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Email - Subject: FW: Refute 2.8 for Review Attachments: Fm 2.8.ppt; Picture 013.jpg; 4 Jan 73 Emailsize.Jpg; 5 April 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg. Part C
	ML102920249
Person / Time
Site:	Crystal River
Issue date:	11/24/2009
From:	; NRC/RGN-II
To:	;
References
	FOIA/PA-2010-0116
	Download: ML102920249 (91)
	v • d • e

,......

7 4C I..

.N.

,"ETY PRECAUTIONS'

."- 1.ignate adcid

s.

It is: your, rdsponsbilitý. 44 work."r n'to 4ee.t6* t

.t g a safety -me. sure., re use.

saW f

4 d and..yur fellow workmen, it Is Isiportant.not to cut dort*

4 :

a to e*ood Salety m easures at all times..

S;j.Aeoi$agroup.

of high tenslle wlre which when cotled, actSr....

.>,i. igeDe~..'

uet*thr e the tendons are..d icult to-cot into.'5

... ini.) deimeier; therefOee, when It is in a -oil, it tries to sfightep.o ihe tgnd.narrf~e* In a 7' diameter coil held-by steel ba ndin.;'whe4

b!d:.

inre lPosened,. It wilitry to uncoil. and 0sa i*

.s i.: L : '..-

a a e-. "*;.:*

'Wh*i*i the tendon has. been paced-into. the. uncoil.i4ng tub, j4

.sz.tihe.w.l

,(4Vpipp guard whfch k.eep.the tendon from Jumpingo4t of. the tub abr 1tuiece,.,or.y of the hends.are:..ut.,

.D6rot out.th6.a, aft. hitd th..

tendqn~unt~l the inJs4,ou~ide the t-.

utiois should be followed loiy while str"esulh. '

S" m

""k l*.mide, it-co4 cause a failture fthe tendo centftte or e" W

ich l.

st -a man-'s ifoe; therefore,,ovt-i

-safety-P. recau io

.w bl

.. ".h-i "aihd c, i-,sIssid,.it.will have nearje mill4,-pound.a

"-.f therifors, be alert.

Obey the YolloIng Orecatglons:

'-There two

tng"r zn-naring.on:

d n

stes

,ng which. s ould avolded' at &31 tims -while a tendon. Isbelng strsedt*v4

p.

J",

1

4L

.~L

'~'-~

4

.7;.

ii 4..

a, casualty-in ase of..an dccidept during the stressing operations:

e/,

od

.nt stand bentne rams..

If gome faflure occurs at any of the attacha.is i

.ra

w

f.

!4*

to the tendon" the ranl4 will move straight bock b

a few feet.

b.

While stiresssing.,.do not stand witIMi-6 7 rd 4WO,1W the side6 the raim.

In case of a co'c.ete behind the bearin

~ae th maq Va ~V~.

ty I~n nan'arc directionn.

3 Scriew-.P' rod-Into asher so that a full tbreaidengtg

4.

If any strange noise occur In the, equipnient, stop JV"'.7".

Nodtfy a Prescon Represent lye'..

.5..

If a crack occurs, in,the concrete,.Immediately St-oý C

'4A'"

a Ptreson RepresentatiVe who Tn tu-m-wrt1no-ifyt1=

e authority..

Do not overstress - nevjr let gage prsssures-"o bigha' the aDo No Exceed" figure. on, the. Stressing

Tab.e

.7.-

Keep door closed on jackb se-until *O.

are r dt"tZ the shims, l

F8 After.stress pressures and elongation have be~n reac the jackbase door and plaae both regular shims.

9.

Do not place only one shim -witho'ut. the othbr; elther-plae.

b Gr none..

SDo--

not get your fingers between the washer and beariln' plate.

You could losan acident occurs. *

.. If increment shims are needed; use bar.to move. the.egular

-N.

4$.,.

i*...-

o" o

- P 4 'M shims to make roxn for-increment shtmS./hi I increment shim.s must bf placed bete V yulaz shims and the beari

_plate..

~*

).

"a srfthe.

same thlchness Increment 4himmigg

Us,

5'*,

!2 TerJsreeupe wit~h.

eqa kequlir3m.4 12f

-e s

t..ms.ar.

equipped with a safety. valve In the event.

oseor.,f 4t*tii.breaks; if that occurs, the-ram wil: b."jI ressure' uptl the rep:irh s-been made.

1...

3.

-Beure Ofyoiw commun cations before th presur*;'

boeo*released on !he sihiim.

kO:ny words ond.a spokecn;: therefore, be sure of ybur instructons

~ ~~ ~~pcq s s b u xtto n to o p e ra te. a a c h ifte""."

r

".""14 Keep In mind a mao Ine has no braina....t p the' inust fuini'sh'Ifhae brainis to operate the eqUfpmxeu( +,1 S.'Let's not be'a casual S.

A AL 4

4(545.

I, A,.

7/

)

I.

.5 i

a 1%

-1 2~

d)

.5*

-=A "5

-7

.*:* =

Ji:

tm:.,

SUGGESTED PROCEDURES

-QR hI

,,<K POST-TENSIONING CONTOINMENT STRUCTIJRES PLACING, STRESSING AMD6ERMING eV r Clean and runtap in each 3/4 hole in bear*.g plit, to remove cement and rust.

Remove any 'concrete whic may be on face of bealr*'i...

Plate must'be clean Qf c onto If. sandblaesting is requited for the I4aring plat tý.

free. prior to closing the trumpet with the dhsinor thn"

" pand.lastini sould or done brto

.P1 s.,.

Plug.ir.mpet to eliminate sandfrbm going Ui--

tY.

.Tendon.Delivery A..chedules Contractor will furnish.written s*hedu.-.

four~4 week projected deliveries.,

~B.

Transportation - Pr&escon will deliver tendons to'~e in tru~ks' in acc orda nce -with contractor's schedule.1 S loading and/orStorage - Contractor will furnishr 17he aiad personnel necessary for off-Ioad).ag tendons frotntiw Al.

subsequent-h4ndling andtosage ill

- i Tenddn Placement Th'"

n/rlSoae

- Contractor Wfl mbur t andip.-

A. TheContrctor'Ill. furnish the.followtng equipmt d

i :t..

dpenecessary for placinng tendons:

0 r

' *V :

.,.s

._snt..

1::.:,

.bi

~en

~.

-r 2

caffolds S*61l haund tooals. U each acaffoW Muq ~

-a.

Crescent wrenchs

)

b.

(Z.

0

.wl

,K1 p-as, ()

St-d 4.

Screwdriv.r. I w_.

,-g.

4 1

em Vselgrip tap a/ Polte's.ie poteetepedn,ý

-a'b

.5".,-:i 4":""'L

Telephih head set

(.6 sets).

N-.

1" "t-fli ty Veneor whichr ventage)..

.O.

.v t electrical outlets

_QrL-maýll h

.rld t0ol

.fý.

