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LER-1980-074, /03L-0:on 801218,power Leads to MOV-1867A & C Discovered to Have Been Reversed.Cause Undetermined.Power Leads Returned to Normal & Valves Tested |
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| 2801980074R03 - NRC Website |
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II] I With the unit at cold shutdown and defueled, it was discovered that t~e power J eads ill EJ ill ill to MOV-1867A & Chad been reversed.
This condition existed only after unit was shutdown. It has been concluded that this event may possibly be a lack of administra-tive control and hence reportable per T.S. 6.6.2.b.(3).
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.ITJ J A review of the construction and maintenance activities in the surrounding area has_119.t__J JJJ 1revealed a reason why the power leads were reversed.
The extent of major modifjcation JJJ _!and construction work in progress percludes a thorough review of all documentation.
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ATTACHMENT:
1 SURRY POWER STATION UNIT 1 DOCKET NO:
50-280 REPORT NO:
80-074/03L-O EVENT DATE:
12-18-80 MOV-1867A & C MALFUNCTION
- 1.
EVENT DESCRIPTION
With Unit 1 at cold shutdown and defueled, the electrical preventative maintenance procedure for motor operated valves, demonstrated that MOV-1867 A and C (BIT inlet and outlet) stroked in the wrong direction. If this condition had existed when the unit was critical, it would have been a degraded mode of operation.
The extent of the major modification and construction work in progress precludes a through review of all documentation, thus this event is being reported as a possible lack of administrative con.trol in accordance with Technical Specification 6.6.2.b(3).
. 2.
PROBABLE CONSEQUENCES and STATUS OF REDUNDANT EQUIPMENT:
The Boron Injection Tank (BIT) inlet and outlet valves open upon receipt of a Safety Injection signal to inject the tank's contents into the Reactor Coolant System (RCS).
Both pairs of inlet and outlet valves were verified operable prior to unit startup on 4-27-80 using PT-18.10.
On 9-14-80, the unit w*as shutdO""wn to replace the steam generators and to perform other major modifications & construction work.
When the unit was shutdown, the BIT was injected into RCS tc borate the RCS and to prepare th8 BIT for long term layup.
At this time, the BIT inleL and outlet valves were operable.
Therefore, the BIT would have performed it's intended function, if required, between 4-27-80 and 9-14-80.
It should be noted
_that JechpLc.al Spe,~;i.fication does not require the BIT to be operable when the reactor is shutdown.
As stated above, Unit No.1 is cur.:ently undergoing extensive modifications to many systems.
Although these valves are not scheduled to be affected by construction activities, they are located in an area where systems and/or components are being disassembled, modified, installed, etc. At the end of the current unit outage, a detailed and broad startup testing program on a component and system level will be conducted.
In addition to those systems and components that were affected by construction and maintenance activities, systems and components that may have been affected will also be covered by the startup testing program.
A similar testing program was utilized during thestartup of Unit No.2 following the replacement of the steam generators.
PT-18.2 "Safety Injection Functional Testing",
w ich functionally test the BIT inlet and outlet valves, is normally performed at the beginnir:g of a 30 day refueling :e>,ut~_ge.
~~wever, due to the scope and duration of the current outage, this PT has been intentionally scheduled at the end of the outage.
Thus it will verify that the Safety Injection system is functional prior to startup.
Since the BIT Valves were operable when the reactor was critical and
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Previously scheduled administrative control program (startup testing) will be implemented, the health and safety of the public were not affected.
- 3.
CAUSE
A review of the construction and maintenance activities in the surrounding area has not revealed a reason why the power leads were reversed.
The extent of major modification and construction work in progress precludes a thorough review of all documentation.
The power leads were returned to a normal con-dition.
The power leads were returned to a normal condition and the valves tested.
- 4.
IMMEDIATE CORRECTIVE ACTION
Initiate actions to return the affected MOV's to an operable condition.
- 5.
SUBSEQUENT CORRECTIVE ACTION:
The MOV's were verified operable and will be again verified operable prior to startup.
- 6.
ACTION TAKEN TO PREVENT RECURRENCE:
Other than the scheduled startup testing program, no additional actions are deemed necessary.
- 7.
GENERIC IMPLICATIONS:
None.
