ML102920249

Email - Subject: FW: Refute 2.8 for Review Attachments: Fm 2.8.ppt; Picture 013.jpg; 4 Jan 73 Emailsize.Jpg; 5 April 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg. Part C

ML102920249
Person / Time
Site:	Crystal River
Issue date:	11/24/2009
From:	NRC/RGN-II
To:
References
FOIA/PA-2010-0116
Download: ML102920249 (91)

Text

,...... * - 7 . . . .N. ....... , . .. .. I...*,

4C

,"ETY PRECAUTIONS'

."-1.ignate adcid s. It is: your, rdsponsbilitý. 44 work."rn'to 4ee.t6* t g.ta safety-me. sure. , re use. ... . -.:

saW f 4- d and. .yur fellow workmen, it Is Isiportant.not to cut dort* 4.-

to e*ood a Salety m easures at all times..

S;j.Aeoi$agroup. of high tenslle wlre which when cotled, actSr.... .

.>,i. igeDe~..' uet*thr e the tendons are..d icult to-cot into.'5

• ... ini.) deimeier; therefOee, when It is in a -oil, it tries to sfightep .o .

tgnd.narrf~e*

ihe In a 7' diameter coil held-by steel ba ndin.;'whe4

• • b!d:. inre lPosened,. It wilitry to uncoil. and _.*.. 0sa i* .s i.: L :a'..- a e-."*;.:* . .* *,

'Wh*i*i the tendon has. been paced-into. the. uncoil.i4ng tub, 4j .sz.tihe.w.l

,(4Vpipp guard whfch k.eep.the tendon from Jumpingo4t of. the tub abr 1tuiece ,.,or.y of the hends .are:..ut., .D6rotout.th6.a, aft. hitd th.. tendqn~unt~l the inJs4,ou~ide the t-. .

' utiois should be followed loiy while str"esulh. ' S" m ""k l*.mide, it- co4 cause a failture fthe tendo centftte or e" ichWl . st -a man-'s ifoe; therefore, ,ovt-i -safety-P.recau io .w bl

.. " .h-i c, i-,sIssid,.it.will "aihd have nearje mill4,-pound.a "-.f therifors, be alert.

Obey the YolloIng Orecatglons:

'-There

... :tng"r two .zn-naring.on:

,ng d n stes which. s ould ...

avolded' at &31 tims -while a tendon.* --Isbelng strsedt*v4

p. -., **.. * . .... *1 . , . "* ....

J",

a, casualty- in ase of..an dccidept during the stressing

.. operations: .

e/, od .nt ... stand bentne rams..

If gome faflure occurs at any of the attacha.is "-.

' .. i ' . . .  : .ra *w f.  : !4* .....

• to the tendon" the ranl4 will move straight bock b .--.

a few feet. .. . ' "

' b. While stiresssing.,.do not stand witIMi-6 7 rd 4WO,1W

... the side6 the raim. In case of a co'c.ete

• behind the bearin ~ae th maq Va ~V~.

ty I~n nan'arc directionn.

3 Scriew-.P' rod- Into asher so that a full tbreaidengtg 4L

4. If any strange noise occur In the, equipnient, stop JV"'.7". .. - Nodtfy a Prescon Represent lye'..

.5.. If a crack occurs, in ,the concrete, .Immediately St-oý C

!*. .- '4A'"

a Ptreson RepresentatiVe who Tn tu-m-wrt1no-ifyt1= e

-- . -. authority..

Do not overstress - nevjr let gage prsssures-"o bigha' the aDo No Exceed" figure. on, the. Stressing

• Tab.e -

.7.- Keep door closed on jackb se-until *O. are r dt"tZ -""

the shims, l F8 After .stress pressures and elongation have be~n reac the jackbase door and plaae both regular shims. -

9. Do not place only one shim -witho'ut.the othbr; elther-plae.

.~L

'~'-~

4 b Gr none.. - -

SDo-- not get your fingers between the washer and beariln' plate. .

.7;.

You could losan acident occurs. *

...- .. If increment shims are needed; use bar.to move. the .egular

-N.

ii 4$.,.

• i*. .

4..

" . o"

. .. .- , o - "_. ____" . ',._. __. ______-.,: __ -

-P 4 'M shims to make roxn for- increment shtmS ./hi I increment shim.s must bf placed bete V yulaz shims and the beari -

_plate.. ~* -

5'*, .- !2

-.. *). srfthe.

"a same thlchness Increment 4himmigg . *Us ,

TerJsreeupe - " ". '

wit~h. eqa kequlir3m.4 12f.. -e t..mss.ar. equipped with a safety. valve In the event .

. oseor.,f 4t*tii.breaks; if that occurs, the-ram wil: b."jI -

.* ressure' uptl the rep:irh s- been made. , .. '

1...

3. *-Beure Ofyoiw commun cations before th presur*;'

boeo*released on !he sihiim. kO:ny words ond .a spokecn;: therefore, be sure of ybur instructons

• ;* ~ ~~~~pcq s s*'- b u xtto n to o p e ra"te.'..*a a c h ifte""." r "-.., " '

".""14" Keep In mind a mao Ine has no braina....t p the' inust fuini'sh'Ifhae brainis to operate the eqUfpmxeu( +,1 S.'Let's not be'a casual . -

S. . ...- .

A AL

"...* A,.

7/

)

I .

4 4(545.

.5 1%

-1 i  %

• a d)

I, -:

.5*

-=A "5

2~

-7

• .*:*= _ . . Ji:

tm:. , . . .

SUGGESTED PROCEDURES -QR hI*,,<K -. , POST-TENSIONING CONTOINMENT STRUCTIJRES " "

.. - PLACING, STRESSING AMD6ERMING eV r Clean and runtap in each 3/4 hole in bear*.g plit, to remove cement and rust.

Remove any 'concrete whic may be on face of bealr*'i...

Plate must'be clean Qf c onto If. sandblaesting is requited for the I4aring plat tý.

free. prior to closing the trumpet with the dhsinor thn" "pand.lastini sould done brto or .P1 s.,.

Plug.ir.mpet to eliminate sandfrbm going Ui-- tY.

.Tendon.Delivery , ..

A. .chedules Contractor will furnish.written s*hedu.-.

• four~4 week projected deliveries.,

-- ~B. Transportation - Pr&escon will deliver tendons to'~e in tru~ks' in acc orda nce -with contractor's schedule.1

.,- . -., - - i S loading and/orStorage - Contractor will furnishr 17he aiad personnel necessary for off-Ioad).ag tendons frotntiw

... .. " ..' Al. - Contractor n/rlSoae Th'" subsequent-h4ndling Wfl andtosage ill ,.- mburt andip.-

, ... Tenddn Placement A.TheContrctor'Ill. furnish the.followtng equipmt d i :t.. - dpenecessary for placinng tendons:

- 0 r ... - .

' *V :

• .: . ... -* . . . ..** . . . -. .. ... " .. .* . ,.s * .

.. , ._snt.. - ,_ ._. _ ..

- . . .1::.:,2 -*

caffolds

... .bi~. .... , ~en. _,.. -r

, , S*61l haund tooals. U each acaffoW ... Muq~

- a. Crescent wrenchs )

b. (Z.*

.. 0 .wlp-as,()

,K1 -* ..

. d4. St- " Screwdriv.r. Iw_.  :,-g.

.<.. Vselgrip tap

4":""'L :Telephih head set (.6 sets). . .. * . .>:,

4em 1 N-. 1" "t-fli a/ .Polte's .ie ty ventage)..

Veneorpoteetepedn,ý whichr -a'b

. .O. .v t electrical :- outlets . . .5".,-:i h .rldt0ol .fý. _QrL-maýll 8 . ... followingeuipment.,-

, 0. ,s~

• '"/~ ~ emae ~ orn*t iet::fi

~-n~~~~~an~ poweruni (tn it C698~

...' .. " " Z * ' 3.

units' (".) .. '3.

~~l2 Reaing Matrihsorber1sdfinde(7)usGrp

.:  :-:, ",.12 , . .endn ulleig uswith power units (3) . -. ""**

4. * . . E. ,'.*.,

.3,., . . ,.* M " *-* -

Ai-

4.L 4, Rams with powerunits J".7 5 i.-elums Grips (Chinese Fingers) 6 W41shqr:.j)*her' (6) 7, Ba - lent repair\

.,"d"-,"". ". .. ro.ed.es. for Hiat a - eeri ' O .-':'

," ."- , Prpare1t4lephone.comMunication I oop.k7p b*WAM aend of tendon.A&B....

Tendon koku aotrutrnk to

~attack,~~s tu S3..- HoIst tendibn tos~iodrpaform afidvla-defit ]a*

.4 : :.'.

'~~."'1 - . .,*.. tu'(e W S)  :.- -,, * .:

'4. '*Anhoik' aher to tbwith.

-ncin ciabi

- abd tighten go~ all1 tIe -Ala ck in. te Adon washer-Cut outside bends fxi~iwdaround tandon'.

, . End- A mounts tethd~npulle -(s a Fig,' .6) onw with 3/4". stud bolt., which 0intrtwotr lkxscr 3/4"' tapped' hoies. pt'ovUbd in boaring.-plateas 7, -'End- I. pulls tendon pts ler cable thru sheath gsite

-tape

8. End 1 wraps 2". rubber tap thru and around wir to**

better gip for K(ellums Grip.'2.

9., -.

Wrap "protruding wire, ,

ends. *. pipef' PP

' taps.. , . :" .

0. End B a ttach Kellums Grip se~iiurqy to t nd6tnvor-

. .,.. * . :":."" tape.

3 4 ta pe ols "

ro laeca.I b .

rng.pat'-etC-. " '

II Attach. iexible pulling cable from pullet -to Kellurns GrIpe4 at End B..- ..

T,,

IL ** -

• En B opera-tes 61ydr:ui1 cdrxtr6Is:tl idf . -. " ...

.. . "'E- ' .. .

while End A 'operates. centroe :of putler.- c

..- ,te ephone onmuW a pion b ma

.- k. 7 sure coo6rdina tloAi. f 'Aub ~.nd XordAl t

.pe.atbn. . ..

.. . ;.*::.  :-"; . -N:  :. . -. .p.-... : . . . * - .,..o . f*

iEt 8 cutss e 'b shd tdion LS5 ~4 ul trbun tmil'the'end. projtrudou

.3 'a td ri A while Ed r - ~16. trumpet aset 'Fg.

up t6a~ ednadrepeat ope*o dOne. as- t*indon s arre pia" ed, 10-44 b ectflold at 'End A.

-17.. Place washer into pusher guides'.

v9 C18. thread wires Into washer'atEnd A.

,*" ,t.*. . ' ". *. . .'  :* ".. - ".. ' " *

.19. Place washer puller tool, rd. engag washer back to bearin' plate bt'Enid A.-

• .:-,.*o*

,;. . . * . . ,.., p* *, *.: . .- :.,...** . . ,.. ..-- ,.,-_. '

20' Move heading machine Into poksItior -t EMA~%

head all wires (seeTFig. 9J.

21. Sprey approved corrosion protection to. end-o washerat End A. X

, 22. MoveB wa sherb .bck to end -of wires by'reiversln trYi owasher puigher at End A.,..

23. Insert stop into wa~her pusher to hold wiretigh U ag9w~

buttonheaids at End'A.

ti. ngan wshe gser

-~ power uilt and It~wiU

'bo lrno trumtpet. -

2. tnds A"& 'J ch k qualikatioid-of w.hr ~ ~ ~ i~

A)IAu14 e.,"foce of -beeri'ng.platas.

Aa tmpbrdry, moistue rtcp, ta~

MOv. tlo neXt* tendon-aryd repea't9 prat~.6 U00 fwer~undon .oplto

- "- " " * ' .a nd -. M, rn .* -h" 44. * . .

j on svefofd tV 60of t used for strepun

~'*1bsdn ~doe niljst!before xtesstng, 61g

'WAU JWdo 9484 iep*rat,6ýpe Gritlon.

Sugge'itod Pleedtig Procedures for Ver"I ult T Avot.i 1,tendp n. -, mus t be hi dle* ' efreP!.t.; ' ,. - ki tedn.The tenidon- Wcoiled, bao

(

4WIN horizonqtal týpdons. A short. cable (OA et ogmI . ..

. around "t tho tanter . . o . :: - *. . - .. , .. , : .o

. .V. . . . of* the tub and'atta-chedto ab M wh~ich isa par~t of thuncoilinig'tb AL'.hll ,

tobe ablen to lbwer the tendon down into the trumpil *h I liftlhq. the teridon-inta stresging Po~ition after.

