LER-1980-012, Forwards LER 80-012/03L-0 |
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N COOPER NUCLEAR STATION
. ]' i Nebraska Public Power District
- 4tE'" *"D'i'A U"."^i T^ "'"
.a CNSS800344 June 12, 1980 Mr. K. V. Seyfrit U.S. Nuclear Regulatory Commission Office of Inspection and Enforcement
% gion IV 611 Ryan Plaza Drive Suite 1000 Arlington, Texas 76011
Dear Sir:
This report is submitted in accordance with Section 6.7.2.B.2 of the Technical Specifications for Cooper Nuclear Station and discusses a reportable occurrence that was discovered on May 21, 1980. A licensee event report form is also enclosed.
Report No.:
50-298-80-12 Report Date:
June 12, 1980 Occurrence bate: May 21, 1980 Facility:
Ccoper Nuclear Station Brownville, Nebraska 68321 During the spring 1980 refueling outage, all primary containment double "0"
ring seals, testable expansion bellows, electrical penetrations, and testable isolation valves were tested in accordance with Technical Specifications Section 4.7. A.2.f and Tables 3.7.2 through 3.7.4.
This report describes a condition which may have resulted in the limiting condition for operation established in Section 3.7.A.2 of the Technical Specifications not being met.
There were a total of 47 Type "B" pene-trations and 46 Type "C" penetrations tested. There were 8 Type "C" penetrations that were found to be leaking above established limits which necessitated repair and retest. One double "O" ring seal (Type "B") was leaking excessively. The seal was cleaned and retested sat-isfactorily. Leak rate limits for each penetration are arbitrary limits established from the preoperational local leak rate test results. No electrical penetrations, or testable bellows were leaking excessively.
Listed is a summary of each primary containment penetration which was repaired due to a hig!. leakage rate.
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Mr.-K. V. Seyfrit
' June 12, 1980 t
Page 2.
l' X-7D Main Steam Isolation Valves ML-AO-80D (inboard isolation valve) and MS-AO-86D (outboard isolation valve) Test Pressure 29 PSIG Initial leakage was found to be 14.2 cfh. The established limit is 5.0 scfh, and the Technical Specification is 11.5 scfh per valve.
Investi-gation revealed a slight packing leak on MS-AO-86D. The packing was adjusted and the valve was stroked and retested.
The leak rate after the adjustment was 6.2 cfh. MS-AO-80D was not repaired or adjusted.
Therefore, primary containment would have been maintained by the inboard isolation valve MS-AO-80D.
The leaking valve is a 24" air operated angle globe valve manufactured by Rockwell.
X-10 RCIC Turbine Steam Supply Line, RCIC-MO-15 (inboard isolation valve) and l
RCIC-MO-16 (outboard isolation valve) 1 j
Initial leakage was found to be 23.73 cfh. The established limit is 2.0 scfh. RCIC-MO-15 was disassembled and the seats polished. After repair the leakage was reduced to 16.68 cfh. RCIC-MO-16 was then disassembled and the seats polished. After the' repair of RCIC-MO-16, leak rate was reduced to 6.92 scfh.
Even though this value was above the established
. limit, further repair was not initiated because of the safety margin in 1
the established 11 its and for personnel ALARA concerns. The leaking valves are Anchor 3" gate valves with Limitorque motor operators.
X-26 Purge and Vent Exhaust from the Drywell. PC-231 MV (inboard isolation valve), PC-56 (inboard isolation valve bypass), PC-246 AV (outboard isolation valve) and ACAD-1310 MV (ACAD Drywell Vent)
Initial leakage was found to be 60.5 efh. The established limit is 3.0 scfh. PC-231 MV was disassembled and the rubber seating ring replaced.
After repair, the leakage was'3.1 cfh. PC-246 AV and ACAD-1310 MV were not repaired or adjusted. Therefore, primary containment would have been maintained by the outboard isolation valves. PC-231 MV is a 24" Allis-Chalmers butterfly valve.
X-39B ACAD "B" Loop Supply to the Drywell. ACAD-1311 MV (inboard isolation valve and ACAD-1312 MV. (outboard isolation valve) p 5.
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Mr. K. V. Seyfrit i
June 12, 1980 Page 3.
Initial leakage was found to be 4 cfh. The established limit is 0.1 scfh.
