ML20095C081
| ML20095C081 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 08/16/1984 |
| From: | Justice A BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.), TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20095C073 | List: |
| References | |
| OL-2, NUDOCS 8408220371 | |
| Download: ML20095C081 (20) | |
Text
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NUCLEAR' REGULATORY COMMISSION Ns- 7 .- 2 -:- 'DEFORE THE.ATOMICc SAFETY &. LICENSING BOARD
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. 3 -IN. --TH E - M ATT E R OF:
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-4. TEXAS UTILITIES ELECTRIC ) DOCKET NO EihRC '
1 COMPANY,_ET'AL ) 50-445
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. 's . 7 ' 50-44iW AGO 20 P5:03
.(COMANCHE PEAK STEAM )- *
- 6 ELECTRIC STATION, UNITS- -)
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- 00CXt.Ilt4G & SERM i 7i -BRANCH 8 >
PREFILED TESTIMONY OF' ALAN DALE JUSTICE
'. 9 AUGUST 16, 1984 10 1 -11 '
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14 -PREFILED TESTIMONY OF ALAN-DALE JUSTICE, taken'
~\ 15 on the 16th day of,' August, 1984, in the above styled
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I 4: 16- and 'nuinbe red c r. u s e , at. Glen. Rose-Motor Inn' located 17 at Highway 67 & FM Road 201, in-the City of Glen
, 18 Rose, County of Somervell and State of' Texas, before-s.
- ;19 . Janet E. Schaffer, a-Certified Shorthand Reporter in
!- 20 and;for the State of Texas. '
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23 r , 8408220371 840820 24 PDR ADDCK 05000446 '
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, -l , APPEARANCES .
- e. .- 12 2 BISHOP, LIBERMAN,~ COOK, PURCELL ~ &iREYNOLDS '
. -. , -Attorneys at_ Law ,
.3 1200 Seventeenth Street, N.W.
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Washington,,D.C. 20036 _
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3 (BY McNeill Watkins II, Esq.
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APPEARING FOR hPPLICANTS 6, w
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ALAN DALE' JUSTICE,
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the' witness hereinbefore named, be i ng ' .fi r s t duly.
' cautioned.and sworn to testify theLJtruth' the whole 3
[ 4 truth and nothing but the truth, te'stified ~on his 5 . oath ~ascfollows:
6' .MR. WATKINS: On,the record. This;is
.7 the prepared direct testimony of Alan Justice. Mr.
, 8 JusticeJis a. general, foreman for Brown &LRoot at
. 9
- Comanche Peak. lie is appearing here voluntarily-as 10 a witness; he is not-under subpoena by any party.
7 11 My name is McNeill Watkins, counsel for 12 Applicants in'these license proceedings. -
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13 EXAMINATION 14 DY MR. WATKINS:
15 Q. Mr. Justice, would you state your full name, 16 please.
17 A. 7.lan Dale Justice.
18 Q. By whom are you employed, Mr. Justice?
19 A. Brown & Root.
20 Q. Where are you employed?
21 A. Comanche Peak' Steam Electric Station.
22 Q. What is your ~ badge number?
23 A. My badge number is.2371.
~s 24 Q. What is your job title?
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25 A. Piping general foreman.
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1 .Q . .How -long have you been a piping general r^%
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2- foreman at Comanche Peak?
- 3 A. Approximately five' years.
4 Q. How many persons do you supervise?- -
5 'A. -
Approximately 38..
JP ,
Q. Do.those; include foremen?
7 A. Yes, sir. ,
.8 Q. 'How many-foremen do you supervise?- .
,9 A. Three foremen.
10 Q.. And what kind of craftsmen do you supervis'e?
~
11 A. I supervise pipefitters, welders and
~12 ~ helpers. -
-.v fNr '13 Q. Mr. Justice, wereLyou. responsible for 3 -14 completing the construction Work on a part ,of the 15- auxiliary feed system in January 19847 16 , A. Yes, sir, I was.
17 Q. Can you. identify the part of the system for
,18 which.you were responsible?
'19 A. -Yes, sir. We were replacing a valve on the
-20 AFel-SB-007 line.
21 Q. Mr. Justice, I'show you a document that's
-;2 2 been marked for identification as Exhibit 1 to "23 Richard.Simpson's deposition. Can you identify this
,,4 24- document?
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25 A. Yes, sir. This is a copy of the isometric A
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2 drawing that designated the work that we had to do.
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on this particula ~r'line. . .
