ML021680478
| ML021680478 | |
| Person / Time | |
|---|---|
| Site: | Cook  |
| Issue date: | 06/13/2002 |
| From: | Greenlee S Indiana Michigan Power Co |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| AEP:NRC:2055-03 | |
| Download: ML021680478 (88) | |
Text
Indiana Michigan Power Company 500 Circle Drive Buchanan, MI 49107 1373 INDIANA MICHIGAN POWER June 13, 2002 AEP:NRC:2055-03 10 CFR 50.55a Docket No.: 50-315 U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Mail Stop O-P1-17 Washington, DC 20555-0001 Donald C. Cook Nuclear Plant Unit 1 ADDENDUM TO 1998 NIS-1 REPORT FOR INSERVICE INSPECTION ACTIVITIES
Reference:
Letter from S. A. Greenlee, Indiana Michigan Power Company, to Nuclear Regulatory Commission Document Control
- Desk, "Donald C. Cook Nuclear Plant Unit 1, NIS-1 Report for Inservice Inspection Activities," submittal C0301-04, dated March 22, 2001 In the referenced letter, Indiana Michigan Power Company (I&M) submitted the summary report for Unit 1 inservice inspection activities. Subsequent to that submittal, I&M determined that some material was inadvertently omitted from the report.
The attachment to this letter provides the information that was omitted from the summary report.
This letter contains no new commitments.
Should you have any questions, please contact Mr. Gordon P. Arent, Manager of Regulatory Affairs, at (616) 697-5553.
Sincerely, S. A. Greenlee Director, Nuclear Technical Services RV/dmb Attachment
U. S. Nuclear Regulatory Commission Page 2 c:
K. D. Curry, w/o attachments J. E. Dyer MDEQ - DW & RPD, w/o attachments NRC Resident Inspector R. Whale, w/o attachments AEP:NRC:2055-03
ATTACHMENT TO AEP:NRC:2055-03 INSERVICE INSPECTION REPORT ADDENDUM
ADDENDUM TO
SUMMARY
REPORT FOR THE DONALD C. COOK NUCLEAR PLANT UNIT 1 1998 REFUELING OUTAGE INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1, BRIDGMAN MI.
COMMERCIAL SERVICE DATE August 23, 1975 Report for Inspection Period From April 28, 1997 to December 22, 2000 MAY 14, 2002 Prepared by:
Reviewed b*
Date:
't I DOQCCI
)ate:
I-6LI INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN MI.
COMMERCIAL SERVICE DATE 8/23/1975 ADDENDUM TO Report of Inservice Inspections From April 28, 1997 to December 22, 2001 TABLE OF CONTENTS Introduction ASME Section XI, Article IWE Addendum NIS-2 Repair and Replacement Reports Index Addendum NIS-2 Repair and Replacement Reports Addendum Section 1 Section 2 Section 3 Section 4
INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1, BRIDGMAN MI.
COMMERCIAL SERVICE DATE 8/23/1975 SECTION 1 INTRODUCTION This Addendum provides information that was inadvertently omitted from the March 12, 2001 NIS-1 and NIS-2 reports for the Inservice Inspection activities performed at the Donald C. Cook Nuclear Plant, Unit 1, for the period of April 28, 1997 through December 22, 2000.
This report contains information that was inadvertently omitted in Cook's submittal during the duplication process for the above referenced report.
INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN MI.
COMMERCIAL SERVICE DATE 8/23/1975 ADDENDUM TO SECTION 2 ABSTRACT OF EXAMINATIONS, RESULTS, AND CORRECTIVE ACTIONS FOR ASME SECTION XI, SUBSECTIONS IWE AND IWL During the reporting period of April 28, 1997 to December 22, 2000, inservice inspections were performed on the Unit-1 Containment pressure retaining structure in accordance with Subsections IWE of ASME Section X), 1992 Edition and 1992 Addenda, and 10 CFR 50.55a.
The following attachment provides a listing of the evaluations of IWE as-found condition results and corrective actions, if any that were performed and inadvertently omitted in the Cook Plant submittal of the NIS-1 dated March 12, 2001.
A General Visual Examination was performed on all accessible surfaces of the Containment liner along with examinations performed in conjunction with coating repairs, and other repair/replacement activities.
Prog. Owner:.
Date: 34/oI NIS-1 Attachment Evaluation of IWE As-Found Condition Ekamination Results 3/6/01 12:30 PM Page 1 of 9 Liner/penetrations in RCP 11 Feedthrough Cage VT-3 Flaking, rust noted by moisture barrier Accept 12/3/97 1
C43017-31 Liner/penetrations in RCP 14 Feedthrough Cage VT-3 Flaking, rust noted by moisture barrier Accept 12/6/97 1
C43017-38 Liner plate at EL. 725' to 750' VT-3 Peeling, dscoloration, blistering, light rust w/pitting <1/32" Accept 12/8/97 1
C43017-38 Horizontal weld channel at first spray ring header platform 12/8/97_
1_ C4301738to next hor. channel VT-3 Blistering, light rust w/no pitting Accept 12/10/97 1
C43017-38 Liner plate in area of the polar crane access platform @
VT-3 None Accept EL. 725' to 734' 12/14/97 1
C43017-38 Liner plate In area of the polar crane access platform @
VT-3 Peeling, blistering, light rust w/no Accept EL. 725'to 734'
.........pitting 12/14/97 1
C43017-39 Liner between ice condenser walls from EL. 692' to 715' VT-3 Peeling, blistering, light rust w/ two pits 1/16D Accept 12/18/97 1
C43017-39 West side of upper airlock @ EL. 650 to below hydrogen V
Coating flaking, delamination, surface Accept recombiner platform rust 12/19/97 1
C43017-37 Liner plate from CEQ Fan room ceiling up to 652' EL.
VT-3 Peeling, flaking, surface rust w/no Accept pitting Accept 12/19/97 1
C43017-39 Liner plate around equip. hatch opeing to stairway and from VT-3 Peeling and loose paint Accept EL. 652.'- 681' 12/31/97 1
C43017-39 West side of upper airlock by glycol pipes @ EL. 682 - 694 VT-3 Pitting 1/32" to 1/16"D Accept 5128/98 1
C44452-01 West side of equip. hatch: south wall below 701' platform to Discoloration, chipping, rust on weld 5/28/98 1
_1_4445-01below hydrogen recombiner platform VT-3channel welds Accept 5/28/98 1
C44452-02 S wall @ EL. 708' to top of ice condenser VT-3 Slight water staining Accept 5/29/98 1
C44452-01 Below hydrogen recombiner at EL. 690' to 682' and VT-3 Light to moderate discoloration Accept penetrations at EL. 664'_and 666' 1
References:
- 1) Report No. NED-1999-00004, Revision 0, titled "ISI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
12/3/97 I
C43017-20
Prog. Owner:
J. U Date: 3/4'/o i NIS-1 Attachment Evaluation of IWE As-Found Condition Ekamination Results 3/6/01 12:30 PM Page 2 of 9 East of divider barrier seal except for behind glycol pipe ELJ 7LJ1'1-7.
6/1/98 1
C44452-02 Behind glycol pipe @ EL. 701'- 708' VT-3 Light rust discoloration Accept 6/11/98 1
C44452-01 W side of equip. hatch, from El. 650' up to weld channel.
VT-3 Light rust, flaking, water staining, Accept 6/16/98 1
C44452-01 W side of equip. hatch, from El. 650' up to weld channel Chipping, light rust on divider barrier above equip. hatch seal welds Accept 6/16/98 1
C44452-01 W side of equip. hatch, from hydrogen skimmer platform 6 down app. 20' VT-3 None Accept 6/16/98 1
C44452-01 W side of equip. hatch, from El. 701' platform down to VT-3 None Accept hydrogen skimmer platform 6/16/98 1
C44452-02 W side of equip. hatch, from El. 720' down to 701' platform VT-3 Chipping Accept 6/16/98 1
C44452-02 W side of equip. hatch, from El. 720' down to App. 2' above VT-3 Chipping, light rust staining Accept ice condenser roof 6/23/98 1
044452-03 From structural beam below EL. 650' to weld channel at ice VT-3 None Accept condenser platform 6/25/98 1
C44452-01 From 1 st Column E of W wall, west approx. 10', from H.
Chipping Accept recombiner platform down to next platform v-r-3 Chipingccep "6/598 1W side of equip. hatch, 2' E of divider barrier seal to 6125/98 1
C44452-03 CTS/RHR piping, near ice platform VT-3 delamination, surface rust wno pitting Accept 10/13/98 1
C46261-04 Col. I to concrete, from first weld up 6' VT-3 Delamination, flaking, peeling, Accept chipping 10/21/98 1
C46818-02 Curtain support area; Az. 123-0 & 0-67@EL. 715-722 VT-3 Rusting, flaking, chipping See VT-I 10/22/98 1
C46818-02 Curtain Support area; Az. 123 to 67, EL. 715'-10" to 712' VT-3 Chipping, discoloration, rust See VT-I 10/22/98 1
C46818-02 Curtain Support area; Az. 123 to'67, below support VT-3 Discoloration, rust See VT-I1 10/26/98 1
C46818-02 Below Curtain Support; Bays 14 - 24 (coated)
VT1-None Accept 10/26/98 1
C46818-02 Below Curtain Support; Bays 14-24 (non-coated)
VT-1 Pitting/corrosion/grinding <=1/32"D Accept 10/26/98 1
C4681.8.-02 Below Curtain Support; Bays 14-24 (non-coated)
.377"
-.425" Thickness Accept
References:
- 1) Report No. NED-i 999-00004, Revision 0, titled "ISI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
1
Prog. Owner:
Date: 3__I/oI 10/29/98 I
C46818-02 3/6/01 12:30 PM NIS-1 Attachment Evaluation of IWE As-Found Condition ERamination Results Curtain Support area; Bays 12 & 13, coated below support VT-I None Page 3 of 9 Accept 10/29/95 C46818-02 Curtain Support area; Bays 12 & 13, non-coated below Corrosion/pittinglgrinding/arc Ssupport VT_1 stirkes/undercut <1/32"D Accept 10/29/98 1
C46878-01 Behind divider barrier seal@Az. 22,155,195,345,280, VT-3 Flaking, delamination, light surface Accept 10/30/98 1
C4681 8-02 Curtain support area; Bays 9,10, & 11 (Non-coated)
VTI Corrosion,pitting,grinding < 1/32"D; arc Accept kes, undercut u t /64"D 10/30/98 1
C46818-02 Curtain support area; Bays 9, 10, & 11 (coated)
VT-1 None Accept 10/30/98 1
C46818-03 Below Curtain Support; Bays 9 - 13 (non-coated)
.385" -.415" Thickness Accept 10/31/98 1
C46818-02 Curtain Support; Bays 5-8 VT-I Grinding/Pitting 1/32"D Accept 10/31/98 1
C46818-03 Below Curtain Support; Bays 5 - 8 (non-coated)
.364" -.418" Thickness Accept 11/3/98 1
C46818-02 Curtain support area; Bays 1 - 4 (Non-coated)
VT-1 corrosion, pitting, grinding, arc strikes, Accept
_______undercut
<=1/32"D 11/3/98 1
C46818-02 Curtain support area; Bays 1 -4 (coated)
VT-1 None Accept 11/3/98 1
C46818-03 Curtain support area; Bays 1 - 4 (Non-coated)
.365" -.418" Thickness Accept 11/11/98 1
C45976-01 Between Col. 22 & 23, 9' above annulus floor, box-shaped VT-3 Light rust staining,' borax staining Accept area with coating ground off 11/17/98 1
C44452-01 AZ. 270 @ EL. 723'-7.5" - 720'-7.5" VT-3 Discoloration, chipping Accept 12/18/98 1
C43017-33 Col. 1-9 from divider barrier down 7' VT-3 Chipped, peeling, gouges up to 118"D, Accept S~light rust 12/28/98 1
C43017-68 Near Col. 3,4,5&7 and divider barrier UT
.405" -.781" Thickness Accept 1/5/99 1
C43017-68 Near Col. 3,4,5&7 and divider barrier VT-I Gouges up to 7/64"D Accept 1/6/99 1
C43017-36 Liner/penetrations: Col. 8-10, 14-20; EL. 599'-605' VT-3 Flaking, delamination Accept 1/13/99 1
C43017-36 penetrations: Col. 17-19 VT-3 None Accept 1/29/99 1
C46261 -01 Az. 67-122@ EL.. 694-710 & 715-724; Az. 90@EL. 724-VT-3 Chippingpeeling, discoloration Accept top; Az. 250-275@EL. 757-top VT-3 Ch ngeelng discooraticept 2/3/99 1
C46261 -01 Az. 240-280@ EL. 750-760; Az. 192-235@EL.762-766 VT-3 Flaking Accept
References:
- 1) Report No. NED-1999-00004, Revision 0, titled "ISI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
I
Prog. Owner:
Date:
-(
a!* I NIS-1 Attachment Evaluation of IWE As-Found Condition Ekamination Results 3/6/01 12:30 PM Page 4 of 9 LItJIJz1 i-<UU I Fence to CaL 8 npntrntinn
2/11/99 1
043017-34 Penetrations between Col. 8.-10, 14 - 20 VT-3 None Accept 2/28/99 1
C46261-01 W side of equip. hatch above EL. 680' platform VT-3 Chipping, peeling, discoloration, paint Accept cracked with some rust See VT-1 3/8/99 1
043017-36 Between Col. 10-11, 11-12, 12-13, 13-14 from 1' to 7' VT-3 None Accept above floor.
3/10/99 1
C43017-33 Col. 2-6 from EL. 612' to 619' VT3 Chipping, flaking, grout covering, Accept ground areas, discoloration after cn after cleaning 3/10/99 1
C43017-33 Pen. 1-CPN-17, 26, 20, 84, 21, 24, 25, 71 and liner @ Col.
VT-3 Blistering, flaking, loose rust and See UT/VT-i 5-7 pitting min..3/64"D 3/12/99 1
C43017-36 Between Col. 25-26 from 1' to 7' above floor including 1' x Chipping and light rust, cementious Accept 1' by floor appearing material after cleaning Accept 3/13/99 1
C43017-33 Col. 6-10 to Concrete wall from EL. 612' extending 7' up VT-3 Chipping, scratches, surface rust, w/followup VT g
oafter cleaning 3/15/99 1
C43017.36 Area behind Col. 25 from 1' to'7' above floor after removal None Accept of cementious appearing material..
3/15/99 1
046261-01 Area at the EL. 737' platform extending 2' past each end of V
Chipping, bistering, peeling with light the platform.
rust, undercut 1/16"D, pitting <1/32"D 3/24/99 1
C43017-35 Col. 14-17 from floor up to app. 1' VT-3 Chipping Accept.
I VI.J F I.
tVAtJL
References:
- 1) Report No. NED-1999-00004, Revision 0, titled "ISI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
-I L~.U'I/-3 VT_*
Ikl,'trt*
NIS-1 Attachment Evaluation of IWE As-Found Condition E amination Results 3/25/99 I
C46261 -01 VT-I Ice condenser divider barrier seal and weld on E. side fromI EL. 681' uo to too of the ice condenser.
I Page 5 of 9 None Accept 415/99 1
C43017-36 Col. 7 to col. I from 1' above floor up to 7' (After cleaninol VT-3 Flaking Accept Col. 2 & 3 @ El. 612' up to 619'; Weld channel 5' left of col.
Discoloration, rust stains; arc strikes, 4/6/99 1
C43017-69 9 to concrete wall by col.9 @ El. 618'; Pen. 1-CPN-25; liner VT-3 pitting, dents <1/32"; two gouges Accept below 1-CPN-25 @ El. 612' - 614'.
wldepth 1/32" & 5/64" Pitting 3/64" to 3/32" depth. Material 4/6/99 C43017-69 1-CPN-17, 1-CPN-20, 1-CPN-25, 1-CPN-26, 1-CPN-84 VT-1/UT Thickness of 1.604" to 1.705". Note:
Accept 1
V U
Pitting on 1-CPN-25 is on leak test channel (non-IWE) 4/6/99 1
43017-33 Liner plate from Col. 3, 7' right and 5' left, EL. 619' up to VT-3 Grinding grooves up to 1/32", light Accept 620'; Col. 7 over to the left 7', EL. 619' up to 621'.
indiscoloration, flaking.