.beein placed on -the bottom- end*of the tendon (see, dra4rg VI'.It J.*1 Tendon hook-up man on...truck to unpackage di. and-:.

.- . attach slings.. ..

p -  :

. Hoist te dop tub .

-.- . '.. -""-3 Coil shot cabth i attached toistrsowsl 4. w around center,~. u&coilini tub arind attaclocb W

. ,.. * .. - come-a ,,-,long. which-is a part of the u. O-

-.4. Replace guiu* pipes" in coijppýub..

-.. Tighten up stre..449

'* drawn.up against the center part of the un.aii k

.6. Rotate tub unisl-I " end ofteridon Isin p 6feed out of tub.

.7. Cut larqe bands from arou it~ndon.

8.Rotate-tub fQr0&.. .pntl tendon. is exten4 approximatelk 4'Cover onds of wire*

.*1 . Mov. t~,-W-o vd.e- . . ,x All".e.di"gbu wllet t priIvent o heteeý4nd' .from will" 4rom asAtrasin t swered h o...

the..loutein the truimap e(s-ý- Ffg. 1)". e Skr4 i

.10a Disconnect 1s4ort c1 Able spe-ial ... a't* P#*

.* e ,.leavedw th a ta l o bo ig.;plat i).Qil

" .. -Mouve to n platdon ss&.

A-'.dfi 2S.

.". *.* il .. ead ed st ,W

.. l: res'i P

-- .- * .c

. beTennd A . i :p.'l-ti '**

"*" .... h g d il " .# o n e rb ebrfng In *th e 'tut nm I . .

'i*...'

. ram Stres:Sing" we s~ter, a nd the loo s eý il.b

• '. : ! i.'....:".. " ;-the low'er-tru~ ktapprcdxtmately 4-1/2 f~it 'It Th"e

{S.... :  : , .plate Is approximately 14 x .14 x 2 1"; A spicial...v~s~

m.

114,we wit a' tableto l ..the be~a ."g plate :ft-pa r*.

< ".be furnished by Prescon.. . "-,** ".'"'. .4b"" i

-~ L~

• "... *, I. Mount bea-ring, plate on scissor Jack, ~

"2. : Thread wires 'iInto bea ring plate.'"

Cl 3~-.

.3

... ~ .4,

.., ,* . i

• '~4*

• . . I ye. 1 4

" 4- , , e ~

3M 3-

.- ,.~ ~~ ..

.r.a.

.9.

.o

.t

.~

.i~

.*~

lr.

Up" ndo*kd'e-at -

Mpwetohxtftendon and repeft. C..oiýf' V7gete Btosf~g ocedures' for VertiCal e4* ~ f PAdWhmr aqtressiag. equipnieiti n-a6verttj 06 rim -10)

Fig~

4 to~g 70.

4, 7WftJPWr~dil II-Onthis o upod:41r gtt6*i ýýtuiit s an e,0proc ed u~ -a o Qne Stre$64Ks Se; Mo~ O ntle tdoff sAd -repo

_qr q 7e ndozis,

/ ~ ~ oles: i the -tunbe) -

77 Z safwi0 pro'cedures-as for zor1ntat&tin VO#6 Stres

.t Ih Vý

/~~ w I~ i fri-s f~eso h .the followig Pquf pe t end Ii ee~r for Stressfing Tendons. ..

~

'.477

Wit~

/ I. I~O-t~nhydtaulic ra~np wth jaickcb'a~~a~ t S2Obor$itiydr4 q.4c purrrv e~dse a - SIaUn shm4

'%ý -rtb w )w dntratp w-Uilli furnish the k~iowln Equ~pnitt Too V-7I~ig A-2 Tendoins .A-1 ,WiSOwliie~ub -Tool9 wrnpi~,slingsý-

a. Ckes-cent -w'renches (2) k ~~~ ~

A~.. ~ --

.b.

Pir Z SC 'Wrebcicing aks-2

............... H-ecoitic 0-11 bor 11tbmesýereastlc 43.:.-qC.

c. Gu~i Jarzmony 44

d. Phillip4,.'MA'ngus `21.5r~1

~~. ~~ .>

~Sinclair's RubiUeIto lic20 j ..by. C .

1'g -yContract;r C .. Pesco~will f~urns teoowin~Iehxca ~*.

- I.- Adlton~lt~cnicians duttn4 strdssng opetat oft~W~4' bysp~eclficatM%

2 r. Irt for e hcre 4 "4.4A,

i.~~~~~~~~~~~~g ~ ekst~rIqporm'Ao qubjjfy. otatktW

~*'.~3.

l,

~A~ ~r~~t~. ale tr~essing Siz

- ii e wb~p~iieatieois W

.A~4 e~~~sý 4~phoncaomrunicaltd*.

2 -R.I

... "V temporary, fillr a.

,,eh Vi rafaboeredraIJ0*s d ei. 1Qj~ndp 00co0

~ to lteaehnI,.%

--. -a'i -

• 1~x Ali~i~*.5!s er _6t,;i jto 'ari E.zi L-Xa gh ýhydad ~p sOe.fo a overv tA . ODAl~ TW#5 I~euekup at.a ~nd 01Q*p

8. , B~ul~ld+a 0'. 0I10g.. 0.~ Abch and.: 2 ~ -~

It u, fiecessafy fOf he PtMPp opqrators c atti

'"a* t -pro s~tk-

TheY-d(onot *

Slop. the . ~. osa catthese 1ASU~r~eluets offf~o eah 0t

~c ot..- lo 4 .O 4'.n i -a P.l/ fat e noee-tan

.edý  :"h tir,,

S. .. j' A. a !. *A I'. ~

Z.

NN,

• 4.(R-7% 4 12 -IMcimt tt go~h o40b a.nbs ~er~e Of. "gos Inq 96i 4se ' a -'1API

- epeongalotl,*a ridtro b ~ 4 4wlyil .e" .d .~

t~~aqd

%J .Ate h, ing ..

e~s e e 1

'te move to `n ridt tendon' Precon3 Afteusini~htý'fýýiiing.qU i eeeaen.tq erS" ohCsng Filer WW"adpu*pe~im~~~

s/rb trset's aa ke~ oShouse yida thbn 2.' x'2e't hnacI tendon.s 7it

~ Fil~eFiller Caps.

~9- 4iuw~~~in'FillerPlugs"..  : ~

~fr . Tw (2 Moyd~unpa see~ _13-_

• TeCntractoi WOWf furniks1 the follw~ EqO'net n14WIf for~ 4u.9 C~as~ig Fil~le I Hn4~igquPrnerti to' rpVe pumps, fier etc4 f 4

A e~t1shieathinq.

6 ý.*.. ik-I ApOvd 06 sing$ll

1. Locate-pump. on ground or..rth4. trailer at :centerbf bit

2. jnook-up intake hose from tank to pp.. --

3.. The Oqutl.t hose has attached.',with stel, bon4e  :

rope cabhand atremote contmro 24 vio, ettic cable The .6dtet hitse is 2In dai~met~t, too.

". ". . . i long,otl* .

ia basketi. fi ro~llddon a r*4e.

.V . . ..

.os N-6

• I.,.

Ik U~-.,.

9

~ ,I..~.Y -.

c-'. ...~.. I

• 1 a

• 1 1-a -

IV.

.9 4.

V 7  ; .Ti*-

lip.

- t

Wk; EQU::. .DEsCRIITIOXs.Dsge MA~a~ 5 4

-Pres con-that's'"ndsain a. 0 ytdcaE PCsItiom The tub Is o tdi IuMe fa toncoils -he teRdon vihi~e. the. qutI4 guard

• tSUogauýY. *WlbIk-desiagned to allowlie tendon t *jfe v~i~ ftr ht *or *left- for. hoe~p..Iendo s' up.:'~

/ ~ 1100Uncoiig Tubti with a'variable sp0ed hyda~~i~~

baseparfl 3 to POW4r unit. It ha'... a orwak-i andI revit. v4 VV T)A hydrauli~c ptuppma' be operated withieither'2 2obr*. 10'.

3)getchas, .photos aind.-mainten6nc' ,informýU~ohi, yub416un o

• pages. .* S Empty welght -ap'proximately"1 000#..

-

• 4Ilk

KI.

.?. " MAINTENANCE INSTRUCTIONS/ --

......... UN OI TT / . . . . . . ..

• .: ." .,..  :*. . . . "* / .* - 7 : -*. .:.-  :- -: - :::

.. 4.

~. -

-;.:....* lose tlzcoiling Tu- ( see Fig. 5) Isto fead the teU rte'4*

-th 04 h. Te urtoiling tubV onsists of a revolving tub. that,je ....

b) aei~ e *eitr ly 4riven hydraullc motor, * -4 1.4 up_ 'a . iwn' . ' ""

nce is£. as follows:.-~- ' ' I*, ' . -

"/ " - - "s , "" "" * ,:W - '(

I. sure hydraulic hose connections: are clean befor*.hip

.:.* ,:.. ..."

• pow er *,= . . ........

e fittingsOn gear xaud rotatng arm

.bgr.aSed, every. eight (8) houqs opetjo "of ..

• :.:. ' :3. *Ch.*p.gear box lubricant every eight (8) houm.s t

.if gear.lubricant Is needed for gear box, use

. as manufactured by Humble*.3Snclair, Te- ._.

4. "Chan on drive. shold'be snug but not.

• t .ut* :*.

S k' .be checked daily Keep chain .xibrUcated with EP-..4*-.

p. .

• ,- : :. . . . .. .. * "A 44

7N.;. /- ' 4, -.4

,-. ._ ., '- .,  :. , . , -. .. . *. . I . . .* , . . . . .. .7. * ", - . .. . . . . .. , " . . * . - ..

MM".-EI.STR CTIONS ..

fOWER UNIT'roick-TENDON PL AND UcILING TUB-W. v..P 4 %4.

'./ v " .: * - . . * . '" "". - " . - .. :  : . ..

• J . 4- *.  : ;K !:

e. e. s- Av..

m.tor on'the .. tindon puller a tut....., . ,0

.4,, .

"shoul .*...\ be c.he. e afe.-. "M arv . s- -. . ..... ... , -o

. 4 .'"

11 . .. 1 c 1i-as follows.:.

Li

- rndad if necessary. .... r' '.

ments- Shaft raisal' hient. #ir

.2 reduces punio bearing11 Reservoir should b6. fille .peiu r d!it t ,

-With i vis'cosity'ft6\m 225'to 325 SS.U al -WO1. D hydraulic oills're as folil wt: flumbl'(ws Teresastc 4$ ,52

• . .. , 'I -

ixco'ss'Reg~l A or B; t--n.s Harmnony4~Pi~sMzg~

215 or 3-5; S.nclfhr..'Ru- ght or Duro .: 206..'. .

.The fluid IbyeyI should be* aintane s'I.fry howe'ful I

.~.7..3.

S. 1

'in the sight gagot which I mounted 66lorM reseevoir ass

4. Durong operation, the temneraure of oil should not- excmed Op.erating

. . a-bove. .150 . damage the pump i§ld b.eak down' the tydraulic fluid., Hydrdulic fluid should be-charic-ede'ach:

I "

4,000 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> of open ion ' " " "" . *.

'P

'.4., ~-A-'

TI '17.. . ..

C~'C* 5~ Theý.eleactrit* mdotron th' o~.u~ s2Oo 4 kq

~ jhae.Ifunsure.aboq2teeectilO sa1?

I; 6 eleictvkc z5n.

Jog the modtor -to cheiclt, luj aý r~tonai a'i4 p~oe ain as

.. ... ?A

iydratilic purap clan bd ehtablished-by r~versing WAi to~e leadS.%_ -improper rotatioh of t1h4 ~s auses. bdvi~t tton'wFich will damege, pu~hp dhec pressr wit Jed-C ek gage and' s t reliefvlva Ivor ue-desig'noted.b P atativýe -cilyj Pressure ifiou1d 4.0ubA~

8w e* Attoicer a year,. or. eveW2,0 hos th oil trnk shoubid be driaitied.c,ans 6 no oil.,..

aA

• *°,

I 44 s.* _4jl" . ,

...A' -

• 1'D A..

w.V

..j..  ;*~;

.4-. 4 p . .*

I

- 3.'

4V44 at.

I C--...

p . * . U A.

• 1A~.

~I. .

t- -- ----

k7 ..

