ML18016A182

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Insp Rept 50-400/97-08 on 970622-0802.Violations Noted.Major Areas Inspected:Licensee Operations,Engineering,Maint & Plant Support
ML18016A182
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 08/29/1997
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18012A885 List:
References
50-400-97-08, 50-400-97-8, NUDOCS 9709150161
Download: ML18016A182 (54)


See also: IR 05000400/1997008

Text

U. S.

NUCLEAR REGULATORY COHHISSION

REGION II

Docket No:

License

No:

50-400

NPF-63

Report

No:

50-400/97-08

Licensee:

Carolina

Power

8 Light (CP8L)

'Facility:

Shearon Harris Nuclear Power Plant, Unit 1

Location:

5413 Shearon Harris Road

New Hill, NC 27562

Dates:

June

22

- August 2,

1997

Inspectors:

J. Brady, Senior

Resident

Inspector

D. Roberts,

Resident

Inspector

G. HacDonald, Project Engineer

(Sections

H8.2, H8.5,

H8.6)

R. Chou,

Region II Reactor

Inspector

(Section 01.5)

B. Rankin, Senior Project

Hanager

(Sections R1.1-

R1.4)

Approved by:

H. Shymlock, Chief, Projects

Branch 4

Division of Reactor Projects

9709i50ibi 970829

PDR

ADOCK 05000400

8

PDR

Enclosur e 3

EXECUTIVE SUMMARY

Shearon Harris Nuclear

Power Plant, Unit 1

NRC Inspection Report 50-400/97-08

This integrated inspection included aspects of licensee operations,

engineering,

maintenance,

and plant support.

The report covers

a six-week

period of resident inspection;

in addition, it includes the results of

announced

inspections

by a regional radiation specialist,

a regional reactor

inspector,

and

a regional project engineer.

0 erations

~

The reactor tripped from 100 per cent power at 2:56 a.m.

on July 20,

1997

due to a failure of the turbine generator

exciter.

All safety-systems

performed adequately.

(Section 01.2)

~

The post-trip review package

was adequate.

Plant Nuclear Safety

Committee discussions

about the package

were good, but

some attention to

detail

was lacking in that the package

provided to the

PNSC was not the

final package

ready for

PNSC review and signature.

(Section 01.3)

~

Operator performance for the July 25

- 26,

1997 start-up

was generally

adequate.

The synchronization to the grid was not as

smooth

as the

previous start-up.

(Section 01.4)

~

The licensee

performed

adequate

operations for the lifting,

transporting,

and unloading of a cask from the rail car to the spent

fuel pool. (Section 01.5)

Maintenance

Haintenance

and surveillance testing observed

were adequately

conducted.

(Sections Ml.l and M2.1)

An apparent violation was identified f'r a programmatic

problem

concerning deficient Technical Specification surveillance testing

procedures.

(Sections

M8.2 through M8.7)

A Non-Cited Violation was identified against

10 CFR 50.73 f'r two late

Licensee

Event Reports associated

with the apparent violation for TS

surveillance

procedure deficiencies.

(Sections

M8.2 and M8.4)

En ineer in

~

Two additional

examples

were identified where modification packages

did

not consider

associated

alarms during the design process.

The affected

alarms were the rod insertion limit alarm and

a computer

room

ventilation alarm.

These

examples

resulted in nuisance

alarms in the

control

room.

(Section E1.1)

2

~

A deviation from the corrective action for violation 50-400/96-01-01

and

Licensee

Event Report 96-001-00

was identified in relation to not

alarming Reactor Auxiliary Building Emergency

Exhaust

System doors

as

committed to. (Section E8.4)

Plant

Su

ort

~

Primary and secondary

chemistry parameters

were maintained well within

Technical Specification

and licensee administrative limits.

The water

chemistry control program was effectively implemented.

(Section R1.1)

~

The licensee

maintained

an effective program to control radioactive

effluents

and thereby limited doses to members of the public to a small

percentage

of regulatory limits.

The release of radioactive material to

the environment

was

a small fraction of regulatory limits (Section R1.2)

~

The radiological controls program was effectively implemented with good

occupational

exposure controls observed during normal plant operating

conditions.

(Section R1.3)

~

One Non-Cited Violation was identified for failure to control

contaminated

material in accordance

with procedure.

(Section R1.3)

The licensee

implemented

an effective program for packaging,

preparation,

and transport of radioactive material

and conducted the

program without incident.

(Section R1.4)

One violation was identified for failure to conduct

49 CFR 172 Subpart

H

training with training materials that matched current performance

requirements.

(Section R1.4)

~

Fire protection equipment

and activities observed

were acceptable.

The

licensee

was making progress in r educing the number of fire protection

surveillances

being performed in their grace period.

Re rt Details

Summar

of Plant Status

Unit 1 began this inspection period at 100 per cent power.

The unit tripped

from 100 per cent power on July 20,

1997 due to

a failur e of the turbine

generator

exciter.

The exciter was replaced

and the unit went critical on

July 25,

1997.

Synchronization to the grid occurred

on July 26,

1997.

The unit reached

100 percent

power the next day and continued at 100 percent

power for the remainder of the period.

I. 0

rations

01

01.2

a.

Conduct of Operations

General

Comments

71707

Using Inspection Procedure 71707, the inspectors

conducted

frequent

reviews of ongoing plant operations.

In general,

the conduct of

operations

was professional

and safety-conscious;

specific events

and

noteworthy observations

are detailed in the sections

below.

Reactor Tri

Ins ection Sco

e

93702

b.

C.

The inspector

reviewed plant response to the reactor trip from

100'ower

that occurred at 2:56 a.m.

on July 20,

1997.

Observations

and Findin s

The inspector

found that the trip was due to a turbine trip on generator

lockout.

This occur red due to

a fault in the generator exciter.

The

Auxiliary Feedwater

pumps started

as designed

on low-low level in all

three

steam generators.

Operators

responded to auxiliary feedwater flow

when average

reactor

coolant system

(RCS) temperature

dropped below 557

degrees

Fahrenheit

by reducing flow to limit the cooldown as described

in the Emergency Operating

Procedure

EPP-004,

Reactor Trip Response,

Revision 7.

Average

RCS temperature

bottomed out at 547 degrees

Fahrenheit.

Numerous fans/air handlers

and radiation monitors tripped

due to the voltage transient that occurred with the generator

problem.

The inspector

observed that operators

responded to the alarms per the

alarm response

procedures

and operating procedures.

Conclusions

All safety systems

responded

as designed.

Operator

response

was in

accordance

with plant procedures.

0

Post-tri

Review

Ins ection Sco

e

71707

The inspector

reviewed the post-trip review for the reactor trip that

occurred at 2:56 a.m.

on July 20,

1997 to determine if the cause of the

trip was addressed

and if procedure

OHH-004, Post-trip/Safeguards

Actuation Review, Revision 8/2,

was followed.

Observations

and Findin s

The inspector

observed the failed main generator exciter

and attended

licensee

meetings related to determining the cause of the exciter

failure.

The inspector

observed that the licensee

analyzed operating

experience for other plants that have

had exciter failures.

In

addition, the manufacturer of the exciter participated in the

investigation.

The inspector

found that the reactor trip root cause

discussions

were thorough

and were participated in by many levels of

site management.

A new exciter

was purchased

from the manufacturer

and

installed prior to startup.

The post-trip review addressed

the cause of the reactor trip and the

cause for the various equipment

problems.

The reactor trip was due to

tur bine trip on generator

lockout.

The equipment

problems

were due to

the voltage transient

caused

by the exciter failure.

The inspector

found all alarms that occurred

due to the trip adequately

evaluated

and

explained in the post-trip review package.

In addition, all equipment

that stopped

or

changed state after the trip was adequately

analyzed

and

explained in relation to the voltage transient.

The inspector

found one administrative error in the Reactor

Trip/Safeguards

Actuation Report which is Attachment

1 to the post-trip

review package.

In Section 1.5, Annunciators,

the reactor "first outs"

were listed.

One of the first outs was listed as

ALB 12 4-3 (Alarm

Light Box 12, window 4-3)

and was described

as

"RX trip Power Range

Hi

Flux trip".

The inspector

confirmed that this alarm was not

a power

range high flux trip but a power

range high flux rate trip, which was

an

expected

alarm on

a reactor trip due to the inward rod motion.

This

documentation

error

had no safety significance.

The inspector

attended

the Plant Nuclear Safety Committee

(PNSC) meeting

on July 30,

1997 where the post-trip review package

was discussed.

Procedure

OHH-004 describes this review under Section 5.4, Follow-up

Review.

The PNSC's

agenda

was to review and approve the post-trip

review package.

The version

reviewed by the

PNSC did not contain the

restart

authorization signatures

and did not contain the administrative

correction described

above that the inspector pointed out on July 25,

1997.

The missing signatures

were noted by several

PNSC members,

but

the administrative error was not detected.

The inspector

observed that,

despite the administrative errors,

the discussions

by the

PNSC

member s

were good and the cause of the trip and corrective actions

were

thoroughly discussed.

c.

Conclusions

The inspector

concluded that the post-trip review was adequate.

PNSC

discussions

were good, but

some attention to detail

was lacking in that

the package

provided to the

PNSC was not the final package

ready for

PNSC review and signature.

oi.4

~Uit St t

a.

Ins ection Sco

e

71707

The inspector

observed the unit startup to determine if procedures

were

followed.

Procedures

GP-4,

Reactor

Startup

(Mode 3 to Mode 2), Revision

16,

and GP-5,

Power Operation

(Mode 2 to Mode 1), Revision 17,

governed

these activities.

b.

Observations

and Findin s

The inspector

observed that procedures

were followed during the reactor

startup.

Reactor

startup

occur red on July 25,

1997 and the unit was

synchronized to the grid on July 26,

1997.

Synchronization

was not as

smooth

as the last startup

(June 9,

1997, described in Inspection Report

50-400/97-06).

The inspector noticed that the synchronization

was

accomplished

at about 6.5 percent indicated reactor

power

as compared to

the 8-9 percent

power

on June 9,

1997.

The inspector

observed that

operators

were using diverse indications

and controlling power based

on

the highest indication.

Loop delta temperature

was the highest

indication of reactor

power (8 percent)

which was used for the

.

synchronization

instead of nuclear instrumentation.

