Text

Rev 3 to 80A4424, Preservice Insp Program Plan:Hpcs
	ML20140D343
Person / Time
Site:	Perry
Issue date:	10/24/1984
From:	; NUCLEAR ENERGY SERVICES, INC.
To:	;
Shared Package
ML20140D284	List: ML20140D279; ML20140D323; ML20140D337; ML20140D343; ML20140D363; ML20140D372; ML20140D377; ML20140D391; ML20140D411;
References
	80A4424, NUDOCS 8412180437
	Download: ML20140D343 (43)
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{{#Wiki_filter:( a NUCLEAR ENERGY SERVICES, INC. DOCUMENT NO. 80A4424 REV. 3 PAGE I 0F 43 PSI PROGRAM PLAN: HIGH PRESSURE CORE SPRAY SYSTEM PERRY NUCLEAR POWER PLANT, UNIT 1 Prepared For CLEVELAND ELECTRIC ILLUMINATING COMPANY ~ 10NTROLLED COPY NJD. DR.Y lE IHlS STAE IS E PfOleCl ADDiscation Copy No Assigned To 5532 APPROVALS TITLE / DEPT. - Slot; ATURE - D ATE REV NO PREPARED BY ISI Programs Engineering Mgr. Project Mgr. QA Mgr. 0 ~ A s/ /1 / busan Meyer sw1vns '~kW~ L'Pd/ /g n u is n q a a saTzen 3 talliss ,,m /,y I 4 5 t 6 e412180437 % $4$o PDR ADOCK o PDR i 8 l 1 9 10 i 11 FOIM e NES 204 9/84

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2.5 Isometric Figures and Iketches 7 3. PROGRAM PLAN AND SCHEDULE 8 ^ ^ .: n. System Classification Fi&: re 9 s ~ / , Weld Map Figures 10 - s,.. ~ ' Component Figures , x 14 s-Schedule Sheets Piping Welds ', x 18 ' Schedule Sheets Comoonent Fxaminations 40 ,4 ~ ~ Tahle;s 1 \\ ~, r '~l ji

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2.2 System

Exceptions (provided later) _'c.

2.3 System

Classifications 6

2.4 System

Referenced Calibration Standards 7 2.5 . System: Isometric Figures 7 s m L. ,% c C 6 5 JRM s NES 205 2/80

80A4424 DOCUMENT NO. E

NUCLEAR ENERGY SERVICES HIGH PRESSURE CORE SPRAY SYSTEM

1. INTRODUCTION This document has been prepared to (1) delineate system-specific, itemized Preservice Inspection (PSI) requirements and, (2) present appropriate diagrams locating the areas for examination. All components in the High Pressure Core Spray (HPCS) System reqaired to be examined by ASME BPV Code, Section XI, are included.

The General Reference Text, NES Document 80A4420 presents the development and required procedural information for the PSI Program Plan generic to all systems examined.

2. SYSTEM DESCRIPTION 2.1 EXEMPTIONS The portions of the HPCS System that are exempted from examination as allowed by ASME BPV Code Section XI, and as described in the General Reference Text, are presented in Table 2.1.

2.2 EXCEPTIONS Exception may be taken to code requirements of examination where access is not possible due to design limitations. Provision for such exception is i..esented in the General Reference Text. Exceptions that are taken to required exams of the HPCS System are itemized in Table 2.2, (Later). 2.3 CLASSIFICATIONS This system's piping and instrumentation diagrams have been reviewed and Quality Group A, B, and C (ASME Code Class 1, 2, and 3) boundaries have been established as required by ASME Code Section XI, IWA-1400. The General Reference Text discusses the basis for these determinations. Diagrams delineating these boundaries for the HPCS System are presented in Figure B-8. HPCS System classification and boundaries are presented in Table 2.3. FOW s NES 205 2/80

i 80A4424 DOCUMENT NO. ~ , _g, mr GE OF NUCLEAR ENERGY SERVICES TABLE 2.1 SYSTEM EXEMPTIONS ASME Code Basis For Class Description Ref. P&ID Exemption 1 All component con-D-302-Piping 1" nominal nection, piping and 701/F size and smaller associated valves of exempted as per 1" nominal size AMSE Section XI and smaller Code IWB-1220(b) S '78 Addenda 1 3" Dl-1 SLC Intertie D-302-All components less including 3" x 701/F than 2.36" ID for 11/2" Reducer up to water service are 12" Dl-1 exempt as per "ASME" Section XI, Code IWB-1220(a) 2 All vent, drain, D-302-All component connec-test, sample, fill, 701/F tions, piping & assoc-by-pass and instru-lated valves, and ment connections 4" vessels (and their nominal size or supports) that are smaller 4" nominal pipe size & smaller are exempted as per ASME Section XI, IWC-1220(d) S '75 Addenda i i l FCAM a NES 205 2:80

80A4424 damarer Sew 6 43 = NUCLEAR ENERGY SERVICES TABLE 2.3 SYSTEM CLASSIFICATIONS ASME Code Class Description Ref. P&ID 1 12" Dl-1 from and including D-302-701/F valve E22-F004 to the reactor pressure vessel 2 24" L1-2 from suppression pool D-302-701/F to HPCS pump C001 2 16" Dl-2 from HPCS pump C001 D-302-701/F up to valve E22-F004 2 12" Dl-2 up to and including D-302-701/F valves E22-F010 and E22-F023 1 l FORM s NES 205 2/80

