ML20095C081

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Prefiled Testimony of AD Justice on 840816 in Glen Rose,Tx. Pp 1-20
ML20095C081
Person / Time
Site: Comanche Peak  
Issue date: 08/16/1984
From: Justice A
BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.), TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20095C073 List:
References
OL-2, NUDOCS 8408220371
Download: ML20095C081 (20)


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UNITED: STATES OF AMERICA

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NUCLEAR' REGULATORY COMMISSION s,-

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'DEFORE THE.ATOMICc SAFETY

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-IN. --TH E - M ATT E R OF:

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TEXAS UTILITIES ELECTRIC

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50-44iW AGO 20 P5:03

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-BRANCH 8

PREFILED TESTIMONY OF' ALAN DALE JUSTICE

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-PREFILED TESTIMONY OF ALAN-DALE JUSTICE, taken'

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15 on the 16th day of,' August, 1984, in the above styled

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I 4: 16-and 'nuinbe red c r. u s e, at. Glen. Rose-Motor Inn' located 17 at Highway 67 & FM Road 201, in-the City of Glen 18 Rose, County of Somervell and State of' Texas, before-s.

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Janet E.

Schaffer, a-Certified Shorthand Reporter in 20 and;for the State of Texas.

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8408220371 840820 24 PDR ADDCK 05000446

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, APPEARANCES.

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BISHOP, LIBERMAN,~ COOK, PURCELL ~ &iREYNOLDS

-Attorneys at_ Law

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(BY McNeill Watkins II, Esq.

. 5 APPEARING FOR hPPLICANTS 6,

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ALAN DALE' JUSTICE, IJ

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( j-2 the' witness hereinbefore named, be i ng '.fi r s t duly.

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' cautioned.and sworn to testify theLJtruth' the whole

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4 truth and nothing but the truth, te'stified ~on his 5

. oath ~ascfollows:

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.MR.

WATKINS:

On,the record.

This;is

.7 the prepared direct testimony of Alan Justice.

Mr.

8 JusticeJis

a. general, foreman for Brown &LRoot at 9
  • Comanche Peak.

lie is appearing here voluntarily-as 10 a witness; he is not-under subpoena by any party.

11 My name is McNeill Watkins, counsel for 7

12 Applicants in'these license proceedings.

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13 EXAMINATION 14 DY MR. WATKINS:

15 Q.

Mr. Justice, would you state your full name, 16 please.

17 A.

7.lan Dale Justice.

18 Q.

By whom are you employed, Mr. Justice?

19 A.

Brown & Root.

20 Q.

Where are you employed?

21 A.

Comanche Peak' Steam Electric Station.

22 Q.

What is your ~ badge number?

23 A.

My badge number is.2371.

24 Q.

What is your job title?

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25 A.

Piping general foreman.

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.How -long have you been a piping general r^%

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2-foreman at Comanche Peak?

3 A.

Approximately five' years.

4 Q.

How many persons do you supervise?-

Approximately 38..

5

'A.

JP Q.

Do.those; include foremen?

7 A.

Yes, sir.

.8 Q.

'How many-foremen do you supervise?-

,9 A.

Three foremen.

10 Q..

And what kind of craftsmen do you supervis'e?

11 A.

I supervise pipefitters, welders and

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~ helpers.

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'13 Q.

Mr. Justice, wereLyou. responsible for r

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-14 completing the construction Work on a part,of the 15-auxiliary feed system in January 19847 16 A.

Yes, sir, I was.

17 Q.

Can you. identify the part of the system for

,18 which.you were responsible?

'19 A.

-Yes, sir.

We were replacing a valve on the

-20 AFel-SB-007 line.

21 Q.

Mr. Justice, I'show you a document that's

-;2 2 been marked for identification as Exhibit 1 to "23 Richard.Simpson's deposition.

Can you identify this

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25 A.

Yes, sir.

This is a copy of the isometric A

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drawing that designated the work that we had to do.

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on this particula ~r'line.

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Is that.a drawing with which your craftsmen

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1Yes', sir.

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-Can you identify on'that drawing"the valve 7

on which your. craftsmen' worked in January 1984?

8 EA.

Yes, sir.

It's 1-AF-067.

9 Q.

In connection with.that valve, what welding l

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.operat ions were people"under your supervision f

11 resphnsible for?

12-A.

They were responsible for--making. Welds'39C 1 1 ('T 13 and 40C directly on the: valve,.andcin addition' Weld

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34A a little bit farther down the line.

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.15

~Q.

Wh'en-did this work ta'ke. pla ce ?