Synchronization at

a higher power allows for a smoother

transfer of steam

demand

from the

condenser

steam

dumps to the turbine generator.

The inspector observed

that the turbine picked up approximately 60-65 megawatts

instead of the

planned

45 megawatts.

The additional

load also contributed to the

rougher transfer.

The inspector

also noted that operators

kept feedwater regulating valves

in manual until 30 percent

power.

These valves are normally placed in

automatic at approximately 20 percent

power.

There were no particular

problems identified with the performance of the valves during the

startup.

The inspector considered this an anomaly that was picked up by

the oncoming shift, which immediately placed the valves in automatic.

c.

Conclusions

Operator

performance for the July 25

- 26,

1997 start-up

was gener ally

adequate.

The synchronization to the grid was not as smooth

as the

previous start-up.

4

01.5

S ent Fuel

Cask Unloadin

0 eration

a.

Ins ection Sco

e

86700

The inspectors

observed portions of the spent fuel cask unloading

oper ation (from the rail car to the spent fuel pool) to verify that the

activities were performed in accordance

with applicable procedures.

b.

Observations

and Findin s

The licensee

found an unreviewed safety question in regard to some steps

of the cask operations

as submitted in a letter dated

Harch 14,

1997 and

as reported in LER 97-004-00.

During cask lifting and movement,

an

increase

in radiation could occur if casks

were dropped with only 4 of

the 32 head closure bolts installed and/or with the valve cover s

removed.

A cask drop without all 32 bolts installed and/or

the valve

cover protection in place

was not analyzed

and documented in the

FSAR

and became

an unreviewed safety issue.

The licensee evaluation

was

approved

by NRC on June 26,

1997, allowing cask operations to resume.

No procedure

changes

were required.

The procedures

used in the unloading operation for the spent fuel casks

transported

from Robinson Nuclear Plant,

another nuclear

power plant of

Carolina

Power

and Light Company, to Harris Nuclear Plant were:

~

Procedure

CH-H0300,

Spent

Fuel

Cask Handling (IF-300 Cask),

Rev.

20.

~

Procedure

FHP-014,

Fuel

and Insert Shuffle Sequence,

Rev,

12

~

Procedure

FHP-040,

RNP (Robinson)

Spent

Fuel Handling Operations,

Rev.

2

The inspectors

observed

the licensee

perform the following activities

for the cask unloading:

Lifting and transporting the cask from the rail car at the rail

bay to the decontamination pit

Preparation

and radiation level survey for cask unloading

Detention

and removal of all but four cask

head closure bolts,

leaving one in each quadrant

90 degrees

apart

Lifting the cask from the decontamination pit into the isolated

unloading pool

Removing the cask closure

head

and storing it inside the

decontamination pit

Unloading the spent fuel assemblies

through the transfer canals

into the assigned cells in the spent fuel pool

B

The licensee

followed approved written procedures

for the cask movement.

The lifting, transporting,

detensioning,

and unloading of the cask

proceeded

without incident.

The inspectors

also reviewed the data

recorded in the working copy of the procedures

and found them to be

adequate.

Conclusions

The inspectors

concluded that the licensee

performed adequate

operations

for the lifting, transporting,

and unloading of the cask from the rail

car to the spent fuel pool.

Licensee

Self-Assessment

Activities

40500

During the inspection period, the inspectors

reviewed multiple licensee

self-assessment

activities, including:

~

Plant Nuclear Safety Committee

(PNSC) meetings

on July 2,

1997;

July 16,

1997 and July 30,

1997;

~

Plant Review Heeting on July 31,

1997

~

Condition Reports

Self-assessment

activities were adequately

performed.

The Plant Review

Heeting on July 31,

1997 was attended

by upper level corporate

management

and was very probing in relation to site problems

and the

corrective actions being taken.

Hiscellaneous

Operations

Issues

(92901)

Closed

VIO 50-400/96-11-01:

Failure to follow procedure for chart

recorder

marking and temperature

monitoring.

The inspector

reviewed the licensee's

response

dated

Harch 3,

1997 and

reviewed the corrective actions taken.

Example

1 related to char t

recorders

not marking and operators

signing the chart during that

period.

Several felt tip pen installations

were reviewed in inspection

report 50-400/97-06.

The felt tip pen modification improved the

reliability of the marking pens.

Several

additional

instances of not

properly marking chart recorders

was identified by the licensee's

Nuclear Assessment

Section

on April 2,

1997

(CR 97-01417).

Corrective

action included counseling.

The inspectors

have observed

improved

performance

by both operators

and site management

in relation to the

recorder problems.

Example 2 involved operators

not adequately

responding to temperature

monitoring alarms.

The licensee

revised procedure

APP-111,

Freeze

Protection

and Temperature

Haintenance,

Revision 8, procedure,

OP-

161.01,

Revision 3,

and procedure

OHH-002, Shift Turnover Package,

Revision 11, to provide definitive guidance to

r adwaste control

room

operators,

main control

room operators,

and building operators.

The

guidance

was to ensure that the building operator

knew when alarms were

locked in so that more frequent monitoring of the temperature

monitoring

panels

could be conducted.

The inspector

verified that these

changes

were made.

The inspectors

have also observed shift turnovers to verify

that procedural

requirements

were implemented.

The number of logged operator workarounds

increased

from 13 to 39

shortly after the violation was identified indicating

a new employee

sensitivity to plant deficiencies.

This item is closed.

Ml

Conduct of Maintenance

Ml.1

Gener al

Comments

II. Maintenance

a.

Ins ection Sco

e

62707

The inspectors

observed all or portions of'he following work

activities:

WR/JO 97-AGYJ1

WR/JO 95-AKIB1

WR/JO AGGY-001

WR/JO AKFR-002

WR/JO ANPF-001

"8" Emergency

Ser vice Water

expansion joint

replacement

M-12 Digital Rod Position Indication problems

"A" Charging/Safety Injection Pump

(CSIP)

speed

changer coupling inspection

Calibrate stop-auto-start

differential pressure

switch for "A" CSIP

Inspect

and Clean

"A" Emergency Diesel Generator

jacket water heat exchanger

b.

Observations

and Findin s

The inspectors

found the work performed

under

these activities to be

professional

and thorough.

All work observed

was performed with the

work package

present

and in active use.

Technicians

were experienced

and knowledgeable of their assigned

tasks.

The inspectors

frequently

observed

supervisors

and system engineers

monitoring job progress,

and

quality control personnel

were present

whenever

required by procedure.

When applicable,

appropriate radiation control measures

were in place.

c.

Conclusions

The maintenance

observed

was adequately

conducted.

7

Maintenance

and Material Condition of Facilities and Equipment

Surveillance Observation

Ins ection Sco

e

61726

The inspectors

observed all or portions of the following surveillance

tests:

HST-I0151, Nuclear

Instrumentation

System Source

Range

N32

Calibration, Revision

5

OST-1007,

CVCS/SI System Operability Train A Quarterly Interval

Modes 1-4, Revision

10

OST-1073,

1B-SB Emergency Diesel Generator

Operability Test

Monthly Interval

Modes 1-6, Revision

10

HST-I0320, Train

B Solid State Protection

System Actuation Logic 5

Master Relay Test,

Revision

15

Observations

and Findin s

The inspector

found that the testing

was adequately

performed.

Conclusions

The surveillance

performances

were adequately

conducted.

Miscellaneous

Maintenance

Issues

(61700,

92700,

92902)

Closed

LER 50-400/95-015-00:

Failure to identify Engineering Safety

Features

response

time testing requirements

during

a modification to the

flow control valve circuitry for the Motor Driven Auxiliary Feed

Water

pumps.

This

LER discussed

the failure to perform required response

time testing

for the motor-driven auxiliary feedwater

(HDAFW) flow control valves

after they were modified in 1994 to include an automatic

open feature

upon receiving

an Engineer ed Safety Features

Actuation System

(ESFAS)

signal.

As

a result of the

new automatic feature,

response

time testing

was required for these

valves by Technical Specification 4.3.2.2.

This

item was discussed

previously in NRC inspection report 50-400/96-01 at

which time a Non-cited Violation-was issued.

The

LER remained

open at

that time pending the licensee's

completion

and

NRC inspectors'eview

of corrective actions.

The licensee's

corrective actions included

revising procedures

OST-1044,

ESFAS Train A Slave Relay Test Quarterly

Interval

Modes

1

- 4 and OST-1045

ESFAS Train B Slave Relay Test

Quarterly Interval

Hodes

1

- 4 to incorporate the testing.

The

inspectors verified that all corrective actions

had been completed

and

that the valves responded satisfactorily during the most recent

response

time test in refueling outage

7.

This

LER is closed.

H8.2

Closed

LERs 50-400/96-002-00

96-002-02

96-002-03

96-002-04

96-002-05

96-002-06

96-002-07

96-002-08

96-002-09

96-002-10

96-002-11

96-002-12

and 96-002-13:

Failure to properly perform

Technical Specification surveillance testing.

0 en

LER 50-400/96-002-01:

Failure to properly perform Technical

Specification surveillance testing.

The technical

aspects of the above

LERs have all been discussed

in

detail in previous

NRC inspection reports.

They all involved long-

standing deficiencies in the original procedures

used to test safety-

related logic circuits or, in a few 'cases,

problems resulting from

inattention to detail during the procedure

change

process.

Collectively, these

procedural

deficiencies

represented

a programmatic

problem.

Since

1994, the licensee

has reported to the

NRC approximately

50 surveillance

procedure deficiencies that resulted in Technical

Specification violations.

Back round

'The licensee initially began finding problems with safety-related

logic

circuit testing in 1994.

The earlier findings were few in number

and

were considered to be isolated cases.

In mid-1995, the licensee

discovered

several

examples of missed testing requirements

prompting

a

comprehensive

TS surveillance

review which identified 36 additional

reportable violations of TS surveillance

requirements.

These

36

examples

were reported in LER 50-400/96-002

and its 13 supplements.

Hany of the procedural

deficiencies

were caused

by a lack of

understanding of logic test requirements

with respect to testing

parallel

or

over lapping logic circuit paths.

Hany of the missed testing

requirements

were not explicitly described

in the Technical

Specifications

(TS), but involved components

whose operations

were

crucial to the function being tested,

and were therefore implicit in the

TS requirements.

