak detection line filled with water up to the vessel flange will allow for the detection of any gross indications in the line. This examination will be performed with the frequency specified by Table IWC-2500-1 for y
(v) an IWC-5221 test (once each inspection period).
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
,m 11-10
LASALLE COUNTY NUCLEAR STATION CeYt20N 0 UNITS 1 & 2 1017.64 secowo isTr.wAusser.mcs mesenow run RELIEF REQUEST PR-04 O
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11-11
a S1744 aEcOND IWrERVAL meEnvCE M8PECMON PW4 RELIEF REQUEST PR-04
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11-12
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"E ".l SECONO INTEWAL INSE" NICE W2SPECTION M/}4 REUEF REQUEST PR-05
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(Page 1 of 3) v COMPONENT IDENTIFICATION Code Class:
1, 2, and 3
References:
IWA-5000, IWB-5000, IWC-5000, IWD-5000, Table IWB-2500-1, Table IWC-2500-1, Table IWD-2500-1 Examination Categories:
B-P, C-H, D-A, D-8, D-C ltem Numbers:
815.ST, C7.ST, D1.10, D2.10, D3.10
==
Description:==
Alternate Pressure Testing of Class 1,2 and 3 Systems in lieu of the Ten-Year Hydrostatic Pressure Test.
Component Numbers:
' All Class 1,2, and 3 pressure retaining components subject to Hydrostatic Testing per IWA-5000.
CODE REQUIREMENT ASME Section XI, Tables IWB-2500-1, IWC-2500-1 and IWD-2500-1 require Class 1, 2 and 3 pressure retaining components to be VT-2 examined while the system (s) is subjected to an elevated pressure hydrostatic test at or near the end of each inspection intarval.
I ASME Section XI, IWB-5222 states the Class 1 system hydrostatlc test may be conducted at any test pressure specified in Table IWB-5222-1. The test pressure range is 1.02xP, to 1.10xP, (where P is the nominal operating pressure corresponding o
with 100% rated reactor power) and is determined as a function of the test temperature. ASME Section XI IWC-5222 and IWD-5223 state that the system hydrostatic test pressure shall be at least 1.10 times the system pressure P,, for systems with a design temperature of 200 F or less, and at least 1.25 times the system pressure P, for systems with a design temperature above 200 F. The system pressure, P,,, is the lowest pressure setting among the safety or relief valves provided for overpressure protection within the boundary of the system to be tested. For test systems not provided with safety or relief valves, the system design pressure P, shall be substituted for P,..
BASIS FOR REUEF Hydrostatic tests are difficult to perform and represent a true hardship to LaSalle County Station. Some of the difficulties associated with hydrostatic testing include the following:
-Hydrostatic testing often requires complicated or abnormal valve line-ups in order to proper!y vent, fill and isolate the system or component (s) being tested.
11-13
LASALLE COUhTY NUCLE! t STATn0N YvtSION 0 SECONO INTE7NAL 6NSPECTION PLAN RELIEF REQUEST PR-05
(
(Page 2 of 3)
-Relief valves with setpoints lower ~than the hydrostatic test pressure must be gagged or removed and blind flanged thus deliberately defeating their intended l
overpressure protection function. In some cases this function is intended to l
protect equipment important to safety. The gagging, or blinding process also
(
requires the draining and refilling of the system, which increases the radiation I
exposure burden.
i
-Valves that are not normally used for isolation (e.g., normally open pump discharge valves) are often required to provide pressure isolation for a l
hydrostatic test. These valves frequently require time consuming seat maintenance in order to allow for pressurization and isolation.
i The difficulties in performing a hydrostatic pressure test are prohibitive when weighed 1
l against the benefits. Industry experience, which is corroborated by LaSalle County l
Station's experience, shows that most through wall leakage is detected during system 1
operation as opposed to during elevated pressure tests such as ten-year hydrostatic l
tests.
J Little benefit is gained from the added challenge to the piping system provided by a hydrostatic test (when compared to an operational test), especially when considering that the piping stress experienced during a hydrostatic test does not include the significant stresses affiliated with thermal growth and dynamic loading associated with design basis events.
