ML18010A813

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Insp Rept 50-400/92-17 on 920822-0925.Violations Noted. Major Areas Inspected:Plant Operations,Radiological Controls,Security,Fire Protection,Surveillance Observation, Maint Observation & LERs
ML18010A813
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 09/29/1992
From: Christensen H, Shannon M, Tedrow J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18010A811 List:
References
50-400-92-17, NUDOCS 9210140151
Download: ML18010A813 (22)


See also: IR 05000400/1992017

Text

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UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION I I

101 MARIETTASTREET, N.W.

ATLANTA,GEORGIA 30323

Report No.:

50-400/92-17

Licensee:

Carolina

Power

and Light Company

P. 0.

Box 1551

Raleigh,

NC 27602

Docket No.:

50-400

Licensee

No.:

NPF-63

Facility Name:

Harris

1

)

Inspection

Conducted:

August

22 - September

25,

1992

Inspectors:

J.

e r w

Senior Resident

Inspector

V 2'p FM-

Da e

S gned

M.

Sh

no

,

Re 'dent Inspector

Approved by:

H. Christensen,

Section Chief

Di.vision of Reactor Projects

Da e

S gned

Per ~~

ate Signed

SUMMARY

Scope:

This routine inspection,was

conducted

by two resident

inspectors

in the areas

of plant operations,

radiol'ogical controls, security, fire protection,

surveillance

observation,

maintenance

observation,

reliable decay heat

removal

during outages,

annual

emergency drill, and licensee

event reports.

Numerous

facility tours were conducted

and facility operations

observed.

Some of these

tours

and observations

were conducted

on backshifts.

Results:

Three violations were identified:

An apparent violation was identified regarding the failure to promptly

identify and correct

an adverse

condition involving the charging/safety

injection alternate mini-flow system,

paragraph

7.a.

A violation was also identified regarding the failure to correct

a deficiency

with the emergency

diesel

generator starting air system,

paragraph

3.

An

NRC identified non-cited violation was identified regarding the failure to

properly implement plant procedures

for equipment control, paragraph 2.a.(l)

The content of operator logs describing

a failure in the charging/safety

injection system

was considered

to be deficient,

paragraph

2,a.

921014015l

92100l

PDR

ADOCK 05000400

8

PDR

The licensee's

administrative controls for ensuring reliable decay heat

removal during outages

were considered

to be good

and

had implemented industry

recommendations

to reduce the potential for core

damage

events

during outage

activities,

paragraph

5.

Improvement

was noted in technical

support center

command

and control

and in

the involvement of the accident

assessment

team during the annual

emergency

drill, paragraph

6.

REPORT DETAILS

1.

Persons

Contacted

Licensee

Employees

  • J. Collins,- Manager,

Operations

J. Cribb, Manager,

gual'ity Control

  • C. Gibson,

Manager,

Programs

and Procedures

  • C. Hinnant,

General

Manager,

Harris Plant

D. Knepper,

Project Engineer,

Nuclear Engineering

Dept.

B. Meyer,

Manager,

Environmental

and Radiation Monitoring

  • T. Morton, Manager,

Maintenance

  • J. Hoyer,

Manager,

Project Assessment

  • J. Nevill, .Manager,

Technical

Support

  • C.'Olexik, Manager,

Regulatory

Compliance

A. Powell,

Manager,

Harris Training Unit

H. Smith,

Manager,

Radwaste

Operation

  • G. Vaughn,

Vice President,

Harris Nuclear Project

  • E. Willett, Manager,

Outages

and Modifications

W. Wilson, Manager,

Spent Nuclear

Fuel

Other licensee

employees

contacted

included office, operations,

engineering,

maintenance,

chemistry/radiation

and corporate'personnel.

  • Attended exit .interview

Acronyms

and initialisms used throughout this report are listed in the

last paragraph.

2.

Review of Pl'ant Operations

(71707)

~ The plant began this inspection period in power operation

(Mode 1).

On

September

12,

1992,

a plant shutdown

was

commenced for a scheduled

refueling outage.

At II:00 p.m.

on September

13, the plant was cooled

down to the cold shutdown

(Mode 5) condition.

The plant remained

in

cold shutdown for the duration of this inspection period.

a.

Shift Logs

and Facility Records

The inspector

r'eviewed records -and discussed

various entries with

operations

personnel

to verify compliance with the Technical

Specifications

(TS)

and the licensee's

administrative procedures.

