ML102920238

Email - Subject: FW: Refute 2.8 for Review Attachments: Fm 2.8.ppt; Picture 013.jpg; 4 Jan 73 Emailsize.Jpg; 5 April 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg. Part B

ML102920238
Person / Time
Site:	Crystal River
Issue date:	11/24/2009
From:	NRC/RGN-II
To:
References
FOIA/PA-2010-0116
Download: ML102920238 (135)

Text

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I, IELD INSTALLATIO'N MANUAL

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I., -. CI OSSAPY

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Ptte cs Into crete ntw ,

bear after elongating epenid" to* *aantfo '

- -: prestress fdrce'to ;6r6c. .

.~~. Cold--forme n c ie 1 kdo Buttonheads ~ e d h.-'

'-& n a.. ': .

Suttress. * - Pilaster on the o l

.ff.setor*,

o 0tdo,

" .where thl'hotfoft Casinlg. Filer., Corroslvn protection mat.-1l pumped Int6 shea.thi41, rtet

stressed. .

,*,Porti'on ".thle"

.~~ -Ftler' Ca-i.*" . . ':*::'<

,*ps in, Filler Cap.

covers th8 post-te*n iflos"A -

and retains gasket in po'.4i.fl "avitation Air seepingit hyr~zi yt

- --. .i r Clamping jaw4 V is e h . . .. . -...

. .. 1 4 1 wire while It As being. hei4kd Z'

'Do Not Exceed" Maximu.m -hydra~ulic gage pro"A.,$

on the Stressing Dahta. Tabl",

Elongation ,The wength a-tbndoer. #retches- wIi-tensioned, Filler Cap Cover used to hold"corrdsio"o r6rteett material over the * .'* i end'of ev1c ta*i*ftl. -

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Instrunwnt used on pump-Gage hydraulic pressures. . .4

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End 6f.htaditgirar whichforms the Heading Vies.. I-

".butt

,n-he on 6nd of wire.-- "

Heading Ma*chine Machine"used to formn Buttonlieads on,

. .1 0, -ends-ofwire.'

"b Devifce..fQo lif*ng .rn.s.,

Connector between pumps and ht"te -

-Hydraulic Ho!

'A *d. eqdIpnent. .ven. . .* . .

knt Sltins ..Thin shibMs..for .minute adjustints stressing...

- *ram ý to r plot*. ,

-: rK -of.ra-m rxtobearing i4t ~ 4 OkIcBase * "... Qick .mvqrment of swit h'-s

.... . ..

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kellunif -Grigs so Ffngers).ýý Self-tightening. woveos._.

" "pul. tendon shea.hh - .4... '."

)oyno6 U Pump -Trade eme6of pump used -to....

-fillertmaterial into shethLnq, .

PociUnit p.

Electrically driv'et hydrkli-

' furnis he' power to a. plet o. ..

Pounds per square An*.

P*Rods. .. Co nne ctor -front,stres Ur.g M~~I ram which stresses9:a .ter1d6'a.,

W OiQui-kC..CoUpler FittlngA :(male and fevae .~4Q hyIraulic hose to attach to 6IM*

Rain . Hydraulic center hole jack used.'4 a tendon..

'A*eday Chek Gage' Pressure gage used t c heak-zrm obýv*

'-pres-sures.

Aeeets or B-s k dts. Containiers*1 fsi ig- filler--feetr hos,.e .

from pUIW.p to Isd.ff6J'd

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~eevoir Assemnbly**1{d ui hdcntie o~e

-on. np.

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sni-Ro Jak o 1vsed -o move -non-stressA~

S ead plate up: the wires -to the*

/bs arinig plate.

Sheath. ube used- t, form .. id . .t o Sheathing F" Pump. Pump..

,er "Moyno.

shimCut pieces of Ot~e1 inzert washer ard- beatinig pla~tG l0 10ladpi in theted-

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1Ca ~" bles:on sdr.J

'J~ ' L sprap.

form used

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6-  : Stressing oigskting*s-or Loei-ts

-. sIng-s a ram , .

Stud- .B".ts *ts. screwed into ** " .. ,

hicI) equipmenlt Isi R14 I ..

I Swires threiaded thn w... e# ~ 4 No. SThe.identitYct*d of I

-Winch on frame'.et~~V

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• . .hru shipa ting9.

~- r~mpet .*

• pate that miake-s 6*

'N ifor bearitqg plate ia.f**'-

-Ondoilfng Tubm* * *. Mar-hine:,used to idcol.

• tendon..

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Vi~cosity T ihijqke.&s bf A fluid  !

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\ w"e Grip Washer .

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Wiires are threaded.

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a zrkrnbers. in th*, w~tte-up, -- .*,

P1fa miliarize :Yoursq If'wlth therzi~

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44 4llhCat a 'ist.:It is: youtrdr.spons~b~iltý 04--wormn to 6. tu V" ' ' ' * .' '

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t it'"ad safetymesure-iare I s.d se. ..

_W~ #ety n yurflo okue~i siiortant Mhd riot to'cut 'oft" '

d to e.oy. .... good, sale'y aeasurs a t all ti_.eC.

.Ate4ý group. of high ten~sile w~res which. whe@n coil ad, 'acts r~

~ R~~i'tg. Ue t tersize, r the tandsae -difficult todolAn~*

afliZOl

- biase ;.therefor'e, when It Is In a -coil, 'it. tries t fahtP ~. \

+,,+...'-:-:rtebeh In a&7' diam'et~er colheid-byste Thtiidon" weEqt

-.win bJ4 ~

1*ii oosened,. It willtry to uncoil. a nd 'W-aieaiicpatI tendon tth has. been placd int uncoiin thet

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4PiPP . , .guards - 1which.

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. * ., keep.the tendon f'rom i.jupnot

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i~htbrq

+ Uabefor y of the bends. .cute Dsnot

, ustth6ajmal lbend.r5.. ',;:-

~ ei~~dthe endo-until th~e b&en4 Lsou#SIde the-tu.

Ay4. s~pfyec~autioris should~be fbllo4Wed clslwie tsuiq le m am+de, it' nl coU cause- a fawrelur't sfihe tendol.cencrete Or. eqi4 Vl~*m .*which Otl~Sth'ftewhni a mvan s life, therefore si , cl'iuaft-ecton-. trle-., t *hiht.}

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.+./ ., = * .: * ' * -. * .. . * " " , ' +.+ ". : : .5 *'÷'7 4;*

1 Nmea 4-t~rdJ.PA. sl 'o  :, it will have nearlia imillicip-poundaooi . .

Oe the~.Yollowlng -Oreceut~ons: ---

t.V . o lert at ale"tImesi

-There twose g.-dlng-en s ng vu-job void ad' ,w

4 .& j " -- .

U a casualty in aseeofan a ccidepit during .the sti'essing f

`7

. ... ........- operations:

"... T * &Uvrli' . t i , ' nOe stand bbehtr tne rum .".-. .

,". If some fflur*e occUs at any of the attaohoen..

.. to the tendon, the ranlwil movy straig'ht: b**j*.b a few feet. - .

b. Whilee stressing., do not stand. wit Win-6 7 tdw..7*

the side >oi. the ram.. In case of a. COlrete .,.6

".. .behind the bearing plate-, t*. rah~. , v", NN..

tl. In an arc direction.

3 Scr~ew.'pukL rod- into a'sher so -that afunl tbredd'enggz I. .'essur d. , , -. .\ . .,., .... ..,...

4.. If any strange noise occurIn the e"ulpnent, Sto"

- Notly a Prescon Represent lye. .

.~

5. Ifa crack or-cuts in the concrete, .Immediately -.at a Pteq~on Representative -whoTn tuF----- 'l.nlfy'e authority..

.6. Do not overstress - nevqr let gage pressuresigo, hig...

'4 the "Do No\Exceed" figure. on% the.Stressing .a Table.',- .

4,.

. eep door clohse on jackb se-until are reed4q W the. shimst . .-

V T. *After ,stress pressures and elongation have bein reachr ----

the Jackbase door and plaae both regul;r s.bhims.

• 9. Do not place only one shimn-without, the other; either-place IL ~ bot or*'none. ' ' ' -

IS*_--Do niot" g'et yo'ur fingers between the washer and bearit' Plat.1 You -coud los if n accident occurs ., . .'

l . ,If increment shims ýre needed, use ba rto move tie reuýira*

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shbims to make rotmn for- incrbmentyhirný.A am ShIAsImust bfe Pla.c d betV.eQ rd141az /hims and the Ab.arii

.plate.

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Me.. syure with eqa regulA same thicness increment .hmminmg*g

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2 The t-mns .arW equipped with a safety. Valve In the eve*.

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• .bose or.,ftihbreaks; If that occurs, the-ram will, '

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pgresouke'U.ptil the repir ha~s.been made.,.

1 3.

Bure

.- of~yOur communivations before te p'resur*h$

bereleased on !he shimls. '-14ny.words Sond.

a) spoken;- terefoe be igre of jL'ur Iristruc1gons bi9*.

prqss buttons to operate a maclti v.

4. Keepln Onnd a mabhine has nofraina..-.o, the inast fuirnishilhe brainzs 'to operate' the equipm~ea(5n ri~~

,Zýýý, &ý ý 4.;ý -n,

-Let's not be'a casualtyI . .. ..

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... SUGGESED. PROCEDU-*-S T.*R

~. POST-tENSIONING CONT6INMENT STRUCTUJRES PLACING, STRESSING AMD: EBLING Preparation of Buttress PriortdoPlaPcing endpns .

A.., Clean and run'tap In each 3/4 hole In bearig .plate to.

remove cement and rust.

Remove any concrete. whicA may be on face of berI9 2.: Plate must'be clean of c* ent, . .

.. "If.

sandblasting is requed forthe a1rinrl pUl to'.

~ sandblesting free prior to' losing .he trumpet :witfi the dasiing ...

then andkastinj sbould ti done Ior to

• '.*.*........... - ..  :. '" Plug rumpet to elimtinate s.f... nd *~*" --*."  :.. ....

I*.,,. , " " ' . .

- -e don " ellvory....

A., Schedules Contractor will furnish written schedule

, four (4) week projected deliveries " ,

B. Transportation Prescon will deliver tendons to .

" in tru~ks.in accordance-with contractor's scie-1e

- loading and/or Storage - Contractor will funish e

.-. - .aqd personnel necessary for off-Ioad).ng tendons fro*n All subsequent h~ndlng and sto*age Will be bf,-the c "0

".' III.. Tenddn Placement . . lid~

A.. The Contractor w111, furnish the.followting equipmbikttand tPqi A, necessary for placing tendons: '

";*0. ": *  ; A .-

- S.* .. . - . " .

0 4 -

2 Scaffolds Silhand-tool s."I -bx ech acaffold cn Crecet.wrenche. 42).

d.~ Scre drfivars -(2

• . f. POcc.t -size steel-tape

4. Teleph 'head set (6 sot$-y

.5.. 22O*440 volt,. 3phase, e1@q~c~r.1ty wit~h o~ilts i~OW~Y Vdnaor whic~h "Ob ag)

~~ HO V61t electrical outle~ts fr-srnalIhrdtbli

-/7. 14 Wtl Perma cel pipe tap~e -~~pot tendon.

~ bolts .(2 pat t~etdnd bitc berewi vupgis-46orhoistinq'jtardons:

~i~ 10.ý 460nt*A-1ves or vent fittIngs:

Z1 W-Z~tips of'ruhber..sdadunder Kelluns Griog 4

• Presconj will furhi,ýsh -he following equipment* and t~qU.'. nece.

f* Pl8010 tpdlots: -if . ~.

1... Uncilkg tubs with poWer units (3).**

A..12, end6n*PuIter.'with power units - 3) ..-

• 3 *tedin Mahites field (7) -

T~

4, ~ Rams with :power u.nits:j7) .,.

5. Kelluhs .Grips (Chinese 6ngers):

6 WA shqr'p 4her' (6

.7 . .r o.**

,.-4.. ted Placin, -rP edries. for Mortzon!al e 4-4

, V5

., .'  ? ," , '  :: " . . . . "" - . ., "- " ' .. * ' .  : . .- . * *4.*

is . Prepare t lephonu n hoqk7-Opbe 4

".. end Of tend6n .B,. . '

' "Tendon. ook:- tr'.k tok " t " ..."

S afttach. ,Uijrs,.

3.. .-. Hoist tendon to. sdaffOld or pla.*form a6d pla.e. li .

-Anchor wamher to ucoýiUkq tib-with,ýad

.. . .. &ad tighten.yp all ttde"slack in, te6d0n washer-Cut outside bends fi',around tendon.