16 A...

This work took place between Januarysthe 17 ~

13th and January the' 17th, 198'.

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18 Q.

What were your instructions regarding this 19 valve replacement *

,20 A.,

My, instructions were to get this valve

'21 replaced and the system on line as soon as possible.

-22 O.

Was there a reason for the necessity for

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. 23 speedy, work?

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24 A.,

'Yes, sir.

The Startup Test Engineers were 1

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[ planning some kind of test over in the containment T

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Building, and this li ne wa s directly involved with M.

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that test.

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By what'~date were you instructed that this j,

4 va'Ive replacement had to be completed?

5 A.

January the 14th.

i 6

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Do you recall what day.of the. week that was?

e 7

A.

That was on a Saturday.

-1 8

Q.

When were you given these instructions?

9.

A.

I was given these instructions January the 10 l'3th.

11.

Q.

On Friday?

12 A.

Yes, sir.

J 'N 13" Q.

Who gave you these instructions?

14 A.

Gene Everson, my piping superintendent.

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15 Q.

To-whom did you assign the' responsibility 16 for performing ~this valve' replacement?.

e 17; A.

'Isassigned it.to Hon McBee, oncLof my-18 piping ~ foremen.

- 19 Q.

When did you assign-him this work?

~2 0 A.

' January the 13th.

21 Q.:

RDo.you ~ recall'whether any work was done on 22 this-valve operation or on the associated weldspon 23 Friday, January the 13th?.

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responsibilities <at n

No, sir.' I,had'many 24 A.

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25-that' time,.and I.could not devote my full attention l

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When' wer e you'able to devote.your full x i--

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L3' attention to this project?

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Saturday,. January the 14th I became,

$5; d i r e c t l y.i'n v o'1 v e d with"this.

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was Saturday.a-normal workday.for welders s

7 and Ipipe fitters under your-supervision?

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8 A.

No, sir.

-9 Q.

Did you-instruct <Mr.-McBee to have a-

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Yes,.I did.

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12 Q.

Was Saturday a normal workday for-QC

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inspectors during this' time period?

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No, sir..

15 Q.

Did you request _that a Oc inspector report

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-for work on Saturday in connection with this welding i

17 operation?

h 18 A.-

Yes, sir, I did.

19

.Q.-

Who did Mr..McBee have report for work on 20

'these welds on Saturday the 14th?

21 A.

Ile had Richard Simpson as a fitter,c Jackie i

22 Ables as a welder.

23 Q.

Did you report for work on Saturday the 24 14th?

. th 25 A,

Yes, I did.

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What time did you commence work?

2 A.

7 o' clock in the morning.

3 Q.

Do you recall the name of the QC inspector 4

who reported for work?

l 5

A.

Yes, sir.

It was Jack Stanford.

6' O.

What' work did your crew. perform on Saturday 7

morning in connection with this valve replacement?

8 A.

Cleanliness and fit *up.

9 Q.

Do you know'when actual welding commenced 10 on Saturday?

11 A.

I believe it was mid-morning.

- 12 Q.

Mr. Justice, were you satisfied with the

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13 progress of your crew on this operation by noon on 14 Saturday?

15 A.

No, sir, I wasn't.

16 Q.

What was the nature of your concern?

17 A.

The n a t u r e..o f my concern was it was 18

.becoming apparent that I would not be abic to-19 complete this work as planned.

20 Q.

Did it become apparent to you at-some point 21 Saturday that your crew would not finish this job on 22 Saturday, the'date by'which you have testified you 23 were assigned responsibility for completing it?

24 A.

Yes, it did.

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25 Q.

And what time did that become apparent to 4

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What action, if'a'ny,:did.you.take'on the

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'5 A'.,

I'got.a conference-together with myself, 16.

Ron McBee an'd. Jack Stanford.'

We discussed all

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. aspects of being possible..to1make this deadline.

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't h'a t time I decided I couldn't possibly make..it. So

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.9 SI decided: to send Jack Stanford home'.

2 10' Q

Why did you do that?

' Ill A.

The' reason-was'that IJwould not be able.to il2 complete both'.---all'the wolds, get them prepped and e-'

requirements met'by that date. I 11 3-have all the NDE 14 '

realized"that my crew was not. going to be able to

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.15 finish.its work on.this job for many hours.

We had 716; called,a QC inspector in.especially to provide QC

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18 stay, he would.-jUst 'b e sitting around oing nothing. I 19 didn't believe Brown'& Root should pay anyone to sit!

around,'so1 1,. told him he could go.

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21 Q.