4/8/99 1
C46261-01 El. 757' platform @ AZ. 67 deg. Approximate area VT-3 None Accept 4/9/99 1
C43017-69 Liner behind Col. 4 & 6 @ El. 612' to 619' VT-3 Discoloration, slight rust stain Accept 4/9199 1
46261-01 Liner from El. 681' platform to El. 693' platform from divider VT-3 None Accept seal to column 26.
T 4/20/99 1
C43017-34 Liner from Col.16 -Col. 25, El. 632' to Divider seal VT-3 Flaking, rusting with no pitting or liner Accept 42/9 1 4 -4degradation.
Liner from El. 637' to El. 632' from Col. 25; AZ 126 to vert.
See VT-1/UT 4/21/99 1Divider barrier seal at 122.
VT-3 Flaking and rusting noted.
after prep 4/23/99 1
C46261-01 Liner Plate @ AZ. 332, El. 756' to 763' VT-3 Blistering, peeling, light discoloration
- Accept, 4/23/99 1
C43017-35 Col. 27 to 16 and Col. 14 to 4 from floor up to app. 1' VT-3 None Accept Areas: 1) left of Col. 16, AZ 236, 1 '-I1" above annulus floor.
- 2) right of col. 17, AZ 220, 11' above annulus floor. 3) 5/5/99 1
C43017-35 midway between col. 26 & 27, 11' above annulus floor. 4)
VT-3 Rust film, delamination, flaking Accept Pen. CPN-1 5. 5) right of col. 26, AZ 112, 11' above annulus floor. 6) right of col. 26, AZ 122, 11 '-6" above floor
....... (annulus).
_C__>
References:
- 1) Report No. NED-1 999-00004, Revision 0, titled "ISI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
3/6101 12:30 PM Prog. Owner:
Prog. Owner:
AC.Z Date: 3.*_4_L 3/6/01 12:30 PM NIS-1 Attachment Evaluation of IWE As-Found Condition Examination Results 1g, peeling, borax, and painted over cementitious matter Cleanup reauired 6/22/99 1
043017-33
- 1) Liner plate from El. 705' to 720', AZ 67 - 112. 2) Pit @
VT-3 Pits See UT/VT-1 EL. 715, AZ 90._3) Pits_& gouges @_EL. 715', AZ 95.
Liner plate from EL. 612' extending 7' up, concrete wall to col.# 17, col. 17 to 18, 18 to 19, 19 to 20, 20 to 21,21 to 22, 22 to 23, 23 to 24, 24 to 25, 25 to Transfer canal wall. Also, Minor paint chipping, blistering, flaking. See UTNVT-1 6/23/99 1
C43017-34 1-CPN-18, 1-CPN-19, 1-CPN-27, 1-CPN-85. Also, VT-3 Rust and pitting observed on 1-CPN-(CR 99 Between Transfer Canal Wall and Col. 17 at 622' El.,
18, 19, 27 & 85.
16523) located 18" to the left of concrete wall 4' above weld channel.
____Accet__
6/30/99 1
C46261-07 Pits, gouges, arc strikes @ EL. 715'- 717', AZ. 90 - 95 UT/VT-1 Pit depths of 1/32" - 5/64" Accept Liner plate behind Accumulator #3, from EL. 612' extending Light rust with no apparent liner Accept 6/30/99 1
C43017-35
'down to first weld channel below the floor slab. Vertical VT-3 degradation. Cementitious material w/followup VT weld channel adjacent col. 17 extending past concrete wall and embedded dirt noted.
after cleaning approx. 2' a
m dt dt n
8117/99 1
043017-34 Liner plate near Accumulator #3, concrete wall, left, to col.
\\f_3 Chipping, rust with no liner Accept 17 EL. 619' to 628'.
degradation noted.
9/9/99 C50714-03 EL. 598' Floor-liner seal area at AZ 19, 136, 223, and 311 VT-3 None Accept to left of column 23.
9/10/99 1
C50714-03 EL. 598' Floor-liner seal area at AZ 147 to left of column VT-3 None Accept 9 9 123.
V 6/12/00 1
C53374-13 EL. 660' to 716', East side of Ice Condenser VT-3 Blistering, rust, no degradation Accept 6/15/00 1
C53374-13 EL. 660' to 637', East side of Ice Condenser, extending out VT-3 None Accept 3'.
6/20/00 1
C53374-13 EL. 650' to 685', West side barrier seal area, extending out VT-3None Accept
______3'.
Non Acep
-D
References:
- 1) Report No. NED-1 999-00004, Revision 0, titled "IS[ Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
1 Page 6 of 9
Prog. Owner:
Date:
I-,O 3/6/01 12:30 PM NIS-1 Attachment Evaluation of IWE As-Found Condition Eiamination Results Divider B1 Sout 3' Light discoloration, light loose oxidation, no dearadation 6/23/00 1
C53374-13 EL. 685' to 716', West side barrier seal area, extending out Chipped paint, surface rust, no 6/2300 1C5334a13i o-Accept 3'
deg radation EL. 650' to 684', 637' to 650', 694', West divider barrier seal Minor pitting < 3/64"D, arc strike 6/28/00 1
C53374-17 area (Zones 1-650-1A, 1-650-11B, 1-612-25C, 1-612-25B, 1-VT-3 1/32"D, gouge 1/32"D, bulge (CR 00-Accept 650-1 C) 9304) peeling paint, delamination, light.
discoloration, cementitious material 6/28/00 1
C53374-12 EL. 637' to 684', behind divider barrier seal VT-3 tightly adhered with no discoloration Accept (Limited) emanating from beneath. No loose oxidation, degradation, or wastage noted.
7/2/00 1
C53374-17 EL. 636' 10-1/2", at Horizontal Seal area, after removal of VT-1 gouges up to 1/16"D Accept 1/4" plate by grinding Peeling paint, delamination, discoloration, light oxidation, 7/6/00 1OC53374-12 EL. 637' to 716', behind divider barrier seal, (Zones: 1-612-VT-3 cementitious material tightly adhered Accept 25B, 1-612-25C, 1-650-1A, 1-650-1B, 1-650-1C, 1-650-4)
(Limited) with no discoloration emanating from beneath. No loose oxidation, degradation, or wastage noted.
EL. 684' to 694', EL. 694' to 701', EL. 701' to 716'; West Minor pitting < 1/32"D, arc strikes up 716/00 1
53374-17 divider barrier seal area, extending 6" out from seal.
VT-t 132"DAccept (Zones: 1-650-11B, 1-650-1C, 1-650-4) to 1132"D 7/1g/00 C48305-06 Liner Plate behind Inspection Ports 1 -PORT-01, 1-PORT-General None Accept 7/19/0 1
C4805-0602, and 1-PORT-03 Visual______
8/1/00 1
C48245-01 Liner plate indication in Zone 1-612-14B VT-3 Ref: CR 98-1184: 5/64"D conical Accept
__impression Accept___
Page 7 of 9
References:
- 1) Report No. NED-1999-00004, Revision 0, titled "ISI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev- 0".
Prog. Owner:
Date:
NIS-1 Attachment Evaluation of IWE As-Found Condition Examination Results 3/6/01 12:30 PM Page 8 of 9 8/3/00 I
C48305-01 I;31/-ones:
1Z-U1, -Z-Zt5A, 1-tj12-28b, 1-612 25A,B&C, 1-612-26A,B&C, 1-612-27A,B,&C, 1-650 IA,B,&C, 1-650-2A,B,&C, 1-650-3A,B,&C, 1-715-IA,B,&C, i-715-2AB&C: 1-74.5-i1t-757-1 General V IbUaI None Accept Peeling paint, delamination, chipped 8/4/00 1
048892-05 181 Zone: 1-745-001: AZ 315, platform attachment to the paint, cracks in paint, light Accept liSer 1
A3plat form. atttto
- t.
discoloration. No liner plate Sdegradation.
IS I Zone: 1-650-3A: EL 657'-6", 3'-0" west of East Vertical ArG strikes (6) with the greatest depth 8/18/00 1
C53374-13 Divider Barrier seal, at East ice condenser wall. Welded lug VT-1 Ar w gouges (3) up to grcepdt removal area.
1/32", gouges (3) up to 3/64"D.
8/25/00 1
048305-04 ISI Zone: 1-598-27, 1-CPN-11, 14, 31, 34, 35, 40, 42, and General Glue like material and some debris.
66 Visual Conditions documented and corrected Accept I
per Costings Prog1ram 8/25/00 1
C48305-05 IS3 Zone: 1-612-10A, 1-612-11 A General Peeling paint, light discoloration. No Accept Visual evidence of liner degradation.
Liner plate behind Accumulator #3, from EL. 612' extending down to first weld channel below the floor slab. Vertical Slight discoloration, slight pitting. No 8/29/00 1C43017-35 weld channel adjacent col. 17 extending over towards col VT-3 evidence of liner degradation.Accept 16 to concrete wall.
9127/00 1
C43017-35 Liner and penetrations CPN-82, 69, & 75 located between concrete spatter, light oxidation, Accept col. 20; AZ 190 and col. 21; AZ 180 from EL. 605' to 612'.
flaking paint.
10/12/00 1C50418-07 Liner plate behing CTS piping flange (I-CTS-21, I-CTS-22) General Discoloration, blistering and flaking.
after flanges were spearated for BA concern.
Visual No liner degradation noted.
Accept 4' X 4' of liner at EL. 747'. Second CTS platform from the Chipping, slight discoloration. No liner 10/14/00 1
C50417-01 top of dome directly above access ladder south side of VT-3 Cp gi dation.
Accept containment.
degradation.
References:
- 1) Report No. NED-1 999-00004, Revision 0, titled "SI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
-C-
Prog. Owner:
/7o.
Date:
NIS-1 Attachment Evaluation of IWE As-Found Condition Examination Results 3/6/01 12:30 PM Page 9 of 9 CI 82460-01 I -CPN-81; prior to paint and tape removal VT-3 Arc Strikes 0Ue V I - I dated 10121/(nn ISI Ziones: 1-598-1 to 1-598-26, 1-612-2 to 1-612-9, 1-612-General 10/21/00 1
C48305-02 16to 1-612-24, 1-612-1OB, IIB, 12A&B, 13A&B, 14A&
Geneal None Accept B, 15A & B Visual Accept - Arc strikes to be 10/21/00 1
CI 82460-01 1-CPN-81; after cleaning VT-I Arc Strikes less than 1/1 6"D removed next RFO. (see CR
- 00298083) 10/26/00 1
C50425-01 Interior of Lower Containment Airlock VT-3 Delamination, paint cracking. No liner Accept
__2______5 Interior____
of__Lower__Containment__Airlock VT-3__
degradation noted.
10/27/00 1
C50425-01 Exterior of Lower Containment Airlock VT-3 Blistering, peeling, flaking. No liner Accept I
degradation noted.
Accept Liner plate and penetrations; CPN 69, 75 & 82 between col.
11/9/00 1
C43017-5 20 & 21 and from EL. 605' to 612'; CPN 58 & 70 between VT-3 None Accept col. 21 & 22 and from EL. 606' to 612'; CPN 77, 38, 39 & 79 between cols. 22 & 23 from EL. 606' to 612'.
11/9/00 1
C50425-01 Exterior of Lower Containment Airlock VT-3 None Accept Liner behind divider barrier where seal was removed in i
Accumulator I & 4 area and 2 & 3 areas. Area is normally General Some debris found and documented Accept 11/15/00 1R89514-06 inaccessible and there is very limited capablity of viewing Visual under ESAT #00320044 liner.-
I I
I I 7Ge ne r a None Accept 11/24/00 C48305-07 1-CPN-1 Fuel Transfer Tube Visual
______________________________10___21Vsua
References:
- 1) Report No. NED-1999-00004, Revision 0, titled "ISI Acceptance Criteria for Containment Liner Thickness, Sargent and Lundy Report No.
SL-5360, Rev. 0".
10/19/00 I
jQ
17-INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN MI.
COMMERCIAL SERVICE DATE 8/23/1975 ADDENDUM TO SECTION 3 NIS-2 REPAIR AND REPLACEMENT INDEX
I [A -. $
NIS-2 Repair Replacement Index Addendum COMPONENT JOB ORDER DESCRIPTION 1-OME-3-1 C0053315-01 Remove/Reinstall RCS Piping 1-OME-3-1 C0052738-01 Perform RCS Preps I-OME-3-2 C0053316-01 Remove/Reinstall RCS Piping 1-OME-3-2 C0052737-01 Perform RCS Preps 1-OME-3-3 C0053317-01 Remove/Reinstall RCS Piping 1-OME-3-3 C0052739-01 Perform RCS Preps 1-OME-3-4 C0053318-01 Remove/Reinstall RCS Piping 1-OME-3-4 C0052699-01 Perform RCS Preps Feedwater C0052550-01 Remove/Reinstall FW Loop 1
Feedwater C0052551-01 Remove/Reinstall FW Loop 2
Feedwater C0052552-01 Remove/Reinstall FW Loop 3
Feedwater C0052553-01 Remove/Reinstall FW Loop 4
Main Steam Piping C0052554-01 Remove/Reinstall MS Loop 1
Main Steam Piping C0052555-01 Remove/Reinstall MS Loop 2
Main Steam Piping C0052556-01 Remove/Reinstall MS Loop 3
Main Steam Piping C0052557-01 Remove/Reinstall MS Loop 3 Main Steam Piping C0055051-01 Remove Isokinetic Probes 1-OME-3-1 C0052686-01 Sever Steam Dome 1-OME-3-1 C0052690-01 Refurbish Steam Dome 1-OME-3-1 C0052694-01 Install Refurbished Steam Dome I-OME-3-2 C0052687-01 Sever Steam Dome I-OME-3-2 C0052691-01 Refurbish Steam Dome I-OME-3-2 C0052695-01 Install Refurbished Steam Dome
I19--
5 NIS-2 Repair Replacement Index Addendum (Continued)
COMPONENT JOB ORDER DESCRIPTION 1-OME-3-3 C0052688-01 Sever Steam Dome 1-OME-3-3 C0052692-01 Refurbish Steam Dome 1-OME-3-3 C0052696-01 Install Refurbished Steam Dome 1-OME-3-4 C0052689-01 Sever Steam Dome 1-OME-3-4 C0052693-01 Refurbish Steam Dome 1-OME-3-4 C0052697-01 Install Refurbished Steam Dome Blowdown Piping C0053148-01 Install BD Loop 1 Blowdown Piping C0053149-01 Install BD Loop 2 Blowdown Piping C0053150-01 Install BD Loop 3 Blowdown Piping C0053151-01 Install BD Loop 4 NSSS Supports C0053467-01 RCS Supports and LLR Mods SG#1 NSSS Supports C0053470-01 RCS Supports and LLR Mods SG#2 NSSS Supports C0053471-01 RCS Supports and LLR Mods SG#3 NSSS Supports C0053472-01 RCS Supports and LLR Mods SG#4 Upper Lateral Restraint C0052524-01 Remove/Reinstall SG#1 ULR Upper Lateral Restraint C0052525-01 Remove/Reinstall SG#2 ULR Upper Lateral Restraint C0052526-01 Remove/Reinstall SG#3 ULR Upper Lateral Restraint C0052527-01 Remove/Reinstall SG#4 ULR Containment Spray Piping C0053148-01 Remove/Reinstall CTS Pipe/Supports Steam Generator #12 (1-C0035767-01 Install Manual Weld Plug OME-3-2)
INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN MI.
