ML102920238

Email - Subject: FW: Refute 2.8 for Review Attachments: Fm 2.8.ppt; Picture 013.jpg; 4 Jan 73 Emailsize.Jpg; 5 April 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg. Part B

ML102920238
Person / Time
Site:	Crystal River
Issue date:	11/24/2009
From:	NRC/RGN-II
To:
References
FOIA/PA-2010-0116
Download: ML102920238 (135)

Text

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CI OSSAPY

.F Buttonheads ~

Suttress.

Ptte cs Into crete nt w bear after elongating epenid" to* *aantfo prestress fdrce'to ;6r6c.

.~~.

Cold--forme kdo n c ie 1

e d h.-'

n a..

Pilaster on the o

.ff.setor*,

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".where thl'hotfoft l

0tdo, Corroslvn protection mat.-1 l pumped Int6 shea.thi41, rtet

stressed.

Casinlg. Filer.,

,*ps in, Filler Cap.

..~~

,*,Porti'on " thle" -Ftler' Ca-i.*" ':*::'<

covers th8 post-te*n iflos"A and retains gasket in po'.4i.fl "avitation Clamping jaw4 1

4 1

'Do Not Exceed" Elongation Air seepingit hyr~zi yt V i s e h

wire while It As being. hei4kd Z'

.i r Maximu.m -hydra~ulic gage pro"A.,$

on the Stressing Dahta. Ta bl",

,The wength a-tbndoer. #retches-wIi-tensioned, Cover used to hold" corrdsio"o r6rteett material over the end'of ev1c ta*i*ftl.

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Instrunwnt used on pump-hydraulic pressures.

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.A Filler Cap Gage i'.

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Heading Vies..

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End 6f.htaditgirar whichforms the

".butt

,n-he on 6nd of wire.--

Machine"used to formn Buttonlieads on,

-ends-ofwire.'

I-Heading Ma*chine

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-Hydraulic Ho!

'A knt Sltins OkIcBase kellunif -Grigs U

)oyno6 Pump Po ciUnit P*Rods.

so Devifce..fQo lif*ng.rn.s.,

Connector between pumps and ht"te

• d.

.ven.

eqdIpnent.

.. Thin shibMs..for.minute adjustints stressing...

• ram

ý to r

plot*.

-: rK -of. ra-m rxtobearing i4t ~

4 Qick.mvqrment of swit h'-s t,~a"noto".

Ffngers).ýý Self-tightening. woveos._.

" " pul. tendon shea.hh

.4... '."

-Trade eme6of pump used -to....

-fillert material into shethLnq, p.

Electrically driv'et hydrkli-furnis he' power to a. plet o.

Pounds per square An*.

Co nne ctor -front, stres Ur.g M~~I ram which stresses9:a.ter1d6'a.,

FittlngA :(male and fevae

.~4Q hyIraulic hose to attach to 6IM*

Hydraulic center hole jack used.'4 a tendon..

Pressure gage used t c heak-zrm obýv*

'-pres-sures.

Containiers*1 fsi ig-filler-- feetr hos,.e from pUIW.p to Isd.ff6J'd p

W OiQui-kC..CoUpler Rain

'A*eday Chek Gage' Aeeets or B-s k dts.

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~eevoir Assemnbly**1{d ui hdcntie o~e

-on.

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sni-Ro Jak o 1 vsed -o move -non -stressA~

S ead plate up: the wires -to the*

/bs arinig plate.

Sheath.

ube used-t, form id.

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4

... 4...-

Sheathing F"

,er Pump.

"Moyno.

Pump..

shimCut pieces of Ot~e1 inzert was her ard-beatinig pla~tG l0 10ladpi in theted-Sit.

Ca bles:on sprap. used t

.material

-we mid

"?i Stressing oigskting*s-or Loei-ts s

sIng-a,

ram Stud-

.B".ts *ts.

screwed into **

hicI) equipmenlt Isi R14 I

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Jr sdr.J form *ri 1 ~ " 'J~ ' L

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Swires threiaded thn w...

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of

-Winch on frame'.et~~V

• ..hru shipa ting9.

• pate that miake-s 6*

'N ifor bearitqg plate ia.f**'-

Mar-hine:,used to idcol.

• tendon..

T ihijqke.&s bf A fluid

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Vi~cosity "D

A

-'-.44-".

\\ w"e Grip Washer.

a.".

Lotk type p1J mer.

Wiires are threaded.

Machinea used t S61i e W er bac ericlothone f ft ndoz

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'ist.: It is: youtrdr.spons~b~iltý 04- -wormn to

6. tu 4.1 it'"

t ad safetymesure-iare s.d se.

_W~ #ety Mhd n yurflo okue~i siiortant riot to'cut 'oft" d to e.oy. good, sale'y aeasurs a t all ti_.eC.

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.Ate4ý group. of high ten~sile w~res which. whe@n coil ad, 'acts r~

~ R~~i'tg.

Ue t r

tersize, the tandsae -difficult todolAn~*

afliZOl biase ;.therefor'e, when It Is In a -coil, 'it. tries t fahtP

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Thtiidon" rtebeh In a& 7' diam'et~er colheid-byste

-.win weEqt 1*ii bJ4 ~

oosened,. It willtry to uncoil. a nd

'W-aieaiicpatI tth tendon has. been placd int

-the, uncoiin thet 1,._..,

4PiPP guards which. keep.the tendon f'rom jupnot i~htbrq

+

Uabefor y of the bends.

cute Dsnot ustth6ajmal lbend.r5.. ',;:-

~ ei~~dthe endo-until th~e b&en4 Lsou#SIde the-tu.

+,,+...'-:-:

Ay4. s~pfyec~autioris should~be fbllo4Wed clslwie tsuiq le m

am+de, it' coU nl ca use-a fawrelur't sf ihe tendol.cencrete Or. eqi4 which Otl~St a mvan s life, therefore,

'iuaft-ecton-.

1 4;*

Nmea 4-t~rdJ.PA. sl

'o it will have nearlia imillicip-poundaooi 1 s4.

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Oe the~.Yollowlng -Oreceut~ons:

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t o

lert at ale"tImesi

-There se two en g.-dlng-s ng vu-job void ad'

,w Vl~*m h'ftewhni si cl trle-., t

• hiht.}

.- 7 i

.+./., = *.: *

", ' +.+ ". : :.5 *'÷'7

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j a casualty in aseeofan a ccidepit during.the sti'essing f

operations:

"... T

• &Uvrli' t

i nOe stand bbehtr tne rum.".-.

If some fflur*e occUs at any of the attaohoen..

to the tendon, the ranlwil movy straig'ht: b**j*.b

.~

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V IL ~

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• 1 4',,

p p.",.

'4' 4..

I a few feet.

b.

Whilee stressing., do not stand. wit Win-6 7 tdw..7*

the side >oi. the ram.. In case of a. COlrete.,.6

.behind the bearing plate-, t*. rah~.

v",

NN..

tl. In an arc direction.

3 Scr~ew.'pukL rod-into a'sher so -that afunl tbredd'enggz I.

.'essur d.

.\\

4..

If any strange noise occurIn the e"ulpnent, Sto"

- Notly a Prescon Represent lye.

5.

Ifa crack or-cuts in the concrete,.Immediately -.at a Pteq~on Representative -who Tn tuF-----

'l.nlfy'e authority..

.6.

Do not overstress - nevqr let gage pressuresigo, hig...

the "Do No\\Exceed" figure. on% the.Stressing.a Table.',-.

eep door clohse on jackb se-until are reed4q W the. shimst T.

• After,stress pressures and elongation have bein reachr the Jackbase door and plaae both regul;r s.bhims.

9.

Do not place only one shimn-without, the other; either-place bot or*'none.

IS*_--Do niot" g'et yo'ur fingers between the washer and bearit' Plat.1 You -coud los if n accident occurs l.

,If increment shims

ýre needed, use ba rto move tie reuýira*

,~

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-2.

shbi ms to make rotmn for-incrbmentyhirný.A am ShIAsImust bfe P la.c d betV.eQ rd141az /hims and the Ab.arii

.plate.

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syure same thicness increment.hmminmg*g

-is e.,vw with eqa regulA S-hIm..

A...

.:=/

2 The t-mns.arW equipped with a safety. Valve In the eve*.

• .bose or.,ftihbreaks; If that occurs, the-ram will, vh L

pgresouke'U.ptil the repir ha~s.been made.,.

3.

.-Bure of~yOur communivations before te p'resur*h$

" bereleased on !he shimls. '-14ny. words Sond. a) spoken;- terefoe be igre of jL'ur Iristruc1gons bi9*.

prqss buttons to operate a maclti v.

4.

Keepln Onnd a mabhine has nofraina..-.o, the inast fuirnishilhe brainzs 'to operate' the equipm~ea(5n ri~~

-Let's not be'a casualtyI

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77 SUGGESED. PROCEDU-*-S T.*R

~. POST-tENSIONING CONT6INMENT STRUCTUJRES PLACING, STRESSING AMD: EBLING Preparation of Buttress PriortdoPlaPcing endpns A..

Clean and run'tap In each 3/4 hole In bearig.plate to.

remove cement and rust.

Remove any concrete. whicA may be on face of berI9 2.:

Plate must'be clean of c* ent,

.. "If.

sandblasting is requed forthe a1rinrl pUl to'.

~ sandblesting free prior to' losing.he trumpet :witfi the dasiing...

then andkastinj sbould ti done Ior to Plug rumpet to elimtinate nd s.f...

• ~*

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- -e don " ellvory....

A.

Schedules Contractor will furnish written schedule four (4) week projected deliveries B.

Transportation Prescon will deliver tendons to in tru~ks.in accordance-with contractor's scie-1e loading and/or Storage - Contractor will funish e

.aqd personnel necessary for off-Ioad).ng tendons fro*n All subsequent h~ndlng and sto*age Will be bf,-the c "0

III..

Tenddn Placement A..

The Contractor w111, furnish the.followting equipmbikttand tPqi A,

necessary for placing tendons:

0 4

";*0.

A S.*

lid~

2 Scaffolds Silhand-tool s."I

-bx ech acaffold cn Crecet.wrenche.

42).

d.~ Scre drfivars

-(2

f.

POcc.t -size steel-tape

4.

Teleph

'head set (6 sot$-y

.5.. 22O*440 volt,. 3phase, e1@q~c~r.1ty wit~h o~ilts i~OW~Y Vdnaor whic~h "Ob ag)

~~

HO V61t electrical outle~ts fr-srnalIhrdtbli

-/7.

14 Wtl Perma cel pipe tap~e

-~~pot tendon.

~ bolts.(2 pat t~etdnd bitc berewi vupgis-46orhoistinq'jtardons:

~i~

10.ý 460nt*A-1ves or vent fittIngs:

Z1 W-Z~tips of'ruhber..sdadunder Kelluns Griog 4

• Presconj will furhi,ýsh -he following equipment* and t~qU.'. nece.

f*

Pl8010 tpdlots: -if

~.

1... Uncilkg tubs with poWer units (3).**

A..12, end6n*PuIter.'with power units - 3)

• 3

• tedin Mahites field (7)

T~

4, ~

R ams with :power u.nits:j7)

5.

Kelluhs.Grips (Chinese 6ngers):

6 WA s hqr 'p 4her' (6

.7

..r o.**

,.-4..

ted Placin, -rP edries. for Mortzon!al e

4-4

, V5

.,.' ?

4.*

is.

Prepare t lephonu n hoqk7-Opbe 4

".. end Of tend6n

.B,.

' "Tendon.

ook:-

tr'.k tok t

S afttach.,Uijrs,.

3 Hoist tendon to. sdaffOld or pla.*form a6d pla.e. li.

-Anchor wamher to ucoýiUkq tib-with,ýad

&ad tighten.yp all ttde"slack in, te6d0n washer-Cut outside bends fi',around tendon.

., 6.

