LER-1979-017, /01T-2 on 790330:util Notified by Westinghouse of Single Dropped Rod W/Potential for Calculated DNB Ratios Lower than Reported to NRC for Floating Nuclear Plants. Caused by Incorrect Measurement During Rod Drop Events |
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| 3481979017R01 - NRC Website |
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o NRC FORM GG U. 5. NUGLEAH HEGULAloHY CoMM6sslON 17 77)
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8 EVENT DESCHIPTION AND PROS ABLE CONSEQUENCES h'd oi2 l WestinRhouse notified Alabama Power Co. that a review of safety analysis methodologv l o 3 l for the single dropped rod ~ indicated a potential for that event to lead to calculatedI oi.
!. DNB ratios lower than reported to the NRC for the FNP class of plant. The impact of l o s I this inconsistency is br j ved to ba minimal in that there are several mitigating l
io o I effects not credited in the calculational method that significantly reduce the conse- !
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CAUSE CESCRIPTION AND CCRRECTIVE ACTIONS Q7) ilo IThis potential inconsistenev arose from two sources (a) the existing rod controller 1
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ALABAMA POWER COMPANY JOSEPH M. FARLEY NUCLEAR PLANT DOCKET NO. 50-348 ATTACHMENT TO LER 79-017/01T-2 Facility:
Joseph M. Farley Unit 1 Report Date:
6/1 8/ 79 Event Date:
3/30/79 Identification of Event Westinghouse notifi ation was received of a safety analysis methodology inconsistency in the NRC reviewed single dropped rod analysis.
Conditions Prior to Event
The unit was in mode 6 at the time of notification.
Description of Event
Westinghouse notified Alabama Power Company that a review of safety analysis methodology for the single dropped rod indicated a potential for that event to lead to calculated DNB ratios lower than reported to the NRC for the FNP class of plant. Engineering evaluation of this notification resulted in a determination on 3/30/79 that this inconsistency is potentially reportable under Tech. Spec. 6.9.1.8(h).
Designation of Apparent Cause This potential inconsistency arose from two sources:
a.
The existing rod controller can potentially incorrectly msasure tne core average power level during certain rod drop events.
b.
Deviations between rod control settings actually used in the field and those assumed at the time of the safety analysis.
Analysis of Event
The ispact of this inconsistency is believed to be minimal in that there are several mitigating effects not credited in the calculational method that significantly reduce the consequences of this transient.
Among these effects are:
1.
To meet the F limits required for LOCA and reduce burnup 9
shadowing the control rods during normal operation are typically inserted less than 5 to 10%. This corresponds to approximately 100 pcm of reactivity. The dropped rod that is assumed has a worth that is also typically 100 pcm. Thus, the rod controller, by withdrawing the control bank, can restore full power but generally cannot result in a power overshoot.
2215 055
79-017/01T-2 2.
The dropped rod assumed is the most limiting rod in terms cf the resulting increase in F dropped, would result in muhN. The majority of rods, if lower increases in FaE' 3.
Our analysis assuaes that the negative flux trip does not occur during this trataient. However, the available plant data indicate that most single dropped rods result in a negative flux rate trip.
In fact, these rods that provide the limiting F
values are also most likely to provide a reactor trip.
AH 4.
The analysis presented in the FSAR assumed the bounding conservative reactivity coefficients allowed by the Teca.
Spec. The actual reactivity coefficients in the plant are significantly less limiting. The use of the actual moderator and doppler coefficients would reduce the power overshoot.
5.
The FSAR analysis did not assume the operation of the overpower rod block Secause it is controt grade equipment. This block is expected to be in operation and would terminate rod motion when the power increases to 103% of nominal. This effect greatly reduces the potential tor an excessive power overshoot.
6.
Improved safety analyses methods reviewed asd approved by the NRC on the D. C. Cook Unit 2 application (use of statistical DNB and the WRB-1 correlation), demonstrate the existence of significant margins compared to the margins shown in the original safety analyses for affected plants. Recognition of this margin, as well as other conservat've features of our overall safety analysis methodology, can provide high assurance that the single rod drop event does not, in fact, violate the accepted limiting DNB ratio.