. . . . ... . . . . . . . . . ' . . .,.7

- 7;ý'

ýPsil9nid & i a,

.~fl Tea-Tdb*i P-tgler (se . 6) li a. wirnch Mounted on a. frame whip.W

_y f`ot (6 o This equip*rent. Is designed to hang !

olk"feet.(61- . .l .. a p.

R.. 3/4

" -r *,u-W;-t is \r dhnu~i~** unil W W, cM "

hyaeulc Itopmp tb'ci 20 o ' vts,14( -3 phas e 'It

• ..opk valve whith ates the winch in either. dlrecton

? d h.s 5/6l ' wire. ropi (175' long)"attorced. ,.

V X.

Ao~tdcho, pOtitos; aand:maidtenance n frma.tion i y be found oW eight 25 0.#-;

4 . , . . -- + - ,

S-Approimtewe t- 2541 , +-

• * . ,.j + .- .* . . .

,a It.

4. .:

'A' S..

1-a

fir .. 4.'

eq-.

• ýn . wlc~i'1.rvr by d" 4po hy ulI ._q STptr~Sb h placd in ulhei./1 haloPirththet bendfthroug'.lid,..:,-"'

pnoniO0i teeog eaizn irti Y9.

iW n'te eom~itedof

-, n~u*

te a. a-f geanl ratio~d 66 ihostutof

~~st Agiblty is place Ini the./4 wiholesiti. tge berisplY.

te-wth 'i tndzo uller haso qep rtio~ af=3-64&a.4 o

hb~frs "V1 ide~utN caledumfxcý c"'thh.

s..n ,v kei iis bertg -t a M. -.

Dpfbltyisni ud:lt ino the inýSdh. leyid`gear 'a condii# 1y4e i Sworm _7ewakh

- *~td uligcpctwUt 6

-zbnthe~ The wic h

.Th. m~otor that power h nchjaI .Cho r-LyntYPe AS hydraullczi~

TheydrulI Cmotor is oper. ed dt*a osu. f~1G ~ hi.mtr is~J~

driven by a hydretilopumip;tepi':O bsuntwldslaq1 With this prpeed bnofslclkrt' h ik$6-.

RPM -with a to)rqie of 63 5 p~ i*.To-r~ue is ,norrna-1l givenin f eet - poud I j

-2 -

-h 16w t-ý-mot' be~

M,4i~" Is.S.ub t -f et-. Thscal X- n1sauy-ui 9 Ad: .1 1; qy;ý undessea leak .is showing up ox-the tse Ua visible', and *A-ki deidA*oin 4

~~ be wrapped wiht0111~ di4oth M,

-.. :.uicet must'be roPla'Oed- h; Wlere Is,.xio field ma ~i~~ a~st o* ~ 4 Chr L. yW-

ýuh,1i~o ..

4.m2 ose fitting r brok-6n J03~~ W .It.i d pr ci off the Plioneer.'Rydrauflcq~kCu

?n~~hi"~ "The gr64te6st anm~ tai ft*~~

/Experience has S-he 4 th no' two'a'bl as willj er4k 4.4

'k4.

APU

................ 4 7 4-M W h Pe~

~upi

• -, i * . .. . ..... .. .

-... ,:* i'* .. . , ."-, .. .4

• . . ".', ".a* "

-$'.i

...btihds ;nhendof .the wires. The machine. iS *orte P

It. to accep*t wire atnd form buttonheads at ' I

.",.. o i- , so' t.t: . e , o n-,

~, h~a:qmach/ ii ne.will. a ctualIly. be in. two PazIs - the.poe, u't y' .. ... 4 ... . f~or. ~easi.ng-, and:-the :*:. 1 beading :.*U..

ApproxlhateweDOS - 1,rO4

."4ii. .a~ap* do.it

can-si$ on,)a cart a~d ibe mUosl*:* :tt**

C-. t:: ca.ereither ed bone wdsirien*ts to imelkohd buntt awsg-while cto*h

-- :0....

v." forms th* head on, the wire.

to-* wie a d fo mt

. d at

-_, K"".. .le ..

.~

.,,-',gý . .d ,s.itlu.

a, the' 4"

• 1' ,. , 0 I *

'.4 at...- -,

• *--.: . '.. ... . :, : " ...  :. * - *. - . * . .  : , ... - *- ' :.-i*

- V,

. * . *t ;..i-o' * . *, . . . .. ,; . -.: -*, . .. .. . .. . ,- * [ - .. . .. -..-... .o

" .- ". . - "  ; U" A,

• e* s o .".-"". . i.i* t.. . .. M...

s,. on,. th... ' .....-th r ttr s .... wire ** . .. li.. . . ..

-4 t - o1 i .* '

• '.*.:'.* -,- ::-:', ."--* :hy dr-"~ 'C;.* O ." . p ng unit-- ; l id*. tem

• on.'

• d .0

'.:*, . go- '-

• "-'.*g*!*t6- and, m-aintena"Ace 16 S ,'0 on tlhis','machinie F I Is as follows: """. t"".

