ML20095C114

Prefiled Testimony of RW Simpson on 840815 in Glen Rose,Tx. Pp 1-38

ML20095C114
Person / Time
Site:	Comanche Peak
Issue date:	08/15/1984
From:	Simpson R BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.), TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20095C073	List: ML20095C069 ML20095C081 ML20095C093 ML20095C111 ML20095C114 ML20095C120 ML20095C127 ML20095C140 ML20095C145 ML20095C159 ML20095C169 ML20095C180
References
OL-2, NUDOCS 8408220381
Download: ML20095C114 (42)

Text

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,1. UNITED STATES.0F' AMERICA em NUCLEAR-REGULATORY COMMISSION I!,) '2- BEFORE THE, ATOMIC SAFETY & LICENSING' BOARD

. o D3'jE TEC

-3. IN:THE MATTER OF: ) 03NHC i ,

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A 4 TEXAS UTI LITIE,S ' E LECTRIC ). DOCKET Ng. AG0 20 P5:06

- COMPANY, ET AL ,

) 50-445 .

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(' COMANCHE' PEAK ' STEAM ) gC TI$U F)lt 6 ELECTRIC STATION, UNITS ) BRANCH

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8' , PREFILED. TESTIMONY OF

. RICHARD W. SIMPSON

. 9 AUGUST ~15, 1984 10 ~

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'14 PREFILED TESTIMON'Y~OF RICHARD W. SIMPSON, taken' <

, 15 on the 15th-day'of August, 1984, in the a b o v e -- s yled 16 and numbered cause, at Glen-Rose Motor Inn located

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r _ :17 ' at; Highway 67 & FM Road 201, in the City of. Glen o

18 Rose, County of Somervell and State of Texas, before

-19 JanetcE. Schaffer, a certified Shorthand Reporter in 20 and for the State of Texas.

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r-APPEARANCES:

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BISHOP, LIBERMAN, COOK, PURCELL & REYNOLDS C

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Attorneys at' Law

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- Washington, D.C. 20036

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BY: McNeill.Watkins I I ', Esq.

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APPEARING FOR APPLICANTS i , 6.

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.I N D E' X U) -2 ' WITNESS: . R I C H'A R D W. SIMPSON 3 ' E x a m i n a t'i o n by Mr. Watkins Page 4 '

4 .

5- . DEPOSITION EXHIBITS: PAGE 6 ' Exhibit Number 1, Isometric drawing on the auxiliary _ feed system 7 7

Exhibit Number 2, Weld data card 8 for-Field Weld 34A. 10 9 Exhibit' Number 3, Weld Filler Material

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Log for Weld.34A. 12

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10 Exhibit Number 4, Weld Data Card 11 for Field Weld 3 9CL 14 12 Exhibit Number.5, Weld Data Card for Field Weld 140C 14 f- 1 3.-

Exhibit 1Numberl6, Weld Filler-Material '

14 , Log for Field Weld 39C 20=

15 Exhibit Number 7, Weld Filler Material

-Log.for Field Weld 40C 20 16 Exhibit'. Number 8, QC document u. sed for 17 craft in an inspection 27

'18 Exhibit Number 9, Repair process sheet for Field _. Weld 40C 30 19 .

Exhibit Number 10, Sheet of paper used 20 .to call for an inspection 32 21 Exhibit Number 11, NDE for Weld 34A 33 22 Exhibit Number 12, NDE for Field Weld 39C 34 23 Exhibit Number 13, Document dated

,, 24 1/17/84 ~ relating to Field Weld 40C .35 O F J2 5 '

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RICHARD W. SIMPSON,

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2 the. witness-herein'before named, being first duly Y

3: "c a u't i o n e d and sworn'to testify the truth, the whole

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4' truth and nothing but'the truth, t'estified on his

', ;'5 , '.o a t h' a s follows:

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6~ s-MR. WATKINS:- Myiname'is McNeill

- - 7' 'Wa tic i n s of 'thellaw' firm of Bishop,'Liberman, Cook,

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'Purcell-&.'Reynolds. W e' are counsel f c, r Applicants 9 in this proceeding.. This'is the deposition _of

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' 1 01 _ Richard Simpson. Mr. Simpson-is'an employce' of

- Brown'& Root-at Comanche-Peak. He'is appearing

~ 12 (voluntarily as a witness in~this-proceeding-and:is 13 'not.under subpoena by any party.

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EXAMINATION

- 15 x " B' Y MR. WATKIN,S:

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16 . Q'. :Mr. Simpson, would you.rstate your full name f l' 7 please?!

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'18- A. My,name-is Richard W. S i m p~s'o n .

-19. -

Q.: 'By whom are you e'm p l o y e d , Mr. Simpson?

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20 A. I'm employed by Brown &. Root.

- 21 Q. . Where.arelyou employed?-

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,, ~ ' '2 2 A. ~At Comanche. Peak,_ Glen Rose, Texas.

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2l3 ' Q. - Do -you have a badge number,.Mr. Simpson? 4

' 24 JA.. Yes,. sir. I t '_s 8554..

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. 25 ,,- Q.' 'What.is-your job titie?

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s 1 -A. I'm.a pipe fitter.

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Q. How long'have you been a' pipe fitter at 3,.

4 :3 ' . Comanche' Peak?

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4 4' A.- _Approximately four-and-a-half years.- s

• 4 h S 0. 'Would you'briefly describe your duties as a ,

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~6' l pipe-fitter?

-7 'A., ~ It's basically just preppingfand cleaning

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j. 8 pipe to 'get. ready for my welder and for QC 9 inspection. ,

,10 Q. What kinds of QC: inspections are you il l - -r e f e r ring to?

12:

A. Cleanliness a'n d fit-ups.

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4 G -13 ,

O. What does-QC stands for?

t 14 -A. Quality Control.

l'5 -Q.

.Who's your: ' foreman?

E 16

• A. Don McIntyre.-

l I7~ Q. . Ilo w long:hasyMr. McIntyre been your foreman?

18 2 A. He just recently became my foreman.

19- -0 Who was your foreman prior to'that?

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20  : A. Mr. McBee.