The following records

were reviewed:

Shift Supervisor's

Log;

Outage Shift Manager's

Log; Control Operator's

Log; Night Order

Book; Equipment

Inoperable

Record; Active Clearance

Log; Grounding

Device Log; Temporary Modification Log; Chemistry Daily Reports;

Shift Turnover Checklist;

and selected

Radwaste

Logs.

In

addition, the inspector

independently verified clearance

order

tagouts.

The inspectors

found the logs to be generally readable,

well

organized,

and provided sufficient information on plant status

and

events.

However,

a review of the control

room logs associated

with the miniflow drain valve failure discussed

in LER 91-08 were

found to be deficient.

The shift foreman'.s

and reactor operator's

logs were reviewed for the broken drain line event of March 22,

1991.

The shift foreman's

log did not document the drain line

failure or the dumping of hundreds of gallons of 'water

on the

floor.

The reactor operator's

log only documented

closing two

valves

because

of a leak.

The failure to adequately

document the

event in the operating logs in this specific case

was considered

to be

a weakness.

During a routine tour of the control

room on August 28,

1992, the inspector

observed

licensee activities regarding

the failure of several

ESFAS valves to reposition during

surveillance testing.

Licensee

personnel

determined that

an

equipment clearance

had

been established

on August. 14,

1992,

(clearance

OP-92-0988)

which removed

a fuse in the solid

state protection logic circuitry to deenergize

an inoperable

steam generator

blowdown isolation valve (1BD-7).

The

removed fuse also unintentionally affected

11 other steam

generator

sample

and

blowdown valves.

These

types of

isolation valves

are administratively controlled by the

licensee

as safeguards

systems

isolation valves in closed

systems

and

have associated

action statements

similar to

containment isolation valves.

Licensee

personnel

replaced

the fuse

and disabled

valve

1BD-7 by lifting a wire lead

instead.

Procedure

OMM-014, Operations-Operation

of the

Clearance

Center,

contains

guidance to ensure that equipment

is correctly and safely removed

from service.

Section

5. 1.2

of this procedure directs the clearance

preparer to review

control wiring diagrams

(CWDs)

as appropriate to establish

the required

equipment lineup to isolate the affected

component.

The inspector reviewed the applicable

CWD

(CAR

2166

B-401 sheet

1191) to locate the removed fuse.

The

inspector considered

that the

CWD contained

clear references

to other

CWD's and components

affected

by the removal of the

fuse.

Therefore,

the inspector

concluded that appropriate

CWD's were not properly reviewed prior to initiating the

equipment clearance

as required

by plant procedures.

Although several

valves were affected

by the equipment

clearance,

the

SSPS contained internal

redundant circuitry

which would have actuated

the components if required.

The

SSPS feature to isolate the steam generator- blowdown and

sample valves

was not required

by the TS.

This information

lessened

the safety significance of the issue.

-In response

to this event,

the licensee

conducted real-time training for

all shift operators

to stress

the importance of thorough

drawing reviews for the establishment

of equipment

clearances.

This

NRC identified violation is not being

cited because criteria specified in Section

V.A of the

NRC

Enforcement Policy were satisfied.

NCV (400/92-17-01):

Failure to properly implement plant

procedures

for equipment control,.

b.

Facility Tours

and Observations

Throughout the inspection period, facility tours were conducted to

observe operations,

surveillance,

and maintenance

activities in

progress.

Some of these

observations

were conducted

during

backshifts.

Also, during this inspection period, licensee

meetings

were attended

by the inspectors

to observe

planning

and

management activities.

The facility tours

and observations

encompassed

the following areas:

security perimeter fence;

control

room; emergency diesel

generator building; reactor

auxiliary building; waste processing

building; turbine building;

reactor containment building; fuel handling, building; emergency

service water building; battery rooms; electrical

switchgear

rooms;

and the technical

support center.

During these tours,

the following observations

were made:

(1)

Monitoring Instrumentation

- Equipment operating status,

area

atmospheric

and liquid radiation monitors, electrical

system lineup, reactor operating

parameters,

and auxiliary

equipment operating

parameters

were observed to verify that

indicated

parameters

were in accordance

with the

TS for the

current operational

mode.