- dx n-a.C at e .P . .:7 Chkrese.voir o power Vnt

- . ure f d.

~~~~'theaie:d ft rsrs iesTeh-igahb

• j -..-..

2, ". . e.

.. hy~dr p ~ fluid. iguntcam 'Th~ type ~gtrn of 941 -should n -have eaigr q.iV -viCO614i- ~...,

a.H o y- 44 hlis,-rqi.2, r

• £*::;!:.."""

S. . '

2-..o~s~ '- ':.ighter hrs.

athe: wei ht 'f oilTere should sstic.be 43'use "or'5.)iTexa~d.~co~m~e . 094. i r Chec-haes at n tatt_

' "The electric. motor for thei-mhne is 226 for 440 vot,' p'4 As . warning,, beosure %ant toeaters ind starts. ,

areInstaklSd. in thF-9tart enal ldIfw.unsure'glýout-t S Rsource, cbnsult an eleotrt aO-..

When electricor mtop t ric.ntar,, bi sure. tha4 it turn-v soure,samecn-ul'aneleoric*.,

the. direction ,as Indicated -or thethyerauld _t.-O, arrow. if itturns i the n.-. .f usureop At.Mlux I thsand,chnge the tionofsany two lead wieoes ln'th-w,,, 7

................................... i.-.:..=....'......

". starter box. .. . *. .

ise: ...is due to lack of oil i n th,--p t'pump**".

• 4. Noise: Pump "crackle" s. t c In the lines. Alwa-ys keep, e oil level at it p e * .er, indicated b sight. gage orrnth resdfvoir or it sho UlT..-;'"'-f -

... -. . , . 4 j z 4-...

. . - . . . .. . .' . " a-.

th too of7 lc -. 4' 4 ca n~i tion pd. rifst ir:he~

'.the 'temnper'alu're of- F. .hu~

.he

.1

.x~

o..peration. 'Ieey uso lesvic )e 2 ur o opera: 04i-

"ghink shod be dr::ned '.Flo~i~a 4't ng5's n e-d9' mrhn jiAaLccoruenc with Qult.o CirVocd/..

Pie60so..f.wire will bo'f?.rnisihd by Pxso rQ'tL

.*'q~

- ~ ~r~nd~fer ech 90wirer t~doti to Thbg a d1ca by -using a pointledlr inrme sicb*

g4ol clm nqams6qud

~g afte -4,ery t-hgwb rat.h-ý Aq; rkzy aditistbeints tQ' be made shouldf-be ne 'by orq 1Y: *:.ebdluIg 4ies'rmy expeciteid ta aSt SOO w kIn hou.

d-k r- MO 13..

• Superv41s r+w1.

'Prescon: P 0. w.fl recoramend 6h d heý reain mac ihne. we n k1Ieckk

.a _4 Wd

4 r

EN TDFSCRIPT - * - '- . . *-:(;' .- 'k .. .: * : * :  :*, ; A'i,

" - -. "  : - ' " " , -.- " ' ., .,1;-:v***  :*:  :

S ILL1MRPUM?ý ASsem 0- by '

S. . .. Th . r.co . . .q.ioftl '.,

= *:('* . : . . " " . ' ..

The Sheathingj FilTer Pump ý(see rig' 616ftrically driveti, variable* speed hydraui o.du

..Thop. u.W

" . /' .

7). Is -a M6yno> pwnp equpedwh "tor;, This driv~i

' * : " : ' - -' - e -

-- " .-o.bentrollpdb yrem.te controlu* 'Ing ...e umi £t -

IU ... " ' -a be hooked'ditectly to thi-se.." :-athlng 11- *file :r'" -

2t.tank truck or 55 gallo drum Th pm w1)

-- i..the ;.r s e .th ng.. source. . The O* . ..

V* .

metho h& io~se Ito feed thd pUmp (see Fig, '8).**

4 fPt scon re&*on o nd, rtceiviot .

filler d arenia.t ine truc .

rOasport..

Ajcty, tank trucks or

,*ot a -.6g tora g. tan*e atuthe. bsiti." :to "

f" ate.o al In Is a iu.nuccleaner -than'atirn duma, isu -nd

• . 5. '- . . .. a.

! e*~ In a; .s .cleaner*

• nc pe to .th ndu s .e d s  ;

S '. .* . - --. . **.  :.* , ,,

VI 0t.: nV

. *, ",- .I-"

• ..... .  ! .  :." *.:..,...... *F qrt 9."

.+., .- +. . . -*- +++.+ , I, x* . . . . .* * .,.:,*,.*

MA~~~~.~ i& Sd LE,.El

. ' . . A.*.:

- . .... .. ." .. . I * . . . Al' J'. J A ..  ?. .. +: --.-... . . .. . ..

SHEA . L" . .- .

T.he -

Orposo o.this .

pump (see -*;'

Fi9 7) Is-to puffip shert -

ng f 110r .'1 . " .

teRk b-.,. .g..afterw I".,pbeothepumpln~g.2 tendon: has,;been alo sftessed. It consists of a lmy

-- 6, e'aabeof puh s per minute, ard drivenbya

.. or. hp. fr the h~dra c motor wil come from

• • 4 u:Zttdisplces.

.. 12*GPM-at *1400 psi . "

• up. Vnd -. maintenance.

' . . , is as follol.  : .. . . .

1 Hose connectiopjs should be clea ed bnd 6 Ad" to the hydrauH1c motor. ' ..

,. " : "Attach one "end: -of " intake -~~ howe.

" "~ - .to j I"u.

,t idnd ". ab

• '*.:.:". .. "'/

a.. . . >

the-storage tank or tank tranport S3. Start pumjpin a forward r noi- ' .. . .

. .,The pump wll be equipped a 4 volt remte so the man on the scaffold::car,-op orate thepUmp-thatl4.

9on-the ground ifiso desired.

" ".. . ' *' .i ' ' "" " +' :. " "

.. . . . .,  :. :t .+. ,.

+. + ,o,- . :.. ,

. 00, Al'

.... .-26 -J

• ' ap -

i~ :L. .... ...

_STRESS G-EQ ... _.

.j Ope.tofstressing equipment (see Fig. 9) Conissts dt'500 t4 rai Jack baaý (which is bolted onto the ram)., a pull rod a nut two M

,h.::-.+ . e .- a'hydraulic pump withý220-440 volts electric power" The Jack baste Is designd to rotatb with ease by

.nsertinq a rod. 1..t.,Q

.... -,.igh-hole6. in the bse and turning it. This.will simplify th.

S-".t Si ooepatlon..which requires many orientations for the Jack

" pvwsp Is .WIpped with( a WaiVe assemnbry .dhich has two .(2) Plo., *

.... ...... O:'Pm wil hive a gage which has been.4calibrated.

..,..-.-.* M. th t it tt used ,w_.__.. .' -:.. . .. .. ,.-*

The Pftsoonqepresentan ve at the Jcbsite'will have a master gage.

of e4utpment, along with a spare gage that has been 6alibia.

• !.~~~ The Presc h.Prs~ ~~

rersn x e*[¢ram test the accurr.¢y.Of?

representativeWill

'V* _bet* used dailyby connecting thb1 rha..Ster cgre to-the second",*

i" upler: and siress a tendon with the master gage attal.q"I-f or.e than 5M the spare gage will be put-on the machine and thi"'#

one will be returned, to the plant for recalibratiopn. The master gagd handled and -prote'cted as a watch. Do not drop or abuse. " ..

z::;:. " 4 .,.-...

.,- .. .. * - :L . -. --. AU ~ . ~.$ ~;., . l S* ,P ...c oi h .. . .' .

i . *!.* *, " *. . I.-* L* 7* * '- * : .-. UNIT-~

. ESSING. .. ,'. -- = .. ." . . -  : 4.-

ýoý The eurpos f-the s~tris~ing. equipment X4 i.9)Is. to put a pd 6wij'

.-

• y-en--. h. T tressnquipmentlonststs 1'. 0 Vo t . e '  ; 2'.-r 4 40 , 1" ph. se . . * ". UP,* .:-:=

• ..',?..: "*

ur x 0i 0,ton ra~ni1

, ck jase, Pull,-d and 1 .

" a.. -. asf l w

'.,._olthe stressing. 3 '(ae' Be sure electricalpi etpy Is.theo correct vageand fp .th*, the mtors a re pro.. .* .y

• . p" sed.

.2. Cheoil level nl reservair. It shoul$ be-i upperhalf -of:.

. ". sight"e g. . . . . -

. 3. C6.uple hoses to m as ma ked br per.Presqoo Pers~ne~:

." .. - Instructionest: Be su4.3ls "upes aere ftr.. o:f djtj'-

and other foreignmaký a rcC'ttaching 'hoses to. tuts A .~o -b sut th.&!ortqut o and are compleotely epgape'd j.*.Jog pump -motor. untill ,o are satisfied ,that'it -is tuening hr the correct.direct n a., indic.ated. b. the.\rr*.*.* pump-. .the AA. .-

. '-'pu rnig; move. ..

aehndd.

. . ..... to

. t.ý

.. . left' .*........ . . .

.,..ar.ddpr.ss jog b ,. w . .ll t e., . .

Moving h cnd1.Le-to ji~q. r iýh wViIl caust it t ret~rac t.~

All t ": . r bh-o A eWiinll 6 . .o r , , - .t .-...

9,q*e a Prpscoh repr entaive .r-der his stri.t SU.P-r"..

.,~~~~b Pr t .

..-..-A o.

fý... --

.  ;* indiated I:*pun~,.

- ' " *": " ,-b:." .p st s mo ed~ hyve p rPesotd the prsontn ' Si -.

""iUr ia-o4. 4$..

i "y i *C _" .

ReaC -a

?*,: 1',ir

. ., loet. rension A.on

• Sy~stetn.. . " " .." i.-i Vl`to

• TI.i.. . is t* .answr your letter of3-97, September 8, concern ...

• L

• v .*I .O2.number th4ree (3) to our Quality Control Manual. but ,

ci.ne*its correetions and explan=-1:.;s are itemized' Per your .

. letter*'. . . . . ... .

.2 ehardnsa test number -41 has-been added to this om M ;parallelism of-. the faces compare check numbbr 40, S7zi .-

As. these -washers are faced off in the lathe - not..

j-*,:.b :a bar. - the'parallelism needs not to be.-measured with 8 prcsionmgauge. 'All -ou-r buttonhead test wee done o iso, i*With strai.ght drill holes that were not counterfuiik' Theref

• • c=a.tersinking does not apply. kihcne the washer is drilled

!J I:.t. sides, -therv .is no burr to be re.iovecd. Since -the vast1, ,...-.L

"" externally threaded, the .thr'adcheckwill assure tqe *o're_

diameter Amension:"

As to the frequency'of checking of. tht wire holes we content hat

":rou,.get a_"lOO%'.check .as required by the specifications by r.eqUjrjng .'

0".- a 100% check ,by the o)perator and a 1,0% random check by the, Quality Control Inspector'. .- .

3. See item `2

,4. a. .Refer to new page 2.2-3.3 i b." C6rrect

, c. Refer to %comment number 2., .

5. Page 2.2-4.5--has been cnenged to show a, 100 check f d Splits.

- ny malformitions or dofects that ,re nct, detrimentallto te dia-meter, eccentricity (:)r crc"k crit.eriaiwill rconsider not be ,pcause for rejections. "

':. .,.Cojptin.'ued *"--%..,

.-.- .- rox )- Ro:."nza . .

7Ryc oAcPTT'hL

• i

'4 0 V7X'27f7 CCAANS)! A~C_)L,~.AIZ662 -801 .9638881 p

... . .,,? S k I_t o .. .. . .. .... ...

... 4 Z, Crystal River Unit 3 . ".b-' *-

. , . . .. * . ..... . ." y. . ;......

-"9. Refer to page. 2..3-24.

" Has been corrected agc.-z -i-gly".

..  : -:.a 4 .. s..

Li,.. It .h. O~1y ada rs o i tett ......

this

-,d.oson the new PIN (German .

. ndu4.Xia1:S:tandards). As ee cofnot get any othrr parts. :7

• R :the ~ia-d tester, bu ta4ardized ones., we. had to

~j .uStthe requirements8 ac` n " -

Co~rvec te acoJingly ~., w j' . ,ci..I)

VIP S Ref ?t! Item 5 .

fl,he empat-is built ccdngtthe principle shown j thn pae a 4-l8, budt. i~t iis cotructeed stronger' andbvi 2:" " . ' -  : " . .S A.%-ef er' th 'yicedures fo 4*ireb Cutting..-

R~ Te td olpin--_the whes eva the 091ly purpose to yatc~epr'plate to the shop, in~stalled. washer'before

- Asý this iq done Ikn our plant, We~ean not se.

."f i*g gag* for 'checking.. There will nt b.e

ýrfe~ed 4bk 'these .holes on, the p~te.

-j~esubmit fiereby the followin pages:.

\2.3 J4

'2.2 2* 3-31

2. 2-45-1.51 2.3-. 2,**.1..

2.3-1.- 2. 2-41s 7 T-he followingb pages-are considered'approved r ne ,.'

.'2.2-20 4.4-2 -

-. ' *. ..-. ... . . ,P ,

..--_-7{ S * .

t e e.ol --- s o *e {~ e ..

2. 3-:64.4-3

-. 3 4-..4-4" - 'P- -

2 .3 19 2".-..'

2...3-21 2.2 -.36 2'.3- 2 >* 2.2-46 2.-. . . .2..2-47.

3.Y.3-] .- epr " eh2-49.

4. .4-3

• age Three Crystal River Unit* 3A February 22., 11Th

".4 '- i -

In~ addition,*we submit hereby. the. followi~ng revised pages_.L "o

\ your approval:.

6 ,.. . * *. ,

Z. j-.00 *7

.2.2-33 2.3-31 * ~L..

2..2-6 38 2. 3-3A4- - - ~ I 2.4-0 - .

2.2-47

\. 2.2-48 / 3'. 6-1 --. 4. -

'2.2-49 3.8-1 2.2-50 4.6-1

.-2.,3 5.1-I

5. 2-3 5.2-4 1 MI- pao.a submitted or resubmitted herewith, are marked1 .

Yoiurs very truly,

.H. .E -.- CON COPORATION

• 0*

Mark K. Rust

-8 Pro jest Engineer "qr Eastern Divisioh t.

r* "Harry KoCh. r.

Mr. E. R.#Hottenstein 14r:. W'. -0*Bria*

-.- O

-M.. Jim DureBiky 4 .j

• ' M.. Tad bickley

- k..

1' r4'.

-.4 S

1*

• 1 -*

I' 0 . . 'V I,.,.

1.o 0

'ji

I I

~*1'~.* - *1~ -

-. i

- V C

.1 tK.

2*

4. -~

.~-,

"A I'

W

'ELD INSTALLATIO'N MANUAL

• 91

• q I

.* .4 I

~frT*

I, ~

4 41 : " °,*

'St i**- i . .. i : . ,* - . *~0~ ~

-. 9-- '

• V

• 9 I.

CL ~¶~~f.

• -~1

• v~ -*

4

• All 1

G.LOSS A Y r

.Plate ca~lsM. it %cNkcreiemý,vný ~i~

bear after ýejongating Xeneridi to idni-4 -.prestresi farce to

• 6 On and c RuttonhN~ads '* Cold-ý-formned. headd..

A

• Pilaster on the offs'et .Oor0.=&

r here thq'_hotItzqjin tdo4t C6rkosfvoi protection m.

pumped 1nto she.athfno,: 'te

• resse..,-

sing Filler Cap. *Portion of the'Fliller CaO, covers the post-tenis1ioi04:

and retains gasket in posit.io bearing plate..

Air seeping Into ..hydrijI:ic

.*.i..*.. ;: -:v -

Vise in heading machints tha~t-.:.$

wire while It .Is being. hea4ed" .

Maximum hydreaulic gage preO.AS40:-

on the Stressing Data. Tabl"O, - /." ,

'The length a-tendort S .retches-W , .

tensioned.

Cover used to hold corrosioi protect~  ;

material over; the end",a e0Ac t.,-: . ,

Instrunment used on pumps1tOa1ur."

hydraulic pressures.

• S

-. S 1 1 g -E 1.

-, . i 9

.*i

• .' * *-*. .. . . . . ' k-

,:,4Heading Mchine . iuttonheads Machine used to fo- on,

-ends ,ofwir ra- w lch -.

Hbist Devic~jelfr ifting lbadso.

ne s an h.ru ~

4Connetoir Hydravlic Hose betw*een Pumps n yru~

" ...

• driv n eq"Ip.-ent. -

• ~~~t

'It' tam **.u. =:

ent Sh'.Ins Thin sh"ist for-minute ad ustmWis eI--

• -. .*stressing,...

"ck ... Base. . f ra..- to b i g .. , -

Q.ick "n ovqrment " f sw.. .. s, . WK ....

kooo amotof. k KelwnGrp(Ci s Ffnger~s).- Self-tightening oeroi

ýpull tenddo~4knte sheath

.i-y-o PumpoTrande etmeeof pump.sed do

-filler,ma-erial into. sh' th "

I. 6oWerU

• u_*.* .. ": ".o*rat~ E1ectrlcally'dri on o hdruk~ earng ~iitl# -." 7 furisehes2 powir. to a piep o

.. -Pounds

. per' uare In.

P9i, Rods. Connector

. " S 4R . .ram whIch-stri.. .se. . ido*. . .

Flttd F Z. . (ma.. andq. e. e ".a-e Qu1~~k.Coup~er . hy1raulic hose t taht wMAo Ramn Hydraulic cerner hole japk used.

.. a tendon..

Aed'Oiy Chel Gage Pressure" gge used reva'e to used. check

..'.,........... ciS;. . .-.-

• siset~s, 4 .Ieeis or Bi- Conta iners.fr-,s iig filler feidbr hose.

'from pump.to saffOld ,

.. . .. . .- .. 5 p*..

• 4l..- .. ... .v ' ' - " ".. 'Y

<.5,

.~

"ReservoirAssernbly' Hldr ul Ic fluid c'oatalner-locbted:. .;i

-A d tW Srcieqsnr Jack I

8heath S9hea~n Filler Pump..

T -

Shims 7.7

- Slings m'o Wincheoffametedt 0 apuil ithetnje 1 Elfongbatingr pl"40e tO

'Tndon L cattion No.

usin .6rj.

i

% tSimPat *

.UndoiIffng Tub: * "R." l Vit-COsty Thihiq.~ne.ss bf a fulidl.'.

• 4 '4 x

• . A,

• .. . S.

4

- - S

.4 ,-. AM

\ -s Grip Wa sher'.

Look ., type p1igr..

.Poet

-4f.ndankhor g:et* Lt hc Wiires are threadled..ý.

Machine use l ae ~ic* ___

encl: forth on endcb ft n do

• 9' 4 9.

I

'9

• A N 4,

'S - . ,..

N:

• \j~ \ i L.

.4 4

.4 9

iv

'S.

. *,. .*d> -

• .. : ~' +,,

4.*..

.+

!! *i A.

1 a.....

,

• o .'

.7. 4%.

.+ . .i.- i+

i+

0 I- rb.

,4+

• . I'

'.7 ~i S

0 .

Ftl~owiflg are a.Series of -Details wb:ch- will be referred A...... ~6.

ýktnberS. in the Fl *.8' fMllorie.:"y.Qu(rE nj

.I0 3-I'

.. ,.+

'ftf

'4 f.

p t.

j.

a II,

• .+, ++

lb

• 74

+ IL I. 40. i.

a' 3.

• 1 I

I-.

I. .~ .

4

'a

\.jj.

.1.

t ,.

N.

h..

i4~~ ~

4'

• -, ~ '4 V

4 I~O5JF'it~Ai' U.'

0 A. -

4 I " l i

IIN~

fill lip t

.,.1

.*° I'

1-

~AJDOA i2;Wro~

4 114

'It, OA' JNr~'NOE3 f*d~.*

I-L/~ J'f/A ~ILt~4i .4' -

~ '.~4.Q5 -~

-i J.

I,

°"

I pl

-4

'I

---

I

&.1

!. 7 +**' Li It 411t.

.1 xv.

- .2...

- b A t'i r7 I '~ . iI I

Ai**

I Af3 bt "I V.~.

I.

I V

m*4D

• OJCE4 -

~ gi.'q, *

-a

- C.'

. 0,04.

K: OP ~Q4'0 Gl.~O.u~q m V* *I LL*

f

• . .4 .*

• e QQ I

• I.o 4..'

II

• t 'I S

~ ~ - ~ L/A%~Ef a.

"p

,. d

_I* A

-- 4.

~J~r5 qEJ3)A/G

• *4 (w/4E) ~'

W45.yAv~

f S.

.- ~ 11 .4..~

1'.'

-S.-

.4 Vi 4.

~4..~

.' 5~,

• ~4**

U 54' A-.**

.b *

• ~.g. *

'-N..

5)'

S* .-..- :  : ..-*

A. .~. 1.

A "

-- W

• A II "

- I - *~

"*. ;iii-

'Q2 4%

r ae4,7OAb~Jfle~'~) a A.. . a ¶.?

-

• I

~rnAi~7LdL4)7~4yJ: . ... . a * , -;6. A"A

-. .d)lA~IA.*Aw..

wrU 1~~

A 7.. k

r. (7ir 9,cDw/4~,,A5 /N~,4:a:7*2AA'~ ---

6

'a.

0

. ~-- ~ A4AvI/~$#

V. - **' ~ .-.. *~-r,

. *. . . 1*.

- - -- 4-- - -

A . * .... V.,

LL-J 11 U flfA~~D2-'~'~C/W (~z~'c.?9~I7CN. ---.-

rtLC No...

0OATC V . . ,

~~~*0 .& - - ~ A-

• rORm. No. 241

• 7A5 - *. I *w-A

• A . .

