ML102920127

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Email from Lake, Louis to Thomas, George Dated Thursday, December 10, 2009 8:25 Am Subject: FW: Emailing: Presconfieldlnstallationmanual.Tif Attachments: Presconfieldlnstallationmanual.Tif
ML102920127
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 12/10/2009
From: Lake L
NRC/RGN-II/DRS/EB3
To: George Thomas
Office of New Reactors
References
FOIA/PA-2010-0116
Download: ML102920127 (53)


Text

Lake, Louis From:

Sent:

To:

Subject:

Attachments:

Lake, Louis Thursday, December 10, 2009 8:25 AM Thomas, George FW: Emailing: PresconField lnstJationManual.tif Prescon FieldlnstallationManual.tif/

For your info Original Message -----

From: Lake, Louis Sent: Thursday, December 10, 2009 8:17 AM To: Masters, Anthony

Subject:

Emailing: PresconFieldl nstallationManual.tif Anthony; Here is the tendon installation manual you requested in Question #2.

The message is ready to be sent with the following file or link attachments:

PresconFieldlnstallationManual.tif Note: To protect against computer viruses, e-mail programs may prevent sending or receiving certain types of file attachments. Check your e-mail security settings to determine how attachments are handled.

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L o) INSTALLATION A ell.

  1. ANUAL 6.i O Ji, a.

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4 Casing Filler.

.;stn Filler Cap.

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"' a'itaton" Cflaimping jawq A.:

tP-a te Lca 5t I nto

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bear after ejonga-ting

.eridhn t4 ýrif.t prestress fdce to cofcrie Cold-formed heaidonend wre Pilaster on the obffse.orqqno 46

  • .where thq'httzjia Ido t

Ccirrosio'h-protectloni metr.al pumped into, sheathfn :ojt,. :

stressed.

Portion pf the F'iler Cal$

covers the post-tensiozfi and retains gasket in Oeýs

'Do Not Exceed" Elongation Filler Cap

'U 4,_' -

Dearing plate..

Air seeping.lnto hydrauillc y tIIL Vise in heading machine tha.....

wire while It.Is being.-hea4ced-i.

w Maximum bhydre.ulic gage pro*54 on the Stressing Data. Tablet...

' -The length a-tendor s*retches-wl eaý tensioned.

Cover used to hold" corrosIo.

proteet.

material over the end,

.e' doi Instrunvnt used on pump*"*t hydraulic pressures.

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Gage

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AA End 'UAhtadin~g rainr which -forms the ruttdhfe

-,r-o n 6nd of w'ire.--

Machine used to form buttonlieads'orr

.end s -oL wir i

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Devi'cq f~r lifting lIoads,.

ý:.,bbbbb.

Cornntov between pumps and hydreul p.

driven. eqLflpment.'

  • '"n"

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Thin shims. for. mnute ad.ustieatl i.-.":

streSsing...

n* -of. raR*"

to bearing plot&--

  • k.,movqmfte nt o 9OtoJý a otoe.U A finger~s).p SeIEf-t-ight'enirtg. wv'mý'ogves o
  • .pull. t"qd.-ntor

[sath, o_

Trra-oe riame of-putplmp ie o~~~

filler meterial into sh hIbng,-

Electric~ajly-(riveti hqdrO-U, 1 furMishes" power to a pAie4 f

0 Pounds -per square

,in.

Connector from.. stre$s

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ram which strdesos -a.tei}d n.

itt.ng$ :(male and fe4 u

hydraulic hose to attach tO 4*A Hydraulic center hole Ja.

..ta4..

a tendon.

Presiure gage used to check`-I i.

,Pressures.P Conta iners,ff si fi.ler fe~ r hose.

from pump to sCaffo d.

f

j N

"Re servo irA Ass e mbly Sn i ss nr Jack Sheath Shea,ýinq F1ller Pw Sbim s S.

Strvasing v

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~~4 tyru1Ic flIuid container, 1o mp T,

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Tn

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,_a:,mo,, non str-es.

TP.

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-I Sead p)t p h wires. to':the6

":bfa~rinig plate..

~~be used-tojrm Void~f Cu p'Jieces of stw1 n.549 wsher andl blatitig PIOAW1 load pits~ the tendon.

~

Cables:,t~ stap$s used tl"

~material vn eulom~ 4

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LIongating cor b4i

  • ~~olts'.screwed int6.~~aa
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icequippment 141 mtr*4,:x

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n"Ten nL cation No, AP.

A group bf 1/4 hi wires threaded thtnz waA 4...

Thimpet 4.4..

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The dtity-D.1R te rtrituct-w Winch on frame %sed pal..

thru h p..hit

'Pipe welded to~the I*:

plate thiat mnie ~4-fforn h1earing plate t.

Machlne:used to.. i.

t2endon..-

T~ethi.jIsness bf afluidl,*

->-.:'.):.,

= :.

VOndoilfing Tub:

vitvosity'..

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s. Grip Wash r".

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Paotbf end a'n&hor g Wires are threa'ied.

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Fptlowitig are a Series of Detailsl chwil -be. referred backto e ?*wbers, in the*4te-'up.

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V

VETY PRECAUTIONS' Scce ta.:

It is your, rd-s 0nstbilit~j, a-workwoh. t0 Ab 1t sajeqqwtor utofts aqd so fety-Mea sure pare Use'd at -aU Po tI ~

JOdu aniUr'yout fellow worknien, t is Isfioortatotoct zn t

~

ndto eiy.gd aetmasrs at all timee..

.~d s

e y

e a s r e

.4 K At~~i $s group lof high tetiewres whIch. whe@n coilled, t r.