End A mounts tehdon, pulter (see F

.6) onto with 3/4". stud W'

h" 3/4"' tapped 'holes provide.in bearLng, plate.

7":":

7."

End'B pulls tendon Puillr cable thru. sheath using4

. *End 1 wraps 2" rubber tape thru and around wI to.:

• " better p for Kellums Grip

,.9.-

Wv ap'prolruding wire ends wt 2" pipe10," t

.ape.

'10.

End B atta

.qs Kellums Grip securely to tpndon:ver

, =

t a p e..

.. Attach 'lexible pulling cable from puIiet to Kellums GripjY:4 "at End B.

.- 4, A9-

.*l

,*..-):.;

/

,4'*.°

". * " o.,'

4

- i E mB Minfunictes

/-

tes'~Wit~h'nd'A ýtob Tnd 1

B opiera tei. hydradul1 r.cdbttro~

l while End A 'operates con-roli of puCler.-C&

telephoane domrn rumiaio

• -i:

ia~ni k

4.

A~r o

7-i hd:q. cuts.si 16:,~ hds on Krld

?i

'

'A 'S

15. "

E" Bpulls tendb until the endprorude

.....,Fig 3)'"at knd A' while E r

r, A

V:*

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,..e Nom

.16.

"If all tendons are.pla ed'`eforo headi*-.

up ioneo tendon and repeat opet o."

done as TteYdonS are pae, loa4 h scaffold at End A"

17.

Place washer into pusher guides'

18.

• Thread wires Into wa7sher at-End

,- A.

'.4

21.

SPlrey approved corrosion protection to. nd washercat End A.at 4'::.

"2-2.

Move washera bach to end-of Wires by reVers!%Cji

'of washer pu:her at End A...

S.

32.

Insert stop into w er pusher to hold wire's tight byrsern buttonhoads at EndA..'

..... :.*: *,*7'7

o.

,';7.

h7

, A

j Etiogeg wa'her psher poeruit and itwlIp-t!

back "i'to tu*'

"mpet.

"9+

9.-,

25.

4 mdz A:.& '0 cwa h

erquai

'atioe i

ad wof.

ids-bearing plates.

temporarym molture. potec.t.n, ata'h gr.ea*#o

• ..e*a

+ "

"*-... MovOL-ti"ne ttndon'and repea't'-pe, 17.,*."*.+

c,..

lmpetloof -J eplacing,; lower. ntoilto Itub.. pu1e" b06"; " :'; h4*l!;tig jmachl t*,

• • groUhd ftnd store, L~ ve h+r d+i mo t on sctf~d to be used fo trepl~

• f lý 14.in ti

• ft done un4til Jtist.'before stvossi*044 iw *

' uqggestied Plact** g Procedures f oVert-p" A vertical tendton must be heihdied diff erey ItViII ter.don'

coie, b

horicon-tal tdons, A short b* e 20 et i

.p bae f

oe.t 4;++:*

around Ihe ener of the tub and atached to.

which IS aspar of te unolll-ng tub. All this #igg. n,i.

to,. be able. to lbwer the tendon down into the trump

• -I

-liftihted tendon lnt* stres ing position after th.s beeiiiq placed on the bottom' end of the teondo, (see dra

.i,"i."

.by step as follows:

1.."Tendon hook-up man on truck to unpackage t~ndon and-i

,8attach s.Ings.

44*..

".+

.A,

++,

.+

+

.r +* "'*

" I

+*

+.

.+.

+

',- A. -.'.',

.*,+..

'I

~at q

.4

'C z.

N, 44.'

Hoist te xdon arl pface in uncbiling tub.

=

C

3.

Coil sho06ft*abl eýt h

• attached to, slresslga around confler.

uf~coilinq tub and dtaht aI~

come-&-long4 whicb is a.part of th~et fclln

, I A

a-4 ReppaCe ippes in unoil Ub..

,;:nh.'

up

-cngiint-fl-s."

.5,1 Ttbte upco meta oqutisrespg

'~drawn.-up agoIn-at the center part of theu..........

--- F6.

Rotate tub lr~ end If tedon Is in poai

..fed out of tub.

7.

Cut large bandi from arouri t~ndon.,

S.

Rotate-tub fd *-

.ntil tendon Is exten4`

approXlmatel**k,""Cover ends of wires bullet to prevent wre end s-from s*bqnv1 4 r-eed ten4A into trurw. and

Qt In the tr Ps*

ig. 1),r

10.

Disconnect short chble 4froM, cabfeci1 leave attachedto tendon (a.. Fig. 1).

,;1.

MoVe to next don ar.vewi 4..

..,E.

3*este,$eoilk.n Proced.ure* f*".Vertica~l.Tendo~s g.

-A.:

l headi

,II

'W b.,d0e 'aIn -the*tunn~l Tahdionls.-*f:

-..4.

from Stressing4 Wastier arnd the loose end w*1l, b-e p;

• .-. lwezrutmtpet approximately

- 1/2 freert...

e

-plate Is approximately 14 x.14 x 2-1 A spicial:.s-l 4

.:j,:

. e~4utpped with a table to holq thd bea ing plat**e *i.v~itiW be furnished by Prescon...

1.

Mount bearing plate on scissor jack.

2.

Thread wires 'into',bearing plate' 1.K`.

5_1 7 pV idt~rprL~UM

-a

.04~~i aUis fi -inove.6 F:Om

-ft Mov

-. n locatb 74 404eAt :ntxt~ndon a!01-repeat.,.

ii0Agqsted S tes sih 6tce forVetcleap~

AS 19g 10).

VOr~

Q lto 4nde, t

/4.p 4

.3

-~ti pialr~

unt Lath threadds--repau.

W hpil tp-Ud

• ~~~~l CatGi* rk81tzig Panrocedug:

a n srs~g 9

nd

-bef 1m S.;

jMOVO to in, thnored repeat T"

15-Su-I te Cat~~ fn.k1,o'g drpse sonate vtc~

eno ab.*o

• ..t

~4 z

Oi7i

it, 6

ton..h' t~l

-t, 4

yot C rain

.2.

-..20 hydr'

~AA~fa~,

MW 774 Fle Caps.'..

tI~eOdrtrato p

wý iill furnish the folowi E~qupiTol Str~ $1Te

ndoins, x; ~

fleus.Toolsi; pinc~,

zltngsý P iers

, -W.s(Z).

Plfei/

A4VgHi4oY4 f~~~

Stei SiReqalor.

$ 4-3 VON-fittings

-by. C'ontractpTr

~~

C ~-

Prebtbti will Nurni sh thro nxwrg ehila t~~

~

V..h th f611-

'w-'I..hf c

l.k-..-t 4

~ 1;-

bY Speclifi atto.

.~

2 ur 1!§~l for each ore

• f..

• 14;4,

'.4-Z,

-4 it3s trl o

b f

t,-

-rA.M4-q 7~

7.

Ste

'Strei moo

~oa r

ateadu'rh orznaa WI.

tkf 7X

• %td attactioverhe a oro 14do d-U b~eachwid.

jp fý i.A4 f1.tervf to -Swewtatqi-c TT f

=.--

-6::ý Pa

-OP-

.~

i..,Y, o*-ot ffig cal these asurermepts Off o eas-a-t e 146nqa t~i g 'fat vr t ha n the -otherend, It. M-S alow~

othier end to g.St.even.

7 ie. -a tendoi.

.Ul su11farther on one 66d thanthd teA AI

Aig.

eoOqualize

...~

6r i!&1

-2.

If shims goh in

-;abefore rquirpresues 910gags; useý In c sntt

~~1aist 64: 0a' Vhithgs. uhta ted.o ~Tau odp

• ~~

\\ý 31onaO

-s =m

• Iways le~ed bteen'34-S+

I Sari 4eigti~,aý 13.~

~

~~b ine~sbm~ng

~

relmis Oe.wes ncttb thentmove to iext" te dK.-

Iff Fler rOderation p

Proson illfurnish the f

ýdowng--tquipmeint.'

b A.

w Preonwl

1.

Twod (2) -Mpynd$

Oumpk (e e rt',

7)L

.2...

'TW&(2) reels or beskets,+/-o -house 20Cr' VVftd.

?oJW(to Four- (4). 251.'.x 2 1 or, 1-1/2" hose,A

~-~

44

£

6.

Filler 'Caps.

..7,

'Filler Plugs.-

f

+

7--

A L.

It 3.

3 p.-'

-a-a-'

-T6*CinrcýW.fllw jq Extj.

-iIf Urnrl h the LLOI~

Iae'eu oary.:oiLUL~mfrq:a Casing Filler:

M ap-~~ii euprierlt to, rnpjve purrjps., filler, ec~

7,~

Mt3.

AU vezatsforsheathing,,..Ki*.,

Y*4-AppcV~d C0siig "ler.

N'-'

44; 6"

• Casiog Filling.Procedur step by 1..

Loca1ptUmp. on ground.r. thV. tra6let at center-f I. Eoký-up inta~ke hoseý from tank. to pumnpi.

i~ 3. "

otleithose has attached,, with steel bands, a

, I;: ' *

.e ca "bi a 'd aremote control 2-4 volt e-c,"l Zable." The ottlet hose is 2" in

• i.

long, *ol1I In~a ba ket, oi rol1 on a r

, :..--: ~

r

.71

,-~~

1 4 -

S.

.~

ID S

.,yIý,*...

9QUIPMENT-DESCRIPTIOS'

• UNCOIL.NG TUB

-Designed Ma 7'

e pres con A~ tw~olin Tu F1~~.

) 1 a hl approximately O"n that stnd In -a. ne~aF'iptlcl-p

-'i,'hetb 1Ide frame iroie -to~uncoil 'the. teadon vthiie. the. 9us4 uard y

1%

t.

it dto4'*

414 0410.sr.

m~tbi'es 4 g~ oa4fwlie-f~endofilto bfed foVertc!.terw$ohg. 444ht'o lafts for hocp -ten~dons' or.u SUW6voi~

Tub sin aperatedwihaarae p4 t~

~

ayaspit ppir unit-, It habýk afrKd

~m a* nd ers

-~

~e ydrulc pip ajbe dpe raited witfi either e2FO r-440,..o t 'Bkeches-photos and'maintenahnce informýUtio~h xa efon.

pages.

7 Emipty Weight

-a'Pproximately'3.OO 4',- -

,-a.

0 4

.4 1

.1

'5-.

• 9 a

.9

4..

{

A

,;r;

' ;.,.4- '*"'*I*!

!~~

j4AINTEN&NCE INSTRUCTIONS U.NCOILI.. TUB

• J

~

~.

Thie W~icoiling Tub- ' See; Fig. 5) Is to feed the teno~i~c ae urc-linej tub' donsists of a revolving tub. thatj W -*W,-

ly4riven hydraulic motor..

i ntenance is as follows:.

r t

Il

."", 4..,.

sure hydraulic hose connections: are clean. before 1 power untý.

• e fttirngs-on gear bowxand tub rotaftng arm be,.rased every eight (8) hourig of opei~

Chek. gear box lubricant every eight (8) hour if gear-lubricant Is neddfor gear box, use t as manufactured by Humble..Sinclat.

Texao, Clain on drive. should'be snug but not. t%6..

at.*I

.be checked daily. Keep,chain.ubri*ated vwth EP,-1

,14

,i :*

• -.o I

.6 4-

i..

l.

P....

.. 1

.A L,'

• . W I

-I A

.l.

A 1.~

• ,*'*'*"..~~~~.......

Vu d.-/

t6 "y

aIs~ ~~L'iL po dL uni 1

0.J'L P

-Am.

D:..

ele trAc.

UNCOILI

.Wt

,-A o n 14iml Pee; beon en or V7 eT. UMP a. VesWoatk 40

's pwp~e f tis Ife unt (haee 1g Mis t

ply pto~rfi

~A~crnotcr t

unEioobellng W4b cotsi5 as followor Axa.

j.s ono tiis "s.