(2)

Shift Staffing - The inspectors verified that operating

shift staffing was in accordance* with TS requirements

and

that control

room operations

were being conducted

in an

orderly and professional

manner.

In addition,

the inspector

observed shift turnovers

on various occasions

to verify the

continuity of plant status,

operational

problems,

and other

pertinent plant information during these turnovers.

(3)

Plant Housekeeping

Conditions

- Storage of material

and

components,

.and cleanliness

conditions of various

areas

throughout the facility were observed to determine

whether

safety and/or fire hazards

existed.

Radiological

Protection

Program

- Radiation protection

control activities were observed routinely to verify that

these activities were in conformance with the facility

policies

and procedures,

and.in compliance with regulatory

requirements.

The inspectors

also reviewed selected

radiation work permits to verify that controls were

adequate.

i

(5)

Security Control

- The performance of various shifts of the

security force was observed

in the conduct of daily

activities which included:

protected

and vital area

access

controls;

searching of personnel,

packages,

and vehi'cles;

badge

issuance

and retrieval; escorting of visitors;

patrols;

and compensatory

posts.

In addition,

the inspector

observed

the operational

status of closed circuit television

monitors, the intrusion detection

system in the central

and

secondary

alarm stations,

protected

area lighting, protected

and vital area barrier integrity,

and the security

organization interface with operations

and maintenance.

(6)

Fire Protection

- Fire protection activities, staffing and

equipment

were observed to verify that fire brigade staffing

was appropriate

and that fire alarms,

extinguishing

equipment,

actuating controls, fire fighting equipment,

emergency

equipment,

and fire barriers

were operable.

The inspectors

found plaAt housekeeping

and. material condition of

safety related

components

to be good.

The licensee's

adherence

to

r'adiological controls, security controls, fire protection

requirements,

and

TS requirements

in these

areas

was satisfactory.

c.

Review of Nonconformance

Reports

Adverse Condition Reports

(ACRs) were reviewed to verify the

following: .TS were complied with, corrective actions

and generic

items were identified and items were reported

as required

by

10 CFR 50 '3.

Surveil'lance Observation

(61726)

Surveillance tests

were observed

to verify that approved

procedures

were

being used; qualified personnel

were conducting the tests;

tests

were

adequate

to verify equipment operability;- calibrated

equipment

was

utilized;

and

TS requirements

were followed.

The following tests

were observed

and/or data, reviewed:

=

~ HST- I0027

~'ST- I0044

Steam Generator

B Narrow Range

Level

(L-0484) Calibration

Calibration of Nuclear Instrumentation

System

Power

Range

~ HST-10169 Nuclear Instrumentation

System

Source

Range

N31 Operational

Test

~ HST- I0268 Lo-Lo TAVG P- 12 Interlock (T-0412) Operational

Test

~ OST-1007

CVCS/SI System Operability quarterly Interval

~ OST-1107

ECCS Flow Path

and Piping Filled Verification Honthly

Interval

~ OST-1801

ECCS Throttle Valve,

CSIP

and Check Valve Verification 18

Nonth Interval

~ OST-1823

1A-SA Emergency Diesel

Generator

18 Honth Operability. Test

~ EPT-189

Alternate Mini Flow Relief Valves (ICS-744

and ICS-755) Full

Flow Test

The performance of these

procedures

was found to be satisfactory with

proper use of calibrated test equipment,

necessary

communications

established,

notification/authorization of control

room personnel,

and

knowledgeable

personnel

having performed the tasks.

While observing the performance of procedure

OST-1823,

on September

14,

1992, it was not'ed that the diesel

had failed to meet its start time

requirement.

A work request

was initiated to correct this deficiency.

Subsequently,

the diesel

was restarted for trip testing during which it

failed to trip within the required'time

band during

a loss of potential

transformer trip test.

Another work request

was initiated to correct

this deficiency.

During troubleshooting,

the licensee

found that

a shuttle valve, which

pressurizes

the governor oil booster for opening the fuel racks

on the

EDG,

had failed.

The failure of the fuel racks to open subsequently

resulted

in the slow diesel

generator start.

During inspection of the

shuttle valve, the valve control air ports were found to be clogged

which indicated debris in the control air system.

During

troubleshooting for the failed trip test,

the orifice for bleeding off

the control air was found to be partially obstructed., This also

indicated debris in the control air system.

The control air and

EDG

starting air flasks were subsequently

blown down to ensure

proper air

quality.