DOCUMENT NO. 80A4424 ap _ g ______ PAGE 7 OF 41 NUCl. EAR ENERGY SERVICES 2.4 CALIBRATION STANDARDS Table 2.4 lists the Calibration Standards for ultrasonic examinations scheduled for the HPCS System. All calibration standards are to be retained on site. Design drawing documents are presented in Table 3.5 of the General Reference Text.(Later) 'l ABLE 2.4 HPCS System: Referenced Calibration Standards Title Line Class Schedule Material PY-6-120-CS 6" Dl-2 Sch 120 SA106 Grade B PY-6-XX I-CS-F 6" DI-2 .562" Nom. SA234 WPB PY-12-80-CS 12" Dl-1 Sch 80 SA106 Grade B PY-12-100-CS 12" Dl-1 Sch 100 A106 Grade B PY-12-XX2-CS-F 12" Dl-2 .843" Nom. M234 WPB PY-16-100-CS 16" DI-2 Sch 100 SA106 Grade B PY-24-XXI-CS-F 24" L1-2 .687" Nom. SA234 WPB k PY-VALVE-XX I-CS 2.212" SA105 2.5 ISOMETRIC FIGURES AND SKETCHES The piping isometric figures listed i, Table 2.5 show the identification and location of areas for the HPCS System requiring examination. Sketches may also be included that illustrate or locate areas of components requiring identification for examination. TABLE 2.5 HPCS System: Isometric Figures 05-01 Revision 1 k 05-02 Revision 2 05-03 Revision 1 05-03A Revision 0 F JRM # NES 205 2/80

80A4424 DOCUMENT NO. ~ my _g, NUCLEAR ENERGY SERVICES

== TABLE 2.5 (Cont'd) HPCS System: Isometric Figures 05-04 Revision 0 05-05 Revision 0 05-06 Revision 0 05-07 Revision 0

3. PROGRAM PLAN AND SCHEDULE The specific PSI examinatloa requirements are defined in the PSI Program Plan and its schedule tables. Each weld or other examination area is designated by a unique identification number, and then described. Also identified are applicable examination category, method, procedure number, any calibration standard number referenced for ultrasonic examination, and the zone in which the examination area is located, as described in Section 3 of the General Reference Text.

Examination items are first divided according to the weld or hanger figure that they appear on. Multiple examination requirements of the same component are listed separate in the schedule tables. Component examinations or component bolting follow the piping weld examinations for each system. Hanger examinations appear as the next section, followed by the hydrovisual examination requirements. l 1 FORM 8 NES 205 2/80

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DOCUMENT NO. 80A4424 I3 43 raca

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.:1.'.".-- DOCUMENT NO. 80A4424 amr 14 43 PAGE OF NUCLEAR ENERGY SERVICES. INC. I: MOTOR 1-E22-COO 1-011 s ,O 1-E22-COO 1-012 Q Q I'l 1-E22-COO 1-010 f 1-E22-COO 1-OO8 ( y 7 1-E22-COO 1-OO6, l DISCHARGE SUCTION f gE 1-322-COO 1-OO7 y ~ 1-E22-COO 1-OO9 i 4 _ _ _ )= = is = =( _ _ 4 If 8 i l

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-E22-COO 1-OO1 1 soucuran areenov senwcas I SY EM TITLE REF. DWGS. 001 E22 A OCATION BYRON" JACKSON PUMP SECTIONAL DRAWING nEv: O rio. No. 05-0.4 DWG. NO.1 F-7821/B n; yg o,,,; gj,, j,3 CLASS 2 _ OUTLINE DWG. NO. 2C-5588/A ^"': A+ DATE:10//0[63 PERRY UNIT 1 NOT to SCALE

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m DOCUMENT NO. 80'A4424 15 43 PAGE OF l NUCLEAR ENERGY SERVICES, INC. [ j V W 7 / / \\ / J L fr l I, l I i A sd z a //), 1-E22-F036-IS N -l r 1-E22-F036-SEAM / wezfl / iu y ggLg. "' HPCS 12" GATE REF. DWGS. VALVE F036 E22 SEAM LOCATION BORG WARNER.DWG. NO. 81031-2 n,y; o no. %. 05-05 gal DWG. NO. 45'49-40-732-1-2 ew /8 e4Teo/23[63 CLASS 1 APP: 4)) DATE:10[06/63 PSAC': PERRY UNIT 1 NOT TO SCALE FORM 4 NES 205 2/80

DOCUMENT NO. 80A4424 PAGE OF NUCLEAR ENERGY SERVICES, INC. M. # M-3, 4 's 7 1 / 1-E12-FOO3-SEAM

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05-06 6f/7[$3 av: V8 DATE: CLASS 2 Am,/4 oars:so/c4/p3 i PERRY UNIT 1 NOT TO SCALE FORM # NES 205 2/80

DOCUMENT NO. 80A4424 11 17 43 PAGE OF NUCLEAR ENERGY SERVICES. INC. 1 t V~ Y j 7 i ei / p / / l ( R / / l

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Aleg [/A -l y 1-E22-F026-SEAM A' 7/ B h s' ~///Ron 7 wasas m n p q _..._....._. sygEu TITLE HPCS 6" GATE REF. DWGS. VALVE F026 E22 SEAM LOCATION BORG WARNER DWG. NO. C1020 ,,v: o ,,0. wo. 05-07 gal DWG. NO. 4549-40-343-2 ,y; yg o,re:a(23/83 l ^ m:44 DATE/0/07[83 PERRY UNIT 1 NOT TO SCALE rORM # NES 205 2/80