In some cases,

where two or

more independent circuits

caused the

same actuation,

the licensee's

procedures

had not verified

each circuit individually by isolating the other paths during the test.

In other instances,

components that received indirect actuation signals

from auxiliary relays following master

or slave relay actuations

were

not being verified to operate.

The

NRC had issued previous enforcement

actions for some of the findings

including Violations 50-400/95-02-01

and 50-400/96-11-02.

These

violations were either NRC-identified (96-11-02)

or required significant

NRC involvement before the licensee

implemented the appropriate

corrective actions

(95-02-01).

As mentioned in paragraph

H8.1 above,

a

Non-Cited Violation was issued in 1995 for failing to perform response

time testing

on

HDAFW flow control valves following a 1994 modification

to the valves.

The remaining

1994 and 1995 items were reported in LERs 50-400/94-001-

00, 95-003-00,

and 95-007-00.

These involved a total of seven

violations of TS surveillance

requirements

which were all licensee-

identified and involved testing deficiencies that existed since the

rocedures

were originally developed.

In LER 50-400/95-007,

the

icensee

committed to its comprehensive

review of Technical

Specification Surveillance

Requirements.

The three

LERs were previously

closed in Inspection Reports

50-400/96-10

and 50-400/97-06 after the

licensee's

corrective actions for the specific deficiencies

were

verified by the inspectors to be completed.

A total of 43 reported

items appeared

in LERs 50-400/94-001-00,

95-003-

00, 95-007-00,

96-002-00,

and related

LER supplements.

Forty-two of

those were related to deficient surveillance test procedures.

The

following table list each reported

TS violation and related

TS

requirement in order

by LER number.

Item

No.

94-001-00

95-003-00

95-007-00

Item sequence for multiple examples in same

LER included in parentheses

(). Item sequence for LER 96-002 based

on licensee's

assigned

numbers

(l)-(35) for items reported in all 13 supplements.

Descri tion of Issue or item not tested:

Equipment drain isolation valve lED-121 was not verified

to isolate during slave relay K623 testing in accordance

with TS 4.3.2.1.

(1) Emergency service water

room coolers

AH-86A and AH-

86B and related cooling coil isolation valves

(1SW-1000,

1SW-1001,

1MP-70,

and 1HP-71) were not tested

by

auxiliary starting contacts

er

TS 4.3.2.1.

(2)

For

screenwash

valve 3SC-41,

a portion of the circuit

was not tested

per

TS 4.3.2.1

due to installation or

removal of jum ers during test.

(3) Containment spray

pump and containment

spray suction

valves

(1CT-102 and 105) contacts

were not properly

verified to o crate

er TS 4.3.2.1.

(4) Hain feedwater preheater

bypass isolation valve

solenoids

were not tested

per

TS 4.3.2.1 by independent

"A" and "B" train actuations.

(5) K601 slave relay for emergency diesel

generators

(EDGs) was not properly verified during Safety Injection

(SI) actuation testing

er TS 4.8.1.1.2.

Trip Actuation Device Operational

Testing

(TADOT) was not

performed for 86UVX relay that started the turbine-driven

auxiliary feedwater

(AFW) pump as required by TS 4.3.2.1.

10

Item

No.

10

12

13

16

17

18

96-002-00

96-002-01

96-002-02

96-002-03

96-002-04

Item sequence for multiple examples in same

LER included in parentheses

(). Item sequence for LER 96-002 based

on licensee's

assigned

numbers

(1)-(35) for items reported in all 13 supplements.

Descri tion of Issue or item not tested:

Slave relay testing

was not performed for high head SI

pump alternate miniflow motor-operated

valves

(1CS-746

and 752)

er TS 4.3.2.1.

(1)

HDAFW pump

FCV automatic

open feature

from slave

relays

K635 and K640 was not tested

quarter ly per TS 4.3.2 '

after feature

was added in 1994.

(2) SI

8 Containment

Spray manual actuation switches

were

not tested

per TS 4.3.2.1

(due to their redundant

switches being tested exclusively during each refueling

outage).

(4) Loss-of-power isolation feature

was not tested

for

six radiation monitors

er TS 4.3.3.10

'5)

Overlap circuit for Fuel Handling Building

ventilation actuation

on high radiation signal

from

radiation monitor RN-FR-3567A-SA was not tested

per

TS 4.9 '2.

(6) Control

Room emergency filtration fans

(R2-A and

B)

parallel

paths

from high radiation start circuit was not

tested

er TS 4.3.2.1.

(7) Thermal overload bypass

feature

was not verified per

TS 4.3.2.1 for the Reactor Auxiliary Building electrical

equipment

room inlet isolation dampers

(1CZ-7 and 8)

associated

with isolation from Control

Room Ventilation

Isolation Signal.

(8) TADOT for main feedwater

pump trip on SI signal did

not test partial section of wiring in accordance

with TS 4.3.2.1,

due to lifting leads

or installing jum ers.

(9) For certain radioactive effluent monitors for

building ventilation stacks,

the channel

out-of-ser vice

and Control

Room alarm inputs were not tested in

accordance

with TS 4.3,3.11.

(10) Fourteen blocking relays (that block non-emergency

control signals

from actuating affected

components)

associated

with sequencer

panels

were not tested

per TS 4.8.1.1.2.

(11) Post-accident

dampers

(CV-D1,3,5,

and 7) for

containment building fan coolers were not verified full

open (verified "not closed" instead)

in accordance

with

TS 4.6.2.3.

11

Item

No.

19

96-002-05

20

21

22

23

24

96-002-06

25

26

27

28

96-002-05

29

96-002-06

30

Item sequence for multiple examples in same

LER included in parentheses

(). Item sequence for LER 96-002 based

on licensee's

assigned

numbers

(l)-(35) for items reported in all 13 supplements.

Descri tion of Issue or item not tested:

(12) A start-inhibit feature

(before emergency

sequencer

load block eight) for the chilled water system chillers

was not verified

er TS 4.8. 1.1.2.

(13) Chilled water chillers anti-recyle feature

bypass

was not tested

er

TS 4.8.1.1.2.

(14)

For the containment

spray automatic

sump swapover

logic, Refueling Water Storage

Tank valve limit switch

continuity was not tested for valves

1CT-102 and

105 in

accordance

with TS 4.3.2.1.

(15) Containment

spray suction valves

1CT-102 and

105

actuation

from relay K741 was not tested

per

TS 4.3.2.1

(only the K731

ath was tested).

(16) Control

Room Dampers

(CK-D7-1 and 2; CK-D4-1 and 2;

CK-D8-1 and 2;

and CK-B11-1 and 2) were not tested

from

K603 relay LControl

Room Isolation Signal

(GRIS)j in

accordance

with TS 4.3.2.1.

(17) Computer

room and communication

room dampers

were

not tested

on Control

Room Isolation Signals in

accordance

with TS 4.3.2.1.

(18) Emergency Safeguards

Sequencer

(ESS) Block 2 and

Block 4 start circuits for containment

spray

pumps were

not verified inde endently

er

TS 4.8.1.1.2.

(19) Electrical breakers

1A3A and

1B3B were not verified

to open following load shed

from the

ESS per TS 4.8 ~ 1 ~ 1.2.

'20)

Gross Failed Fuel Detector isolation on SI actuation

was not verified for valve 1CC-304 in accordance

with TS 4.3.2.1.

(21) Computer

and communication

room dampers

next to the

main control

room (CK-D11-1 and 2; CK-D12-1 and 2) were

not verified properly during GRIS testing (verified "not

shut" vs. "full o en") in accordance

with TS 4.3.2.1.

(22) Certain

EDG loads were not calculated

every 18

months per TS 4.8.1.1

~2.f.8.

However, the additional

loads did not violate any design

or

FSAR limits for the

EDGs.

(23) Several

damper s with indirect signals

from fans were

not verified for control

room area ventilation actuation

in accordance

with TS 4.8.1.1.2.f.

12

Item

No.

31

32

33

34

35

36

37

38

39

40

96-002-07

96-002-08

96-002-09

96-002-10

96-002-11

96-002-12

96-002-13

Item sequence for multiple examples in same

LER included in parentheses

(). Item sequence for LER 96-002 based

on licensee's

assigned

numbers

(1)-(35) for items reported in all 13 supplements.

Descri tion of Issue or item not tested:

(24) A inhibit inter lock circuit was not tested for

rimary shield

8 reactor

su

ort fans

er TS 4.8.1.1.2.f.

(25) Fuel Handling Building emergency

damper automatic

closure feature following high radiation was not tested

for

a parallel

path involving indirect closure

from fans

E12 and

E13 starting in accordance

with TS 4.9.12.

(26)

TADOT was not performed f'r 6.9KV emergency

bus

degraded grid voltage secondary

relays in accordance

with

TS 4'.2.1.

Only primary undervoltage

relays

had been

tested in the

ast.

(27) Emergency Safeguards

Sequencer

(ESS)

LOCA-1 and

LOCA-2 XS actuation relay contacts

and the 2D-2E and

1E-

1F reset contacts

were not tested

er

TS 4.3.2.1.

(28)

ESS timing between load blocks was not adequately

verified

er

TS 4.8.1.1.2.f.3.

(29) Parallel start signals

from either

"A" or "B" train

recirculation fans were not tested for computer

and

communication

room inlet dampers

CK-D7-1 and 2 in

accordance

with TS 4.3.2. 1.

(30) Emergency Service Water

pump room exhaust

fans

(E-88A and B) indirect start signal

from temperature

switch when greater

than 90 degrees

Fahrenheit

was not

tested in accordance

with TS 4.8.1.1.2.

(31) Battery Room Exhaust

Fans

(E-28 and E-29) operation

from a GRIS signal (following an SI actuation)

was not

tested in accordance

with TS 4.3.2.1.

(32) An indirect start signal

from AH-5A and

5B fans was

not tested for the main control

room normal supply inlet

dam ers

(CZ-D1SA and

D2SB)

er TS 4.3.2.1.

(33)

HDAFW pump pressure

control valves were not verified

per TS 4.7.1.2 to control pressure

(at runout conditions)

following AFW actuation.

They were previously tested

after flowrate

had already

been adjusted.

(34) Independent verification of Train "A" vs. Train "B"

logic for tripping non-emergency

containment building

fans following a Phase

"A" isolation (slave relay K622)

was not performed in accordance

with TS 4.3.2.1.