C 4;' 'Q. Was Mr.;McBee-your f o r e ta c.n in January 19847

-] 21 i 022 A. Yes, sir.

L 23- Q.- Do1you remember working on Field Weld 40C?

24- , A. Yes, sir.

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25. Q. .Would you describe the job that was

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.1 i n v o'I v e d ' i n connection with that weld?

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2J A. We were replacing a valve in the' Unit'1 AF y - ,

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.. 'Q . What does AF refer to?

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1, 5 s A. Auxiliary feedwater.

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- 6E 0. How many wel'ds'were involved in this valve

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f 7 replacement?' '

8. A. Three.

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Q. Could you-describe the location of those

a, f- 'i- 10 welds?

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11' - A. The' welds were-on either side of the valve

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s1 21 on;the west' side and'the, east side, and they were -

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- 13' =about two feet apart.

And the third one was-about

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.six: Jinches-further to the-east.

f15 c 'Q

. Is thereia drawing or a map that shows;the

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i16 ~ - location ~ of these welds?

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il7' 'A . 'Yes,= sir.

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• - What is'that document?

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19 j A. . It's c'alled.an isometric' drawing.-

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= 0. What does an. isometric drawing show?- .

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" 21 . A. It shows the elevation location of 22 components and valves.

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[Q . ; . Mr. S i m p s o n', 'I show you a document that's

_ p. 24; been' marked as Simpson Exhibit 1 and.ask if~you can ,

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, 2 5 -- identify.that document, please. . .

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41' ~k. Yes, sir. It's the ISO'we used on-the 39 V '

, 2- . auxiliary lfe'ed system.

3' -0.- .Does'that ISO.show the location of the 4

~, valve;onEwhich !you worked in-connection'

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with Field

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-ifeld.40C7 N

'6 'A. Yes, sir,.it does.

- ',, .7 Q. Whatiis the valve number?

11 A. It is IAF067.

9 Q. Does ,that' isometric drawing _show the

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10 locations of the three welds y'ou have described-that

11. were connected with this job?

12 .A. Yes, sir, itJdoes.

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[] 13 -Q. What were the numbers of.those three. wells?

4 14- 1A . There was Field Weld 40C, Field Weld 39C

' 15. .and. Weld 34A.

16 ' O. .M r . Simpson, did you work with this 17 isometric drawing in _the' field in connection with 18 your replacement of that valve?

4 19 A. Yes, sir, I did.

20 Q. -Who was in the crew that worked on this job?.

~21 A. It was myself and a welder, Jackie Ables, 22 and another welder, Danny Wright.

23. Q. When did you first start work in connection 24 .with this valve replacement?

-25 A. It was. January the 2nd, 1984.

F@DERAL JOURT REPORTERS ;,__.._ _ , _ _ _ _ n_.

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Q. 'What did you do on January the 2nd?

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(> 2 A. I went in there and cut the old valve out.

3~ After-that, I had to square up the ends of the pipe,

'4. prep it, bevel =it and just prepare it in general for

• 15 my welder and for QC.

.6 Q. That was on January the 2'n d .

7 Were any QC inspections performed in 8 ' connection with the work that you did on' January the-

.9 2nd?

10- A. Yes, sir, there pas. The inspection was 11 performed on January 3.

o 12 Q. What QC ~ inspection was performed?

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13 Cleanliness.

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' 1 41 Q.., -An'd which weld was thatLinspection

? .15 performed with. respect to?

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16 A. It was: FieldtWeld 40C.

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18 A'. Laurel Nates. -

-19: Q.- And'what was the result.of1that inspection?

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A. It[was unsat. -

' 21 - O'. 'Do'youLremember why?

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22 A ~. 3 'Y'e s ,- s i r .

We-had a min'imum wall violation

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' %q 24 c. 'Q. Wha t'~ wa s ethe - e f f ec t of.the unsatisfactory

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A '. There was an'NCR written-and the.re was'a fNh, I2s holditag.. pla c ed- on thefweld.. .

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'5' -A.- We couldn't-do any more work on , tha ti . ~we ld . -

c, 6 Q. When'did you.'next do any work-in connection;

..7 , - with.this valve?' + -

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-8. A. It was. January.the 13th,('84.

9- Q., Dofyou remember what. day of the week ~that

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10' - was? # 4" -

11- A. 'It wks a Friday. '

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'12 _Q. And what-work did.you perform on January

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?/ N - ' the 13th? '

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% 14 Okay. 'We went in and-prepped and-cleaned fl., A. -

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t 15pf . up the~ Weld 34A.

,'  : 1' 6 Q... In connection with the work that you 3: ,  : .

j 17 ., perform in preparing?andr elea'ning a weld, is there a .-

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[  ? '#^18 n Id o'c u m e n t , t h a t .o u t l i n e s. y o u'r s t e p2 b y-- s t e p procedure?-

-191 A. .Yes, sir, there.is. ,

20- ~0.- What is that document?

Y 21 1 A. 'It's a weld' data card. ,

.Q. Mr. Simpson', I show you a document-that's

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23 b'een marked for identification as Simpson Exhibit 2

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and-ask yo.u'if . you would identify that, please.

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25 A. .Yes,' sir. It's the. weld data card for Weld

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\_/. Q. Now, on:the 13th, did you ask for a QC 3 inspection in' connection with your work on Weld 34A?

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A.' Yes,' sir, I did.

'S' O. What inspection did you ask for?

f6' A. Cleanliness.

7 .' Q . Who performed'the inspection?

Jack Stanford.

, 8 A.

~9 'Q. Does M r '. Stanford's name appear on the QC

'10 hold point on the weld data card?

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_11- A. Yes, sir, it does.

12 ,

Q. And what is the date.of his inspection?

}{p 13' A. 13th of January, 1984.

'14 Q. What was the result of his inspection?

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F 15 _A.-

It was sat.

t 16,. Q. Does'" sat" refer to satisfactory?

.h-J ~17 A. Yes, sir, it does.

- 18 : Q. What additional work did you~ perform in-19 connection:with Weld 34A-on the 13th?-

W'e went, ahead.and fit the - pipe 'up.

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20 A.