System: HPCS PROGRAM PLAN AND SCHEDULE By: tL% / \\h\\td. Document No. 80A4424 App: Aee / fo)3f+ ' Preservice Inspection 5532 - PERRY Rev. 3 Page 18 of 43' ' Call 8RATK)N CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFtCATION DESCFDPTK)N NUMBER til apphcablel CATEGORY METHOO No. REMARKS PIPING WELDS Ref. Dwg. No. 05-01 1-E22-0079 24" Flange Suction Strainer E-001 80A0183 N/A C-F PT XVII to Penetration P-401 1-E22-0078 Penetration P-401 to 24" Elbow 80A0183 N/A C-F PT XVII l-E22-0077 24" Elbow to Pipe 80A0183 N/A C-F PT XVII l-E22-0075 24" Pipe to Valve F015 80A0183 N/A C-F PT XVII l-E22-0074 24" Valve F015 to Pipe 80A0183 N/A C-F PT XIII l-E22-0073 24" Pipe to Valve F016 80A0183 N/A C-F PT XIII l-E22-0072 24" Valve F016 to Elbow 30A0183 N/A C-F PT XIII l-E22-0071 24" Elbow to Pipe 80A0183 N/A C-F PT XIII NES 239 6/82 4

System: HPCS PROGRAM PLAN AND SCHEDULE Bys th / h\\ e L Document No. 80A4424 App: h / f o/f5 ' Preservice Inspection 3532 - PERRY Rev. 3Page 19 of 43' Call 8 RATION CODE TION ()E BE (if atie) CA GORY T NO REMARKS 1 PIPING WELDS Ref. Dwg. No. 05-01 1-E22-0070 24" Pipe to Elbow 80A0183 N/A C-F PT XIV I 1-E22-0069 24" Elbow to Pipe 80A0183 N/A C-F PT XIV i 1-E22-0068 24" Pipe to Elbow 80A0183 N/A C-F PT XIV l l 1-E22-0067 24" Elbow to Pipe 80A0183 N/A C-F PT XIV j 1-E22-0066 24" Pipe te Elbow 30A0183 N/A C-F PT XIV 1-E22-0065 24" Elbow to Pipe 80A0183 N/A C-F PT XIV l-E22-0064 24" Pipe to 24"x D"x 12" Tee 80A0183 N/A C-F PT XIV l l-E22-0124 24"x 24"x 12" Tee to Pipe 80A0183 N/A C-F PT XIV J NES 239 6/82

B: O / hk4 System: HPCS PROGRAM PLAN AND SCHEDULE Y Document No.10A4424 App: h / /dgrf Preservice Inspection 5532 - PERRY Rev. 3 Page 20 of 43' CAttBRATION CODE g)E TX)N DESCR 8 tif apo abset CA ORY T t REMRKS PIPING WELDS Ref. Dwg. No. 05-01 k 1-E22-0124A 12" Pipe to Elbow 80A0183 N/A C-F PT XIV 1-E22-0124B 12" Elbow to Flanged Valve G42-F010 80A0183 N/A C-F PT XIV l-E22-0131 Flanged Valve G42-F010 to 12" Pipe 80A0183 N/A C-F PT XIV l-E22-0134 12" Pipe to Flanged Valve G42-F020 80A0183 N/A C-F PT XIV l-E22-0063 24"x 24"x 12" Tee to 24" Pipe 80A0183 N/A C-F PT XIV l-E22-0062 24" Pipe to 6" Weld-o-let 80A0183 N/A C-F PT XIV l-E22-0121 6" Weld-o-let to Elbow 80A0183 N/A C-F PT XIV l-E22-0122 6" Elbow to Pipe 80A0183 N/A C-F PT XIV NES 239 6/82

System: HPCS PROGRAM PLAN AND SCHEDULE By: 4 / Wh4 Document No. 80A4424 App: Aid / /o/i/ Preservice Inspection 5532 - PERRY Rev. 3 Page 21 of 43' CAUBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK

40E EXAM ZONF IDENTWICATION DESCRIPTION NUMBER ttf apphcabel CATEGORY METHOC NO REMARKS PIPING WELDS Ref. Dwg. No. 05-01 1-E22-0123 6" Pipe to Valve F019 80A0183 N/A C-F PT XIV l-E22-0061 24" Pipe to Elbow 30A0183 N/A C-F PT XIV l-E22-0060 2!:" Elbow to Pipe 80A0183 N/A C-F PT XIV l-E22-059A 24" Pipe to Pipe 80A0183 N/A N/A PT XIV Customer M\\

request exam 1-E22-0059 24" Pipe to 24"x 24"x 24" Tee 80A0183 N/A C-F PT XIV [3] l-E22-0116 24"x 24"x 24" Tee to 80A0183 N/A C-F PT XIV 24"x 16" Reducer ^ l-E22-0117 24"x 16" Reducer to 16" Pipe 80A0183 N/A C-F PT XIV 1-E22-Oll8 16" Pipe to Flanged Valve F002 80A0183 N/A C-F PT XIV i NES 239 6/80

