ML102920127
| ML102920127 | |
| Person / Time | |
|---|---|
| Site: | Crystal River |
| Issue date: | 12/10/2009 |
| From: | Lake L NRC/RGN-II/DRS/EB3 |
| To: | George Thomas Office of New Reactors |
| References | |
| FOIA/PA-2010-0116 | |
| Download: ML102920127 (53) | |
Text
Lake, Louis From:
Sent:
To:
Subject:
Attachments:
Lake, Louis Thursday, December 10, 2009 8:25 AM Thomas, George FW: Emailing: PresconField lnstJationManual.tif Prescon FieldlnstallationManual.tif/
For your info Original Message -----
From: Lake, Louis Sent: Thursday, December 10, 2009 8:17 AM To: Masters, Anthony
Subject:
Emailing: PresconFieldl nstallationManual.tif Anthony; Here is the tendon installation manual you requested in Question #2.
The message is ready to be sent with the following file or link attachments:
PresconFieldlnstallationManual.tif Note: To protect against computer viruses, e-mail programs may prevent sending or receiving certain types of file attachments. Check your e-mail security settings to determine how attachments are handled.
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L o) INSTALLATION A ell.
- ANUAL 6.i O Ji, a.
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.14 R Ruttonheads Buturesas.
4 Casing Filler.
.;stn Filler Cap.
,I sag
"' a'itaton" Cflaimping jawq A.:
tP-a te Lca 5t I nto
'-g d',
bear after ejonga-ting
.eridhn t4 ýrif.t prestress fdce to cofcrie Cold-formed heaidonend wre Pilaster on the obffse.orqqno 46
- .where thq'httzjia Ido t
Ccirrosio'h-protectloni metr.al pumped into, sheathfn :ojt,. :
stressed.
Portion pf the F'iler Cal$
covers the post-tensiozfi and retains gasket in Oeýs
'Do Not Exceed" Elongation Filler Cap
'U 4,_' -
Dearing plate..
Air seeping.lnto hydrauillc y tIIL Vise in heading machine tha.....
wire while It.Is being.-hea4ced-i.
w Maximum bhydre.ulic gage pro*54 on the Stressing Data. Tablet...
' -The length a-tendor s*retches-wl eaý tensioned.
Cover used to hold" corrosIo.
proteet.
material over the end,
.e' doi Instrunvnt used on pump*"*t hydraulic pressures.
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Gage
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AA End 'UAhtadin~g rainr which -forms the ruttdhfe
-,r-o n 6nd of w'ire.--
Machine used to form buttonlieads'orr
.end s -oL wir i
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Devi'cq f~r lifting lIoads,.
ý:.,bbbbb.
Cornntov between pumps and hydreul p.
driven. eqLflpment.'
- '"n"
-'e m" i;'
Thin shims. for. mnute ad.ustieatl i.-.":
streSsing...
n* -of. raR*"
to bearing plot&--
- k.,movqmfte nt o 9OtoJý a otoe.U A finger~s).p SeIEf-t-ight'enirtg. wv'mý'ogves o
- .pull. t"qd.-ntor
[sath, o_
Trra-oe riame of-putplmp ie o~~~
filler meterial into sh hIbng,-
Electric~ajly-(riveti hqdrO-U, 1 furMishes" power to a pAie4 f
0 Pounds -per square
,in.
Connector from.. stre$s
,i*
ram which strdesos -a.tei}d n.
itt.ng$ :(male and fe4 u
hydraulic hose to attach tO 4*A Hydraulic center hole Ja.
..ta4..
a tendon.
Presiure gage used to check`-I i.
,Pressures.P Conta iners,ff si fi.ler fe~ r hose.
from pump to sCaffo d.
f
- j N
"Re servo irA Ass e mbly Sn i ss nr Jack Sheath Shea,ýinq F1ller Pw Sbim s S.
Strvasing v
w D.1 J
~~4 tyru1Ic flIuid container, 1o mp T,
-_I'.
Tn
,1,i*
e
- ,_a:,mo,, non str-es.
TP.
8
-I Sead p)t p h wires. to':the6
":bfa~rinig plate..
~~be used-tojrm Void~f Cu p'Jieces of stw1 n.549 wsher andl blatitig PIOAW1 load pits~ the tendon.
~
Cables:,t~ stap$s used tl"
~material vn eulom~ 4
'~
LIongating cor b4i
- ~~olts'.screwed int6.~~aa
- ~
icequippment 141 mtr*4,:x
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n"Ten nL cation No, AP.
A group bf 1/4 hi wires threaded thtnz waA 4...
Thimpet 4.4..
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The dtity-D.1R te rtrituct-w Winch on frame %sed pal..
thru h p..hit
'Pipe welded to~the I*:
plate thiat mnie ~4-fforn h1earing plate t.
Machlne:used to.. i.
t2endon..-
T~ethi.jIsness bf afluidl,*
->-.:'.):.,
= :.
VOndoilfing Tub:
vitvosity'..
- . 5;
- s. Grip Wash r".
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Paotbf end a'n&hor g Wires are threa'ied.
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V
VETY PRECAUTIONS' Scce ta.:
It is your, rd-s 0nstbilit~j, a-workwoh. t0 Ab 1t sajeqqwtor utofts aqd so fety-Mea sure pare Use'd at -aU Po tI ~
JOdu aniUr'yout fellow worknien, t is Isfioortatotoct zn t
~
ndto eiy.gd aetmasrs at all timee..
.~d s
e y
e a s r e
.4 K At~~i $s group lof high tetiewres whIch. whe@n coilled, t r.