COMMERCIAL SERVICE DATE 8/23/1975 ADDENDUM TO SECTION 4 NIS-2 REPAIR AND REPLACEMENT REPORTS
FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Date: 8-21-00 Unit# 1 Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0053315-01 P-RCI-321 REMOVE/REINSTALL RCS PIPING C 0052738-01 M-PRC-444 PERFORM RCS PREPS Component#
1-OME-3-1
- 3.
Work Performed by: Bechtel Construction
- 4.
Identification of System:
Reactor Coolant ASME III, Class 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components
- 7.
Hydrostatic NDE:
PT. RT Pneumatic N/A Nominal Otneratin2 Pressure 2485 PSITG Pressure:
nsi Test Teninratnre
F.
- NOTE: The Primary Side Hydrotest was conducted by the Manufacturer. The Primary Loop welds and Secondary side were tested at NOP per Code Case N-416-1 Page 1 of 2 Page 1 of 2
-7~
- bj Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1121 68 31 M-96764M 1970 Repaired Yes AEP RC PC SG I Steam Generator Babcock &
7803-04 195 M-96764M 1999 Replacement Yes Wilcox Pneumatic N/A Nominal Onerating Pressure 2485 PSIG I
Pressure.,
nsi Test Temnera F.
Page 2 of 2 Description of Work: The existing Westinghouse lower assembly was severed from the Reactor Coolant Piping. A new Lower assembly, manufactured by Babcock & Wilcox was prepared, installed, and connected to the Reactor Coolant Piping by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp A/0A i
Certificate of Authorization
- o.
/
Expiration Date 44]/*
Signed:
(A AQvT -
)
7 k
Date 36.2*61
- .3 &,- er or. Owner's Designee, Title z
CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period c-to a
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions
, i,..
6,-
-' ",JP v,-zr Inspector's gignat/r National Board, State, Provin6e, Endorsements Date:
5, -
,l9" Zo, Page 2 of 2
j
cL\\
"- Corrected FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES' As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. Iof 4
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge. Ontario, NI R 5V3 (name wud address of NPT Cetircate Hokde)
- 2. Manufactured for Indiana Michigan Power Company, One Cook Place, Bridgqman. Michigan, 49106 (name a addr*es or Pus-*,i*e
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1, Bridciman, Michiqan
- 4. Type: 7803E001 Rev 06 See Aft. Ust #1 See AtL List #1 1999
,-v no)
(mft s*
no.)
(umafte oebw)
(CRN)
(b'ewbM*M
- 5. ASME Code,Section II!. Division 1:
1989 No Addenda I
See Aft. Ust #2 (eft*)o (adden date)
(Wan)
(Code Case no.)
- 6. Fabricated In accordance with Const. Spec. (Div. 2 only) 7, Rm.t,,.
- Secondary Side Hydrostatic Test has not been perforned P*-4 i4vdmrtati+/- Test final NDE has not been per
- P.iarv Hea. 5176022. Japan Steel Wi ks td_ Muroran Plant NPT "(Serial no. : 1045, National Board No. 381)
Revision Date
- s~n 7 adedSeraland National Board No.: Ust #1, added stud and nut material
- 8. Nora. thickness (n.) Aft. Ust #3 Min. design thickness (in.) Att. List #3 Dia. ID (ft & in.) Att List #3 Length overall I(ft & In.) 43' 10-13116" 0 UUA-n annnlrthle_ Certificat Holders' Data Reports are attached for each Item of this report:
National Part or Appurtenance Board No.
Serial Number In Numerical Order (1) 7803-04 195 (2)
(4)
(5)
(6)
(7)
(8)
(9)
(11)
(12)
(13)
(14)
(15)________
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
,24)
(25)
- 10. Desigrn pressure See Att. List #4 psi. Temp. See AUt.
List #4 F.
National Part or Appurtenance Board No.
Serial Number In Numerical Order (26)
(27)
',28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(4A9 (50t)tmp
'F Hydro. test pressure See Att. List #4
ýmdx ai 'm form o(ls.
km:ht I
c
,-i w
(Y
'I Ica II.
W"d T,1~
vi 3 W. "'es D~ta R-.oý. ý ir.N'w e1ad, "-
ll1iaAVI L,~nfim WWItIdnv**
rd at emp
\\,vl (5O)
-1 fha --
ndarv Side
- v i...............l n
II S.
"Corrected FORM N-2 (Back - Pg. 2 of.)
Certificate Holders Serial Nos..
7803-04 through 7803-04 CERTIFICATION OF DESIGN Design specifications certified by A.W. Maass P.E. State Virginia Reg. no.
020100 W-Wp6-=W)
Prov.
Design report* certified by P. R. Neubrand P.F_ state Ontario Reg. no. 90423062 W-
-peW CERTIFICATE OF COMPLIANCE We certify that the statements made In this report are correct and that this (these) Replacement Steam Generator Sub-Assembly conforms to the rules of construction of the ASME Code,Section III, Division 1I.
NPT Certificate of Authorization No.
N-2791 Expires 01113/2001 Date JAN 1 9 2000 Name Babcock & Wilcox Canada Signed
- "C,.-..--
.=,-
(NPT cadulo" Hok-w)
(authorized Mpreetta)
CERTIFICATE OF INSPECTION I. the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of.. Ontario and employed by Technical Standards and Safety Authority of Ontario have Inspected these items described In this Data Report on NOV 2, 3 1999
, and state that to the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances in accordance with the ASME Code, Section 111, Division 1. Each part listed has been authorized for stamping on the date shown above.
By signing this certificate, neither the inspector nor his employer makes any warranty., expressed or Implied, concerning the equipment described In this Data Report. Furthermore, neither t pectorr n/
is employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising fr 0o rn this Inspection.
Date
_JAM 1 9 29ýned Commissions____________
IA nsoZedOC (Maflt" WLd. (kici. endarsements) and stae " r Ioy. and no.]
/'
Attachment to FORM X-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certificate Holder's Serial Nos.
7803-04 through*
7803-04 National Board Nos.
195 through 195 1.. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge. Ontario (name amd addoms o( NPT Certifcate Hok1d)
'(name ad adhsm of Purim,,e
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bridgman, Michigan (name and adckeu)
List #1:
Material Specification Tensile Strength Primary Side Channel Head including SA-508 Cl 3a 90 ksi Integral Nozzles Primary Side Inlet Nozzle Safe End.
SA-336 Cl F316NIF316LN 80 ksi Primary Side Outlet Nozzle Safe End SA-336 Cl F316N/F316LN 80 ksi Primary Manway Cover SA-533 Type B Cl 1 80 ksi Tubesheet SA-508 Cl 3a 90 ksi Tubes SB-163 UNS N06690 80 ksi Secondary Side Shell Forgings SA-508 Cl 3a 90 ksi Secondary Side Shell Cone SA-508 Cl 3a 90 ksi Secondary Handhole SA-508 Cl 3a 90 ksi Secondary Side Handhole Cover SA-533 Type B Cl 1 80 ksi Recirculation Connection Cover SA-533 Type B Cl 1 80 ksi Primary Manway Stud SA-193 Gr B7 125 ksi Primary Manway Nut SA-194 Gr 7 125 ksi Handhole Stud SA-193 Gr B7 125 ksi Handhole Nut SA-194 Gr 7 125 ksi Recirculation Connection Stud SA-193 Gr B7 125 ksi Recirculation Connection Nut SA-194 Gr 7 125 ksi Ust #2:
Code Case N-20-3 Code Case N-71-15 Code Case N-474-1 Code Case 2142-1 Code Case 2143-1 approved 11/30188 approved 12/16/89 approved 03/05/90 approved 06105/95 approved 06/05195
"- Corrected Page 3 of 4 w_
5U\\
Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certificate Holder's Serial Nos.
7803-04 through 7803-04 National Board Nos.
195 through 195
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, CambridQe, Ontario (nome and adWsa of NPT Ce*f*ae HoWd&)
- 2. Manufaqtured for Indiana Michigan Power Company, One Cook Place, Bridgman, Michigan, 49106 (nae awd Of Pu:rdws
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bridgman, Michigan (name W address)
UST #3 Nominal Minimum Inner Diameter Thickness Design Thickness Primary Side Channel Head
- 1) remote from tubesheet 6.125" 6.0"
- 2) at the tubesheet weld 5.9375" 5.75" Tubesheet 21.25" 21.0625" Tubes 0.049" 0.044" 0.777" Nominal 10' 9-5/8" Secondary Shell Cone 4.0" 3.875" (small end) 14' 0-318"1 (large end)
Secondary Side Shell Forgings
- 1) Shell Section Below Shell Cone 3.125" -
3.0" 10' 9-5/8"
- 2) Middle Shell Section 2.6875" 2.5625" 10' 9-518"
- 3) Thickshell Above Tubesheet 4.1875" 4.0625" 10' 9-5/8"
- 4) Shell Section Above Tubesheet 2.6875" 2.5625" J
10' 9-5/8" UST #4 Primary Side Secondary Side Design Pressure 2485 psig 1085 psig Design Temperature 650°F 600'F Hy rostatic Test Pressure 3106 psig Hydrostatic Test Temperature 70-100 'F Corrected Page 4 of 4 ah
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code.Section III Not to Exceed One Day's Production Pg.
- 1. M.anufactured and certified by The Japan Steel WorksLtd. Muroran Plant/ 4 -Chatsu-machi,Muroran u ued e a and adress of HRPT Cwtificat, Holder Ho kkaido, 051 Japan
- 2. Manufactured for Babcock & Wilcox Industries Ltd. 581 Coronation Blvd., Cambridge,Ontario (name and address of Purchaser Canada NIR 5v3 l
Dona1d C.Cook Nuclear Plant-1,Unit i,One Cook Place Brid~man.Mich*ro= 1
- 3. Location of inta (name and aK4ddCss
- 4. Type: N147582WA, Rev. 2 SA-508,CI.3a Min.90ksi 1998 Idrawinii no.)
(matil 5 no.)
(tensie strengthl (CRN)
(year buat)
- 5. ASME Code,Section III. Division 1:
1989 No addenda I
(edition)
(addenda datal (cWassi (Code Cas. no.)
- 6. Fabricated in accordance with Const. Spec. (Div. 2 only)
Revision D-ate Ino.i H*...
vdrostatie test is not Derformed in The Japan Steel Works,Ltd.
7.
Claddig thickness in min. 0.20"from base metal.
(.1aAfo i
r14.1a
.v RFA 'h.&.AWS CI..EJ0gL-16+E308L-16 and SFA 5.9 ER309L+4RrnRT.
P.O. No.
P075814 Job No.
FN6-4343 Heat No.
97D28-1-1 P.C. No.
4
- 8. Noam. thickness(in.)
6 1/8-Min. design thickness (in.) 6.125" Dia. ID (ft& in. 10'-2 3/4" Length overall (ft& in.) 5'-5 5M16
- 9. When applicable, Certificate Holders' Data Reports are attached for each item of this report:
Part or Appurtenance National Serial Number Board No.
In Numerical Order
-1045 381 (3)
(4)
(5)
(6)
(7)
(8) 091 (10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
Part or Appurtenance National Serial Number Board No.
in Numerical Order (2L)
(27)
(28)
(291 (30)
(31)
(32)
(33)
(34)
(35)
(36)
(37) 138)
(39)
(40)
(411 (422 (43)
(44)
(45)
(46)
(47)
(48)
(49)
(50) 4-.-.--------.--------
I 4
f I _______________________________________
.0.
Design pressure 2485 psig Tamp.
650 OF.
Hydra. test pressure at temp. O
- SUPP41r.
nký ý ~I -mation i kh ~a to.". of !is* I. 2ka chas,.ý d~awkif1ji w~3 a j sd pf)ý'
ý 11 *d 31 I'
.2 fo~mana'iQ I ý*3 I
Is ;nduded on ach si"-t, (31 each sheat it numbaerd acid ch4 n*.trin of.- et-Ib s riscor(ded at the top of thi's orrn.
(12188)
Thii form (EC-0040 mAy b"obtaindd from the 0rder 0,T(., ASME, 22 U-w Oeia, Sog 2300, Fciriild, rIJ 0 7 0i7-2 3
".I I
9; Hvdrostatic test is uot nerformed in The Japan Steel WorksLtd.
i
FORM N-2 (Back -
Pg. 2Zof 2.-)
Certificate Holder's Serial Nos.
1045 through AT1ON OF DESIGN Design specifications certified by Design report' certified 1 N/A (when appkscblel M/A (when applt.abel P.E. State W/A Reg. no.
N/LA.
P.E. State N/A Reg. no.
N/A CERTIFICATE OF COMPUANCE We certify that the statements made in this report are correct and that this (these)
Part conforms to the rules of construction of the ASME Code,Section III, Division 1.
NPT Certificate of Authorization No.
N-2725 Expires July 21, 1998 The Japan Steel Works,Ltd.
Date Feb.
2'5, 1 9 9 8 Name Muroran Plant Signed (NPT Cetifkatm Had*
t(
H. Goto CERTIFICATE OF INSPECTION I. the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of LUVNOTS andemployedby H.S.B.I.
& I.Co.
ofHTARTFORD.
CT.
have inspected these items described in this Data Report on FP-h-25 -
1998
, and state that to the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances in accordance with the ASME Code, Section Ill. Division 1. Each part listed has been authorized for stamping on the date shown above.
"By signing this certificate, neither the inspector nor his employer makes any warranty, expressed or implied, concerning the equipment described In this Data Report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage o" tow of any kind arising from or connected wit 4is inspe on.
-~~~~K
- ,~
n E4 10145 A.N.S.
(Nat°L Bd. rwncL endeoswmlnal and state oe pmv. aid no.1
/6 1, t
, 1e
tA'7A4
,y4/57
$; //W CERTIFIC
`6 a
y Alod ) 16-04 4-1Z ilLo4e-4,6,fXj4bZ -/74 LA-%Q'S7" e--?e W1A*/Y* #
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Date: 8-21-00 Unit#1 Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0053316-01 P-RC2-322 REMOVE/REINSTALL RCS PIPING C 0052737-01 M-PRC-442 PERFORM RCS PREPS Component#
I-ONM-3-2 Work Performed by: Bechtel Construction Identification of System:
Reactor Coolant ASME III, Class 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. 111 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components
- 7.
Hydrostatic Pnpiinntip N/A Nntnin2l Anr2thia Prceiir
Page 1 of 2
- 3.
-. 4.
Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1122 68 32 M-96765M 1970 Repaired Yes AEP RC PC SG2 Steam Generator Babcock &
7803-02 193 M-96765M 1999 Replacement Yes Wilcox
')ARI D4ZTr NDE:
psi Test Temperature F.
- NOTE: The Primary Side Hydrotest was conducted by the Manufacturer. The Primary Loop welds and Secondary side were tested at NOP per Code Case N-416-1 Pn ilmntir&
W/A WnminnJL ltltttl f)
-rot;"LLI&
J.Vrs
.*.4l*.
c.ciiraJ kJI*.
'd S7 - c6tý Component#
1-OME-3-2
,4
÷--
Page 2 of 2 Description of Work: The existing Westinghouse lower assembly was severed from the Reactor Coolant Piping. A new Lower assembly, manufactured by Babcock & Wilcox was prepared, installed, and connected to the Reactor Coolant Piping by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp AJ(A Certificate of Authorizatio No.
AJ/t' Expiration Date
/ A Signed:
4/?P, ASsIt Z'/A Date /
/12A4J
( Vwner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period
. - -- C I to 3 c' '
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising frgm or connecte with this inspection.
SCommissions
/4tt ovr Inspector' sTgnay" National Board, State, Province, Endorsements Date: A*,vq r-lk zoo,/
Page 2 of 2
- Corrected FORM N-2 CERTIFICATE HOLDERS* DATA REPORT FOR IDENTICAL "NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. I of 4
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge, Ontario, NIR 5V3 (name and Aadddmrs o NPT Certificde Holder)
- 2. Manufactured for Indiana Michigan Power Company, One Cook Place, Bridgman, Michigan, 49106 (nwn ed a, due, of Pw*=st,
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1, Bddman, Michigan
- (name ~ addres.)
