ML20072H982

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Safety Evaluation Supporting Amend 156 to License DPR-35
ML20072H982
Person / Time
Site: Pilgrim
Issue date: 08/22/1994
From:
Office of Nuclear Reactor Regulation
To:
Shared Package
ML20072H969 List:
References
NUDOCS 9408260177
Download: ML20072H982 (10)


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UNITED STATES I

NUCLEAR REGULATORY COMMISSION f

WASHINGTON, D.C. 2055M001

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SAFETY EVALVATION BY THE OFFICE OF NUCLEAR REACTOR REGULATION RELATED TO AMENDMENT NO.156 TO FACILITY OPERATING LICENSE NO. DPR-35 BOSTON EDIS0N COMPANY PILGRIM NUCLEAR POWER STATION DOCKET NO 50-293 l.0 INTRODUCTION By letter dated June 9, 1994, and supplemented August 10, 1994, the Boston Edison Company (the licensee or BECo) submitted a request for changes to the Pilgrim Nuclear Power Station Technical Specifications (TSs).

The requested changes would increase the allowed out-of-service (00S) time from 7 days to 14 days for the automatic depressurization system (ADS), the high-pressure coolant injection (HPCI) system, and the reactor core isolation cooling (RCIC) sy s.t em. A change is also proposed to Section 4.5.H " Maintenance of Filled Discharge Pipe." The monthly surveillance is retained, but the words connecting this requirement to the surveillance testing of low-pressure coolant injection (LPCI) and core spray (CS) are deleted.

2.0 EVALUATION On receipt of an initiation signal, emergency core cooling system (ECCS) pumps automatically start; simultaneously, the system aligns and the pumps inject water, taken either from the condensate storage tank (CST) or suppression pool, into the reactor coolant system (RCS) as RCS pressure is overcome by the discharge pressure of the ECCS pumps. Although the system is initiated, ADS action is delayed, allowing the operator to interrupt the timed sequence if the system is not needed.

The HPCI pump discharge pressure almost immediately exceeds that of the RCS, and the pump injects coolant into the vessel to cool the core.

If the break is small, the HPCI system will maintain coolant inventory as well as vessel level while the RCS is still pressurized.

If HPCI fails, it is backed up by ADS in combination with low pressure coolant i

injection (LPCI) and CS.

In this event, the ADS timed sequence would be allowed to time out and open the selected safety / relief valves (S/RVs) depressurizing the RCS, thus allowing the LPCI and CS to overcome RCS pressure and inject coolant into the vessel.

If the break is large, RCS pressure initially drops rapidly and the-LPCI and CS cool the core.

Water from the break returns to the suppression pool where it is used again and again.

Water in the suppression pool is circulated through a heat i

exchanger cooled by the residual-heat removal (RHR) service water system.

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. Depending on the location and size of the break, portions of the ECCS may be ineffective; however, the overall design is effective in cooling the core regardless of the size or location of the piping break. Although no credit is taken in the safety analysis for the RCIC system, it performs a similar function as HPCI, but has reduced makeup capability.

Nevertheloss, it will maintain inventory and cool the core while the RCS is still pressurized following a reactor pressure vessel (RPV) isolation. All ECCS subsystems are designed to ensure that no single active component failure will prevent automatic initiation and successful operation of the minimum required ECCS equipment.

The HPCI system consists of a steam driven turbine pump unit, piping, and valves to provide steam to the turbine, as well as piping and valves to transfer water from the suction source to the core via the feedwater system line, where the coolant is distributed within the RPV through the feedwater sparger.

Suction piping for the system is provided from the CST and the suppression pool.

Pump suction for HPCI is normally aligned to the CST source to minimize injection of suppression pool water into the RPV.

However, if the CST water supply is low, or if the suppression pool level is high, an automatic transfer to the suppression pool water source ensures a water supply for continuous operation of the HPCI system.

The steam supply to the HPCI turbine is piped from a main steam line upstream of the associated inboard main steam isolation valve.

The ADS consists of 7 of the 11 S/RVs.