8 followingeuipment

'"/~

~

~~~~~an~

it C698~

emae iet::

~-n

, 0.

,s orn*t poweruni fi (tn

~~l2 Reaing Matrihsorber1sd finde (7)usGrp Z

3.

units' (".)

'3.

, ",.1 2

..endn ulleig uswith power units (3)

4.

E.

.3,.,

,.* M Ai-

4.L 4,

Rams with powerunits J".7 5

i.-elums Grips (Chinese Fingers) 6 W41shqr:.j)*her' (6) 7, Ba lent repair\\

.,"d"-,"".

ro.ed.es. for Hiat eri a

e O

Prpare1t4lephone.comMunication I oop.k7p b*WAM aend of tendon.A&B....

Tendon koku aotrutrnk to

~attack,~~s tu S3..-

HoIst tendibn tos~iodrpaform afidvla-defit ]a*

'~~."'1 tu'(e W S)

'4. '*Anhoik' aher to

-ncin tbwith. ciabi abd tighten go~ all1 tIe -Ala ck in. te Adon washer-Cut outside bends fxi~iwdaround tandon'.

End-A mounts tethd~npulle -(s a Fig,'.6) onw

.4 :

with 3/4". stud bolt., which 0intrtwotr lkxscr 3/4"' tapped' hoies. pt'ovUbd in boaring.-plate as 7,

-'End-I. pulls tendon pts ler cable thru sheath gsite

-tape

8.

End 1 wraps 2". rubber tap t hru and around wir to**

better gip for K(ellums Grip.'2.

9., Wrap "protruding wire ends pipef' PP taps.

0.

End B a ttach Kellums Grip se~iiurqy to t nd6tnvor-tape.

II Attach. iexible pulling cable from pullet -to Kellurns GrIpe4 at End B..-

3 4 ta pe ols ro laeca.I b

rng.pat'-etC-.

T,,

IL En B opera-tes 61ydr:ui1 cdrxtr6Is:tl idf

'E-while End A 'operates. centroe :of putler.- c

,te ephone onmuW a pion b ma

.- k.

7 sure coo6rdina tloAi.

f 'Aub ~.nd XordAl t

.pe.atbn.

iEt 8 cutss

'b hd e

s tdion N:

.p.-... :.

.,..o f*

LS5

~4 ul trbun tmil'the'end. projtrudou ri

.3 'a td A while Ed r -

~16.

trumpet as et 'Fg.

up t6a~ ednadrepeat ope*o dOne. as-t*indon s arre pia" ed, 10-44 b ectflold at 'End A.

-17..

Place washer into pusher guides'.

v9 C18.

thread wires Into washer'atEnd A.

.19.

Place washer puller to ol, rd. engag washer back to bearin' plate bt'Enid A.-

20' Move heading machine Into poksItior

-t EMA~%

head all wires (seeTFig. 9J.

21.

Sprey approved corrosion protection to. end-o washerat End A.

X

, 22.

MoveB wa sherb.bck to end -of wires by'reiversln trYi owasher puigher at End A.,..

23.

Insert stop into wa~her pusher to hold wiretigh ag9w~

U buttonheaids at End'A.

,t.*.

.:-,.*o* "..-,.

p*

ti. -~

ngan wshe gser power uilt and It~wiU

'bo lrno trumtpet.

2. tnds A" & 'J ch k

qualikatioid-of w.hr

~ ~ ~ i~

A)IAu14 e.,"foce of -beeri'ng.platas.

Aa tmpbrdry, moistue rtcp, ta~

MOv. tlo neXt* tendon-aryd repea't 9 prat~.6 U00

.oplto fwer~undon nd rn a

M

-h"

44.

tV j

on 60of svefofd t

used for strepun

~'*1bsdn

~doe niljst! before xtesstng, 61g

'WAU JWdo 9484 iep*rat,6ýpe Gritlon.

Sugge'itod Pleedtig Procedures for Ver"I T

ult Avot.i 1, tendp n. mus t be hi dle*

efreP!.t.;

ki tedn.The tenidon-W coiled, bao 4WIN

( horizonqtal týpdons. A short. cable (OA et ogmI around tho tanter of the tub and'atta-chedto ab M

wh~ich isa par~t of thuncoilinig'tb AL'.hll tobe n

able to lbwer the tendon down into the trumpil *h I

liftlhq. the teridon-inta stresging Po~ition after.

.beein placed on -the bottom-end* of the tendon (see, dra4rg VI'.It J.* 1 Tendon hook-up man on truck to unpackage di.

and-:.

attach slings..

p

..V.

"t o

..,.., :.o

Hoist te dop tub.

-.- '. -""-3 Coil shot cabth i attached toistrsowsl

4. w around center,~. u&coilini tub arind attaclocb W

come-a,,-,long. which-is a part of the.u O-

-.4.

Replace guiu* pipes" in coijppýub..

Tighten up str e..449

'* drawn.up against the center part of the un.aii k

.6.

Rotate tub unisl-I

" end ofteridon Isin p 6feed out of tub.

.7.

Cut larqe bands from arou it~ndon.

8.Rotate-tub fQr0&..

.pntl tendon. is exten4 approximatelk 4'Cover onds of wire*

.*1.

M o v.

.,x t~,-W-o vd.e-All".e.di"gbu wllet t

o priIvent he eý4 te nd'.from will" 4rom as t Atrasin swered h

o.

the.. loutein the truimap e (s-ý- Ffg. 1)".

e Skr4 i

.c be

.10a Disconnect 1s4ort c1 Able spe-ial a't* P#*

e

,.leavedw th a ta l o

bo ig.;plat i).Qil

'It

".. -Mouve to n plat don ss&.

2S.

st ed P

res'i rb ebrfng

p.'l-ti A-'.dfi,W l

. Ten A i '**

..* il.. ead h g d il ".# o n e In *th e 'tut nm I.

nd

'i*...'

ram Stres:Sing" we s~ter, a nd the loo s eý il.b

! i.'....:"

.. " ;-the low'er-tru~ ktapprcdxtmately 4-1/2 f~it,...* e T h"

{S.

,.plate Is approximately 14 x.14 x 2 1"; A spicial...v~s~

m.

114,we wit a' tableto l the be~a."g plate :ft-pa r*.

< ".be furnished by Prescon..

i

.4b""

I.

M ount bea-ring, plate on scissor Jack, "2.

Thread wires 'iInto bea ring plate.'"

-~

L~

~

Cl 3~-.

i 4

3M

.3

... ~.4,

'~4*

I ye.

1 e

~

3-4-,,

.-,.~ ~~

..l

.*~

.i~

.~

.t

.o

.9.

.r.a.

.r.

Up" ndo*kd'e-at Mpwetohxtftendon and repeft.

C..oiýf' V7gete Btosf~g ocedures' for VertiCal e4*

~

f PAdWhmr aqtressiag. equipnieiti n-a 6verttj 06 rim

-10)

Fig~

4to~g

70.

4, 7WftJPW r~dil II-Onthis upod:41r o

gtt6*i ýýtuiit s an e,0proc ed u~

-a o Qne Stre$64Ks Se;

- Mo~

O ntle tdoff sAd -repo

_qr q 7e ndozis,

/

~

oles: i the -tunbe) 77 Z

safwi0 pro'cedures-as for zor1ntat &tin VO#6

.t Stres Ih Vý

/~~

I~ f~eso w i fri-s h.the foll owig Pquf pe t end Ii ee~r for Stressfing Tendons.

~

'.477

Wit~

/ I. I~O-t~nhydtaulic ra~np wth jaickcb'a~~a~

t S2Obor$itiydr4 q.4c purrrv e~d se shm4 a

SIaUn

'%ý

-rtb w

)w dn tratp w-Uilli furnish the k~iowln Equ~pnitt Too V A-2

-7I~ig Tendoins

.A-1, WiSOwliie~ub -Tool 9 wrnpi~,

slingsý-

a.

Ckes-cent -w'renches (2) k ~~~

.b.

Pir Z A~

~

~ --

SC

'Wrebcicing aks-2 H-ecoitic 0-11 bor 11tbmesýereastlc 43.:.-qC.

c. Gu~i Jarzmony 44

d.

Phillip4,.'MA'ngus `21.5r~1

~~. ~~

~Sinclair's RubiUeIto lic20 j

..by. C.

1'g

-yContract;r C..

Pesco~will f~urns teoowin~Iehxca

~*.

I.-

Adlton~lt~cnicians duttn4 strdssng opetat oft~W~4' bysp~eclficatM%

2

r.

Irt for e hcre 4

"4.4A,

i.~~~~~~~~~~~~g

~*'.~3.

~

ekst~rIqporm'Ao qubjjfy. otatktW

~A~

l,

~r~~t~.

ale tr~essing Siz ii e wb~p~iieatieois W

.A~4 e~~~sý 4~phoncaomrunicaltd*.

2...

I R.

"V temporary, fillr a.

Vi

,,eh rafaboeredraIJ0*s d ei.

1Qj~ndp 00co0

~

to lteaehnI,.%

-a'i Ali~i~*

1~x jto

.5!s er _6t,;i

'ari E.zi L-Xa gh ýhydad Oe.fo

~p s

a overv tA TW#5 ODAl~

I~euekup at.a ~nd 01Q*p

8.

, B~ul~ld+a 0'.

0I10g..

0.~ Abch and.:

2

~

-~

It u, fiecessafy fOf he P tMPp opqrators c

atti

'"a*

t

-pro s~tk-

TheY-d( onot

Slop. the.

osa

~.

catthese 1ASU~r~eluets offf~o eah 0t ot..-

~c lo 4

.O 4'.n i

-a

.edý P.l/

fat e

noee-tan

"h tir,,

S.

.. j' A.

a !.

A I'.

~

Z.

NN,

4.(R-7%

4 12

-I Mcimt go~h tt o40b a.nbs ~er~e Of.

"gos 4se Inq 96i

-'1API a

epeongalotl, *a rid tro b

~

4 4wlyil

.e"

.d t~~aqd

.~

%J

.Ate h,

ing e~s e

e 1

'te move to `n ridt tendon' Precon3 i

Afteusini~htý'fýýiiing.qU eeeaen.tq erS" ohCsng Filer WW"adpu*pe~im~~~

s/rb aa ke~

trset's oS house yida 2.'

thbn x'2e't hnacI 7it tendon.s

~ Fil~eFiller Caps.

~9-4iuw~~~in' Filler :

Plugs"..

~

~fr Tw (2 Moyd~unpa see~

_13-_

Te Cntractoi WOWf furniks1 the follw~

EqO'net n14WIf for ~

4u.9 C~as~ig Fil~le I Hn4~igquPrnerti to' rpVe pumps, fier etc4 f A

6 e~t1shieathinq. ý.*..

ik-ApOvd 06 sing$ll I4

1.

Locate-pump. on ground or..rth4. trailer at :centerbf bit

2.

jnook-up intake hose from tank to pp..

3..

The Oqutl.t hose has attached.',with stel, bon4e rope cabhand atremote contmro 24 vio, ettic cable The.6dtet hitse is 2In dai~met~t, too.

i 6

I.,.

long, otl*

U~-.,.

~

,I..~.Y c-'.

...~..

1

.9 9

I

1 1-a ia basketi. fi ro~llddon a r*4e.

.V

.os N

Ik IV.

a 4.

V 7lip.

.Ti*-

t

Wk; EQU::.

.DEsCRIITIOXs.Dsge MA~a~

5 4

-Pres con-that's'"ndsain a. 0 ytdcaE PCsItiom The tub Is o

tdi IuMe fa toncoils

-he teRdon vihi~e. the. qutI4 guard

tSUogauýY.

WlbIk-desiagned to allowlie tendon t *jfe ftr v~i~

ht *or *left-for. hoe~p..Iendo s' up.:'~

/

~ 1100Uncoiig Tubti with a'variable sp0ed hyda~~i~~

3 baseparfl to POW4r unit. It ha'... a orwak-i andI revit. v4 VV T)A hydrauli~c ptuppma' be operated with ieither'2 2obr*.

10'.

3)getchas,.photos aind.-mainten6nc',informýU~ohi, yu b416un o pages.

S Empty welght

-ap'proximately"1 000#..

4Ilk

KI.

.?.

MAINTENANCE INSTRUCTIONS/

UN OI T

/.

T

/

7 :

4.

~

lose tlz coiling Tu- ( see Fig. 5) Isto fead the teU rte'4*

-th 04

h. Te urtoiling tubV onsists of a revolving tub. that,je b) aei~ e

eitr ly 4riven hydraullc motor,

-4 1.4 up_ a iwn' nce is as follows:.-~-

£.

I*,

"/

"s

"" *,:W '(

I.

sure hydraulic hose connections: are clean befor*.hip

pow er =

e fittingsOn gear xaud rotatng arm

.bgr.aSed, every. eight (8) houqs "of opetjo

3.

Ch.*p.

gear box lubricant every eight (8) houm.s t

.if gear.lubricant Is needed for gear box, use as manufactured by Humble*.3Snclair, Te-

4. "Chan on drive. shold'be snug but not.

t

.ut* :*.

S k'.be checked daily Keep chain.xibrUcated with EP-..4*-.

p.

44

.... * "A

7N.;.

/-

4,

-.4 I

.7.

MM".-EI.STR CTIONS fOWER UNIT'roick-TENDON PL AND UcILING TUB-W. v..P 4

%4.

e.

s-Av..

m.tor on'the tindon puller a tut.....,

.,0

'./

v "

4-

..

J.

;K !:

4 11.

1 c

1i-as follows.:.

.4,,

.*...\\

"shoul be c.he. e afe.

"M arv s-

-o ments-rndad if necessary. Shaft raisal' hient. r' #ir

.2 L i

reduces punio bearing11 Reservoir should b6. fille

!it

.peiu r

d t,

-With i vis'cosity'ft6\\m 225'to 325 SS.U al -WO1.

D hydraulic oills're as folil wt: flumbl'(ws Teresastc 4$

,52 ixco'ss'Reg~l A or B; t--n.s Harmnony4~Pi~sMzg~

215 or 3-5; S.nclfhr..'Ru-ght or Duro 206..'.

.~.7..3.

.The fluid IbyeyI should be* aintane s'I.fry howe 'ful I

'in the sight gagot which I mounted 66lorM reseevoir ass

4.

Durong operation, the temneraure of oil should not-excmed Op.erating a bove..15 0 damage the pump i§ld b.eak down' the tydraulic fluid.,

Hydrdulic fluid should be-charic-ede'ach:

'I 4,000 hours0 days 0 hours 0 weeks 0 months of open ion TI

'17..

S. 1 I

'P

'.4., ~-A-'

I;

? A C~'C*

5~

Theý.eleactrit* mdotron th' o~.u~ s2Oo 4

kq

~ jhae.Ifunsure.aboq2te eectilO sa1?

eleictvkc z5n.

6 Jog the modtor -to cheiclt, luj aý r~tonai a'i4 p~oe ain as

iydratilic purap clan bd ehtablished-by r~versing WAi to~e leadS.%_

-improper rotatioh of t1h4 ~s auses. bdvi~t tton'wFich will damege, pu~hp dhec pressr wit Jed-C ek gage and' t

s reliefvlva Ivor ue-desig'noted.b P atativýe -cily j Pressure ifiou1d 4.0 ubA~

8w Att e*

oicer a year,. or. eveW2,0 hos th oil trnk shoubid be driaitied.c,ans 6

no oil.,..

aA

s.

4jl"

...A' I

44

°,

.4-.

4 p

- 3.'

at.

A.

I

..j.. ;*~;

I C--...

p U

1'D A..

w.V 4V44

1A~.

~I.

t-k7

.,.7 7;ý'

ýPsil9nid i a, Tea-Tdb*i P-tgler (se

. 6) li a. wirnch Mounted on a. frame whip.W

_y f`ot (6 o

This equip*rent. Is designed to hang !

olk"feet.(61-

.l a

p.

R..

3/4 W;-t *,u-

-r is \\r dhnu~i~**

unil W cM W,

hyaeulc pmp Ito tb'ci 20 o 14(

vts,

-3 phas e 'It

..opk valve whith ates the winch in either. dlrecton

? d h.s 5/6l wire. ropi (175' long)"attorced.,.

V X.

Ao~tdcho, pOtitos; aand:maidtenance n frma.tion i y be found oW eight 25 0. #-;

4

-- + -

S-Approimtewe t-2541

+-

,.j

+.-

.~fl

,a

'A' 1-It.

4.

S..

a

fir 4.'

eq-.

ýn wlc~i'1.rvr by d"

hy ulI 4po

._q STptr~Sb h placd in ulhei./1 haloPir ththet bendfthroug'.lid,..:,-"'

pnoniO0i teeog eaizn irti Y9.

iW n'te n~u*

a.

a-f 66 eom~itedof te geanl ratio~d ihostutof

~~st Agiblty is place Ini the./4 wiholes iti.

tg e berisplY.

te -wth

'i tndzo uller haso qep rtio~ o af=3-64&a.4 hb~frs "V1 ide~utN caledumfxcý s..n

,v kei iis bertg c"'thh.

a M.

-t ni Dpfbltyis ud:lt ino the inýSdh. leyid`

gear

'a 1y4e condii#

i Sworm

_7ewakh uligcpct 6

~td wUt

-zbnthe~

The wic h

.Th. m~otor that power h

nchjaI

.Cho r-LyntYPe AS hydraullczi~

The ydrulI Cmotor is oper. ed dt* a osu.

is~J~

f~1G

~

hi.mtr driven by a hydretilopumip;tepi':O bsuntwldslaq1 With this prpeed bnofslclkrt' h ik$6-.

RPM -with a to)rqie of 63 5 p~

i*.To-r~ue is,norrna-1l givenin f eet - poud I

j

-2

-h 16w t-ý-mot' be~

M,4i~"

Is.S.ub

-f t

et-.

Thscal X-n1sauy-ui 9

Ad:

.1 1;

qy;ý undessea leak.is showing up ox-the tse Ua visible', and *A-ki deidA*oin

~~ 4 be wrapped wiht0111~ di4oth M,

-.. :.uicet must'be roPla'Oed-h; W lere Is,.xio field ma ~i~~

a~st o*

~

4 Chr L.

yW-

ýuh,1i~o 4.m2 ose fitting r brok-6n J

W

.It.i d pr ci 03~~

off the Plioneer.' Rydrauflcq~kCu

?n~~hi"~ "The gr64te6st anm~ tai ft*~ ~

/Experience has S-he 4 th no' two'a'bl as willj er4k 4.4

'k4.

APU

4 7

4-M W

h Pe~

~upi i *...

,:* i'*

,."-,...4

-$'.i

".a* "

... btihds

nhendof

.the wires.

The machine. iS *orte P

It.

to accep*t wire atnd form buttonheads at I

o i so' t.t: e

., o n-,

~,

h~a:qmach/ ne.will. a ctualIly. be in. two PazIs - the.poe, u't y'... 4...

. f~or. ~easi.ng-, and:-the :*:.

1 beading :.*U..

."4ii.

.a~ap* do.it :can-si$ on,)a cart a~d ibe mUosl*:* :tt**

C-.

t::

ca.ereither ed bone wdsirien*ts to imelkohd buntt awsg -while cto*h

'* v." forms th* head on, the wire.

K""..

ii ApproxlhateweDOS 1,rO4 I

4" 1'

0 to-*

0....

wie a

d fo mt

.le d

at

.~

a,

.d the' lu.

.,,-',gý

,s.it

, at...-

'.4

t i-o'

[ -

.o

- ' :.-i*

V,

U" A,

e*

s o.".-"".

i.i*

t..

M...

s,. on,. th..

th r ttr s wire li..

."--* :hy dr-"~ 'C;.*

O p ng unit l

id*.

tem on.'

d.0 go

"-'.*g*!*t6-and, m-aintena"Ace on tlhis','machinie Is as follows: """.

t"".

t o1 i

-4

- Chkrese.voir o power Vnt ure f

d.

j,...:..,'.

hy~dr fluid. 'Th~

type of 941 -should -have q.iV

-viCO614i 16 S

,'0 F

I

- dx n-a.C at e

.P

.:7

£*::;!:.."""

':.ighter wei ht 'f oil should.be use

d. ~co~m~e r

S.

2-..o~s~

athe:

hrs.

Tere sstic 43' "or'5.)

iTexa~

094.

i

