ML16222A875

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Insp Repts 50-269/94-28,50-270/94-28 & 50-287/94-28 on 940828-0924.Violations Noted.Major Areas Inspected:Plant Operations,Surveillance Testing,Maint Activities & Engineering
ML16222A875
Person / Time
Site: Oconee  Duke Energy icon.png
Issue date: 10/20/1994
From: Harmon P, Sinkule M
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML16154A693 List:
References
50-269-94-28, 50-270-94-28, 50-287-94-28, NUDOCS 9411070192
Download: ML16222A875 (14)


See also: IR 05000269/1994028

Text

V REGo

UNITED STATES

&

NUCLEAR REGULATORY COMMISSION

REGION II

0

101 MARIETTA STREET, N.W., SUITE 2900

ATLANTA, GEORGIA 30323-0199

Report Nos.:

50-269/94-28, 50-270/94-28 and 50-287/94-28

Licensee:

Duke Power Company

422 South Church Street

Charlotte, NC 28242-0001

Docket Nos.:

50-269, 50-270, and 50-287

License Nos.:

DPR-38, DPR-47, and DPR-55

Facility Name: Oconee Units 1, 2, and 3

Inspection Conducted:

August 28 - September 24, 1994

Inspectors:

7

P. E. Hargoini Senior Re d n)VInspector

Date Signed

W. K. Poertner, Resident Inspector

L. A. Keller, Resident Inspector

P. G. Humphrey, Resident Inspector

L. A. Wiens, Project Manager, NRR

Approved by:

'A-V d VJh-

10

A

M. V. Sinkule, Chief,

Date Si ned

Reactor Projects Branch 3

SUMMARY

Scope:

This routine, resident inspection was conducted in the areas of

plant operations, surveillance testing, maintenance activities,

and engineering. As part of this effort, backshift inspections

were conducted.

Results:

During this inspection period, three violations were identified.

The first violation involves the failure to follow procedure

during a modification activity which resulted in the loss of the

Unit 1 pressurizer spray valve and the majority of the Unit 1

radiation monitors, paragraph 3.c. The second violation involves

the lack of procedural guidance for the Babcock & Wilcox

compressive limit for Once Through Steam Generators, paragraph

6.b. The third violation involves the lack of adequate corrective

action for the problem of turbine bypass valves (TBVs) randomly

repositioning following the restoration of power to the TBV

control circuitry, paragraph 6.c.

An inspection of the licensee's 10 CFR 50.59 program (changes,

tests and experiments) revealed that although an incorrect

interpretation of 10 CFR 50.59 reporting requirements had been

9411070192 941020

ENCLOSURE 2

PDR

ADOCK 05000269

PDR

2

made, the licensee had adequately implemented the requirements of

10 CFR 50.59, paragraph 4.

REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • B. Peele, Station Manager

E. Burchfield, Regulatory Compliance Manager

0. Coyle, Systems Engineering Manager

J. Davis, Engineering Manager

T. Coutu, Operations Support Manager

B. Dolan, Safety Assurance Manager

W. Foster, Superintendent, Mechanical Maintenance

J. Hampton, Vice President, Oconee Site

D. Hubbard, Superintendent, Instrument and Electrical (I&E)

C. Little, Electrical Systems/Equipment Manager

G. Rothenberger, Operations Superintendent

R. Sweigart, Work Control Superintendent

Other licensee employees contacted included technicians, operators,

mechanics, security force members, and staff engineers.

  • Attended exit interview.

O2.

Plant Operations (71707)

a.

General

The inspectors reviewed plant operations throughout the reporting

period to verify conformance with regulatory requirements,

Technical Specifications (TS), and administrative controls.

Control room logs, shift turnover records, temporary modification

log and equipment removal and restoration records were reviewed

routinely. Discussions were conducted with plant operations,

maintenance, chemistry, health physics, instrument & electrical

(I&E), and engineering personnel.