., 6. End A mounts tehdon, pulter (see F .6) onto with 3/4". stud W' h"" "

3/4"' tapped 'holes provide .in bearLng, plate .

7."

7":": End'B pulls tendon Puillr cable thru. sheath using4 -

'., . *End 1 wraps 2" rubber tape thru and around wI to.:

• "better p for Kellums Grip . . .. *

,.9.- Wv ap'prolruding wire ends wt 2" pipe10,"t .ape.

'10. End B atta .qs Kellums Grip securely to tpndon:ver

• '., = ... ". ' . t a p e .. ' : * , "" "  ::

. . Attach 'lexible pulling cable from puIiet to Kellums GripjY:4

.- 4, ... .

"at End B.

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EmB Minfunictes 4

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• . .,_._. ' . " :ýtob* , .. . . . . , . -i Tnd 1 B opiera tei. hydradul1 r.cdbttro~ l while End A 'operates con-roli of puCler.-C&

telephoane domrnrumiaio *-i: ia~ni k

4. ",:. .. , .... . o . A~r  ;

7-i

'"' ........ hd:q.cuts .si 16:,~ hds on Krld

?i

' " * " " " 'A 'S

"" " 15. " E" Bpulls tendb until the endprorude

..... ,Fig r, A 3)'"at knd A'while E

" ' .,* V:*

r ... ,.*

,,.n,.p ..... t.r u... ,..e .. " - --.

Nom .....

.16. "If all tendons- are.pla , ed'`eforo .-. headi*-.

up ioneo tendon and repeat opet o."

done as TteYdonS are pae, loa4 h "

scaffold at End A"

17. Place washer into pusher guides'

18.

• Thread wires Into wa7sher at-End ,-A.

'.4

21. SPlrey approved corrosion protection to. nd washercat End A.at  : 4'::.

Move washera bachto end-of Wires by "2-2. reVers!%Cji

." 'of washer pu:her at End A... . "

S. 32. Insert stop into w er pusher to hold byrsern wire's tight buttonhoads at EndA. .' . . ..... :.*: *,*7'7 A

.. . . . o. ,';7. -

.,,,h7 . -., :,

j . ..

Etiogeg

.. . "9+ *..

wa'her psher poeruit and itwlIp-t!

""' " "i'to back tu*'

"mpet. '. . . .

25.

9.-,

4 mdz 'atioeA:.& '0 hcwa erquai i ad wof.

ids- bearing plates. "

temporarymmolture.potec.t.n, ata'h gr.ea*#o  :*..e*a

+" "*-... MovOL-ti"ne ttndon'and repea't'-pe, 17.,*."*.+

. c,.. lmpetloof -J eplacing,; lower . ntoilto Itub.. pu1e" b06"; " :'; jmachlh4*l!;tigt* **groUhd , ftnd store, L~ ve h+r d+i mo t on sctf~d to be used fo trepl~

• f lý 14.in *ft ti done un4til Jtist .'before stvossi*044 iw *

'uqggestied Plact**g Procedures foVert-p" A vertical tendton must be heihdied diff erey ItViII ter.don' coie, b .-

horicon-tal tdons, A short b*e 20 et i ____

.p bae f oe.t 4;++:* ,. around Ihe ener of the tub and atached to.

which IS aspar of te unolll-ng tub. All this #igg. n ,i.

to,.be able. to lbwer the tendon down into the trump *-I

-liftihted tendon lnt* stres ing position after th.s beeiiiq.i,"i." placed on the bottom' end of the teondo, (see dra .

.by step as follows: ,'..

1.."Tendon hook-up man on truck to unpackage t~ndon and-i .,

-' ,8attach s.Ings. . . . . .

44*..

" . " .. . : * ' . " ," - ".+ .A ,

++, - . .+ * , + . . . . ,. ..

-; - ;+*

• . +. . .+. . .. . + . ..

.r +* "'* . .. - . . ',-A. -.'.',

,.. - . " I

• '*., -- *. * . , ..  ;- ' .*,+ ..

'I N, 44.'

Hoist te xdon arl pface in uncbiling tub. ".

• . . .. . . -. .* . =. .'.. -*.'

3. Coil sho06ft*abl eýth*

C attached to, slresslga around confler. uf~coilinq tub and dtaht aI~

come-&-long4 A whicb is a.part of th~et

-:, fclln ,I ReppaCe a-4 ippes in unoil Ub..

,;:nh.' .5,1 Ttbte: up

-cngiint-fl-s."

upco meta oqutisrespg

'~drawn.-up agoIn-at the center part of theu..........

--- F6. Rotate tub lr~ end If tedon Is in poai

~at

..fed out of tub. -

q 7.

S.

Cut large bandi from arouri t~ndon.,

Rotate-tub fd *- .ntil tendon Is exten4`

.4 'C

approXlmatel**k,""Cover ends of wires bullet to prevent wre end s-from s*bqnv1 4 r-eed ten4A into trurw. and

Qt In the tr ig. 1),r Ps* ' *'

" . 10. Disconnect short chble 4froM, cabfeci1 leave attachedto tendon (a.. Fig. 1).

,;1. MoVe to next don ar.vewi

.... . " 4..

..,E. 3*este ,$eoilk.n Proced.ure* f*".Vertica~l.Tendo~s g.

-A.:

l headi ,II 'W b.,d0e 'aIn -the*tunn~l Tahdionls.-*f:

• .* - , - .. .* . -..4.

from Stressing4 Wastier arnd the loose end w*1l, b-e p;

• .-. lwezrutmtpet approximately - 1/2 freert. .. e "

.. .. 4 -plate ' Is approximately 14 x.14 x 2-1 A spicial:.s-

, . l. .:j,:

z.

. . e~4utpped with a table to holq thd bea ing plat**e *i.v~itiW be furnished by Prescon...

1. Mount bearing plate on scissor jack.

2. Thread wires 'into',bearing plate' 1.K`.

5_1 7 pV idt~rprL~UM

-a .04~~i aUis fi -inove.6 F:Om -ft Mov -. n locatb - *..

74 404eAt :ntxt~ndon a!01-repeat.,.

ii0Agqsted Stessih6tce forVetcleap~

AS 19g 10).

Q VOr~ lto 4nde, t /4.p 4

.3 -~ti pialr~ unt Lath threadds--repau. -'-

W hpil tp- Ud

• ~~~~l CatGi* rk81tzig Panrocedug: a n srs~g 9 nd -bef 1m

jMOVO to S.; in, thnored repeat T"

Su-I te Cat~~ fn.k1,o'g drpse vtc~ sonate eno 15-ab.*o ' *..t z ~4 Oi7i

it, 6 ton..h' t~l - - t,- 4 yot C rain

.2. -..20 hydr'

~AA~fa~, , MW 774 Fle Caps.'..

tI~eOdrtrato p wý iill furnish the folowi E~qupiTol Str~ $1Te ndoins, x; ~ fleus.Toolsi; pinc~, zltngsý

-, P iers ,-W.s(Z).

Plfei/

A4VgHi4oY4 f~~~ Stei .

SiReqalor.

$ 4- 3 VON-fittings -by. C'ontractpTr

~~ C ~- Prebtbti will Nurni sh thro nxwrg ehila t~~ ~

V..h th f611- 'w-'I..hf c l.k-..-t 4

~ 1;- - ** .* bY Speclifi atto . . .~ . ..

2 ur 1!§~l for each ore *f.. .

-. *14;4,

'.4- . , . **

• Z ,

• -4 it3s trl o - b f t,- -rA.M4-q 7~ 7.

'Strei Ste moo r ~oa .-

ateadu'rh orznaa WI. tkf .. 7X

. *%td attactioverhe a oro 14do d-U b~eachwid. jp fý i.A4 f1.tervf to -Swewtatqi-c TT f ' =.-- . Pa -6::ý

-OP- .~

i..,Y, o*-ot ffig cal these asurermepts Off o eas-a-t e 146nqa t~i g 'fatvr tha n the -otherend, It. M-S alow~ othier end to g.St .even.

7 ie. -a tendoi. .Ul su11farther on one 66d thanthd teA AI

Aig. eoOqualize

. ..~..

6r i!&1

-2.

If shims goh in -;abefore rquirpresues 910gags; useý Inc sntt

~~1aist 64: 0a'

• ~~ \ý Vhithgs. uhta ted.o ~Tau odp 31onaO -s =m 4eigti~,aý *Iways le~ed bteen'34- S+

ISari 13.~ ~ ~~b relmisine~sbm~ng ~

Oe.wes ncttb thentmove to iext" te dK.-

Iff Fler rOderation p Proson illfurnish the f ýdowng--tquipmeint.' b w

A. Preonwl

1. Twod (2) -Mpynd$ Oumpk (e e rt', 7)L p.-'

.2... 'TW&(2) reels or beskets,+/-o -house 20Cr' VVftd. ?oJW(to

-a-

.- Four- (4). 251.'.x 2 1 or, 1- 1/2" hose,A ~-~

44

£ 6. Filler 'Caps.

..7, 'Filler Plugs.- .

, f - **,... +

a-'

- , 7-- A

• L. It 3.

3 - .

-T6*CinrcýW.fllw

-iIf Urnrl h the LLOI~

jq Extj. *. .

Iae'eu oary.:oiLUL~mfrq:a Casing Filler:

Map-~~ii euprierlt to, rnpjve purrjps., filler, ec~

7,~

Mt3. AU vezatsforsheathing,,. .Ki*., - .

Y*4- AppcV~d C0siig "ler.

N'-'

• Casiog Filling .Procedur step by . - .. . .,

. 1.. Loca1ptUmp. on ground .r.thV. tra6let at center-f I.

Eoký-up inta~ke hoseý from tank. to pumnpi.

i~ 3." otleithose has attached,, with steel bands, a

, I;: '

• ca "bi a 'd aremote control 2-4 volt e-c,"l

.e 44; Zable." The ottlet hose is 2" in

• i. *., long, *ol1I In~a ba ket, oi rol1 on a r ,  :..--: ~

,-~~ . . . . .

r .71 _ .............

6"

• --- 1 4-S. ID S * .~ . .

.,yIý,* ...

9QUIPMENT-DESCRIPTIOS'

• UNCOIL.NG TUB

-Designed Ma 7' e pres con A~ tw~olin Tu F1~~. ) 1 a hl approximately O"n that stnd In -a. ne~aF'iptlcl-p -'i,'hetb 1Ide frame iroie -to~uncoil 'the.teadon vthiie. the. 9us4 uard y 1% t. it dto4'*

414 0410.sr. 4 g~ oa4fwlie-f~endofilto m~tbi'es bfed foVertc!.terw$ohg. 444ht'o lafts for hocp -ten~dons' or.u SUW6voi~ Tub sinaperatedwihaarae p4 t~ ~ ayaspit ppir unit-, It habýk afrKd

~m a* nd ers

-~ ydrulc

~e pip ajbe dpe raited witfi either e2FO r-440,..o t 'Bkeches-photos and'maintenahnce informýUtio~h xa efon.

pages. 7 Emipty Weight -a'Pproximately'3.OO 4' ,- -

0 4

,-a.

1 .4 ,,-.

'5-.

• . . . .

• 9

. * . a

.1 * -.. .9 .-

!~~

{ ..

,;r; A ' ;.,.4- '*"'*I*!

j4AINTEN&NCE INSTRUCTIONS , "_.--

U.NCOILI.. TUB

• J

• , . . ~ ~. . , ,  ;*-. . * . -  : .

Thie W~icoiling Tub- 'See; Fig. 5) Is to feed the teno~i~c ae urc-linej tub' donsists of a revolving tub. thatj W -*W,-

ly4riven hydraulic motor..

4..

i ntenance is as follows: . "

r t Il

."" , 4.., .

sure hydraulic hose connections: are clean. before 1 power untý.

• efttirngs- on gear bowxand tub rotaftng arm be,.rased every eight (8) hourig of opei~ ,:.';

Chek. gear box lubricant every eight (8) hour .

if gear-lubricant Is neddfor gear box, use t as manufactured by Humble..Sinclat. Texao, Clain on drive. should'be snug but not. t%6.. at.*I

.be checked daily. Keep ,chain .ubri*ated vwth EP,-1 ,14

. . . . ,i :* . .. *-.o

.6 I

4-

. i... " *. . l . . . . .-: P.... .  :.. 1 ., -. ., , ... .A . * . : L,'

• ' ** *'. ' " .' . . , .* .. * ** *- *. W I A-I .l.

A 1.~

• ,*'*'*"..~~~~.......

• - Vu d.-/ t6 "y

-Am. . eleD:.. trAc. UNCOILI

.. .Wt ....