'aiii~ixg us titQ ter'slze, the tendons're '-difftcult to coiltinto
- zbAI1:fm'iter; -thereifr'e, when It Is In a c..., it. tpe i srl 7h. tahdon orti~eb. In'a 7'. diameter coil held.,tq.steel bandi4 whr l~ll~
~Iblosened r it will'try toucolad lIates
~~ W~iei~~
been tlco untpol thd, urollgtvb, sta th to n.oiatoftbe tub m.-
Vii a.e'ad of the. b)eni cds ire cthe uncothottem~
tbnd 4
ipgar which. keep the. teadon from juzmpin4gu tt ib e~Mthe. tendon.-un.tl the b"448,U W
~ule
-the, 10b~.
AYO e
pfey teeutions shouW',be followe lolywile stresulz Isi2~
" iake Ctrtde, it' coutd cause a failure of týhe tendoh,-zendrate or e~.
whic C*U'l-d-ot -aman's9 life; therefore, o
~ Sft-procautI~*a Whiah4Arid.I ci1sSe it -will have
-eri a Millido; n;..
fWrcek, to 11 therdfore,--be alert.
Obey Owthe 'floIng -O$recau.ons:
Z.
Bpa 1eri at allt'lmesn.
- 2.
There ape two dinger zonet. duIng-ste.)
which sbould b a Voldc a t aI I tiries while a tenidon' Is being stres'sed th ee~
- r a casualty-in ase.of.an accidept during the st~essing
.if some f"lue occu"s at any of the tot6tno" the ranl will mnove straight: biook
/ a few feet.
A...
- b.
Whl.e sturessirg, do not stand withewd 7
- .'1 the sideo6di the ram.
In case a coscrete behind the bearing Plate1 i toq ram, V
i--
tl in an narc direction,-
3 Scr'ew'.pukL rod-into a'sher s* 'that a full tlbrea n~~
"k
'}'..
"l J
"9 If any strange noise occur In the equipm.ent, sto p Notify a Piescon Repres.e"nt le
- 5.
'f a crack occurs in theb concrete, Itoo.
,ptoS n Re rntauve wo Tn tuirwlln~
tf¶
..a-a..
authority'..
Do niot overstiess - nevjr let gage pressuresigo bightti the -Do Exceed" figure. oR. the. Stres.ing 4atý.Table.,.
K~eep door closed. on jackb se-unitil yoir arredol d
the shims,.
T.....
After stress pressures and elongation hvb
'eac"e6Ad the jackbase door and plaae both regulbr a+bim.
Do not place only one shimnwtthoit.the oth:r; either-place....
both or: none... *
.Do not g..et yoour fingers between the washer and beal You co-.ld los f an accident occurs.
-if increment shims are ne*eded use ber.to move the regular a
9.
r,
"":-2" 47.
' '6.
DOhotovestf ss-2n vrltg g
rs i~rtg Igl((
A44 shihms to malke ro6tn for- ;hcrement hitms./ Al incremen4t'.,-
shim s must b~e placed QeVe~ glarvsi~adteb~i~.
plate.
t, s*-..e.same th1 ess
.incre m e t
.hImmiig
-i iW..
.2" with. ee4l reglf sh~m.
.The toms ar&-equipped with a safety valve in the ev
.t-tlh.breaks; If that occurs, the ram wiUb: hi"__
,- s~ure'* tfl the repAitr has. been made..,
,.13..
s-Eoure of youw communications before th Pjeres..
.e
,released on Ihe s'hn.s:. 'i6ny words aon ali spoken;- therefore, be sure of ur ins ructions prqss buttons to.operate a rnacflif'.
.... 4.
Keep In mind a ma klone has' no brain s...'.-la the must futifsh"he brainsq perate the equ[petG
. "et' s not be'a casualty!
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4 S UGGEST-W PROCEDURtS MQR POST-TENSIONING CONTbINMENT STRUCTURES PLACING, STRESSING AND:EB1iNG
- j.
Preparation of Buttress Prioroto Placing endpns V.
Clean and run tap in each 3/4 hole in bearing plat@ tol remove cement and rust.
Rm..
Reove any'concrete. whicA may be on face of bear1; 44 Plate mustbe clean Of c nnt, If. sandblasting is requited for the lkkiarng plat to.
free prior to.closing ihe trumpetrwith the da sino...
then.andlelastint seiouid nt done lort to'g", a:
- Plug irum~pet to ellmrinate s a nd'f ibrbzgl 4
Tendon Nlvery,.
.A. *chedules
- Contractor will furnish 'written schedule four $) week projected deliveries' B.
Transportation Prescon will deliver tendons tot4, in trucksin accorda nce-with contractor's schedule..
nloading and/or. Storage - Contractor will furnish, e
.aild personnel necessary for off-Ioad).ng tendons fromtr:.t
.All subsequent h ndling and stosage will beb thecW-I.
I..
Tenddn Placement A..
The Contractor will furnish the.followtng equlpmbat: and tpo' necessary for placing tendons:
- /
-4
-9
-9 N
- f. 7It
.. Cts7-,A'
'"77' A Cant4 n
2 Scaffolds
.3
-1 h.
- c a
,ffol
- a.
Cresent wrench'-.~2
'PU""
MY) 4
- c. Wre o (2),.,.
-4 4* "
- i
- .'
.S rew "drivers"(2).
.)
1-- c: t £1e steel-tape A.. tTeleph-head set (6 sets).
22.9~ 440 vrolt,. 3 phase, e.1
- r.
-y..*kb
.o*.i.e.
(nOtify Veneor which voltage)..
4f
.0 vlt electrical outlets f(r6.smalIhar.nd iWOl ;*.if
- 7.