. 21 _,

0. Was there a QC. inspection on that item?

2 ', 22' A. Yes, sir,'there was.

. 2: 3 ;Q. Who performed that insp~ection?

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p.s 24 .A. Laurel--Yates. -

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Q. And;does her name appear next to the fit-up a  ?

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J" .Il hold point on that weld data-card?

4/ 2 A. .Yes, 's i r , it.does.

3' O. What was the result of her inspection?

r, v4 . A'.. It was satisfactory.

3 5 0. Did she perform any further inspections at

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6 tha t;. time ? 1 9 '7-, A. -Yes, sir. She checked preheat.

.8. 'Q. Did you do'.any welding on Weld 34A on the.

-9 13th?.

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10' A.- .Yes, sir, we did.

~ 11 Q. What welding!did you do?

12 A. We put approximately 35 percent ir the weld.

^ ' /~ I 13 Q. Mr. Simpson, is there a document that would V.

14 reflect that welding was done on Field Weld 34A on 15 ' Friday'the 13th?

16 A.- Yes, sir.

Q. What document is that?

{7 18 A. It's a weld filler material log.

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19 Q. I show-you a document'that's been marked 20- for identification as Simpson Exhibit 3 and ask if

'21 _you. will identify that, please.

22 A. It's the WFML for Weld 34A.

23 Q. Now, with reference to Simpson Exhibit 3,

. 5 .24; would you please explain how it reflects that you 25 did a partial weld on Friday the 13th?

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1. A. Okay. Under the column where there's a A. 4 ~-- 2, date, it has the 13th of January '84, and there's 5

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3 two different size rods that have been drawn on that 4 '

"4- date, and'there had been rods issued'and a losser

-5 Famount returned.

6 0.. Under welder's symbol appear the initials 7 'AHS.

What does that symbol mean?

.8. .A. That's the symbol that Brown & Root gives

, . g 9 all their welders when they're qualified to weld,

'10 and AHS is-the symbol for Jackie Ables.

,7

'l l 0. Does that indicate that Mr.-Ables performed 112 the welding-on Weld 34A on Friday the"13th?

f3 13 A.. Yes, sir, he did.

J 14 Q'. Did you or your crew perhorm any work on.

. 3 .

15- Field Welds.39c or-40C.onzJanuary the 13th?

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16 A. No, sir.

17 0.. During this period in January of 1984 was

. 18 Saturday a normal workday-for you?

19 A. No, sir, it sure wasn't.

', . 2 0, 0. .. On Friday the 13th were you instructed to

21 - report to work on. Saturday the 14th?

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22 lA. Yes, sir,'I was.

3 .23 0.- What did'you understand was'the purpose of j_s :24 your, work on Saturday.the ; 14th?:

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~25 A. .On the-14th we had to come in because it 1

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-2L th e : -j o b ; .and we had to-stay until we were-through-

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3 - with tihat. job.

4 .Q. Whai does_STE. stand for?

L5 A; ' 'I t stands for Startup Test Engineer.-

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~6 ., Q.. Did'you report for work -on Saturday?

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17 A.; Yes, sir, I did.

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8 ,0.- .What-time'did Lyou clock in? ,

9. 'A . . Seven o' clock.

, , 10 .

Q. What ~ welds did you begin working on on

. 1) 11 Saturday morning?

' On Saturday morning, whenever we came in, I

~12 ,

A.

- f'; 13 cleaned up the pipe and the valve, and we were wJ .

14 ~ 'g e t ting _ ready to' startLwork on Field Weld 40C and 4

'15 IField Weld 39C. -

'- 16 ' ' O. And as you testified earlier, those are the

'17 two welds'that are on e'ither side of the valve? .

, 18 'A. _ Correct.

19 Q. Do Field helds 39C and-40C have weld data

-2 05 cards associated with them?

21 A. Yes, sir, they do.

22- Q. Mr.:Simpson, I ask you to identify a 23 document.that's been marked as Simpson Exhibit 4.

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24 A.s It's the weld data card for Field Weld 39C.

V 25 .And, Mr. Simpson, I'll ask you to identify

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. a u '1 - . a document..that's be'en marked as Simpson Exhibit 5.

., n k-./ 2 A. i 'It's the weld data card for Field Weld 40C.

3' What' work did you perform on these welds Q.

4, starting' Saturday morning?

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5 '

A. On Saturday morning after I had cleaned up 6: the pipe _and the valve, we.had to have cleanliness

~73: b'ought off, and.that was our first step.

-g , ?8 Q.. Did you call for a cleanliness QC

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10,. 'A. Yes, sir,'I did.

11 , 'Q . Did you do so for both welds at the same 12I ' time?

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(~1 13 A. Yes, sir, I did.

14- Q. Why did you do that? n <

15 A. .Well, what it was, it wa s- -a .va lv e that's 16 only about two feet long, and.we'd have to have both 17 " sides bought off,at the same: time because QC*has to 18 come'downJand miclthe pipe,'and in o r'd e r to get the g 19 micrometer on the pipe, we had to do' bo'th sides, 20 because.if theLvalve was in place, QC wouldn't be 21 able to mic it.

.22 Q. Who performed the QC cleanliness 23 -

? inspections?

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91 24- A. Jack Stanford performed both inspections.

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25: 0. Referring to Simpson Exhibit 4, what is the

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hold -- p o i n t for Field Weld 39C?

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.Alnd' .r e f e r r i ng - to Simpson Exhibit 3 ' '

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1 ,4 4. 'theLcleanliness hold-point f or . Field :. Weld 40C?'

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Did . Mr. Stanford sign the-weld da ta cards

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Yes," sir.E

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^ :- 9 : Q. ' Did he r have to s i g n" 7 the cicanliness hold

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d' j l"O,  : points at that time for you to do any further work?. ,

11 . . A .' '

. Yes, s i r '. , IIe had to, because if he didn't

. ; 12 . s i g'n it, de.cou'idn't perform any workionfit'until -

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V~'j - 13 . his.~ signature was.on the card.-

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wa s' t h e result of Mr.. Stanford's 1

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s 15 cleanliness'insp_ections?