This

also involved valve 1SW-231.

13

Item

No.

Item sequence for multiple examples in same

LER included in parentheses

(). Item sequence for LER 96-002 based

on licensee's

assigned

numbers

(1)-(35) for items reported in all 13 supplements.

Descri tion of Issue or item not tested:

(35) Parallel circuit paths

were not tested

per TS 4.3.2.1 for slave relays actuating

contairiment building

ventilation isolation components,

including dampers

1CP-4,7,

and 10;

and fans AH-82A and B, AH-81A and B,

and

E-5A and B.

The preceding table included 42 of the total

43 reported items.

Of

those 42,

39 involved procedures

that were deficient since their initial

development after the plant received its operating license.

The other

three were caused

by plant personnel

errors during the procedure

revision process

or because

a plant modification package did not

identify the appropriate testing requirements

for a newly revised

circuit.

The one item not in the above table was reported in LER 50-

400/97-006-01

as example

number 3.

That example involved a personnel

performance

issue which was unrelated to the surveillance

procedure

rogram issue.

LER 50-400/96-002-01 will be reviewed

separ ately at

a

ater

date in relation to surveillance

performance

issues.

Safet

Si nificance

For the 42 procedure-related

deficiencies listed in the table above,

each circuit was either

r etested

or evaluated

as acceptable

based

on

data

from a previously run similar test or an actual

event.

In all of

the retests,

the circuits performed

as required.

Only one set of

components

(two containment

cooler post-accident

dampers)

failed a

retest,

but those failures were due to lubrication and actuator sizing

roblems with the components

themselves,

and did not involve failed

ogic circuitry.

Re ulator

Si nificance

With one exception, all of the 42 items were reported in accordance

with

requirements

in 10 CFR 50.73.

The one exception

was

an item (Example

21

in LER 50-400/96-002-05)

for which the licensee identified that they

missed the 30-day reporting requirement.

The TS non-compliance

was

identified on February 26,

1996 and reported

on May 16,

1996.

The late

LER was caused

by personnel

error within the organization responsible

for communicating/resolving potentially reportable

items generated

from

the comprehensive

logic review.

Proper corrective actions were taken

for the late reported item.

Failure to report the TS non-compliance

within 30 days of identification was considered

a violation of

10 CFR 50.73.

This licensee-identified

and corrected violation is being

treated

as

a Non-Cited Violation, consistent with section VII.B.1 of the

Enforcement Policy (NCV 50-400/97-08-01).

14

The 42 logic circuit testing deficiencies

were considered in the

aggregate

to represent

a programmatic

problem in the area of

surveillance test procedures.

This problem primarily existed

because of

a common misunderstanding

of TS testing requirements

among site

personnel

responsible for developing,

reviewing,

and revising the

affected test procedures.

This lack of understanding

was carried

forward through years of plant oper ation until industry generic

communications

and

a heightened

sense of awareness

among licensee

personnel

resulted in the identification of several

related findings in

1994 and 1995.

Technical Specification 6.8.1.a

and Regulatory Guide 1.33, Appendix A,

Section 8.b requires that written procedures

shall

be established,

implemented,

and maintained for each surveillance test,

inspection,

or

calibration listed in the Technical Specifications.

Technical Specification 4.0.1 requires that Surveillance

Requirements

shall

be met

during the Operational

Nodes or other conditions specified for

individual Limiting Conditions for Operation unless

otherwise stated in

an individual Surveillance

Requirement.

This is further delineated in

specific testing requirements

located throughout Technical Specification Sections 3.0 and 4.0, Limiting Conditions for Operation

and Surveillance

Requirements.

TS surveillance testing is an integral part of assuring

that safety systems will perform their intended functions when called

upon during an accident situation.

The licensee's

failure to establish

adequate

surveillance testing procedures

to demonstrate that components

and systems

would perform their intended function was considered

an

Apparent Violation of Technical Specification 6.8.1.a

(EEI 50-400/97-08-

02).

The inspectors

confirmed that corrective

actions

have

been either

completed or planned for all of the reported deficiencies.

Those

procedures

needed before

and during Refueling Outage

7 were revised

prior to being used.

Action items have

been generated

through the

licensee's

corrective action program for outstanding

changes to

procedures

that will not be performed until Refueling Outage

8 (Fall

1998).

All of the above

LERs, with the exception of LER 50-400/96-002-

Ol, are closed.

As stated

above,

LER 96-002-01 will be closed

upon

further

NRC review of the performance

issues

related to example 3.

The licensee's

comprehensive

review of'ogic circuits had been

considered

thorough by the inspectors in Inspection Report 50-400/97-03.

The licensee

has completed its review of logic circuit testing but is

continuing with its comprehensive

review of other Technical

Specification Surveillance

Requirements.

Several

Condition Reports

have

already

been generated

by this continuing review project.

The

inspectors will address

each additional

item as they are identified.

15

Closed

LER 50-400/96-007-00:

Failure to perform Technical

Specification surveillance testing in accordance

with Specification

4.7.6.d.3.

This

LER was associated

with not performing pressure differential

testing of all adjacent

areas to the control

room.

The control

room

must be higher in pressure to assure that leakage during an accident

will be out of the control

room, not into it.

The inspector

reviewed

the corrective actions which included testing the adjacent

areas

per

procedure

OST-9021T,

Temporary Procedure to Heasur e Delta

P between the

PIC Room and Surrounding Areas,

Revision 0,

and revising procedure

OST-

1231, Control

Room Emergency Filtration System,

Revision 6.

An

additional

problem was identified in that the computer

room was capable

of being pressurized,

as described in the

FSAR.

However, this was in

conflict with Technical Specification 3.7.6 in that the computer

room

was not included in the control

room envelope.

The computer

room damper

was failed shut to prevent pressurization

and the area successfully

tested.

A temporary modification was developed to make this

configuration change.

The inspector

reviewed

ESRs 96-00275

and 97-00024

which supported

making the temporary change.

The

ESRs were not prompt

which resulted in the modification being identified as

an additional

item of concern in Violation 50-400/96-11-06 for using clearance

tags

as

a temporary modification (Section E8.3).

The temporary modification was

completed prior to the end of Refueling Outage 7.

The inspector

verified that the corrective actions

were completed.

The inspectors

concluded that the item discussed

in this

LER represented

a longstanding

procedural

deficiency with a similar root cause to that

of the programmatic problem discussed

in Section H8.2 of this report

(licensee

personnel

not understanding

the full scope of'echnical

Specification testing requirements

and

how they were implemented

by

procedures).

The inspectors

considered that this surveillance

procedure

deficiency was identified as

a result of the licensee's

overall

increased

awareness

and sensitivity to literal compliance with Technical

Specification surveillance

requirements.

Because of the similarities

between this example

and the issue discussed

in Section

H8 ~ 2, this

violation of Technical Specifications is considered

another

example of

Apparent Violation 50-400/97-08-02.

The

LER is closed.

Closed

LER 50-400/96-010-00

-01

and -02:

Surveillance testing

deficiencies that caused

past entries into TS 3.0.3.

The original

LER was previously discussed

in Inspection Report 50-

400/96-009.

The

LER described test procedure deficiencies that resulted

in system alignments that rendered

both trains of the Residual

Heat

Removal

(RHR) system inoperable

and both trains of'he Containment

Vacuum Relief System inoperable.

The licensee's

analysis of past

operability concluded that these deficiencies

had caused multiple

inadvertent entries into TS 3.0.3.

In the case of the

RHR system,

the

test methodology incorporated into procedures

in October

1992 resulted

in cross-tying the two redundant

"A" and "B" trains while verifying the

backseat

capability of the "A" train

RHR pump discharge

check valve.

16

The alignment could have resulted in a significant reduction in low head

safety injection flow to the Reactor Coolant System in the event of an

accident.

Procedure

OST-1008,

lA-SA RHR Pump Operability Quarterly

Interval, Revision 8;

and OST-1092,

1B-SB

RHR Pump Operability Quarterly

Interval, Revision 4, were both revised to eliminate the cross-

connecting of the two RHR trains.

In the case of the Containment

Vacuum

Relief System,

a monthly relay actuation logic test for the Containment

Ventilation Isolation System generated

a signal

which blocked the

automatic containment

vacuum relief function of both redundant

vacuum

breakers.

The deficient test procedure

(MST-I0417, Containment

Ventilation Isolation Area Radiation Monitors Relay Actuation Logic

Test,

Revision 5) caused the Containment

Vacuum Relief System to be

inoperable for approximately 45 minutes during each monthly test.

As a

result of this finding, the procedure

was revised to prevent the

inoperability of both trains of the system simultaneously.

LER 50-400/96-010-01

discussed

that the containment

vacuum relief

discrepancy

was initially identified by operator s in 1995.

However,

plant personnel

then did not realize the reportability of short duration

entries into TS 3.0.3 caused

by surveillance testing.

This item

resurfaced

while the licensee

was investigating the

RHR situation.

The

licensee took appropriate corrective actions for the missed

repor tability.

The requirement of TS 3.0.3 were met.

The failure to

report the TS 3.0.3 entries

caused

by MST-I0417 when the problem was

initially discovered in 1995 is considered

a violation of the

requirements of 10 CFR 50 '3.

This licensee-identified

and corrected

violation is being treated

as the second

example of Non-Cited Violation

50-400/97-08-01

discussed

in paragraph

M8.2 above,

consistent with

section VII.BE 1 of the Enforcement Policy.

Concerning the procedural

deficiencies,

the inspectors

concluded that

each

case

was related to the programmatic surveillance

procedure

problem

described in Section

M8.2 above.

Each case

represented

longstanding

~

~

~

roblems with surveillance

procedure technical

content

due to the

icensee's

lack of understanding

as to how these

procedures

implemented

TS testing requirements.

Because of the similarities, the items

identified in LERs 50-400/96-010-00

through

-02 are being included as

additional

examples of Apparent Violation 50-400/97-08-02.

The

LER and

its supplements

are closed.

Closed

LER 50-400/96-016-00:

Failure to perform reactor trip bypass

breaker surveillance testing required by Technical Specifications.

This

LER was associated

with testing the reactor trip bypass breaker's

remote manual

shunt trip feature with the breaker s in service.