'S

/

r

£ 4

A~

r*

I, 9

• a I - -

~ ui do lot

~4.**S4~4S oksm s

~ ~ ~snpU ~

M4 w ~

V f- pw5

J ., $ t.

--- A A

U, *~'

p

• at-T lb  %- (

p -.J 4

I.

1

- cd

'S.'

21..

I

1.

• f I

7 .- ' .5'S -.

7Are~ Pia,s'co. i lYO 77lyI;i Joe Nq, ....

uuuJ~cT - U.N C ".,I I'.3 T-r; F.L E.

IDAI roRm NOa. 241

.. .. . . . .X .

it'

.. ~-

77- w I.T

• ~:~

w I

,. e Wf 4:.

.4-4 4

.S'de Pavt T-I p/c P

00 P*

, re -Coe Of

-I-

• /

Z'fA P~ 7.,

L m

COdD II.. a' 4:

12V 6' £ S

a *4 V.

~

IS,. ~

n

~

I U

L r..

.'4~Kg~~M. .5 77',

0"

• i

-p

~M.J -7 i 1 4-

'I S

up

4:

K al, RMI-a"*O

- .. V IL 0

& i .-)

4l

. lk I q*41 4

F

.qb I . i.I I L - I

~:I b,

4. -. 4..

.1, i v

a. -~

F.

-A .4 4 Ali .4J~*

.. *- **;* .r I~~~ý ~~wd1 OWN~ p

.8

4 j.

~

R'f4~e LEI2 ~; I A4~d~DK~~21 I '0 ~ A/-V~4~9 Ar4.

- I..ý do 240 *j 4.v ;'J ,

OO I -_-

7k.270'-COA I'09 pt . 8 LFEb~zt. A4-A'`*A3'L-aYv CS~oityi4 v~ 4-

- Cj)cx Th a b. .A... ........

A, "141.0

• ,;'.., /,I---

'1

-A

.4.

J *. ,*6 4

-a JIWN I

N

.1' S dm i.:.

'I.

V.4

.11

'a

-I I.

a 1a

. I I...'

14 *.:i.*.*l.

I... . ~. I

.4-I.

I. V .J.

CeZ'Ai7W *1~.-

L4

r.i~

Ih L

~1 I ASt * ~ -

?-~<~', r4~j - I I,. ~ -

. ~t1~1~ 4 .b L~A~

• I L*rL*L**m *

'* jl~~

~f. 74, . I

~ I~4 I

I ~

I I . '.1 0

riFIT~4~

/

9 'I if..-; gap o* IA

-m a

aA z\

r Ao.

• 4 0.~

4

.-0I it~

INbl

~

I~ -a

~

itt Lt7l ni I.

I~'J 7

q, p...

• 4 .r.... -"

S.

I

-J EJ.22~

V 5'aever.

Lk~-'X~ I 'I~

.1,.

9, %

is VP A

.4

.:'i

. a-

.it DI ~~4' (4 , V Is,

. I I li I l "

5--

• 1.~.

~ . ~ -~

Jý 4.

I I...

I.r re IA

r. - -

4 4 \s.

.4o7 I-- - .4 l~4~

vs II MIr IT 3N._ _ _

IA. e ".

---4 T..m 41

~:~j A

.1 S

F .~

lb - "W-4

• ~' L~L

~

I -'a ~44~ is 4~C'. ____

1~i~64-~. if,. a..- .1: j T5WO0""..00p~,0iI 0q 0 1 4- X

gr MM WRM-!P

!VIP~

• 41 4'l.

i I

£

• 4- 1

4. 4

,i of 4.

,f

.° 4 AV J

ýri-444:

~.i4.

.4 .4

- ~44.~*~ . - - .?~a~j I 4.

F

-h 4% .r ~

-A 4~

LitiL~

• ~4.M-.4 ~

4%

.1.4 I. .g~

41 4(

IT ~i 1, a,

,.. .~ ~4 I .

'~1 oI. .4. .

1 4 ~4*'-,> 4 *... *1 7 11, 17 & .4r4 ~ 4.

4 Aý

I K --

f.J l.

__I-I ~

. -" 0.OR -tqpm -

1. A.

44 F do

. 4,:

I j~Ae

,0--Abe Tl-it

-1.

Jp Iafl took.

elLCO41S.,

1wsitar------- iv,,-Zwj,4

7. 7

.ETY PRECAU-IONS' N.. " .'. " . . ... .... ....-. "*.."". .  : ' " :. k : .'.* " : -* * . -

• ~~ .. ÷ . ..'

p. ltuin.at l ,t eccide.. 's, is your, r"sponstilirV . a. workme. t. to .....

- gg~W t~nsad -safety--measurep. are used~atu M ae a o th saf. yt*: dyu and byour fellow workme t- it. Is ithortant not to cut corMI. .. 'ZF lan tO emoy god oafety.measures at all times..

'1g

....... . . a group of high tet4le wfres which. .whon coildacts.

.... : .. .Ittnd ..... .

a b-... 4..I.. g. Due tq their size, the tendons are. diffIcult to cod.itnt- ns

• aa*aI.l dimetern t,. .therefoee, when it is in a col, it tries to .aiti h.. teuion erfLveU In' 7'. diameter coil held-by¥steel ba.ndnj whe*t

• ': bp:da are losened,, it wl~l-try to uncoil and w,4i1* e*,e i. 1i c h

-.:WII~.

44pp*qid fhete~onhas. w~ beenf Place~d: the ooamfa ini. t',he.t.unco.ling, tub,, -ou.0 t ihld,*

11'*i

• -A4)'Pi~p* gua:rds which keep.the tendon from jumping

. -before,.y of the bends..re.cut.-DO not ,.

.r.t*d th6 tendon.--untll the -nd.i-Js ,0ufside the is, -

d, p ecoutions should~be fojlowe-..closely while stressig, 'a mitake Mimade, it co41, cause a failuredo'f he tendo".cencrete e. or g/*" whI.ch . c- . ,,ost " '". 'n t ee , o" "s-life. saftY . .. . *e."--.-.

WhS 1 1) ssi'!d, it wall' ave nearia millr .pouna:o" c e _ther:,be alert . ". ".

fic~)e phrnd-1fl; .he

• h"Obey

.... thi Yollowing -orecautions: , < * .

• :- " :.' B alert at, all 4'1." times. *

'"., -There etwo drnger zonesdung. stesng wht*ch -hould b.-

,* avoidecd

'-*;* .... .* at./ &II. . tirics.* .while a teoidon, Is being . stressed ttl5reverit

'*r .

t'*.. ,'- * ..

• S.. ' ... - ..

.. . . -,, " . . ,.. ., . . U.. .

.... .. 4,:- ... , .,

a casualty-in as'e.o .an a ccidept during the stressing operations:

x4o/. TV Ieýsld '.~.. ~tsan ~hi.tqrm

. . .eTm:..............................................,,...........vt .-

if soeftueoccurs atany of the atomrt

• . .. to the tendon' the raný will move straight: boc i.

-. few

- feet.-

b. While stressing., do not stand withfwn. 7-r"d11

• the side o', tlhe ram.. In case of a.. cotcrete

, "'behind the bearing plate, thq ramq Y ....m tl Y,,In an .ar direction.

• /.w Scr,.pk .,..

.pul." rod into a'sher so that a full thredd'eng*q. * .,

-a. / is ýOrsureid.-

4. If any. . strange .nt, noise occur In*th e.qui. top .

Notify a Prescon apr eseint lye.

5. .. a crack occuts in .the concrete, .Immediately StOqp,. Ci.W

,7" .';.*-a Pteikqon a Re~r epresanave Ve ]- ut-*lln.ty YNh

-whoTn- 'tu7M`9wttlM

.. ,. . authority.

Do not overstress - nevqr let gage gressure o hg*q b

,.the "D6 Exceed" figure. or Ing )ate'Table-

%7 Keep door cltosedon jac sentil u YO,.to re r idnort 4 the shims,

.". .After.stress pressures and elongation have b*.*. reached=... .

the Jackbase door and place both regulbr 4bims..

9.8 Do not place only on shim. without the othbr; eithera-

• '. ' *_.*~~~~or none.... ".'-. "" '-..:'.-; ..

Do not' get yOUr fingers between the washer and bearig Pat. 4 You' co~i~dlos. f an accident ocurs. -. .

.If i' increment shims ýre neededi use bar.to move. the regular

• ,> : :.'. * .- i  %. b..

1, . . ,*. : -

.shims to make rotm for. increment hi M§.'All IncremeWtW -

shims must bL placed bet ims an the t6ý

p. l a t e . -.

i 3 ametlhizfless increment ,44lmmiiig is ug~~4s withf. eceqa-hin d ba1444 1 with a saf'ty al.v. e In evei -te.

"1 " .'g-.seor .f ti breaks; if that occurs, the-rarm W n ill"h. 14 0

. . * ". g ~s -ur e * . eb~r h sh-be e n m a d e '.

• 13. -e!uoure Of yourcommunloations before the ptreoturn, '

-, been released on the Shim', l-ny words sovnd a Ix

.7 Spoken;- therefore, be iure of ybrInstr ction4 befir9i"#

p"qau inpt~s buttons t "erate O a m"caI E -"

lfutnftoh oprani'toperaaceth fe', piev K e ep In f.;n. .a .. In.h e ha s -no a i.o t).

' :. . : ..I-L

• e t' ~ <... tepbind a c a s a h nyn elt r i a . -.Y~ .; t e

' . . to o t~tW Z

4 p.

-. -a.

7.

V 1/4~ ,M 0

-A r

A 7,

tar- f i - )

o ,

&t

.4 I a t

d,

'a ~

a..- I

JP SUGGES"tD PROCEDULRES R -FO

-- POST-TENSIONING CONTOINMENT STRUCTURES PLACING, STRESSING . ., 4.,

-".- "n, b" . end-s " ., 11 is _-*

- Preparation of Buttress Proendns "pl 4

,j ýr A. *

,: Clean and runrtap in each 3/4 hole in bearihg plate to' remove cement and rust.

B., Remove any 'concrete may be on face of bear~lMin Plate must be clean Qf c, nt If. sandblasting Is requiVed for -the btaring plate: to:....

free prior to"-losing ihe trumpet with the o*sing fl1 then dala stin ould 46 done tor to l1qwut*

Plug "rumpet to elimtinatei sand'fr :Q0 169na~

Tendon1Dedlivery

• ~r A. Schedules - Contractor will furnishý-written four (4) week projected deliveries.

B. Transportation - Prscon will deliver tendons to-tsihe in tru~ks'in accordance-with contractor's scheduie-.

unodn an'd/or*Storage - Contractor wil fuarnish,

"-aud personnel necessary for off-Ioad)ng tendons froe ti All subsequent hnndling and storage will be.bttheCr.