'aiii~ixg us titQ ter'slze, the tendons're '-difftcult to coiltinto

  • zbAI1:fm'iter; -thereifr'e, when It Is In a c..., it. tpe i srl 7h. tahdon orti~eb. In'a 7'. diameter coil held.,tq.steel bandi4 whr l~ll~

~Iblosened r it will'try toucolad lIates

~~ W~iei~~

been tlco untpol thd, urollgtvb, sta th to n.oiatoftbe tub m.-

Vii a.e'ad of the. b)eni cds ire cthe uncothottem~

tbnd 4

ipgar which. keep the. teadon from juzmpin4gu tt ib e~Mthe. tendon.-un.tl the b"448,U W

~ule

-the, 10b~.

AYO e

pfey teeutions shouW',be followe lolywile stresulz Isi2~

" iake Ctrtde, it' coutd cause a failure of týhe tendoh,-zendrate or e~.

whic C*U'l-d-ot -aman's9 life; therefore, o

~ Sft-procautI~*a Whiah4Arid.I ci1sSe it -will have

-eri a Millido; n;..

fWrcek, to 11 therdfore,--be alert.

Obey Owthe 'floIng -O$recau.ons:

Z.

Bpa 1eri at allt'lmesn.

2.

There ape two dinger zonet. duIng-ste.)

which sbould b a Voldc a t aI I tiries while a tenidon' Is being stres'sed th ee~

  • r a casualty-in ase.of.an accidept during the st~essing

.if some f"lue occu"s at any of the tot6tno" the ranl will mnove straight: biook

/ a few feet.

A...

b.

Whl.e sturessirg, do not stand withewd 7

.'1 the sideo6di the ram.

In case a coscrete behind the bearing Plate1 i toq ram, V

i--

tl in an narc direction,-

3 Scr'ew'.pukL rod-into a'sher s* 'that a full tlbrea n~~

"k

'}'..

"l J

"9 If any strange noise occur In the equipm.ent, sto p Notify a Piescon Repres.e"nt le

5.

'f a crack occurs in theb concrete, Itoo.

,ptoS n Re rntauve wo Tn tuirwlln~

tf¶

..a-a..

authority'..

Do niot overstiess - nevjr let gage pressuresigo bightti the -Do Exceed" figure. oR. the. Stres.ing 4atý.Table.,.

K~eep door closed. on jackb se-unitil yoir arredol d

the shims,.

T.....

After stress pressures and elongation hvb

'eac"e6Ad the jackbase door and plaae both regulbr a+bim.

Do not place only one shimnwtthoit.the oth:r; either-place....

both or: none... *

.Do not g..et yoour fingers between the washer and beal You co-.ld los f an accident occurs.

-if increment shims are ne*eded use ber.to move the regular a

9.

r,

"":-2" 47.

' '6.

DOhotovestf ss-2n vrltg g

rs i~rtg Igl((

A44 shihms to malke ro6tn for- ;hcrement hitms./ Al incremen4t'.,-

shim s must b~e placed QeVe~ glarvsi~adteb~i~.

plate.

t, s*-..e.same th1 ess

.incre m e t

.hImmiig

-i iW..

.2" with. ee4l reglf sh~m.

.The toms ar&-equipped with a safety valve in the ev

.t-tlh.breaks; If that occurs, the ram wiUb: hi"__

,- s~ure'* tfl the repAitr has. been made..,

,.13..

s-Eoure of youw communications before th Pjeres..

.e

,released on Ihe s'hn.s:. 'i6ny words aon ali spoken;- therefore, be sure of ur ins ructions prqss buttons to.operate a rnacflif'.

.... 4.

Keep In mind a ma klone has' no brain s...'.-la the must futifsh"he brainsq perate the equ[petG

. "et' s not be'a casualty!

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4 S UGGEST-W PROCEDURtS MQR POST-TENSIONING CONTbINMENT STRUCTURES PLACING, STRESSING AND:EB1iNG

j.

Preparation of Buttress Prioroto Placing endpns V.

Clean and run tap in each 3/4 hole in bearing plat@ tol remove cement and rust.

Rm..

Reove any'concrete. whicA may be on face of bear1; 44 Plate mustbe clean Of c nnt, If. sandblasting is requited for the lkkiarng plat to.

free prior to.closing ihe trumpetrwith the da sino...

then.andlelastint seiouid nt done lort to'g", a:

Plug irum~pet to ellmrinate s a nd'f ibrbzgl 4

Tendon Nlvery,.

.A. *chedules

- Contractor will furnish 'written schedule four $) week projected deliveries' B.

Transportation Prescon will deliver tendons tot4, in trucksin accorda nce-with contractor's schedule..

nloading and/or. Storage - Contractor will furnish, e

.aild personnel necessary for off-Ioad).ng tendons fromtr:.t

.All subsequent h ndling and stosage will beb thecW-I.

I..

Tenddn Placement A..

The Contractor will furnish the.followtng equlpmbat: and tpo' necessary for placing tendons:

  • /

-4

-9

-9 N

f. 7It

.. Cts7-,A'

'"77' A Cant4 n

2 Scaffolds

.3

-1 h.

  • c a

,ffol

a.

Cresent wrench'-.~2

'PU""

MY) 4

c. Wre o (2),.,.

-4 4* "

i
.'

.S rew "drivers"(2).

.)

1-- c: t £1e steel-tape A.. tTeleph-head set (6 sets).

22.9~ 440 vrolt,. 3 phase, e.1

r.

-y..*kb

.o*.i.e.

(nOtify Veneor which voltage)..