H.

k 21 orh 15;t al~

ientlaI O.ý bewe n

e l

L igbt 'oor nd hydvo 2i0 I

., ÷ rv Te fuid16yl hould be ceecate np Inarrie oIat alwab;ite alfu1*

1n m

lnthes ighm tra i

ies Sohatd i' li4. et p.e g

above

.15 F..

fi,.l*

da ag th.uý6d ak o

n It the d ruce flumab id.g. 111dli fli shud6-ca-jb.

c.

2!V 4,sev00 shou ld b*. fu ihprmunrc w4e hydra uli ontis unr 1 as foil bls

, *e-ssti

• 'i* '"

'<**"::'3,.

The flidleve hould be chc oa Rr Inua, ned.sc:'

'~y shw ff

,hse htga

. ie mounted onterseviessm~.

4....

Duin"2e2to, rtr of5:S oil shud o, xee SO

./*.

• .Oeangaoe 50F lldm e th pum

a. d b

e dow.

n,.

~,

h,.

dr* u'.;..--

d

.yrui fl

" shoul.. b""

- c.... r."" eTc"-.

h r

h l.ps1 a

g':i*

a

..,,,,,,. =

, 0 ou s o

pe a i n

The'elect ic to r on the ýpowerui i ~

or:44 a~

the m~otor to. cet 1 ta.

.4 r

"uli pup~c~n e'eltablisedby lea~t.'-Ithrop r otatloh of th'i -;it.18 q

BU4bvtt~*ýhc will damg~uhs 7

Ireddy-Cbek gage and vatcaly 1reassuris dsignute bq y

V

8.-

A fc yeqir,,o.,rvr!

1 Ohu~

-- t ol~ik hctObedrairied, clan~~

ni e oil.

\\i.b S

Vt

"T"u F

0ý4 J>~W 4

.c4 jn~lr 6 i a-wi.*~w ie onJPMN 6.C~

O lframe........j:

ly

~

~ ~

~

~

~

~

~

~~4 I-n hs.4uinn.

s esg'dtb h-oprtstewh fdUcln ft llsrh (e

.6)i wich'i moutedo afae h

2h~wirk wire-isa rau~ia (175ta Ionu )-'ttahdd.

A>4

.euko vOl-vs ankh pealtenanthe winch lb eiithe diryectio, d Approximate -w;eIht 2.0#

b A

• 51 4

~

~4

~44.

~-4.

~.

'i."I-. -

'C, ~

V I

4.

.-.4

.4.

a

-.4.

44 W.";KNPULE~

e---

ni VA WA-a-lo,.a-.t

-i.

f-~4 Thtndb Pulner66 a......

ii stel fanteassemble~d with 134Tstruat

~,,~1d'ada.

w~nbe It.1,t WdrlvnbyT hycdro"ic rmotpr.

ht*~

&'.ha ba-'44 ifounWting. that hAS tw1AO.hOOkx that Will-ifqten, onto tVt -

1114U&Ihe in plcdr te./1 holer'i the wbeerlg pate

ýto supjit the srsigeutn.

Se nthe'terobn puller: has og~pr rato of 3 i

t.l,-,

~ b~s~ii'kt dostru~tUdl cl

'dru 1

-6ýc~e,zo

~

~

~

~-

~ ZZAIL~~i~

ed+ stee flanges.

The:j J st

-l th 7,

1 t

iliy s fl ito hewich IS gealr sytmcons~si cf wor wsted wfth bronz iigga outd on a~~ge se mcnt 6

-a fom4d

• 6ii-bet Inos nd.oq inilceri thrust, bvarnq Th

1att, oa AA n nthe drurn'.M:-

lhO raptor that powers the nh l

-aCker-Lyntp AS'hydr ulle-rnoto -

The hydriumimc-motor is oper: ed

~t a' 'reýýure`

J!, 21400 p~oj - This, mo~tor is

.i',

driven by a hydrrU!fc, PUMP.

-h

-mpf nt ildipae 2GM Wihtis pr,-tssurelbnd disp1~entemtr ilr~tape iIS~

RPM wvith a to)rqtue of 635 p il#

or4 u e Is.novialy' gijven-1n feet - pond A

AP

~:_20.