Was this a difficult decision for you to, v.

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~Yes, it was.

24 Q.

Why was tit difficult?

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It was difficult because at that time I 4

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1" realized,that'I didn't meet the time-limit that I

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. f 'a w, you've testified'that your crew was s

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~behind y,our. schedule on thes's welding operations.

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Did'you send (help to the crew at. some.. time Saturday?

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Y e s,s-s i r, I did. I had another welder

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,9-another area.

When he.did this, I brought him over

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'to~ aIsis;tl in'the welding ope'ations.

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-And who was that welder?

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'p: i A., t The. welder was'Danny Wrihht.

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r4 Justice, wh n did'your crew complete.

its weidi'ng on these three welding operations?

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'A ). ' n Approximately' midnight.

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WeYehthe welds then ready for QC final

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~ inspection?

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,what additional steps had to be taken?

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4. r g 22 requirements on~them. C'd' ? "U v 2 3 - Wouldf -you de' scribe-the.. prep process? O. A}., a . s, s i r., 3 fc c,

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c ~ The weld,is flat-topped, and the v o. r v /. d5 ed[esiif the.' beads 2are. blended ~ 1nto the a'djoining a fh( } \\,^. w[ p 'h i f t x nrwnmi;manxra n .;> v a a-

777. _., - - - S 11-do r s. s,,. 1 pipe oruvalve, which gives the. weld a smooth .m b'. 2 ' configuration. 3. . Q. Is prepping a weld a standard operation in Lwelding? 4 connection with ' ~5 A.: 'Yes, s i r '. 6 -Q.,..What is the~ purpose of this process? '7 A. 'The purpose is to prepare the weld'for NDE 8-inspections. The procedure is-to make the weld as. 9 smooth as possible where, when they perform a PT, 10 there is no possible indications on the: surface of 11 the weld that might give

a. wrong indication.

Or 12 'when the weld [is RT'd, that a surface indication [(~L.} -. 13 would not show up on the' film, give them a false a 14 reading. ' "15' 'Q. What is a PT? 16 A. Penetrant test. l 17 Q. What is.an RT? 18 A. Radiographic test. 19 Q. Did your crew complete its weld prep 20 process some time that night? 21 A.. Yes, sir, we did. 22 Q. At.what time did they complete it? 23 A. Approximately 2:15. 24 Q. Were all of the crew still there, utill at l [# i - ] 25 work? !l ItMUUMA_feAMF$Lmmg:6mthm

^ y ,F 12 9 a l' A.' - No, s i'r. 1 s 1 ._/ '2. O.

Who had left?

O 3 A. I had sent Ron McBee, Richard simpson and 4 Danny Wright h'o m e around 1:30. 4 5 .Q. So that l e f t - Jy'o u a n d Mr. Ables; is that -6 correct? 7 A. Yes, sir. i 8_ -0 Now, you've testified that the purpose of 9 the weld prep process is to prepare the welds for QC 'nspection. We rd' the re any-QC inspectors available (10 i 11 to peri'orm NDE examinations at 2:30 Sunday morning? ~ ~12 A. Not to my know1' edge. (3- .13 0. Why,then did you prepare the welds? y 14 A. Forl expediency sake. I. wanted these welds hnd penetrant: inspections 15_ ready for~ final visual 16 first thing Monday morning. Also, I ' w a's going to .as. leaving. We 17-submit these. welds for'RT when I w 18 had RT inspectors working on Sunday nights'then. If -19' -they could get these welds shot, then I would.have 20 that much less work ~ to.do on Monday raorning when we-- ~ 21-came in. ~ ' 22- -0. Was it your intent that the -final VT o'r PT 23 on' these.; welds.be performed at.any time Sunday? 24 A. N o ', sir. O -25 O. - When did,,ou request that RI be performed-y .-.s--

g- ,.+ ~ 5 13-I 1 on '. the se welds? /~ n im Vi .2 /, A. Sunday; night. ~ '3- 'Q. I _s ' t h e r e a form.for such RT requests? 4-A. Yes, sir,'there is. m 5 Q. -Did.you prepare t h'e 'f o r m for'these welds? 6' A. No, sir,'Il:didn't. ~~ 7 'Q. Who did prepare the requests? ~ 8:,

  • S A.