System: HPCS PROGRAM PLAN AND SCHEDULE tr. R% / %\\M Document No. 80A4424 App: lAnt / /0Ne' Preservice Inspection 5532 - PERRY Rev. 3 Page 22 of 43 CAUBHATPJN CODE CouPONENT COMPCMNT PROCEDURE BLOCK CODE EXAM ZONE OENTWICATON DESCRPTION NUMBER (tf apphcahiet CATEGORY METHOC No REMARKS PIPING WELDS Ret Dwg. No. 05-01 1-E22-0119 16" Flanged Valve F002 to Pipe 80A0183 N/A C-F PT XIV l-E22-0120 16" Pipe to Valve F001 80A0183 N/A C-F PT XIV .)\\ l-E22-0058 24"x 24"x 24" Tee to Flange D006 80A0lS3 N/A C-F PT XIV 80A0186 P Y UT XXI-CS-F 1-E22-0057 24" Flange D006 to Pipe 80A0183 N/A C-F PT XIV l-E22-0056 24" Pipe to Flange 80A0183 N/A C-F PT XIV l-E22-0055 16" Flange to Pipe 80A0183 N/A C-F PT XIV 80A0186 PY UT 100-CS i-E22-0054 16" Pipe to Elbow 80A0183 N/A ~ C-F PT XIV 80A0186 PY UT 100-CS 1-E22-0053 16" Elbow to Pipe 80A0183 N/A C-F PT XIV 80A0186 PY UT 100-CS NES 239 6/82

System: HPCS PROGRAM PLAN AND SCHEDULE Ey: d / nitd Document No. 80A4424 App: h / /d/N Preservice Inspection 5532 - PERRY Rev. 3 Page 23 of 43 ' CAttBRATION C30t' g T DE AeBE of biel CA 4Y T No REhsARKS PIPING WELDS Ref. Dwg. No. 05-01 1-E22-0052 16" Pipe to Elbow 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0051 16" Elbow to Pipe 80A0183 N/A C-F PT XIll 80A0186 PY UT 100-CS /3\\ 1-E22-0050 16" Pipe to 6" Weld-o-let 80A0183 N/A C-F PT XIII 1-E22-Oll5 6" Weld-o-let to 6" x 6" x 4" 80A0183 N/A C-F PT XIII Reducing Tee 83A0802 P Y UT X XI-CS-F 1-E22-Oll4 6" x 6" x 4" Reducing Tee to Elbow 80A0183 N/A C-F PT XIII

0A0186 PY UT XXI-CS-F 1-E22-Oll3 6" Elbow to Pipe 80A0183 N/A C-F PT Xill 80A0186 PY UT 120-CS 80A0183 N/A C-F PT XIII 1-E22-0112 6" Pipe to Valve F026 80A0186 PY UT 120-CS 1-E22-Oll!

6" Valve F026 to Pipe 80A0183 N/A C-F PT XIll 80A0186 PY UT 120-CS 4 NES 239 6/82

B: b / %\\1d System: HPCS PROGRAM PLAN AND SCHEDULE Y Document No. 80A442% App: e / 10/9+ Preservice Inspection 5532 - PERRY Rev. 3 Page 24 of 43' ' CAUBRATON CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE ExAu ZONE OENT4DCATON DESCRIPTION NUMBER (if apphcabW CATEGORY METHOC NO REMARKS PIPING WELDS Ref. Dwg. No. 05-01 1-E22-0110 6" Pipe to Elbow 80A0183 N/A C-F PT XIII 80A0186 P Y UT 120-CS 1-E22-0109 6" Elbow to Pipe 80A0183 N/A C-F PT Xill 80A0186 P Y UT 120-CS 1-E22-0108 6" Pipe to 6" Weld-o-let 80A0183 N/A C-F PT XIII 80A0186 P Y UT 120-C3 1-E22-0049 16" Pipe to Valve F024 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0048 16" Valve F024 to Pipe 80A0183 N/A C-F PT Xill 80A0186 PY UT 100-CS A 1-E22-0047 16" Pipe to 6" Weld-o-let 80A0183 N/A C-F PT XIII /Si 1-E22-0046 16" Pipe to Flange FE-N007 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS NES 239 fv82

Systern: HPCS PROGRAM PLAN AND SCHEDULE 15Y3 IkS / mkt d Document No. 80A4424 App: h / /0/N ' Preservice Inspection 5532 - PERRY Rev. 3 Page 25 of 43 l CAttBRATION CODE CouPONENT COuPONENT PROCEOURE BLOCK COOE EXAM ZONE OENTIFCATaON DESCRIPTK)N NUMBER (if apphcable) CATEGORY METHOO NO REMARKS 1 WELDED ATTACHMENTS Ref. Dwg. No. 05-01 1-E22-H107-WA Pipe Welded Attachment 80A0183 N/A C-E PT XIII ' / l-E22-H027-WA Pipe Welded Attachment 80A0183 N/A C-E PT XIV l-E22-H038-WA Pipe Welded Attachment 80A0183 N/A C-E PT XIII l l l l l l l l l 8 NES 239 6/82