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| 05000281/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000281/LER-1980-001-01, /01T-0:on 800310,review of Delta Flux Computer Program Revealed Deficiency in Periodic Test 28.9, Incore- Excore Hi Calibr. Caused by Failure to Extend Calibr of Control Board Delta Flux Meters to 120% Power Range | /01T-0:on 800310,review of Delta Flux Computer Program Revealed Deficiency in Periodic Test 28.9, Incore- Excore Hi Calibr. Caused by Failure to Extend Calibr of Control Board Delta Flux Meters to 120% Power Range | | | 05000280/LER-1980-001-03, /03L-0:on 800101,w/unit at Cold Shutdown,Snubber 1-WFPD-HSS-14 Found W/Empty Reservoir & Declared Inoperable Per Tech Spec.Caused by Leakage Around Pipe Nipple Threads on Valve Block & Extended Seal Washers.Snubber Replaced | /03L-0:on 800101,w/unit at Cold Shutdown,Snubber 1-WFPD-HSS-14 Found W/Empty Reservoir & Declared Inoperable Per Tech Spec.Caused by Leakage Around Pipe Nipple Threads on Valve Block & Extended Seal Washers.Snubber Replaced | | | 05000280/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000280/LER-1980-002-03, /03L-0:on 800106,during Routine Release of Lwtt 80-95,LW Effluent Flow Recorder Paper Did Not Rotate & Thus No Record of Flow Note Was Obtained.Caused by Inadequate Mesh Between Recorder Drive Gears & Recorder Paper Roll | /03L-0:on 800106,during Routine Release of Lwtt 80-95,LW Effluent Flow Recorder Paper Did Not Rotate & Thus No Record of Flow Note Was Obtained.Caused by Inadequate Mesh Between Recorder Drive Gears & Recorder Paper Roll | | | 05000280/LER-1980-002-01, /01T-0:on 800320,insp of Containment Following Type a Leak Rate Revealed Eight 1/4 Inch Holders Drilled Through Containment Liner.Caused by Improper Interpretation of Procedure During Design Change 78-48.Repair Planned | /01T-0:on 800320,insp of Containment Following Type a Leak Rate Revealed Eight 1/4 Inch Holders Drilled Through Containment Liner.Caused by Improper Interpretation of Procedure During Design Change 78-48.Repair Planned | | | 05000281/LER-1980-003, Forwards Updated LER 80-003/03L-1 & LER 80-046/03L-0 | Forwards Updated LER 80-003/03L-1 & LER 80-046/03L-0 | | | 05000280/LER-1980-003-03, /03L-0:on 800107,during Prestartup Testing, Feedwater Bypass Valve HCV-FW-155B Did Not Fail Closed Upon Loss of Instrument Air as Per Design.Caused by Sticking, Dirty Pilot Valve.Valve Cleaned & Returned to Svc | /03L-0:on 800107,during Prestartup Testing, Feedwater Bypass Valve HCV-FW-155B Did Not Fail Closed Upon Loss of Instrument Air as Per Design.Caused by Sticking, Dirty Pilot Valve.Valve Cleaned & Returned to Svc | | | 05000281/LER-1980-003-03, MOV-CW-200B Found Inoperable.Caused by Electrical Malfunction Due to Mechanical Repair in Progress.Redundant Water Box Inlet Valve MOV-CW-206B Was Shut | MOV-CW-200B Found Inoperable.Caused by Electrical Malfunction Due to Mechanical Repair in Progress.Redundant Water Box Inlet Valve MOV-CW-206B Was Shut | | | 05000280/LER-1980-004-01, /01T-0:on 800108,during Routine Startup,Check Valve 1-FW-89 in Discharge Line of Auxiliary Feed Pump Stuck Open.Cause to Be Evaluated by Vendor.Feed Pump & Motor Operated Valves Cycled to Close Valve | /01T-0:on 800108,during Routine Startup,Check Valve 1-FW-89 in Discharge Line of Auxiliary Feed Pump Stuck Open.Cause to Be Evaluated by Vendor.Feed Pump & Motor Operated Valves Cycled to Close Valve | | | 05000280/LER-1980-004, Forwards LER 80-004/01T-0 | Forwards LER 80-004/01T-0 | | | 05000281/LER-1980-004, Forwards LER 80-004/01T-0 | Forwards LER 80-004/01T-0 | | | 05000281/LER-1980-004-01, /01T:on 800521,during Cold Shutdown,Pressure Transmitter 458 Inoperable Due to Wiring Problem & Isolation Valve for Pressure Transmitter 403 Found Closed,Negating Overpressure Mitigating Sys.Caused by Cable Problem | /01T:on 800521,during