~~~ ~'the aie:d ft rsrs iesTeh-igahb a.H o

y-44 hlis,-rqi.2, r

.** 2,

e.

p ~ iguntcam

~gtrn n

eaigr

- ~...,

"The electric. motor for thei-mhne is 226 for 440 vot, p'4 at Chec-haes n

tatt_

As. warning,, be osure %ant toeaters ind starts.

areInstaklSd. in thF-9tart e

nal ld Ifw.unsure'glýout-t S Rsource, cbnsult an eleotrt aO-..

When electric mtop or t

ric.ntar,, bi sure. tha4 it turn-v the. same direction,as Indicated -or thethyerauld

_t.-O, arrow. if itturns i the n.-..f usureop At.Mlux I

soure, cn-ul'aneleoric*.,

thsand,chnge the tionofsany two lead wieoes ln'th-w,,,

7 i.-.:..=....'......

starter box.

ise:

is due to lack of oil i n th,--p

4.

Noise: Pump "crackle"

s.

t c

t'pump**".

In the lines.

Alwa-ys keep, e oil level at it e

p

.er, indicated b sight. gage orrnth resdfvoir or it sho UlT..-;'"'- f 4

j z

4-...

a-.

th too of7 lc 4'

4 ca n~i tion pd. rifst ir:he~

'.the 'temnper'alu're of-

.he

.1

.hu~

.x~

F.

o.. peration.

'Ieey uso

)e lesvic 2

ur o opera: 04i-

"ghink shod be dr::ned '.Flo~i~ a 4't ng5's n

e-d9' mrhn ji AaLccoruenc with Qult.o CirVocd/..

Pie60so..f.wire will bo'f?.rnisihd by Pxso rQ'tL

~

.*'q~

~r~nd~fer ech 90wirer t~doti to Thbg d1ca a

by -using a pointledlr inrme sicb*

g4ol clm nqams6qud

~g afte

-4,ery t-hgwb rat.h-ý Aq; rkzy aditistbeints tQ' be made shouldf-be ne 'by orq 1Y:

.ebdluIg 4ies'rmy expeciteid ta aSt SOO w kIn hou.

d-k r-MO 13..

Superv41s r+w1.

'Prescon:

w.fl P

0.

recoramend 6h d heý reain mac ihne.

we n k1Ieckk

.a

_4 Wd

4 r

EN TDFSCRIPT S

ILL1MRPUM?ý

-:(;'

.- 'k...: * :

A'i, ASsem 0- by

.,.,1;-:v***

S.

.. Th.

r.co

.q.ioft l The Sheathingj FilTer Pump ý(see rig' 7). Is -a M6yno> pwnp equpedwh 616ftrically driveti, variable* speed hydraui "tor;, This driv~i

.be

.-ontrollpdb yrem.te controlu*

'Ing...e umi

£ t IU...

-a be hooked'ditectly to thi-se.. "

-athlng

file 11-

r'" -

= *:('*

/'

e -

2t.tank truck or 55 gallo drum Th pm w1) o.du

..Thop. u. W

i..the s e.th ng..

.r source.. The O

V

metho h&

io~se Ito feed thd pUmp (see Fig, '8).**

4 fPt scon re&*on o

nd, rtceiviot filler d arenia.t ine truc

.rOasport..

Ajcty,

,*ot tank trucks or

-.6g a

tora g. tan*e atu the.

bsiti." :to f" ate.o al In Is a iu.nuccleaner

'atirn

-than duma,

-nd isu

5 '-

a.

VI 0t.:

nV e*~

In

.s a

nc

.cleaner*

pe to

.th ndu s

.e d s

S '.

-",.I-"

qrt 9."

." *.:..,...... *F

I,

+++.+,

.+.,

+.

x*

MA~~~~.~

LE,.El i&

Sd A.*.:

I Al' J'. J A

?

.. +:

SHEA L"

T.he Orposo o.this pump (see Fi9 7) Is-to puffip shert ng f 110r teRk 1

b-.,..g..afterw the tendon: has,;been sftessed.

It consists of a lmy I".,pbeo pumpln~g.2 alo 6,

e'aabeof puh s per minute, ard drivenbya

.. or.

hp.

fr the h~dra c motor wil come from

4 u:Zttdisplces. 12*GPM-at

1400 psi up. Vnd maintenance. is as follol 1 Hose connectiopjs should be clea ed bnd 6 Ad" to the hydrauH1c motor.

Attach one end of intake howe..to idnd ab

-~~

~

I"u.

j

,t

"'/

a..

the-storage tank or tank tranport S3.

Start pumjpin a forward r

oi-n

.,The pump wll be equipped a

4 volt remte so the man on the scaffold::car,-op orate thepUmp-thatl4.

9on-the ground ifiso desired.

.i

+' :.

. :t

.+.

+.

+

,o,-

00, Al'

.-26 -J

i~ :L.

ap -

_STRESS G-EQ

.j Ope.tofstressing equipment (see Fig. 9) Conissts dt'500 t4 rai

, Jack baaý (which is bolted onto the ram)., a pull rod a nut two M

, h.::-.+

. e a'hydraulic pump withý220-440 volts electric power" The Jack baste Is designd to rotatb with ease by

.nsertinq a rod. 1..t.,Q

-,.igh-hole6. in the bse and turning it.