Technical Specification

(TS) Table 4

~ 3-1 requires

a remote

manual

shunt

trip test prior to placing the reactor tr ip bypass

breakers

in service.

Testing of the remote manual

shunt trip at Harris had been previously

conducted after the reactor trip bypass

breakers

were racked into the

connected position and closed.

FSAR section 7.2.2.2.3.10

contained

conflicting wording regarding the testing.

The inspectors

reviewed the

corrective action which included procedure revision,

FSAR clarification

17

and event review with Haintenance

and Operations

personnel.

Procedures

HST-I0001 (HST-I0320), Train A (B) Solid State Protection

System

Actuation Logic and Haster Relay Test,

Revision 10(11)

and OP-104,

Rod

Control System,

Revision

11 were revised to implement this TS

requirement.

The inspector verified that the corrective actions

were

adequately

completed.

The inspectors

concluded that the item discussed

in this

LER represented

a longstanding

procedural

deficiency with a similar root cause to that

of the programmatic

problem discussed

in Section

H8.2 of this report

(licensee

personnel

not understanding

the full scope of Technical

Specification testing requirements

and

how they were implemented

by

procedures).

The inspectors

considered that this surveillance

procedure

deficiency was identified as

a result of the licensee's

overall

incr eased

awareness

and sensitivity to literal compliance with Technical

Specification surveillance

requirements.

Because of the similarities

between this example

and the issue discussed

in Section H8.2, this

violation of Technical Specifications is considered

another

example of

Apparent Violation 50-400/97-08-02.

The

LER is closed.

Closed

LER 50-400/96-009-00:

Reactor Auxiliary Building Emergency

Exhaust

System testing deficiency.

This

LER was associated

with a failure to verify that Reactor Auxiliary

Building Emergency Exhaust

System

(RABEES) maintained

a negative

pressure

greater than or equal to 1/8 inch water gauge in the

Charging/Safety Injection Pump

(CSIP)

Rooms

as required by TS 4.7.7.d.3.

On Hay 30,

1996, it was discovered that no pressure

sensing taps

wer e

located in the CSIP

Rooms

and past testing

had not verified this TS

requirement.

An additional

concern

was identified in that the Waste

Processing

Building and Fuel Handling Building normal ventilation

exhaust

fans

had been running during previous testing which aided the

RABEES system in maintaining

RAB negative pressure.

Corrective action

included procedure revision, retesting,

and evaluating the acceptability

of the Reactor Auxiliary Building (RAB) differential pressure

indication

installed in the main control

room.

Procedure

OST-1052,

RAB Emergency

Exhaust

System Operability 18 Honth Interval All Hodes,

Revision 7/1 was

revised

and retesting

was performed.

The retesting

was described in NRC

Inspection Report 50-400/96-05.

The evaluation of the main control

room

RAB differential pressure

installed instrumentation

concluded that the

instrumentation

should not be used f'r TS surveillance verification.

Instead,

local manometer

instrumentation

should be used for TS 4.7.7.d.3

verification.

The inspectors

reviewed the corrective actions which were

adequately

completed.

The inspectors

concluded that the item discussed

in this

LER represented

a longstanding

procedural

deficiency with a similar root cause to that

of the programmatic

problem discussed

in Section H8.2 of this report

(licensee

personnel

not understanding

the full scope of Technical

Specification testing requirements

and

how they were implemented

by

procedures).

The inspectors

considered that this surveillance

procedure

deficiency was identified as

a result of the licensee's

overall

18

increased

awareness

and sensitivity to literal compliance with Technical

Specification surveillance

requirements.

Because of the similarities

between this example

and the issue discussed

in Section H8.2, this

violation of Technical Specifications is considered

another

example

of'pparent

Violation 50-400/97-08-02.

The

LER is closed.

Closed

LER 50-400/96-011:

Inadequate

surveillance

procedures

failed

to provide

a means for identifying deactivated

automatic containment

isolation valves which are to be subjected to verification every 31 days

in accordance

with Technical Specifications.

This

LER was previously discussed

in Inspection Report 50-400/96-09.

The licensee identified and reported the failure to verify the

deactivated

shut status of two containment isolation valves,

1FW-221 and

1FW-223,

on

a monthly basis

as required by Technical Specification

(TS)

Surveillance

Requirement 4.6.1.l.a.

Valve 1FW-221 had failed a stroke

time test in December

1995 and,

along with 1FW-223,

was deactivated

shut

at that time to comply with TS 3.6.3 requirements.

In June of 1996,

an

operator

questioned

whether the monthly verification procedure

had

included these valves.

The licensee

discovered that the monthly

surveillance

procedures

(OST-1029,

Containment Penetration

Outside

Isolation Valve Verification Monthly Interval,

Modes 1-6;

and OST-1069,

Containment Building Penetration

Inside Manual Isolation Valve

Verification Quarterly Interval,

Mode 5) which implemented

TS 4.6.1.1.a

did not include those motorized valves that were deenergized

shut to

comply with the TS 3'.3 requirement.

Upon discovery,

the licensee

revised the test procedures,

along with plant procedure

PLP-106,

Technical Specification Equipment List Program

and Core Operating Limits

Report,

which now include the requirement to verify the

valves'eactivated

shut status

every 31 days.

The licensee

found no other

examples of this situation occur ring with other valves.

The missed surveillances

were caused

by the licensee's

misinterpretation

of the requirement

contained in TS 4.6.1.1.a.

The error occurred during

initial procedure

development

and was brought forward through numerous

procedur e revisions.

The inspectors

concluded that this example

was

representative

of the programmatic

problem discussed

in report sections

H8.2 through H8.6, concerning the licensee's

earlier lack of

understanding of Technical Specification requirements.

Accordingly, the

inspectors

considered this issue to be another

example of Apparent

Violation 50-400/97-08-02

discussed

in the aforementioned

report

sections.

The

LER is closed.

19

E1

El.1

a.

Conduct of Engineering

En ineerin

Desi

n In uts

Ins ection Sco

e

37551

III. En ineerin

b.

C.

E7

The inspector

reviewed

numerous

Engineering Service

Requests

(ESRs)

during review of corrective actions for various

open items.

These

ESRs

were reviewed against the requirements

in procedure

EGR-NGGC-0005,

Engineering Service Requests,

Revision 4, to determine if procedures

were followed.

Observations

and Findin s

The inspector

observed

two additional

examples of the

ESR implementation

weakness identified in Inspection Report 50-400/97-06,

Section El.l.

Section 01.5 of that

same report identified that

a rod insertion limit

alarm had not cleared during the start-up.

The licensee

investigated

the cause during this inspection period and found that during the core

design for fuel cycle 8 the park position for the rods was changed to

225 steps

as

a control rod wear distribution step.

During this process,

procedure

PLP-106, Technical Specification

Equipment List Program

and

Core Operating Limits Report,

Revision 15,

was changed to include the

225 step park position.

These

changes

did not consider the rod

insertion limit alarm reset point at 225.5 steps

and is considered

an

additional

example of the weakness

where

a design input/alarm was not

considered

during the design

change.

Section E8.3 pertaining to the closure of violation 50-400/96-11-06,

discusses

another

example in relation to an alarm in the control

room

caused

by ESR implementation.

ESR 9700024,

related to computer

room

ventilation,

caused

a nuisance

alarm in the control

room which

necessitated

a field change for correction.

Conclusions

The inspector

concluded that the additional

examples of not considering

alarms

as design inputs when designing modifications caused additional

nuisance

alarms.

Quality Assurance in Engineering Activities

E7.1

S ecial

FSAR Review

37551

A recent discovery of a licensee operating their facility in a manner

contrary to the Updated Final Safety Analysis Report

(UFSAR) description

highlighted the need f'r a special

focused review that compares plant

practices,

procedures

and/or

parameters

to the

FSAR descriptions.

While

20

E8

E8.1

performing the inspections

discussed

in this report, the inspectors

reviewed the applicable portions of the

FSAR that related to the areas

inspected.

The licensee

made

a presentation

to the

NRC on Hay 31,

1996 concerning

their corporate-wide

plan for reviewing the

FSAR at the

CPEL sites.

The

program

has

gener ated

a large

number of condition reports at the Harris

Plant

(325 by the end of the inspection period).

The results

from this

program will be reviewed in the closure of Unresolved

Item 50-400/96-04-

04, Tracking

FSAR Discrepancy Resolution.

The inspectors

did not find

any additional discrepancies

other than those identified by the

licensee.

Hiscellaneous

Engineering Issues

(92700,

92903)

Closed

VIO 50-400/96-10-01:

Failur e to promptly submit

a Technical

Specification

change for main reservoir level.

The inspector

reviewed the licensee's

responses

dated January

20,

1997

and February 7,

1997.

The corrective actions included submitting

a

Technical Specification

change

request

(October 31,

1996) for main

reservoir level, reviewing other technical specification interpretations

(TSIs), revising procedure

AP-107, Technical Specification

Interpretations,

a lessons

learned

review for licensing personnel,

and

a

review of the

new emergency service water "A" pump after installation to

determine if'n additional license

amendment

was needed.

One other

TSI

was identified in the response

as needing

a license

amendment,

and was

submitted

on February

18,

1997.

The inspector

reviewed procedure,

AP-107, Revision 11,

and found that

the changes

incorporated

included the performance of a

10 CFR 50.59

review for TSIs and included words that TSIs may not be used to meet

10 CFR 50.36 instead of submitting

a license

amendment.

The inspector

reviewed the licensee's

TSI review program

(TSI Action Plan,

Revision 5,

July 16,

1997) which currently projects to reduce the number of TSIs

from 29 (at time of violation) to approximately 6.

The licensee

was

performing

10 CFR 50.59 reviews for all existing TSIs.

This has

resulted in 2 LERs (97-008 and 97-011).

The inspector

noted that two

additional Technical Specification

changes

had been submitted

as

a

result of this effort, and that three additional

ones

were projected to

be submitted.

The inspector

reviewed the performance of the

new "A" Emergency Service

Water

pump in NRC Inspection

Report 50-400/97-06.

The licensee

had

committed in the February 7,

1997 supplemental

response

to submit

a

license

amendment if the

new pump did not meet the projected

performance.

A license

amendment will not be needed

per Engineering

Service Request

9700428,

Revision 0.