System: HPCS PROGRAM PLAN AND SCHEDULE EY: 8 / W\\t 4 Document No. 80A4424 App: m / mg+ Preservice Inspection 5532 - PERRY Rev. 3'Page 26 of 43' o Ee NUMBTE T0N DE CA ORY ME H E No RE W.NS PIPING WELDS Ref. Dwg. No. 05-02 1-E22-0001 Nozzle to 12" Pipe 80A0183 N/A B-3 PT III 80A0186 PY UT 80-CS 1-E22-0002 12" Pipe to Elbow 80A0183 N/A B-3 PT III 80A0186 P Y UT 80-CS 1-E22-0003 12" Elbow to Pipe 80A0183 N/A B-J PT III 80Aul86 PY UT 80-CS 1-E22-0004 12" Pipe to Valve F036 80A0183 N/A B-J PT III 80A0186 PY UT 80-CS I-E22-0005 12" Valve F036 to Pipe 80A0183 N/A B-3 PT III 80A0186 PY UT 80-CS 1-E22-0006 12" Pipe to Elbow 30A0183 N/A B-3 PT Ill 80A0186 PY UT 80-CS 1-E22-0007 12" Elbow to Pipe 80A0183 N/A B-3 PT III 80A0186 PY UT 80-CS 1-E22-0008 12" Pipe to Valve F005 30A0183 N/A B-3 PT III 80A0186 P Y UT 80-CS NES 239 6/82

B3 it / \\h\\t4 System: HPCS PROGRAM PLAN AND SCHEDULE Y Document No. 30A4424 App: h / ip/u. Preservice Inspection 5532 - PERRY Rev. 3 Page 27 of 43 ' O YECITON DE BE Nd CA G@Y ME No REums PIPING WELDS Ref. Dwg. No. 05-02 1-E22-0009 Valve F005 to Pipe 80A0183 N/A B-3 PT 111 80A0186 PY UT 80-CS / 1-E22-0009A 12" Pipe to Pipe 80A0183 N/A B-3 PT 111 /g\\ 80A0186 P Y UT 80-CS 1-E22-0010 12" Elbow to Pipe (Bend) 80A0183 N/A B-3 PT Ill 80A0186 PY UT 80-CS 1-E22-0011 12" Elbow to Pipe 80A0183 N/A B-3 PT 111 80A0186 PY UT 80-CS 1-E22-0012 12" Pipe to Elbow 80A0183 N/A B-3 PT VIII 80A0136 PY UT 80-CS 1-E22-0013 12" Elbow to Pipe 80A0183 N/A B-3 PT VIII 80A0186 PY UT 80-CS 1-E22-0014 12" Pipe to Elbow 80A0183 N/A B-3 PT VIII 80A0186 PY UT 80-CS 1-E22-0015 12" Elbow to Pipe 80A0183 N/A B-3 PT VIII 80A0186 PY UT 80-CS 's NES 239 682

System: HPCS PROGRAM PLAN AND SCHEDULE BY3 %b / \\ %N Document No. 80A4424 App: Law / io/st' ' ' Preservice inspection 5532 - PERRY Rev 3 Page 28 of 43 COMPONENT COMPONENT PROCEDURE CODE E ZONE IDENTIFICATION DESCRIPTION NUMBER Uf apphCablel CATEGORY METHOD No REM 3KS PIPING WELDS Ref. Dwg. No. 05-02 1-E22-0135 12" Pipe to Pipe 80A0133 N/A B-3 PT VIII /N 80A0186 PY UT 80-CS 1-E22-0016 12" Pipe to Elbow 30A0183 N/A B-3 PT Vill 30A0186 P Y UT 80-CS 1-E22-0017 12" Elbow to Pipe 80A0183 N/A B-3 PT Vill 80A0186 PY UT 80-CS G\\ 1-E22-0017A 12" Pipe to Pipe 80A0183 N/A B-3 PT VIII 80A0186 PY UT 80-CS 1-E22-0018 12" Pipe to Elbow 80A0183 N/A B-3 PT Vill 80A0186 PY UT 80-CS 1-E22-0019 12" Elbow to Pipe 80A0183 N/A B-3 PT VIII 80A0186 PY UT 80-CS 1-E22-0020 12" Pipe to Elbow 80A0183 N/A B-3 PT VIII 80A0186 PY UT 80-CS 1-E22-0021 12" Elbow to Penetration P-410 80A0183 N/A B-3 PT VIII Process Pipe 80A0186 P Y UT 80-CS NES 239 &82

System: HPCS PROGRAM PLAN AND SCHEDULE Cy: N / W\\M Document No. 80A4424 App: h / io/It Preservice Inspection 5532 - PERRY Rev. 3 Page 29 of 43' Calf 8R4 TON CODE E TON DE NUMBE (tf Olet CA GORY T NO REMARKS PIPING WELDS Ref. Dwg. No. 05-02 1-E22-0022 Penetration P-410 to 12" Pipe 80A0183 N/A B-3 PT XI 80A0186 PY UT 80-CS 1-E22-0023 12" Pipe to Elbow 80A0183 N/A B-3 PT XI 80A0186 PY UT 80-CS 1-E22-0024 12" Elbow to Fipe 80A0183 N/A B-3 PT XI 80A0186 PY UT 80-CS 1-E22-0025 12" Pipe to Elbow 80A0183 N/A B-3 PT XI 80A0186 PY UT 80-CS 1-E22-0026 12" Fibow to Pipe 80A0183 N/A B-3 PT XI 80A0186 PY UT 100-CS 1-E22-0027 12" Pipe to Valve F004 SC A0183 N/n B-3 PT XI 30.0186 PY UT 100-CS NES 239 6/82