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71 6 They"were both satisfactory.- '

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cl7 Q. ,What~ work'did you1do next in' connection a- -

3 18 with these welds? - -

b  ; 19  ; A. - After-Mr. Stanford had checked' 'the

,, 20J cleanliness,.wc put the valve back in place and we 721 started to-fit the valve.'.up. And my welder, after

^ :" . I22' ' we got thes valve fitted ~up, he tacked up the valve

, 4

• 23 to:the, pipe, which means he just placed four tacks,

.=t' . .x-  ; 24- ,small tacks, around the-pipe of the valve to hold it-s 3' O j 2 5. -in place.

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16) .Q. - Did; he , :a t that time, perform.any further 4

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inspections? '

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18. A.. ' . Ye s , ' 's i r . .

H e . s i'g ne d _the preheat off$on 3.

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.. , a m '20 , -Q.- ~What~were the results of his inspections-t i  :,

' [ 21 #for'fiteup.and preheat'on:both welds?< +

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72 2 A.~ They were both satisfactory..

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23 'Q . .Did M r'. ' S t a n f o r d sign both cards at.the ]

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!. N 25g =A. .Yes, sir, he did. 1 s .

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II_ Q. .tierecyou tih e ind i vid ua l': who called'for the-w: ,

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i ,2 ' finspe'ctions' ;on the se ' welds , on Saturday the 14th?

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.. Yes, sir,.I did. '

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How.., d i d y o u, . r e q u e s t . t h e m ? ' -

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?: 5 'A. . Well, Jack was called.in specifically.just

, 6 to work.with us.-on Saturday. 1 And he'was standing 17 around close to'us part~of the time; and if h'e

+. . _

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c 8 'wasn't  ;,, there was a tele phone' . clo se -:t;o us .

9 Q. Following Mr. Stanford's~ approval of the a .

.10 ' , fit-up,and preheat,-what work,did you commence next

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.with~ respect.to those welds?

12 A., .After. fit-up, my job was basically done.

o ,-] ; 13: It was-up to ?the welder to start-his weld-out.

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.14 - Q '. Arsd did1he begin welding?~

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11 54 .A._ Yes, sir, he did, s

[161 .

Q. Who~.was the welder?

J17 A '. Jackie Ables. -

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18 Q. .Do.you remember the. time of day that he .

~ ~

19- c.ommenced we l'd i ng ?

[20 A. It was sometime around lunch. ,

21 .Q. How-long ,did it take Mr. Ables to complete

22. .these! two welds?

. 1

' 2 3[ A. Approximately.13 hours1.50463e-4 days <br />0.00361 hours <br />2.149471e-5 weeks <br />4.9465e-6 months <br />. ,

4

. p.,

24 ,

Q. You testified that you believe his welding V. Does that mean that 25 commenced at around lunchtime. -

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1. 1 helwas there f o r' the_. res t of ' Saturday?

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V " 2' ,

A. Yes, sir. We didn't. leave --

or Jackie m

3 Ldidn't leave:until Saturday morning at 2:30.

>4' . Q. > Did__you remain on t.he job for the remainder y a

'5L< [of the : day?: y 4

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lA.. _Yes, sir', I did. y' '

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s w,,- s i 3 7 l'f(0 . What were you , doing 'dur ing' ~ tha t time?

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,JA. I was basically just ~ h(d.lping the welders 9 .out in"any;way Incould. *

.. , '10  : /Q.- D'id_any other' welder' work on this\ job?

1 1. =A. Yes, -s i r . ~ Sometim%es.in the afternoon Danny 12- ftright started helpin'g Jackie. -

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[]r (13' ;0.. And'were ~ they.yeldqng[together?

14.4 jA'.Y'"Yes, sir. Theycwcre what.you. call

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.y)*. T , 15_ ' 'bfstherrin-law'ing the. weld.- It wasta term _we use at t . ,

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%l16 D ~ Brown '&) Root for y twoiwelders' weld'ing on f.he same E

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4. ./. .Q . ' ,

'W e r e ': F i e l d Welds 39C4and 40C the'only wel.ds-w . :. . s

, 19 -fon"wh'ich%they1 ?were^ working that day?.

4 ..

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. -20  : s iA . ;No,

.,s sir.

-i . = * . . 'k 21 'O. -What other weldLor welds did they work on? -

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'They.workedton w e l'd* 3 4 A .

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th i rd . we ldi, n;_.,- tha t - wa s connected with t h i s,'

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'Did Field Welds 39C and 40C-also have weld-

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,; fille r, ma te rial ' log E ?

2, 7 4 .A. 'Yes~, sir, .they'did.

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'Q. . Mr. Simpson, I'll show.you this document P .

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if that's been, marked as Simpson Exhibit 6 and ask if

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.7- Jyou can.id'entify that, please. ,

^8 A. Eyes, sir.' .I t '.s the WFML.for Field Weld'39C.

. 9 Q.' :And, M

.r. Simpson, I'll show you the 10 document ~that's be'en marked for identification as-

[ 11. Simpson Exhibit .7 and ask if you'1'1 identify t h'a t ,

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12 'please.

13 ;A. Yes, sir. It's the WFML for Field Weld 40C.

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4  ; 14 IQ. Now, referring to Simpson-Exhibit 6, can 15 you explain how that document reflects that welding 16 was done-on Field Weld 39C onJthe 14tn of. January?

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LA. Yes, sir. On the column where the date is

~ '

18 there's a-14th of JanuaE ' written in, and Ethen out.

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/19

.beside,thatithere's two different' size ' rods,that:

20 ' have been issued. And under the amount issued s

J 21 ' there's ten rods that's issued under both sizes, and d ..

.22- there's a lesser amount that's been returned.

"2 3 ' ,0 Could you explain'in a.little more detail f 4 L 24 ~the number of rods'that were issued and the number -

~.Vp ' t. .

.I25 jof. rods that were returned on the 14th?

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1. RMm2AR COMMW RRPORWRRS

20 o

4 1 . A .- Yes, sir. Under the one-eighth rods, there 3J3 N 2 were ten rods that were isuued and four returned.

~

'3 A n d ; u n d e r :-- th e 3/32, there was ten rods issued and

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4 eight returned. -And that is under the heliarc

,5 procedure.