Both ACAD-1311 MV and ACAb-1312 MV were disassembled and the seats were polished. After repair, the leakage was reduced to 0.16 cfh.
Even though this valve was above the established limit, further repair was not initiated because of the safety margin in the established limits. The leaking valves are Anchor 1" gate valves with Limitorque motor operators.
X-210B and X-211B RHR to Suppression Pool. RHR-MO-34B (suppession pool cooling inboard)
RHR-MO-38B (suppression pool inboard spray) and RHR-MO-39B (suppression pool cooling and spray outboard block valve)
Initial leakage was found to be 164 cfh. The established limit is 8.0 scfh. RHR-MO-39B was disassembled and the seats were lapped. After repair of RHR-MO-398, the leakage was 6.0 cfh. RHR-MV-34B and RHR-MO-38B were not repaired or adjusted. Therefore, primary containment would have been maintained by the outboard isolation' valves.
RHR-MO-39B is an Anchor 18" gate valve.
X-212 RCIC Turbine Exhaust to the Suppression Chamber, RCIC-15 CV and RCIC-37 CV The test volume for this penetration is between RCIC-15 CV and RCIC-37.
RCIC-37 is a manually operated globe stop check valve.
Initial leakage was found to be 20.5 cfh. - The established limit was 1.0 scfh. Both RCIC-15 CV and RCIC-37 were disassembled for repair and it was found the seating surfaces were rough. The seats were lapped on both valves.
After repair of both valves the leak rate was 4.11 cfh. Even though the leakage was above the established limit, further repair was not init-iated because of the safety margin in the established limits. RCIC-15 CV is an Anchor 8" swing check valve. RCIC-37 is an Anchor 8" globe i
stop check valve.
X-220 Purge and Vent Exhaust from the Suppression Chamber. PC-230 MV (inboard isolation valve), PC-57 (inboard isolation bypass), PC-245 AV (outboard isolation valve) and ACAD-1308 MV (ACAD torus vent) l
Mr. K. V. Seyfrit June 12, 1980 Page 4.
Initial leakage was found to be 227.6 cfh. The established limit is 5.0 scfh. PC-245 AV was disassembled and the rubber seating ring replaced.
After repair the leakage was 0.91 cfh. PC-230 MV and PC-57 were not repaired or adjusted. Therefore, primary containment would have been maintained by the inboard isolation valves. PC-245 AV is a 24" Allis-Chalmers butterfly valve.
X-6 CRD Removal Hatch Initial leakage was found to be 1.15 cfh. The established limit is.1 scfh. The hatch was reopened and the seal was cleaned and lubricated.
ilter reclosing, the hatch was retested with zero leakage.
The CRD t soval hatch is a 24" penetration with double "0" ring seals manu-factured by Tube Turns.
Per Section 4.7. A.2.f of the Technical Specifications, all valves were tested at greater than 58 psig with the exception of the MSlV's.
Pres-sure decay or water collection was used to determine the leakage. The total as found leakage was 602.8 cfm. Of this, the uncontained leakage was determined to be less than 160.8 scfh. This is less than the Tech-nical Specification limit of 0.6 La (189 scfh). After repair of the leaking valves, the leak rate was reduced to less than 124.21 scfh.
Sincerely, L. C. Lessor Station Superintendent Cooper Nuclear Station LCL:DLP:cg Attach.