- 4. Type: 7803E001 Rev 06 See At Ust #1 See AtL Ust #1 1999 (drawkg V)
(Maft apeQ M)
(&ens"asumq (CRN)
(Yr bulk)
- 5. ASME Code, Section Ill, Division 1:
1989 No Addenda 1
See Att. List #2 (edkion)
(addeda "e)
(das)
(Code Cae no.)
- 6. Fabricated In accordance with Const Spec. (Div. 2 only)
Revision Date (no.)
.. nndindrv Side Hvdrostatic Test has not Pbeenperf(
D,e S.hn4mtoflv' Tmf finnl NDE has not I
- Primary Head. 5176021. Japan Steel Works, Ltd., Muroran Plant, NPT
-- (Seral No. 1043 National Board No. 376 e..
.f r5 tI.
Section 7. added Senal ana rauonat louu
,'u.. LIO3 w*.
i.,.= o,.
- 8. Nom. thickness (in.) Att. LUst #3 Min. design thickness (in.) Att list #3 Dia. ID (ft & In.) ALt List #3 Length overall (ft & in.) 43' 10-13/16" r1,1 Hnl.-ner Dlata Renorts are attached for each item of this report National Serial Number in Numerical Order (1) 7803-02 193 (4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)_________________
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(22)
National Part or Appurtenance Board No.
Serial Number In Numerical Order (26)
_(27)__
- 28)________________
(29)
(30)
(31)
(32)
(33)
(34)
(31)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
I I
(46)
(47)
(48)
(49)
(50)
F.
H,/dro. test pressure See Aft.
List
- 4 at temp. 'F I,l*1
.*4)
(25)
- 10. DesJn pressure Se-eAtt..List #4 psi. Tempo. S~ee Aft. List -9
ý,rM-A ^n 41,a egw nrinry side II JTIJR*
FORM N-2 (Back - Pg. 2 ofj_
- Corrected Certificate Holderes Serial Nos.
-: °"7803-02 through-7803-02 CERTIFICATION OF DESIGN Design specifications certified by AW. Maass P.E. State virginia Reg. no. 020100
(,e W
c,)
Prov.
Design report* certified by P. R. Neubrand P.E. State Ontado Reg. no. 90423062
(*- ap-bW CERTIFICATE OF COMPUANCE We certiy that the statements made In this report are correct and that this (these) Replacement Steam Generator Sub-Assem'biy conforms to the rules of construction of theASME Code,Section III, Division 1.
NPT Certificate of Authorization No.
N-2791 Expires 01/1312001 Date JAN 1 9 200 10Name Babcock & Wilcox Canada Signed RC"
£ (NPT GcrtOce Hole)
(at-rzedlu p"OM)
CERTIFICATE OF INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Ontario and employed by Technical Standards and Safety Authority of Ontario have Inspected these Items described In this Data Report on OCT 0 4 1999
, and state that to the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances in accordance with the ASME Code, Section Ill, Division 1. Each part listed has been authorized for stamping on the date shown above.
By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the equipment described In this Data Report. Furthermore, nei.th nspector nor his employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising nne this Inspection.
JAN 1 9 2Q000A A #e Y6 )
Date Signed commissions I/_____________
kupector)
(%L anameernets) and state or pmo. and no.1
Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certificate Holder's Serial Nos.
7803-02 through 7803-02 National Board Nos.
193 through 193
- 1. Manufactured and certified by Babcock & Wilcox Canada. 581 Coronation Boulevard, Cambridge, Ontario (name and a of t
NPT CaMa Hoko) 2-Manufncured for Indiana Michiaan Power Company. One Cook Place, Bridgman, Michigan, 49106 (nmne &Ad sws d PUwdl'ael
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bridgman, Michigan (nm ame and se List #1:
List #2:
Code Case N-20-3 Code Case N-71-15 Code Case N-474-1 Code Case 2142-1 Code Case 2143-1 approved 11/30/88 approved 12/16189 approved 03105/90 approved 06105/95 approved 06105/95
- Corrected Page 3 of 4 Material Specification Tensile Strength Primary Side Channel Head including SA-508 Cl 3a 90 ksi Integral Nozzles Primary Side Inlet Nozzle Safe End SA-336 Cl F316N/F316LN 80 ksi Primary Side Outlet Nozzle Safe End SA-336 Cl F316N/F316LN 80 ksi Primary Manway Cover SA-533 Type B CI 1 80 ksi Tubesheet SA-508 Cl 3a 90 ksi Tubes SB-163 UNS N06690 80 ksi Secondary Side Shell Forgings SA-508 CI 3a 90 ksi Secondary Side Shell Cone SA-508 Cl 3a 90 ksi Secondary Handhole SA-508 Cl 3a 90 ksi Secondary Side Handhole Cover SA-533 Type B CI 1 80 ksl Recirculation Connection Cover SA-533 Type B Cl 1 80 ksi Primary Manway Stud SA-193 Gr B7 125 ksi Primary Manway Nut SA-194 Gr 7 125 ksi Handhole Stud SA-193 Gr B7 125 ksi Handhole Nut SA-194 Gr 7 125 ks!
Recirculation Connection Stud SA-193 Gr B7 125 ksi Recirculation Connection Nut SA-194 Gr 7 125 ksi Pý - ý3LI
Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certificate Holder's Serial Nos.
7803-02 through 7803-02 National Board Nqs.
193 through 193
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge, Ontario (aM&-W aid o,,.m of NPT C*T*a" Hoide* )
- 2. Manufactured for Indiana Michigan Power Company, One Cook Place, Bridaman. Michigan, 49106 (nam. and af-*,*
of Pur
,,sww
)
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bridgman. Michiaan (nie and adc UST #3 Nominal Minimum Inner Diameter Thickness Design Thickness Primary Side Channel Head
- 1) remote from tubesheet 6.125" 6.0"
- 2) at the tubesheet weld 5.9375" 5.75"v Tubesheet 21.25" 21.0625" Tubes 0.049" 0.044" 0.777" Nominal 10' 9-5/8" Secondary Shell Cone 4.0" 3.875" (small end) 14' 0-318" (large end)
Secondary Side Shell Forgings
- 1) Shell Section Below Shell Cone 3.125"-
3.0" 10' 9-5/8"
- 2) Middle Shell Section 2.6875" 2.5625" 10' 9-518"
- 3) Thickshell Above Tubesheet 4.1875" 4.0625" 10' 9-5/8"
- 4) Shell Section Above Tubesheet 2.6875" 2.5625" 10' 9-5/8" UST #4 Primary Side Secondary Side Design Pressure 2485 psig 1085 psig Design Temperature 650 OF 600 OF Hydrostatic Test Pressure 3106 psi5 Hydrostatic Test Temperature 70-100 OF Corrected Page 4 of 4 3C- %L
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code.Section III Not to Exceed One Day's Production
,aufactured and certiied by The Japan Steel Works. Ltd. Muroran Plant/4-Charsi,-mach i Mtjrari.n_
" &.do....a of NPT Ce,,d.c... "ae " Hokkaido, 05 1 Japan Manufacturedfor Babcock & Wilcox Industries Ltd.581 Coronation Blvd.,C(mhridge.0nZrin-tnam.. and.dd.es o Putchased Canada NIR 5V3 Location of installation Donald C.Cook Nuclear Plant-1,Unit 1,One Cook Place BridgmanMichigan Iname and addressl Type:
N147852WRev.2 SA508,CI.3a Min.90ksi 1
1998 Id~tlqim Mt.I Imacl'. s4*1. "a.1 Itensile streogthl (CRNI Wvest bul40 ASME Code. Section Ill. Division :
1989 No addenda I
iedeti i
Ialddenda daaet 1claSsT ICOde Case no I Fabricated in accordance with Ccns:. Spec. (Div. 2 only)
Revision D5a.---
Hydrostatic test is not performed in The Japan Steel WorksLtd.
Cladding thickness in min. 0.20" from base metal.
,-,A S 4 AWS C1.E3O9L-16+EqORL-16 and SFA 5.q ER1fQT.-A-F*flRT P.O. No.
- P075814 Job No.
- FN6-4343 Heat No.
- 96W96-1-1 P.C.No.
2 Nom. thickness (in.) 6 118" Min. design thickness (in.)
- 6. 125" Dia. I) (ft & in.) ]0'--2 3/4" Length overall ift & in.)
5V-5 5L16 When apolicable. Certificate Holders' Data Reports are attached for each item of this report:
Part or Appurtenance Serial Number
]
National Board No.
- 31
- 14)
(6)
(7)
(8)
(9)
(10) i (11)
(13)
(141 (16)
(17)
(181 (19)
(201 (21)
(22)
"13) _
Part or Appurtenance Serial Number (26)
(27)
(28)
(29)
(301 (31)
(32)
(33)
-3" AS (35)
(36)
(37)
(38)
(39)
(40)
(41)
(421 (43:
(44' (45:
(46 (47 (48 I-IIt49)
National Board No.
in Numerical Order I
ii 1
1
.1 J
-t rign pressure 2485 psi.
Temp.
650 0F.
Hydro. test pressure at temp. 'F jl lnfoctr.4titcn e
z!--.
lorn o Tht fot '
ts{C040 "LAY o(T d
--J PC.roj hed O zde S
M.
5 i2 i,'rrvd, 8i 20m.
FAld oJ 0"i oj 70:J7-230 ond~
041d *&he( Shl"(
3 M-Cii s*-.t K Mnn~fa-sj clý m..rnbýe of atv.dv is r-6<0ded at 5lva tOP Of chil form.
re8l rT,~
form CEOOOAOI maty bat oba ~ied from~ Ole Ofda' 01191. ASME. 22 L4-.. 0,-3. 8Bo. 20-0. F.a..-i1. NJ 0701072 200 Remarks:
i I*&.,
I I
t
FORM N-2 (Back -
Pg. 2 of 2__.)
Certificate Holder's Serial Nos.
1043 thfOUql CERTIFICATION OF DESIGN Design specilications certified by Design report' certified by N/A (when aoplicableI S/'A P.E. Stale N/A Reg. no.,NIA P.E. State N/A Reg. no. N/A C
NERTIICATI AN CERTIFICATE OF COMPLIANCE We certify that the statements made in this report are correct and that this (these) conforms to the rules of construction of the ASME Code. Section Ill, Division 1.
Part NPT Cerificate of Authorization No.
N-2 7 2 5 The Japan Steel Works,Ltd.
Date Jan.14,199 8 Name Muroran Plant s
(NPT C*ficate F44dwl rxnires July 21. !99F SW,-M.u G
laiatj~m01, rt9(*Se.n18fria H.
.Goto CERTIFICATE OF INSPECTION I. the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of ILLINOIS
. andemployedby H.S.B.I.
& I.Co.
of HARTFORD. CT. -
have inspected these items described in this Data Report on
. and state that to the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances in accordance with the ASME Code. Section
-o', Division 1. Each part listed has been authorized for stamping on the date shown above.
- igning this certificate, neither the inspector nor his employer makes any warranty, expressed or implied, concerning the equipment described this Data Report. Furthermore. neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage or s of any kind arising from or connected with ti(nspectuon Date Signed Commissions NB # 10145 A.N.S.
IA.0t-i d k*InI td INat-. 8d. (ind. e'do"rsewntsl and 1 ate o* *rov. and no.1 0
0ve e :e
-dn-7 6'~. A1/V "S I) i-y Part
-71;
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Bridman, MI 49106 Job Order#
SEE BELOW:
JOB ORDER I WP&IR I
DESCRIPTION C 0053317-01 P-RC3-323 REMOVE/REINSTALL RCS PIPING C 0052739-01 M-PRC-441 PERFORM RCS PREPS Component#
1-OME-3-3
- 3.
Work Performed by: Bechtel Construction S4.
Identification of System:
Reactor Coolant ASME III, Class 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. I1 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1123 68 33 M-96766M 1970 Repaired Yes AEP RC PC SG3 Steam Generator Babcock &
7803-01 192 M-96766M 1999 Replacement Yes Wilcox
- 7.
Hydrostatic Pneumatic N/A Nominal Ot~eratin2 Pressure 2485 PSIG Page 1 of 2 Unit# 1 NDE:
psi Test Temperature F.
- NOTE: The Primary Side Hydrotest was conducted by the Manufacturer. The Primary Loop welds and Secondary side were tested at NOP per Code Case N-416-1 I
I 1 I
Nominal ODeratine Pressure 2485 PSIG
Page 2 of 2 Description of Work: The existing Westinghouse lower assembly was severed from the Reactor Coolant Piping. A new Lower assembly, manufactured by Babcock & Wilcox was prepared, installed, and connected to the Reactor Coolant Piping by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp Atf 1A Certificate of Authorization N Ao A Expiration Date A1
/,
Signed:
4tL*L AP
/q SAf e/PIZ Date er or Owner's designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period 9_____-_,4*
to S - --
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising froju or connect~d with this inspection.
- '*-'-/**z*t~x.
Commissions st1,, 6_
EA V
,Z Inspector's e'ignafre National Board, State, Province, Endorsements Date: 1,.,, jec. i
- s-'
Page 2 of 2
"-Corrected Pa. 1 of 4
- 1. Manufactured and ce'rtified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge, Ontario, NIR 5V3
"(narm and address of NPT Car*ctae HoMO
- 2. Manufactured for Indiana Michigan Power Company, One Cook Place, Bddaqman, Michigan, 49106 (nrw end ad&dms d Puvhal
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bridgman, Michi!-an (nan and addroe)
- 4. Type: 7803E001"Rev 06 See Att. List #1 SeeAtt Ust #1 1999 (draWNi Moj OWaL Spec_ nr)
.(tan~se awbuh (URN b)
- 5. ASME Code,Section III, Division 1:
1989 No Addenda 1
See Aft. List #2 (edo)
(addenda date)
)(Code Casa no.
- 6. Fabricated In accordance with Const Spec. (Div. 2 only)
Revision Date (no.)
- 7. Remarks:
- Secondary Side Hydrostatic Test has not been performed Post Hvdrostatic Test final NDE has not been performed on the secondary side
- PrimaryHead, 5176021, Japan Steel Works, Ltd., Muroran Plant, NPT (Serial No: 1042, National Board No. 373)
~IL-4 1z 0
-4 K.~.
.. ~
I "i.*
4F4
ýA4Aeie iirtr
~n ot nf~r OUUt Iuur I *l ~UUJ~U *.(
Icll ~I:
iIU I'IdlUIJ EI¢ luiJal U 1 1.J..
L.G~ITI.
le I;uu,--J
- 4u I;* *'*E EMm. I I M'a.*I EMI
- 8. Nom. thickness (in.) At. Ust #3 Min. design thickness (in.) Att Ust #3 DIa. ID (It & In.) A&t LIst #3 Length overall (ft & In.) 43' 10-13/16"
- 9. When applicable, Certificate Holders' Data Reports are attached for each item of this report "Part or Appurtenance National Board No.
Serial Number in Numerical Order (1) 7803-01 192 (2)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
('23)__
"4)
(25)
- 10. Design pressum See Aft. Llst#4 psi. Temp. See Att. U1t -4
-F.
National Part or Appurtenance Board No.
Serial Number in Numerical Order (26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(49)
(50)
-.tdo. test p-es-.ure See Aft. List #4 at temp.-
w,.ý n Ufrtm o( kts u oh or &mwj may bdi ýJ o',ikfe (1) jcz, ýc 81
- 11. (2) cnr...I=n in &Wn 2 x-.d 3n co1i Data Ropoxti 4ýx.ý on dZO' P )
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES!
As Required by the Provisions of the ASME Code, Section I1W Not to Exceed One Day's Production e5 I
FORM N-2 (Back - Pg. 2 of.
-.Correced Certificate Holder's Serial Nos.
7803-01 through 7803-01 CERTIFICATION OF DESIGN Design specifications certified by A.W. Maass P.E. State Virginia Reg. no.
020100 (w$uen q*6-k)
Prov.