6- Q.- Were any other rods issued on that same day?

.7 , ' A. Yes, sir, there was. On the same day there

8- was ~ a1 stick procedure that covered the weld, and J

'9' there.were 3/32, and there was 40 each that had been 10 ' issued ~ and none returned.

11: Q. Does Exhibit: 6, therefore, reflect that a 12 ' total of"80 of that category of. rods were issued and 11 3' .none returned?

C).x

'14 , A.- Yes,' sir.

Lh5 ~ 0.- Does that.mean they were used in the

' 16 welding process?

' ~

ilf A. Yes, they'were.

18 0.- harlier you testified that under welding 19 symbol the initials AHS refers to Mr. Ables;.is'that 2 01 correct?-

2'l > A. . IThat's c o r r e c t,.-'

22 _

, Q ~. -!"

-It appears on Exh'i bit 1 6 that AFK, another 4

y

~23 set.of' initials, appears. Wh'ose initials are those?;

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=24 A.- Those are-Danny' Wright's.

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'And as.you t e s t i f i e'd' e a r l i e r , Mr. Wright

'25 .Q . .

n a

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__ 3 MM MM)[\k_ @(U)M$ 9_ $$ h(Q)h%h@@

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commenced:'hel' ping on this -we1~d ope ra tion sometime -- on

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.- --Sa t u rd a y ; 'il s n tha ta correct?

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< N o w ', re f'e r r ingl 'to Simps o n Exhibit.7, would-

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g., ; } 5' fyouf. explain, please, how that document reflects that:

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,y . 6, -welding:on_ Weld-40C;was performed on-January'147-

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m 7  : A '. 4 Okay.' Now, under:thed date there's also'the

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14th?of" January. And;then out-beside-Jackie's e , ,

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9: ,symbolsithere are, in the-heliarc procedure,- ten '

', 10f rods-that have been issued and seven returned under 711: the-3/32Esize. Then.under the.one-eighth-size there'~s also-been ten issued _and'five returned.

D

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L1'3. ' A n'd under the stick ~ procedure, Danny Wright t

4 14 also_receiv'edj3/32 r o'd s , and he receivedf.402of.them bl5 a n d' tih'e r e wa s none ' returned. And Jackie, received 40 ,

16 .of?the 3/32,,and there weren't anyLretbrned.

'17 = 0. . Does E x h i b i t!.~L7 , which refersito Field Weld '

~

18 . , 1 4'0 C , show that-further welding was performed on that i

. . n ..

. 19 ,

weld after January the.14th?-

20 Ai . Y e s ', ' sir. .

,Do you know 'what welding was performed and

^

I ^21 .Q.

-- '22i why?J .

23+ 'A. -Yes,' sir. It'was for a repair..

!( -

< "24 .

Q. ;Was your crew continuously engaged in u . . . .

'2 5 ! working-on Field' . Weld s 39C and 40C and Weld 34A on' -

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22

.5 -

1 1 LSaturday,^ January the 14th?

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Swf 2 A. .Yes, sir,1we were. We had'a deadline to

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3 meet,'andL'we. wanted-to go-home~sometime, so we had 4 to work; pretty hard to get through.

.5 10. 'Those three, welds the only welds on which .

6 Lyour crew worked on the 14th?

- - :7 .A.- 'Yes,' sir, they were.

~8 Q. What time did you leave wor'k that day?

~

9 A. .I left atcl

30 Sunday morning.

10 Q. Did(any other members of your crew remain 11 on the job a t- that time?

12 A. Yes, sir. When I left, Jackie Ables and Al f]; 13' Justice were still.there.

. v s 14 .-Q. Who is Mr. Justice?

-u, 15 + A. H e '; s my general for'eman.

16- (0.; What'were Mr. Justice ~and-Mr. Ables doing

-17 ' 'at the time you left?

' id A. They were prepping the. weld.

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,19, Q. Would you describe the prepping' process?

W" 20 m A .' - -Yes, sir. tWhat.it is is really1a smoothing

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12 1; out the weld so it-looks uniform, and it takes out 22' "all the porosity; it takes out t h'e - c r e a s e s . And h 33' -according to procedure, .tha t 's basically what we

.24 have to do in ordersfor it to pass QC. inspections.

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} 2 5_ Q. :Is the purpose of.the. prepping process to

. wo R fRfG RfB/ R @ @ M R T ' R E P O R T E R S .

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" 1- prepare the weld'for VT or PT.~or.RT inspections?

• /

U m 2' A. Yes, sir, all'of them.

- 3 Q. Now, you' testified' that you left the job at l '4 .1:30 a.m. Sunday morning. That would have"been 2 5 January the 15th; is that correct?

.i "6 A.' .Right.

-7 Q. Was there a'QC inspector or inspectors 8: s t a'n d i ng by to perform a VT or a PT on these welds?

9l A.- No, sir,.not' Sunday morning there wasn't.

10 0.' : Wh e 'r e was Mr. Stanford?

^

-11 A. Jack Stanford left sometimes on that a '

1 2 afternoon, the 14th.-

("'T 1_3 -Q. Mr. Simpson,- is'there any particu'lar reason U

14 fthat that Saturday,; January the'14th, stands out in 15 .your mind?-

16 A. Yes, sir, it does. That's the longest day 17' that I've ever worked for Brown & Root.

18 Q. How many hours did you work that day?

, 19< A. .I- worked 181and-a-half hours.

20 Q '. ~Did.'you report back to work on Sunday,

', 21 January the 15th?

22: - A. No, sir,.I d i d n '.t .

'23

0. But you did not come'back to work at any 24 itime'on that Sunday?

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25 A. No, sir,'I.didn't..

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-1 . Q. Now,. refer' ring back to Simpson Exhibit 7, ss 2 'which is then weld filler material log for Field Weld 3 40C, you mentioned, earlier that there was'a repair

. ,' 4 . performed after January 14th on that weld; is that 4 4 5 correct? -

, 6 A. That's c o r'r e c t .

-7 ., Q. Why was that repair necessary?