7.
The rod control system limits the amount of power overshoot during the red drop transient. For those plants where this effect is significant, minor modifications to the settings will further reduce the magnitude of power overshoot. Recog-nizing the importance of the rod control system performance during this transient, it is prudent to provide means in the form of procedures to ensure that the rod control system performs as design d.
Effect on Plant This occurreace had no effect on plant operation.
Corrective Action
In accordance with Westinghouse recommendations, the Poe:r Range Nuclear Instrumentation negative rate trip setpoint will be changed from 1 5% of rated thermal power with a time constant > 2 seconds to 13% of rated thermal power with a time constant of > 1 second.
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P 79-017/01T-2 Also, the Power Range Nuclear Instrumentation positive rate trip setpoint will be changed from 5 5% of rated thermal power with a time constant 1 2 seconds to 1 5% of rated thermal power with a time constant 1 I second.
This setpoint change will protect the plant against single red drop accidents thus precluding possible DNBR violation subsequent to a rod drop. The revised setpoints will be incorporated in plauc procedures upon NRC approval of the associated Technical Specification change.
Failure Data None 2215 057'
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| 05000348/LER-1979-001-03, /03L-0 on 790109:electronic Switching Sys B1G Sequencer Failed to Meet Time Requirements for Picking Up Step 2.Caused by Agastat Timer Setpoint Drift | /03L-0 on 790109:electronic Switching Sys B1G Sequencer Failed to Meet Time Requirements for Picking Up Step 2.Caused by Agastat Timer Setpoint Drift | | | 05000348/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000348/LER-1979-002-03, /03L-0 on 790116:120V Vital AC Bus 1B Was Deenergized When Inverter 1B Tripped Due to Components Failure.Capacitor,Air Core Choke,Resistor & Fuse Were Replaced & Inverter Returned to Svc | /03L-0 on 790116:120V Vital AC Bus 1B Was Deenergized When Inverter 1B Tripped Due to Components Failure.Capacitor,Air Core Choke,Resistor & Fuse Were Replaced & Inverter Returned to Svc | | | 05000348/LER-1979-003-03, /03L-0 on 790116:following Reactor Trip,Turbine Driven Auxiliary Feedwater Pump Failed to Start.Caused by Trip/Throttle Valve Which Tripped Shut | /03L-0 on 790116:following Reactor Trip,Turbine Driven Auxiliary Feedwater Pump Failed to Start.Caused by Trip/Throttle Valve Which Tripped Shut | | | 05000348/LER-1979-004-03, /03L-0 on 790123:containment Atmosphere Particulate Radioactivity Monitoring Sys Inoperable;Filter Paper Was Not Advancing.Caused by Replacement Paper Being Thicker That That Originally Supplied | /03L-0 on 790123:containment Atmosphere Particulate Radioactivity Monitoring Sys Inoperable;Filter Paper Was Not Advancing.Caused by Replacement Paper Being Thicker That That Originally Supplied | | | 05000348/LER-1979-005, /03L-0 on 790123:during Maint on Boron Injection Tank Inlet Valve Q1E21VO16B,boron Concentration Fell Below Tech Spec Requirements.Caused by Leakage Through Opened Valve During Troubleshooting Per LER 79-005/03L-0 | /03L-0 on 790123:during Maint on Boron Injection Tank Inlet Valve Q1E21VO16B,boron Concentration Fell Below Tech Spec Requirements.Caused by Leakage Through Opened Valve During Troubleshooting Per LER 79-005/03L-0 | | | 05000348/LER-1979-005-03, /03L-0 on 790123:during Surveillance Test on Boron Injection Tank Inlet Valve Q1E32V016B,valve