Discussion with licensee

personnel

disclosed that the diesel

generator

air system

had previously experienced

a high moisture problem during the

last refueling outage.

After refilling the air flasks, the

dew point

was*found to be 80 degrees

F.

and the control air filters were found

partially filled with water and Neolube residue.

The high dew point and

water in the control air filters indicated that the air drying/moisture

removal

systems

were inadequate.

Further review found that

a plant

modification,

PCR-3995,

EDG Starting Air Dryer Drains,

had

been

initiated on November

14,

1988,

becau'se

the air drying system

was

becoming saturated

and

was not able to perform=properly.

This

modification, which has not been

implemented to date, will add

a water

cooled compressor

aftercooler

and a,moisture

separator

in order to

reduce the moisture content of the compressed

air.

This in turn will

allow the air dryer desiccant

towers .to adequately

dry the air going to

the air flask.

The inspectors

reviewed Generic Letter 88-14,

Instrument Air Supply

System

Problems Affecting Safety-Related

Equipment,

and the licensee's

subsequent

response.

The generic letter requested

that the licensee

verify that the air quality was consistent

with the manufacturer's

recommendations.

In the licensee's

response

dated

February 3,

1989, the

licensee

stated that for the diesel

generator starting air system,

the

actual

measured

dew point in the tanks

was

above desirable levels

due to

moisture collecting in low points in the air drying towers.

The

licensee

stated that plant modifications would be pursued to correct

this problem.

10 CFR 50, Appendix B, Criteria XVI, requires that measures

shall

be

established

to assure that conditions

adverse

to quality are promptly

identified and corrected.

Although Generic Letter 88-14 notified the

industry of potential air system

problems

and the l.icensee identified

problems with maintaining

dew point levels after receiving the generic

letter, the system deficiencies

were not corrected

promptly.

As

a

result,

poor air quality contributed to the diesel

generator start

failure on, September

14,

1992.

The failure to promptly correct this

deficiency is considered

to be

a violation.

Violation (400/92-17-02):

Failure to correct

a deficiency with the

EDG

starting air drying system.

Haintenance

Observation

(62703)

The inspector

observed/reviewed

maintenance

activities to verify that

correct equipment clearances

were in effect; work requests

and fire

prevention

work permits,

as required,

were issued

and being followed;

quality control personnel

were available for inspection activities

as

required;

and

TS requirements

were being followed.

Maintenance

was observed

and work packages

were reviewed for the

following maintenance activities:

~ Diesel generator

shuttle valve replacement

due to air blockage.

~ Troubleshooting of the diesel

generator

loss of potential transformer

emergency trip due to orifice blockage.

~ Troubleshooting

the failure to get

a first out annunciator

on

a manual reactor trip signal.

~ Troubleshooting

the containment

spray

pump supply breaker closing

spring motor failure.

The performance of work was satisfactory with proper documentation

of

removed

components

and independent verification of the reinstallation.

No violations or deviations

were identified.

Reliable

Decay Heat

Removal

During Outages

(TI 2515/113)

(Closed)

TI 2515/113:

This special

inspection

was performed to review

licensee activities during the refueling outage

which have the potential

to cause

a loss of decay heat

removal capabilities.

The inspectors

interviewed outage personnel,

and reviewed the outage

schedule,

licensee

procedures

and administrative controls,

and the licensee's

shutdown risk

assessment

report of the outage

schedule.

In addition to TS

requirements,

administrative controls in the following plant procedures

were reviewed:

'

PG0-054,

Control of Plant Activities During Reduced

Inventory

Conditions

~ PG0-060,

Outage Risk Management

Policy and Principles

~ PLP-700,

Outage

Management

~ EM-005, Temporary

Power for Bus Outages

~

NUMARC 91-06, Guidelines for Industry Actions to Assess

Shutdown

Management

~ NUREG-1449 (Draft), Shutdown

and

Low-Power Operation of Commercial

Nuclear

Power Plants in the United States

The inspectors

found that administrative controls properly addressed

and

identified any operations

which potentially jeopardized

decay heat

removal capability during the outage.

The licensee

did not plan to

establish

a reduced

RCS inventory condition until fuel

was completely

off-loaded from the core.

Other special tests

or operations

which might

also affect

DHR capability were not found.