4f

.0 vlt electrical outlets f(r6.smalIhar.nd iWOl ;*.if

7.

14 i1 Permacel pipe tape

-"V"p.

tendon.

A..

4 bolts.(2 per tenwdonA b-t can be re

()

9.

Unqaor hoistig tenidons:....-

S

.10#

,Vent" 1ves or vent fittingqs-

.. :.*12".

.'strips of'ruhber.xfsed under Keliums Grioa. 'F"

7.
  • ,e cascon wll1 furhzih:Oe following equipment andtaol..neces... :

f'"

i*..

x p mac~n g._..

-tendo s:.....

1.

UnC9"11tig tubs with power units (3).

,.d2 e d n puller with power units - 3 ).

3 heaing Machi;hes field (7)

  • . ~~~~~~~'-

S'"

4".

'E'I*

'A

% ;i'/:'a'

S'+

. 4.,

wr:...

1...

-.-71.

. : + +.

.-. 4,.

Rams with power units..7.

  • ,.Kellums

.Grips (Chinese Fingers)

-6."

a Washpue. (6).

7,-

ment repair

.PlacrA0 Proeedu(es for Horizon1al *enn.

. s4-p by

+,.

a+ s o

.,o,.

  • ,.¶ i.~.

-Prepae-tqlep1honecommunication lcooL-up be4ei end of tendon.&

BA S

':? * + : : * : :. i

- t a h.s t ~.

..\\

2.+

Tendon-hook.-'up men oft, tr.k to ckaq. 440M,-

eattec.ChOU~S

.. 3..

Hoist tendon to s daf Old or pli.iform efd plaO li.t, 4:A,'o wager to urca60n tidb tha$

ad 1id he ip all tt~e Ieck in tehdon washe C4outid bds frw6irn'ound tondon.

End A mounts-e

, pult..s a(sea Ft 6

to with 3/4". stud

-t w

3/4".taPped -holes.govidbd in bearing plaeo,

-'End-pulls tendon pullertcable thru sheath usi.

af.

4P._

.p ta p

\\,.

8.

End B wraps 2", rubber tape thru and around witers to..

be*tter Grip for Kellums Grp..

W-, "Z

9.

Wtapprotruding wire endswith2" pipe'tape.

.10.

End B att Kellums Grip seý;u-qly to t nd~nv'lovor

.. " tape.."

°"

!ii

.Attch exible pulling cable from puller:-to Kellums G;ip e

  • "';"+".":~

~

'..t End B.-..

  • A;-

, -".12u.

w.:d.A t s'wi*er

  • tO

.lip

  • ~~~~~~~~~~~~

3 E6di B'operare. hydrul.c4:rtrols I f while End A'operates controli~of pultler C

.,. telephone tomrnuul cation liS-u *:ie afný 1 0 I

T s

oerati n.

a Uo

-q 4

pie Ehd' - cuts. s01: ba nd 9 on ei 1.id B pulls Wdon.until the end. pro--rudnu.

6.' ne Fig

) at Znd A ývhile Ed 84

,.ump t...

Fig 1),...

  • -1 :',

a ~6.

-If all tendon aeplac:ed4befo 4 headit

.~

,.UP opnuls tendon ad repeat ope done.as.w.,

are p.

ed,

.if"-he a"t

'nd A

,18.

Thread wires Into washer atEndA*....

.19.

Place washeor puller tool id angpge.-Mawe washer back to bearin P late bthEnd A.

20.

Move heading machine Into position* at LEnd.A 17

.head all wires (seeeFig. 9Y.

.21.

Srey approved corrosion protection to end-washer at End A.

2T

.2.

Move wa sher.b"cJc to end -ofWires br

-YE 1,

P eof washer puither at End A.

2 23.

Insert stop into wash e Er puherto hold wires tig'" ailf bu a4 f.;:

19. ~

~~~~~~~~~~~Plaewse u~

ol*"....".....

) j r

I, wa s"-e hipgaqwahrpse power uni n

tw back itnto-trunipet.-

25..

ti~d4 A- & '11 00e.k Mqaliatioll of wsesvt

,~

Out~~iiwf.Ce of. b ariig.lts Flo teni'parary iioisture protecin "ctah grea~a~,

2%L MoVtcs

0.

1ttndon and rtepeat:perutao.fl.

U:AP~n CohPl~ticn of -ýj `pIacIng,: lowev iancotgdub uJ h*~It~ pach14bst grouhd aetid store, oy edn Wa~

.iýit on 60 ffod tbe used for stresn.

Sugge.sted Plec*Ig Procedures for Vert"calTendoE tedahn.

Tht tendon $4s coiled, a4I

( horito, Ie t ions.

A short.

-able (Of~

o

.A' Ltm Ca a

ground,.h 4.nter of 'the tub and attavhed toth ft~O~

Ywhtch fs a Pairt otieuclngtub.'

All-this 4.Vggjn.f Si to be able to lower the tendon down -into the trumpot,ý,L 24 liftihq the tendon. Int6o stresting Po~ltion afterAt.-p

&p

-bee thce on-~

ethe heottom drawi~'

-lendJ'I~JI of th tedoi ee n

4 I* bstep as flWs:

Yen'.:

hdon. hook-up man on truck to* unpackave tendoin and-

- tach slings.'

.4 4.-,U

.Hoist tedon ar* p.ace in uncolling, tub:.

4A

-. ";'-C3. oil shoo cabIh.th'. is ttdched to.s.res, gw.O<

around cunter

.u~coilinj tub dn~dtaa-c ri come6-,-1ong. which is a.part of tJquo.

T i he.u b

4 4

Replace guar~.pipes in ncol d

.T*

Tig".

.hten up come-a ioquti re,4I s,.~.~~

'3 drawn.up against the center part of the, 6..

'Rotate tub ur~l l lflsed o ftendon. is in p.O.ON 16eeaout of tu.

7.

Cut large ba ndý from, arouzi t~ndo.

-. i

8.

Rotate-tub fqrwejd-MRl.

tendon Ise x-en

.pproximatel k 4v" Cover ends of wires:.

p.

i".-:.;

~~bule to'-.

"..*=

privent end -fr.o.m neguift

,49 lqwered..

Feed te idrnto.tum

.arid eOjm out In the tumpt ser.1)

.10.

Disconnect short ceble "for-co*

Cwu"b leave attachedi to tendon se Fig.; 1).'

III-Move to.t

".,ndono-arid.-

E.

-. S3(ested,U$eodkng Procedure*f~r.Vertlol-Tendo All heading, will bo 4One in -thetnanel. Thdbns.Vil

'4

--rom tires;s ingý wa sher, rid the loos e, end W14 -be Pr

-1the lowerr.t et approeximately 4-l/2 feet.. The plate is approximately 14 x.I4 x 2S'" A spelal'sc---4 e4uipped with a table to halod ho be Ingplate-in, be furnished by Preson.

11.

Mount bea-ring plate on scissor jack,-.

2.

Thread wires lntd*bearfng plate.

-p.

n 9,i S.. -.

b 7 4 Move

  1. 94dr mvbr it

~eea,~-ebeck 1wires.

Pveoextnowa~ndrepeait cw xi 5WU~~t~~1f t U t 'lf teb~ ~~k

%I ocateta s r k

)~

M O~eto xt Lndon a

-rpeft.

sateeed StreSs0raq Pto-ced1urei forVecjen*

RAW.

u

.rawc uj..ressing.eq

mnnt -in-avij~jpis AA
  • ~ttG4B tqsiag Sapri~,ocedu~e9 as one.srssg h~rzoyttiýlwqdon$,

_q8.

ýUdd

/ Vertfca t, tdo,

-ut~b fld botti j:,.i ~.

Lce~~~

es' in -

.,i sai~o in siin

-fo ht-

~ý'

jf

~-0

,Q

'e.r~ coi~i illk furnls for Stressl:k

'Fendo IF!ý hl-the r)s.

foil' 4..

-~ 2 2Obor* ep~owr ryrucpi~

n s(e

.2.im hni yii

'prreit.

a (Inc n

-Or e

-t

-7t COrtFrO1 ill furnish the. follo~wing Equ~D~~ Tood 7 4-1ao aeo'us.-Tols; wrenchs lig

~~ ~

~

a...

CkOescent -Wrench-as (2)..-

45 Vi.egri¶1 J.

steel tpee 2,,

R-acoiM&Onded H ydtisuc

-is(rdrblecl4 Humble's. Ter9satic 4-3'-'ot4 Tex~co s RegmI pr B GCl"s Hairmony. 44 i

e. siuclakr's RubiUne IA^h o li200 3

V fnt Ct t fng

.by. COntract$orT fur66 wllNnish the following Techia

'a~~t nq iql.A&

1.

To S'

-ly'

.. Ad~t~oal tchnicmiains du'r.ng str's1goprto bsp-eclfica-tiaw.

2

0.

1P~~r t for each ceew~~

~

4

.A 7

44!

1. ~&~etaiIsh tephonctm unicatfon 2~j-RMInve-temaore'ry f&Ur at.

44.

I-

  • tah xdlot M

P(

gsAt04 in~1cf~o a mat*

Ia w 401 iii.

-to atna.4 45I fat 4.o n

4 h

~dohrk 7A 4X

_12 4

'~.

t F4 xt.

AW n~

ifi o eb aiz b

U; When relr Wb~

~

134uh e

e:

It~ sfhimis go i 1h.

-bef~ e~r4e.ue W1. gages, cuseý. inormento U" vr*eE )*Iois awayt P100ad bUt*iin )34 u~

13

'After shimining, release~p OW.Ur"s by vers i0 IOn th6 Puipp bnd. piftp;,t

.00~6 then mo6ve to,rectend'on" WkYC*i~

lier OlieretIo~n APrescon will-furnish' the1d faUng -Equipment jAedbsa tho'Cesing Filler",'*-

1. To()MqynO.O. ps.(see ri6 -7)..
2.

Tw&(2) re"ls or baskets~t houseo,~'

3. Two'jL2)'20i X,2" ho,--;'*ith fittings'.

7-.:Four- (4).251'x~ 2"1 orI-1/2" hose,A, 4W S7.

TilHer Plugs-..

a1

ne~.Contracto:-wi i~fi~t~~ the f wl ri~g,

4c

.9 Ca9sIg Filleri I

anlti eupm-ent to mjove pumps, fIller, etc,~

3, Al vez ufshe~athing.

C. Casiiag FIllin: -Procedures s s tep -by step~

L L064ate pump. on ground or..thq. tr aiLer at,dentr,

2.

Iok-up intakei ho~eý fro m tank to pumO.

3-The Outl Lt ho so has a ttached,, with iteal. ba 4.. a j

' lo. cajih

  • nareimote control 24 Ob1t.ecti sab'le.

Th ~te e

is. 2" in d~imeter xi long, toildi~cI ma ba i j~*A

-.5 S

-. 5 ft

~ket, oi~ to,1 on ar S4 K-4 5**..

.*o 41 I

B

.-14 4

UNCOILING TUB

-Designed&MafaAge The Presc AftM Unt~piling Tub (so. Fkgý.'S A) -~a wh~el aipýroximately tO n 4ale~

that itands in -a. le~ai~vttlcak 1Positiork*'.The tub ls -car~etdu~~

WWld frame'trotss -to~uncoil 'the. tei~don-vihile the,qutside ur

  • tt~oaiy.t'btuhiblt..estgnhd tollow fhe--tendoh~ tb.

e forvet~~lteh~~n.

ilqht' left-for -ho~p -erndons or, Wr Th x