^;' 8' 'A. Well, on Field Weld-40C, when we came back 19 in Monday morning, 'o u r RT report-came in and there

~

10. was a' reject on.it.

,(, 11 s Q. Did.you perform the repa5r? '

12 'A . Yes, sir, Jackie Ables and myself did.

. q; (~Y '13 Q. When did'you perform that welding repair?

_ p, el 4 A. .It was Monday afte'rnoon when we started on-

[ 15 it. . It was the 16th of January.

'16 -Q. H'ad'an'RT<a' Iso been done on~ Field-Welds 39C

-17 and Wold 34A?

'18 IA. Yes, sir, there was.

m '19 , Q. What was the resul'tx of those RT's?

12d A.. They both came b a c k' accepted.

21 :Q. . Mr. Simpson, what.is an' RT?

22 / A.' .An RT'isfbasically just an.x-ray of the-

"23  ? weld.itself. .

< 1 q_s .

24; ' Q .1 And when did you, learn'that Field Weld 39C

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n./ .

A 12 5 and Weld ~34A-had passed their RT examination? i

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'N 1- A .' Monday morning.

^i -

- (_) 2 Q. Were ~ those welds, ready-for final QCovisual r3 and 1 penetrant' examination at that time?'

'4' .

A. . 'Yes, sir,:theyJwere. ..

_ j 5.. . Q. .Did.you call for'QC inspection for-those 6 items for'those two welds on Monday morning?

7 -

A. . Yes, sir, I.did. ,

.EL -

Q. How did you call for those inspections?

9 A. I used the QC call board. ,

10- Q. Did you request it in writing?

11 ,

A. Yes, sir, I did.. ,

12 0. - Mr. Simpson, I'll show you a document 13 Lthat's been marked for identification as Simpson

~ {}

14 Exhibit'8 and ask you to identify that document,

~

15 please.

16 A.- Yes, sir. It's the document that' craft 17 uses for QC whenever they need to sign up for an

. 18 inspection.

- 19- Q. Did you write in any.part.of that' document?

20 A. Yes, sir. On the top line. -

21 Q. And what did you write? ,

22 'A. That I needed two PT's on the 16th o f.

23. January.

s s 24 Q. What does "two PT's" refer to?

'O -'2 5 . A. What I was referring to on that was two-4

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1 liquid penetrant-tests for two welds.

9

[' _ 22 Q.7 What time of the day does the document show

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sv ,_c- 3' thatoyou requested these-inspections?

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4: . , ~ LA. ,

8:35 a.m.

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. -And were'the two' penetrant' tests related.to

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two different welds? L-m 7

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/A.' Yes, si'r~, they*are.

.And . wha t' 'we re those welds?

8' 'Q.

) , e p~ 9 A. .They were' Field Weld 39C and Weld 34A.

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.. 10 '

O. Who: performed the~QC inspections on these.

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p. '

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% 11.  : two.' .we l d s ?

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N- go'- ,(12 ^ A. Robbie 2Duncan'and Jac,k-Stanford.

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, 71 3 - a Q..  : N s' if you would refer: back'to Simpson '

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7 . + .

y -o ,-

"14' Exhibit . 2, which,.is the weld. data card for Weld '34A,- ,

1

. . . . ~

7  ; ' 215 ' , Jwho? signed _

theTO C; hold point;fortthe' visual test

, 4-~ .

l , .l + .16 . . withLrespect to that weld?

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fA. obbie Duncan. - - .y i

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', 18' 'O. And who signed the-QC hold point f o r." t h e

_, _ , , . . .q-19: " penetrant? test?' ,

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A.., Jack Stanford'. -

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,0 . [,. .Do.you kn$w whyntwo different. inspectors'+

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s' i g n~e d those. twos h old points?

' 22 .

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23 A. ,Yes, sir.; _'At that' time.R'obbie was just

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1. trainihg , /and. he 'could sign .of f the visual but-he l(vh. ' , j 2 4' 3

25

' ~

s coul'an't: sign ~off the.PT.- -

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27 9 e a .:..,. ., s What" dates _.did Mr..Duncan and-Mr. Stanford

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,1. '

'Q.s

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~

12 - sign their' inspections ~for-' Weld 34A?

z ,

3 .A. It1 ~was the 16th of January.of 1984..

4- Q. And e, ' wha't'were'the results'of their VT and 5 PT in'specti$ns?

,"a. 6 A. TheyJwere both1 satisfactory.;

'7 Q. N o w , , 'r e f e r r i ng to Simpson Exhibit 4, wh'ich 8 'IsLthe weld data card for Field Weld 39C, who signed

-q ,

9 - the final visual.QC hold. point for that weld?

2 10, A. Robbie Duncan.

11' ~

O .- And whocsigned the final PT hold point for 12' that' weld?

, l'3 ,A. ,' Jack Stanford. *

14. .Q.. What.was'the date of those inspections?

15 g ;A. The 16th.of January,.19,84.

16' O. ~And what were the results of"those

~17 inspections? ,

18 .A. 'They were both'satisfac' tory.

- 19 Q. Now, you've testified'that;1ater on the 20  ; afternoon-of Monday, January'the 16th, you: worked on 21 - . a repair on Field Weld 40C. Is-there a document I22 ,

that outlines the steps that you took in connection 23 with that' repair?

24 A. Yes, sir, there is. It's called an RPS. j

v 25' <

Q. What'does RPS stand for?

8 P

g ~ - . _ -

.7-

+

28 r -

"1. A. Repair process sheet.

p,-

_f t2 0.* Mr. Simpson, I'll-show you the document 3 that's been marked for. identification as Simpson '

L ~

4 Exhibit 9. Can you identify that document?

5 A. Yes, sir. It's the RPS for Field Weld 40C.

Q. Is this the RPS.with which you worked in

'7' repairing Field Weld 40C on the afternoon of Monday,

< 8 the'16th.of January? '

~ ,

9 A ~. Yes, s i r , . i t. - i s .

~10 Q. Does.that RPS have QC hold points?

11 -A. No, sir. There's not-any QC hold points on-12 this'RPS.

13 '0.- Did there have to be?

(~)t L >

14 ,

A. No,. sir. It's an.in-process repair.

15 s Q.. What is the last instruction on the RPS?.