the f th~hyauigic m'Otor~f 1i 4At~1e by~muall ~~~

!~~a1Vea 116W. ThO matio al to' be aven ro 4

~~~~-. ~*rt~

I tbrwO.. ~nd thease at wih peio h

~i#

hyd-uli 1h nIdasoie sfpewed ofotlo 4pp W,',

• o

l.

This UNdOP PU~lerrequfres va rin mu,

ioutotfariinten-andee

• ~~

~~ 1 T ae are tw6.(2),- Virk ges'tttn',Q1.ahq6 we

->earirq htsou4b iae al

~

WO Thqr Is no need to,` c~oc k th e g eiiubrAu'b ir)4

.unless a leaki1s show~i4g up o%_tho gutaJl.Ut k

vitibemo, an tf-hi bewrapped wthf on a

th Wiere is-noifield ma$-rs aenca' mo1 it 4

-If h~ose fitUts are brokebn. Jobwsv-it ff~

piact1c* tql1 off thie Pone'erMWdrauil '191ck,0up ttWowa*n.

The or' tst dfrmge that ~

~a N:

sytm9-t ajoeg

~t%4 the syst~

74*1

5.

(gieet ms eud twhncabld mus\\ a -re~

~...E/rperechs~

Li two-;dablds will' wr ikeýi V.

HA I

M & {NE

-i v

Th eS lPted~~jrtr MW* nar';ar4:hydra ullc~lly opera ted, esigonbd tof tbe.wie*"

The.

'achine

i. -. o-r-...

ptdto occep e and form' buttonheadslat th, avsi o

f

t. t*e ons

ýb 64~461Yz adblne. will'.ctually be in:two parg the.oeuut eo f s-tressi*g n*-and thepfu..

h..ead-ng-.-

d d.",t-

.o it ca n. s.

'a

.art

-arid be-,.ios.

t

Ž;~~~~i~~~t,~

11.h twlgtne o the, bottom~ vericltnw

-:,w. have

.ha 61.b..that, will-rotate 36O" a..:.

w..l-trav v eýu i-pog-tic..,. Th$q Aw ft zwajel either or both adjuktfinents to b

r to:utt 6,

op Wtr feeds 'one wire

-ta1m iloJw hl the basi frs th& head on, the, wi re.,

.:..?,.

4..,

Approx~inae

`egt-1,000C.

• • ?*-.'.

4

0. 22-m-.e 4 ".....

1

MTT1ANCE `1,W%-RUCTIODNS-_;-

HFAPMqMARIN I~~~riu 1ýi

-se~g.9 to -form.phrjt+/-4.

'4 A*h~dsontheens f b restress wired Th hedng ac! l

. ~

~

-o th n d-..--d if

• .t.

M.,

t*:*....*,.

hy" raWit" P"mping unit;. c.a,

.pIn an a. d he-.."' ".--:.-d.

apd~al~tnanc-ohthis*;Imachine is as follows:

4

`Check resery~oir otw power -4nit to kWe sure it.s filld i3 hydra fluid, 'The type of 941 s6hould have o viscosly g

gk4 o

wipa

' iSS SSU a der~~ F

• dx rbz#-od' weherOp r.*

114ghter wel ht fo oil should -be aised. Adornae M6Od~

• ~

otls aire:!

'10's eresstic 30r'S"M -ToxaQQsgA Iii~

a ny, 44; Phillips' Ma ngus.' 215 r35 SAy Rubli e Lht or finuroýO..

-The electric.motor for the.!..t is 226 'or 440 volt,. 3

• s.

As awarning be0.ea correct htesand startect04 are Ingtallqd In th6

.tet nelay. If uýn sure bt.sr source, cbnsult an electriclan.-

3 When starting -up the el.ectric motor', bt, ure. that it turAn..t x,.

.N;1 the. same -directiona as Indicated oni the' hydraulic-i p

wmp!

arrow.

If it-turn< s In the w-.,4r*..

/

I i

r the.

0o.

s ition:

o*

Tt W.

4.",i due to lack ao fol in thirpumpp Nose pump.el¢ 9)csto..-for4

. i nthe

'l i nes.

An Pemp he oil level atnit" p.operd i-n*d ical~

tennce..on by isg cht-g e o er s

tfvo lr or it

'h-..

2_2 46,,

'9-4 I*-*

1.

....within 2"

to pU ro heto f -the tank.

L k

Caiso

at*'4In ton.'e tdrft.nhe SY

" S The 'tem'pei 6ature of th-e s h(5un.x 5dI.sO pi

• ~

~

l y,

Al8t1ber'or every 2 0 hv~urs o prtQ~ tK K

diIdank shouItd be dr~iled,.

61iane ad fill-ad WM.1 -now 4

Ckzrng lesand ha' g

am-ld be.chick"Ii'j, U-i 0

Pi on ed ik DL6s; should. bq, cle-ned.n ter each-M-Owter tio

~b~.

W1 tgpdp b

~

~

T M

cnusi.ng a poinfed irz*trume it

after--4ee

'8$0v bf j0 *

.rir 6d Mano~tb B*2d C

Tirg Ca-es may bexpect'ed to asIt SOO~

Wa rk mor.

OMPRWA..'

makbe 13 feston F1eI~iSupervisdr',ij wflrco en M

df the. 1'ea~di-nq m'ac~~ n e Aill-ekeupis al S.

4-.

UU.UU'UýU U.

JU U

U

.2.4

• d

,M

/

C-

.~

".4 't

.~

.E..

E.""

SCRIPTI... '

S ILLL-PUNZ.

I>:

4;

.~,

S.

ssem

.by.,

T#.P esconCo"t V.. -.

Sheathing. Fitter Pump (see rig.7Y.-

a ho pump equippi1.

• .i-,::....,*et6d eclly driven, variable' spe'ed hydra ulic.mdtor;,, Thi.s drivIP.4 ca*::q,.

n be' controllpd"by remote. control, d~uring -tKe pu p n - f: th6.-..

The pu* rP ty r

e hooked d eetly to thf shrohing filler tak.tnk truck or d~a1rum.Te-W

• dkeitl¥ f~4m the s:,e..thin~giier source..

-he controctor'na.

0i sd the pump (see Fig-, 8)..

fte.suCon redommqncds receivtng filler M iqaterlal* In *truck:tretsport:. J..

. ctly?*ot tank trucks or hNvlng, stgorage t*iik at the jkbsLte.to !

flýaterial In Is a Inuch-cleaner pri n'tha d'rum' s and, Isio~

.4

,.,\\

4

'-4': '* * '

4,

.4:

.4 4.4

..4 4 '..

4....-.,.,,

A""

.. n

ýz A '~tE TJ

• U";'.":."

"o

• g;#

°d..

S

,i

! 1 :1

.j p..se of this pmp see Fig 7)

-.to puho sh-.hing_

fill in

'.9 i-':

i e

d

,rv r -b..6 h.. rO I f t.tetn o

ha..

ee.

s se.

t c"sit

.,of a,*,

pump*

caal ofpm ig2 galln..pr

--,an

&i..y~

,hV

a;4-'.-

j.

tr,.

Thepwrpp for1 the -hydraWlic motor will come from#

..:.*.dl:splace 12GP M 1.400 psi.

... t a~

UPt..d maintenance - as fotlopw e:

i.I

-Hose connectiiqops s eoinldt be clea 4d

,nd hn0 end' 1

• ."to the -. ydraulic m.'.

Attach'one 'ndofInita k ehoieo OW-',0

,.the-storage tank. or tan*

.ti motor o

• 3 Start-pump* in a forward ŽI4t~ion$i*.

C.

The pump w.ll be equipped.

a Volt.emt so the man on the scaffbld:cA. ooPP rate tePAW-tet on.-the. ground-ifiso desired.

4-\\

• ".t:

a 4..

I.

S.:

i-

]s" 7.

-4*

.9.

4.

6

'/

.ii-".

.. EQUJPMENT DESCRIPTION STtS 4

Q1'011 O'Oe "r

"'o._,

stressin' equip ee Fig.. 9) Consists 4 t'

0 jack bespi (which is bolted'onto the ramY, a -pull rod., a nut, two VAX hoben bd1-~

um il220-440 volts electric power..

T'

• ac baseIs designid to rotatb with eas.e by Inserting a rod..g

-to he eight holegi in the base and turning it.

This will simp~f A"

. u.S.ing o.e.t1Onhi'ch requires many orientations for t..e j..

a eqipe with~avallve assembty *hnch has two. 2) Plope

~~ couL~1.r5..

1On.

U hea.9ag-e which'has been* calibret4wt~i, L

V; #em U3ft fl~used wit~

-Th Pwton rere s n ipveat the jcbsite'will have a mister gage e.t.

of-e4.pme-t; along.with a.spar. gage that has been ap=-nt.trem'.

The.Prescin n representati. 'Will oest the acc5rr.r.-,..

trca h

V4. 4 used daily by connecting. thb a t.".t"thd.'

i.c uplere and stress a tendon with the master gage amnt

, tW'.

-t.

-1

_more than 5%,. the spare gag wlbeptotemachine adth one wiflbe rsturned to the plant for recalibratoi=.

The master gage handled and -protiE~cted as a. watch.

Do not do raue drp r,,.e.,

9:

~-

a-....

-ý..

4 ql 4

p4 4-,

V.

Al~

ANOC flNJST1RtW!Toibs.'

E:SSING. UNIT-.

~

-th sr in.

/

k~

~

hepuy;oeo-h ksris~r

'eq.uipment P~e ig.. 9) is. to' put a im~nt onz a-t~edori'.

-7~stressln§equipuen~itonvsists'-ot-

-urn

'6i 00' 'tn raui c

6s ulrgd and ra

-:---t

~1*~~S rtup~awd Lnalfteflaace is as follow~s:,

.10 Votage24 0*0or 440,0 '3 pftaseý. Be sure electrical upply-Is of the correct.' vol tage and -that the motors are. property 4

hasecl

.2.

Che~.oi lvli eservoir.

It s houl4 be-ir uppelin6r haff of.~

C

~sight gage.

~.3.

Ct~uple hoses to m s m dbpePesoPersonnle:-a Instructions4 Be su quc

~p&

re frof 4 q. V 1/2 a ad-~u other poegnmk.a frb a-ta chi'ng bases. toý unts Alj ha-p Co re cornpl etely eagaqded.1

.:.,. jog pump -motor, until yod are satisfied -that it -is tutrninig 1

• .correc 'direction a~ Indic~ated. by, the,drrowv aiýthe purmp., -

S.

'ihpumip runnirtg; move J1~a 4 1(dh~d to an' aryd,dcpress 4og b4tton.

This wfil Tnat ram extend.

M 9oving h dL t: lo.ri~h~ wNiIl caus'b 1 t t retract. e-

6.

DUH

-Aotig or t stn-f 8

eq~uipmen~t Will

.bý-dcnie sc~

?~~obhreprer, nta five gr der his stri 't supo0C'.

I V1 kn

~

~::ULi

ý6 r 4(rrni,6~ance -requi ed I

A

.~*.,.~,

j~

Tr~

~ hjv~ fo~~ d he r6t AV.

47-7-Febr~uary 2 1, 1.9 4 4,

44.

Itm*

dl1e n

X*

1 R'4~ ~

~

~

ai" 149Sý A6-L I-

-ý

'\\.

A.

ton a er Cry tal Piver* Unit 3.

Cp

, ainmtent

.essel

':et.

Tension Sy" D.ear Mr. S i iton:-

~~.*.*e is U4 answr your letter of September 8, 1971 conceorning

<S4 26Visiof numbier th-ree:(3) to our Quali~ty-Control Manuiol, 'bur

.. : e ms, correetions.and explani*.t 4xis are itemized-as peryou-letter.

"'I' 1:." 2.. Th hrdess test number 41 has been added to-this f(&.m parallelism of. the faces compare check numbbr comar "uekn

ý*r40, Z.Sj : 'xj*/i: !"

e hs are faced off in the lathe -

not..*aw--

ft"l

.'a bar the parallelism needs not to be-measured with

pr4esiort.gauge.

All our buttonhead test were done on-Washe".

ý-;:ýWl-.

stra.ght drill holes that were not counterbuh]k.

Thereo 1...

tersinklng "does not apply.

incie the6washer is drilled i'":It.

ides,'ther¢.Is no burr to be removed'.

Since the-wae,..

externally threaded, techeckwill assure the Vorre7".

.diimeter menslion:"

As to the frequency 'of checking of. tht wire holes we conteflt at

" :ou.get a-,100%'.check.as required by the specifications by rjequr4*nng

'a 100% check by.-the operator and a l.0 random check by the, Quality Control Inspector.

7

""":"a

4.

a.

'Refer to new page 2.2-.33 b.. C6rrect C.

Refer to ^Comment niumber 2.,

5.

Page 2.2-46--hbs been cnenged. to show a 100' check fdt" splitS.

'Any malformotions or defec&ks that are not detrimental to the dia-meter, eccentricity,.r crack crit.eriaw111 not be 'considerer cause i.i" 'for rejections;.

• 6.

Rqf'er tO 5eqc-

?.

o-1'>

.S,-

'.0Copitinued

(,A'C EJT.. )L 4 1

SEJ(WC'

!.i*:"

.i.

• r.

/

46,

'4 0

SCýX 217 A'

.N 5

'~

gLA 262 8Ob.9638881~

p e~

If 1,

" C t

-ie

'e" Fe b n -a z*

-2 Crystal River Unit 3.

-:.Z A

9.

Refer to p-ag.e. 2..3-24.

Has been corrected a'.-.

c-,*

lba

.4a cdtetdacr.-

i Thd'. only.tandards on this te is the new PIN (German

'I -*nd la1,Standards).. 'As W,,.coznot get any other-parS f

.:the.,

tester, but,s a x

ardized ones, wi.. had to

a.

.t the requirements.

c dng.

9 cG ct4ýdt acco-ringly t Refer to., Item 2 ti.

.,R e'f."

","ie

,,te"

• .5

-ý:Xt, 4Pý

ý AMU MV

.:e template-is built according 'tV-*the principle shown page 1. -3 1-,

but. Lt. i co*niructed stronger andý-heavie#.

thap.sb awn

-efer th cedures Xo:.*ire Cutting The stud boles in-.the washers servA the o9ly purpose to at keepr plate to the shop, in-stalled. washer before I'"As this i§ done.n our plant, we--fan not see pl~ug gag

.for checking..

There will ndt.e n.- d fT~ 'these.holes on the pte.

- t. hb.-

t

• A r@eu~bmit hereby" the follow-ing pages:

s*

l1.s

,i 2'.2-30

'2.2-32 C ~~

2 2~45*

2. 3-f6

\\2.3 i4'

24. 53-1 2-.2 -1l..

/

2

.The followinq pages are 2.2-20

.2. 3-:6

-2.3-8

." 2.3-19 2.3-20 2v*.3-21 9~._ *_---

'.-2.2-41, consiaered :approved:

.4.4-2

4. 4-*

• 1 2

.1*

OW4

• A

z. a-,!.

2.2-36 2.2-4.6 2..?-47 S

31

~.3-Z9

-. 3-468

~.3-il

.-4-1 2.2-49

.. -o a

2 7

4 0

t: Mr.

D. A*

Unt C2 rystal River Unit-3' 0 g*Threo

'Febru~ary 22.,

M-4

. t In ad4ition,we

.your approval:

submit hereby thea followl A

Z.

ZL-a Z 2.2-33 2.2-38 2.2-46 2.2-47 2.2-48 2.2-49 2.2-50 C

/

2.1,-00 2.3-31

2. 3-3a 2.4-f 3'. 6-1 3.8-1 4.6-1 ng revised paqe8 g_

.4.--.-

5.1-1 "1"". -

5.2-3 5.2-4

-1 All pa~~e s ubmitted or resubmitted herewith are marked 4

" *r-revion 4.,

Yours very truly, 4; -I~,

st".

I.

THE PRESCON CORPOATION Mark K. Rust Pro jeet Engineer Eastern Divisi o0 P

--- A.

W0c/ph

., i c :

.r

• CC.

Mr.

-Ar.

~'

HatrA KoCK.

E.

R.EHottenstein W.- 5.0,Briaj Jim Duren t."

Tad bickley 35 4

Kr' ý

.it A1 4

4 T