Ron McBee. 3 (9 Q. Did'Mr.'McBee submit these forms to the ~ 10 'radiographers? 11 A. No, sir, he didn't. - 12' O. Who did? -(] 13, .Ai 'I did. ~- 14

0 Mr. Justice, 1811 show you three exhibits 15 tha t "have; be'en (ma rk ed for'identificati~n as McBee o

16 Exhibits l',-2 and'3, a n d ' I,' l l ask you to identify, -17 t h o s e, s p'l e a s e. 18 A. These'are the.[RT requests that were made uit lm. .19' by.Ron'McBee that-I submitted.to the RT trailer t'he L L 20 -night of-the'14th. F^ 21 G. Was anyone at the RT' trailer at that itime? 2 2' 'A. No. I le f t' the forms where they would be-23 ~ sureLeo see them. ' 24 Q.

Where is"the aT trailer?

h_' ~ TheJRT-trailer is up on the. hill about'150 ^ ,25-A. 4 r L' @@@@@ & @O@RT.. REPORTERS

i 14 h.- .- 1 yards east of the plant site. . ('\\ ' if 2 0 When did you leave work on Sunday morning? ^ 3 A.- At 2:30. 4 Q. When was.the next time you reported back to 5 -work?' 6 A.. Monday morning at 7 o' clock. 7 0. Did.you learn at that time whether an RT s-. ~

8' had been performed on these welds?

9. A. -Yes, sir, I ~did. ~ 10-O. What were the results?, '11, A. We had two accepted RT's and one rejected 12; RT. N 13 .Q. Which welds had'been' accepted? ' L./ ;. 14' A. Field Weld 39C and Weld 34A on AF-laSB-7 15 were accepted.. ^ 16. O. Did you order any further. action.with t welds? ~ to,those 17

respect, V
18

~A. No, sir. ~ c Q. Did. you1take any further-. action with - 19; 2 01 . respect,to the weld thatshad been rejected? ~ ~ V m 12-2.l ' A. Yes, sir.' Y ,22 ' Q. What weld was that? n;, + 23 A. That~was" Field" Weld40C.- f 24 QL- .What~ action did you'take?. ^ ,q L .cc ~[ ~', 2 5. A.- I instructed Ron McBee to-get?the.-weld m A [ - r J.? .u_ fhhkk' khk_k _a -+s f ~ 0

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fixed 7as soon a s. po s s i b l e.' ,(cp ' 5 2 _Q. ,Did you'personall pa'rticipate in that y t l' 1 .c 3 process?' ~ l 1 g g, 3 ' 4 .-A. . La te r tiha t: afternoon 1 got directly w. 5= . involved with mak'ing-surc~~the weld' repair was. + ~',, + 6; completed. y r. 7f ' O '. -When;did your. crew. complete ^its work.on .8, that' repair? r. ._ 9 A. Approxima'tely 7'o' clock that n i g h t.' ~ '10' O. Do y'o u.k now whethe^r.another RT wa's i,.. 11 r e q u e s t e'd '. wi t h r_e s pe'e t : to-tha tiweld ?~ 12' A.- Yes,< sir.3 1 e - /~i' (13 V Q. Was 'a~ form similar,to McBee Exhibit 3 - %) - ,4 .l 4 - . prepared {for an'RT request 7 s 15 A.- Yes, sir. t -Og DidJyou prepare it? 16 4 17 A'., No,-sir. 1 18' 'O. Who.did:' prepare it? 19: A.- Ron;McBee. 20. =0 Who submitted that request to RT? , J21 .A. I did.t 22' O.. I'll show youfa document that's been ~ 23 identified as McBee Exhibit I4'and ask you if you can 24 videntify that document. _ h-Y 2 5' A. .Yes, sir.. .This is the document that we x ~~ c. FEDERAL COURT REPORTERS

16 s b ' 1' ' submitted. 7 i;g i 2' O.- i W6uld you describe your submittal of"t'his , 3-document to RT? .w. 4 'A. 'Yes, sir. When we-finished this weld and 5 g t the prep completed, I was' walking out the door 6' ~'of the~ roomrand there'was two radiographers in the f7 . direct areas that we were at. At that time I did 8-not h a'v e ' t o take it up the, hill and present it 9 ' personally to the RT group. r-10' O. When did you'. learn t h'e results of the p. s 11 second RTfon Field Weld-40C?,

12 A..

Tuesday morning. (~~'y. 13 ' O. 'And wha ts wa s.: tha t result? ,J

14 '-

A.- It was an accepted RT. a 15- 'Q. -Mr.. Justice,Eprior to the time that you ' :16 ' learned? that the seco'nd RT had~been, accepted as. r '17 satisfactory, Nad a' final; visual, test or a final' 18 p e n e t r a n t'.; t e s t been. performed by QC~on Field' Weld s .x ..19 '40C? w k .1 2 ' 2 0, } . A. No, ~ sir,~1t had not.- - + \\21} - Q.- -Mr. J u s ti c e', _. i s.th e r e any way that aIfinal 3 ~ [22 . visual testfor penetrant testicould-have been n-23, performed on'. Field Weld 40C on Satur_ day,. January the ~

24 )

14th?