This.will simplify th.

S-".t Si ooepatlon..which requires many orientations for the Jack

" pvwsp Is.WIpped with( a WaiVe assemnbry.dhich has two.(2) Plo.,

O:'Pm wil hive a gage which has been calibrated.

.4 M. th t it tt used,w _.__..

The Pftsoonqepresentan ve at the Jcbsite'will have a master gage.

of e4utpment, along with a spare gage that has been 6alibia.

The Presc representativeWill test the accurr.¢y.Of?

!.~~~

~~

rersn x e*[¢ram h.Prs~

'V* _bet* used dailyby connecting thb1 rha..Ster cgre to-the second",*

i" upler: and siress a tendon with the master gage attal.q"I-f or.e than 5M the spare gage will be put-on the machine and thi"'#

one will be returned, to the plant for recalibratiopn.

The master gagd handled and -prote'cted as a watch.

Do not drop or abuse.

z::;:.

4

L AU ~

~

l S

P c

o i h 7

ESSING. UNIT-~

i I.-*

" *.. L

=

4.-

ýo ý The eurpos f-the s~tris~ing. equipment X4 i.9)Is.

to put a pd 6wij'

h.

y-en--.

T tressnquipmentlonststs ur x 0i 0,ton ra~ni1 ck jase, Pull,-d and 1 a.. -.

asf l w

..',?..: '

1'. 0 Vo t e '

2'.-r 4 40

, 1" ph.

se UP

.:-:=

'.,._olthe stressing.

3 '(ae' Be sure electricalpi etpy fp Is o

.the correct vageand.th*, the mtors a re pro

.*.y p" sed.

.2.

Cheoil level nl reservair.

It shoul$ be-i upperhalf -of.:

sight"e.

g.

. 3.

C6.uple hoses to m as ma ked br per.Presqoo Pers~ne~:

- Instructionest:

Be su 4.3ls "upes aere ftr.. o:f djtj'-

and other foreign maký a

rc C'ttaching 'hoses to. tuts A.~ -b o

sut th.&!ortqut o

and are compleotely epgape'd j.*.Jog pump -motor. untill,o are satisfied,that'it -is tuening hr the correct.direct n a., indic.ated. b. the.\\rr*.*.*

.the pump-.

AA.

. '-'pu rnig; move.

aehndd to t.ý left'

.,..ar.ddpr.ss jog b w

.ll t

e Moving h cnd1.Le-to ji~q. r iýh wViIl caust it t ret~ra c t.~

All t bh-o A

eWiinll r

6.

o r

.t 9,q*e a Prpscoh repr entaive.r-der his stri.t SU.P-r"..

Pr t

.p st s mo ed~

hyve p

rPesotd the prsontn Si A

o.

.,~~~~b

":,-b : "

indiated I

*pun~,.

fý...

""iUr

-o ia 4.

4$..

i "y i *C

?*,:

., loet. rension Sy~stetn..

i.-i ReaC

-a 1',ir A.on Vl`to

TI.i..

is t*.answr your letter of September 8, 3-97, concern

L

v.*I

.O2.number th4ree (3) to our Quality Control Manual.

but ci.ne*its correetions and explan=- 1:.;s are itemized' Per your letter*'.

.2 ehardnsa test number -41 has-been added to this om M

parallelism of-. the faces compare check numbbr 40, S7zi As. these -washers are faced off in the lathe - not..

j-*,:.b

a bar. -

the'parallelism needs not to be.-measured with 8 prcsionmgauge. 'All -ou-r buttonhead test wee done o

iso, i*With strai.ght drill holes that were not counterfuiik' Theref

- c=a.tersinking does not apply.

kihcne the washer is drilled

!J I:.t. sides, -therv.is no burr to be re.iovecd.

Since -the vast1,

,...-.L

"" externally threaded, the.thr'adcheckwill assure tqe *o're_

diameter Amension:"

As to the frequency'of checking of. tht wire holes we content hat

":rou,.get a_"lOO%'.check.as required by the specifications by r.eqUjrjng 0".-

a 100% check,by the o)perator and a 1,0% random check by the, Quality Control Inspector'..-

3.

See item `2 i

,4.

a.

.Refer to new page 2.2-3.3 b."

C6rrect

c.

Refer to %comment number 2.,

5.

Page 2.2-4.5--has been cnenged to show a, 100 check f d Splits.

- ny malformitions or dofects that,re nct, detrimentallto te dia-meter, eccentricity

(:)r crc"k crit.eriaiwill not be rconsider

,pcause for rejections.

':..,.Cojptin.'ued rox

)- Ro:."nza oAcPTT'hL 7Ryc

i

'4 0

V7X'27f7 CCAANS)!

A~C_)L,~.AIZ662

-801

.9638881 p

.....,,?

S k I_

t o

... 4 Z, Crystal River Unit 3.

".b-'

.".y

-"9.

Refer to page. 2..3-24.

Has been corrected agc.-z -i-gly".

-:.a 4

s..

Li,..

.h. O~1y It ada rs o

i tett

-,d.oson this the new PIN (German

. ndu4.Xia1:S:tandards).

As ee cofnot get any othrr parts.

7 R

the

~ia-d tester, bu ta4ardized ones., we. had to

~j

.uSt the requirements8 ac`

n Co~rvec te acoJingly w

~.,

j'

,ci..I)

S Ref ?t!

Item 5 fl, he empat-is built ccdngtthe principle shown j pae 4-l8, budt. i~t iis cotructeed stronger' andbvi thn a

VIP A.%-ef er' th

'yicedu res fo 4*ireb Cutting..-

R~ Te td olpin--_the whes eva the 091ly purpose to yatc~epr'plate to the shop, in~stalled. washer'before Asý this iq done Ikn our plant, We~ean not se.

."f i*g gag*

for 'checking.. There will nt b.e

ýrfe~ed 4bk 'these.holes on, the p~te.

2:"

.S

-j~ esubmit fiereby the followin pages:.

\\2.

3 J4

'2.2 2* 3-31

2. 2-45-1.51 2.3 -.

2,**. 1..

2.3-1.-

2. 2-41s 7

T-he followingb pages-are considered'approved r ne

.'2.2-20 4.4-2

,P

2.

3-:64.4-3 3 -. 4.4 -4"

- 'P-2.3 19 2".-..'

2...3-21 2.2 -.36 2'.3-2 2.2-46 2.-..

.2..2-47.

3.Y.3-]

epr eh2-49.

4.

.4-3

..--_-7{

S t

e e.ol s

o

e

{~

e

Crystal River Unit* 3A

age Three February 22., 11Th

.4

'- i -

In~ addition,*we

\\ your approval:.

.2.2-33 2..2-6 38 2.2-47

\\.

2.2-48 submit hereby. the. followi~ng revised pages_.L "o 6

/

Z. j-.00 2.3-31

2. 3-3A4-2.4-0 3'. 6-1 3.8-1 4.6-1 5.1-I

5. 2-3 5.2-4

7

~L..

~

I

4.

'2.2-49 2.2-50

.-2.,3 1 MI-pao.a submitted or resubmitted herewith, are marked1.

Yoiurs very truly,

.H.

.E CON COPORATION

-8 "qr

0*

Mark K. Rust Pro jest Engineer Eastern Divisioh t.

r* "Harry KoCh.

Mr.

E.

R.#Hottenstein 14r:. W '.

-.- 0*

-O Bria*

-M.. Jim DureBiky

' M.. Tad bickley r.

4.j k..

1' r4'.

1*

-.4 S'V

1 I'

0 I,.,.

1.o

' ji 0

I I

~*1'~.*

1~ -

V

.1 i

C

4.

-~

"A.~-,

tK.

2*

I' W

91 q

'ELD INSTALLATIO'N MANUAL I

.4 I

~frT*

I, ~

41

°,*

. i...

i**-

i :

'St V

4

9 I.

~0~

~

-. 9--

-~1

v~

CL

~¶~~f.

4 1

G.LOSS A Y

All

~ads RuttonhN 4

A r

.Plate ca~lsM.

it

%cNkcreiemý,vný

~i~

bear after ýejongating Xeneridi to idni-

-.prestresi farce to

6 On and c

Cold-ý-formned. headd..

Pilaster on the offs'et.Oor0.=&

r here thq'_hotItzqjin tdo4t C6rkosfvoi protection m.

pumped 1nto she.athfno,: 'te sing Filler Cap.

resse..,-

Portion of the'Fliller CaO, covers the post-tenis1ioi04:

and retains gasket in posit.io bearing plate..

Air seeping Into hydrijI:ic

. *.i..* ;: -:v Vise in heading machints tha~t-.:.$

wire while It.Is being. hea4ed" Maximum hydreaulic gage preO.AS40:-

on the Stressing Data. Tabl"O, -

/.",

'The length a-tendort S.retches-W tensioned.

Cover used to hold corrosioi protect~ ;

material over; the end",a e0Ac t.,-:

Instrunment used on pumps1tOa1ur."

hydraulic pressures.

S 1 1 S

g

-E 1.

i 9

.*i k-Heading Mchine Machine used to fo-iuttonheads on,

-ends,of wir Hbist Devic~jelfr ifting lbadso.

ne s

an h.ru

~

,:,4 ra-w lch Hydravlic Hose 4Connetoir betw*een Pumps n yru~

driv n eq"Ip.-ent.

ent Sh'.Ins Thin sh"ist for-minute ad ustmWis eI--

.*stressing,...

"ck Base.

f ra..-

to b i g Q.ick "n ovqrment f sw....