, t-7 ' '3: c -0. Is that.a drawing with which your craftsmen 4 work in the field? ,
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- , S' ' -A. 1Yes', sir.
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6 0.. -Can you identify on'that drawing"the valve 7 on which your. craftsmen' worked in January 1984? ,
8 EA . Yes, sir. It's 1-AF-067.
9 Q. In connection with.that valve, what welding ,
l 10 .operat ions were people"under your supervision f 11 resphnsible for?
12- A. They were responsible for--making. Welds'39C 1 1 ('T 13 and 40C directly on the: valve,.andcin addition' Weld
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34A a little bit farther down the line.
.15 ~Q. Wh'en-did this work ta'ke . pla ce ?
16 A... This work took place between Januarysthe 17 ~ 13th and January the' 17th, 198'.
4 r
18 Q. What were your instructions regarding this '
19 valve replacement * -
,20 A., My, instructions were to get this valve '
'21 ,
replaced and the system on line as soon as possible.
-22 O. Was there a reason for the necessity for
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. 23 speedy, work?
r.( , 24 A., 'Yes, sir. The Startup Test Engineers were 1 1 I ~25 [ planning some kind of test over in the containment T
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. - 6 1' Building, and this li ne wa s directly involved with M.
kJ 2 that test.
3- -Q. By what'~date were you instructed that this j,
4 va'Ive replacement had to be completed? .
5 A. January the 14th. i 6
(Q . Do you recall what day.of the. week that was?
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- 7 A. That was on a Saturday.
-1 8 Q. When were you given these instructions?
- 9. A. I was given these instructions January the 10 l'3th.
- 11. Q. On Friday? ,
12 A. Yes, sir.
J 'N 13" Q. Who gave you these instructions?
y 14 A. Gene Everson, my piping superintendent.
i 15 Q. To-whom did you assign the' responsibility 16 for performing ~this valve' replacement?.
e 17; A. 'Isassigned it.to Hon McBee, oncLof my-
. 18 piping ~ foremen. ,
- 19 Q. When did you assign-him this work?
~2 0 A. ' January the 13th.
21 Q.: RDo.you ~ recall'whether any work was done on 22 this-valve operation or on the associated weldspon 23 Friday, January the 13th?.
n 24 A. .
No, sir.' I,had'many responsibilities <at g
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e 25- that' time,.and I.could not devote my full attention l
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O. When' wer e you'able to devote.your full
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L3' attention to this project? .
- 24. A. Saturday,. January the 14th I became, - -
. $5; d i r e c t l y .i'n v o'1 v e d with"this. '
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was Saturday.a-normal workday.for welders
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7 and Ipipe fitters under your-supervision? ,
8 A. No, sir.
-9 Q. Did you-instruct <Mr.-McBee to have a- ,
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10 welding crew report'to work 'on Saturday?
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- 11 ; A' . Yes,.I did.
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12 Q. Was Saturday a normal workday for-QC
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13 , inspectors during this' time period?
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14 A. No, sir.. .,..
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15 Q. Did you request _that a Oc inspector report 4 16 -for work on Saturday in connection with this welding i
. 17 operation? -
h 18 A .- Yes, sir, I did.
19 .Q.- Who did Mr..McBee have report for work on 20 'these welds on Saturday the 14th?
- . 21 A. Ile had Richard Simpson as a fitter,c Jackie i
22 Ables as a welder. '
23 Q. Did you report for work on Saturday the 24 14th?
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25 A, Yes, I did.
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8 1 0.- What time did you commence work?
_ 2 A. 7 o' clock in the morning.
3 Q. Do you recall the name of the QC inspector 4 who reported for work?
l 5 A. Yes, sir. It was Jack Stanford.
6' O. What' work did your crew . perform on Saturday 7 morning in connection with this valve replacement?
8 A. Cleanliness and fit *up.
9 Q. Do you know'when actual welding commenced 10 on Saturday?
11 A. I believe it was mid-morning.
- 12 Q. Mr. Justice, were you satisfied with the
) 13 progress of your crew on this operation by noon on 14 Saturday?
15 A. No, sir, I wasn't.
16 Q. What was the nature of your concern?
17 A. The n a t u r e ..o f my concern was it was 18 .becoming apparent that I would not be abic to-19 complete this work as planned.
20 Q. Did it become apparent to you at-some point 21 Saturday that your crew would not finish this job on 22 Saturday, the'date by'which you have testified you 23 were assigned responsibility for completing it?
c 24 A. Yes, it did.
5 25 Q. And what time did that become apparent to 4
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(3 ~Q.* What action, if'a'ny,:did.you.take'on the
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- 14 1 Lbasis-of that realization?L 1 .