Activities within the control rooms were monitored on an almost

daily basis.

Inspections were conducted on day and night shifts,

during weekdays and on weekends.

Inspectors attended some shift

changes to evaluate shift turnover performance. Actions observed

were conducted as required by the licensee's Administrative

Procedures. The complement of licensed personnel on each shift

inspected met or exceeded the requirements of TS. Operators were

responsive to plant annunciator alarms and were cognizant of plant

conditions.

Plant tours were taken throughout the reporting period on a

routine basis.

During the plant tours, ongoing activities,

housekeeping, security, equipment status, and radiation control

practices were observed.

  • I

2

b.

Plant Status

All three Oconee Units operated at or near 100 percent power

throughout the inspection period.

Within the areas reviewed, licensee activities were satisfactory and no

violations or deviations were identified.

3.

Maintenance and Surveillance Testing (62703 and 61726)

a.

Maintenance activities were observed and/or reviewed during the

reporting period to verify that work was performed by qualified

personnel and that approved procedures adequately described work

that was not within the skill of the craft. Activities,

procedures and work orders (WO) were examined to verify that

proper authorization and clearance to begin work was given,

cleanliness was maintained, exposure was controlled, equipment was

properly returned to service, and limiting conditions for

operation were met. Maintenance activities observed or reviewed

in whole or in part are as follows:

(1) Perform Reactor Protection System (RPS) Channel B On-Line

Test (Work Order 94067026)

An in progress review of the Unit 2 Reactor Protection

System (RPS) channel B calibration was performed by the

inspector on September 12, 1994. The activity was

authorized per WO 94067026 which implemented Procedures

IP/O/A/305/3B, Nuclear Instrumentation RPS Removal From And

Return To Service For Channels A,B,C, and D, and

IP/2/A/305/3B, Nuclear Instrumentation And Reactor

Protective System Channel Calibration And Functional Test.

Technical Specification 4.1-1 required the test to be

accomplished once per 180 days.

The inspector determined that the activity was performed and

documented in accordance with the applicable procedures.

As-found and as-left data was verified by the inspector to

be within the tolerances allowed by the procedures and the

work effort was considered acceptable.

(2) Replace Valve 3AS-256 Work Order (94067915)

Maintenance work activities were reviewed by the inspector

during the replacement of Auxiliary Steam Valve 3AS-256 on

September 14, 1994. An Auxiliary Steam System outage was

initiated on September 10, for the repair and replacement of

various valves in the system which had been identified as

having leaks and other problems. The work reviewed

consisted of replacing a 1-inch gate with a 1-inch globe

valve because of seat leaks and the unavailability of parts

to repair the gate valve.

Both manual replacement valves

3

were carbon steel, had socket type fittings, and were

required to be welded into place.

The inspector determined the activity and related

documentation had been acceptably performed.

(3) Perform NSM 12881 Part D, Replace Power Chargers (Work Order 94009533)

Maintenance work activities were witnessed and reviewed by

the inspectors during the replacement of the 1PB battery

charger on September 22, 1994. The work reviewed consisted

of disconnecting the old 1PB battery charger to allow

removal of the charger from the turbine building. The

maintenance reviewed was accomplished in accordance with

approved procedures and no discrepancies were noted.

(4) Troubleshoot Erratic LPSW Flow Indication For LPI Cooler 3A

(Work Order 94054560)

During the last refueling outage on Unit 3, the indicated

flow of low pressure service water (LPSW) through the 3A Low

Pressure Injection (LPI) cooler was erratic at low flow

rates. The inspector observed the troubleshooting efforts

conducted on the applicable instrument string (3LPSFT0124)

conducted September 22, 1994. The as-found string check

revealed that the output of the instrument string was

slightly out-of-tolerance low. The applicable Rosemount

transmitter was adjusted up slightly which brought the

entire instrument string in tolerance. All activities

observed were satisfactory.

b.