WK s,

~~~t tam

'It'

- .u.

=:

kooo amotof.

k KelwnGrp(Ci s

Ffnger~s).- Self-tightening oeroi

ýpull tend do~4knte sheath

.i-y-o Pump oTrande etmeeof pump.sed do

-filler, ma-erial into. sh' th I.

6oWerU E1ectrlcally'dri on hdruk~

furisehes2 powir. to a piep o

-Pounds per' uare In.

P9i, Rods.

Connector S

..ram whIch-stri..

.se.

. ido*.

F Z.

(ma.. e.

Flttd e

".a-e andq.

Qu1~~k.Coup~er hy1raulic hose t taht wMAo Ramn Hydraulic cerner hole japk used.

a tendon..

u_*.*.. ":

".o*rat~

o earng ~iitl# -. 7 4R Aed'Oiy Chel 4

.Ieeis or Bi-Gage

siset~s, 4l..-

Pressure" gge used to check ci reva'e used.

S;.

Conta iners.fr-,s iig filler feidbr hose.

'from pump.to saffOld 5

p*..

. v '

".. 'Y

.~

I

<.5, "Reservoir Assernbly'

-A Srcieqsnr Jack 8heath Filler Pump..

S9hea~n Shims T

Slings m'o

'Tndon L cattion No.

H ldr ul Ic fluid c'oatalner-locbted:.

.;i d

tW 7.7 Winche of fametedt 0 a puil ithet nje 1

Elfongbatingr pl"40e tO usin

.6rj.

i

% tSimPat

.UndoiIffng Tub:

"R l Vit-COsty Thihiq.~ne.ss bf a fulidl.'.

4 A,

S.

S

'4 x

4 AM

.4

\\

-s Grip Wa sher'.

Look., type p1igr..

.Poet

-4f.nd ankhor g:et* Lt hc Wiires are threadled..ý.

9' 4

9.

I

'9 A

N Machine use l

ae

~ic*

encl: forth on endcb ft n do 4,

'S N:

\\j~ \\

L.

.4 4

.4 9

iv

'S.

i

~'

4.*..

1

+,,

.+

i

,..*d>

A.

a.....

o.'

.7.

4%.

.+

.i.- i+

i +

0

,4+

I'

'.7 ~i I-rb.

S 0

A...... ~6.

Ftl~owiflg are a.Series wb:ch-will be referred

ýktnberS. in the Fl

.8' fMllorie.:"y.Qu(rE 3-I' 0

.I

..,.+

f.

p t.

j.

.+, ++

+

3.

I.

4

.~.

.1.

a lb 74 IL I.

a' I-.*1 I

'a

\\.jj.

N.

h..

II, of -Details nj

'ftf

'4

40. i.

t,.

i4~~

~

4 I~O5JF'it~Ai' I

1-

~

V

'4 4'

U.'

i IIN~

A.

4 0

l

.,.1

.*°

~AJDOA i2;Wro~

fill lip t

I' 4

'It, 114

-i I-OA' JNr~'NOE3 f*d~.*

L/~ J'f/A

~ILt~4i.4' -

~

'.~4.Q5

-~

°"

I l

p

-4 I,

J.

'I

I It 411t.

&.1 Li 7 +**'

.1 xv.

.2...

b A

t 'i r7 Af3 bt "I

I

'~

V.~.

I II.

I V

. iI Ai**

m*

4D OJCE4 -

~

gi.'q,

-a C.'

OP ~Q4'0 Gl.~O.u~q

. 0,04.

K:

II I

,. d S.

.4 Vi

. 4 m

t I.o V*

I LL*

f e

Q Q a.

"p

_I 4..'

'I S

~

L/A%~Ef 4.

(w/4E) ~'

~J~r5 qEJ3)A/G W45.yAv~

*4 f

A

.- ~

11

~4**

1.

A

~.g.

A..~.

.4..~

4.

5~,

U

,* 54' 5)'

'-N..

1'.'

~4..~

-S.-

A-.**

.b

S *.-..- :

W A

I -

~

II "

iii-1~~

4%

r ae4,7OAb~Jfle~'~)

a A..

a

¶.?

I

~rnAi~7LdL4)7~4yJ:

a

.d)lA~IA.*Aw..

wrU A 7..

k 9,cDw/4~,,A5 /N~,4:a:7*2AA'~

6 'a.

0

~--

~

A4AvI/~$#

V.

~

~-r, 1*.

4--

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7. 7

.ETY PRECAU-IONS' N..

" :.k :.'.* " : -* *. -

p.

l ltuin.at eccide.. 's,

,t is your, r"sponstilirV

a. workme. t. to

~~

÷ gg~W t~nsad -safety--measurep. are used~atu M ae a

o th saf. yt *:

dyu and byour fellow workme t-it. Is ithortant not to cut corMI.

'ZF lan tO emoy god oafety.measures at all times..

'1g a group of high tet4le wfres which..whon coildacts.

a b-... 4..I.. g.

Due tq their size, the tendons are. diffIcult to cod.itnt-Ittnd ns t,.

aa*aI.l dimetern.therefoee, when it is in a col, it tries to

.aiti h.. teuion erfLveU In' 7'. diameter coil held-by¥steel ba.ndnj whe*t

': bp:da are losened,, it wl~l-try to uncoil and w,4i1* e*,e

i. 1i c h

-.:WII~.

fhete~onhas. beenf Place~d: ini. t',he.t.unco.ling, tub,,

ihld,*

11'*i 44pp*qid w~

the ooamfa

-ou.0 t

-A4)'Pi~p*

gua:rds which keep.the tendon from jumping

. -before,.y of the bends..re.cut.-DO not,.

.r.t*d th6 tendon.--untll the

-nd.i-Js,0ufside the is, d, p ecoutions should~be fojlowe-..closely while stressig, 'a mitake Mimade, it co41, cause a failuredo'f he tendo".cencrete or e.

g/* "

wh I. ch c-

,,ost "

'n "s-life t

ee

, o" saftY

e."--.-.

WhS 1 1) ssi'!d, it wall' ave nearia millr

.pouna:o" c e

_ther:,be alert fic~)e phrnd-1fl;

.he

.... h"Obey thi Yollowing -orecautions:,

4'1."

B alert at, all times.

-There etwo drnger zonesdung. stesng wht*ch -hould b.

avoidecd at &II tirics while a teoidon, Is being stressed ttl5reverit

./

'*r t'*..

S..

U..

4,:-

a casualty-in as'e.o.an a ccidept during the stressing operations:

x4o/.

TV

'.~..

Ieýsld

~tsan

~hi.tqrm

.eTm:..............................................,,...........vt if soeftueoccurs atany of the atomrt to the tendon' the raný will move straight: boc i.

few feet.-

b.

While stressing., do not stand withfwn.

7-r"d11 the side o', tlhe ram.. In case of a.. cotcrete

" 'behind the bearing plate, thq ramq Y.... m tl Y,,In an

.ar direction.

/

Scr,.pk.,..."

.w

.pul rod into a'sher so that a full thredd'eng*q. *

-a.

/

is ýOrsureid.-

4.

If a ny. strange noise occur In*th e.qui.

.nt, top Notify a Prescon apr eseint lye.

5...

a crack occuts in.the concrete,.Immediately StOqp,. Ci.W a

epresanave -whoTn- 'tu7M`9wttlM

,7".';.*-a Pteikqon Re~r Ve YNh

]-

ut-*lln.ty

. authority.

Do not overstress - nevqr let gage gressure o hg*q b

,.the "D6 Exceed" figure. or Ing )ate'Table-

%7 Keep door cltosedon jac u

sentil YO,.to re r idnort 4

the shims,

.After.stress pressures and elongation have b*.*.

reached=...

the Jackbase door and place both regulbr 4bims..

9.8 Do not place only on shim. without the othbr; eithera-

_.*~~~~or none....

Do not' get yOUr fingers between the washer and bearig Pat.

4 You' co~i~dlos.

f an accident ocurs. -.

i'

.If increment shims ýre neededi use bar.to move. the regular i

%. b..

1,

.7 Z

4

.shims to make rotm for. increment hi M§.'All IncremeWtW shims must bL placed bet ims an the t6ý

.p l a t e.

i 3 ametlhizfless increment,44lmmiiig is ug~~4s withf.

eceqa-hin d

ba1444 1

with a saf'ty al.v. e In

-te.

evei "1 ".'g-.se or.f ti breaks; if that occurs, the-rarm n W ill" h. 14 0

g ~ s -u r e

h sh eb~r

-b e e n m a d e

13.

-e!uoure Of yourcommunloations before the ptreoturn, been released on the Shim', l-ny words sovnd a Ix Spoken;- therefore, be iure of ybrInstr ction4 befir9i"#

p"qau buttons t O "erate a m"caI E -"

K e e p In f.;n.

.a...h In e h a s -n o a i.o t).

inpt~s lfutnftoh oprani'toperaaceth fe',

piev

'.:. :..I-L e t' tep

~

bi n d a c a s a h n elt yn r i a.-. Y ~.; t e to o t~tW

-a.

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4 j ýr JP SUGGES"tD PROCEDULRES R -FO POST-TENSIONING CONTOINMENT STRUCTURES PLACING, STRESSING 4.,

b" "n,

end-s 11 is Preparation of Buttress Proendns "pl A.

Clean and runrtap in each 3/4 hole in bearihg plate to' remove cement and rust.

B.,

Remove any 'concrete may be on face of bear~lMin Plate must be clean Qf c, nt If. sandblasting Is requiVed for -the btaring plate: to:....

free prior to"-losing ihe trumpet with the o*sing fl1 then dala stin ould 46 done tor to l1qwut*

Plug "rumpet to elimtinatei sand'fr :Q0 169na~

~r Tendon1Dedlivery A.

Schedules - Contractor will furnishý-written four (4) week projected deliveries.

B.

Transportation - Prscon will deliver tendons to-tsihe in tru~ks'in accordance-with contractor's scheduie-.

unodn an'd/or* Storage - Contractor wil fuarnish,

"-aud personnel necessary for off-Ioad)ng tendons froe ti All subsequent hnndling and storage will be.bttheCr.

,*/

.. I..

Tenddn Placement t

A.

The Contractor wlll furnish the.followijng equipmnt and t S.

necessary for placing tendons:

r*.

I 7

.0

-,":iL.- :i s

A, Cont'.

.1

.ist g

"q.

PII.*nt a

1, WE E" Scaffolds.

4 "i

" ';`:

SMll had

.tools.

'each sc:.fo ae,.-

Crescent wrenchos.

b

(

2) -l d.-

Sorew ivers (2)

, Poket 4lze steel-tape

4 Teephi~head set (6 set$).

2~440 v*iolt,..3 phase, e@c1i., -w.it o~~ii~~ets In~tywich iotage)..

to

-*10 vit electrical outlets

-r

.smell 0hard _

.ol,

7.

14 1vi ?ermacel pipe tape enon bolts. (2 pat teridomAbi can' 6. reuWid) f.o hoisti t**"dons:'.;

Vent_...tAlvee or.vent fittings c.tt.er_

strp*ats of rubber.Afsed under Kellums Grigob7 P.scon wl*' fum*'

iiahe following equipment andtoo; I.e.....I go t. p la c.

-:i.-. '....

o I

U nd i

'ti..

tubs w"iti.power units (3"

2.

r,".m n cpullerwith power unit 3