1 LaSalle County Station believes that the imposition of the Code Required hydrostatic j
l testing presents undue hardships which do not provide a commensurate increases in j
the level of safety which may be gained by performing the Code Requirement.
l These arguments are supported by the approval of Code Case N-498-1 on May 11,
{
1994. This code case permits hydrostatic testing at nominal operating pressure in lieu j
of the elevated pressures currently required.
j Based on the above, LaSalle County Station requests relief from the ASME Section XI requirements for performing the ten-year hydrostatic tests at elevated pressures for Class 1,2 and 3 systems.
1 f^~h b
11-14
LAsALLE COUNTY NUCLEAR STATION KEVISION 0 SECOND WTERVAL vi pesPECTK)N PLAN REUEF REQUEST PR-05 (Page 3 of 3)
PROPOSED ALTERNATE EXAMINATION A VT-2 examination will be performed during a system hydrostatic test which is conducted using the rules of Code Case N-498-1.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
O O
11-15
- ",ET '""
"f,*.l u
secue weena asmes ms,eens am RELIEF REQUEST PR-06 (Page 1 of 3) v COMPONENT IDENTIFICATION j
Code Class:
1, 2, and 3
References:
lWA-4700(a), IWB-7400, IWC-7200, IWC-7200, IWA-5214 Examination Categories:
B-P, C-H, D-A, D-B, D-C ltem Numbers:
815.ST, C7.ST, D1.10, D2.10, D3.10
==
Description:==
Alternative Pressure Test Requirements for Welded Repairs and Installation of Replacement items by Welding on Class 1,2, and 3 Pressure Retaining components.
Component Numbers:
All Class 1,2, and 3 pressure retaining components subject to Hydrostatic Testing per IWA-4700.
CODE REQUIREMENT IWA-4700(a) requires a hydrostatic test to be performed after repairs by welding, or the installation of replacement items by welding on the pressure retaining boundary of Class 1,2, and 3 components, except as exempted by IWA-4700(b).
1]p BASIS FOR RELIEF Hydrostatic tests are difficult to perform and often represent a true hardship. Some of the difficulties associated with hydrostatic testing include the following:
-Hydrostatic testing often requires complicated or abnormal valve line-ups in order to properly vent, fill and isolate the system or component (s) being tested.
-Relief valves with setpoints lower than the hydrostatic test pressure must be gagged or removed and blind flanged. This process requires the draining and refilling of the system.
-Valves that are not normally used for isolation (e.g., normally open pump discharge valves) are often required to provide pressure isolation for a hydrostatic test. These valves frequently require time consuming seat maintenance in order to allow for pressurization and isolation.
11-16
c N COUNTY NUCLEAR STATION CEYlSION 0 UNIT 21 & 2 SECOND IMTERVAL INSE"VICE INSPECTION %
RELIEF REQUEST PR-06 (7
(Page 2 of 3)
L) i
-The radiation exposure required to perform a hydrostatic pressure test is high (in comparison to operational pressure testing) due to the large amount of time required to prepare the volume for testing (i.e., installing relief valve gags, performing appropriate valve line-ups, etc.).
The difficulties in performing a hydrostatic pressure test are prohibitive when weighed against the benefits, industry experience, which is corroborated by LaSalle County Station's experience, shows that most through wall leakage is detected during system operation as opposed to during elevated pressure tests such as ten-year hydrostatic tests.
Little benefit is gained from the added challenge to the piping system provided by a hydrostatic test (when compared to an operational test), especially when considering that the piping stress experienced during a hydrostatic test does not include the significant stresses affiliated with thermal growth and dynamic loading associated with design basis events.
O The acceptability of performing nominal operating pressure tests in lieu of hydrostatic
'd tests is also supported by the recent approval by the Board of Nuclear Codes and Standards (BCNS) of Code Case N-416-1, " Alternative Pressure Test Requirements for Welded Repairs or installation of Replacement items by Welding", for Class 1,2, and 3 Systems, ASME Section XI, Division 1. This Code Case allows a system pressure test at nominal operating pressure and temperature (in accordance with IWA-5000 of the 1992 Edition of ASME Section XI) to be used in lieu of a hydrostatic test, provided that NDE of the weld (s) is performed in accordance with the methods and acceptance criteria of the applicable Subsection of the 1992 Edition of ASME Section Ill.