14 i1 Permacel pipe tape
-"V"p.
tendon.
A..
4 bolts.(2 per tenwdonA b-t can be re
()
- 9.
Unqaor hoistig tenidons:....-
S
.10#
,Vent" 1ves or vent fittingqs-
.. :.*12".
.'strips of'ruhber.xfsed under Keliums Grioa. 'F"
- 7.
- ,e cascon wll1 furhzih:Oe following equipment andtaol..neces... :
f'"
i*..
x p mac~n g._..
-tendo s:.....
- 1.
UnC9"11tig tubs with power units (3).
,.d2 e d n puller with power units - 3 ).
3 heaing Machi;hes field (7)
- . ~~~~~~~'-
S'"
4".
- 'E'I*
'A
- % ;i'/:'a'
S'+
. 4.,
wr:...
1...
-.-71.
. : + +.
.-. 4,.
Rams with power units..7.
- ,.Kellums
.Grips (Chinese Fingers)
-6."
a Washpue. (6).
7,-
ment repair
.PlacrA0 Proeedu(es for Horizon1al *enn.
. s4-p by
+,.
a+ s o
.,o,.
- ,.¶ i.~.
-Prepae-tqlep1honecommunication lcooL-up be4ei end of tendon.&
BA S
':? * + : : * : :. i
- t a h.s t ~.
..\\
2.+
Tendon-hook.-'up men oft, tr.k to ckaq. 440M,-
eattec.ChOU~S
.. 3..
Hoist tendon to s daf Old or pli.iform efd plaO li.t, 4:A,'o wager to urca60n tidb tha$
ad 1id he ip all tt~e Ieck in tehdon washe C4outid bds frw6irn'ound tondon.
End A mounts-e
, pult..s a(sea Ft 6
to with 3/4". stud
-t w
3/4".taPped -holes.govidbd in bearing plaeo,
-'End-pulls tendon pullertcable thru sheath usi.
af.
4P._
.p ta p
\\,.
- 8.
End B wraps 2", rubber tape thru and around witers to..
be*tter Grip for Kellums Grp..
W-, "Z
- 9.
Wtapprotruding wire endswith2" pipe'tape.
.10.
End B att Kellums Grip seý;u-qly to t nd~nv'lovor
.. " tape.."
°"
!ii
.Attch exible pulling cable from puller:-to Kellums G;ip e
- "';"+".":~
~
'..t End B.-..
- A;-
, -".12u.
w.:d.A t s'wi*er
- tO
.lip
- ~~~~~~~~~~~~
3 E6di B'operare. hydrul.c4:rtrols I f while End A'operates controli~of pultler C
.,. telephone tomrnuul cation liS-u *:ie afný 1 0 I
T s
oerati n.
a Uo
-q 4
pie Ehd' - cuts. s01: ba nd 9 on ei 1.id B pulls Wdon.until the end. pro--rudnu.
6.' ne Fig
) at Znd A ývhile Ed 84
,.ump t...
Fig 1),...
- -1 :',
a ~6.
-If all tendon aeplac:ed4befo 4 headit
.~
,.UP opnuls tendon ad repeat ope done.as.w.,
are p.
- ed,
.if"-he a"t
'nd A
,18.
Thread wires Into washer atEndA*....
.19.
Place washeor puller tool id angpge.-Mawe washer back to bearin P late bthEnd A.
- 20.
Move heading machine Into position* at LEnd.A 17
.head all wires (seeeFig. 9Y.
.21.
Srey approved corrosion protection to end-washer at End A.
2T
.2.
Move wa sher.b"cJc to end -ofWires br
-YE 1,
P eof washer puither at End A.
2 23.
Insert stop into wash e Er puherto hold wires tig'" ailf bu a4 f.;:
- 19. ~
~~~~~~~~~~~Plaewse u~
ol*"....".....
- ) j r
I, wa s"-e hipgaqwahrpse power uni n
tw back itnto-trunipet.-
25..
ti~d4 A- & '11 00e.k Mqaliatioll of wsesvt
,~
Out~~iiwf.Ce of. b ariig.lts Flo teni'parary iioisture protecin "ctah grea~a~,
2%L MoVtcs
- 0.
1ttndon and rtepeat:perutao.fl.
U:AP~n CohPl~ticn of -ýj `pIacIng,: lowev iancotgdub uJ h*~It~ pach14bst grouhd aetid store, oy edn Wa~
.iýit on 60 ffod tbe used for stresn.
Sugge.sted Plec*Ig Procedures for Vert"calTendoE tedahn.
Tht tendon $4s coiled, a4I
( horito, Ie t ions.
A short.
-able (Of~
o
.A' Ltm Ca a
ground,.h 4.nter of 'the tub and attavhed toth ft~O~
Ywhtch fs a Pairt otieuclngtub.'
All-this 4.Vggjn.f Si to be able to lower the tendon down -into the trumpot,ý,L 24 liftihq the tendon. Int6o stresting Po~ltion afterAt.-p
&p
-bee thce on-~
ethe heottom drawi~'
-lendJ'I~JI of th tedoi ee n
4 I* bstep as flWs:
Yen'.:
hdon. hook-up man on truck to* unpackave tendoin and-
- tach slings.'
.4 4.-,U
.Hoist tedon ar* p.ace in uncolling, tub:.
4A
-. ";'-C3. oil shoo cabIh.th'. is ttdched to.s.res, gw.O<
around cunter
.u~coilinj tub dn~dtaa-c ri come6-,-1ong. which is a.part of tJquo.
T i he.u b
4 4
Replace guar~.pipes in ncol d
.T*
Tig".