5* I 4

. I:

9 1.

I

.4'

.4' 0

Xv

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.* I

-'3 EL JD

'A.

-~1 1

1.33

'39 K.

A I

-~

INgTALLATIO'N MANUAL

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L.*G.OS SA! Y e

Duar~fig.Ptlt~i f Buttonheads J

I.

-4 4,

Plate Cast into concretei U

nWiv is my bea r a fter ejo nga ting Jendden to tirfb restress fdrce to rilcr~e C~old-mforined heid.. on2 endc wiru.

Pilate (in the oifs'efo Uort~$.,

.where the'hotftzoalal t""

C~rroiv'nprotctio Co1rio1-n rctetinme. t1 b

$" t pumped in~to, shea.thn4;fn tt m4*

Casing Filler.

-qssirig Filler'Cap.

• (--:..

Cavitation "stressed.

Portion pf-the' F.Al!er Cag..,

covers the 1ost-tenst Wn and retains gasket in Pos...i bearing plate.-

Air seeping into-hydraulic s.Stm-';

Vise In heading machint ta.j i

wire while It is -being. hea4ed.. * '

Maximum -hydr~eulic gaepre-so$,

on the Stressing Data.Tablo,'

77.

'The length a-tendork sqretches-,..:

tensioned.

l Clamping Jawa a

"Do Not Exceed" Elongation Filler Cap Gage S

.1

'S.

S F"

Cover used to hold" corro r

material over the end of e*et4A 6,-

Instrunment used on pumps9tff1B"*aiur hydraulic pressures.

t

'At 4

-r 1

I i

.n V l reading.E.ies.',.

E "nd h..adiq ram which.forms the butt-'nohe.aJd on 6nd of wire.-

F Ia.

HY

• ding Machine Machine "used to form 1uttontieads dn-

.ends of wir-"

1t

• r.Device fQre lif ting dfraulic Hose

.Coin*

tar betweenpupad el 4..

':ment Sh. s Thin s*hiMs.e for-inute diustment.

bet stre...sing...*:

kda Hse Cof.ranetfxo tbeariiniq P1at

.ck

.e..eovqiment.of swIt"h. W rs-9Oto aMotor7.

1wm-e. Grips (Chin s" Fingers).

Sn tIg*teni.qg.

Ove so!k pullendc4ntor shath, yno Pump Trade

-eme of. pup. vs.eD

-filler. maierial into. s'e Min.~

for -U nit -Electrically'driven hYdr*i furn"tshesýo power to a pie t*4o:-f,

~Pounds pe square

.Rods.

Connector from.'. St*eosa re hich'str&e.

'a"o~

L~k.. o.

." -.-i.Fittings (male and S.

h.ra u..c hose to attach t6:'..

1

.Hydraulic center hole jack Psed a tendon.

SMo:

PSI

° Q.-.

. I A.ed-y Chek Gage R~eels or Baske*ts.

Pressure gage.usedtocb check-=

%.pres-sures.

Containers fsi g

S

.fi ler f-edfr hose..

from pump toscaffold.

~7 p

j.

'1N

'Rfeservoir Asseinb]

~Rninor Tack fis.

• Sheath.

Shea ti ng FAt shims Slings 1 ~

tzreasing AtO BOA ler p

-H ydr ul ic fluid. Container. 1ocated To I used -:o. move nohn stress464:-w

/

- s ~ead p)3t6 up the.wrstt~

4 b rng plate..

ube, used-to. form void In ra# et,~~ 4 umpI Moyno, pump.

Cut. -pieces of n'teel izet wasbe arid btari-g.10t#7~

0ad$ Out in the tendoW Ca bles::&siraP* used t41..

mafieteria 'a vUi~~

Elo ngating, or.

d lo it.i~

• using a ram,

'~~~oIt's'screwed iao~w Agrop tf l4 h.4 wires threiaded thru* auIur No.

The identitk of-a.:

the' strnctio.

SWirlch on frame ~SOtPPl1 Ahru shgtig

'Pip wrelded to, booe plat that raics :

ffom hee ring la-te to, Mahine: used to U~c r

Týithikpe.ss bf a fluid I..

_ A

-Thndon Lcto Tendon. Puller'

.O~o1~ngTub:'

I sb ty..

- ;0

-.3 -

11

.j

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.r p.........

Lqcki type pIJ~erS..

/ P~ret 'of. end anh.hor ge th wbIcht1he~.2ilz Wires are threajed.c' v

erx ~ýo iot Inedb

.Machine-u~sed td1 sli.

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tIY, PRECAUTIONS z

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4,">

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1

-7

".2.to enlýoK To afe y omaur, rs ast all tme..4s--

... o>..' *.

g i.

.,ao i

.m a

u e a t a l

-=..

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group of high teiie w.res which, when coleld, a.ts..

I

.ig

• tti.p De*

t their size, the ten ons.aree di tfficulftt co* l.I

", when It is in coil it. trie to ht Th* endo

• • errLve% In a 7'. diameter coilfheld--by.steel ba ndin# whet i..e *a

,e osened,. it wilh ow t o runc nd lts 4: sani t

t c ut p

4 try

'np.

l. and K-'. -heW, the

-ndonhas been phie wd

. en,

to thunhohlifng to, -

ta¢ t.

w' -",

,,urds which e

• ep

-the tendon from ju n

Lout of. th a.

l..

.Y o f t h e h a n d s

.. o u t. th... ma.. b O

-Y DuSuttththertendoniUntie i he bt nld tSc

,-'de the.

ti' e -

I.-*.'lo SIsyuis.*d4tol while stresninq.- Ift a

.ke iebtde, It could cause a falure of th. tendoh "ncrtte or q.

.7 c c...l

.oost

'.man's life therefore-, o.,

...,,safpt Ypr-sh 4Aerid~1 pi As aii0tsa d. I t w i I hba ve neartf a Millidn.- poldý~

tni

,.e....

,e:o

':-be alert.

~ 7 Obey thelol lo'wing -Orecauaions:

m e....

Bp-I, ber i a Z t,: ah

.n'ojmes:"

,<{4,p1*. guardp whic kep. he eo~on fom um tng ng*o£ he c

t should-4,.

-_i

+

1. • .'..i ~

T hee.uin.s tou!,danerdrn oJ w l-.[

s tesy sing sswh ichsol "a,

avod ded' at aall timeos while a tendon 1q. being stre te 4

'4

• t...".,

.. 'qi

o?.*..i *O

~ l

.'*.k'*

s t 'a~

m n '

t h r ef o e, oo * -= e e * -l.e e u -I I -

p.,

1.

f,-.:

S.7__ -

7

ai casu~alty in ase of -an 6ccidept during the stle'ssing operations:

4 p-t stn e~m te ram-If some f~flure occul~s at any of the attachwrt,

.to the tenid~n" the raný+will move steai~j b~ock *b a few feet.

b.

While stressing4,-'do not stand. witlriwe 7V the side o'f the ram.. In case of a. CO~crew R

behind the bearing jplate.- tjhq rama 06"9~

tl~y in ari'arc direction.

3 cr'ew.'psAi rod-into as8her sio tha~t a fufi tbiredad5 en g~

I. UAny stiringe noise occur in the equip~ientiý

-Notify a Prescon R6preis'ent lye,.

5.

1 If -ta cr c~ occuts.in the c n r t,I m d a eY

.. /.*

ret

-..,.iar..

S.

i a Pre...on Re.'.n.t v.e

.who Tn tu ii

.,..nfY...

.authority-..

6.

Do riot

.verst-ess

- nev.r let gage press.,resigo bigh P,-

the "Do No ceed~ figure.o~ b ~tesig VaTabe. '

% Keep door clsc n 4 ckb seuntil Yo6u are Isdonree~dr~as-,2' the shims.

44

.r.

Afterastress pressures and elongatio*

hav* be-i re-ache-..

the J'ackbase door and plaae bot regulbr abinis.

9.

Do not place only one shim -withot. the othbr; either-pl.c D iofntget your fingers between the washer and bearn 6lat J You could los if an accident oc-curs.

a

t*,"'Af

• rco n shm -ar

.in ef So e

d r

e dr ocu~s a_ banr tof the att*¢hii i.:*ri*

a*e -2eet....

• i"

P-M, v -~

L?,.

3, N

A~. '-'~

• 1~

I shims to make r~om foir Increment hirr-s yKIIncrem464t shim s must b placed bet

• -.eQl zm' lan..

the Me-war Frr geame -trxlc~ness increm~ent ~Imni ~

-41

-Th

'e tams arb-Iequipped with'a safety.V vale In the0 event '

ba.s.'

r.1..

break;.

It tha oc us ra.il:hl

• "t the repAir has been made...

l

• eliurO ofy'yur communlcatio n* before tie preou*h$,

iiiwreleased on the shm.

--ny wds s8unc aUl&

/..-

spoken; therefore, be.ure of.

bur instructioni befOr#"

S

~-u c-e prqss buttons to, operate. a Maclh6.

-Keep in in. a m."h has' no" rai*.

-Yam., the' inapt fpt rsh.

bra.

• ns to operate. he eq

.,.,-/.

-Let's not be' a casualtyI

`7-

).*

• '.* a e

• e s

ncr-e

.,-nt

. tt m :".

"he.*ms r~eulppd w.!th a afet~yave..n :4:,

4"-..

N1.

44's

~

• ~-!

- -i

-p 7

)

1-'.

d

'-I h

n*

41 o

1.*

I.). V S3

• '*:t-.~~~~~~~

i,;'.

SUGGESAtD PROCEDURES MQR

".." ""POST-TENSIONING CONTOINMENT STRUCTURES PLACING, STRESSING ANQD: 91ING j

? Preparatlon of Buttress Prioto-Placing endpns V

A Clean and runt p in each 3/4 hole in bearebg.plate to' remove cement and rust.

Remove any concrete wh1c4 may be on face of bearikg Plate must'be clean Qf c ent.,

If. sandblast ng is requIVed for the Ikarlng plate. to-,

Al :*

.p t w free prior to*olosing t'he trumpet: wit the ca sing U*.,

thenandtastinj slhould b! done ror t

..- Pl.g Irumpet to elimimate sand'frbm gQg in.s

-Tendon"Delivery A.

Schedules

- Contractor will furnish'written schedul.

" four'(4) week projected deliveries

-7.

B.

Transportation Prescon will deliver tendons to'the in tru4ks Ln accordance-with contractor's sche4iue- '.

1`2..!

-V adg and/orý Storage - Contractor will furni.sh eq a4d personnel necessary for off-Ioad.rg tendons fromt:

W:

All subsequ entp ndling and stosage will be*bthe, III.,

• Tenddn Placement A.

The Contractor will furnish the.follow:6ng equipmiWtAend tpQlfI, necessary for placing tendons:

49

/

-0

. 2.

9.

J:

Arlt NCantlpdn 2

Scaf..

.f

_SM1ll hand. tools.

bxcfEach aceffol4

-"Crescent wrenchps.

(2) a W ridar~

(2).

d..

-o.ei v2

-f2)'

V~.L*.1Pc~ Alz

.,t C Telehk! head set (6 W$t) bt..,

p..:.

e-412 ste-a ew r

1..:

-22 4410volt,...3 phase,

-ddOO1e.

(niitifyVenaor which 4ioltage)../-

20V61t electrical outlt 11,.snl and,oef 14 401 Permael pipe tap-e "tendon.

~

4 3/

bots(2 pat t-ehdomx& bqit an be riag"

3.

'~Un.sor hoisting tendons:

1.

Vent Iaves or vent fittings

l 74

?i2~~

-.. Vstrips of 'rubber.Aised under Ke-liwna Grip 4 wa i r.zs ol~eesr I furnAA:.0e following equipment and~tbi.ee-lb Uncipiltog tubs w~ith power units (3)*

i2.

tendonjiuiler~with power units - 3)

Z.3,

.y *

.Teadifg sac' het.s field (7)

• , *, ! Ot~l.,*

.. (notfy en~o wM~h.*~r~ae.

• ..6,

.++- -

,+-;

Ram's wt oe~nt

~elums Grips. (Ghinei e Fin'gers)'

L r.

.+

{+

Pr:,.?epare~tplephona..comimunicatio'n ok6' and of ten..

.n.

S t 2.~

Tendon-tooký-p man.ot tru t41W~ca~t~dzt cit sunkj's.

S3 Hoist tendon to. scdaf~ldor -pla-for dM6.pladeiujji 4ttb.

X

• - +...

..9 4 Anchok' washer to ircig u

it aI 4.-.--..

'.* d ti.kten u.* p all t4..- ack In te""d washe.

Cut outside bonds f6zm around tendon,

.6.

End A mounts. te~dan. pulle (ea i

6) oto.

• with 3/4": stud bbtij,whic~h 6nrc*.hii 4

-/~4 "t"*,'ped" h"les I "oviftd"in k.aring "plae..

.pulls tendon puller cable thr shea-h Usin.

$tEnd 13 wraps 2". rubber tapi thruoand around wire. t' better rip for Kellurns Grip.'

9*~~~~~~~~

W pprotruding wire ends wt "pp ae.

-t P.

h"".pi ta e,-,

"1 0...

End B*a..

Kellums GrIp seturely to

.f.

r

'L"-

7 tape.

"Attach.Pexlble pulling cable from pulle.oto Kellurns G1t4p_*y at End B.

+ '

V

" '+.

\\

• .,*,+..*.

nd f end n,

& B;-C *-.

, +

+..

12 B nbiriiunit wi rndA to 4V

-r 1;

operates. hydraul i.,lrtrobsb f

r*

.whtEd

'operates: contro1.of putter-,. -,!

1.

telephone comnfuuicatio'

£6uga-*LRba

.oPerat.n. --

S&.'4 End 8 cutss Okte ba nd 0on tfdiO&t p ul..

-A l.

~

~ ;(e

i.

at Znd Awýhile End~

trumpet (Aieiel.- 1),

- 16*

-If all tendo'ns are: pla edr forO OSd1g UK up'lo-.1nej tendon and petpe*o,

.done at.

.dons.

are p.a e-'

17.

Place washer into push~e guides.

t.1, had wires Into wansher end A.o

• 19.

Place washer, puller tool aind angage zmaW.V.

washer back to bearin? plate bt Enid A.

.20.-

Move heading machine Into positiont it EMA.*

Shead all wires (see;. 1,.

9...

21.

Sprey approved corrosion protection to, end ~

~~

washer."at End A.

2-2.

Move washer a to end -of wires bd re-ers t

of washer pu~her at End A.-.1,

• 23-.

Insert stop into wa'i ber pusher to hold wires tight qet buttonheads at End.A.

• ,?

4,17;goe ml~

i

.? *.

0..

lit andit~wil butald W_

f~ O'6f. b ~igpaas.

2 Frtenprr osuepotcin atta'ch greaca.

IF j

Mpvqý-tonext'tendon and repeat:,Operaticm.

0000

-OPO1..O

-aI-I~~p~~t~~ cmptoofUpaing,, lowe

.4ncoiln ub, pUUs."

uwuOr*

q*Achnst grouhd' dtd store, Le

~

9awc ziiton sic~ffofJd usbeUd. for atrepuin,.

_I-d nq u-T-