Failed to Operate Electrically.Cause Undetermined,Since Subsequent Troubleshooting Failed to Duplicate Problem | /03L-0 on 790123:during Surveillance Test on Boron Injection Tank Inlet Valve Q1E32V016B,valve Failed to Operate Electrically.Cause Undetermined,Since Subsequent Troubleshooting Failed to Duplicate Problem | | | 05000348/LER-1979-007-03, /03L-0 on 790212:during Review of Surveillance Test Data,Noted That RCS Leakage Test (FNP-1-STP-9.0) Had Not Been Done within Time Specified.Caused by Personnel Failure.Supervisors Instructed Re Matter | /03L-0 on 790212:during Review of Surveillance Test Data,Noted That RCS Leakage Test (FNP-1-STP-9.0) Had Not Been Done within Time Specified.Caused by Personnel Failure.Supervisors Instructed Re Matter | | | 05000348/LER-1979-007, Forwards LER 79-007/03L-0,LER 79-008/03L-0,LER 79-009/03L-0, LER 79-010/03L-0, & 79-011/03L-0 | Forwards LER 79-007/03L-0,LER 79-008/03L-0,LER 79-009/03L-0, LER 79-010/03L-0, & 79-011/03L-0 | | | 05000348/LER-1979-008-03, /03L-0 on 790216:during Review of Surveillance Test FNP-1-STP-15.0,containment Main Personnel & Emergency Air Leak Outer Doors Failed to Meet Acceptance Criteria. Leakage Probably Caused by Dirty Door Seals &/Or Seal Set | /03L-0 on 790216:during Review of Surveillance Test FNP-1-STP-15.0,containment Main Personnel & Emergency Air Leak Outer Doors Failed to Meet Acceptance Criteria. Leakage Probably Caused by Dirty Door Seals &/Or Seal Set | | | 05000348/LER-1979-009-03, /03L-0 on 790216:during Plant Startup W/Reactor & Steam Generator Controls Manual & Steam Dumps in Automatic, Steam Dumps Occurred.Temp Average Reduced to 538 F.Personnel Reinstructed | /03L-0 on 790216:during Plant Startup W/Reactor & Steam Generator Controls Manual & Steam Dumps in Automatic, Steam Dumps Occurred.Temp Average Reduced to 538 F.Personnel Reinstructed | | | 05000348/LER-1979-010-03, /03L-0 on 790218:while Doing FNP-1-STP-215.1B, Steam Flow/Feed Flow Bistable (FB478A)failed to Meet Table 2-1 Trip Setpoint Valve.Caused by Bistable Setpoint Drift Below That Specified in Surveillance Test.Bistable Adjusted | /03L-0 on 790218:while Doing FNP-1-STP-215.1B, Steam Flow/Feed Flow Bistable (FB478A)failed to Meet Table 2-1 Trip Setpoint Valve.Caused by Bistable Setpoint Drift Below That Specified in Surveillance Test.Bistable Adjusted | | | 05000348/LER-1979-011-03, /03L-0 on 790221:while Doing FNP-1-STP-28.7,LOSP B1F Sequencer Failed to Meet Time Requirement for Picking Up Step 6.Caused by Agastat Timer Setpoint Drift.Agastat Timer Adjusted & Satisfactorily Retested | /03L-0 on 790221:while Doing FNP-1-STP-28.7,LOSP B1F Sequencer Failed to Meet Time Requirement for Picking Up Step 6.Caused by Agastat Timer Setpoint Drift.Agastat Timer Adjusted & Satisfactorily Retested | | | 05000348/LER-1979-012-03, /03L-0 on 790214:review of Solid State Protective Sys Train A/B Operability Test Indicated That Portion of Program Did Not Verify Spray Test Actuation Logic.Caused by Sys Train Design Change.Procedure Modified | /03L-0 on 790214:review of Solid State Protective Sys Train A/B Operability Test Indicated That Portion of Program Did Not Verify Spray Test Actuation Logic.Caused by Sys Train Design Change.Procedure Modified | | | 05000348/LER-1979-012, Forwards LER 79-012/03L-0 | Forwards LER 79-012/03L-0 | | | 05000348/LER-1979-013, Forwards LER 79-013/03L-0 | Forwards LER 79-013/03L-0 | | | 05000348/LER-1979-013-03, /03L-0 on 790227:B1F Sequencer Found in Test Mode, Rendering 1-2A Diesel Generator Inoperable.Caused by Faulty Switch