It is designed to provide depressurization of the RCS during a small-break loss-of-coolant accident, (LOCA) if HPCI fails or is unable to maintain required water level in the RPV.

ADS operation reduces the RPV pressure to within the operating pressure range of the low pressure ECCS subsystems (CS and LPCI), so that these subsystems can provide coolant inventory makeup.

Each of the S/RVs used for automatic depressurization m equipped with one air accumulator and associated inlet check valves.

The accumulator provides the pneumatic power to actuate the valves.

If HPCI is unavailable, the reactor vessel will not depressurize rapidly without assistance from the ADS.

The ADS, coupled with with one of the several low pressure ECCS pumps, serves as a backup to HPCI for "small break" LOCA mitigation.

The HPCI system is designed to provide core cooling for a wide range of reactor pressures (162 psid to 1135 psid, vessel to pump suction).

Upon receipt of an initiation signal, the HPCI turbine stop valve and turbine control valve open simultaneously and the turbine accelerates to a specified

-speed.

As the HPCI flow increases, the turbine governor valve is automatically adjusted to maintain design flow.

Exhaust steam from the HPCI turbine is discharged to the suppression pool. A full-flow test line is provided to route water from and to the CST to allow testing of the HPCI system during normal operation without injecting water into the RPV.

. The ECCS pumps are provided with minimum flow bypass lines, which discharge to the suppression pool.

The valves in these lines automatically open to prevent pump damage due to overheating when other discharge line valves are closed.

To ensure rapid delivery of water to the RPV and to minimize water hammer effects, all ECCS pump discharge lines are filled with water.

The LPCI and CS system discharge lines are kept full of water using a " keep fill" system (jockey pump system).

The HPCI system is normally aligned to the CST.

The height of water in the CST is sufficient to maintain the piping full of water up to the first isolation valve.

The relative height of the feedwater line connection for HPCI is such that the water in the feedwater lines keeps the remaining portion of the HPCI discharge line full of water.

Therefore, HPCI does not require a " keep fill" system.

ADS provides some supplemental assistance to the low-pressure ECCS in the intermediate break size range.

For postulated large pipe breaks where the water level changes rapidly, the vessel pressure also drops rapidly and the low pressure ECCS are the primary mitigating systems.

The ADS is not designed for, nor required for, mitigation of large-break LOCA.

Pilgrim's ADS uses four (4) pressure relief valves mounted on the steam line ring header outside the vessel and inside the drywell.

Steam is rejected to the torus when vessel level signals indicate that high-pressure coolant resources are incapable of maintaining adequate coolant coverage of the core.

As a momentary low vessel level indication is not conclusive of high pressure coolant capacity inadequacy, timers delay the blowdown for 2-13 minutes before ADS actuation depending on whether drywell pressure is also high.

If vessel level indications remain persistently below the low-low level setpoint during that period, blowdown will commence through the ADS valves, allowing low pressure coolant injection / spray resources to refill the vessel to satisfactory levels.

All four ADS valves are credited in the LOCA analysis.

(NEDC-31852P " Pilgrim Nuclear Power Station SAFER /GESTR-LOCA Loss-of-Coolant Accident Analysis" September 1990).

The analyses of the limiting LOCA assuming one ADS valve is 00S shows a longer core uncovery period than the base case in NEDC-31852P; however peak centerline temperature (PCT) reaches 1500 *F for the limiting break size, well below the allowed the 2200 *F limit.

A steam line break outside containment (SLB0C) is classified as an accident and therefore must also consider the failure of a single component.

The evaluation determined HPCI failure to be most limiting when one ADS is 00S.

At 275 psig vessel pressure, the permissive level for LPCI and low pressure core spray (LPCS) is reached and the injection valves begin opening.

The rate of depressurization changes, collapsing core voids, and level rapidly recovers, thereby halting PCT rise.

The initial connection of the higher

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. pressure ECCS to the lower pressure vessel results in almost immediate restoration of cooling to the fuel clad hottest location.