~~~~8 w1i o

aseperate overad~on.

Sugg'ested Plaothg Procedures f~r VertipalI Ten~~~*

4:)'

A vohtical tendon. must be hind1e04fee~yt~n dcis. The tendon. ss-coie b"9

( hortizorta mdons.' A short. oable (20-fe I.g around Ihe. canter of the tub aind atta-cheid to Olie o.6b' Which I* a wpart of tbei uncbillngi tub.' All this#4tui t o be able. to lower the tendon down -into the trumpet ttI,

• Iftihq~i theriedon~ nta-stressing pogition after te4 bee. lacd n the bottom-eno the tendon.(Soo dra ;inqs by step as followit:

,I.

Tenidon, hook-up man'on truck toupakg tondon'and attach slings.'

H.oist tehdon' 6n place in uncoiling tub

.3 Coil shot cabl,*tht i,_ att ched to St.EW

..around conter qf u.coiling tub and"a.tta*c.h c-° 2

cOme-a,-l.ong whichis a. part ofpil-7.7

-... 4.

-Replace gtar pipes in on S.

Tighten up cbhietaX gnu stres.km Xb..

5 drawn-up against the center part of the u

6.

Rotate tub urinlf.c "seind of tefidon is in po~I

':fe1ed out of tt~b.

.7.

Cut large bandsfrom aroui* tdndon.

so Rotat.e4ub fqrwafd nt[l tendon is extena aPProximat.l.. 4.'..Cover *n of wire*'.

bullet to prbvent wire ends -from sna.kii%4

.A...is lw er.d.,

"..ee..

en.

Into' ti aridpe out in the trumpet (s1) Fig. l),

1

10.

Disconnect short c.ble

'-c leave'attached1.to tendon (see Fig

1.

.. )

U..

Move to next lendon az-a":,

S X:-

, E.

estedj ieodn Proc4dure* for.VerticaltTendo*s-All headiig, will' bO. oe In -the t'kn 01.

Tendasb willb!a

4.

rom stressing: wasther. and the loose. end w

..-be p.

• the lower--truftet approximately.-

feet.

The

• plate Is approximately x 24-' A sAecial sci yp eWuipPed with a table to holo'the bea Ing plate "-'iU be furnished by Prescon..

1"..

Mount bearing plate on scissor Jack.

2.

Thread wires into'bearing plate'

~-'~'

-L.* '~

K>;*-,:<*.

• 'p.

--- '~-1

-S

""S

.&~

4.

4

T

~

A

_;A

.~

WA

-bo t.a.

t6 -.81111d

/

d k O 5txesaphq Pccd esor V.tia

.e4 #

'0 trA§'bewSntpuat.t~p nrd 'IowJ

Mbe, Tttop.:1htxd Unt',

a pAreaos.

S gted Co.

S9*4irg

-Ph~ ro ediarei for Ver tica L

V-*44q

~~)P

/J.

rsoce*

troessin

'.3..t uor Sthsen Tendons.

s. ar 4i4 O,,

-t

'dte.'r ai IS, te C4iqFligPbeu*$ýoVTn t

~Ar.pa

Y M

4 ton aw.

~44 IP 44 ~ 4. *.~,

21 2a v-0n bo ydeoatdiy* rafn puth "jack bala~d ISO~

Z-7 a

S~him-S (lflfdih4n-&c~ets.

f.

4, Fler Cavs -

/.

.4.

m4..4

-- a Ceclent,-wrenchips (2).

.b.

Pildies

()

/4..

Wreqcin 7 1 V-Humble! 9.ereqtic 43i,qE:g W

Texefcols RealA,~

c.~ ~ LUSfluzlofy 44 4

-d Phill~ips MWngus 25'.1

a. Sinclair's Ruin tor-.

3e.-ý 3:

N-fittings

- by. COntractr~.~~

W:~C.e V. PrescM wi Il funtkhthe followirrqTech~ika 1A I...Add~ton1tA.chnicaians dt*rtng strdssl~ng opetatiwoh fq:

k

-~

~

• .by, specificatiaw.,

2 Pbfor e

h qr

~..7

Vo,'4-1,..'

T

~~

tf.-'

3 Tý'wekstrai~itnq: pror d

to a

ywi!rt

'~~4~~

~i~~

iled, Stressing Soim

~

le i~ ~4 e wi~ispc~fiatioms.

LA St ure f 6ýý.1&

I

-~ n

~a a

'~~ ~.r~d attacb~oVerheid~~~o

-ego o

d iac

aioz4, tbte#

engaqewe

~

on(-3 4'

__.Afet

-hydvailUd haes.

frm jmp LseAig

~

-dirt~2 Oft s.'

r g

• ia Or t.t40 tce1 0 a

-Bll 4

r:.4

,~

~,It

• .s necessa~ry forý?'4the pu jnppopqrt5 PPOVix~ot 71-v They, d'do h'1'top' the.srs cill these'r a~s'ets jofo ea~hohii z~~~r ~elong~ati~q.g Wfetr than'the' xte n

i uts ti oow t aotber 6ncto Obt, v'en.

.~-.~

jda tendaj Wu11s arther on one 644 than Ah Qthr n :

he Ii j1*

r12-Ai

t_

aMjiL~t eq a

z a ~t A

a, ea

ý 4

NtA a<

~

~MWOa Mot oattl~f andn s~

4n~b..v

~

~i~yis fra ~

~

Ie O eperatiot~.bs~b Pra con.re wie I fc urnlit ithe

12. I shim (2) ipnO OplaMpl.(ee ij,

.2...

Tw (2

ga eds, o

ekt o-huse~

ntnzsut Mr~~la:ýbl"nSWt 02wa v

0Y x'a2e hLJ ý4Lw it f3/4'iai~i Fo~r (4) 2.1* 2 o,. -12 h s

~ FtlTill'er ti~an

~R.4 13

'B.

Th ontractiwl Eur4ms the flOWiijg Egqtd-_znenAtit a necasay fr~pmP~g.h,& Ca-sing Flller:

4.

Hzin.1ll1ig equfWprient torpvepms filler,'eetcp mtae. tanks 4-deired-..1 3.F All vez tsfbr4 sheathing W'

v 1

4 A~~d

(~S~r~fier,

8.

4 FPllin -Pr-ocedures step -by sitep

..** +:+...

1.

-Lcat pump. on ground or.th@. trailer a'ft center-of 4,ook-up intake hoae from tank tpp,

ý'x Tho outlet, hose has attached',., with steel ban4 a*

j.

tope. ca b,

en atremote contol 24 vyou1tectft cable.

The o.utlet hose is.2 In dIameter az, long, rmil*ndina bask ti roto ario r

,1

+

t.+.

=

\\

,. ' ' 4.::*

n,

+'

+

w T+

'S 1'*

S I 4"

I, a

-'-vs il

>_i

~~.

ilk.

• .: j,:.

N. 7:

V A..

¶ rQUIPMENT D CRPTIOP UCGOXU.NG TUB.

Th6 Prm Vho n

U s6F4

-1 apV i

~

kAh

~ntoilnq ub seeF~g.

~~sa wh~o aproximatelk ~'i th-at itand~s In -a, nea'arvotlcali position4 'The -tub i$ Carraeted.

iul&id fr~ame irotapsl ouncoil the. teRdon mJihiJe te9ti.

u

-atqitOnary.

?l tol li~iesigned to alk~o%4he-tendon tob e

for'yertiosll terion. right,.~ left, for hod6p -lerdqns' ru 1bjUciwinu Tub Is opred with a variable sPqO h A;

bya eparate ppw~ unnt. It hais a.,

loraVar4 re~s~VORM Viae hydraulic p~iip may. e doprated ýwihitra b

• • iath r'

4F lr-

-4 O*~$etches,.photos anid maintena~nce inforrn~tioh ri.y be fond on 4

4 9

4

• 4

.4 IANTEN7&NCE INSTRUCTIONS, W'NCO1Ll?4 TUB

-4T 04-0*8*

he ticoiling Tutr ( See; Fig. 5) Is'to food' thea te Mfli-t 5 99

2.

-,t el-vtd-y 4ri. n hydrau"lic motor-.

upand int'nance is as follows:.

sure hydraulic hose connections: are clean befor" Powerunid.

2.

• e fittings aon gear box~xand~ tu~b rotating arm.b O-h reased.

every. eight (8) houirs ottpftt

.a*i

.3*.Ch

.k gear box lubrica e

eIg bo.o

• if gear lubricant is'needed for qear box, use a I14~~tr as anufactured by Humhble'.Snia, TeX800 -

4.

Clain on drive.-should be snug'but t1oiq an be checked daily. Keep chain ibrit U/AtdNth U'EPý "44

..t--

A 0

.;i.

'""I 4.*.'

.[:

.. :1i

,'4 -

../:.".,

'4.:.*'/::,

.+--..

-~

MAjhTTEAN4CE-N INSI TIcjSJ 4..

/.

• .PW ER U1-.I-

'NDON PULLM AND UNCOILING TU -'-,-...

'A W'

-mto 66 th tendo tub..:,

Cor~~

4",

/

.P VE UN r.O BuiAt

t.

,~'

~

pw'po~e of thcs pone uhi see 1gfl. as1 follos.., Pwr o t motor l bnte tendn uler afe.M u

aroives,- atub jithepvr

.~

~iz ~f aG hp ecticfutr neess aem~y

'V.,*.

• ..+.~..

s e

mnts mnade pfcesry Shaft raisali~itent 4a1 z;::;::::;

0 1

A wit ium g rp

-2+,

.*+

• +"+i hydraul.c

.~~ ar as foi

.s -lm l~

+,..e 4.,..., 62, rlexaco's Reul Ao.-eriB;g Ifs amn 4;Pilps ag

3.

Thse fluid r s~hould b6ýfe waith~e s9 t $e~s hwsf theydra ulclflui..

are r u' flic flu should., bechre ed c'

c i

• a O:hp...

Txcs ele.teI.1:too, A r B;o~r.aemoly 4, Mang.:

,D O

'our

" o operation.

e

o.

ilhod

• • ed i p.

and alg n

-down'

-*.,.

'

"+..

t:ho be cheal c

e afluid, !,umic fluive should

'J<-b hati"d e....

4,00 hour0 days <br />0 hours <br />0 weeks <br />0 months <br />s:

!"mens-m de 1 ec s Shft isal~m~nt

',.141

+.!

• ... * :,.:.,- -*.*7

wit.

5.

The electrid* motr. on the pa 4~nit is

.6O A.44~

6J6g the otor to lbh

-10R.

diiecton I a6d p'rop~e~r iotk'iol a's.n o d y r w

y lL puimp c.n be etablishediby rverslng sn-

w.

e a s

-. I mp ro p e tr ~ t t Q 1 o h i 2 4 w 4 bi~cvftatlon Wh~ich will daawptt h e~

ress~ ru with R ed y-C hek gage d

at rel -of va ivq o oressuredsg a d yP a tativo 16 yrdy, Pres-uri% should

• ib i 4

~

47 th oilUt ik sh o'ald be d8

,d c ~ n ~

ne Oil.'

A VL<-

4

'C'.,

.9.,

lJ

~yI.

a

.7144

r-4A'~~

-M54

_71g i

afw Designed &

maai4 T1 ~he Pres con Corpcwui*l

--j,..T on Pa*Wler (see

. 6)is a-wirch jmounted on a. frame which IU

.-*W ey,B.I feet.(6') long.' This -e utipent.is designed to *.'g Mt 4

22 o vver which p rate oheratchlbeduithrdleto liyP~watoti3hm' hes5/1" wirerpt~

r.7S volg ts~~

~'~.8ke valve. whihts an4maitega the winfprnaion eithefdibetfound o j,I * '-"

m'

't

. n

c.

pr a *o ino be f. "

oft::

• .:,*,,*c~la ri t~sad:m'alnenance tnfora*io

• a fundo *!