-. .. on ,-A .... .....

aIs~

po ~~L'iL dL uni 1 0.J'L P - .,,

14imlbeon en Pee; or V7

. . eT. UMP a. VesWoatk I . -- - 40

' * -. . , ÷ 's pwp~e f tis unt (haee 1g Ife t Mis ply pto~rfi

. .. "s. H .

~A~crnotcr t W4b unEioobellng 1n m lnthes ighm i tra ies Sohatd i' li4. et Axa. cotsi5 onotiis j.s as followor -

k '"

• 'i* '<**"::'3,. 21 orh The al~15;t flidleve houldchcientlaI bewe beoa O.ý Rr l nInua, Le igbt ned 'oor .sc:'nd hydvo 2i0:'~yshw ff rv , Te fuid16yl p.e g hould ceecate above be .15 F.. npInarrie fi,.l* da ag oIat alwab;ite th.uý6d ... ak alfu1* o n hydra uli ontis 1unras foil bls: , *e-ssti *

.:. ,hse htga  :. ie mounted onterseviessm~.

4.... It Duin"2e2to, the d ruce

. flumab id.g. 111dli rtr fli of5:S oil shud shud6-ca-jb.

o, xee c.

SO

, . . ... 50F

./*. lldm *e.Oeangaoe th pum . a., ..,. d b e , dow.n,.

2!V 4,sev00 shou ld b*. fu ihprmunrc w4e

~, " h,. dr* u'.; ..-- d '. .yrui fl " shoul.. b""- c.... r."" eTc"-. h

... ,' r h l.ps1 - a g':i*

a - *. , . ., .:. ... . ., ,, ,, ,. =

.. . , 0 ou s o pe a i n - . ,..,...-'

The'elect ic to r on the ýpowerui i ~ or:44 a~ . -

the m~otor to. cet 1 ta. .4 r "ulipup~c~n e'eltablisedby lea~t.'-Ithrop r otatloh of th'i -;it .18 q BU4bvtt~*ýhc will damg~uhs 7 Ireddy-Cbek gage and vatcaly 1reassuris bq V dsignute y

8.- A fc yeqir,,o.,rvr! 1 Ohu~

-- t ol~ikhctObedrairied, clan~~

nie oil.

\i.b S Vt

"T"u

- F 0ý4 J>~W 4 .,. - . . - - .c4 jn~lr .. 6 i a-wi.*~wOie *onJPMN 6.C~

lframe........j:

ly ~ ~~ hs.4uinn. ~ ~ s ~ esg'dtb I-n ~ ~ ~~4 h- oprtstewh fdUcln ft llsrh(e .6)i wich'imoutedo afae h 2h~wirk wire-isa rau~ia (175taIonu )-'ttahdd.

A>

.euko 4 vOl-vs ankh pealtenanthe winch lb eiithe diryectio, d 2.0# b Approximate -w;eIht A

• 51 V

.-.4 .

4 - ~

~4 ~44.

~-4. ~.

'i ."I-. -

I a

'C, ~ -. 4.

4.

44 W.";KNPULE~

e--- ni VA WA-a- lo,.a-.t -i. f-~4 Thtndb Pulner66 ii a......

stel fanteassemble~d with 134Tstruat

~, ,~1d'ada. w~nbe It.1,t WdrlvnbyT hycdro"ic rmotpr. ht*~

&'.haba-'44 ifounWting. that hAS tw1AO.hOOkx that Will- ifqten, onto tVt -

1114U&Ihe plcdr in te./1 holer'i the wbeerlg pate

ýto supjit the srsigeutn.

Senthe'terobn puller: has og~pr ratoof 3 t.l,-,i

~ b~s~ii'kt dostru~tUdl cl 'dru 1 -6ýc~e,zo ~ ~ ~ ~-

~ ZZAIL~~i~ ed+stee flanges. The:j J

- st -l th 7, 1 t iliyfl ito s hewich IS gealr sytmcons~si cf wor wsted wfth bronz iigga outd on a~~ge se mcnt 6 -a fom4d

• 6ii-bet Inos nd.oq inilceri thrust, bvarnq Th 1att, oa AA nnthe drurn'.M:-

lhO raptor that powers the nh l -aCker-LyntpAS'hydr ulle-rnoto -

The hydriumimc-motor is oper: ed ~t a' 'reýýure` J!, 21400 p~oj - This, mo~tor is

.i', driven by a hydrrU!fc, PUMP. nt ildipae 2GM -mpf

-h Wihtis pr,-tssurelbnd disp1~entemtr ilr~tape iIS~

RPM wvith a to)rqtue of 635 p il# or4 u e Is .novialy' gijven-1n feet - pond A

AP

~:_20.