.hten up come-a ioquti re,4I s,.~.~~
'3 drawn.up against the center part of the, 6..
'Rotate tub ur~l l lflsed o ftendon. is in p.O.ON 16eeaout of tu.
- 7.
Cut large ba ndý from, arouzi t~ndo.
-. i
- 8.
Rotate-tub fqrwejd-MRl.
tendon Ise x-en
.pproximatel k 4v" Cover ends of wires:.
- p.
i".-:.;
~~bule to'-.
"..*=
privent end -fr.o.m neguift
,49 lqwered..
Feed te idrnto.tum
.arid eOjm out In the tumpt ser.1)
.10.
Disconnect short ceble "for-co*
Cwu"b leave attachedi to tendon se Fig.; 1).'
III-Move to.t
".,ndono-arid.-
E.
-. S3(ested,U$eodkng Procedure*f~r.Vertlol-Tendo All heading, will bo 4One in -thetnanel. Thdbns.Vil
'4
--rom tires;s ingý wa sher, rid the loos e, end W14 -be Pr
-1the lowerr.t et approeximately 4-l/2 feet.. The plate is approximately 14 x.I4 x 2S'" A spelal'sc---4 e4uipped with a table to halod ho be Ingplate-in, be furnished by Preson.
- 11.
Mount bea-ring plate on scissor jack,-.
- 2.
Thread wires lntd*bearfng plate.
-p.
n 9,i S.. -.
b 7 4 Move
- 94dr mvbr it
~eea,~-ebeck 1wires.
Pveoextnowa~ndrepeait cw xi 5WU~~t~~1f t U t 'lf teb~ ~~k
%I ocateta s r k
)~
M O~eto xt Lndon a
-rpeft.
sateeed StreSs0raq Pto-ced1urei forVecjen*
RAW.
u
.rawc uj..ressing.eq
- mnnt -in-avij~jpis AA
- ~ttG4B tqsiag Sapri~,ocedu~e9 as one.srssg h~rzoyttiýlwqdon$,
_q8.
ýUdd
/ Vertfca t, tdo,
-ut~b fld botti j:,.i ~.
Lce~~~
es' in -
.,i sai~o in siin
-fo ht-
~ý'
jf
~-0
,Q
'e.r~ coi~i illk furnls for Stressl:k
'Fendo IF!ý hl-the r)s.
foil' 4..
-~ 2 2Obor* ep~owr ryrucpi~
n s(e
.2.im hni yii
'prreit.
a (Inc n
-Or e
-t
-7t COrtFrO1 ill furnish the. follo~wing Equ~D~~ Tood 7 4-1ao aeo'us.-Tols; wrenchs lig
- ~~ ~
~
a...
CkOescent -Wrench-as (2)..-
45 Vi.egri¶1 J.
steel tpee 2,,
R-acoiM&Onded H ydtisuc
-is(rdrblecl4 Humble's. Ter9satic 4-3'-'ot4 Tex~co s RegmI pr B GCl"s Hairmony. 44 i
- e. siuclakr's RubiUne IA^h o li200 3
V fnt Ct t fng
.by. COntract$orT fur66 wllNnish the following Techia
'a~~t nq iql.A&
1.
To S'
-ly'
.. Ad~t~oal tchnicmiains du'r.ng str's1goprto bsp-eclfica-tiaw.
2
- 0.
1P~~r t for each ceew~~
~
4
.A 7
44!
- 1. ~&~etaiIsh tephonctm unicatfon 2~j-RMInve-temaore'ry f&Ur at.
44.
I-
- tah xdlot M
P(
gsAt04 in~1cf~o a mat*
Ia w 401 iii.
-to atna.4 45I fat 4.o n
4 h
~dohrk 7A 4X
_12 4
'~.
t F4 xt.
AW n~
ifi o eb aiz b
U; When relr Wb~
~
134uh e
e:
It~ sfhimis go i 1h.
-bef~ e~r4e.ue W1. gages, cuseý. inormento U" vr*eE )*Iois awayt P100ad bUt*iin )34 u~
13
'After shimining, release~p OW.Ur"s by vers i0 IOn th6 Puipp bnd. piftp;,t
.00~6 then mo6ve to,rectend'on" WkYC*i~
lier OlieretIo~n APrescon will-furnish' the1d faUng -Equipment jAedbsa tho'Cesing Filler",'*-
- 1. To()MqynO.O. ps.(see ri6 -7)..
- 2.
Tw&(2) re"ls or baskets~t houseo,~'
- 3. Two'jL2)'20i X,2" ho,--;'*ith fittings'.
7-.:Four- (4).251'x~ 2"1 orI-1/2" hose,A, 4W S7.
TilHer Plugs-..
a1
ne~.Contracto:-wi i~fi~t~~ the f wl ri~g,
- 4c
.9 Ca9sIg Filleri I
anlti eupm-ent to mjove pumps, fIller, etc,~
3, Al vez ufshe~athing.
C. Casiiag FIllin: -Procedures s s tep -by step~
L L064ate pump. on ground or..thq. tr aiLer at,dentr,
- 2.
Iok-up intakei ho~eý fro m tank to pumO.
3-The Outl Lt ho so has a ttached,, with iteal. ba 4.. a j
' lo. cajih
- nareimote control 24 Ob1t.ecti sab'le.
Th ~te e
is. 2" in d~imeter xi long, toildi~cI ma ba i j~*A
-.5 S
-. 5 ft
~ket, oi~ to,1 on ar S4 K-4 5**..