Cold Shutdown,Pressure Transmitter 458 Inoperable Due to Wiring Problem & Isolation Valve for Pressure Transmitter 403 Found Closed,Negating Overpressure Mitigating Sys.Caused by Cable Problem | | | 05000280/LER-1980-005-03, /03L-0:on 800120,while Conducting PT 27D Heat Tracing Sys,Discovered That Circuit 17A Panel 9 Was Inoperative.Caused by Thermostat Failure.Maint Rept Initiated.Defective Thermostat Replaced | /03L-0:on 800120,while Conducting PT 27D Heat Tracing Sys,Discovered That Circuit 17A Panel 9 Was Inoperative.Caused by Thermostat Failure.Maint Rept Initiated.Defective Thermostat Replaced | | | 05000281/LER-1980-005-01, Type a Testing Revealed Leakage Through Recirculation Spray Diaphragm Plate Seal Welds.Caused by Lack of Fusion & Slag Inclusion in Weld Areas.Defects Repaired | Type a Testing Revealed Leakage Through Recirculation Spray Diaphragm Plate Seal Welds.Caused by Lack of Fusion & Slag Inclusion in Weld Areas.Defects Repaired | | | 05000280/LER-1980-006, Forwards Updated LER 80-006/03X-1 | Forwards Updated LER 80-006/03X-1 | | | 05000280/LER-1980-006-03, /03L-0:on 800115,during Routine Surveillance of Liquid Waste Release,Discovered That Unsampled Waste from Tank 5A Was Being Pumped to Tank 5B.Caused by Inadvertent Operation of Transfer Pump.Waste Release Terminated | /03L-0:on 800115,during Routine Surveillance of Liquid Waste Release,Discovered That Unsampled Waste from Tank 5A Was Being Pumped to Tank 5B.Caused by Inadvertent Operation of Transfer Pump.Waste Release Terminated | | | 05000281/LER-1980-006-03, /03L-0:on 800527,contrary to Tech Spec 3.1.G.2.b. (1),Containment 2 Pressurizer Level Exceeded 33% W/O Mitigation Protection.Caused by Addition of Water to Primary Sys to Maintain Level Indication.Rcs Drained | /03L-0:on 800527,contrary to Tech Spec 3.1.G.2.b. (1),Containment 2 Pressurizer Level Exceeded 33% W/O Mitigation Protection.Caused by Addition of Water to Primary Sys to Maintain Level Indication.Rcs Drained | | | 05000281/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000280/LER-1980-007-03, /03L-0:on 800116,during Normal Operation,Heat Tracing Circuit 4 on Line 1-CH-56-152,boric Acid Supply to Blender Failed.Caused by Water Penetration of Heat Tracing Tape.Tape Replaced W/Higher Water Resistant Tape | /03L-0:on 800116,during Normal Operation,Heat Tracing Circuit 4 on Line 1-CH-56-152,boric Acid Supply to Blender Failed.Caused by Water Penetration of Heat Tracing Tape.Tape Replaced W/Higher Water Resistant Tape | | | 05000280/LER-1980-007, Forwards Updated LER 80-007/03X-1 | Forwards Updated LER 80-007/03X-1 | | | 05000281/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000281/LER-1980-007-03, /03L-0:on 800606,w/unit in Cold Shutdown,Smoke Detectors Found Inoperable.Caused by Breaker Trip at Motor Control Ctr Which Feeds Detectors.Cause of Breaker Trip Unknown | /03L-0:on 800606,w/unit in Cold Shutdown,Smoke Detectors Found Inoperable.Caused by Breaker Trip at Motor Control Ctr Which Feeds Detectors.Cause of Breaker Trip Unknown | | | 05000280/LER-1980-008, Forwards LER 80-008/01T-0 | Forwards LER 80-008/01T-0 | | | 05000281/LER-1980-008-03, /03L-0:on 800623,while Performing Periodic Test 26.1,found Air Ejector Monitor Alarm Setpoint Above Tech Spec Requirement.Caused by Instrument Drift.Alarm Setpoint Recalibr | /03L-0:on 800623,while Performing Periodic Test 26.1,found Air Ejector Monitor Alarm Setpoint Above Tech Spec Requirement.Caused by Instrument Drift.Alarm Setpoint Recalibr | | | 05000280/LER-1980-008-01, /01T-0:on 800116,during Power Operation,Valve Inadvertently Closed,Preventing Boric Acid Flow in One of Two Flow Paths to Core for Approx 3-h.Caused Not Stated. Valve Opened & Boric Acid Flow Verified | /01T-0:on 800116,during Power Operation,Valve Inadvertently Closed,Preventing Boric Acid Flow in One of Two Flow Paths to Core for