the f th~hyauigic m'Otor~f1i by~muall 4At~1e ~~~

!~~a1Vea al116W. ThO matio to' be aven ro 4

~~~~-. ~*rt~ tbrwO..

I ~nd thease at wih peio h * ~i#

hyd-uli nIdasoie 1h sfpewed ofotlo 4pp W,',

• o l. This UNdOP PU~lerrequfres va rin mu, :ioutotfariinten-andee

• ~~ T~~1ae are tw6 .(2),-Virk ges'tttn',Q1.ahq6 we ->earirq htsou4b iae al ~

WO Thqr Is no need to,` c~oc k th e g eiiubrAu'b ir)4

.unless a leaki1s show~i4g up o%_tho gutaJl.Ut k vitibemo, an tf-hi bewrapped wthf on a th Wiere is-noifield ma$-rs mo1 aenca' it 4 -If h~ose fitUts are brokebn. Jobwsv- ff~ it piact1c* tql1 off thie Pone'erMWdrauil '191ck,0up __

• ttWowa*n. The or' tst dfrmge that ~ ~a N: sytm9-t ajoeg ~t%4 the syst~ 74*1

5. (gieet ms eud twhncabld mus\ a -re~

.-. ~...E/rperechs~ Li two-;dablds will' wr ikeýi .

V.

I M &HA {NE . . . -. ,,.........*,*,:,

-i v TheS lPted~~jrtr MW* nar';ar4:hydra ullc~lly opera ted, esigonbd tof . tbe.wie*"

'achine The . i.-. o-r-...

ptdto occep e and form' buttonheadslat th, avsi o . f t. t*e ons..

ýb 64~461Yz*,.* adblne. * .:..?,.

will'.ctually be. in:two parg the.oeuut 4..,

eo f s-tressi*g n*-and thepfu.. h..ead-ng-.- . ,

d d.",t-it ..ca n. s. 'a -arid

. be-,.ios. .o .art :t

Ž;~~~~i~~~t,~twlgtne 11o.h the, bottom~ vericltnw

-:,w. have .ha 61.b..that, will-rotate 36O" a..:. ...-

..  ;- w..l- -.. travv-.-. eýu ., i- pog-tic.. ,. Th$q Aw ft zwajel either or both adjuktfinents to b r to:utt

• • ?*-.' .

4 .. .* :: ..

op 6, Wtr feeds 'one wire iloJw hl-ta1m the basi frs th&head on, the, wire.,

Approx~inae `egt-1,000C.

1 4".... .

,- . 0.22-

..m-.e -

MTT1ANCE `1,W%-RUCTIODNS-_;-

. ~ ~ -o th n d-..--d if .. *: * *.t.  : . . . . . . , . M.,

. .. t*:*....*,.

HFAPMqMARIN I~~~riu 1ýi to -form .phrjt+/-4.

-se~g.9

'4 A*h~dsontheens f b restress wired Th hedng ac! l hy" raWit" P"mping unit;. .pIn c.a,

• an a. d he-.."' ".--: -d. .

apd~al~tnanc-ohthis*;Imachine is as follows:

- 4

`Check resery~oir otw power -4nit to kWe sure it .s filld i3 hydra fluid, 'The type of 941 s6hould have o viscosly g gk4 o wipa

' iSS SSU a der~~ F

• dx rbz#-od' weherOp r.*

114ghter wel ht fooil should -be aised. Adornae M6Od~

• ~ otls aire:! '10's eresstic 30r'S"M -ToxaQQsgA a

Iii~ ny, 44; Phillips' Mangus.' 215 r35 SAy Nose RublifinuroýO.. epump.el¢ Lht or 9)csto..-for4 -

-The electric.motor for the.!..t is 226 'or 440 volt,. 3 *s.

As awarning be0.ea correct htesand startect04 are Ingtallqd In th6 .tetnelay. If uýn sure bt.sr -

source, cbnsult an electriclan.-

3 .

When starting. -up the el.ectricI*-* .

motor',

bt,

. .N;1 ure.

that it turAn..t x,. 1. '.-

. the. same -directiona as Indicated oni the' hydraulic-iwmp! p

" . " arrow. If it-turn< s In the w-.,4r*.. ... "  :/ .- - I t

i . -. r *.. ... the. 0o. s ition: o* T -.W. .* " " .  ; "

4.",i due to lack aofol in thirpumpp

. nthei 'li nes. An Pemp he oil level atnit" p.operd .

i-n*dical~ tennce..on by isg g cht- oe tfvo ser lr or it 'h-. . -._

2_2 46,, '9-4

... .within 2" roto heto pU f -the tank. L k Caiso ;at*'4In ton.'e tdrft.nhe SY "S The 'tem'pei6ature of th-e s h(5un.x 5dI.sO pi

• ~ ~ Al8t1ber'or l y, every 2 0 hv~urs o prtQ~ tK K diIdank shouItd be dr~iled, . 61iane ad fill-ad WM.1 -now 4

Ckzrng lesand ha' g am- ld be.chick"Ii'j, U-i 0 Pi on ed ik DL6s; should. bq, cle-ned.n ter each- M-Owter tio ~b~.

b W1 tgpdp

~ ,,**..* ~ TM cnusi.ng a poinfed irz*trume it

after--4ee '8$0v bf j0

• 6d .rir Mano~tb C B*2d Tirg Ca-es may bexpect'ed to asIt SOO~ Wa rk mor.

OMPRWA..' makbe 13 feston F1eI~iSupervisdr',ij wflrco M en df the. 1'ea~di-nq m'ac~~n e Aill-ekeupis al S. 4-.

UU.UU'UýU U.

JU  ;'

U- .. , U

.2.4

• d .:,M " / " . . " '- C- ., , . .-. ".4 't.~ .~

.E..

• E."" SCRIPTI ...' . -"

• S ILLL-PUNZ.

. * .. I>: ,- ' . " 4;

-. .~ , . '.-- , ,,. .

S. . . . . ssem T#.P esconCo"t . by.,

V.. -. Sheathing. Fitter Pump (see rig.7Y.- a ho pump equippi1.

• .i-,::....,*et6d be'eclly driven, variable' spe'ed hydra ulic .mdtor;,,Thi.s drivIP.4 n

ca*::q,. controllpd"by remote. control, d~uring -tKe pu p n - f:th6.-..

The pu* rrPty e hooked d eetly to thf shrohing filler tak.tnk truck or d~a1rum.Te-W

• dkeitl¥ f~4m the s:,e..thin~giier source.. -hecontroctor'na.

0i sd the pump (see Fig-, 8)..

fte.suCon redommqncds receivtng filler M iqaterlal* In *truck:tretsport:. J..

. ctly?*ot tank trucks or hNvlng , stgorage t*iik at the jkbsLte.to ! -

flýaterial In Is a Inuch-cleaner pri n'tha d'rum's and, Isio~

.4 , .,\ ..... ,

. . . .. 4 '-4': '* * '

4,

.4:

.4 * . ._

. . , . . .4 ' 4'. .

, *. ** 4.4 A"" 4....-.,.,,

A '~tE *U";'.":." TJ "o .  :.. : .;., ,-.

-. .. .  :*g;#

°d.. , " "" ' ' S :" " '  ;. . . : . .* ' " '

, ' ,i  !. 1:1" ,: . .. " .. . . " . . . .' ,, < . .

.j -.....

..n ýz i-': . ". i "... . *.. '. -.. "' .,,-.

pump* caal

• I f eofpm ig2....

t.tetn p..se of this pmp see Fig 7) o ha.. ee.

galln..pr s se.*

puho sh-.hing_

t c"sit d--,an

&i..y~r,rv

-fill

-b..6,hV a,*,

.to in.

h..rO .,of

a;4-'.-

'.9

j. tr,. Thepwrpp for1the -hydraWlic motor will come from#

.. .dl:splace 12GP - M 1.400 psi.

ta~

... UPt ..d maintenance - as fotlopw e: i.I .

-Hose connectiiqops s eoinldt be clea 4d end',nd 1hn0

• ."to the-. ydraulic m.'. . ,- . .. -

• ".t: **.;

.' ": . -. Attach'one

" " ".. ." 'ndofInita

- ":, ". k*:ehoieo'. .. , " ". OW-',0 * <.". .

"-.,.the-storage ..

• tank. or tan* .ti motor o -  :

• 3 Start-pump*in a forward ŽI4t~ion$i*.

C. The pump w.ll be equipped. .. a Volt.emt I. , - ..  :, . '* . ' :,' . " ,  :, S.::

so the man on the scaffbld:cA. ooPP rate tePAW-tet on.-the. ground-ifiso desired. $ 4-\

.. .

i- . - ' . , ,. . ,'* 7.

-4*

]s".  : . .. *.. . ;, !

-. - a 4..

.9.

4. .  :, ' , :

" . 6-' *""," " "," '. '/ .ii-". :* .

- . ..EQUJPMENT DESCRIPTION STtS 4 Q1'011 O'Oe "r stressin' equip

"'o._, ee Fig.. 9) Consists 4 0 t' " : .

jack bespi (which is bolted'onto the ramY, a -pull rod., a nut, two VAX hoben bd1-~ um il220-440 volts electric power..

L * " ' . . .. "

T'

• ac baseIs designid to rotatb with eas.e by Inserting a rod. .g .

-to he eight holegi in the base and turning it. This will simp~f A"

. u.S.ing o.e.t1Onhi'ch requires many orientations for t..e j.. a eqipe with~avallve assembty *hnch has two. 2) Plope

~~ couL~1.r5.. 1On. U hea.9ag-e which'has been*calibret4wt~i, V; #em U3ftfl~used wit~

.* -Th Pwton rere s n ipveat the jcbsite'will 9: have a mister gage , .:' .. .

. e.t.of-e4.pme-t; along.with a.spar. gage that has been ... . ..-. ......

ap=-nt.trem'. The.Prescin n representati. 'Willoest the acc5rr.r.-,..

-. trca . h V4. 4

.-. used daily by connecting. thb a t.".t"thd.'

i .c uplereand stress a tendon with the master gage amnt , -t.

tW'.

-1

_more than 5%,. the spare gag wlbeptotemachine adth _

one wiflbe rsturned to the plant for recalibratoi=. The master gage handled and -protiE~cted as a. watch. Do not do raue drp r,,.e.,

~-

a-....

... .... 4 4

p4 ql

-ý..

4-,

V. Al~ ANOC flNJST1RtW!Toibs.'

E:SSING. UNIT-. - ~

-th sr in. - / .. k~

~. hepuy;oeo-h ksris~r 'eq.uipment P~eig.. 9) is. to' put a im~nt onz a-t~edori'. -7~stressln§equipuen~itonvsists'-ot-

-urn '6i 00' 'tn raui6s c ulrgd and ra -*. -:---t

• rtup~awd Lnalfteflaace is as follow~s:,

~1*~~S

.10 Votage24 0*0or 440,0 '3 pftaseý. Be sure electrical upply-Is of the correct.' vol tage and -that the motors are. property 4

. hasecl ' .

.2. Che~.oi lvli eservoir. It s houl4 be-ir uppelin6r haff of.~

C ~sight gage. ..

~.3. Ct~uple hoses to m s m dbpePesoPersonnle:-a

.. . Instructions4 Be su quc ~p& re frof 4 q. V 1/2 a ad-~u other frb a-ta chi'ng bases. toý unts poegnmk.a

...-... Alj ha- p Co re cornpl etely eagaqded.1

.:.,. jog pump -motor, until yod are satisfied -that it -is tutrninig 1

• .correc 'direction a~ Indic~ated. by, the ,drrowv aiýthe purmp., -

S. 'ihpumip runnirtg; move 4J1~a 1(dh~d an' to aryd,dcpress 4og b4tton. This wfil Tnat ram extend.

M 9oving h dL t: lo.ri~h~ wNiIl caus'b 1t t retract. e-

6. DUH -Aotig or t stn-f 8 eq~uipmen~t Will

.bý-dcnie  ?~~obhreprer, sc~ nta five gr der his stri 't supo0C'.

IV1 kn ~ ~::ULi ý6 r 4(rrni,6~ance -requi ed

• .~*.,.~, j~ ,, .. Tr~ ~ hjv~ fo~~ d he I

r6t A AV.

47-7-Febr~uary 21, 1.9 4 4, dl1e Itm* n . 44.

X* 1

-. ~

R'4~ ~ ai"A6- ~ 149Sý L - I- -ý

'\ . A. ton . ..-

a er - Cry tal Piver* Unit 3.

Cp ainmtent

, .essel

':et. Tension Sy" " .'."

D.ear Mr. S i iton:-

~~.*.*e is U4 answr your letter of September 8, 1971 conceorning

5eqc-  ?.

• ..-. .S,-

'* '.0Copitinued " "

(,A'C _.'EJT. . )L 4 SEJ(WC' 1

!.i*:" -: -.i. * *r. / . ..

• ,. '4 0 SCýX 217 A' .N 5 '~ gLA 262 8Ob .9638881~

p If 1, e~

" Crystal Ct River 'e" Unit 3. " Fe b n -az*

-ie  :.Z

.. .- A

9. Refer to p-ag.e. 2..3-24. .

Has been corrected a'.-. c-,* ..*.  : ,

. .. . .. _. -4Pýý:Xt, lba cdtetdacr.-

.4a i

.. Thd'. only .tandards on this te is the new PIN (German

'I -*nd la1,Standards).. 'As W,,.coznot get any other- parS f .:the., tester, but ,s a ardized x ones, wi.. had to

a. .t the requirements. c dng.

9 cG ct4ýdt acco-ringly ýAMU MV

• , Refer t to., Item 2 "

'. ti. ".' ,,te" *.5 . "

. ,R ","ie e'f."

.:e template- is built according 'tV-*the principle shown page 1. -3 1-, but. Lt. i co*niructed stronger andý-heavie#.

thap.sb awn . . -. . .

-efer th cedures Xo:.*ire Cutting .

'.The stud boles in-.the washers servA the o9ly purpose to

. at keepr plate to the shop, in-stalled. washer before

. I'"As this i§ done .n our plant, we--fan not see

.- ,. pl~ug . gag .for checking.. There will ndt .e n.- d fT~ 'these .holes on the pte. . ...

- t. hb.- . .. -- ,

• A .

.r@eu~bmit hereby" tthe follow-ing pages: . " s* ;l1.s ,i

/