.*o 41 I
B
.-14 4
UNCOILING TUB
-Designed&MafaAge The Presc AftM Unt~piling Tub (so. Fkgý.'S A) -~a wh~el aipýroximately tO n 4ale~
that itands in -a. le~ai~vttlcak 1Positiork*'.The tub ls -car~etdu~~
WWld frame'trotss -to~uncoil 'the. tei~don-vihile the,qutside ur
- tt~oaiy.t'btuhiblt..estgnhd tollow fhe--tendoh~ tb.
e forvet~~lteh~~n.
ilqht' left-for -ho~p -erndons or, Wr Th x
~lcohIn TublIs operated with a variable spuod h4dransio' WE ~
teprleunt a
Lfolw 8 an4 revitrso hydrauli~c UM maj bebe wt lte'a2 4D pages.
7*
Em~pty wdlght
-apximateWy3.OO.
i;-~
.4L 4i q1,
-'5-S
ir
'1
~i 4,"
-MAINTENANCE INSTR.UCTIONSZ UNCOIL.V TU
/'
I g$
44 TheII]
Lticoiling. Tub ('see Fig. 5) Is to feed the ten*i ibo.'
The unr6ilinq tub' consists of a rev61ving tub thatJ pow.".&.
11Y 4riven hydraulic motor.
.k<..
4 int.nance is as fol'lows:
sure ydraulic hose connections: are'clean before. h..
e fittings-on gear loxxand tub rotatinq armabe
~.
.o,4rsed every, eight (8) h~u o Ch~k. gear box lubricaint. every eight (8) horso If gear lubricant Is needed for gear box, use 0P6" as man'ufactured by Humble*. SincilairL. Tex06 C~in. o.n drive shouidbe snug but not. to tilm. 6:.1 be checked daily. Keep chain.-iubritted vIth EP-14O"ý ;
-?
-,_,,*z
M jhrTEa.NCE XW9TRUCTIcGNS
- .;:? *
.'.. *W..
.R "U
N."L F O.-"
/*
TENDO-N. PULLRAND NCOILING TUB,~
niW 1*
,Rt...
by -:
- 'nc.Macl 0
~ puposeof this power: unit (se9g
)l 6sp~
orf motor Oki the tendon puller a unooilIng tub.. Thpw r
dnit kn's~~10tp electric. tnoit te 6etor aoembl 4yko
./
14 on ti.u I.as. foillo,
'I a
.t
.4,
';hould be c~hecked after.. ump arrlvesat jb1t i~4-
~ entsafnade If necessary Shaft rmisa iorwhent 4r-
/,.r reouch s puna berl.ng 111t.
zL2 Reservoir should b64.fille%- with.prewlium*gtr.f A
kd iW!
' With vis$cosi ity ftrm 2 2 5to 3 2 SSU at-10 09 T.R
- 4.
0 hV.,
hydraulico
- t. re as foil o
wt:
l sumb!
s Te stlc 43o, 2" 3ex~c~svege.1 Aoru;r Harmony 44;Phil1IpVs' Manqu 215 or 315; *.
or.
Lg t r o 200'. "....
3 T. fl eel should be titm aatwo
-hws 4tuful Ined;sq ItIwa.
1n Xnt sight gage which i smounted 6 "th4.rsevi a~ssamby th.e eabur
.n.
- 4..-
urin. opera3tion the*flar.': "
of oil Duld not-excd*
0 Operating above 15O F. wfl d~zamag the pm n
radw the fydrauid c fluid...
s Hydrbulic fluid should t
ewchari a each:
4,000 h urs of.operatio n".
-3
'a'se-re-aBýf
-1
-i-~
so V*
m
~.
r-S electlic pm~cr on b6ethe pow
--~yr~erniis21ors44(qV9
-1
.th pu s
The t.11 urturoeabro~tat1ch o.a si7iniW1 a~
rqk it'eayC*
Jogp the gotgr tod-ý o:
gA'>.astwtb V
-~~~At61 ydauice pump: cý:jn beetbih hy ~ean
'. -the prethkssur wit edrand,-he gageý and '
'V4V
'31
.4.
4 NT~~
'--4T
~
lIhe Pres'con (Corpibitd*
.4.-
-4.
A
-A ~r Te~ndbi Fid1ler (see
' 6) ib a-wirich mhounted on a. frame hc J
m~1
~xfo 6)ln.This eA ippent.,is+ designed to hai' n'9.
,bit-3/4w on 4.40 Va.s 1
ritee OP.
b~ -hs.
~~ *
~oilf valve, whic~h 9peasth wch n either" dl~ectlon,~
6+/AM8! wire, rapis (175" long) -attached.
A.,
atdils, phtos a nd mainitenaiice 1infornma~tloh iq~sybe foundJ o* hl'-
_.Pages.
A...kpproxmate weiht 2S0I.
4 4 *~
4 A
1~4
'-*~-*4 -S
JV Theptrpa~ofthe; Tdnd~~ile Is' Wor1t1e 'tendn iiou$
?4 V-.~
id.
ble w7.
h"1
- ýr 1.-w.O~i'aa*-.and a winc tiO
- driven by. ftydrOVIL OtOF-r'. TTh t.~n
~ ba
~semounting tiat, hat two hopksk -hat Will fote oto 177:
7 41'
~stwus In~ the' plaedobnpl oh.34'hl.I h
ern lt.I4 tt.ot d steelr tfah~e 5rss qi~mn.
77~
7.'
7 7~77 T
-s cluchpulr a o
O1qN bt~~g.ift is edt sntee thanes The6ý U
r sYe*on W
b zwrnV omun~
af-d fts-arfem'des cltusteh.f11 grlo Stm.le~ wisc hal iat thein winach.it ger6 ytmco4si Dopnqa Ail me!Pl O-P..