Mechanism.Sequencer Repaired | /03L-0 on 790227:B1F Sequencer Found in Test Mode, Rendering 1-2A Diesel Generator Inoperable.Caused by Faulty Switch Mechanism.Sequencer Repaired | | | 05000348/LER-1979-015-01, /01T-0 on 790327:during Inservice Insp,Linear Svc Indications Found on ECCS Line to Loops 1 & 2 Cold Legs & Loop 3 Hot Leg.Caused During Handling.Two Corrective Actions Proposed:Cut Out & Replace or Grind Out | /01T-0 on 790327:during Inservice Insp,Linear Svc Indications Found on ECCS Line to Loops 1 & 2 Cold Legs & Loop 3 Hot Leg.Caused During Handling.Two Corrective Actions Proposed:Cut Out & Replace or Grind Out | | | 05000348/LER-1979-016-03, /03L-0 on 790325:loss of Sys Pressure B1F Sequencer Failed to Meet Time Requirements in Test.Agastat Timer Setpoint Drifted Below Setpoint Required for Test. Timer Adjusted;Test Redone | /03L-0 on 790325:loss of Sys Pressure B1F Sequencer Failed to Meet Time Requirements in Test.Agastat Timer Setpoint Drifted Below Setpoint Required for Test. Timer Adjusted;Test Redone | | | 05000348/LER-1979-017-01, /01T-2 on 790330:util Notified by Westinghouse of Single Dropped Rod W/Potential for Calculated DNB Ratios Lower than Reported to NRC for Floating Nuclear Plants. Caused by Incorrect Measurement During Rod Drop Events | /01T-2 on 790330:util Notified by Westinghouse of Single Dropped Rod W/Potential for Calculated DNB Ratios Lower than Reported to NRC for Floating Nuclear Plants. Caused by Incorrect Measurement During Rod Drop Events | | | 05000348/LER-1979-017, Forwards LER 79-017/01T-2 | Forwards LER 79-017/01T-2 | | | 05000348/LER-1979-019, Forwards LER 79-019/03L-1 | Forwards LER 79-019/03L-1 | | | 05000348/LER-1979-019-03, /03L-1 on 790420:fluoride & Chloride Concentrations in RCS in Violation of Tech Spec Limits.Cause Not Determined.Rcs Integrity Not Impaired & Acceptable for Continued Operation | /03L-1 on 790420:fluoride & Chloride Concentrations in RCS in Violation of Tech Spec Limits.Cause Not Determined.Rcs Integrity Not Impaired & Acceptable for Continued Operation | | | 05000348/LER-1979-021-01, /01T-3 on 790412:statistical Sampling of Seismic Category I Anchor Bolts Would Not Provide Probability Greater than 95% Reliability.Caused Under Investigation. Testing Extended to 100% Verification of Anchors on Pipe | /01T-3 on 790412:statistical Sampling of Seismic Category I Anchor Bolts Would Not Provide Probability Greater than 95% Reliability.Caused Under Investigation. Testing Extended to 100% Verification of Anchors on Pipe | | | 05000348/LER-1979-021, Forwards LER 79-021/01T-3 | Forwards LER 79-021/01T-3 | | | 05000348/LER-1979-022-03, /03L-0 on 790620:surveillance Test Procedure FNP-1-STP-29.2 Not Performed on 790620.Caused by Inadequate Surveillance Test Schedule Review by Shift Foreman on 790620.Importance of Accurate Daily Review Stressed | /03L-0 on 790620:surveillance Test Procedure FNP-1-STP-29.2 Not Performed on 790620.Caused by Inadequate Surveillance Test Schedule Review by Shift Foreman on 790620.Importance of Accurate Daily Review Stressed | | | 05000348/LER-1979-023-01, /01T-0 on 790622:notified by Westinghouse That High Energy Line Break Inside Containment Could Cause Heatup of Steam Generator Level Transmitter Ref Legs. LER Will Be Issued Upon Completion of Investigation | /01T-0 on 790622:notified by Westinghouse That High Energy Line Break Inside Containment Could Cause Heatup of Steam Generator Level Transmitter Ref Legs. LER Will Be Issued Upon Completion of Investigation | | | 05000348/LER-1979-023, Forwards LER 