Appropriate actions

had

been

included in the outage

schedule to maintain at least

one onsite

power

source,

with corresponding

emergency diesel

generator

and

DC

distribution system,

and

one offsite power source available at all

times.

The licensee

planned to use non-standard

electrical

lineups to

backfeed

power through the main transformers

and unit auxiliary

transformers

when maintenance

was performed

on the startup transformers.

Also, the licensee

planned to cross-tie

the general

service

bus

(1-4A)

sections

to allow maintenance

on

an electrical

bus.

These electrical

lineups were addressed

in the

FSAR and designed

to carry the electrical

load.

Operating

procedures

specified the actions required to accomplish

the electrical

lineups.

Individual loads which would receive electrical

power from a temporary

source

were addressed

by approved

procedures

or

issuance

of temporary'odifications

which undergo safety reviews.

The

inspector also verified that abnormal

and emergency

procedures

were

available which addressed

loss of electrical

power and improper

automatic action of the emergency

load sequencer.

The licensee's

emergency diesel

generator

receives

a field flashing source

from safety

related

125

VDC emergency distribution panels.

The inspector verified

that licensee

personnel

would declare

the diesel

inoperable if these

sources

were

removed

from service.

The licensee's

shutdown risk management

program was modeled after the

NUMARC 91-06 guidance

and included provisions for identification of

higher risk evolutions

and key safety functions/equipment,

defense-in-

depth,

contingency planning, training,

and outage risk assessment

l

h

reviews.

The inspector

was informed that the licensee's

program

contained

in procedure

PLP-700

had not been officially approved at the

start of the current outage.

Nevertheless

licensee

management

committed

to comply with the administrative controls provided in the program until

the program was approved.

The risk assessment

review was conducted

by

a

multi-disciplined group.

The resulting report included recommendations.

for additional training to appropriate plant personnel

regarding

defense-in-depth

and risk assessment

details.

This group identified the

planned

process of switching electrical

power for the "B" spent fuel

cooling

pump to be

a higher risk evolution due to plant conditions

(one

spent fuel cooling pump available)

and previous

problems

experienced

by

plant personnel

during this process.

Also, implementation of

containment integrity was conservatively

recommended

to be available

during lifting of the reactor vessel

head.

Changes

to .the schedule

were

implemented to include these

recommendations.

Changes

to the outage

schedule

which involve a schedule logic change

must undergo

a review by a team consisting of an

STA, shift outage

manager,

maintenance shift manager,

and technical

support shift manager.

The

PNSC must approve

any significant change

which results

in a higher

risk evaluation or

a reduction in the defense-in-depth.

The outage

schedule

provided for redundancy for key safety functions

by

.

utilization of the spare

CSIP,

CCW pumps

and

by availability of NSW

during

ESW maintenance.

The'scheduling

checklist utilized for schedule

creation

included detailed

requirements

for electrical power,'ore

cooling, support

system availability, spent fuel cooling,

makeup

capability,

RCS pressure

control,

and controls for reduced

RCS inventory

conditions.

The licensee's

actions regarding

RCS reduced

inventory operation

and

potential

loss of decay heat

removal capability were previously reviewed

in

NRC Inspection

Report 50-400/91-09.

The inspectors

found that the licensee's

administrative controls for

ensuring reliable decay heat

removal during outages

were good

and

implemented

industry recommendations

to reduce the potential for core

damage

events during outage activities.

Annual

Emergency Drill (71707)

On August 27,

1992, the annual

emergency drill was conducted

by the

licensee to verify the effectiveness

of the Radiological

Emergency

Response

Plan

and implementing procedures.

Details of the drill,

including the results of critiques held,

are discussed

in NRC Inspection

Report 50-400/92-16'.

Improvement

was noted in TSC

command

and control which strengthened

communication

and limited the noise level.

Also, the involvement of the

'accident

assessment

team

was considered

to be good.

Review of Licensee

Event Reports

(92700)

The following LERs were reviewed for potential generic

impact, to detect

trends,

and to determine

whether corrective actions

appeared

appropriate.

Events that were reported

immediately were reviewed

as

they occurred to determine if the

TS were satisfied.

LERs were reviewed

in accordance

with the current

NRC Enforcement Policy.

(Closed)

LER 91-08:

This

LER reported that the high head safety

injection system

was inoperable

due to

a failure of the system's

alternate miniflow lines.