2'.2- 30 2.3-f6  !

• 2

\2 .3 i4'

'2.2-32 24. 53-1 C ~~ 22~45* OW4 2-.2 -1l..

'.-2.2-41, *1

.The followinq pages are consiaered :approved: 2

.1*

2.2-20 .4.4-2 "

.2. 3-:6 4. 4-* .

• A

- .". -2.3-8

." 2.3-19 z. a-,!. S 2.3-20 2v*.3-21 2.2-36

• ..:. 9~._ *_--- . . 2.2-4.6

~.3-Z9 2..?-47

-. 3-468

~.3-il 2.2-49 31 .. -o a

.-4-1 2 7

40 - ..--

t: Mr. D. A* Unt 0g*Threo C2rystal River Unit- 3' 'Febru~ary 22., M-4

. t In ad4ition,we submit hereby thea followl ng revised paqe8g_

.your approval:

Z . ZL- a Z 2.1,-00 A 2.2-33 2.3-31 -- .4.--.- - ..- .- *

2. 3- 3a ...

2.2-38 2.2-46 2.4-f C

2.2-47 2.2-48 / 3'. 6-1 2.2-49 3.8-1

• 2.2-50 4.6-1 4; -I~,

5.1- 1 "1"". - " 5.2-3 5.2-4 st".

-1 All pa~~e s ubmitted or resubmitted herewith are marked 4

"*r- revion 4.,

Yours very truly, P

I.

THE PRESCON CORPOATION Mark K. Rust Pro jeet Engineer A.

Eastern Divisio0

~'

W0c/ph 35

., i c : .r

• HatrA KoCK.

CC. Mr.

-Ar. E. R.EHottenstein 4

W.- 5.0,Briaj Kr'ý Jim Duren t."

Tad bickley it.

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'39

-'3 INgTALLATIO'N MANUAL * ., .

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L.*G.OS SA! Y I e Duar~fig .Ptlt~i f

• I.

Plate Cast into concretei U nWiv is my bea r after ejo nga ting Jendden to tirfb

-4 4, -' restress fdrce to rilcr~e ... ..

Buttonheads ' J C~old-mforined heid.. on2 endc wiru.

Pilate (in the oifs'efo Uort~$.,

.where the'hotftzoalal t""

C~rroiv'nprotctio Casing Filler. Co1rio1-n rctetinme. t1b $" t pumped in~to, shea.thn4;fn tt m4*

"stressed. '"*

l

, Portion pf-the' F.Al!er Cag..,

-qssirig Filler'Cap.

• (--:.. ,. covers the Wn 1ost-tenst and retains gasket in Pos.. .i bearing plate.-

Cavitation Air seeping into- hydraulic s.Stm-';

Clamping Jawa a

Vise In heading machint ta.j i wire while It is -being. hea4ed.. * '

"Do Not Exceed" Maximum -hydr~eulic gaepre-so$ ,

on the Stressing Data.Tablo,' 77.

Elongation 'The length a-tendork sqretches-,..:

tensioned. 'S.

Filler Cap Cover used to hold" corro r -

material over the end of e*et4A 6,- --

-. S Gage Instrunment used on pumps9tff1B"*aiur .

hydraulic pressures. .... . t .

F" 'At S

.1 1

I -r 4 ..

i

".. .n V l  :--..

reading .E.ies.',. "

"nd E h..adiq ram which.forms the butt-'nohe.aJd on 6nd of wire.-

F . . . . . ..  ;. . . . , . ,

Ia. *ding Machine , Machine "used to form 1uttontieads dn-

- . , " .ends of wir-"

1t *r.Device fQre lif ting dfraulic Hose .Coin* tar betweenpupad el HY stre...sing...*:bet 4..

':ment Sh. s Thin s*hiMs.efor-inute diustment.

kda Hse Cof.ranetfxo tbeariiniq P1at

.ck .e..eovqiment.of swIt"h. Wrs-9Oto aMotor7.

1wm-e. Grips (Chin s" Fingers). Sn tIg*teni.qg. .-so!k :Ove pullendc4ntor shath, SMo:yno Pump -eme Trade of. pup. vs.eD ...

. .... . * * -filler.maierial into. s'e

.. . Min.~ . . . . * * * -----

for -U nit -Electrically'driven hYdr*i furn"tshesýo power to a pie t*4o:-f,

• ~Pounds pe square PSI

. Rods. . . . Connector from.'.St*eosa .

° re hich'str&e. 'a"o~

Q.-. L~k .. o. .. .. "" " (male

". and

' ." - .-i.Fittings S. h.ra ... u..c hose to attach t6:'..

1 .Hydraulic center hole jack Psed

.I a tendon.

A.ed-y Chek Gage Pressure gage .usedtocb check-=

%.pres-sures . " " .. ... . '*

R~eels or Baske*ts. Containers fsi S g .fi ler f-edfr hose ..

from pump toscaffold.

p

~7

'1

j. N

'Rfeservoir Asseinb] -H ydr ul ic fluid. Container.1ocated

~Rninor Tack To I used -:o. move nohn stress464:-w

/ - s ~ead p)3t6 up the.wrstt~ 4 b rng plate..

fis.

• Sheath. ube, used- to. form void In ra# et,~~ 4 p

Shea ti ng FAtler Moyno, pump.

umpI shims Cut. -pieces of n'teel izet wasbe arid btari-g .10t#7~

• -. , 0ad$Out in the tendoW Slings Ca bles::&siraP* used t41..

mafieteria 'a vUi~~

1~ tzreasing . Elongating, or. lo it.i~

d

• using a ram, AtO BOA

• '~~~oIt's'screwed iao~w I..

• Agrop tf l4 h.4 wires threiaded thru* auIur

_ A -Thndon Lcto No. The identitk of-a.:

• - the' strnctio.

Tendon. Puller' SWirlch on frame ~SOtPPl1 Ahru shgtig -

'Pip wrelded to, booe plat that raics :

ffom hee ring la-te to,

- .O~o1~ngTub:' Mahine: used to U~c r I sb ty..

Týithikpe.ss bf a fluid

- ;0

-.3 -

11

• . .j ~ .r Lqcki typep.........

pIJ~erS..

/ P~ret 'of.end anh.hor ge th wbIcht1he~.2ilz Wires are threajed.c' v erx iot

~ýo Inedb

.Machine- u~sed td1 sli. bc 4X,;

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...'*-.* * . -  : _ " .. . * ... .. o tIY, PRECAUTIONS ... "o 4,"> .... ..  :.. ,k z

, .. ,,.r,. .!<.'*

1 -7

... o>..' *. g i. . ... i .m a .,aou e a t a l e.. -=.. .

".2.toTo enlýoK afe y omaur,rs ast all tme..4s--

I

., group of high teiie w.res which, when coleld, a.ts..

",.-" * .igtti .p De* t their size, the ten ons.aree di tfficulftt co* l I. .. -, ..

. .. " , when It is in coil it. trie " to ht Th* endo **errLve% In a 7'. diameter coilfheld--by.steel ba ndin# whet i..e *a ,e osened,. it wilh t o runc nd lts 4: sani t t c p ut 4 ow try . l. and 'np.

K-'. -heW, the -ndonhas been phie wd to . thunhohlifng en, to, - ta¢ t. w' -",

,,urds *ep which

. . e -the tendon from ju n Lout of. th a.

... . l...Y .. of t he ha nd s .... .. out. th... ma.. b O -Y

-, i he bt DuSuttththertendoniUntie nld the. ti' tSc ,-'de

.. e - I.-*.'lo -..

SIsyuis.*d4tol while stresninq.- Ift a meiebtde,

...." Bp- It. I,could ber ait,::.ke cause ah Z a . falure ""*

of th. tendoh "ncrtte or q.

.n'ojmes:" '. .. ,*

c c...l.7 '.man's life therefore-, o., .oost Ypr- ..., ,safpt ,- ,

4,. *;. . -_i "

,<{4 whic

,p1*. guardp kep. he. eo~on fom um tng + ng*o£ he t c *. -should-

1. • .'..i sh~ 4Aerid~ 1 pi TAshee.uinaii0tsa .s tou!,danerdrn d. IoJ t w iw I hba l-.[ ve neartf s tesy a Millidn.- poldý~

tni, .e -..... ':-be. alert. .. ,e:o* sing sswh

.. ichsol "a,

~7

• t...".,Obey thelol lo'wing -Orecauaions:

... :o?.'*.k'*

.*..ist 'a~ *O mln'

~ ""*" th ref oe, oo * -=

.,--- .... "' e e* -l e.eu-I

" >; '" .  :. . 'qi I-

p. , -- . ., 1. f,-.:

..

• S.7__ - ... .: ,.... .. ... . . . . .'..

• .:" ", " '*',-'* ': . , .:  ::*- 7 *- - "":

avod ded' at timeos while a tendon 1q. being stre aall te 4

'4

ai casu~alty in ase of -an 6ccidept during the stle'ssing operations: 4 p- t stn e~m te ram-

- If some f~flure occul~s at any of the attachwrt,

.to the tenid~n" the raný+will move steai~j b~ock *b .

a few feet.

,... . . . . . / .* * . . . * . . . . .ret ... -.. ,.iar.. .

b. While stressing4,-'do not stand. witlriwe 7V the side o'f the ram.. In case of a. CO~crew R behind the bearing jplate.- tjhq rama 06"9~

tl~y in ari'arc direction.

3 cr'ew.'psAi rod- into as8her sio tha~t a fufi tbiredad5 en g~

UAny stiringe noise occur in the equip~ientiý I.

-Notify a Prescon R6preis'ent.. lye,. . ... . . ."

5. m d aa eY . .. .

1 If -ta cr c~ occuts.,_.in the . c n r t .. ,I ...

t*,"'Af *rco .in n shm So -arr e ef e d ocu~s dr a_ banr tof the att*¢hii i.:*ri*

S. ,.. i .. . . a Pre...on . Re.'.n.t , v.e * ..Tn tu ii .who. .,..nfY...

.... . .. .authority-..

6.

.verst-ess Do riot - nev.r let gage press.,resigo bigh P,-

the "Do No ceed~ figure.o~ b ~tesig VaTabe.'

. . "* . .. " a*e -2eet.... --

• i" .....

% Keep door clsc n 4 ckb seuntil Yo6u are Isdonree~dr~as-,2' the shims. 44

.r. Afterastress pressures and elongatio* hav* be-i re-ache-..

the J'ackbase door and plaae bot regulbr abinis.

9. Do not place only one shim -withot.the othbr; either-pl.c D iofntget your fingers between the washer and bearn 6latJ You could los if an accident oc-curs. ,

P-M,

-- shims to make r~om foir Increment hirr-s yKIIncrem464t

. shim s must b placed bet zm' lan..

• -.eQl the ba.s.' . r.1.. break;. It tha , oc us

.. ... ra.il:hl

• Me-war Frr geame -trxlc~ness increm~ent ~Imni ~

• *. * * /..-

-41 v -~

'e*

-Th tams

' arb-Iequipped

- S c- with'a e ~-u safety.V vale In the0 event '

• L?,.

the repAir has been made... *"t 3,

l *eliurO ofy'yur communlcatio n* before tie preou*h$,

• *iiiwreleased * '- . * - ".. . _ ,

on the shm. --ny wds s8unc aUl&

.. ' .spoken; tt . ).**:

' .* a e m :".. s*,,:*encr-e .,-nt N therefore," be.ure of. bur instructioni befOr#"

A~. '-'~ " "he.*ms

" :-"  : r~eulppd w.!th a afet~yave..n :4:,

prqss buttons to, operate. a Maclh6. *

-Keep * . in in. a m."h

• has' no" rai*. -Yam.,the' inapt fpt rsh. ' bra. to*nsoperate. he eq " .,.,-/.

• 1~ -Let's not be' a casualtyI `7-I 4"-..

N1.

-p 1-'.

... d 7 '-I h

n*

)

44's o 1.*

41 I.).

~ *~-! - -i V * . S3

• '*:t-.~~~~~~~ ". ' . ... -. ;*:" . ,%

i,;'. "*$ * ". ".  ! *.

SUGGESAtD PROCEDURES MQR

" ".." ""POST-TENSIONING CONTOINMENT STRUCTURES

- PLACING, j -.- STRESSING ANQD: 91ING . .

, *':. ?Preparatlon of Buttress Prioto-Placing endpns A

V Clean and runt p in each 3/4 hole in bearebg .plate to' remove cement and rust. .. . . . . . ..,.

Remove any concrete wh1c4 may be on face of bearikg

, Plate must'be clean Qf c ent.,

Al.p:* " If. sandblast ng is requIVed for the t wIkarlng plate. to-,

" ., . free prior to*olosing t'he trumpet: wit the ca sing U*.,

..  :.... thenandtastinj slhould b! done ror t

..- Pl.g Irumpet to elimimate sand'frbm gQg in.s

-Tendon"Delivery A. Schedules - Contractor will furnish'written schedul.

" four'(4) week projected deliveries .,

-7. B. Transportation Prescon will deliver tendons to'the

!'., in :.tru4ks Ln accordance-with

. contractor's sche4iue- '.

... ." 1`2..!

-V adg and/orý Storage - Contractor will furni.sh eq

. . a4d personnel necessary for off-Ioad.rg tendons fromt: W:

All subsequ entp ndling and stosage will be*bthe,

.  :" " III., *Tenddn Placement * *

-, A. The Contractor will furnish the.follow:6ng equipmiWtAend tpQlfI, necessary for placing tendons:

- , . 49

/ . . _

-0 .