~lcohIn TublIs operated with a variable spuod h4dransio' WE ~

teprleunt a

Lfolw 8 an4 revitrso hydrauli~c UM maj bebe wt lte'a2 4D pages.

7*

Em~pty wdlght

-apximateWy3.OO.

i;-~

.4L 4i q1,

-'5-S

ir

'1

~i 4,"

-MAINTENANCE INSTR.UCTIONSZ UNCOIL.V TU

/'

I g$

44 TheII]

Lticoiling. Tub ('see Fig. 5) Is to feed the ten*i ibo.'

The unr6ilinq tub' consists of a rev61ving tub thatJ pow.".&.

11Y 4riven hydraulic motor.

.k<..

4 int.nance is as fol'lows:

sure ydraulic hose connections: are'clean before. h..

e fittings-on gear loxxand tub rotatinq armabe

~.

.o,4rsed every, eight (8) h~u o Ch~k. gear box lubricaint. every eight (8) horso If gear lubricant Is needed for gear box, use 0P6" as man'ufactured by Humble*. SincilairL. Tex06 C~in. o.n drive shouidbe snug but not. to tilm. 6:.1 be checked daily. Keep chain.-iubritted vIth EP-14O"ý ;

-?

-,_,,*z

M jhrTEa.NCE XW9TRUCTIcGNS

  • .;:? *

.'.. *W..

.R "U

N."L F O.-"

/*

TENDO-N. PULLRAND NCOILING TUB,~

niW 1*

,Rt...

by -:

  • 'nc.Macl 0

~ puposeof this power: unit (se9g

)l 6sp~

orf motor Oki the tendon puller a unooilIng tub.. Thpw r

dnit kn's~~10tp electric. tnoit te 6etor aoembl 4yko

./

14 on ti.u I.as. foillo,

'I a

.t

.4,

';hould be c~hecked after.. ump arrlvesat jb1t i~4-

~ entsafnade If necessary Shaft rmisa iorwhent 4r-

/,.r reouch s puna berl.ng 111t.

zL2 Reservoir should b64.fille%- with.prewlium*gtr.f A

kd iW!

' With vis$cosi ity ftrm 2 2 5to 3 2 SSU at-10 09 T.R

4.

0 hV.,

hydraulico

t. re as foil o

wt:

l sumb!

s Te stlc 43o, 2" 3ex~c~svege.1 Aoru;r Harmony 44;Phil1IpVs' Manqu 215 or 315; *.

or.

Lg t r o 200'. "....

3 T. fl eel should be titm aatwo

-hws 4tuful Ined;sq ItIwa.

1n Xnt sight gage which i smounted 6 "th4.rsevi a~ssamby th.e eabur

.n.

4..-

urin. opera3tion the*flar.': "

of oil Duld not-excd*

0 Operating above 15O F. wfl d~zamag the pm n

radw the fydrauid c fluid...

s Hydrbulic fluid should t

ewchari a each:

4,000 h urs of.operatio n".

-3

'a'se-re-aBýf

-1

-i-~

so V*

m

~.

r-S electlic pm~cr on b6ethe pow

--~yr~erniis21ors44(qV9

-1

.th pu s

The t.11 urturoeabro~tat1ch o.a si7iniW1 a~

rqk it'eayC*

Jogp the gotgr tod-ý o:

gA'>.astwtb V

-~~~At61 ydauice pump: cý:jn beetbih hy ~ean

'. -the prethkssur wit edrand,-he gageý and '

'V4V

'31

.4.

4 NT~~

'--4T

~

lIhe Pres'con (Corpibitd*

.4.-

-4.

A

-A ~r Te~ndbi Fid1ler (see

' 6) ib a-wirich mhounted on a. frame hc J

m~1

~xfo 6)ln.This eA ippent.,is+ designed to hai' n'9.

,bit-3/4w on 4.40 Va.s 1

ritee OP.

b~ -hs.

~~ *

~oilf valve, whic~h 9peasth wch n either" dl~ectlon,~

6+/AM8! wire, rapis (175" long) -attached.

A.,

atdils, phtos a nd mainitenaiice 1infornma~tloh iq~sybe foundJ o* hl'-

_.Pages.

A...kpproxmate weiht 2S0I.

4 4 *~

4 A

1~4

'-*~-*4 -S

JV Theptrpa~ofthe; Tdnd~~ile Is' Wor1t1e 'tendn iiou$

?4 V-.~

id.

ble w7.

h"1

ýr 1.-w.O~i'aa*-.and a winc tiO
driven by. ftydrOVIL OtOF-r'. TTh t.~n

~ ba

~semounting tiat, hat two hopksk -hat Will fote oto 177:

7 41'

~stwus In~ the' plaedobnpl oh.34'hl.I h

ern lt.I4 tt.ot d steelr tfah~e 5rss qi~mn.

77~

7.'

7 7~77 T

-s cluchpulr a o

O1qN bt~~g.ift is edt sntee thanes The6ý U

r sYe*on W

b zwrnV omun~

af-d fts-arfem'des cltusteh.f11 grlo Stm.le~ wisc hal iat thein winach.it ger6 ytmco4si Dopnqa Ail me!Pl O-P..

Oi*

,.u

~

en~fr ru Shaft aaii 4

de Af~goi n

-The I.

The wichmtol ha e

a d

pulin caectyof -D) tsu Ai~

is of~-e 14, 0.0 O.

M.

-h-e, motorI With this thes tott-i rui at aspeed Ui$5 RM-with a t:orqu of65

.~T6-r~ue Is..no~Inygvni et oud-

.7w

-'7 Ii A

7

. 0 I~.

-.7.

44 1~

see

.o1he hyrhi n~r1 atrolled:b

~iI~

~~e~q.

Thisul aav-i 116W.

motor to' b rvnfo t~rqtd At eas4e at whpeet 909 hpt~

4Ike

.h~tj a

-id-Ieto Tal s dbl s

~tg 91iop requfr e

.0 rdiu initof11tenancei a rte ai6,retw (2)- VIAk gr~eas aitn~ c1 n

-boa vi

-ibge"e tife #OpmL bO8I if@

Vha suld~be 64,de~4#

.4f Thre asn need to o~eck the earlut unless a leak i shwg up o1&tho. 9ults140;,

0:a Ski v1Il..and £fithl leakjpj,,and a o

-6 h rimove andtbe threde1 te Ift bei wirapped with tilo.n tM*.e sud~j~ote.

i lubicant. must bie. rodpe 4

4Oahog wlere 1sn f iedr r*

me4ay o1 Gha r'-Lyrm flyýPUhrU1 motor.-

4.7-4.

f2 hose fitii~s are broke6n do;*. t 4 4

p tM

.hta-':~n.The grio`&ete's-t.&Mn"e that Q.fl getforeign te~

h syte,.

6 40emett rmust bb used

-stow whenable us er0~

o xelnce has s-he b ii oabl as will~ 'wer 6

s~

£

.4

~

3-.

,A...

W1, p..

4-.

  • p ji.*.***
  • i ~

9.*

I-

  • J I-

"IV AR-

  • u~

~ b M

.A '

'""N'

-" -.- '*.-r.....

_.:f"

,e s g i-J.!

4.

a h

4 -.

. "* *"L.

i.*

mu~~ne

{se Fg. 9) ref hydraulicallyopera ted' desig~

~4 bt M~~heads.or the enso b ie.Temachine is j~ortabt

-to 8 wire andfr bUttonheads ath a

7 7_4t.

, b~a~io zadbi.tn wil, actually, be in'two pav tepwer~~t 4sdfor.p 5I ilng7` and: the petuaI bedhgýjn j.-.

itcan 5It:"o*.a tartar.db.-and..

th e.

t.-u.n.

n e o r th e b o tto* v e r ti,_l_..

w.i havebt6th a 1\\ 61 ba'se that. wili-rota'te 360 n