B2 d / M Syst:m: HPCS PROGRAM PLAN AND SCHEDULE Y Document No. 80A4424 App: _h / , an+ Preservice Inspection 5532 - PERRY Rev. 3 Page 30 of 43' CALIBRATION CODE I N IICAT PTl NUMB (if a ble) CA ORY T H HEMARKS PIPING WELDS Ref. Dwg. No. 05-03 1-E22-0028 12" Valve F004 to Elbow 80A0183 N/A C-F PT XI 80A0186 P Y UT XX2-CS-F 1-E22-0029 12" Elbow to 12"x 16" Reducer 80A0183 N/A C-F PT XI 80A0186 P Y UT XX2-CS-F 1-E22-0030 12"x 16" Reducer to 16" Pipe 80A0183 N/A C-F PT XI 80A0186 PY UT 100-CS 1-E22-0031 16" Pipe to 6" Weld-o-let 80A0183 N/A C-F PT XI l-E22-0104 6" Weld-o-let to 6" Pipe 80A0183 N/A C-F PT XI 80A0186 PY UT 120-CS 1-E22-0105 6" Pipe to Elbow 80A0183 N/A C-F PT XI 80A0186 P Y UT 120-CS 1-E22-0106 6" Elbow to Pipe 80A0183 N/A C-F PT XI 80A0186 PY UT 120-CS 1-E22-0107 6" Pipe to Valve F003 80A0183 N/A C-F PT XI /A 80A0186 P Y UT /C\\ 120-CS l 4 NES 239 6/82

Sy t;nn HPCS PROGRAM PLAN AND SCHEDULE By2 N / W\\tb Document No. 80A4424 App: am / /o/t'i Preservice Inspection 3532 - PERRY Rev. 3 Page 31 of 43' COMPONENT COMPONENT PROCEDURE K CODE X ZONE IDENTIFICATION DESCAIPTION NUMBER (If aophcable) CATEGORY METHOD NO REMARKS PIPING WELDS Ref. Dwg. No. 05-03 1-E22-0127 Valve F003 to 6" Pipe 80A0183 N/A C-F PT XI 3\\ 80A0186 P Y UT 120-CS 1-E22-0128 6" Pipe to Valve F0.ll 80A0183 N/A C-F PT XI 80A0186 P Y UT 120-CS 1-E22-0032 16" Pipe to Elbow 80A0183 N/A C-F PT XI 80A0186 PY UT 100-CS 1-E22-0033 16" Elbow to Flange RO-D002 80A0183 N/A C-F PT XI 83A0802 PY-16-XXI-UT CS-F 1-E22-0034 16" Flange RO-D002 to Pipe 80A0183 N/A C-F PT XI 80A0186 PY UT 100-CS Customer!3\\ 1-E22-0034A 16" Pipe to Pipe 80A0183 N/A N/A PT XI request exam 1-E22-0035 16" Pipe to Elbow 80A0183 N/A C-F PT XIII 80A0186 P Y UT 100-CS 1-E22-0036 16" Elbow to Pipe 80A0183 N/A C-F PT X;II 80A0186 PY UT 100-CS 1 i NES 239 6/82

B: N / %\\tb Syst:m: HPCS PROGRAM PLAN AND SCHEDULE Y Document No. 80A4424 App: h / /o/fp ' Preservice Inspection 5532 - PERRY Rev. 3 Page 32 of 43' CALIBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRIPTION NUMBER (if apphcablel CATEGORY METHOD NO, REMARKS PIPING WELDS Ref. Dwg. No. 05-03 Customer /3\\ 1-E22-0036A 16" Pipe to Pipe 80A0183 N/A N/A PT Xill 80A0186 PY UT request exam 100-CS 1-E22-0037 16" Pipe to Elbow 80A0183 N/A C-F PT XIII 80A0186 P Y UT 100-CS 1-E22-0038 16" Elbow to Pipe 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0039 16" Pipe to Elbow 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0040 16" Elbow to Pipe 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0041 16" Pipe to 16"x 16"x 12" Tee 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0080 16"x 16"x 12" Tee to 12" Pipe 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0081 12" Pipe to Elbow 80A0183 N/A C-F PT XII 80A0186 P Y UT 100-CS 4 NES 239 6/82

Syst:m: HPCS PRO 2 RAM PLAN AND SCHEDULE By: ih / \\h\\ 4 Document No. 20A4424 App: 4M*, / /o/F#- Preservice Inspection 3532 - PITRRY Rev. 3 Page 33 of 43' COMPONENT COMPONENT PROCEDURE BL K CODE E ZONE IDENTIFICATION DESCRIPTION NUMBER (11 applicable) CATEGCHY METHOO NO REMARKS PIPING WELDS Ref. Dwg. No. 05-03 1-E22-0032 12" Elbow to Pipe 80A0183 N/A C-F PT Xi' 80A0186 PY UT 100-CS 1-E22-0083 12" Pipe to Elbow 80A0183 N/A C-F PT XII 80A0186 P Y UT 100-CS 1-E22-0084 12" Elbow to Pipe 30A0183 N/A C-F PT XII 80A0186 PY UT 100-CS 1-E22-0085 12" Pipe to 12"x 12"x 12" Tee 80A0183 N/A C-F PT XII 80A0186 PY UT 100-CS 1-E22-0125 12"x 12"x 12" Tee 80A0183 N/A C-F PT XII to 12"x 10" Reducer 80A0186 PY-100-UT XX2-CS-F 1-E22-0126 12"x 10" Reducer to Valve F010 80A0183 N/A C-F PT XII 33A0802 PY-10-XXI-UT CS-F 1-E22-0132 Valve F010 to 10" Pipe 30A0183 N/A C-F PT XII 80A0186 PY-10-100-UT CS-1-E22-0133 10" Pipe to Valve F0li 80A0183 N/A C-F PT XII 80A0186 PY-10-100-UT CS NES 239 6/82