.*,*/ .. *..

..I.. *;; Tenddn .. " Placement

"  : . t -

-: . A. The Contractor wlll furnish the.followijng equipmnt and t S. * . necessary for placing tendons:

.- r*... 7 . .

• ** I

.  : .* ... . -. * - ' . .0

-,":iL .- :i s

A, Cont' .

.1 ..... ist

. g PII.*nt "q. .. a 1,

,' WE E" Scaffolds.

• .- .. . . . . "i 4 :; .:*' .. * " ':..;*`: * * .'* ;:

SMll had .tools. 'each sc:.fo - **

• ae,.- Crescent wrenchos. ...

b ( 2) -l .

- d.- Sorew ivers (2)

.. . , Poket 4lze steel-tape

• 4 Teephi~head set (6 set$).

-:. . -'.. 2~440 v*iolt,..3 phase, e@c1i., -w.it ,...

o~~ii~~ets In~tywich iotage)..

. to vit electrical outlets

-*10 .smell

-r 0hard _ .ol,

7. 14 1vi?ermacel pipe tape enon bolts. (2 pat teridomAbi can' 6. reuWid)

' f.o hoisti t**"dons:'.;

Vent_...tAlvee or.vent fittings

. c.tt.er_ - ...

, strp*ats of rubber.Afsed under Kellums Grigob7 P .scon wl*' fum*' iiahe following equipment andtoo; I.e.....I go t. p la c . -:i.-.'....

o . . . ..

I Und i tubs w"iti.power units (3"

'ti..

• . 2. *r," .m ncpullerwith power unit

-.... '+ . ' ; '" " - " -.

3 teading Maiehihes field (7) 5 A"..

. .. ,.,, . .. ...i':

• i:*i '

'", D.l .. o* g.t~n o~ i.:, .  ! .":

• -. : !;.* / :40 +.Rams wlt'hpower,1 units. ,7) -

• _* ... . ..

AA

. *Xellums Grtps (ChInese Fingers) 6.. Wshpuhe. (6)o .-

me~nt repa'Ir\

• -,,-.tedPIlcini Procedur'es for Horizortal. endon' st..

. , .,vy*.+...-.. o.... . * . , , . . - .. . *. ..

• . ..  ::o.Prepalre tbpehoneocomMunicatlo <-p o

• '. .:-'vr.,"

aend of tericdn, A S B,

• . ' Tendon- ook.- mfan to owtrna-ia.* pta ,

• Anhok waier utcArunqtki o wto kab

,,:.:... .t 3" ,i~ tend' to r 6... . .- .....

..... .-."i a:d tighten .UP glt slall washer*:

'etdo

'C1u outsede bends Mi1: around tendon.

6. End A mounts tendon, pulle." .:(see Fig. 6) Onto with 3/4". stud bbltý ýwhich con raUto 1;8s F3/4" taPped 'holes *PtovL@*d v.*o in bearng..pla rng plate 7.: End"B pulls tendon p~iler cable thru sheath usOn.

tapie

-8. End B wraps 2" rubber tapi thru and around wies to ,

. . :.". -~better Grip for Kellums Grip. . ',

Wr p'proiruding wire endsPwit"2" pl*tape-.:.

Im1 O. I End B atta Kellums Grip secrely "- to.do.vo.r tape. "

Ii. - Attach 'lexible pulling cable from puller to Kellurns Gr4*p, eye

.. t End B. .

j* .  :* .". ,.

'*.-*, .. , * .. +;.

,* ..- t :** .; . .. ' , *,'" ".

.13-- .,: to,ep B opera r.s hydraulkc:rntrols ae6M, ia

• • o 0 Eh~Bon suhiqste

• --*,-'.*t.,' lj ^ C. ..  ; .. +.. -.. . . .....- '.. .... .. ......: . .-

whle A'operates uni:Caau1Ustlof puller.

• .*,,} **...- ..

-.. ...  :, Riireporen c~ommuaQ uba~ind s~iule.rd .iattal

-Sct*c5 End d0on trold 1 6.. -- f a ..l'.- . a r e :. ., . _ .9'..- :tW -.-

-- .n-

• ~~yaas.3)

~ at nd kU While Ek~U &DU04f1rit ~ W

• *~e'7-'S " - """ "A"- - -- ", "1i8. " ., B pulls tin*don " :

• 5 nl the end

". i r.trodn

• " ' + :,.-  :

wahe ope Fig bakee teondo

.I 3) at t EndAwhle rp nd B d reE.

dna -. 4hos, arre p~ia,C."

w.._ catsEd scaf-fod of . . E--.

.16. "If all tendons 17.

are-poaheduetoro ito lacewaser pshe guies.

heodir"i t butto tendon and rApeatope V -" " done asi::te~donS are .pte~ed, lo.4 ho r.: ':" scaffold

"~ at nd A. *7 ,

" " .17. P lace washter Into pus~her gude. -

".rey ," .21a,.,

i18. *t Thread wires aproe wahr-a .-En Into A corsowa'sher at'£nd prtcto Ai.-:,: to en,.,- -::*i):

a. -wwW R

• . 19. Place washer puller' tool *w~d engg

~~washer back to bearing plate bt

• End A. { ,

.~~~~20' *Move heading machine intopoiont d-..

• +'!. ~head all wires (see Fig. 9][  :.-

• *---, .' "21 , prey approved corrosion protection toerd i..

• .,." washer~at End A.. ...

• .. ,. 22. Move washer ..bc~c to end-of wires by, reverslng~,* 5' .4... .

!i*- of washer putiher at End A...+ ... . -..

S . ," ..

' "."23. Insert stop into washer pus'her to hold wires t~ight:: eqts",

buttonh0~Jds at EndA. * ,. .. .... -7

• .. . ." S.q

+, -,

.; ,-..5, -;-, ... .

. .. 4, all

.- ...-. 2~4: *-.  : ngago ... washer

. puJsher P ..i. ..... .. power, P w. e .uni~t

. it~wilIl aridd 1ti.. . .-. I"

'book Into. tru.mpet....

ti'di A:--& 'B c... heek: equa~latioon o. ers t.. ...

bOutside. V!10te of berig.las

• !:::,.*., .. FO*. ".empora.r.y.moiwture pro.tecti:on,. a~ta~h g re~a. ep.*.

.. Mov n etcnext tendon' and rOepea't:peratji; . .

~n

-? 'I.. p l-;',,:

lo w e u d .1 p 1 4 . . ,

44

. ..... .l a. ..s..tore 'h e... . . ..

.;. .t -done ut.nt f4.ust before stresstmI iie-, .

,*Z:*..*.::_:;

W.***eaa:* epera to operation,. .* ... : ::j.°!.!

Suggeisted Plaelhig Procedures for-Vert*ul Ten.o a.

Av~t~c~l tnd .must-be hand 1eO 4e~t~ h~b tendons, coiled, b"w

(,horkotaIshort tcable _Z0*feot ,org)

.... rund$he center of the tub and atta.ched to oee. :e '

"h..whi fah:1eajrt of t]*ie.uncb)ll tub. All* thi*".

to be able. to lbwer the tendon down -into the trum

':5,ltigthe tetdon into' strestin9g poSition after.-

':(se" d"rawin","

been. placed on the bottom' end of the tendonIse dra-by step as follows: ..

. .--en. . edon hook-up man on truck to unpackage tendon and-, . "'": '.

. attach slings., 4-.

"-V . '., 4.:.* T:,

• '* "", ; " : " "  :" " " - "  : .  : . . *. " " '* '"'"*(

A.A

.- H oist tendon' 6 - pface-in inncolling tub.

3 Coil shotcablt & thb tched hss to. s*, , l....o-.......

. around center V u~coinq tub and. a.ch .

4

.- ,~

come-a-long- whichis a.part of the. wwaflnq -

• '~'

'AM

-4. Replabe g uikf* pipes i a uticolikdb

5. Tighten up come.-a nti stre

.... .: ;3

'2 drawn.up -gainst the center p*r o"f the un zk

~r

7. .R ttb i ft d f terkdon. Is In p-d I ,ed out oftub. z " .. ....

7.. Cut large b ond re arou tndon.

A..,

".4.

8. Rotate-tub fQrw 1 dn tendon, s eiteIsf appoxiatej~ ~ ovr ends of wires

• bullet to prbvent wire' ends' from ao'1n

.-.. ,* t i h r m S A.O .'s *Fg.. , . .. !:,.C*

1* ~

~4 ~. r.eed te?4-ozi into Jtrw~~adp~Ua2

~ tutin the trwnpet Cs6ýa rig. 1),t'

.10. Disconnect short cable 'fro.cobee .b."4.,*

leave ettachedf to tendon (see Fig. 1).

-. . ,; 11:. t next iindon a.ui r"}"vo e'.Ž,"-

4

"£E. SBjested ,eea d*t Proc4durea fdr Vertical.Tendol.. 4 ..

(44' All.headih 11 b4 .,obe in -the tunnel. Temns.woill bS

,from tires:Sing-wa sier, aindh "the lower-trufet approximately 4-1/2 d oose. Will.be. P.-

feet. -. *.h1 plate is approximate.ly 14 x.14 x 2'1'ý A specIal S P. i:P-A.

- euipp'ed with a table to hdl the bee Ing Platei n4 be furnished by Prescon. . L't

1. Mount bearing plate on scissor Jack-. .

Ar 2. Thread wires 'intco'bearing plate.

P

• A 9,.-.,. ,-. ..

44 ii

'141, F~r4%

- 1 9 edStt

/ Ip 7a S~~~~ oQeo~tnoo~peat.

S c! C8OiesspqRJ-n Ptocdes ar Vefrtia ?endp-ie 'T q es& in th t*tbl onl.Wll furihthes soi-ingeq gneiui pna Vrti~1 Al L..- .-

4. .

'N

_Z 3 _.._ T .

-474 h'W b~ - . ...

-eow (sed.Fg Sh1im (rin~ludlnhq. cr menms '.. ' -

4 Filler -Cavs./*

11*Edontra ctpl will furnishthflowg qpmrTod' fartresIg Tendons, 1...'

iaollaeaim.-hG~iwrnp slings

/* Z

~.... .. Cresczit-Wirenchvs (2)..

.b. Pilier 4Z

• c ~Wrec)dngj bets.R2? . .

'V Viseg IS) -1 if Ste01-tape.:

~ 2~~

.. R-6cozm&6ended 1*ydrsiufc Oils' (red 6r: blWje cdii~o1~i4i

~Ifftimble'sTe'resstic 43'o.-qC.A Texdco's Regal- -or

ý.c.

~.e. Sirclalrs RubiU .A~t or f~1 O

- Vr~ fttngs -yCOntractor ...

C -Pie9 will furnish thefloi.echfiica ~A-s ft K ~K 1 - dditq~ tchniaians d6rýng stritss~n 0prto

'-.~ .. .. by -eciflct~o,~

2. *ir~c4 vc,. for each cree..

el If.'9

.. .... . ,. - , . V

~ 1N~,o~week s trairdnq:- prgramt ulf ott~

4 ~ ` Twnelov to xucaljobs don, q usp

.40, peificatioiis ,w 44.4 4 6-u 4 i-in, 4,

~ ,,

2.1 atalovra -

A .~ -y U -. b4foIa ee mq 10)ý btfqp~o 3 4" s bo,,-,f A Idzi aVd End r~ ' 4

Theycd6nrt. h' StýOop- the stress* G1

~:H~so, s" "enitsoffo e:aA~ .J:.

bizOw thi other 6nd to gtt .ven. .I i.Q~eatgndci. Pu11S* farther on one end than61e ther li4 4a I -6A~1 tn A'

. 2.3/4 . -

.bAli

7N f g.3 e rate 4F corahhtr~ ,

9"*90. pr". a are:

.If shims. go ir ia9eo u~rs rs ,A..

e~ .....

p - .

ý: 3 - tng ala

.. thent *6ve'to nacxt tend~on.

0-ller QoeretIo~n -~

.. Pros con will f urnlsMi thei bf-6Jwlng xquipnment. -pe'`b a

-0 the, Casing FilIerf . .

1. TWO (2tkyd~mpik ,(see riý 7.

2. w&() etis or beake s,+/-to house MtY"ot" o` oaO

3. Two_12Y 20Y x 2" hO'wit- fit*W 4 *'Four- (4). 251"x, 21"or~j I./2" hose,%'.

Filler Caps.

~7. 'Filler Plugs. -.. . .