1.9

÷.,,

p ag S.

I.

A.

.4 Ap..o-imate we

-t-2 4.

• a*:

-i..

i de

..qA

-I V

4 N

.~-

..~4 4

4

~

... j~..,

~

4

-~

'AS,.

• 4..,.

A

• ., t S

A.

J.

4 4

it,

-7,nI Tnd~ri P: Xlei WO Ml.~OS.0 t6f.

-the d

0n~

b~u 1

4~~~

NXI

-W,,

1 10 wt ptUler con iA.V a-stoiR fr~anie assembled wit~h*Ippuit au*u'

~ ~9~~~n4 ai winch 'that 1Udrlve~n by i hydro~ulic mpor

~. ba~&bae, mounting. tl t. has w ohoktatil stnonot.wX

-~~".t

'w.ul Ll.-tWLU i

ed in the-.3/4 holes r thev~npa

• týO1 51 0

tupor the.stre"s1c equini0 t

pullern hasý a

-p~rtoof

-S. to.1, M'A Ops~ A-xt idaructit cablia'druft ft-bdc6tedo

• ~

~t ad stel flanhges'.

The, Id5r~RpO

'jDep-On'bift~y Is ullt Into the wilndbh It-fea syatemn co~Siso4 Loor jtd w rth bronze Miig goar ounited on a f 4g~d t.u

• 6nzia beas1ngs

'd ou Tlkeri thrust bearings.' The

1. d n1w runh lloff aito m de of..Stissed're11tevid.; q~in nd

.... tedl.. The wicch' ha a pullIng capacity ofs-o lk0~

1'S

~n~~ti wInqbi -1S

~ feiet-ýper Q..M OU in,ýodf3

~~

?onthedrurM7.

'4.

i h4 motor that powers th~e ntch'

-a C~rLy~yeAS hydraull iic o,".'"

.44 driven by a hyd - uifc. puimp. the ptjm~o Ii untwl

pae2GM' With th, psure" nddipa!

f' the mn~or~t ill-rua' sed flS at

a.

spe of RP M-with a t~rque of.635 pii Tou is.normnally Jgivonin f eet - punde

• p Q.

14..

h.Ae sp nfthe-hdA.