In each evaluated scenario, the burst of initial LPCI/LPCS flow is enough to reduce PCT before it exceeds its initial operating value.

A reactor water cleanup line break (RWCUB) was evaluated for one ADS valve 00S.

It becomes the most limiting nonrecirculation line break when one ADS valve is 00S.

Being a break outside containment, 13 minutes elapses before blowdown occurs, yielding a PCT of 699 *F.

The HPCI system also provides some supplemental assistance to the low-pressure ECCS in the intermediate break size range.

For postulated large pipe breaks where the water level changes rapidly, the vessel pressure also drops rapidly and the low-pressure ECCS are the primary mitigating systems.

Since HPCI is a steam turbine powered system utilizing reactor vessel steam pressure as the power source, it is not relied upon for mitigation of large-break local.

In addition to mitigating the consequences of small pipe breaks, the HPCI system also provide, a source of inventory makeup to maintain adequate core cooling during isolation type events such as the loss of feedwater.

The function of HPCI is redundant to the RCIC for these events.

The justification to extend HPCI 00S to 14 days is:

RCIC, although not credited in Pilgrim's accident analysis, is adequate to mitigate the lesser vessel coolant inventory transients if HPCI is unavailable.

Such an event might involve a low rate of inventory loss or low core decay heat condition.

For more significant transients or accidents involving vessel inventory loss, the unavailability of HPCI will affect the consequences of a given event.

However, the consequences do not exceed those for events already analyzed in the final safety analysis report (FSAR).

The nuclear fuel operating limit criteria (LHGR, MAPLHGR, MCPR, etc.) currently established for protection of fuel safety limits would protect against fuel damage if the HPCI was 00S during any postulated transient or accident.

The SAFER /GESTR-LOCA analysis for Pilgrim (NEDC 31852P), assumes HPCI is available after a 90-second delay after the initiating ECCS signal.

In the 2

small break range (0.1 ft ), the PCT for nominal conditions did not exceed 900 *F.

Without HPCI being available, the peak clad temperature for GE 8X8EB/NB fuel reaches 970 *F for nominal conditions and 1111 *F when Appendix K (10CFRPart

50) assumptions are applied.

Since the limiting PCT, both nominally and per Appendix K, is the large break for which HPCI contributes virtually no benefit, the conclusion is that HPCI's temporary period of inoperability would result in no consequence to fuel integrity during a LOCA.

The primary consequence of HPCI unavailability is the increased probability that vessel

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blowdown may be necessary to permit LPCI/LPCS flows to terminate fuel heat-up if RCIC flow is either inadequate or unavailable.

2 The analysis also included 0.05 and 0.15 ft breaks. The sensitivity of HPCI unavailabi]itytoPCTassociatedwithaLOCAwasdemonstratedtomaximizeat the 0.1 ft level.

During a loss of all feedwater event, HPCI is the primary emergency coolant resource to avoid core uncovery.

RCIC is a backup.

The RCIC is a steam driven coolant injection system designed to deliver 400 gpm of coolant from the condensate storage tank or suppression pool at vessel pressures above 150 psig.

The RCIC system provides a backup to the HPCI system but has a capacity less than 10% of HPCI.

The primary justification for extending the 00S for RCIC is that its small coolant capacity makes it a minor contributor to accident mitigation. When available, HPCI flow capacity

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can maintain core coolant coverage or prevent fuel damage.

When HPCI is not i

available, core uncovery could occur for a loss-of-feedwater event.

However,

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this is only for a short period until ht,qmatic vessel blowdown on low-low

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reactor water level allows low pressure coolant injection and spray to restore I

the water level.

Fuel heatup resulting from this is negligible.

l TS Section 4.5.H.1 requires the monthly venting of the LPCI and CS discharge piping high point to test these systems. Amendment 149 changed the surveillance frequency for the LPCI and CS systems from monthly to quarterly in conformance with the inservice testing (IST) program.

However, Pilgrim intends to continue the monthly venting of the LPCI and CS discharge piping.

The monthly venting is consistent with STS.