The inspector

reviewed the corrective actions taken

and concluded that

this violation had been corrected.

This item is closed.

E8.2

21

Closed

VIO 50-400/96-10-02:

Failure to provide an up-to-date

FSAR

amendment for main reservoir level.

E8.3

E8.4

The inspector

reviewed the licensee's

response

dated January

20,

1997

and reviewed the corrective actions taken.

FSAR change

request

Review

Approval

Form (RAF) 2180 was approved

November

22,

1996 which adequately

addressed

the

FSAR changes

necessary

to correct the violation.

The

inspector verified that

RAF 2180 would be incorporated in the next

FSAR

annual

submittal

(amendment 48).

This item is closed.

Closed

VIO 50-400/96-11-06:

Failure to identify and correct

deficiencies

associated

with deletion of ESW flow from AH-86.

The inspector

reviewed the licensee's

response

dated

Harch 3,

1997 and

reviewed the corrective actions taken.

OHN-014, Operation of the Work

Control Center,

Revision 15,

was revised to include in the quarterly

clearance

audit the requirement to write a condition report for

clearances

that are more than three months old.

The system engineer

was

required to evaluate these

items through the condition reports.

The

inspector verified that this requirement

was being complied with.

The

audits

had identified several

items that were similar to the AH-86 item

and the response

committed to having those resolved prior to the

completion of Refueling Outage 7.

The inspector verified that these

were completed

and the clearance

tags

removed.

During review of these

items the inspector

noted

an additional

example of a weakness identified

in IR 50-400/97-06 with ESR implementation associated

with consider ation

of alarms during design changes.

During review of the corrective

actions,

the inspector

noted that

a field change to ESR 9700024.resulted

from not considering

an alarm during the design

change process.

As a

result, the modification caused

a nuisance

alarm in the control

room

which necessitated

the field change.

The

ESR field change

adequately

corrected the nuisance

alarm.

The inspector concluded that the

corrective actions for the

LER issue

were adequately

completed.

This

item is closed.

Closed

VIO 50-400/96-01-01:

Inadequate

corrective actions for

improper control of RABEES doors.

The inspector

reviewed the licensee's

response

dated April 8,

1996,

LER 50-400/96-001-00,

and reviewed the corrective actions taken.

The

cause of the violation was attributed to inadequate

controls to ensure

that the door s are closed or properly controlled.

The corrective action

was to install

a modification to provide alarming capability for the

RABEES boundary doors by September

30,

1996.

The inspector verified

that the modification to alarm certain

RABEES boundary doors

had been

completed

and the alarms were functional.

No other

examples of RABEES

doors being blocked open have occur red since completion of the

modification.

However, not all

RABEES doors were provided with the

alarms.

The inspector

found that the doors to the charging/safety

injection pump rooms,

RHR heat exchanger

rooms,

and the door from the

Reactor Auxiliary Building (RAB) 236-foot elevation mechanical

penetration

room to the north hallway were not alarmed,

but were locked.

22

The inspector

found that the root cause investigation

was approved the

same day that

LER 50-400/96-001

was signed.

The inspector

reviewed

ESR

95-00979 which installed the alarms

and found that the

ESR provided for

the doors to be locked rather than alarmed.

The locking was

accomplished

under

ESR 9600199.

The failure to provide alarms for all

RABEES doors

as committed to in the violation response

and

LER 50-

400/96-001-00 is identified as

a Deviation from a written commitment

(50-400/97-08-03).

The inspector questioned

how locking the

RAB 236-foot elevation

mechnical

penetration

room door would address this issue since access to

this area could be obtained

from unlocked doors in the personnel air

lock area

and the sample sink area.

This item is adequately

addressed

in the licensee's

supplemental

response to the initial violation, which

was received after the end of this inspection period.

This item is

closed.

IV. Plant

Su

rt

Radiological Protection

and Chemistry (RPK) Controls

Water Chemistr

Controls

Ins ection Sco

e

84750

The inspectors

evaluated

the licensee's

water chemistry control program

for maintaining reactor coolant system chemistry parameters

within

Technical Specification

(TS) requirements.

The licensee's

water

chemistry program was evaluated

against the specific requirements of TS 3.4.7 (Tables 3.4-2 and 3.4.8) which specify the concentration limits

for dissolved

oxygen

(DO), chloride (CL), fluoride (FL) and dose

equivalent iodine (DEI) in the Reactor Coolant System

(RCS).

The water

chemistry program was also evaluated

against the requirements of TS

Tables 4.4-3 and 4.4-4 which specify required surveillance frequencies.

Observations

and Findin s

The licensee's

water chemistry control procedures

included provisions

for sampling

and analyzing reactor coolant at the prescribed

frequency

for the parameters

required to be monitored by TSs.

Action levels

and

responses

for out of limit chemistry parameters

were also reviewed.

The

licensee's

water chemistry procedures

included provisions for monitoring

water quality based

on established

industry guidelines

and standards.

The inspectors

noted that licensee

procedures

specified the sampling.

frequency

and typical values for each

parameter

to be monitored.

Action

levels applicable to various operational

modes were given where

appropriate.

Guidance

was also provided for actions to be taken if

analytical results

exceeded

prescribed limits.

The inspectors

determined that the licensee's

procedures

were consistent with

applicable

TS requirements.

23

The inspectors

reviewed chemistry statistical

analysis reports,

primary

chemistry data,

related data trend plots,

and records of analytical

results

for selected

parameters

at power operations

and at shutdown

during the period January

1,

1996 through June 24,

1997.

The parameters

selected

included dissolved

oxygen, fluorides, chlorides, sulfates,

boron,

and dose equivalent iodine-131.

A review of chemistry data

disclosed that the licensee

had an elevated

RCS sulfate sample during

the recently completed refueling outage

RFO-7.

Although within

administrative limits (118 parts per billion (ppb) sample value versus

150 ppb limit), upon investigation,

the elevated

reading

was explained

based

on

a specimen

cup used for sample dilution that was

a source of

sulfate cross contamination.

Dissolved oxygen reached

a high level of

800 ppb during RF0-7, which exceeded

the TS limit applicable during

modes

1-4 of power operations of 100 ppb.

The elevated level

was

permitted,

however, during refueling when the

RCS was open to

atmosphere.

The licensee

also entered administrative action levels for

primary and secondary

water

chemistry, in accordance

with administrative

procedures,

on several

occasions

during the period of review with small

variances

from normal parametric values indicated during power

operations.

In each of these

cases

evaluated

by the inspector,

the

licensee

was able to provide an adequate

basis for the

RCS anomaly such

as

a reactor trip, expended

cleanup filters, or a planned reactor

evolution that affected water

chemistry values.

All anomalous

values

were determined to be within TS or administrative limits.

Conclusions

Primary and secondary

chemistry parameters

were maintained well within

TS and licensee administrative limits.

The licensee's

water chemistry

control program for maintaining water quality was effectively

implemented.

Annual Radioactive Effluent Release

Re ort

Ins ection Sco

e

84750

TS 6.9.1.4 required the licensee to submit

an Annual Radioactive

Effluent Release

Report covering liquid and gaseous effluent releases

resultant

from facility operations

during the prior year of operation.

In addition to activity released

in liquid and gaseous

effluents, the

report provided required estimates of radiation doses to members of the

public from effluents released to unrestricted

areas.

The inspector

evaluated the licensee's

effluent release

program to determine if the

licensee

had implemented

an effective program to monitor

and control

radiation doses

associated

with effluent releases.

Data on solid

radwaste

shipments

was also provided in the report and evaluated.

Observations

and Findin s

The inspectors

evaluated

report feeder data to identify adverse effluent

trends, identify increases

in estimated

doses to the public from

effluents, if any,

and explain these variances

in the context of

24

operational

experience.

The inspector

evaluated

supporting

raw data f'r

effluent release

reports covering

1996 and 1997 through Hay with

emphasis

on identifying elevated

release

trends or data anomalies.

As

shown in the effluent release

summary below, the amount of activity

released

during 1996 and 1997 through Hay in liquid effluent streams

remained relatively stable at low levels,

and well within regulatory

release limits.

The amounts of activity released

during 1996 as fission

gases,

iodines,

and particulates

in gaseous

effluents were also at low

levels

and within release limits.

Hinor variances in gaseous effluent

parameters

within operational limits were identified between

1996 and

1997 indicative of normal steady state

power operations.

No abnormal

releases

were identified during the period.

However,

one unplanned

release

occurred in Harch 1997 when the licensee failed to maintain

a

negative pressure

for 46 hours5.324074e-4 days <br />0.0128 hours <br />7.60582e-5 weeks <br />1.7503e-5 months <br /> in the reactor auxiliary building.

The

calculated

release to the environment through auxiliary building

penetrations

amounted to

a relatively low 1.788E-3 curies of

predominantly noble gases.

Licensee corrective actions

were found to be

appropriate.

Harris Radioactive Effluent Release

Summar

1996

1997(to 5/31)

Abnormal Releases

Liquid

Gaseous

Activity Released

(curies)

a.

Liquid

1. Fission

and Acti-

vation Products

2. Tritium

3. Gross Alpha

b.

Gaseous

1. Fission

and Activation

Products

2. Iodines

3. Particulates

4. Tritium

6.00E-02

2.96E-02

4.61E+02

<LLD

1.76E+02

<LLD

4. 29E+01

1. 74E+01

9.53E-07

8.25E-06

4.04E-05

1.36E-04

2.50E+01

7.80E+00

The January

1996 through Hay 1997 data indicated

above

was trended

against

data from the years

1991 through 1995.

This analysis indicated

either

a stable or gradually declining trend in liquid and gaseous

releases

with no significant anomalies identified.

Slight variances

were explained adequately

by the licensee

based

on operational

history.

Tritium release

levels,

which remained well within limits, were slightly

elevated in 1996 when compared with 1995 liquid release

levels,

but

remained well below the approximate

1000 curies of tritium released

in

liquid effluents in 1994.

Although tritium releases

are within

regulatory limits, the licensee

recognized elevated concentrations

of

tritium in Harris Lake as

an area

for improvement

and initiated

a

Radioactive Effluent Reduction Plan approved for implementation

on

25

July 31,

1996.

The objective of this plan is to significantly reduce

detectable radioactivity in Harris Lake to include Tritium.