Oi*
,.u
~
en~fr ru Shaft aaii 4
de Af~goi n
-The I.
The wichmtol ha e
a d
pulin caectyof -D) tsu Ai~
is of~-e 14, 0.0 O.
M.
-h-e, motorI With this thes tott-i rui at aspeed Ui$5 RM-with a t:orqu of65
.~T6-r~ue Is..no~Inygvni et oud-
.7w
-'7 Ii A
7
. 0 I~.
-.7.
44 1~
see
.o1he hyrhi n~r1 atrolled:b
~iI~
~~e~q.
Thisul aav-i 116W.
motor to' b rvnfo t~rqtd At eas4e at whpeet 909 hpt~
4Ike
.h~tj a
-id-Ieto Tal s dbl s
~tg 91iop requfr e
.0 rdiu initof11tenancei a rte ai6,retw (2)- VIAk gr~eas aitn~ c1 n
-boa vi
-ibge"e tife #OpmL bO8I if@
Vha suld~be 64,de~4#
.4f Thre asn need to o~eck the earlut unless a leak i shwg up o1&tho. 9ults140;,
0:a Ski v1Il..and £fithl leakjpj,,and a o
-6 h rimove andtbe threde1 te Ift bei wirapped with tilo.n tM*.e sud~j~ote.
i lubicant. must bie. rodpe 4
4Oahog wlere 1sn f iedr r*
me4ay o1 Gha r'-Lyrm flyýPUhrU1 motor.-
4.7-4.
f2 hose fitii~s are broke6n do;*. t 4 4
p tM
.hta-':~n.The grio`&ete's-t.&Mn"e that Q.fl getforeign te~
h syte,.
6 40emett rmust bb used
-stow whenable us er0~
o xelnce has s-he b ii oabl as will~ 'wer 6
s~
£
.4
~
3-.
,A...
W1, p..
4-.
- p ji.*.***
- i ~
9.*
I-
- J I-
"IV AR-
- u~
~ b M
.A '
'""N'
-" -.- '*.-r.....
_.:f"
,e s g i-J.!
4.
a h
4 -.
. "* *"L.
i.*
mu~~ne
{se Fg. 9) ref hydraulicallyopera ted' desig~
~4 bt M~~heads.or the enso b ie.Temachine is j~ortabt
-to 8 wire andfr bUttonheads ath a
7 7_4t.
, b~a~io zadbi.tn wil, actually, be in'two pav tepwer~~t 4sdfor.p 5I ilng7` and: the petuaI bedhgýjn j.-.
itcan 5It:"o*.a tartar.db.-and..
th e.
t.-u.n.
n e o r th e b o tto* v e r ti,_l_..
w.i havebt6th a 1\\ 61 ba'se that. wili-rota'te 360 n
~~~W
~
w~I1i il trve ~i 0 n a vettil oiicn Th sw t )4ak either or bob adutMents t aebt 4ig ll.b
~~ ~~1e ope~~6rator feeds one wire atatieito lnlwswilte johnsth head o-n;the, wi re.
- APPrOXI, ate'weight 1-1.:.
00..'.
t~~;-~-~'
U A
U
-~
~44~
U ~A, ~
-<1
- ~.
.... MANTV C
N I T..RUC f'M
-E
-o f t... beadi..
Ase.i.g. 9) to.t.form iP g
4 "on the ends o. t p
pretress 'wire-, Th headinMat:.,"ie,
e*.;.
.- -*et, hydraulc pumping unfit clamping tam. and heading rap.
-,{z* etad malntenance.on tlii*n*mchine is as follows:.'
+-.-
,14 "Check'reseooir onWpower vnit to.h0 sure It is filled t
L;.
fluid.
The type of have 4 v1
- yo.
i,+yy~
via co
+09 i.v SSU 10 F0r 0x0roni.cbld weather operati
- lighter wei ht of oil should be Iused. Recomended 4 o 'ls a.... H 'U s Teresstic 43' or S2; 7.xap g
Gulý..Ha. o..44;.Phillips' Mang s.'215.315; ft
'1u4-1neýt or Duroý0O.
2 7The electric. motor for thej.u'itdit 2
or40vl,3p t
A s a W'O/rning, be Sur-e %§~t o~rrect heaters and startOVý are InstaUqd in th~t Ar nelay If. unsure about~sA~
- source, cbnsult an.elet-ican.
3"'..W. When Starting up toe aectrih.motor, 40 ure.
that it tr the. same -direction as U40ct~oi h hyrui-9~p'#~
row f it-turn~s I, the W~i'onqg ;44rCU 4M60VI an4 change the pOdsition'of any twa lead wires 1rn thi* i pup "thcklmp is du i;
bos.rln e
e isde tio lecve at e
i p op:2r7
.,indicated by.sig ht.ag.e on-the
.esdfvo*r or it sh...
F.
LA--
ft
+ " "
" ai
~
~~~'t*
e.. v M,
within 0"
to I rbn."the toP 6f the tanik. Lg Cau~s;es n-flen to nd rifst 1Inthe~sy4 S.
AThe temnperaý.ure ofthp-el
- hold,
~ ~ e 10FA t4,#
A oper'atior.-
4-7_
A~tieat'oic a~a,'
Dis houtd be die fned,'0terý Aeach and willetodoz II C16~UU~UR n
aaw andfe ertrm hic' Groit~~sb cgmph amn
~o'u e c1ht 2p,,
a fer..4ver niy. adjustibtints to be.' mae h uld-be ne byo
ýýlrg41es'r, y Iie expecteid t al S kn 12 C1Y~&~
Ja ay bOixp-ectbd to oat~
y~
r mor.\\
- 13.