13-

- .!Me I.C.6nt w+/-.l RLUII'W$Qthe foll~i w0g ne "sar :fOr~prn Cas~itng Flllerý I Han~iti quipment t0 rnpre, pum'ps, filer, etc.

2 Stoig 49.Ytnks if desied.

4A113-i A:ve btstsheothlng. , . C 4M Awved Cdsin4t--$lller*

ýw sll C. Csiti~g;Flin Procedures s'te L*-*.*.:..*.,: "" . m

1. I;Ooat&.ptmpon * :I*Oate..pl.n.

r ground or h..thtrailer at centerof. . .-. .n vr~.

Ij:ook-up irtake hose from tank to p p. *

. 2.-

.3. -V4The Oltlthose has attached,, with steei. ber .: :a

- I rop e caiib and a~raigite conwol 24 Obltvkpqtek 6able.. The oiitiet hose is .2" In diametira~

long, tolld-in.-a basket. ofro.lli ona..

r't

• . , . . -1 4 - ,. '.. . ...

• I 46,,

-- L'

j...

..... '.........

• . r~~UIPMENT D'ESCRIPTIO1 0 ..

. ~UNCOILING TUB* .

Designed & a

-The Piesco Alli~omg ubI eefi..~jkSa w bel approximately 8"0"*in theftsards in-a nei~vttlcal' sdt.iion, The -tub I o 1 uMde framo'trotstes to~unicoil the teadon iMJ~e the Qutsid4d.guavd

ýýl 0a~y 1.6-ttb i~ie-sign'd to alto~ f'i' tendon tobpd tUoraaydm "h~r on ~ , ~

ftrorkc l r1~h.Q lWt. for .hop.-ten~dons, or upl rig(~n~

Th~UnoilngTObi'l o~pra~ted with a variabl pdhrasi

~ ~ ' br~a sparflte pp."i uhite It ha~ ýlfra4anir~~s T~mh~~daul~cOttpmay. be operated eithera 270or441D

`:$Xetches, -photos anrd. nmaltenah'cw inforrnatUolh- riy be found on Empty weight -ap"proximately !l000#..

a~1 -. 2t=

/.#R.

1k A Vs

.4fr~

Wit

~- 's-,-

I I TWT f~t MAT'ttar Th c- ?rn?

-~ ~~~~ - 1il1

T  ?

Atli IN a

.. ... . . x... . *- ,.*_

• .UNCOILIU TUB .

.. -" .. /: -.: ., .4'-'.:  ;

. * -,, -. 4.. *:..

ihi"e ' tLicoiling Tub- (seeý Fig. 5) Is to feed the taft ow.7, ri-t t)6..u",he unr~illnq tub' onsists of a revolving tub-thatjpormW:

N.'AW ýeIeC0!

Nie ~. -:

u:~ttp ind t l0y 4riven hydraulic motor.

intenahce. Is as fojllosws:. .

g

d. ,':.. .~ . a .. ,

r . P.

-' .. *"I. *sure hydraulic hose connections: are clean b*fort."*

Powe....

" fittings- ongear box.an4d tub rotating ar,

.. . . reased every eight (8) heurs of o'tion

.3 h,.gear box lubricant. every eight ()hrso

' if gear lubricant Is needed for gear box, use 9P!

Nh:-E .- "as manufactured by Humble..$1nclair,. TexaO. 0

* ' 4. Clain on drive.. should'be snug but not. to* 6.0,1d .a be checked daily. Keep chain tbI.ated With EP 46

.. * . 4-. £ - . . . '

4, . ".' "

4 4ý

. . .. .. . . = . "T' - ..,'° . .

4-." .4

'Is

%a

• = W . . ~~*.. ' "' '" ';" .- " **"*:Or

?  :.*! i:

.4. , ..-:-

'.4

AA POW-ER.UNIT A'. I .. .

.. Th_ f ,

.~.4 TEN.DON PULLERAN-D U-NCQIUNG.TUBL . -*_-

.. 4;:.,-

• 1 Buiby.

o .. s js . ' ,..q*.

. ' :u se of poW-r. unit(s_ e- :hIs 6 sppy j:o 1ig-6)i.

• ii4~1eMotor O'd the, tendon puller' a~duncoiling tub.. Twp-1OW res. 6r. . .i _y*--0 me ecessary. ,

eletri his.~t unib~,

d* as

~~hc on thi uI as follows:

,.: . .. . . 9..' ... . * .:. 9* . . ,

S~ hott aligiin beween lie't zoto .nhyV~c s..hould - - be . .checked

,~~.................. .' .......-... afte..

' um- arrive'

"."..........."..-'.......................... b . ...

to-tmade if nece-sr Shaft misalP

• ,::n! o-he n n setvoir ass

/ reduces PumriO.bearing h

2. . eservoir should b. . flle with::pre.iu .g:. y

'With i vis'cosity'fr6~n 225t 325 SSU at -1009 . Rc hydraulic o11s. re as foil w:Hurnbl s Tpnpc4$ a iýiý 1lexa~cos vRegal A or B; G-4f s Harmony 44ý;.PhIlllps!-anu

--. 215 or 31S; S"idlafr'R f Light or Du"o 200'" ,' WT;"

• L* i " 17 "=,

3. The fluid .. yel should be alfta.nedso- It afr...s .hoWBYl.I,-

4 , Duriitg operation, the t emrerakure of oil should not-ex:eed -1 to'.

.. . .... . . 0..prating above 150 F. w damage ~ll th. pump and b.ealw.. .1 theydrauicfluid- Hyr.u.lic fluid shou

.... ...chariod* each,

• . 4,000 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> o... - '.

4 ~~j.

S. Th.el eectilc md o t ona-e 22-Oor-440

-o~untis 6 Jog the motorl.o cheo~wt2o. bSMn*G-~tb direttiona 16#4-prope~tr otavioo sv S 'by n ydraulic ppcanbe'ehtablished-,'by r~veraing-al~

Me Ieads. -'-Irhproper rotaftioi of -th~ 0 Se6dv1'tation

- Wficfl wiII'd umgopun 14, heck-pr'essiurv with JReddy-Ch ek gage and';~

gY atrelf-Of valIV9 to: preure de anted.W' r*

a tativ60 ~iy.-Pressuris should bip 4hc~

- B * ~At 164.t once a year,, or eve -OOho

-th oll~tak shot ~d be drainied, dl~s r4~~

rae OIL'..

X~

b °,

• L 5

S.

0.~'~~

75,

,~.... I *~A

-~ ,'-

PI  :..

yj.

'Si'>.

4P

(/. qb 1' Or .9N 4,

a

~

4' EOMP M gN*T' EggSCTib N.

-Desighed & ).aa~*

.. - ~ 1 06e Presc'On Copota

-*~.

Tendo, Pi011sr* (se '6) ib a- wic mounted on'6a frame whic)lJ

.. a* ely b feet.(61) long., This eqtulament. is designed to*j~aj g..

A ~ii~oi ~11r isahrui~Q~ated unfi 'Wihre I w*4

• .o...

I-a.516 wire- rapia (1.75' long Yt~ d.d.

~8&etchwg 0phtos 8 nd+/-ma iztenaic'e infpriation' FAO r' be found a*6 t

-primate 40tw -weight -250#; .

S.

I

• M1~TNA~~ ISTRXJGOTI9NS.

• • 1~ ~ 7C1UYTwPLER, .*

`(fths Tdd 4h "Af-4p AilAt at

¶~Th p~r~i~ hn~i-a~e istoo fraii e tsenbldn Wtho$ t A zt! .3 SIz.muln.ta.M t6ho S',0 h,6n, Z7.. to il -

In the r at f4 *S44d 1.9 M.4 6. 0. 1.it id~ t, t 4lf'.-A4

~..-y moutin Ism itoaa wwwh thok gat. wil ftemnonto t& wo

'brtmrs beavt plce zkte~3 hoer ihrz ts. bzpe.rn 44"U"4 ON 4T:

Thepor ha U thec 44 hued~thpert '.pulle bhas ufferomraI ofl 3- 4

.bn hest diruW.daro~jecbedu ~~~e o motoru1g i~~te steelwer flngs.Te diurLRp p r.-ppA drve by a h tmpo bs ntwl p~;.,Ic.pnp-ip q1

~ ru Is~ stsuare s -a def osteedthe eve,6tpgvWl-u* atd a stpe RPM-! Wthe wica 3 p li.g,,Tdcriue a:)q~eo ofL8,O* fopeg~n t4.4 '

~ inb~ ~5fet-er'1,01 ~P. . f.tnigfrrnte trtl~e o th.c20~~

• 0 Ahe .40eed,6of t-he~yc- i mtr1corlled:.ywa: MOIkUVly o0.,y4

'eeIS alw.-th ~itr to beA4enfo 41Tis16~l

ý hld9t~brqu ~nq h ease at whiuch~the spe~d of thp ý m~~I~~jsa iWba deal soi~ Ower.19r thi4(op.

P.. I. IN.. S b e vA UN90do puler"requit e-s -,a mninrnwm mount- Oi4f~ ntehnan~ce.i

~'~f '1. Thi e are two C)Zr 4 .the OWI-VbearlnqAthatshbou14be, g dea, 44. r..v TI qe. is--no, need to,,aeck the ga~urii

• lesbo le'aklsshowing.-pp-onthe gutsi4e1 ., A't visIble,,and .1f-this leakI-I rtotnd aho 4 .

be wrapped with .teS'n' p rdi~~o th lubricamfl must-be roplabed 4

- O~.~4~ a d> ~ .

rdfer. Is,.iio field ma ~ nC# tyt* e _

Char-Lyra-hV ur Mt A. If hose fitt~~s are brokebn.,dbwn,;-fIt~ radceti~t

!6f hePloneer +/-ryuraulkd4jucic C oUr b thbs4 a"ak-e The groatest danfilage, that can system L-t t-oeg ittnthe syst -

5. (~gemet rnu~ b-used wh cfable Mus C:

-A

/ xPeziance ha's sh'bwn 4 1.t& -itwo;'ab~ W eq4 "l

~- *..~

4 ".--

4'.

• dI'

.J.

• .4.. .

4- 2' 4.

,:~E ti  ! ....

Shne' eeFig. .9). are' hyaucly Y opera ted,- djJ Obifti*headsn the ends of tbe wires' The machine IS portel:

to OccePt wire and form buttonheads &tth 'varJ Utý of the tendons..

MIAachIne will~actually be In.'two P sl - the.Power",

PalOS rths. ing-elba nd.- the..Wui 1beadie n, I~~~h. str~w1 turellfor the bottom vetatndz

-15e6th a' 6 asth.. wili -rota'te O'3 ifl

• W.tOf wlU trvlu 0m etioo1 'positibii Th$ ~el~4 to nmake either o" botb adjustinents to "b'"ut Inj roo at

." . o.-..P.era*tor feeds one wire at a time iqto *tIng Jaws while the6 bea

- "forms' th& ead on, the wire. " p 4" APProxI.iAte- we.i.ht -- A 500 A,

'-L

MAN EtRANCE4T1RUCTIONS..-

V -A the orf . o*h' 9 on th nd f preistres s wire 'The headinq'mchftie 601Y aaC h~~sgoPumping. unit;, 'Clainping twn *aridhea'din -aj -

~0t P eand mai~tenance- oithis.;machin~e Is as follows*..*

It Check reset~voir orv power Vnit tok ure.i sfle ih' hydr&V Auid. The type of 911 should have a viso~yo

.St.. ua 00 r... F: .. weaher.

.ld. opera *-.* .

.. li...hter wei ht.of oil should be used. R m*..c fhe .. .

o't1s, airer H bs Treres'stic 43or'SZ; ,Txe~' ~

Gu~s H ony ý-4'4; Ahll"Ips' vnus 1 or 35 i1A'

.Rubillina Lght'or Duro 2OO0 2 The eleactric. motror th.L.*.Mt I 224.v ~f tOi1t

4. . N.

• As aise...,-..

. ,ck.e. .is...e.to wiJrning, be :l-ck.o- katoretheaters

... -~r andi.n +...+.:.:

starter:....

+P.':'i*

"'++i... ' ared insta~kqd in th6 hcatciudby. Tighestr~nalay gage orrth s csfvpL If ould iinsureorvabout'..tr it shot~2T4 -

source, bnsult an electca..i.c. . . ,..

urns I the. . -;. i -

a.,..th'e"chang

• .- . . I . " "'" t" t

<+ :+

. ... . .* 3rrowhe.tat

. ..,+ itetri

- uptf

. . * . .. moor, ito dura~rt

.. * . , - .-. , I.