PROHRAM PLAN AND SCHEDULE BY2 N / WM Syst:m: HPCS Document No. 80A4424 App: Amm / /o/y+ Preservice Inspection 5532 - PERRY Rev. 3 Page 34 of 43' CAllBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE E)AM ZONE IDENTIFICATION DESCRIPTION NUMBER (if apphcable) CATEGORY METHOO No REMARKS PIPING WELDS Ref. Dwg. No. 05-03 1-E22-0086 12"x 12"x 12" Tee 80A0183 N/A C-F PT XII to 12" Pipe 80A0186 PY UT 100-CS 1-E22-0087 12" Pipe to Elbow 80A0183 N/A C-F PT XII 80A0186 PY UT 100-CS 1-E22-0088 12" Elbow to Pipe 80A0183 N/A C-F PT X81 80A0186 PY UT 100-CS Customer _ h\\ 1-E22-0088A 12" Pipe to Pipe 80A0183 N/A N/A PT XII 80A0186 PY UT request exam 100-CS 1-E22-0089 12" Pipe to Elbow 80A0183 N/A C-F PT XI 80A0186 P Y UT 100-CS 1-E22-0090 12" Elbow to Pipe 80A0183 N/A C-F PT XI 80A0186 PY UT 100-CS 1-E22-0091 12" Pipe to Valve F023 80A0183 N/A C-F PT XI 80A0186 PY UT 100-CS 1-E22-0042 16"x 16"x 12" Tee 80A0183 N/A C-F PT XIII to 16" Pipe 80A0186 PY UT 100-CS NES 2J9 6/80

Syst;m: HPCS PROGRAM PLAN AND CCHEDULE By2 4 / \\h\\t4 Document No. 80A4424 App: h/ /o' t,- / Preservice Inspection 5532 - PERRY Rev. 3 Page 35 of 43 ' CALIBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRIPTION NUMBER til apphcable) CATEGORY METHOO NO RE MARKS PIPING WELDS Ref. Dwg. No. 05-03 1-E22-0043 16" Pipe to Elbow 80A0183 N/A C-F PT XIII 80A0186 P Y UT 100-CS 1-E22-0044 16" Elbow to Pipe 80A0183 N/A C-F PT XIII 80A0186 P Y UT 100-CS 1-E22-0045 16" Pipe to Flange FE-N007 80A0183 N/A C-F PT XIll 80A0186 PY UT 100-CS 9 NES 239 6B2

Syst:m: HPCS PROGRAM PLAN AND CCHEDULE BY: i (S / WkTk Document No. 80A4424 App: Ah / Jode Preservice Inspection 5532 - PERRY Rev. 3 Page 36 of 43' CAllBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRIPTION NUMBER (11 apphcabiel CATEGORY METHOD NO REMARKS WELDED ATTACHMENTS A Ref. Dwg. No. 05-03 /3'x l-E22-H085-WA Pipe Welded Attachment SOA0183 N/A C-E PT XII l-E22-H054-WA Pipe Welded Attachment 30A0183 N/A C-E PT X111 1-E22-H062-WA Pipe Welded Attachment 80A0183 N/A C-E PT XI I NES 239 6/82

th / \\d%k B: System: HPCS PROGRAM PLAN AND CCHEDULE Y Document No. 80A4424 App: Jaow / /on+ Preservice Inspectiore 5532 - PERRY Rev. 3 Page 37 of 43' CALIBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRIPTION NUMBER (if apphcable) CATEGORY METHOD No REMARKS PIPING WELDS Ref. Dwg. No. 05-03A 1-E22-0092 12" Elbow to Valve F023 80A0183 N/A C-F PT XI I 1-E22-0093 12" Pipe to Elbow 80A0183 N/A C-F PT XI i 1-E22-0094 12" Elbow to Pipe 30A0183 N/A C-F PT XI 1-E22-0095 12" Pipe to Elbow 30A0183 N/A C-F PT XI i 1-E22-0096 12" Elbow to Pipe 30A0183 N/A C-F PT XI l-E22-0097A 12" Pipe to Elbow 30A0183 N/A C-F PT XI l-E22-0097 12" Pen. P409 to Pipe 80A0183 N/A C-F PT XI l-E22-0098 12" Pipe to Pen. P409 30A1083 N/A C-F PT XI l i NES 239 6/82