" " , . '..... 2.

9.

. ...... J: .-

Arlt NCantlpdn 2 * .. Scaf.. .f .

_SM1ll hand. tools. bxcfEach aceffol4

"" . . -"Crescent wrenchps. (2) -

a Wridar~ (2).

• .. - V~.L*.1Pc~Alz * .,t ,..* .,, - ":

"* :.:: . . -o.ei d..

bt.. , p..:. e- 412v2 ste-a -f2)' ew r..

C Telehk! head set (6 W$t)

- * ,* . ~ 4 ".*

1..: -22 4410volt,...3 phase, ,

-ddOO1e. (niitifyVenaor which 4ioltage)../-

20V61t electrical outlt 11,.snl and ,oef

, ' "tendon. 14 401 Permael pipe tap-e

.y *

-: . Z.3, 3/ bots(2 pat t-ehdomx& bqit an be riag" . .

3. '~Un.sor hoisting tendons:

1. -Vent Iaves or vent fittings :l 74

?i2~~ -.. Vstrips of 'rubber.Aised under Ke-liwna Grip

-:. .,.* ::..4 wa i r.zs

• *..6,

.*.::.,.:- .. (notfy *, *, ! Ot~l.,*

en~o wM~h.*~r~ae. *  :.,# ol~eesr .-,::

I furnAA:.0e following equipment and~tbi.ee-lb Uncipiltog tubs w~ith power units (3)*

• i2. tendonjiuiler~with power units - 3)

- .Teadifg het.s sac' - field (7) . -;

.' .; ,+-;

, .++--

Ram's wt oe~nt ,

.,..... . ~elums

. Grips.

, (Ghinei e Fin'gers)'

{+, .. -

L ."  ;.

r.-.". .- ,- ., . . , . .

.+..... .

• - + . .. -:

..9 .: .

Pr:,.?epare~tplephona..comimunicatio'n ok6' 4.-.--..

• and of ten.. .. .n.S . . .

t 2.~ Tendon- tooký-p man.ot tru t41W~ca~t~dzt

,* --. , cit sunkj's.

S3 Hoist tendon to. scdaf~ldor -pla-for dM6.pladeiujji 4ttb. X 4 Anchok' washer to ircig u it aI

'.* d ti .ktenu.*p all t4 . - ack In te""d washe.

Cut outside bonds f6zm around tendon,

.6. End A mounts. te~dan. pulle (ea i 6)oto.

• with 3/4": stud bbtij,whic~h 6nrc*.hii

-"* 4 ".. -/~4 "t"*,'ped"h"les"oviftd"in I k.aring "plae...

" ':;'  : :: : ' " -. " . ' - + '  :* ' ' " " . ... :V

. .pulls tendon puller cable thr shea-h Usin.

" ,,"'+ . . " .> -..  :;:*: \ ': '* '.

• ...,*,+..*.

• . :..nd f end n , & B;-C*-. , " . , + +..

.-8$tEnd

- 13 wraps 2". rubber tapi thruoand around wire. t' .*"-.'

better rip for Kellurns Grip.'

9*~~~~~~~~ W pprotruding wire ends wt "pp ae.

-t

. "1 0... End B*a..

P.

Kellums GrIp seturely h"".pi

.f.

ta e,-,

to r * 'L"-7 tape.

"Attach .Pexlble pulling cable from pulle.oto Kellurns G1t4p_*y at End B.

12

• B nbiriiunit wi rndA to 4V -r 1; operates. hydraul i.,lrtrobsb r* f

.whtEd 'operates: contro1.of putter-, . -,! 1.

telephone comnfuuicatio' £6uga-*LRba

...- . ..- , .. .oPerat.n. --

S&.'4 End 8 cutss Okte ba nd0on tfdiO&t

, .. . --,.... . . . . p ul..* -. . .: -A l.

. ~  ;(e

~ i. at Znd Awýhile End~

trumpet (Aieiel.- 1),

- 16* -If all tendo'ns are: pla edr forO OSd1g UK up'lo-.1nej tendon and petpe*o,

. -. ,-.-.. .done . at.

.dons. are p.a . e-' .. .

- 17. Place washer into push~e guides.

.. . had wires Into wansher t.1, end A.o ,

• 19. Place washer, puller tool aind angage zmaW.V.

washer back to bearin? plate bt Enid A.

.20.- Move heading machine Into positiont it EMA.*

Shead all wires (see;. 1,. 9...

21. Sprey approved corrosion protection to, end ~

~~

4,17;goe washer."at End A.

ml~

• 2-2.. ' iMove ' washer a ' end -of to .? *. 0..

wires bd re-ers t

• ,?  :* ... .....

of washer pu~her at End A.-.1,

• 23-. Insert stop into wa'i ber pusher to hold wires tight qet buttonheads at End.A.

lit andit~wil

. butald W_ f~ O'6f. b ~igpaas. . ,'

2 Frtenprr osuepotcin atta'ch greaca.

IF j Mpvqý-tonext'tendon and repeat:,Operaticm.

0000 -OPO1..O -aI-I~~p~~t~~ cmptoofUpaing,, lowe .4ncoiln ub, pUUs."

uwuOr* q*Achnst grouhd' dtd store, Le ~

9awc ziiton sic~ffofJd usbeUd. for atrepuin,.

_I-d nq u- T-w1i o ~~~~8 aseperate overad~on.

Sugg'ested Plaothg Procedures f~r VertipalI Ten~~~*

4:)' Avohtical tendon. must be hind1e04fee~yt~n dcis. The tendon. ss- coie

( hortizorta b"9 mdons.' A short. oable (20-fe I.g around Ihe. canter of the tub aind atta-cheid to Olie o.6b' Which I* a wpart of tbei uncbillngi tub.' All this#4tui to be able. to lower the tendon down -into the trumpet ttI,

• Iftihq~i theriedon~ nta-stressing pogition after te4 bee.lacd n the bottom- eno the tendon .(Soo dra ;inqs by step as followit: *

,I. Tenidon, hook-up man'on truck toupakg tondon'and attach slings.'

H.oist tehdon' 6n place in uncoiling tub

.3- Coil shot cabl,*tht i,_ att ched to St.EW

. .around conter qf u.coiling tub and"a.tta*c.h c-° . -- 2 cOme-a,-l.ong whichis a. part ofpil- ' 7.7

-... 4. -Replace gtar pipes in on S. Tighten up cbhietaX gnu stres.km Xb..

5 drawn-up against the center part of the u

6. Rotate tub urinlf.c"seind of tefidon is in po~I

• *" ':fe1ed out of tt~b. *  :*":

.7. Cut large bandsfrom aroui* tdndon.

so Rotat.e4ub fqrwafd nt[l tendon is extena aPProximat.l.. 4.'..Cover *n of wire*'. .

bullet to prbvent wire ends -from sna.kii%4

.. . .A...is lw er.d., -

"..ee.. . en. Into' ti aridpe out in the trumpet (s1) Fig. l), 1

10. Disconnect short c.ble '-c  : ":""

leave'attached1.to tendon (see Fig .. )1.

U. . Move to next lendon az-a":,

S , X:-

,E. ' estedj ieodn Proc4dure* for.VerticaltTendo*s-All headiig, will' bO. oe In -the t'kn 01. Tendasb willb!a

. " 4.rom stressing: wasther. and the loose. end w ..-be p.

• the lower--truftet approximately .- feet. The

• plate Is approximately x 24-' A sAecial sci yp eWuipPed with a table to holo'the bea Ing plate "-'iU

~-'~'

be furnished by Prescon..

-L .* '~

1".. Mount bearing plate on scissor Jack.

K>;*-,:<*.

2. Thread wires into'bearing plate'

-S

• 'p.

--- '~-1

""S

- 4. 4

- . ,- .&~

T ..

~

A _;A

.~

WA t.a. t6 -bo -./81111d d k O 5txesaphq Pccd esor V.tia . #

.'.e4

'0 trA§'bewSntpuat.t~p nrd'IowJ Mbe, Tttop.:1htxd Unt', a pAreaos.

S gted Co. S9*4irg -Ph~ro ediarei for Ver tica L

V-*44q

~~)P

/J. rsoce*

troessin - *

'.3..t . ..

SthsenTendons.uor s. ar 4i4 O,, -t 'dte.'r ai IS, te C4iqFligPbeu*$ýoVTn

~Ar.pa t

Y ,

M 4

-- ton aw.

~44 IP 44 ~ 4. *.~,

21 2av-0n bo ydeoatdiy* rafn puth "jack bala~dISO~

Z-7 a S~him-S (lflfdih4n-&c~ets. f.

4, Fler Cavs - /. ... -

.4.

m4. .4

-- a Ceclent,-wrenchips (2).

.b. Pildies ()

/4.. Wreqcin 71 V-Humble! 9.ereqtic 43i,qE:g W Texefcols RealA,~

c.~ ~ LUSfluzlofy 44 4

-d Phill~ips MWngus 25'.1

a. Sinclair's Ruin - tor-.

3:

3e.-ý N-fittings - by. COntractr~.~~

W:~C.e V. PrescM wi Il funtkhthe followirrqTech~ika 1A I Add~ton1tA.chnicaians dt*rtng strdssl~ng opetatiwoh fq:

k

-~ ~ *.by, specificatiaw.,  !

2Pbfor e h qr

~..7

Vo,'4-1,..' T

~~ tf.-'

3 Tý'wekstrai~itnq: pror tod a ywi!rt

'~~4~~ ~i~~ iled, Stressing Soim

"' ~LA le i~ ~4 e wi~ispc~fiatioms.

St ure f 6ýý .1& I n

-~ -

~a a

~.r~d

'~~ attacb~oVerheid~~~o

-ego o

d iac aioz4, tbte# engaqewe ~ on(-3 4'

__.Afet -hydvailUd haes. frm jmp LseAig ~

-dirt~2 s.' Oft r g

• ia Or t.t40 tce1 0 a -Bll 4 r:.4

. -> ,~ ~,It *.s necessa~ry forý?'4the pujnppopqrt5 PPOVix~ot 71- v They, d'do h'1'top' the.srs cill these'ra~s'ets jofo ea~hohii z~~~r ~elong~ati~q.g Wfetr than'the' n i xteuts oow ti t aotber 6ncto Obt, v'en. .~-.~

jda tendaj Wu11s arther on one 644 than Ah Qthr

- Ii n : he j1*

r12-Ai

t_ aMjiL~t eq a z a ~t A 4

a, ea NtA

ý a<

~ ~MWOa Mot oattl~f andn s~ 4n~b. .v

~  :~i~yis fra ~ ~ Ie O eperatiot~.bs~b Pra con.re wieI fcurnlit $ ithe

12. I shim (2) ipnO OplaMpl .(ee ij,

.2... Tw ga(2 eds, o ntnzsut ekt o-huse~ Mr~~la:ýbl"nSWt v

02wa 0Y x'a2e hLJý4Lw it f3/4'iai~i Fo~r (4)2.1* 2 o,. -12 h s

~ FtlTill'er ti~an

~R.4 13 -

'B. Th . ontractiwl Eur4ms the flOWiijg Egqtd-_znenAtit a necasay fr~pmP~g.h,&Ca-sing Flller:

4. Hzin.1ll1ig equfWprient torpvepms filler,'eetcp mtae. tanks deired-..1 4-3.F All vez tsfbr4 sheathing W' v 1 4A~~d (~S~r~fier, FPllin

-Pr-ocedures

..** +:+... .. step -by sitep

1. -Lcat pump. on ground or .th@.trailer a'ft center-of

8. 4 4,ook-up intake hoae from tank tpp,

.- Tho outlet, hose has attached',., with steel ban4 j.a*

tope. ca enb, atremote contol 24 vyou1tectft

ý'x cable. The o.utlet hose is .2 In dIameter az, long, rmil*ndina bask ti roto ario r

.. .. .. .. .. ,1 . + . .... -- = t.+.

.... . . . * . . \ ' , . ' ' 4.::*

'" +' +"  :, w ' . ' #. . T+

n, . --

'S

-, SI 1'*

4"

,* I, ilk.

~~.

>_i .. _..* -

• .:j,:.

-'-vs il a -*

V - .., A..

N . 7:

- ¶ rQUIPMENT D CRPTIOP

.... .. . UCGOXU.NG TUB. .:;

Th6 Prm ......

Vho U s6F4 n -1 apV i

~ ~ntoilnq kAh ub seeF~g. ~~sa wh~o aproximatelk ~'i th-at itand~s In -a, nea'arvotlcali position4 'The -tub i$ Carraeted .

iul&id fr~ame irotapsl ouncoil the. teRdon mJihiJe te9ti. u

-atqitOnary. ?l tol li~iesigned to alk~o%4he-tendon tob e for'yertiosllterion. right,.~ left, for hod6p -lerdqns' ru 1bjUciwinu Tub Is opred with a variable sPqO h A; bya eparate ppw~ unnt. It hais a., loraVar4 re~s~VORM Viae hydraulic p~iip may. e doprated ýwihitra

• • iath b . r' 4F lr- -4 O*~$etches, .photos anid maintena~nce inforrn~tioh ri.y be fond on 4 4 9 - 4 .4 *4 IANTEN7&NCE INSTRUCTIONS, W'NCO1Ll?4 TUB

-4T 04-0*8* he ticoiling Tutr ( See; Fig. 5) Is'to food' thea te Mfli-t5 99

2. el-vtd- y 4ri. n hydrau"lic - ,t motor-.

upand int'nance is as follows:.

' . sure hydraulic hose connections: are clean befor" Powerunid.

. . . -.. - - . ..t-- . . _ * .- ._  :

2.

• e fittingsaon gear box~xand~ tu~b rotating arm.b O-h reased. every. eight (8) houirs ottpftt .a*i

.3*.Ch gear.k box lubrica e eIg " bo.o"

• if gear lubricant is'needed for qear box, usea I14~~tr

. . - 0 .;i . .. '. ": . '-, -

as anufactured by Humhble'.Snia, TeX800 -

4. '""IClain on drive.-should be snug'but t1oiq an 4.*.'

.[: .':. , . - .. < .....

be checked daily. Keep chain U'EPý ibrit U/AtdNth "44 '

..:1i  :",*....

A

,'4-

-,"-" -'-."...-": . . -.". '.. .- ,.,'*,.... . .. * ,* " "" /:.".,

.. .+--..

'4.:.*'/::,

4.. . . .. *. . .. . /. .. . . .. -

-~ MAjhTTEAN4CE-N INSI TIcjSJ

• .PW .. ER U1-.I- ,.. .

'NDON PULLM AND UNCOILING TU -'-,-...