~~~W

~

w~I1i il trve ~i 0 n a vettil oiicn Th sw t )4ak either or bob adutMents t aebt 4ig ll.b

~~ ~~1e ope~~6rator feeds one wire atatieito lnlwswilte johnsth head o-n;the, wi re.

APPrOXI, ate'weight 1-1.:.

00..'.

t~~;-~-~'

U A

U

-~

~44~

U ~A, ~

-<1

  • ~.

.... MANTV C

N I T..RUC f'M

-E

-o f t... beadi..

Ase.i.g. 9) to.t.form iP g

4 "on the ends o. t p

pretress 'wire-, Th headinMat:.,"ie,

e*.;.

.- -*et, hydraulc pumping unfit clamping tam. and heading rap.

-,{z* etad malntenance.on tlii*n*mchine is as follows:.'

+-.-

,14 "Check'reseooir onWpower vnit to.h0 sure It is filled t

L;.

fluid.

The type of have 4 v1

  • yo.

i,+yy~

via co

+09 i.v SSU 10 F0r 0x0roni.cbld weather operati

lighter wei ht of oil should be Iused. Recomended 4 o 'ls a.... H 'U s Teresstic 43' or S2; 7.xap g

Gulý..Ha. o..44;.Phillips' Mang s.'215.315; ft

'1u4-1neýt or Duroý0O.

2 7The electric. motor for thej.u'itdit 2

or40vl,3p t

A s a W'O/rning, be Sur-e %§~t o~rrect heaters and startOVý are InstaUqd in th~t Ar nelay If. unsure about~sA~

  • source, cbnsult an.elet-ican.

3"'..W. When Starting up toe aectrih.motor, 40 ure.

that it tr the. same -direction as U40ct~oi h hyrui-9~p'#~

row f it-turn~s I, the W~i'onqg ;44rCU 4M60VI an4 change the pOdsition'of any twa lead wires 1rn thi* i pup "thcklmp is du i;

bos.rln e

e isde tio lecve at e

i p op:2r7

.,indicated by.sig ht.ag.e on-the

.esdfvo*r or it sh...

F.

LA--

ft

+ " "

" ai

~

~~~'t*

e.. v M,

within 0"

to I rbn."the toP 6f the tanik. Lg Cau~s;es n-flen to nd rifst 1Inthe~sy4 S.

AThe temnperaý.ure ofthp-el

hold,

~ ~ e 10FA t4,#

A oper'atior.-

4-7_

A~tieat'oic a~a,'

Dis houtd be die fned,'0terý Aeach and willetodoz II C16~UU~UR n

aaw andfe ertrm hic' Groit~~sb cgmph amn

~o'u e c1ht 2p,,

a fer..4ver niy. adjustibtints to be.' mae h uld-be ne byo

ýýlrg41es'r, y Iie expecteid t al S kn 12 C1Y~&~

Ja ay bOixp-ectbd to oat~

y~

r mor.\\

13.
  • ' 'Pres~con FIieIli Superv1ir.'g

.will. teo' tmend-'dh

~

df teau.

io'machine. "He w-------

-eaL i

YY lte.t.

4 S.

4.&-.i V

4.'_

/

£ 1

EN TES.CRIPTIQ

..l.,

h P'.

..../-*. :.... i

4.

7 AssemnbId W.,-r4 The PreisconrC~~~Q;~

~~~~~~~~..........