The licensee has requested changes to increase the allowed 00S time from 7 days to 14 days for the ADS, the HPCI system, and the RCIC system.

The Bases are also changed to reflect the increased 00S time.

Increasing the allowed 00S time provides additional time Lo make repairs.

The increased time can be used to procure parts when such are not readily available onsite.

The increased 00S time can also contribute to plant availability by potentially averting a shutdown compelled by the expiration of the 7-day clock.

Application of a 14-day 00S time for ADS, HPCI, and RCIC is consistent with boiling-water reactor revised Standard Technical Specifications.

The additional seven days requested by the licensee is acceptable because it is a short time period and the likelihood of a random single failure in conjunction with a LOCA occurring during the LC0 period of 14 days is very small.

The NRC staff finds the above TS changes and analysis acceptable. A change is also proposed to Section 4.5.H " Maintenance of Filled Discharge Pipe." The monthly surveillance is retained, but the words connecting this requirement to the surveillance testing of LPCI and CS are deleted.

The changes to TS Section 4.5.H.1 are administrative in nature and are found acceptable by the staff.

. 3.0 EMERGENCY CIRCUMSTANCES The RCIC system serves as a standby source of cooling water to provide limited decay heat removal whenever the main feedwater is isolated from the reactor vessel.

Although RCIC does provide some supplemental assistance to HPCI during a postulated LOCA, this is not a design basis requirement for the system. The RCIC flow is considerably smaller than the HPCI flow and is therefore not an important contributor to LOCA mitigation.

The Pilgrim LOCA analyses were performed without taking credit for RCIC.

The RCIC system is a steam driven coolant injection system designed to deliver 400 gpm of coolant from the condensate storage tank or suppression pool at vessel pressures above 150 psig.

The RCIC system provides a backup to the HPIC system but has a capacity less than 10% of HPCI.

Examples of such scenarios where RCIC may be used are (1) loss-of-feedwater and (2) steam line break outside containment.

To a lesser extent, RCIC would contribute to coolant inventory makeup for more major coolant inventory loss scenarios, e.g., recirculation line rupture LOCA at pressure, whether HPCI was available or not.

On Wednesday, August 3, 1994, during the operability surveillance RCIC tripped on.high-steam flow at startup.

Subsequent investigation revealed that the cause for the trip was that the governor control valve failed to respond to the control system demand because of valve binding.

Preliminary investigation into why the control valve was binding identified that the alignment pins were not properly aligned.

The valve was rebuilt and properly aligned and post-work testing (PWT) followed.

At approximately 0400 on Friday, August 5, 1994, RCIC was run for post-work testing.

During the surveillance, it was noted the oil level on the coupling end bearing decreased while the level rose in the governor end bearing.

This occurred approximately 15 minutes into the run.

Shortly after, fluctuations in speed were identified, and a small amount of oil was noted on the RCIC skid.

The turbine was manually tripped at that time and an inv.estigation into the change in oil level began.

Based on discussions with the vendor (Dresser Rand) and troublesho~oting observations, the cause for the change in bearing oil levels was due to air-becoming entrained in the oil.

The air forms a bubble in the drain line from the governor end bearing, retarding oil drainage.

This failure to drain properly increases the bearing oil level.

Since oil is not draining from this bearing, the only source of oil to the sump and the oil pump is from the coupling end, lowering the oil level.

Dresser Rand stated that the most likely cause is the pumping action of the trip disk which aerates the oil; however, other sources such as pump suction piping leaks could have been the cause.

On August 10, 1994, the licensee asked that the amendment submitted on June 9, 1994, be processed on an emergency basis.

These proposed amendment changes increase the allowed 00S time from 7 days to 14 days for the ADS the HPCI and the RCIC.

. The primary justification for extending the 00S for RCIC is that its small coolant capacity makes it a minor contributor to accident mitigation. When HPCI is not available, core uncovery could occur for a loss-of-feedwater event.

However, this is only for a short period until automatic vessel blowdown on low-low reactor water level allows low pressure coolant injection and spray to restore the water level.