Design report* certified by P. R. Neubrand P.E. State Ontario Reg. no.. 90423062 CERTIFICATE OF COMPUANCE We certify that the statements made In this report are correct and that this (these) Replacement Steam Generator Sub-Assembly conforms to the rules of construction of the ASME Code, Section 111 Division 1._
NPT Certificate of Authorization No.
N-2791 Expires 0111312001 Date JAN 1 9 2000 Name Babcock & Wilcox Canada Signed 4 (NPT Certicats Hoder
(
~raedrepmaatatwe)
CERTIFICATE OF INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel. Inspectors and the State or Province of Ontario and employed by Technical Standards and Safety Authority of Ontario have Inspected these items described in this Data Report on OCT 0. 4 1999 and state that to the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances In accordance with the ASME Code,Section III, Division 1. Each part lited has been authorized for stamping on the date shown above.
By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the equipment
-A.
described In this Data Report. Furthermore, neither th spector n his employer shalt be liable In any manner for any personal Injury or property damage or loss of any kind arising nn this Inspection.
Date JAigned/
Commissions_______________
/
PL cL(kind endorsemients) and state or pan.md no.)
Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certifiate Holder's Serial Nos.
7803-01 through
-7803-01 National Board Nos.
192 through 192
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge, Ontario (name wKd addra4 of NPT Cedificte Holdo
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1, Bridqman, Michigan (nan. aid -
List #1:
Material Specification Tensile Strength Primary Side Channel Head including SA-508 Cl 3a 90 ksi Integral Nozzles SA_58___3a_9___
Primary Side Inlet Nozzle Safe End SA-336 Cl F316N/F316LN 80 ksi Primary Side Outlet Nozzle Safe End SA-336 Cl F316N/F316LN 80 ksi Primary Manway Cover SA-533 Type B Cl 1 80 ksi Tubesheet SA-508 Cl 3a 90 ksi Tubes SB-163 UNS N06690 80 ksi Secondary Side Shell Forgings SA-508 Cl 3a 90 ksi Secondary Side Shell Cone SA-508 Cl 3a 90 ksi Secondary Handhole SA-508 C1 3a 90 ksi Secondary Side Handhole Cover SA-533 Type B C0 1 80 ksi Recirculation Connection Cover SA-533 T$.pe B Cl 1 80 ksi Primary Manway Stud SA-193 Gr B7 125 ksi Primary Manway Nut SA-194 Gr 7 125 ksi Handhole Stud SA-193 Gr B7 125 ksi Handhole Nut SA-194 Gr 7 125 ksi Recirculation Connection Stud SA-193 Gr B7 125 ksi Recirculation Connection Nut SA-194 Gr 7 125 ksi Ust#2:
Code Case N-20-3 Code Case N-71-15 Code Case N-474-1 Code Case 2142-1 Code Case 2143-1 approved 11/30188 approved 12/16/89 approved 03/05/90 approved 06/05/95 approved 06105195 GCorrected Page 3 of 4 c) 1
'8'
Attachment to FORM.N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certificate Holder's Serial Nos.
7803-01 through 7803-01 National Bgard Nos.
192 through 192
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambrid.q, Ontario (hiane ad addrma of NPT CeWicde Hoide)
- 2. Manufactured for Indiana Michigan Power Company., One Cook Place. Bridgman, Michigan, 49106 1rnf wi ausorrxi-n
![rmm &- aftIm dX Kw=rtam',
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit-1. Briddman, Michigan (nn aWW addnU)
UST #3 Nominal Minimum Inner Diameter Thickness Design Thickness Primary Side Channel Head
- 1) remote from tubesheet 6.125" 6.0"
- 2) at the tubesheet weld 5.9375" 5.75" Tubesheet 21.25" 21.0625" Tubes 0.049" 0.044" 0.777" Nominal 10' 9-518" Secondary Shell Cone 4.0" 3.875" (small end) 141 0-3/8m (large end)
Secondary Side Shell Forgings
- 1) Shell Section Below Shell Cone 3.125" 3.0" 10' 9-5/8"
- 2) Middle Shell Section 2.6875" 2.5625" 10' 9-5/8"
- 3) Thickshell Above Tubesheet 4.1875" 4.0625" 10' 9-518"
- 4) Shell Section Above Tubesheet 2.6875" 2.5625" 10' 9-5/8" UST #4 Primary Side Secondary Side gDesin Pressure 2485 psig 1085 psig Design Temperature 650F T
600 F Hyrostatic Test Pressure 3106 psig Hydrostatic Test Temperature 70-100 TF
"-Corrected Page 4 of 4
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS.AND APPURTENANCES*
As Required by the Provisions of the ASME Code. Section.Ill Not to Exceed One Day's Production Pg. 1 of 2
Manufactured andcertified by The Japan Steel WorksLtd.,Muroran Plant/4-Chatsu-machi Murora
,no..
and of C c.,l.,..oo.,
HOk kka i do, apan
- 2. Manufacturedfor Babcock & Wilcox Industries Ltd..581 Coronation Blvd.,Cambridge.OnLarip (n a m, a n d ad d fols of P
wrc h a ze.
C a n a d a N I R 5 V 3
- 3. Location of installation Donald C.Cook Nuclear Plant-1,Unit'l.One Cook PlaceRrfdgman.Michigan (name and addrossl
- 4. Type: N147582W.Rev.2 SA-508,CI.3a Min.90ksi 997 1 Ideawki no.)
(mli. S00. no.)
(Censi.4 strmogthl (CANM lyta. budtl S. ASME Code. Section Ill. Division 1:
1989 No addenda 1
.(ediloI (addenda date1
(¢lassl (Code Case no 1
- 6.
Fabricated in accordance with Const. Spec. (Div. 2 only)
Revision Date Ino.1
- 7. Remarks: Hydrostatic test is not performed in The Japan Steel Works.Ltd.
"Cladding thickness is min. 0.20" from base metal.
-Claddinq materials are SFA 5.4.AWS CI.E309L-16 + E308L-16 and SFA 5 F9RPQI
+
Pl0r2Q
-P.O.
No.': P075814 Job No.
- FN6-4343 Heat No.
- 96W95-1-1 P.C.No. : 1
'J tJ
- 8. Nom. thickness (in.) 6 1/811 Min. design thickness (in.) 6.125-ia. ID (ft & in.)1
-L2 3L/4.*ngth overall (ft & in.)
5-
_L1.6"
- 9. Wheu applicable, Certificate Holders' Data Reports are attached for each item of this report:
Part or Appurtenance Serial Number r.4.'9,'
W 7--
1042 National Board No.
in Numerical Order V
)7 Part or Appurtenance Serial Number (26)
(27)
(28)
(29)
(30)
(31)
M11 (34)
(35)
(36)
(37)
(381 (39)
(40)
(41)
(42)
(431 IA A National Board No.
in Numerical Order 4.
4.
I1 4.
+
______________________________ 4 I1 4
qi A
4 (45) 1'+o)
I_
(47)
(481 (49)
(50)
I~
I___________________
Design pressure 2485 p~~Tm.650 IF. Hydro. test pressure
-at temp.
~~~~
fomti~
in 01 f.xr al.jsC4. s
,j driw~rgs nýy t.
u%-& 0oio.d-d ( I I %.to 6 4 a
lx.ý1 (21 inlo~rna~kin~
.' kemi 2.,d 3 ol' "ISO~dt'P is kicdxd on v4d4 sh~oet* (31.a~ch sb~t 6 nM.bw~d w-d 0, umbT-of 0b+.U ti r.cofdýýd at te Wo0 0? CtN% (Otrm.
(1 2/661 Th~i ?,,,m 4EO000O-.G ny be obi &ir-, f,eý Ve 0-rdýt O0tor.. ASME. 2 2 LA,. 0li.l Box 230>0
,4
()
NJ0C07.-~'_3X (2)
(3)
(4)
(5)
(6)
(7)
(8)
(91 (101 (11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24) i I
i t'*,'O
/
FORM N-2 (Back -
Pg. 2 of 2.1 CERTIFIC Design specifications certilied by Design report certified by Certificate Holder's Serial Nos.
1042 through ATION OF DESIGN N/A Iwhen *oircabl@l N/A P.E. State N/A Reg. no.
N/A P.E. State N/A Reg. no.
N/A CERTIFICATE OF COMPLIANCE We certify that the statements made in this report are correct and that this (these)
Part conforms to the rules of construction of the ASME Code. Section Ill. Division 1.
NPT Certificate of Authorization No.
N-2725 Expires The Japan SteelWorks,Ltd.
Date Dec.5,1997 Name Muroran Plant Signed
'NPT Cenificat* Hmlderl July 21,1998 ISr6d V.
Sflt*
C CERTIFICATE OF INSPECTION
- 1. the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of ILLINOIS andemployedby H.S.B.I. & I.Co.
of HARTFORD, CT.
have inspected these items described in this Data Report on Dec.5,1997
. and state that to the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances in accordance with the ASME Code. Section
'4,. DiVision 1. Each part listed has been authortzed for stamping on the date shown above.
'igning this certificate, neither the inspector nor his employer makes any warranty, expressed or implied, concerning the equipment-described this Data Report. Furthermore, neither the insp ctor nor his employer shall be liable in any manner for any personal injury or property damage or
,s of any kind arising from or connectedwihis ins Date______:
- z
a U' 0
-C
-'a 4:*:'fri
.-ss-e A4,-
i..V/
2 'ew77 NB # 10145 A.N.S tn ms ios N
Bti fd 10145.
edumAnl aNd stt upo" n
-
SA<A 1when appli(:abiel m
W_. Gntn IN410. lid. (ind. erb"Siffbrl WWn r'tle otr Plevo. 8-d *o.A
.i o.t L._.*
Lý C) - Cý3lA
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0053318-01 P-RC4-324 REMOVE/REINSTALL RCS PIPING C 0052699-01 M-PRC-443 PERFORM RCS PREPS Component#
1-OME-3-4 Work Performed by: Bechtel Construction Identification of System:
Reactor Coolant ASME III, Class 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and.Replacement Components
- 7.
Hydrostatic Pneumatic N/A Nominal ODeratina Pressure Page 1 of 2 Unit# 1
- 3.
- 4.
Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1124 68 34 M-96767M 1970 Repaired Yes AEP RC PC SG4 Steam Generator Babcock &
7803-03 194 M-96767M 1999 Replacement Yes Wilcox 2485 PSIG NDE:
psi Test Temperature F.
- NOTE: The Primary Side Hydrotest was conducted by the Manufacturer. The Primary Loop welds and Secondary side were tested at NOP per Code Case N-416-1
Page 2 of 2 Description of Work: The existing Westinghouse lower assembly was severed from the Reactor Coolant Piping. A new Lower assembly, manufactured by Babcock & Wilcox was prepared, installed, and connected to the Reactor Coolant Piping by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp AI/MA Certificate of Authorization NP.
W A _,_Expiration Date--
VA/
Signed:
dP ?
Date4!
j/
,ner or. Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period
- .--i- )
to 3 --
i
,and state that to the best ofmy knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising frgm or connecteo with this inspection.
Commissions
/,q
- j. op5,-s, "e, v r..-.I Inspector'seignayer National Board, State, Province, Endorsements
{1W Date: A4mt, -
s -
X
ýZ O
Page 2 of 2
Corrected FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES' As Required by the Provislons of the ASME Code,Section III Not to Exceed One Days Production PA. Ilof 4 I Man.fadured and certified bv Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge. Ontario, NIR 5V3 (name and addfss of NPT Cartcato Hoodd
(na' me addms OfrPWuiaaar 3 Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bridaman. Michigan (nae*,ad waddress
- 4. Type: 7803E001 Rev 06 See AtL Ust #1 See Att. Ust #1 1999 (4mrew no)
(maol m
no)
(Wran *angu)
(CRN)
.("W buV)
- 5. ASME Code,Section III, DMslon 1:
1989 No Addenda I
See At. Ust #2
(-dWon)
(addend dae)
(das)
(Code Cas, no.)
- 6. Fabricated in accordance with Const Spec. (Div. 2 only)
Revision (no.)
- 7. Remarks:
- Secondary Side Hydrostatic Test has not been performed
- Post Hvdrostatic Test final NDE has not been performed on the se Date condarv side
- Primar Head, 5176022. Japan Steel Works, Ltd., Muroran Plant, NPT (Serial No. 1044, National Board No. 377)
Section 7. added Serial and National Board No.: Lst #1, added stud and nut material
- 8. Nom. thickness (in.) At. List #3 Min. design thickness (in.) Att. List #3 Dia. ID (ft & In.) Att List #3 Length overall (ft & in.) 43' 10-13/16" o u n,richb, Cetdificate Holders' Data Reports are attached for each Item of this report:
"National Part or Appurtenance Board No.
Serial Number in Numerical Order (1) 7803-03 194 (2)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
- 4)
(25)
National Part or Appurtenance Board No.
Serial Number In Numerical Order (26)
(27)
(-Z8)
(30)
(31)
(32)
(33)
(34)
(35)__
(36)__
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
- 10. Design pressure See Att. List #4 psi. Temp. See Att. List #4 O V Ul I*ql Bl*v*v "F.
Hydro. test pressure See Att. List 94 at tefp. 'F LA 3
- (M Pg. 1 of 4
Corrected FORM N-2 (Back - Pg. 2 of 4.)
Certificate Holder's Serial Nos.
7803-03 through 7803-03 CERTIFICATION OF DESIGN Design specifications certified by A.W. Maass P.E. State Virginia Reg. no.
020100 MM *Pk")
Prov.
Design report certified by P. R. Neubrand P.2. state Ontario Reg. no. 90423062 CERTIFICATE OF COMPUANCE We certify that the statements made in this report are correct and that this (these) Replacement Steam Generator Sub-Assembly conforms to the rules of construction of the ASME Code,Section III, Division 1-.
NPT Certificate of Authorization No.
N-2791 Expires 01/13=2001 Date JAN 1 9 200O Name Babcock & Wilcox Canada Signed
- c-.Z (NPT Cw&@cate Holder)
(wauonzud r*qpresetat"e)
CERTIFICATE OF INSPECTION I the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Ontario and employed by Technical Standards and Safety Authority of Ontario have Inspected these items described In this Data Report on NOV 2 3 1999
, and state that to the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances In accordance with the ASMECode, Section 111, Division 1. Each part listed has been authorized for stamping on the date shown above.
By signing this certificate, neither the Inspector nor his employer makes any wnirranty, expressed or Implied, concerning the equipment described in this Data Report. Furthermore, neither spector or his employer shall be liable In any manner for any personal Injury or property damage or loss of any kind arising
- rnn ith this inspection.
Date J1AN 1 Z
- ned T Commissions_______________________
A--
'J~uo~~dnspci*[NarL, Sd. Cmd ercdorsmen) and &Wae or pmov.
and no.]
Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certificate Holder's Seral Nos.. 7803-03 through
- 7803-03 National Board Nos.
194 through 194
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge, Ontario (nanm and ad**s" of NPT Cticat HokIhde
- 2. Manufactured for Indiana Michigan Power Company, One Cook Place, Bridgman. Michigan, 49106 (naime d
MddmUe of PRx*chs
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bridgman, Michigan (n-m and addrta)
List #1:
Material Specification Tensile Strength Primary Side Channel Head including SA-508 CI 3a 90 ksl Integral Nozzles
--Primary Side Inlet Nozzle Safe End SA-336 CI F316N/F316LN 80 ksi Primary Side Outlet Nozzle Safe End SA-336 Cl F316N/F316LN 80 ksi Primary Manway Cover SA-533 Type B Cl 1 80 ksi Tubesheet SA-508 Cl 3a 90 ksi Tubes SB-163 UNS N06690 80 ksi Secondary Side Shell Forgings SA-508 Cl 3a 90 ksi Secondary Side Shell Cone SA-508 CI 3a 90 ksi Secondary Handhole SA-508 CI 3a 90 ksi Secondary Side Handhole Cover SA-533 Type B Cl 1 80 ksi Recirculation Connection Cover SA-533 T-pe B Cl 1 80 ksi Primary Manway Stud SA-193 Gr B7 125 ksi Primary Manway Nut SA-194 Gr 7 125 ksl Handhole Stud SA-193 Gr 87 125 ksi Handhole Nut SA-194 Gr 7 125 ksi Recirculation Connection Stud SA-193 Gr B7 125 ksi Recirculation Connection Nut SA-194 Gr 7 125 ksi List #2:
Code Case N-20-3 Code Case N-71-15 Code Case N-474-1 Code Case 2142-1 Code Case 2143-1 approved 11/30188 approved 12/16189 approved 03/05/90 approved 06/05/95 approved 06105195
-. Corrected Page 3 of 4
Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Certificate Holder's Serial Nos.