. / , *" .. * .P VE 4", ..-

UN . r.O."- " ; ' *-.. . . 'A .  :  :-::.:;: . W'

-mto 66 th tendo tub..:, Cor~~

... 'V.,*.  :- . . . . . .. '- - . . . .. - . : * ..+BuiAt .~..

. -* ,:. -. . . ..- s

. . ;t.

,~' pw'po~e~ of thcs pone uhi see 1gfl. as1 follos.., Pwr o t

'"'.- " . z;::;::::;

0

1 A  ; wit " ium -2+, g rp.*+  : .*. . *+"+i motor l tendn bnte uler afe.M u aroives,-atubjithepvr hydraul.c .~~ ar as foi .s -lm +,..e l~ . .. 4., ... , 62, -*

.~ ~iz~f hp ecticfutr aG neess aem~y i *:a O:hp.

Txcs.. ele.teI.1:too, A r B;o~r.aemoly 4, Mang.:

mnts e mnade pfcesry Shaft raisali~itent 4a1 rlexaco's Reul Ao.-eriB;gIfs amn 4;Pilps ag

-*.,.

'

"+.. 3.

.*" .," Thse t:ho fluid ber cheal s~hould c e afluid, b6ýfe !,umic waith~e fluive should s9 'J<-bt $e~s hati"d hwsfe....

"... 4 ,00 hours: ..... ...

• * .... de* 1 !"mens-m ec s Shft isal~m~nt .... ',.141

.. *  :+.! *. . . . .,. * .. . * :,.:.,- -*.*7 theydra ulclflui.. are flicr u' flu should., bechrec' ed c

. - . O,D 'our "o operation

• . . e* . o. ilhod . .*. .. . **.: **ed

, alg n i p. and -down'

5. The electrid*motr. on the pa 4~nit is .6OA.44~

6J6g the otor to lbh -10R.

diiecton I a6d p'rop~e~r iotk'iol a's .n o d y r w y lL puimp c.n be etablishediby rverslng sn-

w. e a s -. I mp ro p e tr ~ t t Q1 o h i 2 4 w4 bi~cvftatlon Wh~ich will daawptt hress~

e~ ru with Red y-C hek gage d wit.

at rel -ofva ivq o oressuredsg a d yP a tativo 16 yrdy,Pres-uri%should *ib i 4

~ 47 thoilUt ik sh o'ald be d8 c~ n~ ,d ne Oil.'  : .

'C'.,

A

.9.,

VL<-

lJ 4

a ,

~yI.

.7144

r-4A'~~

_71g -M54 i

afw Designed & maai4 T1 ~he Pres con Corpcwui*l j,..T on Pa*Wler (see

-- . 6)is a-wirch jmounted on a. frame which IU

*W .- ey ,B .I feet .(6') long.' This -e utipent.is designed to *.'g

• Mt 4 22 o which p vver rate oheratchlbeduithrdleto liyP~watoti3hm' ,.*:: ......

hes5/1" .. ....... :-.. _. . . .. .. :...

wirerpt~ r.7S volgts~~ *'.: .. . .- :..' :*, .. .......

1.9 j ,I~'~.8ke

• '-" valve.* whihts an4maitega m' 't the *o ino be f. "

.: pr a eithefdibetfound

. n c.winfprnaion o oft::

• .:,*,,*c~la t~sad:m'alnenance ri tnfora*io *a fundo *!

÷.,, p ag S. - . -. - . I.

, ..A. .4 -. , ,, * -.

Ap..o-imate we -t- 2 4. *  ; .

• a*: .. -i..

• " ':- i '  : *  :. . 4 N de .~- ..~4 4

..qA

-I 4 ~ ... j~..,

~

.' V 4 -~

'AS,.

- A

• 4..,.

• .,t S

A.

J. 4 4 it, -7,nI

- Tnd~ri P: Xlei '

__ Ml.~OS.0 WO t6f. -the d b~u 0n~ 1 4~~~ - NXI

-W,,

- 1 10 wt ptUler con iA.V a- stoiR fr~anie assembled wit~h*Ippuit au*u'

~~9~~~n4 ai winch 'that 1Udrlve~n by i hydro~ulic mpor

~.ba~&bae, mounting. tl t. has w ohoktatil stnonot.wX

-~~".t 'w.ul Ll.-tWLU i ed in the-.3/4 holesr thev~npa

• týO1 51 tupor 0 the .stre"s1c equini0 t pullern hasý a -p~rtoof

-S. to.1, M'A Ops~A-xt idaructit cablia'druft ft-bdc6tedo

• ~ ~t ad stel flanhges'. The, Id5r~RpO

'jDep-On'bift~y Is ullt Into the wilndbh It- feasyatemn co~Siso4 Loor jtd wrth bronze Miig goar ounited on a f 4g~d t.u

• *6nzia beas1ngs 'd ou Tlkeri thrust bearings.' The #d n1w runh lloff aito m de of ..Stissed're11tevid.; q~in nd

.... tedl.. The wicch' ha a pullIng capacity ofs-o lk0~

1'S ~n~~ti wInqbi -1S ~ feiet-ýper OU Q..Min,ýodf3

~~ ?onthedrurM7. . '4.

' i h4 motor that powers th~e ntch' C~rLy~yeAS -a hydraull iic o,".'"

.44 driven by a hyd - uifc. puimp. the ptjm~o ' :pae2GM' Ii untwl With th, psure" nddipa! f' the mn~or~t ill-rua' sed flS at a. spe of RP M- with a t~rque of.635 pii Tou is .normnally Jgivonin feet - punde

• p .

Q.

14..

h.Ae sp nfthe-hdA. *i muto ~~~pp~~ 00.nr~ldb

-X w "Witt";-

qoV4 Thi vpv-wI: lowtemotor to'b rWnfo hy~u~ a n ielsue power,. rI~o b~s~estoo~ .9 1,cA.This: able is.../648c37 ~

ioppu~er requit~es to mn~muhi.,t :0fun ointenance. 4'

'1. TI6 are tw V2 irk ,grea*ig, OW Otdon

-4 Ah I-%V

ýThrIs.no need toc~eck the geaaf 4bo~~14 un-lesse~aleak is showlnu o&-theA qutaise Z't.

obisl, ard tf-tIt und hoi9o

~

-~ k ~

~-~' 4~-~' bei Wrapped with teo1on I~~d~4o h

• lubriocetmust'be roplabed'.' W-P4O Sh Wiere fsoield rija0nafo"aiy to w.

char-Lyrin hydraulip, miotoi..

4. Zf hose fitli'ns are broken jdowitý g* pi6actR*t~3f~

off thle Plione'sr-, qudcac bfr nkuW zr_~

. tbaaqa~-The grostest d-`aýe th.at

.~.

system*-t gtforlnn~ti4 th syte

~ S. ,3(gem ne musAe used ~ htble muse E'xper~ience ha's 1A1ti6two -ablas wifllweqr.*#

II

I."IF A .JK hne~-see .9)are hydraulically operated,, aesig~

btheadspfti the ends*of the Wires The mnachine. Is P.Orra

~ ~~a4J~~t~dto AccePt wire and foirm button~heads at h Y:.-*+,.:* ~I*?~mto~so~tthe 6 'iti.',,* ., * " ...

tendons.

- +.. . . . . .*......'...'.' i,_-- .... '*. ;::, ."'!

+*..s+:..**

.. .+ .:*.. ..- * .., .. . . _.*.. .:* .*. , * .:. . :... -+ ....  !  :,*!. .-+t , "**.,'.--'I

",~ ~ O tea~i z~eh ne wil l.acually be in..ttwo a -teow 1$*

gýUglt~ ~4ed for-' tesn-t;? a nd. the ;.,ctua1 ~t~i 0edn

~4~1~aap~d ~ itCan ai~fl. cart -arid b u~s

Ž X~a the ig"rspngtt el for t~he bottoom lertU,altn s~t whave 6t s\ s 61 a's a that. will rotat J7O ad

~<W1~ON will tra vel u 0'in a*vet'U.~CePosition. Th$.wý a~

Smeae-ither oj botb adusttmeints t ikbutt *41 li t6~O

~ ~se perator feeds One wire atatm il ingJWwbeth a fOtms'thOýhead on; the. wire.. -

I  ;~-Approx~hiate~welgh 000 R, -,

• ~ ~. 77.;.'

. . . . . . . . . . . . . . . . . . . . . . . . . . . .:1,.5...,-..:

AW.

+o '* ,

• .... c.-*;'.a;'J .

.1~

4'MAINTENANCEIMSt-RUCTION"s,

.. .*.I e . ir . ....

-4 f --a:.. h o ".* *.. .; . -

H Wfl1 NJ' I.-~NE/

th .nd

-of - -restres*. ' wir. 'The headin* -

h~e~aiC. purping. unit;,clam~ping tain. rdhaii raLM.w.

-6p ehd maintenance on this*rmachine Is as follows:

1.

- Check reset~voir ozvpower vnit to ) ure atisfitidw, t~

Shydra fid. The type of 911 should'haev v sea Wadher 00in--&.

heS~Ua1OO~col li.rghter wei ht 'ofoil should -be uise. Redwnmim e "

• • mal~ten oets

• • .*,,:. - btes:

e.-on ., .- here .ic 43 orllo Tea S .. . .-...-

• G~~uff' Ha vfY44- Phillip' Marbgu s. 2 1.5 +o 35~ A

• Rubi1.n e ht 6r Duro.,OO..

2 * ."~The elrectricmotor for theruirrkt Is 220eor 440 volt, 3pitt.

' As. warning, be' pure6at, correct -heaters and stiartet:0

....

• are ingtallqd in th6-start~ nelay, If. uýnsure aboiteb stlig terbo source, cbnsult an.ele.tri.... n. -

3- W.hen start.

.lectric.motor', Up the .Ur. b,., that it turn..

• kindica-ted.'Zi . 'The'a same directiondas the. elecricm tofor ndicated'eb e+o the, e -iesdf220 the heor 44 t Clc¢yA

.aydrau svolt, d -1w-7.L.

ifitt tot+/-io-0ni to arrow. +fiturns fn~

23-. the wig44r4C , .4v:.**- ,*:*!

• . a-change the "position.fUany tw.olead wires inoth*ea I.iw

. ' . . , .* , . .:!.*...*:..>,,*A",.

4.i sZe:Pup o "rckle". is. dueto lc i nte r4 inA ie. Ala- kep# i lvlp .

-23.-.

within 2. to 3 from. ire top.of, te tanik W 4149,~a0 caue 7'~inid rxs. t.the-sY I -

• SThe tempera~ture of-tbpo-j si shoulA 1... ./.I-.

Opera~torte. *-

Mlastonce,' eey2o s

7. -7 OIur DOl~tankc shoulkd be dr~ined Ind fill-ad"VLth -40J.

a~ete Ct~~~ig iws and hed orm, so'gd becht'ck.*gaf' Mont 1t accoicd~nce, wi't by -to ~oai

• P1eoes O wire Will be furn shby.rqedo DAIits.. l0 Cbe, c nedjiefteri ea'ch-W 9 0 wto t4pdpn"o.,

.Th*--aa b i~t~ b-yr using a pointeciritum 1.~

VIe a~(dsic~mpltq arms iipw after .erl 84vaa Arty- ýdjtiupoeint' t,6 be..'ade shudbe ebyo 7 1 iof ftescennm die'm~ beexpcte td. ast 500 workir~ hou~>

• 2. C18mINpkrg'anvs may br, e to.d-r P3

'4res'zn.*ec Super a r" irecome~d`'hJýn cit the ?.ea~dfin maclaýne 1eWIiec .u1%n dml, A

7T.:4- ~ j

b',' ~~~Eý Z-* .7*

1.... *.* ,.*....,-

..U , .

• EN * .*,

bE.SCR *.

T,, . -. ..

+

S.

-sse~lbd W, S The .Prescon C ~tQrj~

-The Shea'thitigr FilUrer Pump (se igj. 7)Y.'. is a M6YnO pump eq'uippd -wfth --

• 16ftricaIy driveti. v riabe speed hydraulic rnto mrý-This drv4 can be .cotitrollipd 'by remote. control, t~ Pumn puring.. Ih The puwmp ay be hooke difectly to this htifllr'0r

,U**

• ---.' -4.** '

i~etefktanrk truck -.or 56'galio -

drum.. The' Oump.

s e ,,wilt

, dw-I~

, . -:.--.=

df~od~r. lyfm-the. siething.*41ler source.. Th-e coitrector-May.

methad h6 ?1iojse"'to.feed, th&piup (see Fig. 8.

,". -"o p .4 . - '

ft--.o" , m*d ." *re e103- ft.iller m. att1'a i rr -" port" ' -.

qclyfrp

..-.. ta, k trucks or- hoving.a 9torage tn ttejbi~t

• ; ;..'r*

S e tt .. /

iniFtre.. Is a In.uch um . ner 'eeVi.7*.-..

e ., a

'aterjal *.c..ea

n p .m -" q is---"nd ipd. "it-AD v

....I!,

V.

4. -

-. 3.

5, .

o

~i~j

./

,/' 9

• \i

ft - ,.. L * * * . . , . .  : . .. , ~ . . "  : . . - * * . .' , .

-* -. , ., . . , -1 *' * ..

"-AE Tepiarpose othspmp(see Fig. 7) 'is-'to purhp sheah g f1~ aot 1

• .*'--* .". * ". '1'* . . ..o ..* ,. " * . e ." -- . ". .  :. ,-....,*:

• be~h gafter. .. the.' tendon has,;been sfrtessed 'It consists o PUMP. a be:.of p umpin*g 20 9a rsper M.-inute, and drivet..-by.a h ) .a4I otrThe ,Ower, s' pLylfor týhda UPth lidrdi rMotor will co6me from a Wp- pt httf9 dAslce -2GPM at:1400 pspi, 5~~tupApnd maintenance: iWas foJ~~u: p.. -.

I "Hose connecin stho~ld. be cla6dad one endcaAA

,to the hydrauli6. m'Otor.

• • ""i.- .. puming l~mp capale~o 0 *'alonsper Inut, an trvnb~ ~~

• *Attacho6neendof Iintake hobt;e op r6 tI ~~ W.""

-:*j,..-

- .= .

the-storage tank. or, tank tiiiport.4*

• '- heP~w .. ' .* rsppl*fr

... te~*,dO~llcmoor II ' " " *: '

3.Startý

• ., ..  : . *.: p . .umpi

.. . . in a ., forward .: .: Cr ,. 4tIo"', ,.. . .... .::.,.4

..- .. The pump will be equipp" d " 4 vo-t rerao.. o L so the man on the scaffol dsaop rele the' pmup ht.14, o-.-the groendo ifso desired. o. .

I ~

-.4 ,.~ ..

I 2.~.

K I 9

-'a a

-4

~1.

- ~

IL,

- 1 -- ,*.i-

+*UIPMENT DESCRI PTION -  :.:.