The inspectors observed surveillance activities to ensure they

were conducted with approved procedures and in accordance with

site directives. The inspectors reviewed surveillance

performance, as well as system alignments and restorations. The

inspectors assessed the licensee's disposition of any

discrepancies which were identified during the surveillance.

Surveillance activities observed or reviewed in whole or in part:

(1) Low Pressure Injection Pump Test-Recirculation

(PT/1/A/0203/06A)

The inspector witnessed performance testing of the 1B Low

Pressure Injection (LPI) pump on September, 1, 1994. The

pump was operated in recirculation from the Borated Water

Storage Tank (BWST) and various operating parameters were

monitored to determine operability based on established

acceptance criteria. These parameters included the ability

to meet flow and pressure requirements specified for that

unit. In addition, vibration data was taken and compared

4

with the acceptance criteria, and check valves on the

adjacent pumps were evaluated to verify proper closure and

seating.

The inspector verified that the test was performed in

accordance with the procedure, test instruments utilized for

obtaining the data were within current calibration, and test

results were properly documented. All testing activities

were determined to be satisfactory.

(2) Keowee Turbine Guide Bearing Oil Cooler Test (TT/O/A/610/12)

This temporary test procedure was performed to determine the

lake temperature at which the Keowee turbine guide bearing

oil cooler is required to be operable for the Keowee units

to provide emergency power to the Oconee main feeder buses.

The procedure operated a Keowee hydro unit at approximately

69 MWe for approximately 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> then reduced load to 20 'MWe

to simulate emergency load conditions with an isolated oil

cooler. The unit was then operated for approximately 6

hours at 20 MWe and turbine bearing temperature and bearing

oil temperature were recorded.

The inspector reviewed the test procedure and the test data

obtained. The inspectors noted that bearing temperature did

not stabilize during the performance of the test procedure.

Bearing temperature increased 1.7 degrees centigrade during

the first hour that the cooler was isolated and increased

0.65 degrees centigrade during the sixth hour when the test

was finally secured. Discussions with the licensee

determined that further evaluation would be required to

determine if the turbine guide bearing oil cooler could be

isolated at certain lake temperatures.

(3) High Pressure Injection Pump Test (PT/1/A/0202/11)

The inspectors monitored the performance of this

surveillance procedure conducted on September 22, 1994. The

procedure established 90 gpm combined makeup and seal

injection flow and verified pump performance in accordance

with the requirements of ASME Section XI.

During performance of the procedure, letdown temperature

increased above the high temperature alarm setpoint (120

degrees F) when makeup flow was increased to achieve 90 gpm

total flow. Makeup flow was reduced to return letdown

temperature to within normal limits. The 1A letdown cooler

had been isolated previously in the cycle due to leakage 'and

the operators were reluctant to place the second letdown

cooler in service to continue with the procedure. The test

III5

was aborted until an evaluation could be performed to

determine the appropriate course of action to accomplish the

procedure.

The inspectors monitored operator performance in the control

room during performance of the procedure. The operators

were cognizant of plant conditions and conducted the

procedure in a methodical manner. The inspectors will

review this item further during the next inspection period.

(4) Low Pressure Service Water Valve Stroke Test

(PT/1/A/0150/22T)

On September 23, 2994, the inspector witnessed stroke time

testing of the Unit 1 Low Pressure Service Water (LPSW)

Valves associated with the 1A and IB LPI Coolers. The

testing was required to be performed quarterly to satisfy

Technical Specifications, Section 3.3 and 4.0.4. The

equipment performed within the operating parameters

specified in the procedure. The test and conduct of the

testing was determined acceptable.

(5) 2B Reactor Building Spray Pump Test (PT/2/A/0204/07)

On September 8, 1994, the inspector witnessed an operability

test of the 2B Reactor Building Spray Pump. All pump

parameters measured were within the acceptance criteria and

all activities observed were satisfactory.