7803-03 through 7803-03 Natignal Board Nos.
194 through 194
- 1. Manufactured and certified by Babcock & Wilcox Canada, 581 Coronation Boulevard, Cambridge, Ontario (name and add*ms of NPT Ceficiat HoWda)
- 2. Manufactured for Indiana Michigan Power Company, One Cook Place, Bridgman, Michigan, 49106 (nam MW of rV10W*j
- 3. Location of Installation Donald C. Cook Nuclear Plant Unit 1. Bddaiman, Michigan
(*e OW addLSS)
UST #3 Nominal Minimum inner Diameter Thickness Design Thickness Prmary Side Channel Head
- 1) remote from tubesheet 6.125" 6.0"
- 2) at the tubesheet weld 5.9375" 5.75" Tubesheet 21.25" 21.0625" Tubes 0.049" 0.044" 0.777" Nominal 10' 9-5/8" Secondary Shell Cone 4.0" 3.875" (small end) 141 0-3/8" (large end)
Secondary Side Shell Forgings
- 1) Shell Section Below Shell Cone 3.125" 3.0" 10' 9-5/8"
- 2) Middle Shell Section 2.6875" 2.5625" 10' 9-5/8"
- 3) Thickshell Above Tubesheet 4.1875" 4.0625" 10' 9-5/8"
- 4) Shell Section Above Tubesheet 2.6875" 2.5625" 10' 9-5/8" UST #4 Primary Side Secondary Side Design Pressure 2485 psig 1085 psig Design Temperature 650°F 600'F Hydrostatic Test Pressure 3106 psig Hydrostatic Test Temperature 70-100 OF
- Corrected Page 4 of 4 1ý (1-1
- ý i
LX -~ %qL FORM N-2 CERTiFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES.*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg...
keawfactured and certfied by The Japan Steel Works.Ltd..Muroran Plant/4-Chatsu-machiM Murnran c'd, WW od*
of WiCektff HOQdf Hokkaido,051 Japan
.-,nufactuedfor Babcock & Wilcox Industries Ltd..581 Coronation Blvd.,Camhridge.0ntarj,_
4~m an 6d" Of=h"Canada NIR 5V3 ocationorlnstalation Donald C.Cook Nuclear Plant-1 (Unit 1.One Cook Place Bridgman.Michigan Type: N147582W.Rev.2 _SA-508.Cl.3a Min.90ksi
-Tq9 iiWige a.I (mati O
ec.
s er j (t0a.N bo sau (CAM
~
(V4W biit3 ASME Code. Section Ill. Division 1:
19gR No addfinda 1
(addenda datel (c$ssi (Code Case Z.I Fabriqated in accordance with Const. Spec. (Dlv. 2 only)
Revision Date p.ema&s: Hydrostatic test is not performed in The Japan Steel Wnrkq Ltd.
Cladding thickness in min. 0.20" from base -metal.
"Cladding materials are SFA 5.4.AWS Cl.E309L-16+E308L-16 and SFA 5.9 ER309L+ER3OSL P.O. No.
P075814 Job No.
FN6-4343 Heat No.
97D25-1-1 P.C. t*o. :
3
.omthcknms(In4.16 1/8" W indesignthcknessrin.i 6.125" Oa.
1O (ft &
.1V-2 W Length overall (ft & in.j SL5L When aicale. Certificate Holders" Data Reports are attached for each Item of this report:
Part or Appurtenance National Serial Number Board No.
In Numerical. Order d-37-7-, 1044 i"*/.- 4. 377 (51 (6)
(7)
(8)
(101 i(111, (13)
(14)
(151 (16)
(17)
(19) 120)
(21)
(22)
Part or Appurtenance National Serial Number Board No.
in Numerical Order (26)
(27)
(281 (291 (301 (31)
(32)
(33)
(341 (351 (06)
(37)
(38)
(39)
(401 (41)
(42)
(43)
(44)
(45)
(46)
(47)
(481
______________________________ J.
v
+
.1.
4 1(25) j________________
1(50)
Ocsngr pressure 2485 psii Temp.
6 OF.
Hydro. test pressure at temp. OF
ý-J on* mt o I.n dw form a ( Utz,4*ct-,* s, cwh &
m td u po tUp I I x
a
. (
(orm..don k k ems 2 zM 3 01 tH% 0a s R4PO("
iu on ýc h-t (2) *..sc1h st*"t4H flXT-red k
rVKtt k num.
1 aof c kb.e~
r4C~raed it ttid tOCJ ol thjs (can.
i; b'
-omOo4I ma.y beo abt*U.d r(Ca rthe 0rd.
Otp{., ASME. 22 La-. Ddvia. 8aox 23W0 ld1idNJ 00720) 14 1
FORM N-2 (Back -
Pg. 2 of _.=--
Certificate Hokle', Serial Nos.
1044 through' CERTIICATION OF DESIGN
)eslgn specficatIos certified by N/A P.E. State 1LA Reg. no..JILA.
IV*.On appaceb4.I
.slgn report* certified by N/A P.E. State NZA Reg. no.
(wten
-pOak CERTIFICATE OF COMPLIANCE V0 certify t the statements made in this report are correct arid that this (thesel Pa*rt onforms to the rules of construction of the ASME Code. Section It, Division 1.
IPT Certificate of Authorization No.
N-2725 Expkes July 21, 1998 The Japan Steel Works, Ltd.
u Jan.27, 1 9 9 8 Name Muroran Plant Signed
- UV d cvwk HOM "CERTIFICATE OF INSPECTION the under6oned. holding a valid commLssWon Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of ILLINOIS andemployedby H.S.B.I. A I.Co, SHARTFORD, CT.
have inspected these Items described In this Data Report.on j *n-7.
1998
. and state that to the "t of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances in accordance with the ASME Code. Section K. Division 1. Each part listed has been authorized for stamping on the date shown above.
ly ernlng this certificate, neither the inspector nor his employer makes any warranty, expressed or implied, concerning the equipment described
)9 Wa Report. Furthermore. neither the Inspector nor his employer shall be liable In any manner for any personal iniury or property damage or s of any kind arising from or connected with this inspection.
Commissions NR #
01 04 N B
C~u.ot~
Lv*ttdIfarL.
U& GncL endommeniOwnlad ustat or pm. anW na HKISHIDA
/Y*
,/'*f*,,4'-.O*-
- O/ /-c,,-e-
,*.rwy,F,
,,* 4) les.Vo Ile(V 1,0,e
,'Z11, A,
w
/
-4ý
,j
Lijc 9 Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0052550-01 P-FWI-311 REMOVE/REINSTALL FW LOOP 1 C 0052551-01 P-FW2-312 REMOVE/REINSTALL FW LOOP 2 C 0052552-01 P-FW3-313 REMOVE/REINSTALL FW LOOP 3 C 0052553-01 P-FW4-314 REMOVE/REINSTALL FW LOOP 4 One Cook Place, Bridman, MI 49106 Component# FEEDWATER PIPING
- 3.
Work Performed by: Bechtel Construction
- 4.
Identification of System:
- 5.
(a) Applicable Construction Code: ANSI B331.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Feedwater Line I-N/A N/A N/A N/A N/A Repaired No FW-11 Feedwater Line 1-N/A N/A N/A N/A N/A Repaired No FW-13 Feedwater Line 1-N/A N/A N/A N/A N/A Repaired No FW-16 Feedwater Line 1-N/A N/A N/A N/A N/A Repaired No FW-18 Elbow/Reducer American N/A N/A M&E 00-11940 Replacement No Assembly Electric Power ASP # 22501
- 7.
Hydrostatic NDE:
PT, RT Pneumatic N/A Nominal Operating Pressure 711 sig 6 Tfv=566° Prpcwp
n Tact Tprnnpr'*tiria F.
Page 1 of 2 Unit# 1
- NOTE: The Secondary Side Hydrotest was conducted at NOP per Code Case N-416-Prpeciirp*
0; 1
Tpet Tpm Pmhirp h!
e
f2 Description of Work: The existing Feedwater Elbow(s) and reducer(s) were removed from the system, and replaced with new Elbow and Reducer assemblies.
Page 2 of 2 Page 2 o CERTIFICATE OF COMPLIANCE We certify that the statements made in the report, are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp
//A Certificate of Authorization N.
A,/A Expiration Date L,/1/i Signed:
R4SAg Date 3'
!/
wner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period Z -
-. 9C to 3-5--o
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising frogm or connectei1 with this inspection.
4*
.-x'j Commissions
./vc, o..
r-,,,l l,;,z-Date: /
c, I
lniý-eýFor-,,-SrKign- - ' -
,a*e National Board, grate, Province, Endorsements
51-c6 Page 1 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Brideman. MI 49106 Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0052554-01 P-MS1-301 REMOVE/REINSTALL MS LOOP 1 C 0052555-01 P-MS2-302 REMOVE/REINSTALL MS LOOP 2 C 0052556-01 P-MS3-303 REMOVE/REINSTALL MS LOOP 3 C 0052557-01 P-MS4-304 REMOVE/REINSTALL MS LOOP 4 C 0055051-01 P-IKP-400 REMOVE ISOKENETIC PROBES Component# MAIN STEAM PIPING
- 3.
Work Performed by: Bechtel Construction
- 4.
Identification of System:
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989., No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No See Continuation on Page 3 l-T4wArn ctati.
Mn,1nE1
Pr cIirt
'71 1 rcin 6 T
=tIO LA) tUtJOLflLA
- AALflALILIAJ At
- r.JAXflflflUi tAIJS.fl ULUIt. +/- I 0flAA
I A.L VOtE. 1W.
NDP.:
- NOTE: The Secondary Side Hydrotest was conducted at NOP per Code Case N-416-Page 1 of3 Unit# 1 7.
.1 pe
-i
- jrl 7-M rm R, ra
-Lavý Dnp" 01-;ý V/A XT I rl -
DrAo
ý^ '711 n"
1q440 13nn*wn *'it, "NI/A Pre*lllre-F
Page 2 of 3 Description of Work: The existing Main Steam Piping was severed at the S/G Nozzle and the second elbow away from the generator, and re-installed at the same location. New half couplings were installed for the re-installation of existing vent piping. Existing Isokenitic sample probes were removed, and new sample connections installed with 2" Sockolets.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp A//A Certificate of Authorization No.
A/J 4 Expiration Date _ý/A Signed:
epp As~'tr i
Date2/
bA) 0 Aer or Owner's Designee, Title 4
CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period Z-9 ct to
,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected ith this inspection.
9-¢'*
r4.9** --
,r Commissions
/
,s, Inspector's ignayl" National Board, State, Province, Endorsements Date:
s-If',)
Page 2 of 3
Page 3 of 3 Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Main Steam Line 1-Tubeco N/A N/A N/A 1972 Repaired No MS-I Main Steam Line I-Tubeco N/A N/A N/A 1972 Repaired No MS-6 Main Steam Line I-Tubeco N/A N/A N/A 1972 Repaired No MS-10 Main Steam Line 1-Tubeco N/A N/A N/A 1972 Repaired No MS-14 2" 3000# SW Consolidated Heat No: 095K N/A N/A 1995 Replacement No Coupling Power Supply 2" Sch 80 Pipe Consolidated Heat No:247074 N/A N/A 1998 Replacement No Power Supply 2" 3000# SW Consolidated Heat Code: AFX N/A N/A 1995 Replacement No Coupling Power Supply 2" x 32" 3000# SW American Heat No:
N/A M&E 00-19239 2000 Replacement No Sockolet Electric Power 1008ANB ASP #22745 2" x 3/4" 3000# SW American Heat No: DA7A N/A M&E 00-19240 2000 Replacement No Reducing Insert Electric Power ASP #22745 2" x 3/4" 3000# SW American Heat No: 19H N/A M&E 00-19240 2000 Replacement No Reducing Insert Electric Power ASP #22745 4-4-
- 4.
4-Page 3 of 3
+
+
+
4-
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Job Order# SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0052686-01 M-SDS-411 SEVER STEAM DOME C 0052690-01 M-SDR-421 REFURBISH STEAM DOME C 0052694-01 M-SDI-431 INSTALL REFURBISHED STEAM DOME Component#
1-OME-3-1 Work Performed by: Bechtel Construction Identification of System:
Main Steam ASME III, Class 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Iilentification of Components Repaired or Replaced and Replacement Components
- 7.
Hydrostatic NlF,_" PT RT PDnamit*
N/A
'Press-ure:
"Nnlminnl Am'Inrnt~no Prae.iir*
nsi Test Temnerature Page 1 of 2 Unit# 1
- 3.
4.
Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1121 68 32 M96764M 1970 Repaired Yes AEP RC PC SG1 MS Flow Babcock &
N/A N/A M&E 00-12796 1999 Replacement No Restrictor Lugs Wilcox ASP #2200 FW Nozzle Babcock &
N/A N/A M&E 00-12798 1999 Replacement No Transition Ring Wilcox ASP #2200 I
I 1
1
__ 1 1
9AR5 P5qTI
- NOTE: The Secondary side Hydrotest was conducted at NOP per Code Case N-416-1 F.
Dnp"mai4ý W/A E
b tm;nn1 r) i-rnf;T%
Pressure 2485 PSIG
Page 2 of 2 Description of Work: The existing Westinghouse Steam Dome was severed from the old Lower Assembly, and refurbished, using parts supplied by Babcock
& Wilcox. The refurbished Steam Dome was connected to the new Lower Assembly by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp ___
Certificate of Authorization No.
Al if Expiration Date A' //
Signed:
4(
SI 15Ai /i'7/t Datei~~
Ownerr Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period
-P-y"9
,?
to 3-5*-,,(
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising fm or connec d with this inspection.
7 Commissions io sT-
/
,V ?,
Inspector'Aign e
National Board, State, Province, Endorsements Date:
zoo s
_._-_9_
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Bridaman. MI 49106 Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0052687-01 M-SDS-412 SEVER STEAM DOME C 0052691-01 M-SDR-422 REFURBISH STEAM DOME C 0052695-01 M-SDI-432 INSTALL REFURBISHED STEAM DOME Component#
1-OME-3-2
- 3.
Work Performed by: Bechtel Construction
- 4.
Identification of System:
Main Steam ASME III, Class 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1122 68 32 M96765M 1970 Repaired Yes AEP RC PC SG2 MS Flow Babcock &
N/A N/A M&E 00-12796 1999 Replacement No Restrictor Lugs Wilcox ASP #2200 FW Nozzle Babcock &
N/A N/A M&E 00-12798 1999 Replacement No Transition Ring Wilcox ASP #2200
- 7.
Hydrostatic NDE:
PT, RT Pneumatic N/A Nominal Onerating, Pressure Page 1 of 2 Unit# 1 2485 PSIG
- NOTE: The Secondary side Hydrotest was conducted at NOP per Code Case N-416-1 n:
T~ct Tvrn~nprn1-rp F.
Pneumatic N/A Nominal Oneratine Pressure 2485 PSIG Prpceiirw Q;
To-et Tpm Arnhirp H
E
Page 2 of 2 Description of Work: The existing Westinghouse Steam Dome was severed from the old Lower Assembly, and refurbished, using parts supplied by Babcock
& Wilcox. The refurbished Steam Dome was connected to the new Lower Assembly by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp d/A Certificate of Authorization No AJ /A Expiration Date LI]/A Signed:
kJ-)*'*
P A if
/.