'16

~

A. . Return to step five of weld data card.

, m .

17 -Q. Referring to Simpson Exhibit 5, which is

'18 ' the weld data card for Field Weld-40C, what is step

i. .

-19 five of that. weld data card?

~

20 A. The step five is final VT.

'a ' 21. 0. Mr.'Simpson, had a final VT-been performed 22 on Field Weld 40C at-the time you and your' group

~

23 - repaired"the weld on Monday the 16th?

424 .A. No, sir, there hadn't been.

- (3 K>

25 Q. lia d a final PT been performed on that weld

b.  ?

1 4

5 hk l i ___

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7.--- ,

.29 1 pr'ior to the time you repaired the weld?

( .

2 'A. 'N o , ' s i r . '.W e were still welding.on i t','. a n d 3 there w'as?no'way a fin'al PT or'VT could be performed x .

s 2 ,

'4'

~ ~

at that time.

3?5~ .

J,0 . When did your crew complete the repair _ work 16 on Field Weld 40C?

7 A. It was apprbximately 7:30 Monday night, 8 which was the 16th.

- 9 0.. Did'you call for a QC inspection'of the 10 weld 'at that time, Monday evening?

11 A. .

No, sir, we didn't.

12 0. Do you know whether an RT was performed on T>

(~[ +

13 Field.. Weld 40C. subsequent to your repair?

=

14 A. . Yes, sir, there was.

15 O. When did~you learn that the RT had been 16 ' shot?

17 A. It'was Tuesday morning.

18J O '. ,What was the result of that RT?

19. A. It was an a c c e p t'.

20 0. Was Field Weld 40C then ready for its final I 21 visual and penetrant examinations?

22 A. Yes, sir, it was.

23 0. Did you request such inspections?

24- A. Yes,' sir, I'did.

I x/

25 0. Did you put your request on the call board?

I4 t- _ _

N TRT% fP ATR'R E R S

Il s 30

~ '

1_ " Ai Yes, sir.

A hl 2i 0. Mr. .Simpson, can you identify.the document

, '3 that's been marked as Simpson Exhibit 10?

4 A. Yes,' sir. It's the sheet of paper we use

.'S to call:[for an inspector.

6- Q.. JAnd did you prepare _a part of that sheet?

L 71 A. -Yes, sir. ;I filled out the top line on

, .8 this sh e e t', and I asked.for a PT.and VT.-

^

< 9 Q. And.what is'the;date on that sheet?

L ~

10 A. I t . i.s the 17th of January, 1984.-

. 11' Q. What time of day did you request that this 12 - inspection be performed?

-7^) 13 A. It was 8:28 in the morning.

s-

1. 14 Q. Which . inspector performed the final VT and 11 5 PT- f or Field Weld 40C?

4 16 A' . - Jack Stanford.

17 Q.+ Was he accompanied by anyone?

k 18 .A. Yes, sir. Robbie Duncan came up with'him.

19 Q. oM r . Simpson, does the craft keep any l

20 written record of when non-destructive examinations-t p" 21 'o' f welds are performed?

22 A. Yes, sir.

.g 23 'Q. What are those. records?

7~

24 A. .Tbose are NDE's. We fill those out to show U- '

, 25 that there had been progress on,the weld and it's a L

,g,_,__

~

[, ,

31

- +

1 . . .finaled-off weld. When theiOC'inspectorEsign's them

!? 8 -..

'k/ 2 to'let us know that the weld has been_ accepted, then 13 we givethem to our foreman to'use as progress e -

_4_ .

records.

5-. O. Are~ these OA/0c records?

6' A .~ No, sir, not to my knowledge.

7 0. . Mr. Simpson, can you' identify this, document 8 which has been marked as Simpson Exhibit 11?

,j 9 A.. 'Yes,. sir. It's the NDE for' Weld 34A.

l10- Q. Did.you prepare.all or a part of this

~11 document?

12- A. Yes, sir. I filled the top half out, which

{}. '

13 is the construction part of it.

314 0.s What is the date on that document?'

15' A. It's the'16th of January, 1984..

o 16' O. And what weld does it refer to?

17 A. Weld 34A.

18 - O. What examinations did you for. Weld 34A?

19 A. The final visual and the final PT.

20 0. can you identify the inspector who signed 21- this form?

22 A. Yes, sir. It's Robbie Duncan.

23 0. 'And what is the date next to~his signature? [

24 A. The 16th of January, 1984.

if mf .

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Mr. Simpson, I'd like you to' identify, if 25 , O.

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.1. ;you can, a document that's been marked'as simpson t

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~._J ' 2' Exhibit' 12.

3' A.- .Yes, sir. It's the NDE request for Field 4 Weld 39C.

5 0.- Did you' prepare all or a part of that

6. document?4 r 7 A. Yes, sir. I filled out part of it.

8- 0.. What parts did you fill out?

9, [ A.- The construction part.

10 Q. What is the date on-that document?

11 ' A.. The 16th of~ January, 1984.

n 12 .Q. And'to which. weld does the document relate?

~

(';;

13 A '. ~It's Field Weld 39C.

(. .- ,

14 0.' What inspections did you' request ~on Field 715 We'id.39C?

16 ~J r A. The final- visual and the final PT.

L ~

17 _0. Can you identify the' inspector whose

'^

signature. appears at the bottom of that form?

19 A. Y e s', ,s i r . It's Robbie D.u n c a n ..

p 20 a

0..

y And what.is the date?

21' A'. The 16th of January, 1984.

.m. [ - 22 l- O.> Mr. Simpson, can you' identify the document 2 '3 .- that's been' marked as Simpson Exhibit 13 ? -

j-s >

24? A. Yes, sir,LI O can.

! I 25 Q. Did you p r e'p a r e all or a part of that'

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-Field Weld 40C.

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8 .', Q. .

Wha t- ins pe c ti o n*s id oe s the d oc umen t .reque s t ?.x Y9.

y II  ; A. The final'~ visual'and the finali PT.' '

fl o ' 0.; -Can yo_u; identify .

the lin"spe c tio r 's sig na tu r e -

'll -

at the bottom-of the form?

y.