• +*:::. o*.sare:" .",."t:: e' Tersstlc+,3 r*52.Tex.9.**!**,

• - daarrw Ifit.. tursitage irtetesho cw or."itos .*-

• - V

,4-..

Inthesame die3o sIdctdntehda~c~kpy .:'-*

P .. " . *

,.t.rte..box.

" , . -. . r . .10 "t.- '

~ Within 2!'-to3 from ."tre top. of the tanhk.Lk

• -. ca~s~e

~a~~en~tin. ~ndrst. Irn. thesy

'.Thet erperalure of tbq-ei1-j shduld.-n .l0Ff 4uxb O~pera tioft -_

• A~~A ea t'ieby4or'every'.2 0 iso oea.n. t*

- - .... ~ajka nk shouI-d be drained1 .la& dfiedAt Cletti3ng lows and hea-digj.ram sh~dbcecke*.jft all mont- lit accordoance with Qila11tyr. .onthL '=43d~reu

• piedes Q . Wt ber f zrn e~d, by.Prqs.o '

Dis hou fj1 bq vclionedliafte each- 0O'we0,idz 14p T1..

Thicaz bed~ii~b~rusng a pointed'Irttrumet sudb,~

Greekd lthay "7

'~~ . after- 1r~0 rs o4perat1Qfi 3

.0*.. -'Arsky 6djustiontis to' be made shouldb eyr4 S" :/Ofa*-rescn an .  ;-

/ 11 "Aedittg ck1es'iMAY ý,e expecte6d t.6 ast.500 wqrkjrg hou0 V2. Crempkri aewts may bo,ýý)pdctbd toaI aya br mr

13. PesconTFeld-Supervisor wiHrco

-1 n

'df the!radn maq n li e WA1Iekeup~tdil t.-

A 0

. . . . . . . . A'.

U'S, p.---

-/j 4~ E U ENTDbESCRIPTIN S. - -g ASSeMb9O by:-

Ther Pre"IScon P"va-

-The Shea thih~r FilTfer Pump (see rig. 7)is*:a M6yno pump eq'uipped wit 7-616-ect"ic 'driv.eh va iable "do,;&.

spee"°hydraulic -This driv.-." .'

can beo."controllpd."by remote. "t" control

" ""g.

dur*ng pum" f_ h. ". "'

Th. pu.,"p

- may.*.e hook'ed."- "sh.thin"g: y to th" fler.: C6" . M .' .

6- Atak, tank truck or S_ gallon.: drum.. The Oump fl- .- -w in. SS thnil d~ec,~.th eahigfiletource.. The poritroctorznMay.

"-metho-d h6 00 o~se'b -to.f~eod th&'pwnp (,see Fig. )"

Psqscori redcmmnnda receivin'g -filler raterla'l In truCkXaprt

"~teftal in Is a Inuch-cleaner, ýperatin than ifuma ndIiuo 4~. qcfyifonita~ tuck orMvig astoag tek at tho njbirt6*tO

-. '. .. 5.

-4.,

.. A

- .,* . . . . . . °, . . . ..- . . ,. . ... =  : . * * -.

• _

.A "

'C fAMAW~TEVACEI THU&'fOX 7~

SHA RP.,..M .-

Te..ar.. - of this punmp (see Fig. 7) *- to purhP shetlthing- filr ntoCt shethin..after, the.-.1endon: ha s,.been sftressed. At consists of 'a MO? tfrý

-PM-.P capableof pumping 20 4allons per minute, anddriverb .ahir iyoh

..tor. The .power suppl'"for thehdraulic motor witfl come. from Pull

• .: it~tldi.splaces 12,GPM .at."1400 ps..

r..,t(rt up pz4d maintenance:is as " ":.,.

's.Hose' nnecisshould be clea 6d nd dn e Ct' 1.

"to the Ihydrelu*1 m'O "

2.. -Attach one end of intake ho e. to p p...d the ...

the storage tn oZan "

• 1 *

3. Start-pump in a forward r n %.. ..

C, . ,The pump will be equipped 4 vota renmote.o so the man on the *scaffold c4 op rate the-pump 4het .s

• ,.:. on the ground'if 4 so desired. ' ' " .

q.00

• . P.. "h . "

0',

-'C....,:y .. ,:

~-; ~

A, a

L 9

a' a

-.26 I

r Aýl

K ESSfGEQOTP WTI Wtýýstrs sngequipment (s ee Fig.. 9) Consists of ip 5 0-

'01 ftoo ,

Jak b I. t .

th&:Oqh hoe$inthe base and turning it. This wil spify. tbq gU-"ing ope.t"on. ...hich requires many orientations for the jack I

~>J~*~sp-equipped with~a tai'Ve assenmbfy *Whch has two (2). PIOe ivp; WS". e wiU.. ve a gage which-has been, calibr"te4 W....

-The PIt#s4ton rer.prsnt ve at the jcb site*will have a ma~ster "goa

~~ *~of 64u;Pmerkt; alo1Ig~wiLI a 'spare gage tha has been caliwrataw appefloremn. The Prescon representatixe~Will test the accLWFrpp 1 2

-- .- used daily.by connecting: thb ziialter g.ge to. the . se. onMW

• )upier and stress a tendon with the master gage attons, o. the

• in.rekthan 5%, the spare gbge will be put.on the machine and.th. 0..

one wink be r.turned to the plant for recalibratioy. The master gogd handled and -prote'cted as a.*watch. Dnodrpor abuse.

.... .... 4....

• . *8 0*  %.0 4

• . !7 I.,

'7

STRt!o's?*

ESSING. UNIT.

iý .- 'Me PU;X).ose'.bf the str sin eq~uipment tg Nqe 9) Is to put a -p-deitrmibei a IUP411E ue 4i00 ton rarizn - dclc jase',- ul rgjd and a-6u . -

---

a ua

,UP 64 malfttenap~e- Is as follow~s: .

1. Voltage'4s.220 or 4'LO-..31 ph~ase.< Be sure electrical s UPp Is of the correctad'tui- voltage an htth~ motors a re. properly R" sed. .-

.2. i ~e in reserair. eh~ -I t shoul4 be-ih upper. Iaf

• ~sight gage.* -

~.3. C6.uple hoses-to L m as ma -ked.br per. PresqoO Pers,5Qinne'.-

-- . Instructions' Be su qckcuplr I r fdut~~I

-Ae and other foreignrnak ahefr 4

-ttcighoses.to, Uilt8-..;.4

~-

Aljo beU surteOhat- ut.(ý e" s are cmltl

• ~.

• -~l.*..Jog pum intrntil .~~d are satisfied~that'it hs tw'lin-g bintki correct dirtection aj_ indic~ated. by, the dilrow onthe punip.-.

9

• . WLIh pumip rUnnirtg~ move f0oE dlf d1'totýlf.

I.

... arti,dcpress jog bqtktcn. This w ltrd In a Movn i~ndLe itoiq' r16;M' Will caust itt retract.

• 1 s1 6 l  !._U'1.'11wn.or f,. ng f. bA

- **qymnjt Will

/ b6,doie, "'£r~coh'-repre-rcnta Vive gr der his stri t, supar'R_

"-~~ .~ n-% kc/ il'~~m r ma en1o~ance requI ed ~*'

\~~..._ TIC .

x S 4 o2 ii- i  ;

7"

/4 g j 8

" O 9

9 i 4 D* " ",

L . -

~ I.

A P. .1

~1

" 3.*IP

.. . ý ý I 7.,4*.

. L. 00i4 .

40,.

47 'Fe~bruary 2! 19 4i A t Z - I#

-N

• OcdllCry.tal Xi ve r Uni t 3-S- "o .ainatent Vessel . .  :...  :"" "

111--t. Tension Sydtem

• 'i T1..

b i t4 ansawr your letter of September 8, 1971, conceroia* .

Z*.Vt*o** _n numb=er týh4ree 3() to our Quality Control Manuol, 0&x, C- '..tO**s, correetions 'and explan-vt ts are itemized, aa per yo-r.

letter.

hmdness eThe test number 41 has been added to-thij fo .rm rallelism of. the faces compare check numb.r. '40, .SZ:4 -3..

.. As. these 'washers are faced off in the lathe ' not. 4 "..

a bar. - the"parallelism needs not to be-.measuredwith a,

'r.

'e. All our buttonhead test were done on"-asher

• it-*h straight drill holes that were not countertuhk. Therefo I

ýo.mVcfmtersinking ck. does not apply.. ýince the6washer is drill'ed sboth ides, -therv is no burr to be removedl. Since -the vashe*.

. externally threaded, the .threadcheck will assure the .owre*

- diameter M.Iension: -

As to the frequency0o4 checking of. th- wire holes we content

$rouA get a_100%, check .as required by the specifications by requirt*ng 6at

-a lO0% checklby

'C*on~trol lns!pectoe..*the operator and a 10% random check ""- by the Quality

3. See item"'2 C I

4. a. Refer to new page 2.2-33 .3 .. ,

b. C6rrect

• ,* c. Refer ... to \z-omment*.. number 2..,

4.

Page 2'24.5--h~ s been cneenged to show a 100'4 check f d' Splits.

'Any malformptions or d(fEcis that arre no t detrimentalto tIle dia-meter, eccentricity (:)r crack crit.erka.will not be 'consider cause

. fbr rejections..'

.6 . Rqfer to. eq. -. 3-i2 ..

,t - 0. - 7 , 80: .963888)

- . ... \. ,  !. '

-" 7,"v - ".

/

f V

t" Crystal River Unit 3.4 ~A A~ ~Februar 22,91-r'*

9. Refer to pag.e.. 2., 3-24.

---A *Has been coryected .aýcor a -- *. - - -- - - --- - - -- - - --. - - -- - - '.'.-" iT-.-

I Th l r~1y tahd~a'rdsonC is tesat is the new VIN (GeXman 3.1nusatx*A.:Standards). As We.connot get any other, parts.

o... an a.d testf4r but ,sta ardized ones, wie had to ia*.u. t the requi.rements*arcc ngiy.

Carrectýd accordingly.. -4..'

A~. Refr o. Item 2 t i Item -5 4

0 5m

• T.e.template- is built according'ty-the'principle shownf * ..

pagqe..3-,138, Ibt.i't is consructed stronger andz-ha.avi .

tam.,

- .... *',%efer tb wocedures drfo. 0-ire Cutting. " * .,, .,"

The stud Ioie, in-_the washers serve te oly purpose to att. . keeqjr'plate to the shop, installed. washer -before cd.T.'" As this iq done .n our plant, we4Qan not see.

"":-,f plug gagde:.for."checking. There will no te be

'these .holes O' the pUte.

I,-'*

'1-:;f*

1.

• • . . " 1!..

resubit "aua hereby- the follo.int pages:

2. 2- 30 2.33- -

" r

"*":'::*2- 1' ~2.3-.Z4 .'*_ ,

1 2.2-32 2.'3-37 "

2. 3--j . 1..

• l.* 1 " " 10.. - *ý T : K

-followinq pages-are considered approvled:

1' q ;

.4.4-2 2.2-20 -vg, 2.3-:6

-2.3-8 - 4.4-4.

2. 3-19

2. 3-20 z. z ,-J 8 2t. 3-21 2.-2.36

2. 3-27, S2.2-4.6

i. 3-49 )_.2-47.

2. 3-48

• e-

3 3-.. 2.2-49

- .7

~4.

. t , .

~&t- Dr. A* Sk on 6 gage The 7itz "erystal River Uni t" 3' 'Febru~ary 22.,17Z k . ..

. W-0** I In addition, we submit hereby Ithea fo111owl ng revised paqea ~rLffi3L4 your approval:.

Z..L ,Jt 2.3-40u 2.2-33 2.3-31 2.2--m38 - 2. 3-3 .. - - - . a 2.2-46 2.4-f I- *:~-

2.2,-47 f

t. 5-V- ' 4

• 2.2-48 3. 6-1 2.2-49 3.8-1 2.2 4.6-1

.2.'312 - 5.-I-2.-1 5.2-3 -A S. 2-4 A .All pa4es sUbmitted or resubmitted herewith, are marked 4 .

Yours very truly, Mark K. R'st Projeet Engineer

-- 4.

Eastern Divisjon

, i

- MKR/ph V t

)4r* Hairr KoCh,. I 7?

Mr. E. 'R. Hottenstein Mr... W.S&.-O'Briajv Mr, Jim Dureni-"

I m..- Tad Bickley I

.4 ~

0 I.

71 I a- '

IL

-I 4m

• , 4' 46

pl,