Based on the above, LaSalle County Station requests relief from the ASME Section XI requirements for performing hydrostatic tests after repairs by welding, or the installation of replacement items by welding, on the pressure retaining boundary of Class 1,2, and 3 components.
PROPOSED ALTERNATE EXAMINATION As an altemate to the existing ASME Section XI requirements, LaSalle County Station will adopt the provisions of Code Case N-416-1 along with the following additional NDE requirements.when performing repairs by welding or installing replacement items by welding on the pressure retaining
.x y
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LASALLE COUKfY MJCLEAR STATION LEVISION 0 SCCONDIMIERVAL
/1 INSPECTION PLAN RELIEF REQUEST PR-06
[s (Page 3 of 3) boundary of Class 3 components, NDE shall be performed in accordance with the methods and acceptance criteria of Subsection ND of the 1992 Edition of ASME Section 111. In addition, when the surface examination method is used in accordance with ND-5222 for a butt weld, an additional surface examination shall be performed on the root (pass) layer.
APPLICABLE TIME PERIOD Relief is requested for the second ten-year interval of the Inservice Inspection Program for LaSalle Units 1 and 2.
i
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11-18
LASALLE CCUNTY HUCLEAR STATION REVISION 0 UNITS 1 g 3 1417.94 SECOND INTERVAL WSGTVICE INSPECTION PLAN SECTION 12 O
CODE CASES O
12-1
usmecou m wuCtta m noN r.svisioN o SECONO INTE3YAL YlCE ifvSPECDON PLAN SECTION 12 - CODE CASES (3
V 1.0 The following ASME Section XI, Division 1, Code Cases are listed in paragraph C., REGULATORY POSITION, of Regulatory Guide 1.147, INSERVICE INSPECTION CODE CASE ACCEPTABILITY ASME SECTION XI.
DIVISION 1, as being acceptable to the NRC staff for implementation in the inservice inspection of components and supports, within any limitations stated in this Reg. Guide or the individual Code Case. The Code Cases listed are only those that apply, or mny apply, to LCNS. LCNS may not currently utilize all of-the Code Cases listed here, but reserves the right to use any of these Code Cases when applicable.
1.1 N-98 Calibration Block Tolerances.
1.2 N-211 Recalibration of Ultrasonic Equipment Upon Change of Personnel.
1.3 N-235 Ultrasonic Calibration Checks per Section V.
1.4 N-230-1 Repair and Replacement of Class MC Vessels.
1.5 N-278 Altemative Ultrasonic Calibration Block Configuration 1-3131 and T-434.3 3(O 1.6 N-307-1 Revised Ultrasonic Examination Volume for Class 1 Bolting, Table IWB-2500-1, Examination Category B-G-1, When the Examinations Are Conducted From the Center Drilled Hole.
1.7 N-335-1 Rules for Ultrasonic Examination of Similar and Dissimilar Metal Piping Welds.
1.8 N-408-2 Alternative Rules for Examination of Class 2 Piping.
1.9 N-409-2 Procedure and Personnel Qualification Requirements for Ultrasonic Detection and Sizing of Intergranular Stress Corrosion Cracking in Austenitic Piping Welds.
1.10 N-415 Alternative Rules for Testing Pressure Relief Devices.
1.11 N-416 Alternative Rules for Hydrostatic Testing of Repair or Replacement of Class 2 Piping.
1.12 N-419 Extent of VT-1 Examinations, Category B-G-1 of Table IWB-2500-1.
12-2
'^**" T7 "" "
7%
SECOND INTERYAL INSETNICE INSPECDON PLAN 1.13 N-426 Extent of VT-1 Examinations, Category B-G-2 of Table IWB-2500-()
1.14 N-427 Code Cases and inspection Plans 1.15 N-429-1 Attemative Rules for Ultrasonic Instrument Calibration.
1.16 N-432 Repair Welding Using Automatic or Machine Gas Tungsten-Arc Welding (GTAW) Temperbead Technique.
1.17 N-435-1 Alternative Examination Requirements for Vessels With Wall Thickness 2 in, or Less.
1.18 N-437 Use of Digital Readout and Digital Measurement Devices for Performing Pressure Tests.
1.19 N-457 Qualification Specimen Notch Location for Ultrasonic Examination of Bolts and Studs.
1.20 N-458 Magnetic Particle Examination of Coated Materials.
1.21 N-460 Alternative Examination Coverage for Class 1 and Class 2 Welds.
(O 1.21 N-461 Alternative Rules for Piping Calibration Block Thickness.
v 1.22 N-463-1 Evaluation Procedures and Acceptance Criteria for Flaws in Class 1 Ferritic Piping that Exceed the Acceptance Standards of IWB-3514.2.