This event

was previously discussed

in

NRC Inspection

Report 50-400/92-15.

Additional followup of this

event

was performed

as documented

in

NRC Inspection

Report 50-

400/92-201.

Due to continuing

NRC concerns that water

hammer

events

had caused relief valve damage

and drain line failure,

licensee

management

committed to test the system during this

refueling outage.

The inspector

observed this testing

on September

17,

1992.

Although severe

water

hammer

was not observed

during the train

A

or train

B miniflow testing, relief valve chattering

was observed

with the "B" train being more severe.

The "A" charging

pump

and

miniflow system test

was satisfactory with minor relief valve

chatter for about four seconds

on initial isolation valve opening

and closing.

The "8" charging

pump

and miniflow system exhibi,ted

increased relief valve chattering

on initial isolation valve

opening.

The chattering continued with the isolation valve fully

open.

This resulted

in the rupturing of the relief valve bellows

and water leakage

onto the floor. It appeared

to the inspector

that the relief valve would have continued to chatter

as long as

the

pump discharge

pressure

was

above the relief valve setpoint.

The licensee

had instrumented

the piping system with vibration

monitoring equipment

and pressure

transmitters,

and videotaped

the

actuations.

A detailed failure analysis

was not available at the

end of this inspection period.

The Crosby relief valve technical

manual

stated that troubles

encountered

with relief valves often vitally affect the life,

operation

and performance of the valve and should

be corrected

as

soon

as possible.

The manual listed valve chattering

as

one of

these troubles

and stated that chattering

could be caused

by

a

restricted'inlet to the valve.

The present

design which uses

an

isolation valve is contrary to the manufacturer's

recommendations

in that the isolation valve restricts

the inlet to the relief

valve while the isolation valve is opening

and closing.

It

appeared

to the inspector that the chattering

was caused

by the

choking of the relief valve inlet by the isolation valve.

The

inspector believed that valve chattering contributed to the

various valve failures in the past

and to the "B" train drain line

piping failure and the drain line pipe cracking observed

on the

"A" train.

10

A review of previous

system testing

was performed.

During this

review it was disclosed that the miniflow system

had never

been

're-operationally

tested

by the licensee

to insure the adequacy of

the original design provided

by Westinghouse.

It was also noted

that while performing the safety injection miniflow system testing

in the past,

the relief valves

had

been

removed

from the system

and orifice plates

were installed instead.

The relief valves were

then

bench tested for setpoint

accuracy.

Although system

components

had

been tested,

the system

had never

been fully

functionally tested.

Following the relief valve failures

and the broken drain line of

Harch 22,

1991, the licensee initiated

LER 91-08.

This

LER

documented

the corrective actions

taken to prevent recurrence of

the event.

The

LER identified water

hammer

caused

by inadequate

venting of the system

as the root cause of the system

damage.

Although the inspectors

questioned

the use of relief valves in

this system,

the licensee

did not perform further testing to

insure

system operabilitp.

Had

a functional test of this system,

similar to that performed

on September

17,

been

performed

following the event in 1991, the valve chattering

problem would

have

been identified much earlier.

The licensee's

corrective

action for this event failed to identify that

a system functional

test

had never

been

performed to verify the adequacy of the

design.

10 CFR 50 Appendix B, Criterion XVI requires that conditions

adverse

to quality are promptly identified and corrected.

Contrary to this requirement,

the licensee failed to properly test

the miniflow system to ensure that corrective actions

were

adequate

and to ensure

proper system operation.

This failure is

considered

to be

an apparent violation.

Apparent Violation (400/92-17-03):

Failure to promptly identify

and correct

an adverse, condition.

As discussed

in the

LER, licensee

personnel

were

aware that the

miniflow system drain line had fallen off on March 22,

1991,

and

had generated

ACR 91-108.

However, this

ACR was categorized

as

non-significant

when reviewed.

Since only significant

ACRs

receive root cause

investigations,

the failure to identify ACR 91-

108 as

a significant condition delayed the investigation.

The

ACR

was not identified as significant until the miniflow system relief

valve testing failures occurred

on April 3,

1991,

and

by then the

drain line had already

been

rewelded.

Therefore,

a root cause

analysis of the weld failure could not be performed.

Procedure

PLP-002, Corrective Action Program,

Section 5.2.5, requires

the

CAP manager to determine if the condition is significant per

attachment

3.