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| 05000298/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000298/LER-1980-001-01, /01T-0:on 800102,during HPCI Turbine Stop Valve Monitor Test,Procedural Steps Were Improperly Completed. Caused by Personnel Error.Occurrence Discussed W/Operations & Instrument Personnel | /01T-0:on 800102,during HPCI Turbine Stop Valve Monitor Test,Procedural Steps Were Improperly Completed. Caused by Personnel Error.Occurrence Discussed W/Operations & Instrument Personnel | | | 05000298/LER-1980-002-03, /03L-0:on 800103,operator Found Valve Stem on HPCI Stop Valve Broken Separating Valve from Operator.Caused by Valve Stem Being Overstressed During Process of Freeing Stop Valve Piston on 790912.Valve Reassembled | /03L-0:on 800103,operator Found Valve Stem on HPCI Stop Valve Broken Separating Valve from Operator.Caused by Valve Stem Being Overstressed During Process of Freeing Stop Valve Piston on 790912.Valve Reassembled | | | 05000298/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000298/LER-1980-003-03, /03L-0:on 800111,during Valve Realignment Per Special Procedure 80-1,PC-230MV Was Not Closing Completely. Caused by Improper Assembly of Gear Limit Switch in Limitorque Model SMB00 Operator | /03L-0:on 800111,during Valve Realignment Per Special Procedure 80-1,PC-230MV Was Not Closing Completely. Caused by Improper Assembly of Gear Limit Switch in Limitorque Model SMB00 Operator | | | 05000298/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000298/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000298/LER-1980-004-03, /03L-0:on 800115,during Normal Operation, Discovered That RHR Valve M018 Was Inoperable.Caused by Failure of GE Relay Coil,Blowing Valve Control Circuit Fuse. Relay Coil Was Replaced & Correct Operation Verified | /03L-0:on 800115,during Normal Operation, Discovered That RHR Valve M018 Was Inoperable.Caused by Failure of GE Relay Coil,Blowing Valve Control Circuit Fuse. Relay Coil Was Replaced & Correct Operation Verified | | | 05000298/LER-1980-005-03, 1-0:on 800116,during Normal Operation,Two through-wall Cracks in Welds in Radiant Energy Conversion North Critical Loop Discovered.Caused by Intergranular Stress Corrosion.Welds Will Be Replaced | 1-0:on 800116,during Normal Operation,Two through-wall Cracks in Welds in Radiant Energy Conversion North Critical Loop Discovered.Caused by Intergranular Stress Corrosion.Welds Will Be Replaced | | | 05000298/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000298/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000298/LER-1980-006-03, /03L-0:on 800222,during Normal Operation,While Hydrotesting Reactor Bldg Fire Sprinkler Sys,Gasket in Flow Switch in Water Line Failed & Water Sprayed Into 125 Volt Dc Starter Racks for Reactor Core Isolation Cooling & RHR | /03L-0:on 800222,during Normal Operation,While Hydrotesting Reactor Bldg Fire Sprinkler Sys,Gasket in Flow Switch in Water Line Failed & Water Sprayed Into 125 Volt Dc Starter Racks for Reactor Core Isolation Cooling & RHR | | | 05000298/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000298/LER-1980-007-03, /03L-0:on 800310,during Surveillance Testing of Standby Liquid Control Pumps,Standby Liquid Control Pump 1B Would Pump Only 36.5 Gpm at 1,215 Psig.Caused by Wear & Pitting to Seating Surface | /03L-0:on 800310,during Surveillance Testing of Standby Liquid Control Pumps,Standby Liquid Control Pump 1B Would Pump Only 36.5 Gpm at 1,215 Psig.Caused by Wear & Pitting to Seating Surface | | | 05000298/LER-1980-008-03, /03L-0:on 800312,during Insp of Reactor Core Isolation Cooling Turbine,Two Buckets on Turbine Wheel Were Discovered Damaged.Caused by Foreign Object Striking Wheel During Operation.Investigation Is Continuing | /03L-0:on 800312,during Insp of Reactor Core Isolation Cooling Turbine,Two Buckets on Turbine Wheel Were Discovered Damaged.Caused by Foreign Object Striking Wheel During Operation.Investigation Is Continuing | | | 05000298/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000298/LER-1980-009-03, /03L-0:on 800329,during Refueling outage,through- Wall Crack Discovered on Upstream Side of Isolation Valve to REC