1.23 N-465 Alternate Rules for Pump Testing.
1.24 N-472 Use of Digital Readout and Digital Measurement Devices for Performing Pump Vibration Testing.
1.25 N-479-1 Boiling Water Reactor (BWR) Main Steam Hydrostatic Test.
1.26 N-481 Alternative Examination Requirements fnr Cast Austenitic Pump Casings.
I 1.27 N-485-1 Eddy Current Examination of Coated Ferritic Surfaces as an Altemative to Surface Examination.
1.28 N-489 Attemative Rules for Level lil NDE Qualification Examinations.
1.29 N-490-1 Alternative Vision Test Requirements for Nondestructive 12-3
LASALLE COUNTY NUCLEAR STATION r.EVIION D UNITS 1 &2 101744 SECOls0 INTEJ/AL INSERVICE INSPECTION PLAN Examiners.
,i e
1.30 N-491 Alternative Rules for Examination of Class 1,2,3, and MC Component Supports of Light-Water Cooled Power Plants.
1.31 N-494 Pipe Specific Evaluation Procedures and Acceptance Criteria for.
Flaws in Class 1 Ferritic Piping that Exceed the Acceptance Standards of IWB-3514.2 1.32 N-495 Hydrostatic Testing of Relief Valves.
1.33 N-496 Helical-coil Threaded Inserts.
1.34 N-498 Alternative Rules for 10-Year Hydrostatic Pressure Testing for Class 1 and 2 Systems.
l i
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12-4
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LASALLE COUNTY NUCLEAR STATION REVISION 0 9497m UNITS 1 & 2 i
SECOND WTERVAL INSERVICE INSPECTICN PW i
j J
)
i l
4 SECTION 13 REFERENCES 9
13-1
= -. -
LA5ALLE CCUNTY NUCLEAR STATION T.EVISION O SECOND INTERV'L SE: VICE INSPECTION PLAN
(
SECTION 13 - REFERENCES 1.0 Code of Federal Regulations, Part 10, Paragraph 50.55a, Codes and Standards.
2.0 American Society of Mechanical Engineers Boiler and Pressure Vessel Code,Section XI, Division 1, Rules for Inservice Inspection of Nuclear Power Plant Components,1989 Edition.
3.0 Regulatory Guide 1.147, inservice Inspection Code Case Acceptability ASME Section XI Division 1.
4.0 Generic Letter 88-01, NRC Position on IGSCC in BWR Austenitic Stainless Steel Piping.
5.0 NUREG-0519, Safety Evaluation Report Related to the Operation of LaSalle County Station Units 1 & 2.
6.0 NUREG-0619, BWR Feedwater Nozzle and Control Rod Drive Return Line Nozzle Cracking.
7.0 NUREG-0800, Standard Review Plan for Review of Safety Analysis Reports for Nuclear Power Plants.
8.0 1.E.Bulletin 80-13, Examination of High and Low Pressure Core Spray Spargers.
9.0 LaSalle County Station Units 1 & 2 Technical Specifications.
10.0 LaSalle County Station Final Safety Analysis Report.
11.0 LaSalle County Station Updated Final Safety Analysis Report.
12.0 Bases Document for LaSalle County Station Units 1 & 2 Second Interval inservice inspection Programs.
13.0 Piping & Component Support and integral Attachment Bases Document for LaSalle County Station Units 1 & 2 Second Interval inservice inspection Program.
14.0 LaSalle County Station P&lD's.
I A
15.0 LaSalle County Station Line List.
U 16.0 LaSalle County Station Support List.
13-2
e LASALLE COUNTY NUCLEAR STATION KEVISION O UNfT31 & 2 141744 SECOND INTEMVAL INSERVICE Ir4SPECTION PLAN
/
1 Q
17.0 LaSalle County Station First Interval ISI Program.
18.0 LaSalle County Station Classification Boundary Drawings.
1
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1 O
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