Fuel heatup resulting from this is negligible.

Safety criteria used to determine the acceptability of extending continued operation with the RCIC system 00S is consistent with Pilgrim's licensing basis.

For example, events with the expected frequency of occurrence greater j

than once-per-reactor lifetime are required to meet the transient MCPR thermal limit: more than 99.9% of the fuel rods are expected to avoid boiling transition.

Very low probability events, such as a LOCA, are required to satisfy the criteria of 10CFR50.46; the primary criterion being that the PCT be maintained less than 2200 *F.

The NRC staff granted orally on August 10, 1994, PNPS's request for enforcement discretion associated with increasing the 00S time from 7 to 14 days for RCIC to be effective until the staff's review of the proposed license amendment is completed.

This enforcement discretion was confirmed by the NRC letter to.PNPS, dated August 12, 1994.

i The staff determined that the request for amendment warranted an emergency basis in order to prevent an unnecessary plant shutdown, i

The staff concluded that the exercise of enforcement discretion in this instance involved minimum safety impact and was satisfied that it was warranted from a public health and safety perspective.

The NRC staff does not believe that PNPS has abused the emergency provisions of 10 CFR 50.91(a)(5) in this instance.

The licensee originally applied for the amendment in a nonemergency basis.

Subsequent to that submittal, the licensee discovered air bubbles in the lubricating oil, a condition, not previously observed.

The licensee needed the additional 00S time to address the phenomena.

Upon discovering the problem, the licensee promptly sought emergency relief in order to prevent an unnecessary shutdown.

In accordance with 10 CFR 50.91(a)(5), the Commission has determined that emergency circumstances exist warranting prompt action.

The situation could not have been avoided, and the licensee and the Commission must act quickly and time does not permit the Commission to publish a Federal Reaister notice allowing 30 days for prior public comment.

The Commission has also determined that the amendment, as discussed in Section 4.0, does not involve a significant hazards consideration.

4.0 FINAL NO SIGNIFICANT HAZARDS CONSIDERATION

DETERMINATION The Commission has made a final determination that the amendment involves no significant hazards consideration.

Under the Commission's regulations in 10 CFR 50.92(c), this means that the operation of the facility in accordance with

. the proposed amendment would not (1) involve a significant increase in the probability or consequences of an accident previously evaluated; or (2) create the possibility of a new or different kind of accident from any accident previously evaluated; or (3) involve a significant reduction in a margin of safety.

Basis for proposed no significant hazards consideration determination: As required by 10 CFR 50.91(a), the licensee provided its analysis of the issue of no significant hazards considerations, which is presented below:

1.

The Operation of Pilgrim Station in accordance with the proposed amendment will not involve a significant increase in the probability or consequences of an accident previously evaluated.

Safety criteria used to determine the acceptability of extending continued operation with one ADS valve, the HPCI or F.CIC system out-of-service (005) is consistent with Pilgrim's licensing basis.

For example, events with the expected frequency of occurrence greater than once-per-reactor lifetime are required to meet the transient MCPR

[ minimum critical power ratic] thermal limit:

more than 99.9% of the fuel rods are expected to avoid boiling transition.

Very low probability events, such as a LOCA [ loss-of-coolant accident], are required to satisfy the criteria of 10CFR50.46:

the primary criterion being that the Peak Cladding Temperatures (PCT) be maintained less than 2200*F.

For intermediate frequency events, e.g. safe shutdown in the event of a fire,10CFR50 Appendix R involves a "no fuel damage" criterion.

To evaluate these types of events, the GE [ General Electric]

SAFER /GESTR-LOCA licensing methodology was used to calculate the system responses and PCTs.

Analyses performed by Pilgrim's NSSS [ nuclear steam supply system]

vendor, General Electric, for various limiting-case scenarios involving ADS, HPCI, or RCIC out-of-service situations demonstrated 10CFR50.46 limits (i.e. a PCT less than 2200*F) were met.

(The most severe PCT was 1500*F).