Noncritical Header.Cracked Weld Characteristic of Intergranular Stress Corrosion.Weld Will Be Repaired | /03L-0:on 800329,during Refueling outage,through- Wall Crack Discovered on Upstream Side of Isolation Valve to REC Noncritical Header.Cracked Weld Characteristic of Intergranular Stress Corrosion.Weld Will Be Repaired | | | 05000298/LER-1980-009, Forwards LER 80-009/03L-0 | Forwards LER 80-009/03L-0 | | | 05000298/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000298/LER-1980-010-03, /03L-0:on 800408,subsurface Planar Flax in Weld CSB-BF-12 Core Spray B Loop Found During Augmented Inservice Insp.Caused by Const Defect.Defect Removed,Repaired & Successfully Volumetrically Examined Per ASME Code | /03L-0:on 800408,subsurface Planar Flax in Weld CSB-BF-12 Core Spray B Loop Found During Augmented Inservice Insp.Caused by Const Defect.Defect Removed,Repaired & Successfully Volumetrically Examined Per ASME Code | | | 05000298/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000298/LER-1980-011-03, /03L-0:on 800418,check Valves Upstream of Accumulators Had Excessive Back Leakage.Caused by BUNA-N Seat Embrittlement Due to Age.Check Valve Seats Replaced W/Ethylene Propylene Matl.Valves Bench Tested | /03L-0:on 800418,check Valves Upstream of Accumulators Had Excessive Back Leakage.Caused by BUNA-N Seat Embrittlement Due to Age.Check Valve Seats Replaced W/Ethylene Propylene Matl.Valves Bench Tested | | | 05000298/LER-1980-012-03, /03L-0:on 800521,during Local Leak Rate Test,Nine Penetrations Found Leaking Excessively.Caused by Normal Wear.Seal Ring Replaced,Seats Polished,Packing Tightened & Ring Seal Cleaned | /03L-0:on 800521,during Local Leak Rate Test,Nine Penetrations Found Leaking Excessively.Caused by Normal Wear.Seal Ring Replaced,Seats Polished,Packing Tightened & Ring Seal Cleaned | | | 05000298/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000298/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000298/LER-1980-013-03, /03L-0:on 800516,during Surveillance Procedure on Primary Containment Isolation Valve Timing,Rhr Discharge to Radwaste Inboard Isolation Failed to Close in Time.Caused by Failure to Check Stroke Time After Maint | /03L-0:on 800516,during Surveillance Procedure on Primary Containment Isolation Valve Timing,Rhr Discharge to Radwaste Inboard Isolation Failed to Close in Time.Caused by Failure to Check Stroke Time After Maint | | | 05000298/LER-1980-014-03, /03L-0:on 800518,while Performing Sp 6.3.13.1, Relay 14A-K2B Was Found de-energized,preventing Start of Core Spray Pump on Normal Power.Superflous Contacts Were Inadvertently Left Connected in Core Spray Pump Circuits | /03L-0:on 800518,while Performing Sp 6.3.13.1, Relay 14A-K2B Was Found de-energized,preventing Start of Core Spray Pump on Normal Power.Superflous Contacts Were Inadvertently Left Connected in Core Spray Pump Circuits | | | 05000298/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000298/LER-1980-015-03, /03L-0:on 800606,during Control Rod Scramtime testing,full-in Control Rods Incorrectly Scrammed & Fully Withdrawn.Caused by Personnel Error.Rod Returned to Correct Position.Procedure Modified | /03L-0:on 800606,during Control Rod Scramtime testing,full-in Control Rods Incorrectly Scrammed & Fully Withdrawn.Caused by Personnel Error.Rod Returned to Correct Position.Procedure Modified | | | 05000298/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000298/LER-1980-016, Forwards LER 80-016/01T-0 | Forwards LER 80-016/01T-0 | | | 05000298/LER-1980-016-01, /01T-0:on 800707,during Normal Operation,D RHR Svc Water Booster Pump Taken Out of Svc for Longer than 24-h for Preventive Maint.Pump Overhauled After Tests Per ASME Section XI | /01T-0:on 800707,during Normal Operation,D RHR Svc Water Booster Pump Taken Out of Svc for Longer than 24-h for Preventive Maint.Pump Overhauled After Tests Per ASME Section XI | | | 05000298/LER-1980-017, Forwards LER 80-017/03L-0 | Forwards LER 80-017/03L-0 | | | 05000298/LER-1980-017-03, /03L-0:on 800618,during Surveillance Testing of HPCI Steam Line Low Pressure Instruments,Hpci Steam Supply Was Isolated Leaving Sys Inoperable.Probably Caused by Failure of Pressure Switch HPCI-PS-68B | /03L-0:on 800618,during Surveillance Testing of HPCI Steam Line Low Pressure Instruments,Hpci Steam Supply Was Isolated Leaving Sys Inoperable.Probably Caused by Failure of Pressure Switch HPCI-PS-68B | | | 05000298/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000298/LER-1980-018-03, /03L-0:on 800623,during Performance of Surveillance Procedure 6.2.2.3.1,HPCI Steam Line High Flow Test,Procedural Step Overlooked,Resulting in HPCI Line Isolation.Caused by Personnel Error | /03L-0:on 800623,during Performance of Surveillance Procedure 6.2.2.3.1,HPCI Steam Line High Flow Test,Procedural Step Overlooked,Resulting in HPCI Line Isolation.Caused by Personnel Error | | | 05000298/LER-1980-019-01, /01T-0:on 800709,condenser Cooling Water Outlet Temp Limit of 102 F Was Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades.Event Terminated Upon Power Reduction | /01T-0:on 800709,condenser Cooling Water Outlet Temp Limit of 102 F Was Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades.Event Terminated Upon Power Reduction | | | 05000298/LER-1980-019, Forwards LER 80-019/04T-0 | Forwards LER 80-019/04T-0 | | | 05000298/LER-1980-020, Forwards LER 80-020/04T-0 | Forwards LER 80-020/04T-0 | | | 05000298/LER-1980-020-04, /04T-0:on 800710,during Normal Operation,Condenser Cooling Water Outlet Temp Limit Was Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades.River Temp Decreased Naturally | /04T-0:on 800710,during Normal Operation,Condenser Cooling Water Outlet Temp Limit Was Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades.River Temp Decreased Naturally | | | 05000298/LER-1980-021, Forwards LER 80-021/03L-0 | Forwards LER 80-021/03L-0 | | | 05000298/LER-1980-021-03, /03L-0:on 800622,while Performing Routine Surveillance Test procedure,6.3.9.4,MSIV-86A Was Found to Have Closing Time Faster than Tech Spec Allowance.Caused by Setting MSIV-86A Too Close to Fast Limit During Shutdown | /03L-0:on 800622,while Performing Routine Surveillance Test procedure,6.3.9.4,MSIV-86A Was Found to Have Closing Time Faster than Tech Spec Allowance.Caused by Setting MSIV-86A Too Close to Fast Limit During Shutdown | | | 05000298/LER-1980-022-03, /03L-0:on 800629,during Normal Operation,While Discharging RHR to Radwaste,Inboard Throttle Isolation Valve RHR-MO-57 Could Not Be Manually or Remotely Operated.Caused by Seat Jamming Disc.Seat Replaced & Valve Ordered | /03L-0:on 800629,during Normal Operation,While Discharging RHR to Radwaste,Inboard Throttle Isolation Valve RHR-MO-57 Could Not Be Manually or Remotely Operated.Caused by Seat Jamming Disc.Seat Replaced & Valve Ordered | | | 05000298/LER-1980-022, Forwards Updated LER 80-022/03L-1 | Forwards Updated LER 80-022/03L-1 | | | 05000298/LER-1980-023-04, /04T-0:on 800714,during Normal Operation,Condenser Cooling Water Outlet Temp Limit of 103 F Was Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades | /04T-0:on 800714,during Normal Operation,Condenser Cooling Water Outlet Temp Limit of 103 F Was Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades | | | 05000298/LER-1980-023, Forwards LER 80-023/04T-0 | Forwards LER 80-023/04T-0 | | | 05000298/LER-1980-024-04, /04T-0:on 800715,during Normal Operation,Condenser Cooling Water Outlet Temp Limit Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades | /04T-0:on 800715,during Normal Operation,Condenser Cooling Water Outlet Temp Limit Exceeded.Caused by Abnormally High River Temp & Removal of Several Rows of Low Pressure Turbine Blades | | | 05000298/LER-1980-024, Forwards LER 80-024/04T-0 | Forwards LER 80-024/04T-0 | | | 05000298/LER-1980-025, Forwards LER 80-025/04T-0 | Forwards LER 80-025/04T-0 | | | 05000298/LER-1980-025-04, /04T-0:on 800716,during Normal Operation,Condenser Cooling Water Outlet Temp Limit Exceeded Tech Specs.Caused by High River Temp & Removal of Rows of Low Presssure Turbine Blades.Event Terminated When Temp Decreased | /04T-0:on 800716,during Normal Operation,Condenser Cooling Water Outlet Temp Limit Exceeded Tech Specs.Caused by High River Temp & Removal of Rows of Low Presssure Turbine Blades.Event Terminated When Temp Decreased | |
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