(6) Stroke Test of 3FDW-315 (PT/3/A/0150/22M)

The inspector observed the stroke test of the 2A Steam

Generator Emergency Feedwater Control Valve on September 14,

1994. The stroke time was within acceptance criteria and

consistent with previous stroke times. All activities

observed were satisfactory.

(7) Pressure Instrument Calibration for the Unit 3 PALSS System

(IP/0/B/0210/012)

On September 19, 1994, the inspector witnessed the

calibration of pressure measuring instruments in the Post

Accident Liquid Sampling System (PALSS) for Unit 3. The

inspector verified the work was being performed under an

approved radiation work permit (RWP) and that the dress

requirements for this RWP were being met. All activities

observed were satisfactory.

c.

Loss of Motor Control Center IXO

At approximately 11:04 a.m., on September 12, 1994, the supply

breaker to motor control center (MCC) 1XO tripped. The loss of

  • II6

MCC 1XO resulted in the loss of power to the majority of the Unit

1 radiation monitors and the pressurizer spray control valve along

with numerous lighting panels and nonsafety-related valves.

Investigation by the licensee determined that the MCC tripped due

to a phase to phase short that resulted from an inadequately

implemented modification package. Modification procedure

TN/1/A/2881/0/DL1, Unit 1 power Battery Charger 1PA, 1PB, and IPS

Replacement, replaced breaker IF1AT on MCC 1XO with a 150 amp

breaker. Step 8.8.10 of TN/1/A/2881/0/DL1 required that the

internal wiring of the replacement breaker assembly be verified by

performing a meg ohm (continuity) check between the conductors.

The maintenance personnel performing the work activity had rolled

the leads on the breaker and had not performed the required meg

ohm check prior to attempting to install the replacement breaker

into the breaker cubicle. MCC 1XO was energized during the

modification process. The failure to meet the procedural

requirements of procedure TN/1/A/2881/0/DL1 is identified as

Violation 269/94-28-01:

Failure to Follow Procedure.

The improperly wired breaker was removed and the MCC was inspected

for damage. The inspection revealed minor arc and splatter damage

to the bus and insulators. The MCC was reenergized at

approximately 2:16 p.m.

The inspectors monitored licensee actions to restore power to the

MCC, inspected the damage to the MCC and verified that the

compensatory actions required by selected licensee commitment

16.11, Radiological Effluents Control, with respect to the loss of

the radiation monitoring instruments were implemented in a timely

manner. Subsequent to restoring power to the MCC the inspectors

reviewed the modification procedure.

Within the areas reviewed one violation, involving failure to follow

procedure, was identified. All other activities observed were

satisfactory.

4.

Onsite Engineering (37551 and 37001)

During the inspection period, the inspectors assessed the effectiveness

of the onsite design and engineering processes by reviewing engineering

evaluations, operability determinations, modification packages and other

areas involving the Engineering Department. Additionally, an evaluation

of the implementation of the requirements of 10 CFR 50.59 was performed

by the NRR Project Manager with assistance from the Oconee Resident

Inspectors on September 21 and 22, 1994.

10 CFR 50.59 Safety Evaluation Program

The inspection addressed three principal areas: (1) Procedures and

Controls; (2)

Training and Qualification; and (3) Implementation, which

involves the performance of screenings and Unreviewed Safety Question

  • II7

(USQ) evaluations. The inspectors reviewed Nuclear System Directives

(NSD), Oconee Site Directives (OSD), Training Records, and individual

screening and USQ packages for modifications and procedure changes. As

part of the inspection, a review of a 10 CFR 50.59 Implementation Review

conducted by the licensee's Safety Review Group between June 15, and

July 21, 1994, was performed.

The procedural guidance had been recently revised, but the licensee

indicated that the process for performing the safety evaluations had not

changed in a significant fashion. The specific procedures reviewed were

NSD 209, "10CFR 50.59 Evaluations", NSD 213, "Conduct of Infrequently

Performed Tests or Evolutions", NSD 301, "Nuclear Station

Modifications", OSD 2.1.4, "Control of Temporary Modifications", and OSD

2.2.1, "Control of Minor Modifications". The inspectors determined that

the guidance adequately addressed the 10 CFR 50.59 criteria. No

deficiencies were identified.