'5 A'. ,
I'got.a conference-together with myself,
- 16. Ron McBee an'd. Jack Stanford.' We discussed all
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- 7- , . aspects of being possible. .to1make this deadline. At.
'8 't h'a t time I decided I couldn't possibly make..it. So
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.9 SI decided: to send Jack Stanford home'.
. 2 10' Q Why did you do that? ,,
- ' Ill A. The' reason-was'that IJwould not be able.to il2 complete both'.---all'the wolds, get them prepped and '
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11 3- have all the NDE requirements met'by that date. I '
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- 14 ' realized"that my crew was not. going to be able to a _
- .15 finish.its work on.this job for many hours. We had 716; called,a QC inspector in.especially to provide QC '
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J17- support for this operation, and'if. we-asked him to -
- 18 stay, he would.-jUst 'b e sitting around oing nothing. I
, - 19 didn't believe Brown'& Root should pay anyone to sit! ,
20 around,'so1 1,. told him he could go.
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. : 21 Q. Was this a difficult decision for you to, 1
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, ,-;22 make, Mr. Justice? e' 23 A. ~Yes, it was. '
. .; 24 Q. Why was tit difficult?
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- 25 A. It was difficult because at that time I 4 ,
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1" realized,that'I didn't meet the time-limit that I
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'3 re'ilizedji iss rot: going to make it.
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Q. .f S 'a w , you've testified'that your crew was -
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~behind y,our. schedule on thes's welding operations. ,
.i i s' 6.. Did'you send (help to the crew at. some.. time Saturday?
, '7 =A. Y e s ,s-s i r , I did. I had another welder
,8 available when he completed another project in ;
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,9- another area. When he.did this, I brought him over [J 2 10' 'to~ aIsis;tl in'the welding ope'ations. r
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-And who was that welder? -
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- i A ., t y The. welder was'Danny Wrihht. ,
13 Q r4 Justice, wh n did'your crew complete.
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, a 14 its weidi'ng on these three welding operations? .
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- j 15. 'A ). ' n Approximately' midnight.
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Qi< WeYehthe welds then ready for QC final
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, Q. ,what additional steps had to be taken? '
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, '.)0[S, 7 A. ,',T h e s e f w e l d s .h a d. to be prepped where-they e J wy V,
,y i21: could, perform -- whore,they could periorm the NDE .
y [';,p g g ; } Q. + ' + 4 . r 22 requirements on~them. ;
.. C'd' ' ..O. Wouldf -you de' scribe-the.. prep process?
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; 24( A}., av . s , s i r . , The weld,is flat-topped, and the >
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d5 ed[esiif the.' beads 2are. blended ~ 1nto the a'djoining
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w['h pt x nrwnmi;manxra n .;> v fh(f } \,^. _a-a
777 . _ . , - - - - . S , 11-do r . . s ,, .s. . 1 pipe oruvalve, which gives the. weld a smooth
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b'. 2 ' configuration. Is prepping a weld a standard operation in
- 3. . . Q.
4 connection with Lwelding?
. .. ' ~5 A.: , 'Yes, s i r '.
6 -Q.,..What is the~ purpose of this process?
'7 A. 'The purpose is to prepare the weld'for NDE -
8- inspections. The procedure is-to make the weld as. 9 smooth as possible where, when they perform a PT, 10 , there is no possible indications on the: surface of 11 the weld that might give a. wrong indication. Or 12 'when the weld [is RT'd, that a surface indication ,
. 13 would not show up on the' film, give them a false a
[(~L.} - 14 reading.
"15' 'Q. What is a PT?
16 A. Penetrant test. ' 17 Q. What is.an RT? l Radiographic test. 18 A. 19 Q. Did your crew complete its weld prep , 20 process some time that night? 21 A.. Yes, sir, we did. 22 Q. At.what time did they complete it? 23 A. Approximately 2:15. 24 Q. Were all of the crew still there, utill at i- ,
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;Who had left?
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O - 3 A. I had sent Ron McBee, Richard simpson and 4 Danny Wright h'o m e around 1:30. 4 5 .Q. So that l e f t - Jy'o u a n d Mr. Ables; is that
-6 correct? '
< 7 . A. Yes, sir. ,
.. i
, 8_ -0 Now, you've testified that the purpose of
, 9 the weld prep process is to prepare the welds for QC (10 'nspection. i We rd' the re any-QC inspectors available 11 to peri'orm NDE examinations at 2:30 Sunday morning?