Date2ŽA /OI 0 ýer or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period Z -,/ - q,
to
.3-5-pi
,and statethattothebest ofmyknowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising frorn or connected with this inspection.
- 7* *./.*,*
z/
Commissions 1, os-.r ¢'c/ A)
Inspector's Sggnayfe National Board, State, Province, Endorsements Date:
2Ii
.(
r, A s I
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cnnk Plqc.e Rridmarnn MT 4Q1 400 Date: 8-21-00 Unit# 1 Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0052688-01 M-SDS-413 SEVER STEAM DOME C 0052692-01 M-SDR-423 REFURBISH STEAM DOME C 0052696-01 M-SDI-433 INSTALL REFURBISHED STEAM DOME Component#
1-OME-3-3
- 3.
4.
Work Performed by: Bechtel Construction Identification of System:
Main Steam ASME III,( 'lass 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1123 68 33 M96766M 1970 Repaired Yes AEP RC PC SG3 MS Flow Babcock &
N/A N/A M&E 00-12796 1999 Replacement No Restrictor Lugs Wilcox ASP #2200 FW Nozzle Babcock &
N/A N/A M&E 00-12798 1999 Replacement No Transition Ring Wilcox ASP #2200 7.
Page 1 of 2 Hydrostatic Pneumatic N/A Nominal Operating Pressure 2485 PSIG NDE:
psi Test Temperature F.
- NOTE: The Secondary side Hydrotest was conducted at NOP per Code Case N-416-1
Page 2 of 2 Description of Work: The existing Westinghouse Steam Dome was severed from the old Lower Assembly, and refurbished, using parts supplied by Babcock
& Wilcox. The refurbished Steam Dome was connected to the new Lower Assembly by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp AJ___
Certificate of Authorization No.
A)IA Expiration Date _Jll Signed:
Li-*4*C.r r, P 4*itE IT./
Date.:PA
/
er or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period 2 - q r to y - s-Q i
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected yvith this inspection.
Commissions A o.*S, 6 v,,'
d 4 **
Inspector's SVgnatur,9 National Board, State, Province, Endorsements Date:
/',*c-I.
5
/1,f Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section X0
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Job Order# SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0052689-01 M-SDS-414 SEVER STEAM DOME C 0052693-01 M-SDR-424 REFURBISH STEAM DOME C 0052697-01 M-SDI-434 INSTALL REFURBISHED STEAM DOME Component#
1-OME-3-4
- 3.
4.
Work Performed by: Bechtel Construction Identification of System:
Main Steam ASME III,( 'lass 1
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Steam Generator Westinghouse 1124 68 34 M96767M 1970 Repaired Yes AEP RC PC SG4 MS Flow Babcock &
N/A N/A M&E 00-12796 1999 Replacement No Restrictor Lugs Wilcox ASP #2200 FW Nozzle Babcock &
N/A N/A M&E 00-12798 1999 Replacement No Transition Ring Wilcox ASP #2200
- 7.
Hydrostatic NDE: PT. RT Pneumatic N/A Pressure:
Nominal Operating Pressure nsi Test Temperature Page 1 of 2 Unit# 1 2485 PSIG
- NOTE: The Secondary side Hydrotest was conducted at NOP per Code Case N-416-1 pF
Page 2 of 2 Description of Work: The existing Westinghouse Steam Dome was severed from the old Lower Assembly, and refurbished, using parts supplied by Babcock
& Wilcox. The refurbished Steam Dome was connected to the new Lower Assembly by welding.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp AJ/4 Certificate of Authorization No.
Al A Expiration Date A
Signed:M A
ý 4C10 45A-ter A>/
Date_3e ý6 4(ner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by.the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period L--/- 1'q to s-sr-ol
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any, kind arising fom or connected with this inspection.
1
- ,/
Commissions 4,'*c !
Inspector' (Signat/e National Board, State, Province, Endorsements Date: /Hl,,ecc-6" Page 2 of 2
Page 1 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Date: 8-21-00 Unit# 1 Job Order#
SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0053148-01 P-BDI-311 INSTALL BD LOOP 1 C 0053149-01 P-BD2-312 INSTALL BD LOOP 2 C 0053150-01 P-BD3-313 INSTALL BD LOOP 3 C 0053151-01 P-BD4-314 INSTALL BD LOOP 4 Component# BLOWDOWN PIPING Work Performed by: Bechtel Construction Identification of System:
Blowdown (a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1 Identification of Components Repaired or Replaced and Replacement Components
- 7.
Hydrostatic NDE:
PT. RT Pneumatic N/A Nominal Operating Pressure 711 psig Q T,,=566*
Pressure:
nsi Test Temperature F.
Page 1 of 3
- 3.
- 4.
5.
6.
Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No See continuation sheet, page 3
- NOTE: The Secondary Side Hydrotest was conducted at NOP per Code Case N-416-LID--
3LI
Page 2 of 3 Description of Work: Install Blowdown Piping that was previously removed to support Generator removal.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp AJ___
Certificate of Authorization No.
A/t Expiration Date iAJ/
Signed:
ftr cmeg/4 Date 3 4-&J Owneor Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period
- -2
- I9 5 to
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connect d with this inspection.
g-* -- J ol, Commissions c,-,-,
c.',*s-*,
,./
Inspector'signa e
National Board, State, Provinc6, Endorsements Date:
- /,A e c, S-Z 01*
Page 2 of 3
Page 3 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS Continuation Sheet Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No Blowdown Line: 1-N/A N/A N/A N/A N/A Repaired No BD-500 Blowdown Line: 1-N/A N/A N/A N/A N/A Repaired No BD-501 Blowdown Line: 1-N/A N/A N/A N/A N/A Repaired No BD-502 Blowdown Line: 1-N/A N/A N/A N/A N/A Repaired No BD-503 2" SCH 80 Pipe, Gulf States Tube Heat No: 247074 N/A N/A 1998 Replacement No SA-106 GRB 2" 3000# 90 Elbow Bonney Forge Heat No: 78057 N/A N/A 1998 Replacement No SA-105 2" 3000# 90 Elbow Bonney Forge Heat No: 78224 N/A N/A 1998 Replacement No SA-105 2" 3000# Tee Capital Mfg. Co.
Heat No: R86S N/A N/A 1995 Replacement No SA-105 2" 3000# Tee Capital Mfg. Co.
Heat No: R-130N N/A N/A 1993 Replacement No SA-105 2" 3000# Tee Capital Mfg. Co.
Heat No: R-125N N/A N/A 1992 Replacement No SA-105 2" VALVE Conval, Inc.
I-BD-217 N/A N/A 2000 Replacement No 2" VALVE Conval, Inc.
I-BD-218 N/A N/A 2000 Replacement No 2" VALVE Conval, Inc.
I-BD-219 N/A N/A 2000 Replacement No 2" VALVE Conval, Inc.
1-BD-220 N/A N/A 2000 Replacement No 2" 600# Flange Ideal Forging Heat No: 8866598 N/A N/A 1997 Replacement No Heat Code: S-1045 2" 600# Flange American Heat No: 4AFG N/A M&E 30-021306 2000 Replacement No Electric Power ASP #7108 2" 600# Blind American Heat No: ARHX N/A M&E 30-021285 2000 Replacement No Flange Electric Power ASP # 13455 2" 600# Blind Ideal Forging Heat No: 8997080 N/A N/A 1996 Replacement No Flange Heat Code: S 1227 5/8" x 4" Bolts, Texas Bolt Heat No:
N/A N/A 1999 Replacement No SA 193 Gr B7 680S182 5/8" Heavy Hex Texas Bolt Heat No:
N/A N/A 1999 Replacement No Nuts SA 194 Gr 2H 11418370 2" x 1" Red. Ins.
American Heat Code:
N/A M&E 30-015438 2000 Replacement No 3000# A-105 Electric Power EXI ASP #529 1" 3000# Pipe Cap Bonney Forge Heat No: 9103 N/A N/A 1997 Replacement No SA-105 1" SCH 80 Pipe, Gulf States Tube Heat No: 203623 N/A N/A 1999 Replacement No SA-106 GRB Page 3 of 3
Page 1 of3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Date: 8-25-00 Unit# 1 Job Order# SEE BELOW:
JOB ORDER WP&IR DESCRIPTION C 0053467-01 M-TCS-491 RCS SUPORTS AND LLR MODS SG #1 C 0053470-01 M-TCS-492 RCS SUPORTS AND LLR MODS SG #2 C 0053471-01 M-TCS-493 RCS SUPORTS AND LLR MODS SG #3 C 0053472-01 M-TCS-494 RCS SUPORTS AND LLR MODS SG #4 Component# NSSS Supports Work Performed by: Bechtel Construction Identification of System:
Reactor Coolant (a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
ASME SCT. III 1989 Ed NO Add. Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989., No Addenda Code case N416-1 Identification of Components Repaired or Replaced and-Replacement Components
- 7.
Hydrostatic NDE: PT, RT Pneumatic N/A Nominal Oneratiny Pressure N/A lrPcc11rP Tot Tprnnprgh,,.p Page 1 of3
- 3.
- 4.
5.
6.
Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No See continuation sheet, page 3 q......
D-
'P..t T-
-+,".
S.......
i-.
i-3 r7
Page 2 of 3 Description of Work: Perform modifications to the SG LLR support frame and Supnort Columns. Install new foot bolts and shims.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp
___4 Certificate of Authorization No.
/J/19 Expiration Date 4// A Signed: SL)&jZ7
&Z?'.
A5'L " A/,e Datee A
/
w O
r or Owner's Deiignee, Title I CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in. this Owner's Report during the period
- to 3
/
,and state that to the best ofmy knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
oZ Commissions.
4ýv acs 4
,J2V z
Inspector'Aign4ae National Board, State, Province, Endorsements Date:,i,,-.
s
,9
,l Page 2 of 3
Page 3 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS Continuation Sheet Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No SG#1 LLR Support N/A N/A N/A N/A N/A Repaired NO Frame and Support Columns SG#2 LLR Support N/A N/A N/A N/A N/A Repaired NO Frame and Support Columns SG#3 LLR Support N/A N/A N/A N/A N/A Repaired NO Frame and Support Columns SG#4 LLR Support N/A N/A N/A N/A N/A Repaired NO Frame and Support Columns Shims National Steel Ht#: U01589 N/A N/A 1990 Replacement NO Service Center Shims Lukens Ht#: D3904 N/A N/A 1997 Replacement NO Shims Gulf States Steel, Ht#: 7470880 N/A N/A 1999 Replacement NO Inc Shims Huntco Steel, Inc Ht#: N05881 N/A N/A 1999 Replacement NO Shims Gulf States Steel, Ht#: 7134549 N/A N/A 1999 Replacement NO Inc Foot Bolts American Ht#: QMC N/A
.M&E 00-12852 N/A Replacement NO Electric Power ASP #22000 Foot Bolts American Ht#: QHV N/A M&E 00-12852 N/A Replacement NO Electric Power ASP #22000 Washers American Ht#: QGT N/A M&E 00-12853 N/A Replacement NO Electric Power ASP #2200 LLR Stif. Plate Ilyich Iron Works Ht#: 351411 N/A N/A 1995 Replacement NO LLR Stif. Plate Gulf States Steel, Ht#: 7470880 N/A N/A 1999 Replacement NO Inc LLR Stif. Plate Ameristeel Ht#: V01710 N/A N/A 1999 Replacement NO (made from angle)
LLR Stif. Plate Gulf States Steel, Ht#: 7134549 N/A N/A 1999 Replacement NO Inc
'2" Threaded Rod MFG Industries, Ht#: 89318 N/A N/A 1999 Replacement NO A-36 LLC 1/2" Threaded Rod Northwestern Ht#:. 72402 N/A N/A 1993 Replacement NO A-36 Steel & Wire VA" Threaded Rod Northwestern Ht#: 63783 N/A N/A 1988 Replacement NO A-36 Steel & Wire V2" Threaded Rod Republic Ht#: 8097943 N/A N/A 1991 Replacement NO SA-193-B7 Engineered Steels 1/2" Threaded Rod American N/A N/A M&E 30-211590 2000 Replacement NO SA-193-B7 Electric Power ASP #21530 Y2" Nut, Heavy Hex Republic 8079541 N/A N/A 1991 Replacement NO A-194-2H Engineered Steels V2" Nut, Heavy Hex American N/A N/A M&E 30-046621 2000 Replacement NO A-194-2H Electric Power ASP #13381 1-1/2"-12 Helicoil American N/A N/A M&E 00-12856 1999 Replacement NO Electric Power ASP #22000 Page 3 of 3
Page 1 of3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Job Order#
SEE BELOW:
IOB ORDER IWP IR DESCRIPTON IC 0052524-01 1M-ULR-446 IREMOVE/REINS7TAL
-SG# I ULR Component# Upper Lateral Restraint
- 3.
Work Performed by: Bechtel Construction
- 4.
Identification of System:
UPPER LATERIAL RESTRAINT
- 5.
(a) Applicable Construction Code: ANSI B331.1, 1983 Ed.
NO Add. rode Cre (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989., No Addenda Code case
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No See continuation sheet, Page 3
- 7.
Hydrostatic N/A Pneumatic N/A Nominal Operating Pressure NDrl:
MT W
Page 1 of3 Unit# 1 r-
!Ll&
NDE:
MT a;
T,-et T.-
.?.n
-ýýe Pn-ceiirw n*{
To*t Totnnormhr*
k*
i n
- I
Page 2 of 3 Description of Work: The existing Upper Laterial Support was removed during Steam generator removal by cutting ring into 2 sections. Upon Steam generator replacement the ring was reinstalled by welding a splice plate between the halves. The ring elevation was set and shims were welded to ring to correct elevation locations. The ULR ring was shimmed to the generator using existing thrust block shims. New thrust block shims were installed as required to complete the shimming.
Several thrust blocks required damaged lugs to be replaced. The ULR ring was then shimmed to the ULR Bumper steel utilizing existing shims. New bumper shims were installed as required to complete the shimming. Several bearing Mlate studs were-found damaged and replace with new welded studs and hex nuts. The Snubbers Pin to Pin dimensions were change by modifing the wall side mounting plate, adding half moon shims and replacing the bolting and washers.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp A1//f Certificate of Authorization
- o.
Al Expiration Date A/A*
Signed:
"/'
" /*//,
Date
,*(ner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period to
.3 -
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising friom or connecte, with this inspection.
t*
c- *J/..
- '*Commissions
,,/
In~pector's ignatu National Board, State, Province, Endorsements Date:
0
/*1-Page 2 of 3
Page 3 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS Continuation Sheet Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No ULR ring N/A N/A N/A N/A N/A Repaired No Thrust Block Shims Huntco Steel, Ht# N05881 N/A N/A 2000 Replacement No Inc.
Thrust Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Thrust Block Shims American HT# U 1192 N/A M&E 30-153214 N/A Replacement No (Tapered)
Electric Power ASP #22222 Thrust Block Shims American HT# 2D8035 N/A M&E 30-153214 N/A Replacement No (Tapered)
Electric Power ASP #23502 Bumper Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Thrust Block Lugs Lukens Ht# D3904 N/A N/A 1997 Replacement No Splice Plates Bethlehem Steel Ht# R5030/39E N/A N/A 1999 Replacement No ULR shims Gulf States Steel HT# 7471080 N/A N/A 1999 Replacement No (elevation) 1/2A" Welded Studs Northwest Steel HT# 63783 N/A N/A 1988 Replacement No and Wire W' Studs MGF Industries, HT# 89318 N/A N/A..