A sampling of the 50.59 screening for USQ applicability was performed.

The inspectors reviewed both screenings which determined that a USQ

evaluation was not required and screenings for which a USQ evaluation

was necessary. For the screening evaluations reviewed, the USQ

determinations made by the licensee were appropriate. Reviews of safety

evaluations performed in support of USQ determinations were generally

well written, sufficiently detailed and adequately addressed the 50.59

criteria.

The annual report submitted in accordance with 10 CFR 50.59(b)(2) for

the period January 1, 1993, to December 31, 1993, did not include all of

the changes, tests and experiments (CTEs) performed under this

provision. An interpretation had been made that only those changes that

required a change to the Final Safety Analysis Report (FSAR) needed to

be reported. However, the regulations did not limit the report in this

fashion. The licensee committed that future reports will include all

CTEs performed under the criteria of 10 CFR 50.59.

The 10 CFR 50.59 Implementation Review conducted by the Oconee Safety

Review Group between June 15, and July 21, 1994 (Report No. IP94-08),

was reviewed as part of the inspection. The report appeared to be a

thorough, detailed, candid evaluation. In addition to specific findings

on errors in some packages, a general weakness was found in the area of

training. No formal training was required for 50.59 preparers, and no

requalification training in 50.59 requirements and criteria was required

for anyone involved in these reviews.

Initial training in 50.59

criteria and requirements was required for Qualified Reviewers prior to

performing 50.59 reviews and approvals. Since preparers and Qualified

Reviewers are diversified throughout the Oconee organization,

particularly for minor modifications and procedure changes, the

inspectors agreed that this was a weakness in the program. Although the

licensee had taken measures to strengthen the initial training for

Qualified Reviewers, no decision had been made on providing specific

50.59 training for preparers or requalification training for personnel

involved in the 50.59 review and approval process.

  • II8

Overall, the inspectors concluded that the licensee had adequately

implemented the requirements of 10 CFR 50.59'.

Safety issues pertinent

to associated changes, tests and experiments were adequately resolved.

There were no significant deficiencies or violations of NRC requirements

identified, although an incorrect interpretation of 10 CFR 50.59

reporting requirements had been made.

No violations or deviations were identified.

5.

Plant Support (71750)

The inspectors assessed selected activities of licensee programs to

ensure conformance with facility policies and regulatory requirements.

During the inspection period, the following areas were reviewed:

radiological controls; radiological effluent, waste treatment, and

environmental monitoring; physical security; and fire protection.

The inspectors observed that the plant and surrounding areas were kept

clean and free of materials that could increase fire loading in those

areas. Although scaffolding has been erected in preparation of the Unit

2 Refueling Outage, scheduled to begin on October 6, 1994, the materials

involved have been treated for fire resistance.

Within the areas reviewed, all activities observed were satisfactory.

6.

Inspection of Open Items (92902 and 92903)

The following open items were reviewed using licensee reports,

inspection record review, and discussions with licensee personnel, as

appropriate:

i

a.

(Closed) Unresolved Item 269,270,287/94-24-03: Past Operability of

the Keowee Overhead Emergency Power Path During Maintenance

Activities on the Associated Underground Feeder Breaker

This item identified a potential violation of technical

specification requirements associated with the Keowee overhead

emergency power path during breaker maintenance activities on the

associated underground feeder breaker. Technical Specification 3.7.2 requires that the alternate emergency power path be verified

operable within 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> and every eight hours thereafter if one of

the two emergency power paths becomes inoperable. The licensee

performed an operability evaluation and determined that the

overhead emergency power path had never been inoperable for

greater than 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> as a result of the maintenance activities on

the underground feeder breakers. The inspectors discussed this

item with cognizant licensee personnel and reviewed the licensee

operability evaluation. No discrepancies were noted.

b.