teading Maiehihes field (7) 5 A"..

-.... '+

...i':

i:*i D.l o* g.t~n o~

i.:,

AA

!;.* / :40

+.Rams wlt'hpower,1units.,7)

Xellums Grtps (ChInese Fingers) 6..

Wshpuhe. (6)o.-

me~nt repa'Ir\\

-,,-.tedPIlcini Procedur'es for Horizortal. endon' st..

v y*.+...-..

o...

o.Prepalre tbpehoneocomMunicatlo o

<-p

'..:-'vr.,"

a end of tericdn, A S B, Tendon-ook.-

mfan owtrna-to ia.*

pta

Anhok waier o

utcArunqtki wto kab

.-."i a:d tighten.UP glt slall

'etdo washer*:

3"

.t tend' to

,i~

r 6...

'C1u outsede bends Mi1: around tendon.

6.

End A mounts tendon, pulle.".:(see Fig. 6) Onto with 3/4". stud bbltý ýwhich con raUto 1;8s F3/4" taPped 'holes PtovL@*d in bearng..pla

v.

o rng plate 7.:

End"B pulls tendon p~iler cable thru sheath usOn.

tapie

-8.

End B wraps 2" rubber tapi thru and around wies to

-~better Grip for Kellums Grip.

Wr p'proiruding wire endsPwit"2" pl*tape-.:.

Im1 O. I End B atta Kellums Grip secrely to.do.vo.r tape.

Ii.

Attach 'lexible pulling cable from puller to Kellurns Gr4*p, eye t End B.

j*

.. +;.

t

to, ep

ae6M, ia 0

Eh~Bon suhiqste

--*,-'.*t.,'

lj ^ C.

+..

13 B opera r.s hydraulkc:rntrols

- o End

-Sct*c5 d0on trold whle A 'operates of puller.

uni:Caau1Ustl

~

~~yaas.3) at nd kU While Ek~U

&DU04f1rit

~

W

.*,,}

Riir eporen c~ommuaQ uba~ind s~iule.rd.iattal 1 6..

-- f a l' a r e :.

_.9'..- :tW -.-

.n-ope I

teondo rp dna -. 4hos, arre p~ia, C."

scaf-fod catsEd

17.

lacewaser ito pshe guies.

"1i8.

B pulls tin*don 5 nl the end r.trodn

~e

'7-' "

S "A"-

i

+ :,.-

wahe bakee Fig t

3) at EndAwhle nd B d reE.

.21a,.,

".rey aproe corso prtcto to en

a.

-wwW

t R

wahr-a En A

of w.._

E--.

.16.

"If all tendons are-poaheduetoro heodir"i t

butto tendon and rApeatope V

" done asi::te~donS are.pte~ed, lo.4 ho r.:

"~ scaffold at nd A.

7

.17.

P lace washter Into pus~her gude.

," i18.

Thread wires Into wa'sher at'£nd Ai.-:,:

-::*i):

19.

Place washer puller' tool *w~d engg

~~washer back to bearing plate bt: End A.

{,

.~~~~20'

Move heading machine intopoiont d-..

+'!

~head all wires (see Fig. 9][

"21,

prey approved corrosion protection toerd i..

washer~at End A..

5'

.4...

22.

Move washer..bc~c to end-of wires by reverslng~,*

!i*-

of washer putiher at End A...+

S.

"."23.

Insert stop into washer pus'her to hold wires t~ight:: eqts",

buttonh0~Jds at EndA.

-7 S.q

+, -,

,-..5,

4, all P i.

.. P w e d

1ti..

I" 2~4: *-. : ngago washer puJsher power, uni~t arid it~wilIl

'book Into. tru.mpet....

ti'di A:--& 'B c...

heek: equa~latioon o.

ers t..

bOutside. V!10te of berig.las

.. FO*. ".empora.r.y.moiwture pro.tecti:on,. a~ta~h g re~a. ep.*.

n Mov etcnext tendon' and rOepea't:peratji;.

-?

'I..

p l-;',,:

lo w

e u

d

.1 p

1 4

~n

a.

.l s to re

'h e...

44

.t

-done ut.nt f4.ust before stresstmI iie-,

,*Z:*..*.::_:;

W.***eaa:*

epera to operation,.

.*... : ::j.°!.!

Suggeisted Plaelhig Procedures for-Vert*ul Ten.o a.

Av~t~c~l tnd

.must-be hand 1eO 4e~t~ h~b

tendons, coiled, b"w

(,horkotaIshort tcable

_Z0*feot,org) rund$he center of the tub and atta.ched to oe e.

e "h..whi fah :1 ea jrt of t]*ie.uncb)ll tub.

All* thi*".

to be able. to lbwer the tendon down -into the trum ltigthe tetdon into' strestin9g poSition after.-

':5,

':(se" d"rawin","

been. placed on the bottom' end of the tendon Ise dra-by step as follows:

. -en.

edon hook-up man on truck to unpackage tendon and-,

attach slings.,

4-.

"-V 4.:.*

T:,

'* '"'"*(

.-,~

4

'~'

'AM

~r 7.

A..,

".4.

1* ~

~4

~.

~

4 (44' Ar A.A H

oist tendon' 6 -

pface-in inncolling tub.

3 Coil shotcablt

& thb tched to. s*,

hss

l.

...o-.......

around center V u~coinq tub and. a.ch come-a-long-whichis a.part of the. wwaflnq -

-4.

Replabe g uikf* pipes i a uticolikdb

5.

Tighten up come.-a nti stre

'2....

.: ;3 drawn.up

-gainst the center p*r o"f the un zk

.R ttb i

ft d f terkdon. Is In p-d I,ed out oftub.

z 7..

Cut large b ond re arou tndon.

8.

Rotate-tub fQrw 1 dn tendon, s eiteIsf A.O t i h

r m

S.'s *Fg..

.. !:,.C*

appoxiatej~

~

ovr ends of wires bullet to prbvent wire' ends' from ao'1n

r. eed te?4-ozi into Jtrw~~adp~Ua2 tut in the trwnpet Cs6ýa rig. 1),t'

.10.

Disconnect short cable 'fro.cobee

.b."4.,*

leave ettachedf to tendon (see Fig. 1).

11:. t next iindon a.ui r"}"vo e'.Ž,"-

" £E.

SBjested,eea d*t Proc4durea fdr Vertical.Tendol..

4 All.headih 11 b4.,obe in -the tunnel. Temns.woill bS

,from tires:Sing-wa sier, aindh oose d

Will.be. P.-

"the lower-trufet approximately 4-1/2 feet. -.*.h1 P.

plate is approximate.ly 14 x.14 x 2'1'ý A specIal S i:P-A.

- euipp'ed with a table to hdl the bee Ing Platei n4 be furnished by Prescon.

L' t

1.

Mount bearing plate on scissor Jack-.

2.

Thread wires 'intco'bearing plate.

P

A 9,.-.,.

44 ii

'141, F~r4%

1 9

edStt

/

Ip S~~~~

7a oQeo~tnoo~peat.

S c! C8OiesspqRJ-n Ptocdes ar Vefrtia ?endp-ie

'T q

es&

in th t*tbl onl.Wll furihthes soi-ing eq gneiui pn a Vrti~1 Al L..-

4.

'N

3

_.. _ T.

_Z

-474 h'W b~

-eow (sed.Fg Sh1im (rin~ludln hq.

cr menms '..

4 Filler -Cavs./*

11*Edontra ctpl will furnishthflowg qpmrTod' far tresIg Tendons, 1...'

iaollaeaim.-hG~iwrnp slings

/*

Z

~....

Cresczit-Wirenchvs (2)..

.b.

Pilier 4Z c

~Wrec)dngj bet s.R2?

'V Viseg IS)

-1 if Ste01-tape.:

~

2~ ~

R-6cozm&6ended 1*ydrsiufc Oils' (red 6r: blWje cdii~o1~i4i

~Ifftimble'sTe'resstic 43'o.-qC.A Texdco's Regal- -or

ý.c.

~. e.

Sirclalrs RubiU.A~t or f~1 O

Vr~ fttngs

-yCOntractor C -Pie9 will furnish thefloi.echfiica ~A-s ft K

~K 1

dditq~ tchniaians d6rýng stritss~n 0prto

'-.~

by

-eciflct~o,~

2.

ir~c4 vc,. for each cree..

el If.'9

V

~

1N~,o~week s trairdnq:- prgramt ulf ott~

4

~

`

Twnelov to xucaljobs

don, q

usp

.40, peificatioiis w

44.4 6-u 4

i-4 in, 4,

~

2.1 atalovra A

.~

-y U

b4foIa ee mq 10)ý btfqp~o 3 4" s bo,,-,f A Idzi aVd End r~

4

Theyc d6n rt. h' StýOop-the stress* G1

~:H~so, s" "enits offo e: aA~

.J:.

bizOw thi other 6nd to gtt.ven.

.I i.Q~eatgndci. Pu11S* farther on one end than 61e ther li4 4 a I

-6A~1 tn A'

2.3/4

.bAli

7N f

g.3 e rate 4F corahhtr~

9"*90.

pr".

a are:

.If shims. go ir ia9eo u~rs rs

,A..

e~

p

ý: 3 tng ala

.. thent *6ve'to nacxt tend~on.

0-ller QoeretIo~n

-~

Pros con will f urnlsMi thei bf-6Jwlng xquipnment. -pe'`b a

-0 the, Casing FilIerf

1.

TWO (2tkyd~mpik,(see riý 7.

2.

w&()

etis or beake s,+/-to house MtY" ot" o` oaO

3.

Two_12Y 20Y x 2" hO'wit-fit*W 4 *'Four-(4). 251"x, 21"or~j I./2" hose,%'.

Filler Caps.

~7.

'Filler Plugs.

13-

-.!Me I.C.6nt w+/-.l RLUII'W$Qthe foll~i w0g ne "sar

fOr~prn Cas~itng Flllerý I

Han~iti quipment t0 rnpre, pum'ps, filer, etc.

2 49.Y Stoig tnks if desied.

4A113-i A:ve btstsheothlng.

C 4M Awved Cdsin4t--$lller*

C. Csiti~g;Flin Procedures s'te

ýw sll L*-*.*.:..*.,:

m1.

vr~.

2.-

.3.

I r't I

-- L'

:I*Oate..pl.n.

.n r

I;Ooat&.ptmpon ground or h..th trailer at centerof Ij:ook-up irtake hose from tank to p

p.

-V4The Oltlthose has attached,, with steei. ber

.: :a rop e caiib and a~raigite conwol 24 Obltvkpqtek 6able.. The oiitiet hose is.2" In diametira~

long, tolld-in.-a basket. ofro.lli ona..

46,,

.. -1 4 -

j...

.....

r~~UIPMENT D'ESCRIPTIO1 0

~UNCOILING TUB*

Designed &

a

-The Piesco Alli~omg ubI eefi..~jkSa w bel approximately 8"0"* in theft sards in-a nei~vttlcal' sdt.iion, The -tub I o

1 uMde framo'trotstes to~unicoil the teadon iMJ~e the Qutsid4d.guavd

ýýl 0a~y 1.6-ttb i~ie-sign'd to alto~

f'i' tendon tobpd tUoraay dm "h~r on

~

ftrorkc l

rig(~n~

r1~h.Q lWt. for.hop. -ten~dons, or upl Th~UnoilngTObi'l o~pra~ted with a variabl pdhrasi

~

br~a sparflte pp."i uhite It ha~ ýlfra4anir~~s T~mh~~daul~cOttpmay. be operated eithera 270or441D

`:$Xetches, -photos anrd. nmaltenah'cw inforrnatUolh-riy be found on Empty weight

-ap"proximately

!l000#..

a~1 2t=

/.#R.

1k A

.4fr~

Wit I

Vs

~- 's-,-

TWT I

MAT'ttar f~t Th

T

?

c-

?rn?

Nie g

Nh:-E

-~