• i muto 00.nr~ldb

~~~pp~~

w

-X "Witt";-

qoV 4

Thi vpv-wI:

lowtemotor to'b rWnfo a

hy~u~

n ielsue power,.

rI~o b~s~estoo~

.9 1,cA.This: able is.../648c37

~

ioppu~er requit~es to mn~muhi.,t

0fun ointenance.

4'

'1.

TI6 are tw V2 irk,grea*ig, OW Otdon

-4 Ah I-%V

ýThrIs. no need toc~eck the geaaf 4bo~~14 un-lesse~aleak is showlnu o&-theA qutaise Z't.

obisl, ard tf-tIt und hoi9o

-~ ~

~

k

~-~' ~-~'

4 bei Wrapped with teo1on I~~d~4o h

• lubriocet must'be roplabed'.' W-P4O Sh Wiere fsoield rija 0nafo"aiy to w.

char-Lyrin hydraulip, miotoi..

4.

Zf hose fitli'ns are broken jdowitý g*

pi6actR*t~3f~

off thle Plione'sr-,

qudcac zr_~

bfr nkuW

.~. tbaaqa~-The grostest d-`aýe th.at system*-t gtforlnn~ti4 th syte

~

S.

,3(gem ne mus Ae used

~

htble muse E' xper~ience ha's 1A1ti6two -ablas wifllweqr.*#

II

I."IF A.JK hne~-see

.9)are hydraulically operated,,

aesig~

btheadspfti the ends* of the Wires The mnachine. Is P.Orra

~ ~~a4J~~t~dto AccePt wire and foirm button~heads at h

~I*?~mto~so~tthe tendons.

",~ ~

O tea~i z~eh ne wil l.acually be in..ttwo a

-teow 1$*

gýUglt~ ~4ed for-' tesn-t;? a nd. the ;.,ctua1 0edn

~t~i

~4~1~aap~d ~ itCan ai~fl. cart -arid b u~s

Ž X~a the ig"rspngt t el for t~he bottoom lertU,altn s~t w have 6t s 61 s\\

a's a that. will rotat J7O ad

~<W1~ON will tra vel u 0'in a* vet'U.~ CePosition.

Th$.wý a~

Sme ae-ither oj botb adusttmeints t ikbutt

• 41 li t6~O

~ ~se perator feeds One wire atatm il ingJWwbeth a

fOtms'thOýhead on; the. wire..

I

~-Approx~hiate~welgh 000 Y

.-*+,.:*

6

'iti.',,*

+..

i,_--

+*..s+:..**.+.:*..- *,

-+

.-+t, "**.,'.--'I R, -,

............................:1,.5...,-..:

• .... c.-*;'.a;'J

• ~ ~

7 7.;.'

AW.

+o

,.1~

4'MAINTENANCEIMSt-RUCTION"s, H Wfl1 NJ' I.-~NE/

e ir

-4

.*.I f

--a:..

h o ".*

th

.nd

-of

- -restres*. '

wir.

'The headin*

h~e~aiC. pu rping. unit;, clam~ping tain. rdhaii raLM.w.

-6p ehd maintenance on this*rmachine Is as follows:

1.

Check reset~voir ozvpower vnit to )

ure atisfitidw, t~

Shydra fid.

The type of 911 should'haev v

sea heS~Ua1OO~col Wadher 00in--&.

li.rghter wei ht 'of oil should -be uise.

Redwnmim e

oets mal~ten e.-on btes:

here.ic 43 orllo Tea G~~uff' Ha vfY44-Phillip' Marbgu s. 2 1.5 o 35

+

~

A Rubi1.n e ht 6r Duro.,OO..

2

• ."~ The elrectricmotor for theruirrkt Is 220eor 440 volt, 3pitt.

S

' As.

wa rning, be' pure6at, correct -heaters and stiartet:0

• are ingtallqd in th6-start~ nelay, If uýnsure aboiteb source, cbnsult an.ele.tri....

n.

3-W.hen start.

Up the

.lectric.motor',

b,.,

.Ur.

that it turn..

. the. same directiondas ndicated'eb the he

.aydrau Clc¢yA ifitt tot+/-io-0ni to arrow.

+f iturns fn~ the wig44r4C

• . a-change the "position.fUany tw.olead wires inoth*ea I.iw stlig terbo 4.i sZ o

e:Pup "rckle". is. dueto lc i

nte r4 inA ie.

Ala-kep#

i lvlp 23-.

,.4v :.**-

• kindica-ted.'Zi

'The'a elecricm to for e+o

the, e -iesdf220 or 44 t svolt, d

-1w

-7.L.

-23.-.

..: !.*...*:..>,,*A",.

within 2. to 3 from. ire top.of, te tanik W

4149,~a0 caue 7'~inid rxs. t.the-sY I

• SThe tempera~ture of-tbpo-j si shoulA

./.I-..

1..........

Opera~torte.

Mlastonce,'

s eey2o

7. -7 OIur DOl~tankc shoulkd be dr~ined a~ete Ind fill-ad"VLth -40J.

Ct~~~ig iws and hed orm, so'gd becht'ck.*gaf' Mont 1t accoicd~nce, wi't by -to ~oai

• P1eoes O wire Will be furn shby.rqedo its..

DAI l0

Cbe, c

nedjiefteri ea'ch-W 90 wto t4pdpn"o.,

.Th*--a a b i~t~

b-yr using a pointe ciritum 1.~

VIe a~(dsic~mpltq arms iipw after.erl 84vaa Arty- ýdjtiupoeint' t,6 be..'ade shudbe ebyo 7

1 iof ftescennm die'm~ beexpcte td. ast 500 workir~

hou~>

• 2.

C18mINpkrg'anvs may b r, e

to.d-r P3

'4res'zn.*ec Super a r"

irecome~d`'hJýn cit the ?.ea~dfin maclaýne 1eWIiec

.u1%n

dml, A

7T.:4-

~

j

1 b',' ~~~Eý U

EN bE.SCR T,

Z 7*

+

S.

-sse~lbd W,

S The.Prescon C

~tQrj~

-The Shea'thitigr FilUrer Pump (se igj. 7)Y.'.

is a M6YnO pump eq'uippd -wfth --

• 16ftricaIy driveti. v riabe speed hydraulic rnto mrý-This drv4 can be.cotitrollipd 'by remote. control, Pumn t~

puring..

Ih The puwmp ay be hooke difectly to this htifllr'0r i~etefktanrk truck or 56'galio drum..

The Oump. wilt dw-I~

df~od~r. lyfm-the. siething.*41ler source.. Th-e coitrector-May.

methad h6 ?1iojse"'to.feed, th& piup (see Fig. 8.

-"o

.4 p

ft--.o"

." *re m*d a

rr e103-ft.iller m. att1' i port" qclyfrp ta k trucks or-hoving.a 9torage tn ttejbi~t

'aterjal in Is a In.uch

.c..ea ner e

---"nd is "it-v AD

,U**

' s e,,

-4.**

-:.--.=

/

..'r*

S e tt iFtre..

um

'ee Vi.7*.-..

a n

p.m q

ipd.

....I!,

V.

4. -

~i~j o

./

9 3.

5,.

\\i

,/'

"-AE Tepiarpose othspmp(see Fig. 7) 'is-'to purhp sheah g f1~ aot 1

ft L

~

, -1

• be~h gafter. the.' tendon has,;been sfrtessed 'It consists o PUMP.

a be:.of p umpin*g 20 9a rs per M.-inute, and drivet..-by.a h )

.a4I otrThe,Ower, s' pLylfor týhda UPth lidrdi rMotor will co6me from a Wp-pt e

'1'*

o

• httf9 dAslce

-2GPM at:1400 pspi, 5~~tupApnd maintenance: iWas foJ~~u:

p..

I "Hose connecin stho~ld. be cla6dad one endcaAA

,to the hydrauli6. m'Otor.

• Attacho6neendof Iintake hobt;e op r6 W.""

tI

~~

the-storage tank. or, tank tiiiport.4*

3.Startý p umpi in a forward Cr 4tIo"',

The pump will be equipp" d 4 vo-t rerao.. o L

so the man on the scaffol dsaop rele the' pmup ht. 14, o-.-the groendo ifso desired.

o.

• • ""i.-..

l~mp capale~o puming 0 *'alonsper

Inut, an trvnb~ ~~

• j,..-

.=

heP~w rsppl*fr te~*,dO~llcmoor II

.::.,.4 K

I

~

-.4 I

-'a 2.~.

I

~1.

-4 -

~

IL,

,.~

9 a

1

,*.i-

• ,*~ ~

~-

+*UIPMENT DESCRI PTION

+ Ch"-"

.pnh (se Fi. 9)

'oslt of...

00

+m It."

"s t r e s s i n g t e bns e

a n d t u r n i g. 9 o

st s w i s i.

b ag* (whichis boltehonto the ramr., a pull rod,'a nut two.

q"ed tahydraullc pu' p withe220't440 volts el Ix)war l.,ack be" is designid to rotat'e with ea se by e

nsert-ing a rod.. 1*

".tigh*'

h, in thehe hateend th rnne nit.

This will siepliyra

's:.

iingPoperteon..shNch repuires many orientations for thet ja'*,

oq pdaiy by connetn thsebf-hc hasergget.

tweseom oi*P P;*9coistMress ta teno wit the joasiterwl have amiterd d 4 of, eupnthe saregýih 'pr gagewile t.o theachasbene 6andIiJ one awl rtured ta the pant w

r bt The master-gag M6atet a:..

re,"; thaP~cn't M.

n e

the spar sitag e will be ut o vte machier an t handled and-protcted as a. watch.

Do not drop or abuse.

1. '. -

reprsenttiv wil :tst te ecurP*._y:*7 I- -..

• 4*

~..

• 8 as 4

4

.AN NAXCE IZ STRMc¶ VNS.

I'

-W ESSING. UNIT-M&e PUpO'se of -the st~rks'ingj eq~uiprent t~ Lig

19) is to put ai -V ed eWrmjiQA,;,

wine, %r:

o e01cdor T4~ -sss-iin -equ ipuitit contslsts Lof p UMPn

_U IMoO-aO ton rýr~

h-

gidk, ase,-ul~

an

~6 i4r paE na t'ktena ace is a s follow~s:

1. Voltage.,s 2o 40 3 pltase1.

Be sure electrical s upply Is of.the correct'voltage anid -thSt the. m otors a~re propeijy J

ghbsed.

2.-Chekoi leel in reservcair.

It s ho ulc be-i upper halfaf*~

sight gage.

~.3.

'.C6uple hoses to mp as m~a..edý br per.Presgoo Personnovt s.

Instructionst Be s u quick c~uplirA3 are fteld of d

~~I adother foen jgpump motor, until,Voilare satisfied.'that it is tueninig !wt"--

orect dieto

~indic~ated. by, t;te pump-.-..

-. Wi~th pumip rUnnhrttq move f0 U.,

d andlie to et arni,dcpress jog b tjt qn Thi

`wi11l Tn tram extend

-~vn adetoý jiri r i ýJ wvill cU A i It t retract.'

.Al t4 S)I s

inq n

.P D.i~

A i..

'*r~wutngp.r~

equ1ipmenk -Will b~d~i.

O sP'coh repre-sentative 9 r der hi stri tspver L., ýlr W-rmalrvtenance requl1 ed,

'Vkj t

iU

-'T rnadj. hv -fLsrd the prýK tyl V.I k(:

i. P. -n.

n n;" c aV1ro ble'M..

'2 AV~<

4-A

-Febrouary 2~ 1

~

A 79

~Po~t qffiC_498.'

98 eiW F.QI af A.

S196ton 7.1

• .Z.J Cd

.Cry tal Riv"r" Unit 3-r

.,.,o O-.inatent 'Vessel P

.'498Tension Sy-te1D"

~.DaMr.1 69..on T14# is t~i ansawdr your letter of September 8." 19 71, coiicarninq, tzj x*

r+/-s.nruwner th~ree 0)to our Quality -Control Manuial.

0&

cofimeafts. correetions.and expl ai-i'*t 4:. ýs are itemized-as" per yavt M

letter.

1*2.-%,-2 hwe

• rdness test number

.41 has-been added to th..s f om.

p.

a-ral*e ism of-. the faces compare check numb"-r 40, 8

-7

.An.

these -washers are faced off in the lathe a.ot&

f ftos A bar. -

the~patallelism needs not to be-measured with jr-.siazxgauge.

All -our buttonhead tes t were done on-w-aisher

• ,v,

..gt

.drill holes that were n-t counterik The i.-camtersinking doies not apply.

kincje the washer is drill ed

~ ~oh id~es, t'her~p.Is no burr to be rernovedl. Since -the' ash*i

,:externally threaded, the

.thr"adce wi asrte..

t

'_-diia'=eter

• Dkner.sion:

As to the freq.encyo*

checking o f. th* wire holes we content

$vrouget a,1O check as required by the specifications by requiri.ng

-a 100% check by.the -.perator and a 1pO random check by the Quality Contol..Inspector.

3.

See item

.2 V ;IN I m 4.

a.

-Refer to new page 2.2-33

-3

b.

C6rrect

-c.

Refer to "cxmment number 2..,

5.

Page 2.2-46--hts been cnen.ged to show a. 100 check f ft Splits.

'Any malformitions or dofects that,-re noýt detrimentalto tNe di'a-meter, eccentricity,.r crack crit.eriaow11l not be 'considere* cause

,fr rejections.

.0-.,.er to

?.

d..

Coitinued

)L.4 LA" "R..

yl,'

• ~

0 &ýX

~'27 0A. D 1N

)~*.

LNA" 2.9662 80O..963aa 8881

ýý I

4"

Ar-lz D. A,~, Ski Iton It:

Cry-stal R~iver Uni t 3 A

'Age TV*,

ft.#Februa

49.

Refer to p.ag.e. 2..3-724.

Has been corrected ac c~ily

£ li a coxracted arcordilngilg T,: '.Ondy.Atandards on this teot is the

]Dw DIN (Gexman:

InduaStxal :Standards).

As we.com'not get any othpr-parts*

-f.4r t

-ain tester, but Atanardized ones., wi-had to S.....st the reqirementS, cuo d ing.-

-o~ec04

.~dig Refer to.. Item 2 w

Ref plItem SThe.template-is built according "tw-the principle shown :op, page..2*3--8, 4but.

Lt i6 conslructed stronger and-h..e_

ertb cedures i*..*ire Cutting The tud ole, in-the washers -serv~a the o0ly purpose to

- ath

.e r plate to the shop, installed. washer -before "A*-.'

this iq done kn our plant, we4tan not See

,,f plug gagA. 'for checking.

There will not be t*./Wi:

e

.th.ese..holes

.n" the Lite,.

4,.resubmit hereby-the follow,-int-'pages:

2'..2-.30

2.

. 3-i..

2.'--"\\2.3 i,24'-.

.2.2 3.2 2 3,37 S2.

-45' 4

_ 1 2.3-4 2-I

".*.3-10,-

2.2-41,

.Th follQwinq pages are considered approved:

.M 2.2-20 4.4-2

.2. 3-:6 4.4-3"

.-2.3--8 4.4-4,L*t.,

2.3-19 2

2.3-20 Z.

2.. 18 2-.3-21 2.2-.36

2. 3-2$ '

.2.2-46

,.3-2i9 "

2.22-47

-'4.,

4 c~.

p

2. 3-48.

34.4 3-1 of 1.4 a

~--

.~-'

,7 A!

.4

tr.

D. A.

un Crystal River Unit-3' Rage Three

'Februaary.

2.2., 11 lIn addition, we submit hereby iyour approval:

2.2-32 the~ followlng revised pi~qji* a

.2.2-33 2,2.38 -

2.2-46 2.2-47 2.2-48 2.2-49 2.2-50 2.3, 12.

2.3-l r"

/

2.

j--fU 2.3-31

2. 3-3A....

2.4-0 T. 6-1 3.8-1 4.6-1 5.1-i 5.2-3 5.2-4

~

£.

4 4.*.

pa.es.sbmitted or resubmitted herewith, are marked 4.

r~s,;.on 4..

Yours very truly, I,

THE PRESCON CORPORATION Mark K.

Rust Proj!et Engineer Eastern Division

---a I

• Mr, Mr.

M.o Harr)4 Koch.,

E.

R.f Hottenstein W.-.s*. O'Bra Jim Duren Tad bickley I.

I-,

, 1 it A1

.4

'I S I I

'C I

4 I 5-

• ~iIf~f F

0

9 6

'1

~

4

~

~

C

4.

L*

°.

'I.

EPR&S.CO NCOQRPO RA jQ1Oj e *

'i

[ELD INSTALLATIO'N MANUAL 0

a I

4 P-A' Q -

4.

44

a.

A

°.*

'C.

.4 C

Jo a

C y.

K I

C 4

S

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4%.

4,

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ir

46. i

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C' 4

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• 9 P.

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4a~.

• 1~

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4o

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9

.4 2ff I.

B~uiz~j PI~ue~

L SSP-

.~.,.

,~1.

'~.

-t vy.,- W~i~

I Buttonhead Buttress..

s17

£s A

4 A

CasIng Filler.

f~pasing Filler Cap.

Cavitation bear after elongating Xendtiai tr*af

-t

-prestresi fdrce to W*'O"Fr-f Cl8 d-f orred. hegd, oný end w*itex, Pilaster on the offset portnio a s n

t 4 6 f s e. P O h:..t *:.*

where thq*hott1zopjal tlo*.

Co-rr'OsJvn Orotection me-~~a

$~S pumped Into sheathf4,

iteOwl,

• stressed. "

• Portion pt

.the F.iler Caf.

covers the post-tentiOJ*a and retains gasket in pOSI1*"

bearing plate.

Air seeping, into' hydrauH0c.

.y.$..

Vise In heading machi._

thas a

wire while It is.being. hea4ed,

-Maximum hydra~ulic gage pro.

on the Stressing Data. Table.,-,

t._

-The* length a-tqndort s.retches-wI tensioned.

Clamping Jaws

....1. 4

'Do Not Exceed" Elongation Filler Cap k

S-I Gage Cover used to hold" corrosioti prc~tect~lk.*

material over' the endof etch "biedbfti

,- /.v Instrurnent used on pumpsWto0'1iciuri.

hydra ulic pressures.

==

~.

4' 4

I d

ý-i 4

Headng Vies.

Heading MLchine End of** "a.dizi... r which forms the S

.. butto'nhezd on 6nd of wire.-.

., -.,*,*s*Z.-......

A.

Machine"used to form Buttonlieads

-*O-r---r

-ends

, of. wire".

• Hydraulic Hos int'Slff I

Oase Device.fo.4 1ifing s,

e Connector between pumps and hydr...l a ditven equipment, '

fS Thin shims.. for-. minute ad ustme i

. l (i

. stressing...

~,

ft

'N r4 of, rain noxý- to bearig plati-QOic6k.m~ovqmrent of swl1t~h t~sARK (C in

,4

• 190 moo.

(Chin s6 Fingerrs).* Self-tightenirr-eo

ýpull troi4~ohah

..*~ ~~~

~~

.. ade i. nem ofpump used Ima Moy o Pump P*wer. Unit.

PSI P'A'Rods.

ii. _*k Coupler 5+ -

R

',rn"

-fillert ma-terial into. skeiitinq.

't furnishe" power to a pie0e of.

Pounds -per square in*.!

Connector -:rom..

stgest*.t.

ram which str#eseisa..ter1do

i Fittings

(male ar~d fnh~

hyIra'ul.c hose t attaoch t6 y$7 Hydraulic center hole jaqk used t?*ý*

....,i Aed~Iy Chek Gage' R1eels, or -Ba~skdt's.

a t

.endon.

Pressure gage used"to cheak.' IMc 0-2

• pres-sures..

"- *0' Conta in~e~rs'fr: iýS14iig filler: f~e~jr hose from puMp to sraff6ld 0**

'Reservoir Assembly' Sr-issot Jack Sheath Sheathing Filter Pur P

Shims A-

1. tud BOA1S.

aH

-I 4

I.

"Hydr l Ic fluid co ta

.ne.r cated m/.

n ToI 4s'ed -no move.noh-stresse f, rip s

eadp)aite up the wires. tohe

.o~~~

~

/

ring plate:..`..,

u uba used t4 form void in Moyno, pump.

Cut.pleces of steer inseded:-

washer. and ba titg.late OMA

, 0load put in the tendoi...

Cables:,r sira;s. used t.a

.. material

+

t-*t.

r.

n v

]

8

,using-a ram.-

,its screwed i..to hic6 equip~ipnt Is IUft..

A Agrou~pbf1/4h9 TANgon

~

Tendon

-40

Pufier, No.

Tr~ur s

[pet olifng Tub:-

wires threaded t4hnV

• ~Theildentityof ltind1

-,the.

stru tUro.

Winch on frame-vked t~P~1.f

,thru shipothing

-1

'Pipe 'welde to~te Iba:~

plat 'that ma.kes a-4IJ

-ff~oM beariqg J>Iete t Machine:*used to Uncil otrc

-tendon.,

1$ ~thiqpssb~

fluid.....

0Osity,.

I' d

Wýse. Gip Washer...

• -1~. i*'

I..

~.

A-.

ft

\\

.(.

and~ forth on'end bf t ndo, t

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Fpllowing are a Series ol ich will be referred ba re ?4izmbera in the~w PI familiarlze your".LE "A.. ".

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