-The Sheathig. Fitter Pump (see Fig. 7 is -a yo pump equipp4.:w.- "ft'",

  • ie-Owrcally,driveh, variable spee'd*.hydraulic Thi0s4 can be..controlld by rem.ote. control. duri*ng. t.*. pu, Ing t

- r-'

The pump w~ay be hooked'-fetyt thb sheoathn ilrsor'

)

tank, tank truck or 5.5ga'(on. drum..

The pup iI

  • -. y-..

the '~ ethinf*l

." er source..

The o

,intr ct or m._

sethod h 4ois.

to fee thp se Fig. '81. '

10 :3 cf I,.

s e 4.\\..q con redommqhds receivicrzg filler m. ata -int ruk:tasot qct y-*oM tank trucks or-Mjving.6 9torage0 ton at the ýjbst flae1al In Is a fnuch-c rums is

.r""i-wt"a 2 p Z.

ra

  • ".i.:7"" "li haig.Fl'rPupseFi.7.J aM/oPmPeup*.jd..i
  • 7:

t *

  • l¥.drt envaribl~

sp ed.hydrautc.n*:tr!,,

I*1.s.

rivn*.

  • .i*-7."..-."

.:../

thi

. o t

'x

1.,.*

=('-

-4

.9 V

' :;./

MA C.

TR U&IO TePipoeothspp

(.gee Fig. 7) 1I to purhP s~he4t~g '

into t

.hething after. the. tendon: hasbeen ses.sed. It. consists-.

rpump.capable'-of pumping 20 4allons per* mi1nute,. a'd dfriven. y hVda4c(

sipor Th pwerupW fr hehydrauilic motor will. come froma

...... r....

d.P...f.

'~~t dlsplacesR 12zGP M t1.4.00 psi.

7

  • .A.rt up.n.d maintenance.. ias fojllp.

'.Hose connectiops sho.Id. be clea 6d and ono 4id"c*~~'

"to the hydraulic mot'.1.

2...

Attach one 'ndofIn~take ho.,o p~dho~r the-storage tank. or tavk to pa *.

3.' Start-p ump' in a forward Žrt~ion..

4 The p

uppwill 4e ehupra va Ao olt remotorome U1o g

1i so th a on bhe tquipped'.tao rate the9' pump --that, -1 on-th gro~und'ifiso desired.

.,p, AT i

-*i-N

    • 'All N-p.
  • 54 a

4.

a

.5.

2 p

4

  • 1~

I

-,~4 t

a

.5.

.5',

/

i,- _.-., *..

p

, I 4'4 S..ESS. Q E

..,.+

  • Ope Urit-f stressing equipment (ee Fig.. 9) Conssts of jacTk basod (which'is bolted'onto the ramý., a pull rod. a nut1 wo()lye bo*.

and ahydraulc pump with.22O-44O volts electric power...

-the lack baeie Is. designid to rotat wteaeb nsrti ng a rod. 1Igtq-ppbli the tight hole. in the b.se.and turnin. it.

This will simplify t g

n.ope.ton hich reunires Many orientations for

.ea.

~~t p."~s~u~pped witbfa ~vaive asseznbty '*h~ch has two()

wee co19. ru 14" awgag-eh whichhans been* calibrate4, w~tw.

180, th na.t it t6 Used wito e

" ThePmscon -representa 4ve at the jwbsitewill have a is ga iod.

tho ht alonge with ari gage that has been i:

a-;c:. iit renm.

The Prescn n representativ.enWilloest the accrr-

  • (

betq.g used dailj by co nnecting. thb zihat ter gfa e to.. the seco-nd oie boupler and stress a tendon with the master gage atta th M

re. than 5%. the spare..gage will be put. on the machine andhth&

ee one wi-be rtrned to the plant for recallbratvon.

The master gage hand-led and-prot owted as a. watch.

Do not drop or abuse.

Al-a"

.U'

.*up-r.

d irs tenon it the m

te.

gea

i-f*

.a. -

4-4

/ESSIN4G.

UNIT-Th ulpsoh 4striing. e~quipmrent 1'49, 9i

') is to put a-redet rmib4 et~ti a

on&

hedo.

Tl -stre~s s~n4ýequ ip zqret tco slst -iof-aT

ý imp ul, ddkt-rui ase, -urd nd 400 t..

ra h,

4.-8t nup A04 inalit'kenamce-is as follow&s:

.9

~

~'-

1:

UII 1..

oltge,4220r 44.

3phase'. Be sure electricalsply Is of the correct.' vol tage anid -th,6t the motors are properly" h.,

I?" red.

.2.

Cheek -oil level in reservair.

It shoul4 be-in upOper halt s sight gage.

~.3.

C6,uple hoses to* m as ma )zed per. Presqoo Perstonnl'" -

InstruCtionst:

Be su quick couplirp are -free.of ut.

.and other foreign.aý4 freatt~aching' ~e Sowit~;

A

.~

l~o be sure._th,&t-qutc.

p el are completely eagaqed)4

.4.

jog pump motpr. until yo r

aife that -it 1a tutriin It cretdirection a~ Indi Cat ed. by, the tarrow

%v the pump-.,

S.