Approx 3-h.Caused Not Stated. Valve Opened & Boric Acid Flow Verified | | | 05000281/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000280/LER-1980-009-01, Westinghouse LOCA-ECCS Reanalysis Indicated Residual Penalty of 0.007 in Fq Exists from Fuel Rod Burst Model.Caused by Reduction in Clad Heatup Rate Which Shifts Fuel Clad Burst Curve | Westinghouse LOCA-ECCS Reanalysis Indicated Residual Penalty of 0.007 in Fq Exists from Fuel Rod Burst Model.Caused by Reduction in Clad Heatup Rate Which Shifts Fuel Clad Burst Curve | | | 05000280/LER-1980-009, Forwards LERs 82-049/03L-0,82-080/03L-0 & Updated LER 80-009/01X-1 | Forwards LERs 82-049/03L-0,82-080/03L-0 & Updated LER 80-009/01X-1 | | | 05000280/LER-1980-009-03, /03L-0:on 800123,during Normal Operation,Boric Acid Transfer Pump 1-CH-P-2A Lost Flow.Caused by Broken Pump Shaft Inside Pump Casing.Caused by Improper Installation.Pump a Replaced & Maint Procedures Revised | /03L-0:on 800123,during Normal Operation,Boric Acid Transfer Pump 1-CH-P-2A Lost Flow.Caused by Broken Pump Shaft Inside Pump Casing.Caused by Improper Installation.Pump a Replaced & Maint Procedures Revised | | | 05000281/LER-1980-009, Forwards LER 80-009/01T-0 | Forwards LER 80-009/01T-0 | | | 05000281/LER-1980-009-01, /01T-0:on 800718,Westinghouse LOCA ECCS Reanalysis Indicated Error in Fuel Clad Burst Model.Caused by Reduction in Clad Heatup Rate Which Shifts Fuel Clad Burst Curve & Results in Earlier Clad Burst.Limit Will Be Controlled | /01T-0:on 800718,Westinghouse LOCA ECCS Reanalysis Indicated Error in Fuel Clad Burst Model.Caused by Reduction in Clad Heatup Rate Which Shifts Fuel Clad Burst Curve & Results in Earlier Clad Burst.Limit Will Be Controlled | | | 05000281/LER-1980-010-01, Containment Gaseous & Particulate Radiation Monitor Found to Have One Automatic Function Incapable of Operating During Fuel Movement.Caused by Bypass of Containment Exhaust Fan Relay in Design Change | Containment Gaseous & Particulate Radiation Monitor Found to Have One Automatic Function Incapable of Operating During Fuel Movement.Caused by Bypass of Containment Exhaust Fan Relay in Design Change | | | 05000280/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000280/LER-1980-010-01, Overstress on 18-inch Line CC-9-121,unit 2 Supply to RHR Exchanger,Found During Pipe Stress Reanalysis on Show Cause Lines.Caused by Supports Installed to Prevent Overstress During DBE | Overstress on 18-inch Line CC-9-121,unit 2 Supply to RHR Exchanger,Found During Pipe Stress Reanalysis on Show Cause Lines.Caused by Supports Installed to Prevent Overstress During DBE | | | 05000280/LER-1980-011-03, /03L-0:on 800128,during Normal Operations,Heat Tracing Strip Heater on 1-CH-P-2A Circuit 25A (Panel 9) Failed.Caused by Penetration of Water Leakage from Pump Flange.Strip Heater Replaced & Leak Repair Requested | /03L-0:on 800128,during Normal Operations,Heat Tracing Strip Heater on 1-CH-P-2A Circuit 25A (Panel 9) Failed.Caused by Penetration of Water Leakage from Pump Flange.Strip Heater Replaced & Leak Repair Requested | | | 05000281/LER-1980-011-01, /01T-0:on 800819,at 12% Power,Steam Flow Transmitters (FI-474,475,484,485,494 & 495) Isolated Contrary to Tech Spec-3.7.B.Caused by Transmitters Being Isolated Following Containment Integrated Leak Rate Test | /01T-0:on 800819,at 12% Power,Steam Flow Transmitters (FI-474,475,484,485,494 & 495) Isolated Contrary to Tech Spec-3.7.B.Caused by Transmitters Being Isolated Following Containment Integrated Leak Rate Test | | | 05000280/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000281/LER-1980-011, Forwards LER 80-011/01T-0 | Forwards LER 80-011/01T-0 | | | 05000281/LER-1980-012-03, /03L-0:on 800815,review of Unit 2 Pipe Support Showed That Seismic Support for Charging Pump 2-CH-P-1B Had Not Been Installed.Caused by Administrative Error.Support