- ' 'Pres~con FIieIli Superv1ir.'g
.will. teo' tmend-'dh
~
df teau.
io'machine. "He w-------
-eaL i
YY lte.t.
4 S.
4.&-.i V
4.'_
/
£ 1
EN TES.CRIPTIQ
..l.,
h P'.
..../-*. :.... i
- 4.
7 AssemnbId W.,-r4 The PreisconrC~~~Q;~
~~~~~~~~..........
-The Sheathig. Fitter Pump (see Fig. 7 is -a yo pump equipp4.:w.- "ft'",
- ie-Owrcally,driveh, variable spee'd*.hydraulic Thi0s4 can be..controlld by rem.ote. control. duri*ng. t.*. pu, Ing t
- r-'
The pump w~ay be hooked'-fetyt thb sheoathn ilrsor'
)
tank, tank truck or 5.5ga'(on. drum..
The pup iI
- -. y-..
the '~ ethinf*l
." er source..
The o
,intr ct or m._
sethod h 4ois.
to fee thp se Fig. '81. '
10 :3 cf I,.
s e 4.\\..q con redommqhds receivicrzg filler m. ata -int ruk:tasot qct y-*oM tank trucks or-Mjving.6 9torage0 ton at the ýjbst flae1al In Is a fnuch-c rums is
.r""i-wt"a 2 p Z.
ra
- ".i.:7"" "li haig.Fl'rPupseFi.7.J aM/oPmPeup*.jd..i
- 7:
t *
- l¥.drt envaribl~
sp ed.hydrautc.n*:tr!,,
I*1.s.
rivn*.
- .i*-7."..-."
.:../
thi
. o t
'x
1.,.*
=('-
-4
.9 V
' :;./
MA C.
TR U&IO TePipoeothspp
(.gee Fig. 7) 1I to purhP s~he4t~g '
into t
.hething after. the. tendon: hasbeen ses.sed. It. consists-.
rpump.capable'-of pumping 20 4allons per* mi1nute,. a'd dfriven. y hVda4c(
sipor Th pwerupW fr hehydrauilic motor will. come froma
...... r....
d.P...f.
'~~t dlsplacesR 12zGP M t1.4.00 psi.
7
- .A.rt up.n.d maintenance.. ias fojllp.
'.Hose connectiops sho.Id. be clea 6d and ono 4id"c*~~'
"to the hydraulic mot'.1.
2...
Attach one 'ndofIn~take ho.,o p~dho~r the-storage tank. or tavk to pa *.
3.' Start-p ump' in a forward Žrt~ion..
4 The p
uppwill 4e ehupra va Ao olt remotorome U1o g
1i so th a on bhe tquipped'.tao rate the9' pump --that, -1 on-th gro~und'ifiso desired.
.,p, AT i
-*i-N
- 'All N-p.
- 54 a
4.
a
.5.
2 p
4
- 1~
I
-,~4 t
a
.5.
.5',
/
i,- _.-., *..
p
, I 4'4 S..ESS. Q E
..,.+
- Ope Urit-f stressing equipment (ee Fig.. 9) Conssts of jacTk basod (which'is bolted'onto the ramý., a pull rod. a nut1 wo()lye bo*.
and ahydraulc pump with.22O-44O volts electric power...
-the lack baeie Is. designid to rotat wteaeb nsrti ng a rod. 1Igtq-ppbli the tight hole. in the b.se.and turnin. it.
This will simplify t g
n.ope.ton hich reunires Many orientations for
.ea.
~~t p."~s~u~pped witbfa ~vaive asseznbty '*h~ch has two()
wee co19. ru 14" awgag-eh whichhans been* calibrate4, w~tw.
180, th na.t it t6 Used wito e
" ThePmscon -representa 4ve at the jwbsitewill have a is ga iod.
tho ht alonge with ari gage that has been i:
a-;c:. iit renm.
The Prescn n representativ.enWilloest the accrr-
- (
betq.g used dailj by co nnecting. thb zihat ter gfa e to.. the seco-nd oie boupler and stress a tendon with the master gage atta th M
re. than 5%. the spare..gage will be put. on the machine andhth&
ee one wi-be rtrned to the plant for recallbratvon.
The master gage hand-led and-prot owted as a. watch.
Do not drop or abuse.
Al-a"
.U'
.*up-r.
d irs tenon it the m
te.
gea
- i-f*
.a. -
4-4
/ESSIN4G.
UNIT-Th ulpsoh 4striing. e~quipmrent 1'49, 9i
') is to put a-redet rmib4 et~ti a
on&
hedo.
Tl -stre~s s~n4ýequ ip zqret tco slst -iof-aT
ý imp ul, ddkt-rui ase, -urd nd 400 t..
ra h,
- 4.-8t nup A04 inalit'kenamce-is as follow&s:
.9
~
- ~'-
1:
UII 1..
oltge,4220r 44.
3phase'. Be sure electricalsply Is of the correct.' vol tage anid -th,6t the motors are properly" h.,
I?" red.
.2.
Cheek -oil level in reservair.
It shoul4 be-in upOper halt s sight gage.
~.3.
C6,uple hoses to* m as ma )zed per. Presqoo Perstonnl'" -
InstruCtionst:
Be su quick couplirp are -free.of ut.
.and other foreign.aý4 freatt~aching' ~e Sowit~;
A
.~
l~o be sure._th,&t-qutc.
p el are completely eagaqed)4
.4.
jog pump motpr. until yo r
aife that -it 1a tutriin It cretdirection a~ Indi Cat ed. by, the tarrow
%v the pump-.,
S.