With pumip runnirfgj move Elu va,'Ad andl'e to t4*lef-lef anyd,dcprcss jog bu~ttcon.

This will inv-rth extemde All truj~~hoiq or*s~g~V'~~

equaipment il

'.b~-oz~

1 1 ?rcotrcpr -.entative gr de i sr A\\i aI

.ace requ.l ed f

i;-1.1.1..'.i Trd.o w

F oi v2 -fested 1i

. 0-1-.

0 Tii P4,p-. CPO A Sska~wVdi v-Myc k jSO&v&COnftte I

OP Ftbi~ary 2

~-

1PI

  1. 0 A v Pq COX. Bo 9

Altt ehtiQ JD tal N. vSkini.ton

jý 7ý

" ofnntens Vessel "

-ese 48'.t Tension Sydtein, it*1.-

s t. answdr your letter of September 8, 1971 conce.rni'q zVi

.an, number t;4ree (3) to our Quality Control Manuol,

'Or ut..

collei.e*S, correetions 'and explan t4-:;,.s are itemized':as per your,."

letter.....

2.

,he hazdness. test number 41 has been added.to-thia for.

  • I~allelism of.

the faces compare -check -number. 40° Szt

,.-"...*.i:!!*L 1%;~~._.s,.these,washers are faced off ntelah d.*!".!'7:'.i:i

  • (..-*

-a bar. - the".parallelism needs not to.be measured wth ocee

-Al our buttonhead test were done on-.Washe

-- i-h strajght drill holes that were not counterfuik,". Therei 0 ý.....C.Mtersinking does not apply.

nihc~e the washer is drilled

,-oth i**

ides, feterv.Is no burr to be removed*.

Since the washe.

- -externally threaded, the

-thrw..

check will assure the vorre.

K._

l._....

..diimeter Amens'ion:

As tO the freqaency."of checking of. tht wire holes we conteht '6at

.koxk get a'l00%'.check as required by the specifications by r equ*rjrn*

a 100% check,y

.-the operator and a 1p.0 random check by the Quality on.trol Inspector..

I 3.r'~

See item'2 C

i

4.
a.

-Refer to new page 2.2-3.3

b.

C6rrect

c.

Refer to 'c-omment unumber 2.,

Pa'5.

been cnernged-to show a. 100' check f d" splits.

'A ny malformptions or dnf'ýcts that are nct detrimentalto t~e dia-

.,.meter, eccentricity,.r crack crit.er, a w11 not be 'consider* cause

.. _for rejections..

6.

Refer to -

eq c

7:,, -".

-T 0

647X 717 9A W

0ýI

-~LA 8~-

.963 88)1

., :A.-

ILp I

£

t,- ýCryatal River Unit 3.

,E A

Fbu~

2,,~~

Refer to pag,.. 2.3-24.

Has been coryected a.c iing1V T1*'.oply itandards on this tdt is the new DIN (Ge.ma.n' mi nonrs hon tho "I -ndustx*ral: Standlards).

'As w,*e.connot get any other, pa-rts r.-h e -t.ani d tea.e, but.tazardized ones,, w had to Sa*ut the :requiremen ts a Correc.'

tOm4 r

nn

_ 7....

7Y Refer t6...tem 2

, Refe 5

.The templateis built according'tthe principle shown o-e.2.-*- 3*-18.

bUt.

i~t is constructed stronger and-heave4,,

A.Refer to

  • roedures for.ire Cutting

.. The stud.holeA in.-the washers servA tt a"'

tp-h.:4.keepor'plate to the -shop, insl As this i§ done.%n our plani t/:'.*,. -,pef p ueg gag4p.-'for."checking.

V, mt hferby"

'thee holeowin g

the "te.

Sresubmit hereby-the fo11owdinqýpages:

~..

~

  • e oqly purpose to talled. washer before t, weoaln not see There will not.e
13N,
2. 2-30 2.2 2. 2-45".
2. 3-. 4
2. 3-1o,'

"4 2.3-1A.

/

2. 3 -24'.

.2.3-37 4:.5-1

.2.2-41, considered :approvie.d:

I

)

ThO L

  • following 2.2-20
2. 3-:6

-2.3-8 2.3-19 2.3-20 2-. 3-21

2. 3-25' 7." 3-2,9 2-.3-48'

.'3. 3-1

4.-4-]

".7 pages are

'I w

~

'-UI

.4.4-2 4.4-3 4.4-4'

2. 2.-36
  • 2.2-46 2).2-47
2.

'2-(

, 8-2.2-49 22-boP P

j1 4

~Jht.

r.D. A. Sk~

r..

stal River Unit 3' In addition, we submit herE

-our approval:

A..

  • age Three

-Februaary 22,, 1 W72

-by the followIng revised pages 2.2-33

2.2-38 2.2-46 2.2-47 2.2-48 2.2-49 2.2-50

.2,31 r'

/.

3-.V 2.3-31

2. 3-3A4..

2.4-f

+/-. 5-i-."

3. 6-1 3.8-1 4.6-1 5.-I-:

5.2-3 5.2-_4 L

.4-4-Akf paes

.submitted or resubmi r=vi.on 4..

tted herewith, are marked 4.

Yours very truly, 1.

THE PR~ESCON CORPORATION Mark K. Rust Pro jete Engineer Eastern Divisioih W

V Mr6 Mr.

Mr.

M.-*

HarrA KoCh.

E. R.#Hottenstein W. Si.

O0 Bri Jim Duren Tad bickley I.

.4*.."

a..

4.

X~ /I I:

V.

1.

-I

.4' 6