~~~~ -

1il1 Atli IN a x...

.UNCOILIU TUB

/:

-.:.,.4'-'.:

4..

ihi"e tLicoiling Tub- (seeý Fig. 5) Is to feed the taft ri-t ow.7, t)6..u",he unr~illnq tub' onsists of a revolving tub-thatjpormW:

N.'AW ýeIeC0!

t l0 y 4riven hydraulic motor.

u:~ttp ind intenahce. Is as fojllosws:.

d.

,':..~.

.~

a r

P.

"I.

sure hydraulic hose connections: are clean b*fort."*

Powe....

fittings-ongear box.an4d tub rotating ar, reased every eight (8) heurs of o'tion

.3 h,.gear box lubricant. every eight ()hrso if gear lubricant Is needed for gear box, use 9P!

"as manufactured by Humble..$1nclair,. TexaO.

0 4.

Clain on drive.. should'be snug but not. to*

6.0,1d.a be checked daily.

Keep chain tbI.ated With EP 46 4-.

£ 4,

4 4ý

=

,'° "T'

W

~~*..

%a

.4.

=

- "*:Or

?

i:

4-."

.4

'Is

'.4

AA POW -ER.UNIT I

A'.

.~.4 TEN.DON PULLERAN-D U-NCQIUNG.TUBL.

Th_

f,

4;:.,-

1 Buiby.

o..

s js

,..q*.

' :u se of

hIs poW-r. unit(s_ e-1ig-6)i.

6 sppy j:o

ii4~1eMotor O'd the, tendon puller' a ~duncoiling tub.. Twp-1OW res.

6r..

.i

_y*--0 eletri his.~t unib~,

d*

as

~~hc on thi uI as follows:

S~ hott aligiin beween lie't zoto.nhyV~c s..hould be checked afte..

um-arrive' b

to-t made if nece-sr Shaft misalP me ecessary.

/ reduces PumriO.bearing h

2..

eservoir should b.. flle with::pre.iu.g:.

y

'With i vis'cosity'fr6~n 225t 325 SSU at -1009.

Rc 9..'

.:. 9*..

hydraulic o11s. re as foil w:Hurnbl s Tpnpc4$ a iýiý 1lexa~cos vRegal A or B; G-4f s Harmony 44ý;.PhIlllps!-anu 215 or 31S; S"idlafr'R f

Light or Du" o 200' WT;"

,~~..................

3.

The fluid.. yel should be a lfta.nedso-It afr...s

.hoWBYl.I,-

,::n!

n o-he n setvoir ass 4,

Duriitg operation, the temrerakure of oil should not-ex:eed -1 to'.

0..

prating above 150 F. w

~ll damage th. pump and b.ealw..

.1

....theydrauicfluid-Hyr.u.lic fluid shou

...chariod* each, 4,000 hours0 days 0 hours 0 weeks 0 months o...

i L*

"=,

17

gY 4

~~j.

S. Th.el eectilc md o t on a-e

-o~untis 22 -Oor-440 6

Jog the motorl.o cheo~wt2o.

bSMn*G-~tb direttiona 16#4-prope~tr otavioo sv S

'by n ydraulic ppcanbe'ehtablished-,'by r~veraing-al~

Me Ieads. -'-Irhproper rotaftioi of -th~

0 Se6dv1'tation Wficfl wiII'd umgopun 14, heck-pr'essiurv with JReddy-Ch ek gage and';~

atrelf-Of valIV9 to: preure de anted.W' r*

a tativ60

~iy.-Pressuris should bip 4hc~

B

~At 164.t once a year,, or eve

-OOho

-th oll~tak shot ~d be drainied, dl~s r4~~

rae OIL'..

X~

b S.

°,

L 5

0.~'~~

,~....

PI

'Si'>.

4, a

~

I

-~

7 5,

~A yj.

4P

(/.

qb

.9N 1'

Or

4' EOMP M gN*T' EggSCTib N.

-Desighed & ).aa~*

-*~.

- ~

1 06e Presc'On Copota

Tendo, Pi011sr* (se

'6) ib a-wic mounted on'6a frame whic)l J a*

ely b

feet.(61) long.,

This eqtulament. is designed to* j~aj g..

A ~ii~oi ~11r isahrui~Q~ated unfi 'Wihre I

w*4 I-a.516 wire-rapia (1.75' long Yt~

~ 8&etchwg 0phtos 8 nd+/-ma iztenaic'e infpriation' FAO 40tw

-primate

-weight

-250#;

.o...

d.d.

r' be fou nd a*6 t S.

I

M1~TNA~~ ISTRXJGOTI9NS.

- 1~

~

7C1UYTwPLER, 4h

`(fths Tdd "Af-4p AilAt at

¶~Th p~r~i~

hn~i-a~e istoo fraii e tsenbldn Wtho$ t A

zt!.3 SIz.muln.ta.M t6ho S',0 h,6n, Z7..

to il

S44d In the 1.9 r

at f4 M.4

6. 0.

1. it id~

t, t 4lf'.-A4

~..-y Ism moutin itoa a w

ok th wwh gat. wil ftemnonto t& wo

'brtmrs beavt plce zkte~3 hoer ihrz ts. bzpe.rn 44"U"4 ON 4T:

Thepor thec ha U

44 hued~thpert

'.pulle bhas ufferom raI ofl 3-4

.bn t

hes diruW.daro~jecbedu

~~~e o

motoru1g i~~te steelwer flngs.Te diurLRp p r.-ppA drve by a

p~;.,Ic.pnp-h tmpo bs ntwl ip q1

~

Is~

ru s

stsuare -a def osteedthe eve,6tpgvWl-u* atd a stpe RPM-! Wthe wica a:)q~eo 3 p li.g,,Tdcriue ofL 8,O*

fopeg~n t4.4 '

~ inb

~ ~5fet-er'1,01 ~P.

f.tnigfrrnte trtl~e o th.c20~~

0 Ahe.40eed,6of t-he~yc-i mtr1corlled:.y wa: MOIkUVly o0.,y4

'eeIS 41Tis16~l alw.-th ~itr to beA4enfo

ý hld9t~brqu

~nq h ease at whiuch~the spe~d of thp ý m~~I~~jsa iWba deal soi~

Ower.19r thi4(op.

P..

I.

IN..

S b

e UN90do puler" requit e-s -,a mninrnwm mount-Oi4f~

ntehnan~ce.i vA

~'~f '1.

Thi e are two C)Zr 4

.the OWI-VbearlnqA thatshbou14be, g dea, 44. r..v TI qe. is--no, need to,,aeck the ga~urii lesbo le'aklsshowing.-pp-onthe gutsi4e1.,

A't visIble,,and.1f-this leakI-I rtotnd aho 4

be wrapped with.teS'n' p rdi~~o th lubricamfl must-be roplabed 4 -

O~.~4~

a d>

~

rdfer.

Is,.iio field ma

~

nC#

tyt*

e Char-Lyra-hV ur Mt A.

If hose fitt~~s are brokebn.,dbwn,;-f It~

radceti~t

!6f hePloneer +/-ryuraulkd4jucic C oUr b thbs4 a"ak-e The groatest danfilage, that can system L-t t-oeg ittnthe syst

5. (~gemet rnu~ b-used wh cfable Mus

/ xPeziance ha's sh'bwn 4 1.t&

-itwo;'ab~

W "l eq4 C:

-A

~-

..~

4-4 ".--

.J.

4'.

dI' 2'

4.

.4..

,:~E t i Shne' eeFig..9). are' hyaucly Y opera ted,- djJ Obifti*headsn the ends of tbe wires' The machine IS portel:

to OccePt wire and form buttonheads

&tth

'varJ Utý of the tendons..

MIAachIne will~actually be In.'two P sl - the.Power",

PalOS rth s.

ing-elba nd.-

the..Wui 1beadie n,

I~~~h. str~w1 turellfor the bottom vetatndz

-15e6th a' 6

asth..

wili -rota'te O'3 ifl

W.tOf wlU trvlu 0m etioo1 'positibii Th$

~el~4 to nmake either o" botb adjustinents to "b'"ut Inj roo at o.-..P.era*tor feeds one wire at a time iqto *tIng Jaws while the6 bea "forms' th& ead on, the wire.

p 4" APProxI.iAte-we.i.ht

-- A 500

., '-L A,

MAN EtRANCE4 T1RUCTIONS..-

V

-A the orf

. o*h' 9

on th nd f

preistres s wire

'The headinq'mchftie 601Y aaC h~~sgoPumping. unit;, 'Clainping twn *aridhea'din

-aj -

~0t P eand mai~tenance-oithis.;machin~e Is as follows*..*

It Check reset~voir orv power Vnit tok ure.i sfle ih' hydr&V Auid.

The type of 911 should have a viso~yo

.St..

u a 00 r... F:

.ld.

weaher. opera li... hter wei ht.of oil should be used.

R

.c m*.

he..

f o't1s, airer H bs Treres'stic 43or'SZ;,Txe~'

~

Gu~s H ony ý-4'4; Ahll"Ips' vnus 1 or 35 i1A'

.Rubillina Lght'or Duro 2OO0 2

The eleactric. motror th.L.*.Mt I

224.v ~f tOi1t

As a wiJrning, be

-~r katoretheaters and starter:

are insta~kqd in th6 str~nalay If iinsure about'..tr

source, bnsult an electca..

i.c.

urns I

the.

. -;. i 3rrowhe.tat uptf itetri

moor, ito dura~rt I.

a.,. *.-

chang

.th'e" t t I

V Inthe same die3o sIdctdntehda~c~kpy daarrw Ifit.. tursitage irte tesho or itos cw

,.t.rte..box.

.10

4.

N. ise...,-..

..,ck.e..is...e.to :l-ck.o-i.n +...+.:.:....

+P.':'i*...

::::"'++i d

hcatciudby.

Tighe gage orrth csfvpL s

ould orv it shot~2T4

<+ :+

..,+

+*:::.

.",."t::

o*.sare:

e' Tersstlc+,3 r*52.Tex.9.**!**,

,4-..

P

.r "t.-

~ Within 2!'-to3 from."tre top. of the tanhk.Lk ca~s~e

~a~~en~tin. ~ndrst. Irn. thesy

'.Thet erperalure of tbq-ei1-j shduld.-n

. 4uxb l0Ff O~pera tioft A~~A ea t'ieby4or'every'.2 0

iso oea.n.

t*

~ajka nk shouI-d be drained1.la&

dfiedAt Cletti3ng lows and hea-digj. ram sh~dbcecke*.jft all mont-lit accordoance with Qila11tyr..onthL '=43d~reu piedes.Q Wt ber f zrn e~d, by.Prqs.o Dis hou fj1 bq vclionedliafte each- 0O'we 0,idz 14p T1..

Thicaz bed~ii~b~rusng a pointed'Irttrumet sudb,~

Greekd lthay

'~~ "7 after-1r~0 rs o4perat1Qfi 3

.0*.. -'Arsky 6djustiontis to' be made shouldb eyr4 S" :/Ofa*-rescn an

/ 11 "Aedittg ck1es'iMAY ý,e expecte6d t.6 ast.500 wqrkjrg hou0 V2.

Crempkri aewts may bo,ýý)pdctbd toaI aya br mr

13. *' PesconTFeld-Supervisor wiHrco n

-1

'df the!radn maq n

li e WA1Iekeup~tdil t.-

A 0

A'.

U'S, p.---

-/ j 4~

E U

ENTDbESCRIPTIN S.

-g ASSeMb9O by:-

Ther Pre"IScon P"va-

-The Shea thih~r FilTfer Pump (see rig. 7)is*:a M6yno pump eq'uipped wit 7-616-ect"ic

'driv.eh va iable spee"°hydraulic "do,;&.

-This driv.-."

can beo."controllpd."by remote. control dur*ng "t"

pum"

""g.

f_.h Th. pu.,"p may.*.e hook'ed."-

y to th" "sh

.thin"g:

fler.:

C 6" M.'

6-Atak, tank truck or S_ gallon.: drum.. The Oump fl-

-w in.

SS thnil d~ec,~.th eahigfiletource.. The poritroctorznMay.

"-metho-d h6 00 o~se'b -to.f~eod th&'pwnp (,see Fig.

)"

Psqscori redcmmnnda receivin'g -filler raterla'l In truCkXaprt

"~teftal in Is a Inuch-cleaner, ýperatin than ifuma ndIiuo 4~.

qcfyifonita~ tuck orMvig astoag tek at n

tho jbirt6*tO

-4.,

5.

A

.A "

°,

=

'C f AMAW~TEVACEI TH U&'fOX 7~

SH A

RP.,..M Te..ar.. -

of this punmp (see Fig. 7)

- to purhP shetlthing-filr ntoCt shethin..after, the.-.1endon: ha s,.been sftressed. At consists of 'a MO?

tfrý

-PM-.P capableof pumping 20 4allons per minute, anddriverb.ahir iyoh

..tor. The.power suppl'"for thehdraulic motor witfl come. from Pull it~tldi.splaces 12,GPM.at."1400 ps..

r..,t(rt up pz4d maintenance:is as

1.

's.Hose' nnecisshould be clea 6d nd dn e Ct' "to the Ihydrelu*1 m'O 2..

-Attach one end of intake ho e. to p p...d the the storage tn oZan 1

3.

Start-pump in a forward n

r C,.

,The pump will be equipped 4 vota renmote.o so the man on the *scaffold c4 op rate the-pump 4het

.s on the ground'if4so desired. '

q.00 P..

"h

-'C...., :y..

0',

~-; ~

a' A,

a

-.26 9a L

I r Aýl

K ESSfGEQOTP WTI

'01 Wtýýstrs sngequipment (s ee Fig.. 9) Consists of ip 5 0-fto o,

Jak b

I.

t th&:Oqh hoe$inthe base and turning it.

This wil spify.

tbq gU-"ing ope.t"on....hich requires many orientations for the jack I

~> J~*~sp-equipped with~a tai'Ve assenmbfy *Whch has two (2). PIOe ivp; WS".

e wiU ve a gage which-has been, calibr"te4 W....

-The PIt#s4ton rer.prsnt ve at the jcb site*will have a ma~ster "goa

~~ *~of 64u;Pmerkt; alo1Ig~wiLI a 'spare gage tha has been caliwrataw appefloremn.

The Prescon representatixe~Will test the accLWFrpp 1 2 used daily.by connecting:

thb ziialter g.ge to. the se.

onMW

)upier and stress a tendon with the master gage attons,.

o the

in.rekthan 5%, the spare gbge will be put.on the machine and.th.

0..

one wink be r.turned to the plant for recalibratioy.

The master gogd handled and -prote'cted as a.*watch. Dnodrpor abuse.

, 4....

8

'7 0*

4

%.0

!7 I.,

STRt!o's?*

ESSING.

UNIT.

iý.-

'Me PU;X).ose'.bf the str sin eq~uipment Nqe tg

9) Is to put a -p-deitrmibei a

a

~-

~.

9 I.

IUP411E ue 4i 00 ton rarizn

- dclc jase',- ul rgjd and a-6u

,UP ua 64 malfttenap~e-Is as follow~s:

1.

Voltage'4 s.220 or 4'LO-..31 ph~ase.< Be sure electrical s UPp Is of the correctad'tui-voltage an htth~ motors a re. properly R"

sed.

.2.

eh~

i

~e in reserair. -I t shoul4 be-ih upper. Iaf

~sight gage.*

~.3.

C6.uple hoses-to m

L as ma -ked. br per. PresqoO Pers,5Qinne'.-

Instructions' Be su qckcuplr I

r

-Ae fdut~~I and other foreignrnak 4ahefr

-ttcighoses.

to, Uilt8-..;

.4 Aljo beU surteOhat-ut.(ý e" s are cmltl

-~l.*..Jog pum intrntil

.~~d are satisfied~that'it hs tw'lin-g bintki correct dirtection aj_ indic~ated. by, the dilrow onthe punip.-.

WLIh pumip rUnnirtg~ move f 0oE dlf d1'totýlf.

arti,dcpress jog bqtktcn.

This w In a

ltrd Movn i~ndLe itoiq' r16;M' Will caust it t retract.

6 l

!._U'1.'11wn.or f,.

ng

f.

-bA

- qymnjt Will b6,doie, "'£r~coh'-repre-rcnta Vive gr der his stri t, supar'R_

"-~~

.~

n-% kc/

il'~~m r ma en1o~ance requI ed ~*'

\\~~..._

TIC x

S 4

o2 ii-i

1 s1

/

/4 i

4 7"

g j

O 8

9 9

L

~

I.

A P.

.1

~1 D*

7.,4*.

3.*IP

... ý ý I

L.

00i4 40,.

47

'Fe~bruary 2!

19 4i A

t Z

I#

OcdllCry.tal Xi ve r Uni t 3-

-N S-

"o.ainatent Vessel.

111--t. Tension Sydtem

'i T1..

b i

t4 ansawr your letter of September 8, 1971, conceroia*

Z*.Vt*o** _n numb=er týh4ree 3() to our Quality Control Manuol, 0&x, C- '..tO**s, correetions 'and explan-vt ts are itemized, aa per yo-r.

letter.

eThe hmdness test number 41 has been added to-thij fo

.rm rallelism of. the faces compare check numb.r. '40,

.SZ:4

-3..

.. As. these 'washers are faced off in the lathe ' not. 4

'r.

a bar. -

the"parallelism needs not to be-.measuredwith a,

'e. All our buttonhead test were done on" -asher

it-*h straight drill holes that were not countertuhk.

Therefo I

ck.

ýo.mVcfmtersinking does not apply.. ýince the6washer is drill'ed sboth ides, -therv is no burr to be removedl.

Since -the vashe*.

externally threaded, the

.threadcheck will assure the.owre*

- diameter M.Iension:

As to the frequency0o4 checking of. th-wire holes we content 6at

$rouA get a_100%, check.as required by the specifications by requirt*ng

-a lO0% checklby the operator and a 10% random check by the Quality

'C* on~trol lns!pectoe..*

3.

See item"'2

4.

a.

Refer to new page 2.2-33

.3

b.

C6rrect

c.

Refer to \\z-omment number 2..,

Page 2'24.5--h~

s been cneenged to show a 100'4 check f d' Splits.

'Any malformptions or d(fEcis that arre no t detrimentalto tIle dia-meter, eccentricity (:)r crack crit.erka.will not be 'consider cause fbr rejections..'

.6.

Rqfer to. eq.

-. 3-i2

0.

, t 7

80:

.963888)

\\.

-" 7,"v C

I 4.

/

f V

t" Crystal River Unit 3.4

9.

Refer to pag.e.. 2., 3-24.

A

Has been coryected.aýcor a

I Th l r~1y tahd~a'rdsonC

~A A~

~Februar 22,91-r'*

iT-.-

is tesat is the new VIN (GeXman 3.1nusatx*A.:Standards).

As We.connot get any other, parts.

an o... a. d testf4r but,sta ardized ones, wie had to t

ia*.u.

the requi.rements*arc c ngiy.

Carrectýd accordingly..

-4..'

A~. Refr o. Item 2 t i Item -5 4

5m 0

T. e.template-is built according'ty-the'principle shownf pagqe..3-,138, I bt.

i't is consructed stronger andz-ha.avi tam.,

.... *',%efer tb wocedures drfo. 0-ire Cutting.

The stud Ioie, in-_the washers serve te oly purpose to att..

keeqjr'plate to the shop, installed. washer -before cd.T.'"

As this iq done.n our plant, we4Qan not see.

"":-,f plug gagde:.for."checking.

There will no te be

1.

'1-:;f*

'these.holes O' the pUte.

I,-'*

1!..

"aua resubit hereby-the follo.int pages:

2. 2-30 2.3 3-2-

1

~2.3-.Z4 r

1 2.2-32 2.'3-37

2. 3--j. 1..

l.*

1

.. *ý 10 -

T :

.....*. K

-followinq pages-are considered approvled:

1' q ;

2.2-20 2.3-:6

-2.3-8

2. 3-19

2. 3-20 2t. 3-21

2. 3-27,

i. 3-49

2. 3-48

3 3-..

.4.4-2 4.4-4.

z. z,-J 8

2.-2.36 S2.2-4.6

)_.2-47.

e-2.2-49

-vg,

.7

~4.

. t

~&t-Dr.

A* Sk on 7itz "erystal River Uni k

t" 3' 6

gage The

'Febru~ary 22.,17Z W-In addition, we submit hereby your approval:.

Ithea fo111owl Z..L

,Jt 2.2-33 2.2--m38 -

2.2-46 2.2,-47 2.2-48 2.2-49 2.2.2.'312 -

2.-1 f

2.3-40u 2.3-31

2. 3-3 2.4-f

t. 5-V-

3. 6-1 3.8-1 4.6-1 5.-I-5.2-3 S. 2-4 0*

I ng revised paqea ~rLffi3L4 a

I-

~-

4

-A A

.All pa4es sUbmitted or resubmitted herewith, are marked 4.

Yours very truly, Mark K. R'st Projeet Engineer Eastern Divisjon

-- 4.

, i

- MKR/ph t

V I

)4r* Hairr KoCh,.

Mr.

E. 'R. Hottenstein Mr... W.S&.-O'Briajv Mr, Jim Dureni-"

m..- Tad Bickley I

7?

.4 ~

71 I I

a- '

0 I.

IL

-I 4m 4'

46

pl,

ML102920249

Text

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