(Closed) Unresolved Item 269,270,287/94-24-01: Compressive Limit

for Steam Generator Differential Temperature Exceeded

9

On August 10, 1994, following a loss of the "KI" inverter, there

was a reactor trip and a random repositioning of the turbine

bypass valves which ultimately resulted in a dryout of the 3B Once

Through Steam Generator (OTSG). When the licensee began

preparations to recover the 3B OTSG, they became aware of the B&W

limit for differential temperature between the tubes and shell (60

degrees fahrenheit - tubes hotter than shell). This limit was

established by the vendor to minimize compressive stresses on the

OTSG tubes. The licensee had not incorporated this generic

guidance into their procedures/training. Consequently, the

operators and licensee management were initially unaware of this

limit and eventually exceeded the limit by 22 degrees fahrenheit.

While discussing the particulars on how to re-establish feedwater

to the 3B SG, a licensee employee recalled that there was a limit

for tube/shell differential temperature. The inspectors

determined that absent this recollection (which was not part of

any formal training) there was no formal mechanism

(alarms/procedural guidance) to alert the operators to this limit.

Therefore, it was somewhat fortuitous that the limit was not

exceeded by more than 22 degrees.

The licensee subsequently stated in the associated Licensee Event

Report (LER 287/94-02) that "The decision to exclude this limit

from the Emergency Operating Procedure (EOP) was a conscious

decision by the procedure writers and reviewers. This decision

was based on the fact that no scenario was foreseen that would

challenge the limit, provided that the guidance in the EOP was

followed in a timely manner. An extended delay in restoring

feedwater to a dry steam generator (SG) was not anticipated during

the development of the EOP. Therefore, it was considered

unnecessary to document the limit in the EOP."

The inspectors

concluded that the decision to exclude this limit from the EOP was

inappropriate, based on the fact that there are scenarios where a

steam generator could depressurize or dry out and the amount of

time necessary to recover the steam generator could be extended.

Therefore, the maximum SG tube/shell differential temperature

limit should have been procedurally addressed. This item is

identified as Violation 269,270,287/94-28-02: Compressive Limit

for Steam Generator Differential Temperature Not Addressed in

Procedures.

c.

(Closed) Unresolved Item 269,270,287/94-24-02:

Corrective Actions

Associated With Turbine Bypass Valves Randomly Repositioning

On August 10, 1994, following a temporary loss of power to the

Unit 3 Integrated Control System (ICS), the turbine bypass valves

(TBV) randomly repositioned following restoration of power. This

resulted in the dryout of the 3B OTSG. The fact that the TBVs

randomly reposition after power restoration was known by the

licensee since at least 1986. Following the Rancho Seco event of

December 1985, the licensee evaluated the effects of a restoration

of ICS/non-nuclear instrumentation power per the B&W Owners Group

recommendation TR-032-ICS. As part of this evaluation, the

licensee recognized that following a loss of power to the TBVs,

the TBVs would randomly reposition when power was restored. This

was due to the Static Analog Memory (SAM) modules, internal to the

TBV control circuitry, producing a random output voltage upon

power restoration. This output voltage is translated into TBV

position demand (0-100%). The licensee subsequently evaluated the

feasibility of replacing or modifying the SAM modules in order to

eliminate the random repositioning. However, due to monetary

controls and high backlog of proposed modifications at the time,

the licensee did not feel that modifying the TBVs was cost

effective.

On April 29, 1993, a momentary loss of Unit 2 KI power was

experienced. During the unit recovery, the control room operators

observed that the TBVs were in manual and partially open, which

resulted in some minor overcooling of the RCS. In the associated

Licensee Event Report (LER 270/93-01), the licensee stated that

the overcooling could have placed the unit in a less than adequate

shutdown margin position if the operators had not taken prompt

action to close the TBVs. In the Corrective Actions section of

the LER, the licensee committed to evaluate the Integrated Control

System to enhance the Turbine Bypass Valve control circuitry.