Attachment 3, item 1, lists

a condition that

has or

reasonably

could cause

a loss of safety

system function

as

a

significant condition.

Since the drain line on

a safety

system

had broken off, which would have caused

a significant loss of flow

b.

c ~

from the

"B," charging/safety

injection pump, this

ACR should

have

been categorized

as significant.

The failure to follow the

corrective action program procedure is considered

to be another

example of the apparent violation discussed

above.

During a design review of the charging/SI

system,

the inspectors

noted that due to the high alternate miniflow recirculation,

SI

flow may not be available over the full range of RCS design

pressures

(2575

PSIG)

and

may not meet the minimum flow

requirements

depicted

in the

FSAR Small

Break Safety Injection

Flowrate Analysis, Figure 15.6.5-56.

The licensee

reviewed this

concern

and stated that adequate

flow would still be available to

satisfy the safety analysis.

When this concern

was raised,

the

inspectors

were informed that the licensee

had already initiated

a

PCR to remove the miniflow relief valves during the

1992 refueling

outage.

The modification package

was onsite for preliminary

review before

the testing

on September

17,

1992.

Prior to this

testing,

the licensee

had determined that

a modification of the

Westinghouse

design

was desired,

and the modification was

scheduled

to be completed prior to startup

from the present

refueling outage.

(Open)

LER 92-12:

This

LER reported

a failure of the "B"

emergency

bus undervoltage

relay which caused

an entry into TS 3.0.3.

The licensee

replaced

the faulty relay

and revised

appropriate testing

procedures

to ensure

the relays trip as

required.

Plant modifications are being planned to ensure that

target flags properly actuate with the relays

and instructions

regarding relay removal

from service will be clarified. The

LER

will remain

open pending completion of this additional action.

(Open)

LER 92-13:

This

LER reported that

a

TS surveillance

requirement to sample the fuel oil day tank was not performed

following emergency diesel

operation.

The licensee

plans to train

applicable

personnel

and revise administrative

procedures

to

prevent recurrence of this event.

Individuals involved in the

event will be counseled.

Exit Interview (30703)

The inspectors

met with licensee

representatives

(denoted

in paragraph

1) at the conclusion of the inspection

on September

25,

1992.

During

this meeting,

the inspectors

summarized

the scope

and findings of the

inspection

as they are detailed in this report, with particular emphasis

on the Violations addressed

below.

The licensee

representatives

acknowledged

the inspector's

comments

and did not identify as

proprietary

any of the materials

provided to or reviewed

by the

inspectors

during this inspection.

No dissenting

comments

from the

licensee

were received.

12

Item Number

400/92-17-01

400/92-17-02

400/92-17.-03

Descri tion and Reference

NCV:

Failure to properly implement

plant procedures

for equipment

control, paragraph 2,a.(l).

VIO:

Failure to correct

a

deficiency with the

EDG starting air

dryer system,

paragraph

3.

Apparent Violation:

Failure to

promptly identify and correct

an

adverse

condition, paragraph

7.a.

Acronyms

and Initi al i sms

ACR

AFW

CAP

CCW

CFR

CSIP'VCS

CWD

DC

DHR

ECCS

EDG

ESFAS-

ESW

FSAR

LER

NCV

NRC

NSW

NUHARC-

NUREG-

PCR

PNSC

PSIG

RCS/RC-

SI

SSPS

STA

TAVG

TS

TSC

VDC

VIO

Adverse Condition Report

Auxiliary Feedwater

Corrective Action Program

Component Cooling Water

Code of Federal

Regulations

Charging Safety Injection

Pump

Chemical

Volume Control

System

Control Wiring Diagrams

Direct Current

Decay Heat

Removal

Emergency

Core Cooling System

Emergency Diesel

Generator

Engineered

Safety Features

Actuation System

Emergency Service Water

Final Safety Analysis Report

Licensee

Event Report

Non-Cited Violation

Nuclear Regulatory

Commission

Normal Service

Water

Nuclear Nanagement

and Resources

Council

NRC Technical

Report Designation

Plant

Change

Report

Plant Nuclear Safety Committee

Pounds

per Square

Inch Gage

Reactor Coolant System

Safety Injection

Solid State Protection

System

Shift Technical Advisor

Average

RCS Temperature

Technical Specification

-Technical

Support Center

Volts Direct Current

Violation