The core damage frequency analysis for Pilgrim is unchanged by operating Pilgrim in accordance with this proposed amendment. The 14 day 00S for HPCI, RCIC and ADS also conforms to the 00S time for these systems found in BWR [ boiling-water reactor] Standard Technical Specifications.

Hence, increasing the allowed 00S time from 7 to 14 days does not result in a challenge to fuel cladding integrity or BWR Standard Technical Specifications, and operating Pilgrim in accordance with the proposed amendment will not involve a significant increase in the probability or consequences of an accident previously evaluated.

_g.

The removal of the association between LPCI [ low-pressure coolant injection] and Core Spray system testing and surveilling their filled' discharge pipes is an administrative change because the specified surveillance frequency is unchanged.

This proposed. change reflects Amendment #149, issued by the NRC September 28, 1993, and is proposed to ensure consistency between Pilgrim's Technical Specification sections.

This administrative change will not involve a significant increase in the probability or consequences of an accident previously evaluated.

2.

The operation of Pilgrim Station in accordance with the proposed amendment will not create the possibility of a new or different kind of accident from any accident previously evaluated.

As discussed above, a variety of limiting-case scenarios were analyzed to demonstrate the effects of increasing the 00S time for one ADS valve, the HPCI system, or the RCIC system.

The. conclusion of the analyses is that this proposed change does not violate Pilgrim's licensing basis or 10CFR50.46 requirements.

Some scenarios result in elevated PCTs, but they are still significantly below the 10CFR50.46 limit of 2200*F.

Therefore, since the licensing-basis and code required PCT continues to be met and because the proposed change comports the requirements of BWR Standard Technical Specifications, operating Pilgrim in accordance with the proposed amendment will not create the possibility of a new or different kind of accident from any accident previously evaluated.

As discussed in above question 1, the proposed change to section 4.5.H.1 is administrative and does not create the possibility of a new or different kind of accident from any accident previously evaluated.

3.

The operation of Pilgrim Station in accordance with the proposed amendment will not involve a significant reduction in a margin of safety.

1 Certain scenarios analyzed for system unavailability result in evaluated PCTs.

However, these elevated PCTs are significantly below the 10CFR50.461imit of 2200*F.

Therefore, there is no reduction in the safety margin for PCT resulting from the change from 7 to 14 days.

The proposed change also corresponds to the requirements of BWR Standard Technical Specifications concerning 00S for HPCI, RCIC and ADS. Therefore, operating Pilgrim Station in accordance with this proposed amendment does not involve a significant reduction in a margin of safety.

The NRC staff has reviewed the licensee's analysis and, based on this review, concludes that the standards of 50.92(c) are satisfied.

Therefore, the NRC staff has determined that the request involves no significant hazards consideration.

5.0 STATE CONSULTATION

In accordance with the Commission's regulations, the Massachusetts State Official was notified of issuance of the amendment.

The State official had no comments.

6.0 ENVIRONMENTAL CONSIDERATION

The amendment changes a requirement with respect to installation or use of a facility component located within the restricted area as defined in 10 CFR Part 20 and changes surveillance requirements.

The NRC staff has determined that the amendment involves no significant increase in the amounts, and no significant change in the types, of any effluents that may be released offsite, and that there is no significant increase in individual or cumulative occupational radiation exposure.

The Commission has made a final no significant hazards consideration finding with respect to this amendment.

Accordingly, the amendment meets the eligibility criteria for categorical exclusion set forth in 10 CFR 51.22(c)(9).

Pursuant to 10 CFR 51.22(b) no environmental impact statement or environmental assessment need be prepared in connection with the issuance of the amendment.

7.0 CONCLUSION

The Commission has concluded, based on the considerations discussed above, that:

(1) there is reasonable assurance that the health and safety of the public will not be endangered by operation in the proposed manner, (2) such activities will be conducted in compliance with the Commission's regulations, t

and (3) the issuance of the amendment will not be inimical to the common defense and security or to the health and safety of the public.

Principal Contributor:

Karen Cotton Date: August 22, 1994 i

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