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.x.,, _g'. 4 e. 3 ~ l' - Q.; Why is'that? . 6, y, . i, ", ~ 2. -. n-A.- Because the welds.were'not. completed. 3 /(- l. M r.' Ju s ti ce, didLyou~~ever discuss with Jack Q. ~ 2 r l, ' 4 Stanford c ha ng i~ng the dates on the QC hold points.on 7 5 fa weld; data card with respect -to: Field Weld 40C? J 6 '- A. 'N o, sir.. 7 Q. Does tha t.' concl ude f yo u r testimony, Mr. [ ~ -: u 3.. s 8 Justice?. v .c '91 A. Yes, it ~does. 4 <10 NR..WATKINS: Thank you, M r.' Justice. 1 s l' ~ ~12 -t - y, e ~ j 13. i'

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q7., = w ev, 3.x s.. 1 ~ 18 - V'I pi 19 s a,.: .-20 21 ~ s. l^ t, E '~ }_ s ^ F 23~, t f = 2' 4 ~- - s 4 ', 25 - ~ r I I< t l-a l 7 s. A ','IT v lr ^ FEDERAL COMF2R TREE ff 0 R91E RS

~' 18 t. ~ ~ l CORRECTIONS AND SIGNATURE ,. T'j.

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2 PAGE/LINE CORRECTION REASON FOR CilANGE .3,, 4 5' ^ .6 f 7 8' 9 i 10 ,11 - 12-i I ?

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~ .s .^ = 15 = 16' _ 17~ I, ALAN DALE JUSTICE, have' read the t. ~

18 foregoing deposition, and'hereby affix'my signature thatJsame-is true.and correct, except as noted

~ ' 19 he' rein. .],, 20 -ALAN DALE JUSTICEE . 21 ' SUBSCRIBED'and sworn to'before.me this the d a y :: o f ' 1984. .2 2 - A -231. = NOTARY.PUBLIC for-. thel ~ State'of' Texas: 24' -'My" Commission-Expires s' O - %) 25-r .} .y

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1r#%brtm/AW @@MRW REPORTERS

. - -. ~; p. t ( t 19 ', v- .e ~ 1 STATE LOF' TEXAS )- t g p .L q.) 2 3

  • I,. Janet.E..Schaffer, RPR, Certified Shorthand:

4 m-Texas,Jde_hereby- ~ '4' Reporter iniand for the State.of -5 certify'thatthere came before ine on the 16th' day of ^ s s 6- ' August,'A. 'D.,.1984, cat the-Glen Rose Motor Inn, 7 . Glen Rose,-Texas, t h e' following named person,-to-wit 8 Alan Dale Justice, who.'was by' me dulp' sworn:to E - 9-testify'the' truth-and nothing but'the truth of his 10 l knowledge touching a,nd-concerning the m a t t e r s. i n -- bbatthe 11 . controversy i n _ t h'i s cause; and was thereupon v 12 examined upon his oath and his examination reduced .~ M'i 13 '. to writing; same t'o be-sworn and-subscribed to by ~ ~ \\_/ ~ 14 .said witness before any1 notary publice-O... 15- ^ 16 I further' certify that'I.am n e i t h e r' a,t t o r n e y-. o r '17 counsel for, nor.related to orcemployed by, any of ~ L 18 ~the parties to the action in which this deposition t .19 is taken, and further that{I am not a r ela tii ve or ~ 20 ' employee of any attorney.or counsel employed-by the. " -,21 parties hereto, or financ.ially; interested in the 12 2 action. 23 24: .In witness whereof, I have hereunto set my hand Q + 25 .and-affixedJmy seal this day of August', A.D., N 4

. _, ~. _ _. -....., .,s-y 20

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2 _,

s, '3 ~ JANET E.:SCHAFFER,;1543,'RPR,:CSR -4 IN.AND FOReTIIE STATE 0F TEXAS i 1226 Commerce, Suite _411 >s5 Dallas, Texas .,7 5 2 0 2 y ~.,.. (214) 742-30351 , -. 6 [ 7-JNy$com. mission expires December 31, 1985 4 8 .a 9 ', s -10 i . ~ t "11 - g s b' } 4, m -1 47 z-- ~

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