This evaluation was completed on November 15, 1993. The

evaluation concluded that new SAM modules that were not subject to

random output voltages on restoration of power should be

installed. The modification to install the new SAM modules was

prepared on June 30, 1994. Following the August 10, 1994 event,

the licensee installed these new modules on all three units.

Work was completed on August 13, 1994.

The inspectors questioned whether the licensee had ever

incorporated any procedural guidance to specifically check the

status of the TBVs immediately following a reactor trip. The

licensee responded that the only procedural guidance was the Loss

of KI Abnormal Procedure. The inspectors noted that by the time

the operators would reference the guidance in this procedure, one

or both steam generators could be blown dry. The lack of adequate

procedural guidance, or other corrective actions, from June 1986

until August 13, 1994, is identified as Violation 269,270,287/94

28-03: Corrective Actions Associated With Turbine Bypass Valves

Randomly Repositioning.

Within the areas reviewed, two violations were identified. One

violation involved inadequate procedural guidance for the compressive

limit for OTSGs (paragraph 6.b). The other violation involved

inadequate corrective action for TBVs randomly repositioning (paragraph

6.c).

7.

Review of Licensee Event Reports (92700)

The below listed Licensee Event Report (LER) was reviewed to determine

if the information provided met NRC requirements. The determination

included:

adequacy of description, compliance with Technical

Specification and regulatory requirements, corrective actions taken,

existence of potential generic problems, reporting requirements

satisfied, and the relative safety significance of each event. The

following LER is closed:

a.

(Closed) LER 287/93-02, Reactor Building Emergency Hatch Outer

Door Failed Open While the Inner Door Seal Was Inoperable

Resulting in a Technical Specification Violation

On April 4, 1993, Maintenance personnel entered the Unit 3 Reactor

Building Emergency Hatch (RBEH) for leak testing and noted an air

noise coming from around a portion of the sealing area for the

inner door. The inner door seal was declared inoperable. On

April 5, 1993, in preparation for inspecting the inner door seal,

the outer door was opened but was not re-closed within the time

allowed by Technical Specifications (10 minutes), due to

mechanical failure of the operating mechanism. The inner door

seal problem was due to mis-alignment of the door and sealing

surface. The hinge mechanism was not aligning the door to the

hatch properly due to inadequate maintenance on the hinge. The

problem with the outer door was slipping in the mechanical gear

train for the locking mechanism, causing the latch arm to extend

before the door shut.

Corrective actions included revising the preventive maintenance

(RM) procedure (MP/O/A/1400/05) for the RBEH to include

lubricating the inner and outer door hinges. Additionally, the

hinge pins on both doors were replaced as well as the miter gears,

gear shaft, and locking collars in the outer door locking

mechanism. The inspector reviewed the revised edition of the PM

procedure and found it to be acceptable. The inspector noted that

since repairs were made to the doors, they have functioned

properly.

For the LER reviewed, the licensee's corrective actions were

satisfactory.

8.

Exit Interview

The inspection scope and findings were summarized on September 29, 1994,

with those persons indicated in paragraph 1 above. The inspectors

described the areas inspected and discussed in detail the inspection

findings addressed in the summary and listed below. The licensee did

not identify as proprietary any of the material provided to or reviewed

by the inspectors during this inspection.

12

Item Number

Description/Reference Paragraph

50-269/94-28-01

VIOLATION:

Failure to Follow Procedure

(paragraph 3.c).

50-269,270,287/94-28-02

VIOLATION: Compressive Limit for Steam

Generator Differential Temperature Not

Addressed in Procedures (paragraph 6.b).

50-269,270,287/94-28-03

VIOLATION: Corrective Actions Associated

With Turbine Bypass Valves Randomly

Repositioning (paragraph 6.c).