The

licensee's

goal is to reduce concentrations

in Harris Lake from the

current approximate

4000 picocuries

per liter to 900 picocuries per

liter by the end of 1999.

Short-term tritium reduction strategies

were

judged by the inspector to be reasonable

and included recycling tritium

back into the plant and restricting releases

of tritiated liquids to

periods of high rainfall in order to benefit from dilution factors.

The inspectors

evaluated for 1996 and

1997 through

Hay the maximum

annual

dose estimates to the public from gaseous

and liquid effluent

streams.

Dose limits are provided in the TS and include

a limit of 3

millirem for the total body from liquid effluents,

10 millirem for the

liquid critical organ

dose,

and

15 millirem for the airborne critical

organ dose.

Doses

were calculated

by the licensee in accordance

with

the methodology in the licensee's

Offsite Dose Calculation Hanual

(ODCH)

as

a function of the release

point, the isotopic mix, total curies

released,

and exposure

pathways.

All calculated

doses

from liquid and

gaseous

releases

were determined to be less than

1 percent of applicable

TS dose limits.

The licensee

also achieved reductions in doses

for all

dose

pathways during 1996 over 1995 and offsite doses

were gener ally on

a favorable reducing trend.

The licensee

has undertaken initiatives to reduce solid radwaste

volume

during 1996 and 1997.

Ongoing efforts in radwaste

include radwaste

volume reduction

and minimization initiatives.

The licensee is

currently shipping most of'ts low level radwaste offsite for processing

and volume

r eduction

due to the unavailability of offsite low level

radwaste

storage

for radwaste

generator s in North Carolina.

During

1996, licensee

operations

resulted in a relatively low 4.16 cubic meters

of solid radwaste

(62 curies) for interim storage onsite after

processing.

This was reduced

from 9.059 cubic meters

(77 curies) during

1995.

This radwaste

was processed offsite and retur ned to the licensee

for interim storage until final disposition.

The inspector noted that

current radwaste

performance resulted in continued reduction in radwaste

generation overall.

However, during the recently completed

RFO-7

refueling outage,

the licensee

exceeded its goal for solid radwaste

volume generated

(136 cubic meters

generated

against

a goal of 89 cubic

meters).

This was due primarily to an unanticipated

extended

outage

duration with expanded

outage

scope.

c.

Conclusions

The licensee

maintained

an effective program to monitor and control

liquid and gaseous

radioactive effluents

and thereby limited doses to

members of the public to a small percentage of regulatory limits.

The

release of radioactive material to the environment

from liquid and

gaseous

effluents for 1996 and 1997 through Hay 31 was

a small fraction

of the

10 CFR 20, Appendix

B and

10 CFR 50, Appendix I limits.

26

R1.3

Radiolo ical Controls Durin

Power 0 erations

a.

Ins ection Sco

e

83750

The inspectors

evaluated the adequacy of licensee radiological controls

with emphasis

on external

occupational

exposure controls during normal

plant operations.

Areas inspected

included radiation area postings,

radiation work permit controls,

and effectiveness

of the As Low As

Reasonably Achievable

(ALARA) program.

The inspector toured the

radiation controlled area

(RCA) and observed

compliance of licensee

personnel

with radiation protection procedures for routine work

evolutions.

b.

Observations

and Findin s

The inspector s verified observed controls for external

occupational

exposures

met applicable regulatory requirements

and were designed to

maintain exposures

ALARA.

The inspector

reviewed several

radiation work

permits

(RWPs) utilized to control ongoing work within the

RCA and noted

that the controls observed

were appropriate for the described

tasks

and

radiological conditions.

Interviews were conducted with radiation

worker s in order to determine the level of understanding of radiation

work permit requirements

from a representative

cross-section

of plant

workers.

The wor kers interviewed were verified to have signed onto an

RWP, were wearing dosimetry appropriate to their work activities within

the

RCA in accordance

with plant procedures,

and were performing

specific work activities on appropriate

RWPs.

The workers generally

demonstrated

a good knowledge of RWP requirements

and of radiological

working conditions.

The inspectors

noted good posting practices

throughout the plant.

During a tour of'he spent fuel pool the inspector

observed

no items

hanging from the side of the pool

and good radiological controls in

place in this area overall.

During peak traffic periods radiation

workers were observed exiting the

RCA in accordance

with procedures

for

frisking out of the

RCA to include properly clearing small articles with

the small articles monitor.

Pre-job

RWP work planning and ALARA

briefings for observed

ongoing work evolutions were found to be

conducted in an effective manner.

During tours of the plant, the

inspectors

observed Radiological Control technicians

performing

radiation

and contamination

surveys in accordance

with procedure.

Also,

during inspection of the tool issuance

rooms,

good controls for slightly

contaminated tools inside the

RCA were noted.

The licensee's

ALARA

program overall continues to be effective in achieving reductions in

site exposure during normal

power operations.

However, during refueling

outage

RF0-7, the licensee

incurred 135.09 person

rem outage

dose which

exceeded

the outage

goal of 121.40 person

rem.

This was attributable

to unanticipated

expanded

outage duration

and growth in scope.

27

During a routine plant walkdown the inspector

observed

a 55-gallon drum

of'iscellaneous

scaffold parts located in the hallway outside the gas

decay tank valve gallery of the 236-foot elevation of the waste

processing building.

The drum was open,

not controlled or labelled

as

radioactive material,

and was readily accessible

to workers passing

through or working in the area.

Upon survey,

two scaffold knuckles were

identified that had removable surface contamination

(5000-6000

dpm/100

sq.

cm.) which exceeded

the procedural limit of 1000 dpm/100 sq.

cm.

as

specified in HPS-NGGC-0003,

Radiological Posting,

Label.ing and Surveys,

Rev. 2,

Paragraphs

3.4 and 9

~ 1.7.

HPS-NGGC-0003 requires

contaminated

material with these levels of removable surface contamination to be

controlled as contaminated

material in a posted Contamination Area.

Another scaffold knuckle was identified that had

12000 dpm/100 sq.cm.

fixed contamination that was not controlled in accordance

with paragraph

9'.4 of the

same procedure.

The licensee

issued

a condition report on

these NRC-identified adverse

conditions

(CR 97-03207 dated 6/24/97)

and

took prompt actions to correct these

contaminated

material control

discrepancies.

Licensee actions included

a full sweep of the

RCA to

confirm if any other examples of improperly controlled radioactive

material

could be identified and none were.

Based

on the licensee's

corrective actions,

the relatively low safety significance of the

contaminated

material control discrepancies

identified, this failure

constitutes

a violation of minor significance

and is being treated

as

a

Non-Cited Violation consistent with Section

IV of the

NRC Enforcement

Policy.

This is designated

NCV 50-400/97-08-04:

Failure to control

contaminated

material in accordance

with procedure

HPS-NGGC-0003.

c.

Conclusions

The radiological controls program was being effectively implemented with

good occupational

exposure controls observed

during normal plant

operating conditions.

One non-cited violation was identified for

failure to control contaminated

material in accordance

with procedure.

Rl.4

Trans ortation of Radioactive Haterial

a.

Ins ection Sco

e

86750

TI 2515/133

10 CFR Part 71 established

the requirements for packaging,

preparation

for shipment,

and transportation of licensed material.

10 CFR Part 71.5

required the licensee to comply with the applicable requirements of the

Department of'ransportation

(DOT) in 49

CFR Parts

170 through

189 when

transporting

licensed material outside of the confines of the plant.

The inspector evaluated

the licensee's

transportation of radioactive

materials

program for implementation of these

requirements

as well as

implementation of the revised 49 CFR Parts

100 through

179 and

10 CFR Part 71.

28

b.

Observations

and Findin s

The inspectors

evaluated

the licensee's,preparation

of packages

for

transport

and discussed

applicable procedural

controls with the licensee

for shipments

conducted during 1996 and 1997 through the end date of

inspection.

The inspectors

evaluated detailed checklists

prepared

by

the licensee at the time of shipments to ensure

proper packaging,

labeling,

and placarding of vehicles

had occur red prior to shipping

radioactive material offsite.

The inspectors

determined,

based

on

a

sample of shipments

conducted,

that provisions for marking and labeling

packages

and for placarding vehicles were in accordance

with the

requirements.

The inspector

determined that licensee

procedures

included provisions for performing required surveys

and for assuring

that the radiation

and contamination limits were met for each

package

offered for shipment.

The inspectors

reviewed the licensee's

records

for several

shipments of radioactive material

and found that those

records indicated the required surveys

had been performed

and the

radiation

and contamination limits had been met.

The inspectors

determined that the licensee's

procedures

included provisions for

preparing shipping papers

and manifests in accordance

with the above

requirements

and for recording the required information thereon.

The

inspectors

reviewed the shipping paper s for selected

shipments of

radioactive materials

and determined that they had been prepared in

accordance

with procedure.

Licensee

procedures

for shipping radioactive materials included

provisions f'r providing drivers with required instructions

and the

inspector

verified shipping papers for selected

shipments

included

a

copy of those instructions.

Interviews with two drivers for resin

shipments that occurred during the period of inspection were conducted.

It was determined during these interviews that the drivers were

adequately

knowledgeable of emergency

response

procedures

although more

in depth knowledge would enhance their response

in the event of an

accident.

The inspectors

determined that the licensee's

procedures

for

shipping radioactive materials included provisions for making the

required

advance notifications and that the licensee's

records for

selected

shipments

included copies of'he forms used to make the

required notifications.

The inspectors

reviewed selected

shipping

records

and determined that the required information was being retained

as required.

The licensee classified

and characterized

waste shipments

through the use of the current release of RADHAN computer software.

Radionuclide concentrations

and physical description data for packaged

waste were input to the computer

and the program generated

a manifest

form.

The printed manifest form included the information required to be

included on waste manifests

and the certifications that the waste

had

been properly classified,

described,

packaged,

marked,

and labeled;

and

were in proper condition for transport in accordance

with applicable

State

and federal regulations.

29

Concurrent with this evaluation of the licensee's

implementation of

transportation

and shipping programs,

the inspector verified that the

licensee

had revised their procedures to be consistent with the revised

DOT and

NRC transportation

regulations.