~
~12 A. Not to my know1' edge.
.13 Why,then did you prepare the welds?
y(3-0. 14 - A. Forl expediency sake. I. wanted these welds
, 15_ ready for~ final visual hnd penetrant: inspections 16 first thing Monday morning. Also, I ' w a's going to 17- submit these. welds for'RT when I .as. w leaving. We 18 had RT inspectors working on Sunday nights'then.
If
-19' -they could get these welds shot, then I would.have 20 that much less work ~ to.do on Monday raorning when we-- ~ ~ '
21- came in. ' 22- -0. Was it your intent that the -final VT o'r PT
, 23 on' these.; welds.be performed at.any time Sunday?
24 , A. N o ', sir. . O - When did ,,ou request that RI be performed-
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,- 1 on '. the se welds?
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im Vi .2 /, - A. Sunday; night. ~
'3- ', 'Q. I _s ' t h e r e a form.for such RT requests?
m 4- A. Yes, sir,'there is.
-Did.you prepare t h'e 'f o r m for'these welds?
5 Q. 6' A. No, sir,'Il:didn't.
. ~~ 7 'Q. Who did prepare the requests?
~
*S 8:, 3 A. Ron McBee.
- - (9 Q. Did'Mr.'McBee submit these forms to the
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10 'radiographers? , 11 A. No, sir, he didn't.
- 12' O. Who did?
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13,
.Ai 'I did. -
14 :0 Mr. Justice, 1811 show you three exhibits 15 tha t "have; be'en (ma rk ed for'identificati~n o as McBee 16 Exhibits l',-2 and'3, a n d ' I ,' l l ask you to identify,
-17 t h o s e , s p'l e a s e . >
18 A. These'are the.[RT requests that were made uit lm. .19' by.Ron'McBee that-I submitted.to the RT trailer t'he L L - 20 -night of-the'14th. F^ - 21 G. Was anyone at the RT' trailer at that itime? 2 2' 'A. No. I le f t' the forms where they would be-23 ~ sureLeo see them.
' 24 Q. ;Where is"the aT trailer?
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,25- A.
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TheJRT-trailer is up on the. hill about'150
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- . .- 1 yards east of the plant site.
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' if 2 0 When did you leave work on Sunday morning?
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3 A.- At 2:30. 4 Q. When was.the next time you reported back to 5 -work?' 6 A.. Monday morning at 7 o' clock. 7 0. Did.you learn at that time whether an RT s-.
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- 8' had been performed on these welds?
- 9. A. -Yes, sir, I ~did.
~ ' 10- O. What were the results?,
'11 , A. We had two accepted RT's and one rejected 12; RT.
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13 .Q. Which welds had'been' accepted? 14' A. Field Weld 39C and Weld 34A on AF-laSB-7 15 were accepted..
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- 16. O. Did you order any further. action.with t~
17 respect, to,those . welds? . V ;18 ~A. No, sir. '
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- 19; Q. Did. you1take any further-. action with
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2 01 . respect,to the weld thatshad been rejected? V ; m 12- 2.l ' A. Yes, sir.' - n; , Y
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' Q. What weld was that?
23 - A. That~was" Field" Weld40C.- f .
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,q 24 QL- .What~ action did you'take?. '
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~', 2 5 . A .- I instructed Ron McBee to-get?the.-weld m
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l' '52 , , _Q. ,Did you'personall pa'rticipate in that 1 l
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$ 4 .-A. . La te r tiha t: afternoon 1 got directly w.
5= . involved with mak'ing-surc~~the weld' repair was. _
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' O '. -When;did your. crew . complete ^its work.on .
- .8 , that' repair? -
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._ 9 A. Approxima'tely 7'o' clock that n i g h t .'
'10' O. Do y'o u .k now whethe^r.another RT wa's - -
i , .. 11 r e q u e s t e'd ' . wi t h r_e s pe'e t : to- tha tiweld ?~ > 12' A .- Yes,< sir.3 '
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- /~i' (13 V Q. Was 'a~ form similar,to McBee Exhibit 3
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.l 4 - . prepared {for an'RT request 7 s
15 A.- Yes, sir. , t . 16 -Og DidJyou prepare it? .
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- 17 A' . , No,-sir. _ _.
1 18' 'O. Who.did:' prepare it?
, 19: A .- Ron;McBee.
- 20. =0 Who submitted that request to RT?
' " , J21 .A. I did.t
~
22' O. . I'll show youfa document that's been 23 identified as McBee Exhibit I4'and ask you if you can 24 videntify that document. _ h-
, 2 5' Y
A. .Yes, sir.. .This is the document that we x
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- c. - FEDERAL COURT REPORTERS .