79-023/01T-0 | Forwards LER 79-023/01T-0 | | | 05000348/LER-1979-024-03, /03L-0 on 790622:during Review of Surveillance Tests FNP-1-STP-40.1 & 40.2,noted That Certain Components Were Not Included in Test Procedures.Caused by Procedural Deficiencies.Procedure Change Has Been Made | /03L-0 on 790622:during Review of Surveillance Tests FNP-1-STP-40.1 & 40.2,noted That Certain Components Were Not Included in Test Procedures.Caused by Procedural Deficiencies.Procedure Change Has Been Made | | | 05000348/LER-1979-025-03, /03L-0 on 790623:during Surveillance Test FNP-1-STP-256.11 Both Source Range Channels Inadvertently Were Deenergized. Caused by Procedure Deficiency. Power Restored & Procedure Changed | /03L-0 on 790623:during Surveillance Test FNP-1-STP-256.11 Both Source Range Channels Inadvertently Were Deenergized. Caused by Procedure Deficiency. Power Restored & Procedure Changed | | | 05000348/LER-1979-026-03, /03L-0 on 790716:total of 135 Hydraulic Snubbers Did Not Meet Surveillance Test Requirements.Caused by Loss of Oil Due to Seal Leakage & Failure to Meet Lockup & Bleed Acceptance Criteria.Snubbers Repaired & Tested | /03L-0 on 790716:total of 135 Hydraulic Snubbers Did Not Meet Surveillance Test Requirements.Caused by Loss of Oil Due to Seal Leakage & Failure to Meet Lockup & Bleed Acceptance Criteria.Snubbers Repaired & Tested | | | 05000348/LER-1979-027-03, /03L-0 on 790607:radiation Monitor Declared Inoperable.Caused by Pump Malfunction.Pump Repaired & Declared Operable 790615 | /03L-0 on 790607:radiation Monitor Declared Inoperable.Caused by Pump Malfunction.Pump Repaired & Declared Operable 790615 | | | 05000348/LER-1979-028-03, /03L-0 on 790627:radiation Monitor R-5 Declared Inoperable Due to Loss of Power.Feedbreaker Found Open. Cause Unknown.Breaker Closed & R-5 Declared Operable | /03L-0 on 790627:radiation Monitor R-5 Declared Inoperable Due to Loss of Power.Feedbreaker Found Open. Cause Unknown.Breaker Closed & R-5 Declared Operable | | | 05000348/LER-1979-029-03, /03L-0 on 790713:penetration Room Filtration Sys Trains a & B Inoperable.Caused by Train B Exhaust Fan Not Starting & Train a Suction Damper Not Opening.Overload Reset & Fuse Replaced | /03L-0 on 790713:penetration Room Filtration Sys Trains a & B Inoperable.Caused by Train B Exhaust Fan Not Starting & Train a Suction Damper Not Opening.Overload Reset & Fuse Replaced | | | 05000348/LER-1979-029, Forwards LER 79-029/03L-0 | Forwards LER 79-029/03L-0 | | | 05000348/LER-1979-030, Forwards LER 79-030/03L-0 | Forwards LER 79-030/03L-0 | | | 05000348/LER-1979-030-03, /03L-0 on 790717:during Surveillance test,600 Volt Ctr 1C Supply Breaker EE07 Failed to Load Shed.Caused by Open Links in Local Control Panel.Links Closed & Breaker Verified | /03L-0 on 790717:during Surveillance test,600 Volt Ctr 1C Supply Breaker EE07 Failed to Load Shed.Caused by Open Links in Local Control Panel.Links Closed & Breaker Verified | | | 05000348/LER-1979-031, Forwards LER 79-031/03L-0 | Forwards LER 79-031/03L-0 | | | 05000348/LER-1979-031-03, /03L-0 on 790717:two Control Power Fuses Blew in N31 Source Range Drawer & Were Causing Loss of Power in Both Source Range Channels.Caused by Personnel Error | /03L-0 on 790717:two Control Power Fuses Blew in N31 Source Range Drawer & Were Causing Loss of Power in Both Source Range Channels.Caused by Personnel Error | | | 05000348/LER-1979-032-03, /03L-0:on 790730,determined That Diesel Generators 1C & 2C Output Breakers Were Racked Out.Caused by Personnel Error.Breakers Racked in & Control Power Restored | /03L-0:on 790730,determined That Diesel Generators 1C & 2C Output Breakers Were Racked Out.Caused by Personnel Error.Breakers Racked in & Control Power Restored | | | 05000348/LER-1979-033-03, /03L-0:on 790803,radiation Monitor R25B Declared Inoperable.Caused by Drive Belt Failure.New Drive Belt Installed | /03L-0:on 790803,radiation Monitor R25B Declared Inoperable.Caused by Drive Belt Failure.New Drive Belt Installed | | | 05000348/LER-1979-034, Forwards LER 79-034/03L-0 | Forwards LER 79-034/03L-0 | | | 05000348/LER-1979-034-03, /03L-0:on 790824,determined That Functional Surveillance Test Had Not Been Performed on Certain Seismic Monitoring Instrumentation within Specified Time.Caused by Personnel Error.Proper Procedure re-emphasized | /03L-0:on 790824,determined That Functional Surveillance Test Had Not Been Performed on Certain Seismic Monitoring Instrumentation within Specified Time.Caused by Personnel Error.Proper Procedure re-emphasized | | | 05000348/LER-1979-035, Forwards LER 79-035/01T-0 | Forwards LER 79-035/01T-0 | | | 05000348/LER-1979-035-01, /01T-0:on 790824,Westinghouse Notified Util of Potential Heat Sink Shorting to 7300 Rack Card Guides within 7300 Process Instrumentation & Control Printed Card Circuits.Caused by Mfg Defect.Cards Replaced | /01T-0:on 790824,Westinghouse Notified Util of Potential Heat Sink Shorting to 7300 Rack Card Guides within 7300 Process Instrumentation & Control Printed Card Circuits.Caused by Mfg Defect.Cards Replaced | | | 05000348/LER-1979-036-03, /03L-0:on 790903,train B RHR Relief Isolation Valves Closed When Power Was Applied to Actuators to Enable Valve Position Indication.Caused by Pulled Fuses That Forced Output Circuit to Send Signal to Close Valves | /03L-0:on 790903,train B RHR Relief Isolation Valves Closed When Power Was Applied to Actuators to Enable Valve Position Indication.Caused by Pulled Fuses That Forced Output Circuit to Send Signal to Close Valves | | | 05000348/LER-1979-037-03, /03L-0:on 790906,auxiliary Bldg Battery Verification Was Two Days Late.Caused by Personnel Error. Performance of Surveillance Tests on Scheduled Dates Will Be Discussed W/Affected Personnel | /03L-0:on 790906,auxiliary Bldg Battery Verification Was Two Days Late.Caused by Personnel Error. Performance of Surveillance Tests on Scheduled Dates Will Be Discussed W/Affected Personnel | | | 05000348/LER-1979-038-03, /03L-0:on 790912,while Performing Surveillance Test FNP-1-STP-1.0,containment Gaseous Activity Purge & Exhaust Isolation Monitor Declared Inoperable.Caused by Monitor Bypass Valve Being in Open Position | /03L-0:on 790912,while Performing Surveillance Test FNP-1-STP-1.0,containment Gaseous Activity Purge & Exhaust Isolation Monitor Declared Inoperable.Caused by Monitor Bypass Valve Being in Open Position | | | 05000348/LER-1979-039-03, /03L-0:on 790924,fuel Storage Pool Area Radiation Monitor Declared Inoperable Due to Reading Discrepancy. Caused by Instrument Drift.Monitor Recalibr & Returned to Svc on 790930 | /03L-0:on 790924,fuel Storage Pool Area Radiation Monitor Declared Inoperable Due to Reading Discrepancy. Caused by Instrument Drift.Monitor Recalibr & Returned to Svc on 790930 | | | 05000348/LER-1979-040-01, /01T-0:on 791011,wrong Valves Installed in Piping Sys.Caused by Deficiency in Original Plant Design Equipment Specs.Valves Being Replaced | /01T-0:on 791011,wrong Valves Installed in Piping Sys.Caused by Deficiency in Original Plant Design Equipment Specs.Valves Being Replaced | |
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