This evaluation included

a

review of training

and qualification of personnel

on the

new

regulations,'changes

made to the licensee's

procedures

for the

processing

and packaging of low specific activity (LSA) and surface

contaminated

objects

(SCO), the use of the inter national

system of units

(SI), expansion of the radionuclide list and related

changes

in limits,

and use of the transport

index and related

changes

in fissile material

classification.

The inspectors

reviewed training materials

prepared

by the licensee to

comply with the requirements of 49 CFR Part 172, Subpart

H, Section

172.704, Training Requirements,

which specified that hazmat employee

training shall include general

awareness/familiarization

training.

The

inspector

reviewed the training material entitled

"DOT Hazardous

Haterial

General

Awareness Training," designated

lesson

number

EV601G,

and determined that it met the scope

and intent of the training

.requirement

but that the training had not been updated or made current

with the revised transportation rule which was effective April 1,

1996.

Specifically, the training did not contain any reference to SI units or

to revised definitions such

as

LSA or to any other

aspect of the revised

transportation

rule needed to provide radiation workers with a general

awareness

of the basic changes to the transportation

rule.

The

inspector

had verified that all radioactive material receipt

and

shipping procedures

being utilized in the plant had been revised prior

to the effective date of the

new transportation rule to incorporate the

performance

requirements of the new rule.

The inspectors verified that

the licensee

had conducted training of hazardous

material

workers during

1997 that used the out-of-date lesson plan and training materials.

The

finding that training being provided to worker s was not current

or

updated with current plant implementing procedures

was contrary to the

requirements of Plant Operating Hanual,

Volume 8, Part 1, Procedure

Number TPP-100,

"Conduct of Training", Rev. 4, Paragraph

5.2.5.c,

which

states that training shall

be conducted

using current training materials

that match job knowledge and/or performance

requirements.

The licensee

was informed that the failure to conduct training using current training

materials that match performance

requirements

was

a violation of a

procedural

requirement.

This is designated Violation 50-400/97-08-05,

Failure to conduct training using current training materials.

c.

Conclusions

The licensee

implemented

an effective program for packaging,

preparation,

and transport of'adioactive material

and had conducted the

program without incident during the period reviewed.

One violation was

identified for failure to conduct training using cur rent training

materials that matched current performance

requirements.

30

R8

R8.1

S1

S1.1

F1

F1.1

Hiscellaneous

Plant Support Issues

(92904)

Closed

URI 50-400/97-300-03:

Placing, contaminated

items outside

HP

boundary

The inspectors

reviewed posting

and procedural

upgrades

completed

by the

licensee in response to an

NRC concern that small articles that cleared

the small article monitors

(SAHs) at the

RCA exit are placed across

the

RCA boundary prior to the worker 's hands

being checked for

contamination.

The inspectors

did not identify any examples

where

contaminated

items were improperly released

from the

RCA.

However, this

practice could have resulted in loose contamination outside the

RCA.

The licensee

revised plant procedures

and upgraded postings at the

SAH

to require

hand frisking while small articles were being monitored

and

prior to moving SAH cleared articles'outside

the

RCA boundary.

The

inspector

observed radiation worker compliance with the

new procedure

and determined that these

upgrades

adequately

address

the

NRC concern.

This item is closed.

Conduct of Security and Safeguards Activities

General

Comments

71750

The inspector

observed security and safeguards

activities during the

conduct of tours,

and observation of maintenance activities.

During the

conduct of tours the inspector noted

a security guard that was less than

fully alert on the top of the reactor auxiliary building.

The licensee

wrote

CR 97-03736

and counselled the individual.

Compensatory

measures

were posted

when necessary

and properly conducted.

Control of Fire Protection Activities

General

Comments

71750

The inspector

observed fire protection equipment

and activities during

the conduct of tours

and observation of maintenance activities and found

them to be acceptable.

The inspector

observed that the licensee

was

making progress

in reducing the number of fire protection surveillances

being performed in their grace period (IR 50-400/97-04,

Section F7).

V. Mana ement Heetin s

X1

Exit Meeting Smeary

The inspectors

presented

the inspection results to members of licensee

management

at the conclusion of the inspection

on August 4,

1997.

The

licensee

acknowledged the findings presented.

The inspectors

asked the licensee

whether

any of the material

examined

during the inspection should

be considered proprietary.

No proprietary

information was identified.

31

PARTIAL LIST OF PERSONS

CONTACTED

Licensee

D. Batton, Superintendent,

On-Line Scheduling

D. Braund, Superintendent,

Security

B. Clark, General

Manager,

Harris Plant

A. Cockerill, Superintendent,

I8C Electrical

Systems

J. Collins, Manager,

Haintenance

J.

Dobbs,

Manager,

Outage

and Scheduling

J.

Donahue,

Director Site Operations,

Harris Plant

J.

Eads,

Supervisor,

Licensing and Regulatory Programs

R. Duncan,

Superintendent,

Mechanical

Systems

W. Gurganious,

Superintendent,

Environmental

and Chemistry

H. Hamby, Supervisor,

Regulatory Compliance

H. Keef', Manager, Training

D. HcCarthy, Superintendent,

Outage

Management

B. Heyer,

Manager,

Operations

K. Neuschaefer,

Superintendent,

Radiation Protection

W. Peavyhouse,

Superintendent,

Design Control

W. Robinson,

Vice President,

Harris Plant

G. Rolfson,

Hanager,

Harris Engineering Support Services

D. Tibbitts, Manager,

Nuclear Assessment

NRC

V.

H.

Rooney, Harris Project Manager,

NRR

Shymlock, Chief, Reactor Projects

Branch 4

32

IP 37551:

IP 40500.

IP 61700:

IP 61726:

IP 62707:

IP 71707

IP 71750:

IP 83750

IP 84750

IP 86700:

IP 86750:

IP 92700

IP 92901:

IP 92902:

IP 92903:

IP 92904'P

93702:

TI 2515/

133

INSPECTION PROCEDURES

USED

Onsite Engineering

Effectiveness of Licensee Controls in Identifying, Resolving,

and

Preventing

Problems

Surveillance

Procedures

and Records

Surveillance Observations

Maintenance Observation

Plant Operations

Plant Support Activities

Occupational

Radiation Exposure

Radioactive

Waste Treatment,

and Effluent and Environmental

Monitoring

Spent

Fuel

Pool Activities

Solid Radioactive

Waste

Management

and Transportation

of'adioactive

Materials

Onsite Followup of Events

Followup

- Plant Operations

Followup

- Maintenance

Followup

- Engineering

Followup

- Plant Support

Onsite Response to Events

Implementation of Revised

49 CFR Parts

100-170

and

10 CFR Part 71

~0ened

50-400/97-08-01

NCV

50-400/97-08-02

EEI

50-400/97-08-03

DEV

50-400/97-08-04

NCV

50-400/97-08-05

VIO

Closed

ITEHS OPENED,

CLOSED,

AND DISCUSSED

Failure to provide Licensee

Event Report within 30

days for missed technical specification surveillance.

(Sections

H8.2 and H8.4)

Sur veillance Procedure

Program breakdown.

(Sections

H8 ~ 2 through H8.7)

Failure to provide alarms for RABEES doors

as

committed to in VIO 50-400/96-01-01

and

LER 50-400/96-

001.

(Section E8.4)

Failure to control contaminated

material in accordance

with procedure

HPS-NGGC-0003.

(Section R1.3)

Failure to conduct training using current training

materials.

(Section R1.4)

50-400/97-08-01'CV

Failure to provide Licensee

Event Report within 30

days for missed technical specitication surveillance.

(Sections

H8.2 and H8.4)

50-400/97-08-04

NCV

50-400/96-01-01

VIO

50-400/96-10-01

VIO

50-400/96-10-02

VIO

50-400/96-11-01

VIO

50-400/96-11-06

VIO

50-400/95-015-00

LER

50-400/96-002-00

LER

50-400/96-002-02

LER

50-400/96-002-03

LER

50-400/96-002-04

LER

50-400/96-002-05

LER

50-400/96-002-06

LER

50-400/96-002-07

LER

50-400/96-002-08

LER

50-400/96-002-09

LER

50-400/96-002-10

LER

50-400/96-002-11

LER

50-400/96-002-12

LER

50-400/96-002-13

LER

50-400/96-007-00

LER

50-400/96-009-00

LER

50-400/96-010-00

LER

33

Failure to control contaminated

material in accordance

with procedure

HPS-NGGC-0003.

(Section Rl.3)

Inadequate

corrective actions for improper control of

RABEES doors.

(Section E8.4)

Failure to promptly submit

a Technical Specification

change for main reservoir level. (Section E8.1)

Failure to provide an up-to-date

FSAR amendment

for

main reservoir level. (Section E8.2)

Failure to follow procedure

for chart recorder

marking

and temperature

monitoring. (Section 08.1)

Failure to identify and correct deficiencies

associated

with deletion of ESW flow from AH-86.

(Section E8.3)

Failure to identify Engineering Safety Features

response

time testing requirements

during

a

modification to the flow control valve circuitry for

the Hotor Driven Auxiliary Feed Water pumps.

(Section

H8.1)

Failure to properly per form Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failur e to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failur e to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to proper ly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

Failure to perform Technical Specification

surveillance testing in accordance

with Specification

4.7.6.d.3

~ (Section

H8 ~ 3)

Reactor Auxiliary Building Emergency Exhaust

system

testing deficiency.

(Section H8.6)

Surveillance testing deficiencies that caused

past

entries into TS 3.0.3.

(Section H8.4)

50-400/96-010-01

LER

50-400/96-010-02

LER

50-400/96-011-00

LER

50-400/96-016-00

LER

50-400/97-300-03

URI

34

Surveillance testing deficiencies that caused

past

entries into TS 3.0.3.

(Section H8.4)

Surveillance testing deficiencies that caused

past

entries into TS 3.0.3.

(Section H8.4)

Inadequate

surveillance

procedures

failed to provide

a

means for identifying de-activated

automatic

containment isolation valves which are to be subjected

to verification every thirty one days in accordance

with Technical Specifications.

(Section H8.7)

Failure to perform reactor trip bypass

breaker

surveillance testing required by Technical

Specifications.

(Section H8.5)

Placing contaminated

items outside

HP boundary.

(Section R8.1)

Discussed

50-400/96-002-01

LER

Failure to properly perform Technical Specification

surveillance testing.

(Section H8.2)

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