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' 1' ' submitted. <
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, 2' O.- i W6uld you describe your submittal of"t'his
, , 3- document to RT?
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4 'A. 'Yes, sir. When we-finished this weld and 5 g t the prep completed, I was' walking out the door 6' ~'of the~ roomrand there'was two radiographers in the f7 . direct areas that we were at. At that time I did 8- not h a'v e ' t o take it up the, hill and present it 9 ' personally to the RT group. r-
- p. 10' O. When did you'. learn t h'e results of the s
11 second RTfon Field Weld-40C?,
;12 A. . Tuesday morning.
(~~'y . 13 ' O. 'And wha ts wa s .: tha t result? .
,J ; : 14 '- A.- It was an accepted RT.
a .
, 15- 'Q. -Mr.. Justice,Eprior to the time that you
' :16 ,
' learned? that the seco'nd RT had~been, accepted as.
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, '17 satisfactory, Nad a' final; visual , test or a final' 18 p e n e t r a n t' .; t e s t been. performed by QC~on Field' Weld s .x >
'40C?
..19 .
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' 2 0, } . A. No, ~ sir,~1t had not.- - +
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3 - Q.- -Mr.
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[22 . visual testfor penetrant testicould-have been n-23, performed on'. Field Weld 40C on Satur_ day,. January the ~
;24 ) 14th?
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125;, _ LA.- 'No, sir.; x- *
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l' - Q.; Why is'that? '
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n-3 /(- r l . Q. M r .' Ju s ti ce , didLyou~~ever discuss with Jack
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2 7 l, '4 Stanford c ha ng i~ng the dates on the QC hold points.on 5 fa weld; data card with respect -to: Field Weld 40C? J 6 '- A. 'N o , sir.. - - 7 Q. Does tha t .' concl ude f yo u r testimony, Mr. [
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NR..WATKINS: Thank you, M r .' Justice. 1 l' .
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. ~ l , CORRECTIONS AND SIGNATURE
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2 PAGE/LINE CORRECTION REASON FOR CilANGE
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16' _ 17~ - I, ALAN DALE JUSTICE, have' read the ~
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- 18 foregoing deposition, and'hereby affix'my signature
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thatJsame-is true.and correct, except as noted 19 he' rein. .
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-ALAN DALE JUSTICEE
. 21 ' SUBSCRIBED'and sworn to'before.me this the --
d a y :: o f ' , 1984. ,
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A -231. = NOTARY.PUBLIC for-. thel . State'of' Texas: - 24' -'My" Commission- Expires s' O
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1 STATE LOF' TEXAS )- t g p .L q.) . 2
; 3 *I,. Janet.E. .Schaffer, RPR, Certified Shorthand:
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'4' Reporter iniand for the State.of Texas,Jde_hereby-
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-5 certify'thatthere came before ine on the 16th' day of s s 6- ' August,'A. 'D.,.1984, cat the-Glen Rose Motor Inn, 7 . Glen Rose,-Texas, t h e' following named person,-to-wit 8 Alan Dale Justice, who.'was by' me dulp' sworn:to E - '
9- testify'the' truth-and nothing but'the truth of his 10 l knowledge touching a,nd-concerning the m a t t e r s . i n -- 11 . controversy i n _ t h'i s cause; and bbatthe was thereupon v - ' 12 examined upon his oath and his examination reduced
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M'i 13 '. to writing; same t'o be-sworn and-subscribed to by
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14 .said witness before any1 notary publice-O . .. 15- - -
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16 I further' certify that'I.am n e i t h e r' a,t t o r n e y-. o r
'17 counsel for, nor.related to orcemployed by, any of
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. 18 ~the parties to the action in which this deposition
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.19 is taken, and further that{I am not a r ela tii ve or
~ 20 ' employee of any attorney.or counsel employed-by the.
" - ,21 parties hereto, or financ.ially; interested in the 12 2 action. -
23 : 24: '
.In witness whereof, I have hereunto set my hand .
Q 25 .and-affixedJmy seal this day of August' , A.D.,
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, JANET E.:SCHAFFER,;1543,'RPR,:CSR
-4 IN.AND FOReTIIE STATE 0F TEXAS i
. 1226 Commerce, Suite _411
>s5 Dallas, Texas .,7 5 2 0 2 y
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(214) 742-30351
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[ 7- JNy$com. mission expires December 31, 1985 4 ! %.. . 8
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