Syst::m: HPCS PROGRAM PLAN AND SCHEDULE CY: ib / %\\M Document No. 80A4424 App: h / toff + ' Preservice Inspection 5532 - PERRY Rev. 3 Page 38 of 43' CALIBRATK)N CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTtFICATION DESCRIPTION NUMBER til appletablel CATEGORY METHOO NO Rf*AARKS PIPING WELDS Ref. Dwg. No. 05-03A 1-E22-0099 12" Elbow to Pipe 80A0183 N/A C-F PT XI l-E22-0100 12" Pipe to Elbow 80A0183 N/A C-F PT XI l l-E22-0101 12" Flange to Pipe 80A0183 N/A C-F PT XI l-E22-0102 12" Pipe to Flange 80A0183 NA C-F PT XI l I l-E22-0102U Long Seam 80A0183 N/A C-F PT XI j 1 NES 239 6/82

Syst:m: HPCS PROGRAM PLAN AND CCHEDULE Cy: N / Wh4 Document No. 80A4424 App: Am / /a/f4 Preservice Inspection 5532 - PERRY Rev. 3 Page 39 of 43' CAtaBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EFAM ZONE IDENTIFICATION DESCRIPTION NUMBER of appe<abiet CATEGORY METHOO NO REMARKS WELDED ATTACHMENTS '\\ Ref. Dwg. No. 05-03A [3\\ 1-E22-H087-WA Pipe Welded Attachment 80A0lS3 N/A C-E PT XI l-E22-H123-WA Pipe Welded Attachment 80A0183 N/A C-E PT XI i NES 239 682

System: HPCS PROGRAM PLAN AND SCHEDULE EY: th /Whk Document No. 80A4424 App: h / to/f*- Preservice Inspection 5532 - PERRY Rev. 3 Page 40 of 43 ' CAUBRATION CODE a CAT DE NUMBE 01apphc b W CA GORY T REhsARKS COMPONENT EXAMINATIONS Ref. Dwg. No. 05-02, 05-05 1-E22-F036-SEAM 12" Valve E22-F036 Body Weld 80A0193 PY-VALVE B-M-1 UT III XX1-CS 80A0183 N/A PT l-E22-F036-IS 12" Valve E22-F036 Internal Surface 80A0184 N/A B-M-2 VT-1 Ill 1-E22-F005-B 12" Valve E22-FC05 Bolting 80A0134 N/A B-G-2 VT-1 III l-E22-F005-IS 12" Valve E22-F005 Internal Surface 80A0184 N/A B-M-2 VT-1 III 1-E22-F004-IS 12" Valve E22-F004 Internal Surface 80A0184 N/A B-M-2 VT-1 XI 1-E22-F004-B 12" Valve E22-F004 Bolting 80A0184 N/A B-G-2 VT-1 XI NES 239 6/82

System: HPCs PROGRAM PLAN AND SCHEDULE ty: \\% / \\ h\\(4 Document No. 80A4424 App: h / fo/s ' Preservice Ir.spection 5532 - PERRY Rev. 3 Page 41 of 43 CAttBRATION CODE COMPOrdNT COMPONENT PROCEDLEE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRIPTION NUMBER of apphcablet CATEGORY METHOD NO REM "S COMPONENT EXAMINATIONS Ref. Dwg. No. 05-06,05-07 1-E22-F003-SEAM 6" Check Valve E22-F00? 80A0183 N/A C-G. PT XI Body Weld 1-E22-F026-SEAM 6" Gate Valve E22-F026 80A0183 N/A C-G PT XI Body Weld s I NES 239 682

B: Ib / \\b\\T k System: HPCS PROGRAM PLAN AND SCHEDULE Y Document No. 80A4424 App: h / /o/r4 Preservice Inspection 3532 - PERRY Rev. 3 Page 42 of 43' OE TON DE N CA Y REWNS HPCS PUMP C001 Ret Dwg. No. 05-04 1-E22-C001-001 Dished Head to Barrel Shell #1 80A0183 N/A C-G PT XIV l-E22-C001-002 Barrel Shell #1 to Barrel Shell #2 80A0183 N/A C-G PT XIV l-E22-C001-003 Barrel Shell #2 to Barrel Shell #3 80A0183 N/A C-G PT XIV l-E22-C001-004 Barrel Shell #3 to Shell Flange 80A0183 N/A C-G PT XIV l-E22-C001-005 Head Flange to Head Shell 80A0183 N/A C-G PT XIV l-E22-C001-006 16" Discharge Flange to 16" 80A0183 N/A C-G PT XIV Discharge Pipe 1-E22-C001-007 16" Discharge Pipe to Head Shell 80A0183 N/A C-G PT XIV 4 NES 239 682

~ 11ELW System: HPCS PROGRAM PLAN AND SCHEDULE EY: t1% / Wh4 Document No. 80A4424 App: h / to/rf-Preservice Inspection 5532 - PERRY Rev. 3 Page 43 of 43 ' CAUBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZOPE IDENTIFICATION DESCRaPTON NUMBER (tf apphcaciel CATEGORY

AETHOC to RE m S HPCS PUMP C001 ReL Dwg. No. 05-04 1-E22-C001-003 24" Suction Flange to 24" 80A0lS3 N/A C-G PT XIV Suction Pipe 1-E22-C001-012 24" Suction Pipe Longitudinal Seam 30A0!S3 N/A C-G PT XIV 1-E22-C001-009 24" Suction Pipe to Head Shell 80A0lS3 N/A C-G PT XIV l-E22-C001-010 Head Shell to Head Cover 80A0lS3 N/A C-G PT XIV l-E22-C001-Oll Head Shell Longitudinal Seam 80A0183 N/A C-G PT XIV i

NES 239 6/82 ,}}

ML20140D343

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ML20140D343

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