Installed | /03L-0:on 800815,review of Unit 2 Pipe Support Showed That Seismic Support for Charging Pump 2-CH-P-1B Had Not Been Installed.Caused by Administrative Error.Support Installed | | | 05000280/LER-1980-012-03, /03L-0:on 800202,while Performing PT-27D,amperage Readings for Circuit 25A,panels 1 & 2,were Below Acceptance Criteria.Repairs to Tape Not Completed within 2-h Limit.Unit Rampdown Intiated.Caused by Water Penetration | /03L-0:on 800202,while Performing PT-27D,amperage Readings for Circuit 25A,panels 1 & 2,were Below Acceptance Criteria.Repairs to Tape Not Completed within 2-h Limit.Unit Rampdown Intiated.Caused by Water Penetration | | | 05000280/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000280/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000281/LER-1980-013-03, /03L-0:on 800815,during Startup Testing,Boric Acid Concentration of 13.8% Was Reported in 1-CH-TK-1C & 2-SI-TK- 2.Caused by Pumping Boric Acid from Boron Evaporator Bottoms Tank to Boric Acid Storage Tank W/O Sampling | /03L-0:on 800815,during Startup Testing,Boric Acid Concentration of 13.8% Was Reported in 1-CH-TK-1C & 2-SI-TK- 2.Caused by Pumping Boric Acid from Boron Evaporator Bottoms Tank to Boric Acid Storage Tank W/O Sampling | | | 05000280/LER-1980-013-03, Valve HCV-1852A to Tank 1-SI-TK-1A Delayed Closing 30-50 Secs,Resulting in Tank Draining Below Tech Spec Level.Caused by Moisture in Air Lines Feeding Valve Operator.Tank Filled to Tech Spec Level | Valve HCV-1852A to Tank 1-SI-TK-1A Delayed Closing 30-50 Secs,Resulting in Tank Draining Below Tech Spec Level.Caused by Moisture in Air Lines Feeding Valve Operator.Tank Filled to Tech Spec Level | | | 05000280/LER-1980-014-01, /01T-0:on 800320,informed by Westinghouse That Incident of Stress Corrosion Cracking in Control Rod Support Pins & Flexures Noted in Foreign Plant.Vendor Testing & Assessment Program in Progress.Appropriate Action Planned | /01T-0:on 800320,informed by Westinghouse That Incident of Stress Corrosion Cracking in Control Rod Support Pins & Flexures Noted in Foreign Plant.Vendor Testing & Assessment Program in Progress.Appropriate Action Planned | | | 05000280/LER-1980-014-03, /03L-0:on 800816,w/reactor Critical,Discovered Level in Refueling Water Storage Tank & Cat Below Min Set by Tech Specs.Caused by Excessive Makeup to B SI Accumulator W/O Refilling | /03L-0:on 800816,w/reactor Critical,Discovered Level in Refueling Water Storage Tank & Cat Below Min Set by Tech Specs.Caused by Excessive Makeup to B SI Accumulator W/O Refilling | | | 05000280/LER-1980-015-03, During Radiation Monitoring Test,Radiation Alarm Setpoint for Component Cooling Sys Found Greater than Twice Background.Caused by Instrument Drift.Activity Levels Verified | During Radiation Monitoring Test,Radiation Alarm Setpoint for Component Cooling Sys Found Greater than Twice Background.Caused by Instrument Drift.Activity Levels Verified | | | 05000281/LER-1980-015-03, /03L-0:on 800816,after Pressurization of Accumulator Tanks,Level Indicator for B SI Accumulator Indicated 61% Level,Above Tech Spec Max of 58.3%.Caused by Condensation & High Pressure in Nitrogen Feed Line | /03L-0:on 800816,after Pressurization of Accumulator Tanks,Level Indicator for B SI Accumulator Indicated 61% Level,Above Tech Spec Max of 58.3%.Caused by Condensation & High Pressure in Nitrogen Feed Line | | | 05000280/LER-1980-016-03, /03L-0:on 800916,w/unit Operating Steady State at 100% power,TV-SS-201B Would Not Remain Closed When Control Switch Was Released.Cause Undetermined.Inside Trip Valve Closed & Air Secured to TV-SS-201B | /03L-0:on 800916,w/unit Operating Steady State at 100% power,TV-SS-201B Would Not Remain Closed When Control Switch Was Released.Cause Undetermined.Inside Trip Valve Closed & Air Secured to TV-SS-201B | |
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