With pumip runnirfgj move Elu va,'Ad andl'e to t4*lef-lef anyd,dcprcss jog bu~ttcon.
This will inv-rth extemde All truj~~hoiq or*s~g~V'~~
equaipment il
'.b~-oz~
1 1 ?rcotrcpr -.entative gr de i sr A\\i aI
.ace requ.l ed f
i;-1.1.1..'.i Trd.o w
F oi v2 -fested 1i
. 0-1-.
0 Tii P4,p-. CPO A Sska~wVdi v-Myc k jSO&v&COnftte I
OP Ftbi~ary 2
~-
1PI
- 0 A v Pq COX. Bo 9
Altt ehtiQ JD tal N. vSkini.ton
- jý 7ý
" ofnntens Vessel "
-ese 48'.t Tension Sydtein, it*1.-
s t. answdr your letter of September 8, 1971 conce.rni'q zVi
.an, number t;4ree (3) to our Quality Control Manuol,
'Or ut..
collei.e*S, correetions 'and explan t4-:;,.s are itemized':as per your,."
letter.....
- 2.
,he hazdness. test number 41 has been added.to-thia for.
- I~allelism of.
the faces compare -check -number. 40° Szt
,.-"...*.i:!!*L 1%;~~._.s,.these,washers are faced off ntelah d.*!".!'7:'.i:i
- (..-*
-a bar. - the".parallelism needs not to.be measured wth ocee
-Al our buttonhead test were done on-.Washe
-- i-h strajght drill holes that were not counterfuik,". Therei 0 ý.....C.Mtersinking does not apply.
nihc~e the washer is drilled
,-oth i**
ides, feterv.Is no burr to be removed*.
Since the washe.
- -externally threaded, the
-thrw..
check will assure the vorre.
K._
l._....
..diimeter Amens'ion:
As tO the freqaency."of checking of. tht wire holes we conteht '6at
.koxk get a'l00%'.check as required by the specifications by r equ*rjrn*
a 100% check,y
.-the operator and a 1p.0 random check by the Quality on.trol Inspector..
I 3.r'~
See item'2 C
i
- 4.
- a.
-Refer to new page 2.2-3.3
- b.
C6rrect
- c.
Refer to 'c-omment unumber 2.,
Pa'5.
been cnernged-to show a. 100' check f d" splits.
'A ny malformptions or dnf'ýcts that are nct detrimentalto t~e dia-
.,.meter, eccentricity,.r crack crit.er, a w11 not be 'consider* cause
.. _for rejections..
- 6.
Refer to -
eq c
7:,, -".
-T 0
647X 717 9A W
0ýI
-~LA 8~-
.963 88)1
., :A.-
ILp I
£
t,- ýCryatal River Unit 3.
,E A
Fbu~
2,,~~
Refer to pag,.. 2.3-24.
Has been coryected a.c iing1V T1*'.oply itandards on this tdt is the new DIN (Ge.ma.n' mi nonrs hon tho "I -ndustx*ral: Standlards).
'As w,*e.connot get any other, pa-rts r.-h e -t.ani d tea.e, but.tazardized ones,, w had to Sa*ut the :requiremen ts a Correc.'
tOm4 r
nn
_ 7....
7Y Refer t6...tem 2
, Refe 5
.The templateis built according'tthe principle shown o-e.2.-*- 3*-18.
bUt.
i~t is constructed stronger and-heave4,,
A.Refer to
- roedures for.ire Cutting
.. The stud.holeA in.-the washers servA tt a"'
tp-h.:4.keepor'plate to the -shop, insl As this i§ done.%n our plani t/:'.*,. -,pef p ueg gag4p.-'for."checking.
V, mt hferby"
'thee holeowin g
the "te.
Sresubmit hereby-the fo11owdinqýpages:
~..
~
- e oqly purpose to talled. washer before t, weoaln not see There will not.e
- 13N,
- 2. 2-30 2.2 2. 2-45".
- 2. 3-. 4
- 2. 3-1o,'
"4 2.3-1A.
/
- 2. 3 -24'.
.2.3-37 4:.5-1
.2.2-41, considered :approvie.d:
I
)
ThO L
- following 2.2-20
- 2. 3-:6
-2.3-8 2.3-19 2.3-20 2-. 3-21
- 2. 3-25' 7." 3-2,9 2-.3-48'
.'3. 3-1
- 4.-4-]
".7 pages are
'I w
~
'-UI
.4.4-2 4.4-3 4.4-4'
- 2. 2.-36
- 2.2-46 2).2-47
- 2.
'2-(
, 8-2.2-49 22-boP P
j1 4
~Jht.
r.D. A. Sk~
r..
stal River Unit 3' In addition, we submit herE
-our approval:
A..
- age Three
-Februaary 22,, 1 W72
-by the followIng revised pages 2.2-33
- 2.2-38 2.2-46 2.2-47 2.2-48 2.2-49 2.2-50
.2,31 r'
/.
3-.V 2.3-31
- 2. 3-3A4..
2.4-f
+/-. 5-i-."
- 3. 6-1 3.8-1 4.6-1 5.-I-:
5.2-3 5.2-_4 L
.4-4-Akf paes
.submitted or resubmi r=vi.on 4..
tted herewith, are marked 4.
Yours very truly, 1.
THE PR~ESCON CORPORATION Mark K. Rust Pro jete Engineer Eastern Divisioih W
V Mr6 Mr.
Mr.
M.-*
HarrA KoCh.
E. R.#Hottenstein W. Si.
O0 Bri Jim Duren Tad bickley I.
.4*.."
a..
4.
X~ /I I:
V.
1.
-I
.4' 6