• ,*~ ~ ~- -

+ Ch"-" ... .pnh (se Fi . 9) of... 00 'oslt '+m g t e bns "s t r e s s i nIt." aend t u r n i g .9 o swsti si . -

b ag* (whichis boltehonto the ramr., a pull rod,'a nut two. ,

q"ed pu' p withe220't440 volts el tahydraullc Ix)war

!." l.,ack be" is designid to rotat'e with ease e by nsert-ing a rod..1*

".tigh*' hateendin thehe h, thnit. rnne This will siepliyra . -. -

's:. iingPoperteon..shNch repuires many orientations for thet ja'*,

oq pdaiy by connetn thsebf-hc hasergget.

tweseom oi*P '

• , P;*9coistMress re,"; thaP~cn't M. n ta spar the e wit thejoasiterwl teno ut o sitag ebewill have machier vteamiterd d an 4 t of, eupnthe saregýih gagewile

'pr t.o theachasbene 6andIiJ one awl rtured tathe pant w r bt master-gag M6atet The a:..

wil :tst reprsenttiv te ecurP*._y:*7 handled and-protcted as a. watch. Do not drop or abuse. . . . .

1 . '. -

I- -..

• 4*

~.. *8 4

as -

4

.AN NAXCEIZ STRMc¶ VNS.

I' -W -.

ESSING. UNIT-

• M&e PUpO'se of -the st~rks'ingj eq~uiprent t~

Lig 19) is to put ai -V ed eWrmjiQA,;,

wine,

-. %r:o e01cdor T4~ -sss-iin -equipuitit contslsts Lof p UMPn _U IMoO-aO ton rýr~h- gidk, ase,-ul~ an .

paE ~6 i4r na t'ktenaace is a s follow~s: .

1. Voltage.,s 2o 40 3 pltase1 . Be sure electrical s upply Is of .the correct'voltage anid -thSt the. m otors a~re propeijy J ghbsed.

2.-Chekoi leel in reservcair. It s ho ulc be- i upper halfaf*~

sight gage.

~.3. '.C6uple hoses to mp as m~a. .edý br per.Presgoo Personnovt s.  :,!

_ . .. Instructionst Be s u quick c~uplirA3 are fteld of d ~~I adother foen jgpump motor, until ,Voilare satisfied.'that itis tueninig !wt"--

orect dieto ~indic~ated. by, t;te pump-.-.. -

-.Wi~th pumip rUnnhrttq move f0 U., d andlie to et .

arni,dcpress jog b tjt qn Thi `wi11l Tn tram extend adetoý -~vnjiri r i ýJ wvill cU A i It t retract.'

.Al t4 -- s inq S)I n .P D.i~ i.. A equ1ipmenk -Will

'*r~wutngp.r~

b~d~i. O sP'coh repre-sentative 9 r der hi stri tspver L., ýlrW-rmalrvtenance requl1 ed ,

'Vkj t iU -'T rnadj. hv -fLsrd the prýK tylV .I k(: i. P. -n. n n;" c aV1roble'M.. .,

'2 .*** .

AV~<

-- ': . ..- .  %*,* " .' 4-A

- -Febrouary 2~A 1 79~

~Po~t qffiC_498.' 98

• eiW F.QI ' af A. S196ton 7.1

• .Z.J Cd . Cry tal Riv"r" Unit 3- r

-. .,.,o O-.inatent 'Vessel . .

P .'498Tension Sy-te1D" .

~.DaMr.169..on T14# is t~i ansawdr your letter of September 8." 19 71, coiicarninq, tzj x*

r+/-s.nruwner th~ree 0)to our Quality -Control Manuial. 0&

cofimeafts. correetions .and expl ai-i'*t 4:.ýs are itemized-as" per yavt M letter. . - .-

1*2.-%,-2 *rdness hwe test .41number has-been added to th..s fom.

p.a-ral*e ism of-. the faces compare check numb"-r 40, 8 '"

-7 .An.these -washers are faced off in the lathe a.ot&

f ftos A bar. - the~patallelism needs not to be- measured with jr-.siazxgauge. All -our buttonhead tes t were done on-w-aisher

• ,v"- , , ..gt .drill holes that were n-t counterik The -,

i.-camtersinking doies not apply. kincje the washer is drill ed

~ ~oh id~es, t'her~p.Is no burr to be rernovedl. Since -the' ash*i threaded,

,:externally the wi asrte.. .thr"adce ' "-.

t

'_-diia'=eter *Dkner.sion: ,* ..

• As to the freq.encyo* checking of. th* wire holes we content "

$vrouget a,1O check as required by the specifications by requiri.ng

-a 100% check by .the -.perator and a 1pO random check by the Quality Contol..Inspector. - . . . . .

V ;IN I 3. See item .2 m 4. a. -Refer to new page 2.2-33 -3 .

b. C6rrect

-c. Refer to "cxmment number 2..,

5. Page 2.2-46--hts been cnen.ged to show a. 100 check f ft Splits.

'Any malformitions or dofects that ,-re noýt detrimentalto tNe di'a-meter, eccentricity ,.r crack crit.eriaow11l not be 'considere* cause

.. ,fr rejections. - .

.0-.,.er

': '"" " " d.. to  ?. * - .-- "

-* ....Coitinued - . . * . )L.4*

LA" "R.. yl,'

-. *~ 0 &ýX ~'27 0A. D 1N )~*. LNA" 2.9662 80O. .963aa 8881 4"

'-. ýý I

'Age TV*,

Ar-lz D. A,~, Ski Iton -

ft.#Februa It: Cry-stal R~iver Uni t 3 . .. * . A

49. Refer to p.ag.e. 2..3-724.

-. Has been corrected ac c~ily

£ ' li a coxracted arcordilngilg T,: '.Ondy.Atandards on this teot is the DIN (Gexman:

]Dw InduaStxal :Standards). As we.com'not get any othpr-parts*

-f.4r t -ain tester,

"..." but Atanardized ones., wi- had to S.....st the reqirementS, cuo ding.-

. .~dig

-o~ec04 Refer to.. Item 2 .

'- - .,- w Ref plItem .

SThe.template-is page..2*3--8,4but.

built according "tw-the principle Lt i6 conslructed stronger and-h..e_

shown :op,

. ertb-. cedures i*..*ire Cutting

.--.. The tud ole, in-the washers -serv~a the o0ly purpose to

- ath .e r plate to the shop, installed. washer -before "A*-.' -. this iq done kn our plant, we4tan not See

.. ,,f plug gagA. 'for checking. There will not be "

t*./Wi: *:

e the Lite,.

.th.ese..holes . .n" 4,.resubmit hereby- the follow,-int-'pages: -

2'..2-.30 . . 2.. 3-i..

_" ' 2.'--"\2.3 i,24'-.

-'4., 3.2 - .2.2 2 3,37 S2. -45' 4 _1 2.3-4 2- I

-.. ".*.3-10,- .. 2.2-41, . .

4 c~. .Th follQwinq pages are considered approved: .M 2.2-20 4.4-2 . , '.

.2. 3-:6 " 4.4-3"  !*.::

• *'. . .-2 .3--8 4 .4-4 ,L*t.,

p 2.3-19 2 ,*. ..

2.3-20 2 .. 18 Z. .. .

• .- 2-.3-21 2.2-.36

2. 3-2$ ' .2.2-46

, .3-2i9 " . 2.22-47 1.4

2. 3-48.

34.43-1 -,, of a .

~-- .~-'

,7 A! .4

tr.A.

D. un Rage Three Crystal River Unit- 3' 'Februaary.2.2., 11 approval:we submit hereby the~ followl ng revised pi~qji* a lIn addition, iyour 2.2-32 2. j--fU

.2.2-33 2.3-31 2,2.38 2. 3-3A....

2.2-46 2.4-0 - .. - ~ £. 4 r"

2.2-47 T. 6-1 2.2-48 /

2.2-49 3.8-1 2.2-50 4.6-1 2.3, 12. 5.1-i

2.3-l 5.2-3 4 .*.

5.2-4 pa.es .sbmitted or resubmitted herewith, are marked 4 .

r~s,;.on 4..

Yours very truly, I,

THE PRESCON CORPORATION Mark K. Rust I

Proj!et Engineer

--- a Eastern Division

• Mr, Harr)4 Koch., ,1 Mr. E. R.f Hottenstein W.-.s*. O'Bra

-* M.o Jim Duren Tad bickley it I. * *

.4 I-,

A1 I

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EPR&S.CO NCOQRPO RA jQ1Oj 0

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'i [ELD INSTALLATIO'N MANUAL a I 4

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1 L SSP-9

.4 . .

2ff

• I. A I B~uiz~j PI~ue~

bear after elongating Xendtiai tr*af -t 4 -prestresi fdrce to W*'O"Fr-f .

s17 Buttonhead " £s Cl8 d-f orred. hegd, oný end w*itex, A Pilaster on the offset portnio as n t 4. 6 f s e . P O h:..t Buttress..

where thq*hott1zopjal tlo*.

CasIng Filler. Co-rr'OsJvn Orotection me-~~a $~S pumped Into sheathf4, iteOwl,

• stressed. "

f~pasing Filler Cap. *Portion pt F.iler Caf. .the --

covers the post-tentiOJ*a and retains gasket in pOSI1*"

bearing plate.

Cavitation Air seeping, into' hydrauH0c. ..y.$.. -'

Clamping Jaws Vise In heading machi._ thas a

. .. .1. 4 wire while It is .being. hea4ed, . .* ,

'Do Not Exceed" -Maximum hydra~ulic gage pro. '."

on the Stressing Data. Table.,-, ,

- , . , t._

Elongation -The*length a-tqndort s.retches-wI ' ... ,'

tensioned. .

Filler Cap Cover used to hold" corrosioti prc~tect~lk.* -

material over' the endof etch "biedbfti

& .*. . . . . .... ,- / .v Gage Instrurnent used on pumpsWto0'1iciuri.

hydra ulic pressures. _,

== ~. ," ,..::.

• k 4

• Id '

4' .

S-I

ý-i 4 ", . . ,. -.. .

Headng Vies. End of** "a.dizi... r which forms the S .. butto'nhezd on 6nd of wire.-. "

.,  :., -.,*,*s*Z.-......

. *- A.

Heading MLchine Machine"used to form Buttonlieads -*O-r---r

-ends , of. wire".

. Device.fo.4 1ifing s,

• Hydraulic Hos e .. Connector between pumps and hydr...l a

. ..... ditven equipment, '

int'Slff fS Thin shims.. for-. minute ad ustme . li (i

• " .-  : . stressing... ' - .. .. -. ~, . ft ...

'N I

Oase (C in of, rain noxý-to bearig

. r4 ....-.. ,4 plati-moo., .

190 QOic6k.m~ovqmrent of swl1t~h t~sARK

..*~~~~.-. ,: . .. ".

.... . . .. ~~

(Chin s6 Fingerrs).* Self- tightenirr- eo

ýpull troi4~ohah Moy o Pump .. ade i.nem ofpump used Ima

-fillertma-terial into. skeiitinq. 't P*wer. Unit.

furnishe" power to a pie0e of.

PSI Pounds -per square in*.!

P'A'Rods. Connector -:rom.. stgest*.t .

ram which str#eseisa..ter1do ;i

. ii. _*k Coupler Fittings :(male ar~d fnh~

,- . .... ,i hyIra'ul.c hose t attaoch t6 y$7 5+- R ',rn" Hydraulic center hole jaqk used t?*ý*

a t .endon. . -"

Aed~Iy Chek Gage' Pressure gage'* used"to cheak.'IMc0-2

• pres-sures.. .: '" ' ...... "- *0' R1eels, or -Ba~skdt's. Conta in~e~rs'fr: iýS14iig filler: f~e~jr hose from puMp to sraff6ld 0**

aH I.

'Reservoir Assembly' 4 l Ic fluid co ta "Hydr cated .ne.r

-I m/.

Sr-issot Jack ToI n 4s'ed -no move .noh- stresse f,

]

s eadp)aite up the wires. tohe ..

• ": / ~ ring plate:..`.., <.:-

.o~~~

uuba used t4 form void in Sheath Sheathing Filter Pur rip Moyno, pump. -,

. Cut.pleces of steer inseded:-

P Shims washer. and ba titg .late OMA A- *

, 0load put in the tendoi...

8 Cables:,r sira;s. used t .a .:

.. material , t-*t.

+ ,

r. n v

,using-a ram.- -- "

,its screwed i..to

______ #tud BOA1S.

hic6 equip~ipnt Is IUft..

TANgon AAgrou~pbf1/4h9 wires threaded t4hnV No. * ~Theildentityof ltind1

-,the. stru tUro.

~ Tendon Pufier, Winch on frame- vked t~P~1.f

-40

,thru shipothing . * -1 Tr~ur [pet 'Pipe 'welde to~te Iba:~

plat 'that ma.kes a- 4IJ

-ff~oM beariqg J>Iete t olifng Tub:- * . -* Machine:*used to Uncil otrc

. s

-tendon., . *-

0Osity,. 1$ ~thiqpssb~ fluid.....

d I'

• -1~. i*'

I..

~.

Wýse. Gip \ .(.

Washer...

and~ forth on'end bf t ndo, A-. ft t

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-. Fpllowing are a Series ol Details

'*. . ich will be referred ba ~k~to ~ .

re ?4izmbera in the~w ate-up, Ke; ~

• PI familiarlze your".LE with them. .~.

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