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p -127 ;A. cyes,' sir. It's Robbie D u n c a n ^.

f 1' 3 'Q. A ridiwha t date-did he_give next to his v ~

14 s ig na t u r e ?.- .

15 iA. 217th of1 January, 1984

' p -- 1 6 (Q . Mr. Simpson, referring to Simpson-Exhibits l i-177 11, 12'and 13, did'.you fill out e a c h o f these L ,

18 1 request forms at'the-. time that you requested.the

• I

[ . 1 9 ._ , . inspection?I , ,

- - f20 A. .Yes,. sir, I did.

. 21 Q. To be ..clea r , did you'. request the final 22' visualfand penetrant inspections on Field Weld 40C

.[ ,

23 on January the 17th, 19847 l-

!c 24' 'A. Yes,' sir, I did.  !

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K, .25 :Q. Did you. request a final VT for Field We1d Lt , .

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l. '40C at.any-time; prior-to January 17th, 19847 f=y O'. 2  :. A . No, sir, I'didn't.

Did you.'requestLa final PT, penetrant test,

'3 Q.

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14 on' Field Weld 40C any time prior to' January 17th,

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5 .

.5- '1984?

,Q- 6 A'. No, sir. .Like . I stated before, the weld

[.;n '7 -

'wasn't complete. We were still welding on it prior f, ,

"8 to the 17th.' ,

',, , 19 Q. . Ir. Simpson, would-it have-b en possible to

_ 1.0 . perform a final visual or a, penetrant examination of c.

11 Field-Weld ^40C on January the 14th, 1984, 't ha t 12' -Saturday?

TN. 13 ,A. On Saturday. No, sir.' There's no way. We

• Af

, ~ 14 weren't even close to being through.

15 Q. Does that conclude your-testimony?

1: l'6 A. Yes,.it d o'e s'. - -

41 7 Q. Thank you,-Mr. Simpson.

18' A. You're welcome. '

1

'19 - , NR. WATKINS: For the record, I'd like

^

20 to note'that many of.the< documents-that have been

~

21 ' identified as exhibits in connection with Mr. 4 22' Simpson's testimony are 'duplica tes o' f documents that

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23- ~ have been included in other depositions. Those fys - 24 depositions include sue Ann Neumeyer, Robert Siever,

" O' q_.s) 25 ~ Dwig~h t WoodyardLand Jack Stanford. To the extent k

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A( w y,.y 2, -beenjmoved'into evidence, Applicants at this time s ,- -

3 -. 3 ' move the.. admissibility of all of M r..: Simps on ! s .

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-4'- Te'xhibits i n t!o evidence..

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3 4 I, RICHARD W. SIMPSON, have read the foregoing i '

5 deposition and hereby affix ay signature that saue i 6 is true and correct, except as noted herein.  ;

7 8

i I 9 RICHARD U. SIMPSON 1

10 11 i 12 SUBSCRIBED AND SWORN to before me this the 4

13 day of , 1984.

() 14 15 16 NOTARY PUBLIC IN AND FOR THE STATE OF TEXAS 17 18 19 My cocaission expires:

20 21 22 23 .

24

() 25 FEDERAL-COURT-REPORTERS DALLAS, TEXAS

$T 1 STATE OF TEXAS )

2 COUNTY OF DALLAS )

3 4 I, Janet E. Schaffer, RPR, Certified 5 Shorthand Reporter in and for the State of Texas, 6 do hereby certify that there came before me on the 7 15th day of August, A. D., 1984, at the Glen Rose 8 Motor Inn, Glen Rose, Texas, the following named 9 person, to-Wit: RICII A RD W. SIMPSON, who was by me 10 duly sworn to testify the truth and nothing but 11 the truth of his knowledge touching and concerning 12 the matters in controversy in this cause; and that 13 he was thereupon examined upon his oath and his 14 examination reduced to writing; same to be sworn I

15 to and subscribed by said witness before any 16 Notary Public. ,

17 18 I further certify that I am neither attorney 19 or counsel for, nor related to or employed by, any 20 of the parties to the action in which this 21 deposition is taken, and further that I am not a 22 relative or employee of any attorney or counsel 23 employed by the parties hereto, or financially 24 interested in the action.

) 25

-PBDBRAL-COURT-REPORTHRS DALLAS, TEXAS

3T 1 In witness whereof, I have hereunto set my 2 hand and affixed my seal this 15th day of August, 3 A.D., 1984.

4 5 License Expires:

6 December 31, 1985 CSR No. 1453 7 JANET U. SCHAFFER, RPR, CSR IN AllD FOR TIIB STATE OF TEXAS 8 1226 Commerce, Suite 411 '

Dallas, Texas 75202 9 (214) 742-3035 10 )

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20 21 22 23 24 25 PEDBRAL-COURT-REPORTERS DALLAS, TEXAS

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- . f t, / SPECIFICATION WPS/ CPM 6.90 l

UT QI-QAP/REV -26 0.2-1 MT/10.2-2 RT/10.2-3

[ EM5) M.&T.E. CALIB. QC WELD FILLER MAIMIAL REQUIRED i dff 00E DATE X YGLLF. 'Y" W !L ovM fusW9th JL Mv/W ROOT CLA55 E14 3 DATE: // '

FILL CLA55 f7 % a_

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" ANI Denote fnspection pointsinscection Satisfactory indicatedby bpan(X).

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PRODUCTION RELEASE

, , 3 , 9 2PEil OPERATION HOLD POINTS CON SAT. INSPECT ON RESULTS (SIGN AND QATE)

NO. WT _QC ANI or QC or Wi . NDE CERT. ANI UNSAT. LEVEL

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EXHIBIT g ,. . .

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.y 73 SPECIFICATION WPS/ CPM 6.9D -

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N.,LT.E. CALIS. WELD FILLER MATERIAL REGUIRED

[ Mr(5) QC '

00E DATE

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NON. DESTRUCTIVE TEST INSPECTION REQUEST No. Time 175S29.

Date FOREMAN 1 4 WELDER:Md6 PIPE DIA. - lo STAMP _ M LOC._ MI /*/6-8(

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