1999 Replacement No LLC
'A" Hex Nuts Nova Machine HT# 8079541 N/A N/A 1994 Replacement No Half moon shims Lukens Steel HT# C6096 N/A N/A 1985 Replacement No 2" x 10" Hex Bolt T & T HT# 11457190 N/A N/A 2000 Replacement No Enterprises 2" Heavy Hex Nut T & T HT# 126457 N/A N/A 2000 Replacement No Enterprises 2" Lock Nut T & T HT# 126457 N/A N/A 2000 Replacement No Enterprises 2" Flat Washers Binder Metal HT# B27765 N/A N/A 2000 Replacement No Products Page 3 of 3
-7c) - 3q
Pagel of3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One rnnk Place Rridoman MT 4Qfl(f Date: 8-21-00 Unit# 1
-Job Order#
SEE BELOW:
IJOB ORDER WP&IR DESCRIPTION C 0052525-01 M-ULR447 REMOVE/REINSTALL SG# 2 ULR Component# Upper Laterial Restraint
- 3.
4.
Work Performed by: Bechtel Construction Identification of System:
UPPER LATERIAL RESTRAINT
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
No Add. Code Case:
Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Code case
- 6.
Identification of Components Repaired or Replaced and Replacement Components
-7.
Hydrostatic N/A NDE:
MT Pneumatic N/A Nominal Ot~eratinr Pressure Test Temnerature F.
Page 1 of3 Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped SeeContinuation,_Replacement Yes/No See Continuation, Page 3 S............. 1....
PP'=*I Pneumatic N/A Norn al ODeratine Pressure NDE:
MT F.
Test Ten erature Vn-ceim-0;
Page 2 of 3 Description of Work: The existing Upper Laterial Support was removed during Steam generator removal by cutting ring into 2 sections. Upon Steam generator replacement the ring was reinstalled by welding a splice plate between the halves. The ring elevation was set and shims were welded to ring to correct elevation locations. The ULR ring was shimmed to the generator using existing thrust block shims. New thrust block shims were installed as required to complete the shimming. Several thrust blocks required damaged lugs to be replaced. The ULR ring was then shimmed to the ULR Bumper steel utilizing existing shims. New bumper shims were installed as required to complete the shimming. Several bearing plate studs were found damaged and replace with new welded studs and hex nuts.
Page 2 of 3 CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp kJ/A Certificate of Authorization No.
AlJ/A Expiration Date A/A Signed:
ttP A-
/
Date
"-5
-0/
Own 1or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period A-.y-, V to 3-s- o
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
- ,4"*- *'**
- z/
Commissions Date:
,19' t
Inspector',!Sign e
National Board, §tate. Province, Faidorsements
Page 3 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS Continuation Sheet Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement YesfNo ULR ring N/A N/A N/A N/A N/A Repaired No Thrust Block Shims Huntco Steel, Ht# N05881 N/A N/A 2000 Replacement No Inc.
Thrust Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Thrust Block Shims National Steel Ht# U01589 N/A N/A 1990 Replacement No Thrust Block Shims American Ht# 7465650 N/A M&E 30-153206 2000 Replacement No (Tapered)
Electric Power ASP #21520 Thrust Block Shims American HT# 2138035 N/A M&E 30-153214 2000 Replacement No (Tapered)
Electric Power ASP #23502 Bumper Block Shims Huntco Steel, Ht# N05881 N/A N/A 2000 Replacement No Inc.
Bumper Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Bumper Block Shims National Steel HI# U01589 N/A N/A 1990 Replacement No Thrust Block Lugs Lukens D3904 N/A N/A _
1997 Replacement No Splice Plates Bethlehem Steel R5030/39E N/A N/A 1999 Replacement No ULR shims Gulf States Steel Ht# 7471080 N/A N/A 1999 Replacement No (elevation)
Y2" Welded Studs Northwest Steel HT# 63783 N/A N/A 1988 Replacement No and Wire V2" Hex Nuts Nova Machine HT# 8079541 N/A N/A 1994 Replacement No Page 3 of 3
74
- 06 Page 1 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One flnnk Place_ lridtrman. MI 49106 Job Order#
SEE BELOW:
JOB ORDER WP&IR I
DESCRIPTION C 0052526-01 M-ULR-448 REMOVE/REINSTALL SG# 3 ULR Component# Upper Laterial Restraint
- 3.
4.
Work Performed by: Bechtel Construction Identification of System:
UPPER LATERIAL RESTRAINT
- 5.
(a) Applicable Construction Code: ANSI B331.1, 1983 Ed.
No Add. Code Case:
Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989., No Addenda Code case
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped See Continuation_
Replacement Yes/No See Continuation, Page 3
- 7.
Hydrostatic N/A NDE:
MT Pneumatic N/A Nominal Oneratin2 Pressure Draolrab I0t; Tot oall r~{
Ta~ct T~mrnnr~tnr*
Page 1 of3 Unit# 1 p
One Cook Place Bridaman-MI 49106 Pneumatic N/A Nominal Oneratine Pressure
Page 2 of 3 Description of Work: The existing Upper Laterial Support was removed during Steam generator removal by cutting ring into 2 sections. Upon Steam generator replacement the ring was reinstalled by welding a splice plate between the halves. The ring elevation was set and shims were welded to ring to correct elevation locations. The ULR ring was shimmed to the generator using existing thrust block shims. New thrust block shims were installed as required to complete the shimming. Several thrust blocks required damaged lugs to be replaced. The ULR ring was then shimmed to the ULR Bumper steel utilizing existing shims. New bumper shims were installed as required to complete the shimming. Several bearing plate studs were found damaged and replace with new welded studs and hex nuts.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp itfA Certificate of Authorization No.
A Expiration Date
'!LA Signed:
4StK Ph Date_ý*
O I
""ý#r or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period 2 :i 01 to S--5-0 1
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connecteq with this inspection.
/'
Commissions Inspector's Slgnatyt National Board, 9tate, Province, Endorsements Date:
Page 2 of 3
Page 3 of 3 FORM NIS-2 OWNER' S REPORT FOR REPAIRS OR REPLACEMENTS Continuation Sheet Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No ULR ring N/A N/A N/A N/A N/A Repaired No Thrust Block Shims Huntco Steel, Ht# N05881 N/A N/A 2000 Replacement No Inc.
Thrust Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Thrust Block Shims National Steel Ht# U01589 N/A N/A 1990 Replacement No Thrust Block Shims American Ht# U1 192 N/A M&E 30-153214 2000 Replacement No (Tapered)
Electric Power ASP #22222 Thrust Block Shims American HT# 2D8035 N/A M&E 30-153214 2000 Replacement No (Tapered)
Electric Power ASP #23502 Bumper Block Shims Huntco Steel, Ht# N05881 N/A N/A 2000 Replacement No Inc.
Bumper Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Bumper Block Shims National Steel Ht# U01589 N/A N/A 1990 Replacement No Thrust Block Lugs Lukens Ht# D3904 N/A N/A-1997 Replacement No Splice Plates Bethlehem Steel Ht# R5030/39E N/A N/A 1999 Replacement No ULR shims Gulf States Steel Ht# 7471080 N/A N/A 1999 Replacement No (elevation)
ULR shims Gulf States Steel Ht# 7472409 N/A N/A 2000 Replacement No (elevation)
'12" Welded Studs Northwest Steel HT# 63783 N/A N/A 1988 Replacement No and Wire
'/" Hex Nuts Nova Machine HT# 8079541 N/A N/A 1994 Replacement No Page 3 of 3
Page 1 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Job Order#
SEE BELOW:
I JOB ORDER IWF&IR DESCRIPTION C 0052527-01 M-ULR-449 REMOVE/REINSTALL SG# 4 ULR Component# Upper Laterial Restraint
- 3.
4.
Work Performed by: Bechtel Construction Identification of System:
UPPER LATERIAL RESTRAINT
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
No Add. Code Case:
Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No See Continuation, Page 3
- 7.
Hydrostatic N/A NDE:
MT Pneurnatic N/A Nominal Onraetin* Pressure' 1J0 Test Temperature F.
Page 1 of 3 Unit# 1 Pneumatic N/A Nominal Onerating, Pressure' O
Page 2 of 3 Description of Work: The existing Upper Laterial Support was removed during Steam generator removal by cutting ring into 2 sections. Upon Steam generator replacement the ring was reinstalled by welding a splice plate between the halves. The ring elevation was set and shims were welded to ring to correct elevation locations. The ULR ring was shimmed to the generator using existing thrust block shims. New thrust block shims were installed as required to complete the shimming. Several thrust blocks required damaged lugs to be replaced. The ULR ring was then shimmed to the ULR Bumper steel utilizing existing shims. New bumper shims were installed as required to complete the shimming. Several bearing plate studs were found damaged and replace with new welded studs and hex nuts.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp kf /I Certificate of Authorization No. 4A Expiration Date Signed:
/le
( *,
Expi ratio Date h O- " er or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by FACTORY MUTUAL GLOBAL.* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period
- 2. C?
to 3: 'z--
, i
,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising fro or connecte4 with this inspection.
Commissions 1, r,0 *.1 5
,e,,JýLý Inspector's %fgnae National Board, state, Province, Endorsements Date:
%1r Page 2 of 3
Page 3 of 3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS Continuation Sheet Name of Name of Manufacturer Serial National Other Year Repaired ASME Component Manufacturer No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No ULR ring N/A N/A N/A N/A N/A Repaired No Thrust Block Shims Huntco Steel, Ht# N05881 N/A N/A 2000 Replacement No Inc.
Thrust Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Thrust Block Shims National Steel HI# U01589 N/A N/A 1990 Replacement No Thrust Block Shims American Ht# 7465650 N/A M&E 30-153217 2000 Replacement No (Tapered)
Electric Power ASP #22500 Bumper Block Shims Gulf States Steel Ht# 7470880 N/A N/A 1999 Replacement No Bumper Block Shims National Steel Ht# U01589 N/A N/A 1990 Replacement No Thrust Block Lugs Lukens Ht# D3904 N/A N/A 1997 Replacement No Splice Plates Bethlehem Steel Ht# R5030/39E -
N/A NIA 1999 Replacement No ULR-shims Huntco Steel, HI#N05881 N/A N/A-2000 Replacement No (elevation)
Inc.
ULR shims Huntco Steel, Ht# N05881 N/A Listed in WP&IR 2000 Replacement No (elevation Inc.
as A05881 ULR shims Gulf States Steel Ht# 7472409 N/A N/A 2000 Replacement No (elevation)
Y2" Welded Studs Northwest Steel HT# 63783 N/A N/A 1988 Replacement No and Wire
!/" Hex Nuts Nova Machine HT# 8079541 N/A N/A 1994 Replacement No Bearing Plate Lukens Ht# D3904 N/A N/A 1997 Replacement No Page 3 of 3
Page 1 of3 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
- 1.
Owner: AMERICAN ELECTRIC POWER Date: 8-21-00 P.O. Box 60 Fort Wayne IN 46801
- 2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place, Bridgman, MI 49106 Job Order# SEE BELOW:
JOB ORDER WP&I DESCRIPTION C 0053148-01 P-CSP-300 REMOVE/REINSTALL CTS PIPE/SUPORTS Component# CONTAINMENT SPRAY PIPING
- 3.
Work Performed by: Bechtel Construction
- 4.
Identification of System:
- 5.
(a) Applicable Construction Code: ANSI B31.1, 1983 Ed.
NO Add., Code Case:
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Code case N416-1
- 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No See continuation sheet, page 3
- 7.
Hydrostatic Pneumatic N/A Nominal Otperating Pressure 0 psig i*'*'rw PT P*T Page 1 of 3 Unit# 1 I
t:
r-Mr)Pe PT RT PrF-cc"rw si Test Te erature nei T*t Temnerah ]re F
F.
r.
Page 2 of 3 Description of Work: Remove & reinstall Containment Spray Piping and supports.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp A/4 Certificate of Authorization No.
Al Expiration Date A/AQ Signed:
ASA C R/"
Date S
o er or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan' and employed by FACTORY MUTUAL GLOBAL.-* OF Jonston, RI.
have inspected the components described in this Owner's Report during the period
_,._/,___,
to 3/6'/o,
, and state that tQ the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising fro~jn or connected with this inspection.
Commissions
-,.1, oo gs-,
,=,XA1 4.*
Page 2 of 3 National Board,'State, Province, Endorsements Inspector'g-'igngfe Date:
Page 3 of 3 FORM NIS-2 OWNER' S REPORT FOR REPAIRS OR REPLACEMENTS Continuation Sheet Name of Name of Manufacturer National Other Year Repaired ASME Component Manufacturer Serial No.
Board Identification:
Built Replaced Code No.
Or Stamped Replacement Yes/No 6" line I -CTS 21 Tubeco N/A N/A N/A N/A Repaired No 6" line 1-CTS 22 Tubeco N/A N/A N/A N/A Repaired No 8" line 1-CTS 23 Tubeco N/A N/A N/A N/A Repaired No 8" line 1 -CTS 24 Tubeco N/A N/A N/A N/A Repaired No 6" line 1-CTS 47 Tubeco N/A N/A N/A N/A Repaired No 6" line 1-CTS 48 Tubeco N/A N/A N/A N/A Repaired No 6" line I-CTS 49 Tubeco N/A N/A N/A N/A Repaired No 6" line 1-CTS 50 Tubeco N/A N/A N/A N/A Repaired No Support 1-GCTS-N/A N/A N/A N/A N/A Repaired No V702 Support I-GCTS-N/A N/A N/A N/A N/A Repaired No V722 Support 1-GCTS-N/A N/A N/A N/A N/A Repaired No V624-Support 1-GCTS-N/A N/A N/A N/A N/A Repaired No V716 Support 1-GCTS-N/A N/A N/A N/A N/A Repaired No R718 Support 1-GCTS-N/A N/A N/A N/A N/A Repaired No R720 Support 1-GCTS-N/A N/A N/A N/A N/A Repaired No R704 Support I-GCTS-N/A.
N/A N/A N/A N/A Repaired No V703 Support I-GCTS-N/A N/A N/A N/A N/A Repaired No V717 Support 1-GHYS-N/A N/A N/A N/A N/A Repaired No R-503 2" 3000# Pipet, WFI Heat Code:
N/A N/A 1999 Replacement No SA182 Gr F304 International, Inc 862ZNA 2" Pipe Plug, Alloy Stainless Heat Code: XAL N/A N/A 1999 Replacement No SA182 Gr F304 Products Co Inc 5/8" x 6" Fig 137N N/A M&E 30-024124 N/A N/A N/A Replacement No U-Bolt ASP #20611 5/8" Threaded Rod N/A M&E 30-211810 N/A N/A N/A Replacement No A--193 Gr B7 ASP #23219 5/8" Heavy Hex Nut N/A M&E 30-211882 N/A N/A N/A Replacement No A-194 Gr 2H ASP #21441 Page 3 of 3
FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code,Section XI
. Owner Indiana Michigan Power Company Name One Summit Square, Ft. Wayne, IN 46802
- 2. Plant Address Donald C. Cook Name Date Unit 1
One Cook Place, Bridgeman, MI 49106 Address Repair/Replacement Organization P.O. No., Job No., etc.
Work Performed by Framatome l ecnno ioges Type Code Symbol Stamp Name 155 Mill Ridge Road, Lynchburg, VA
? 4 50 uthorizationN°.
Expiration Date
- 4. Identification of System Address Reactor Coolant
- 5. (a)
Applicable Construction Code Section 19
- Edition, Addenda, Code Case (b) Applicable Edition of Section Xl Utilized for Repair/Replacement Activity 19 89
- 6. Identification of Components:
- 7. Description of Work See Remarks
- 8. Tests Conducted:
Hydrostatic El Other El Press Pneumatic El Nominal Operating Pressure 0l ure psi Test Temp.
°F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in.,
(2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and number of sheets is recorded at the top of this form.
This form may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.
REPRINT 7/96 11111 E
0III 11 11111 11 IIII!
IIH IIII E00030 12/15/97 3.
Sheet of __I ASME National Corrected, Code Name of Name of Manufacturer Board Year Removed, or Stamped Component Manufacturer Serial No.
No.
Other Identification Built Installed (Yes or No) 6team Gen.
- 12 Westinghou e 1122 68-32 N/A 1970 Yes 4
1 I-4
.4-I ExemptA (12/95)
F v-4x r^ c,-i 'o -1 e-IT. 0 -C-35","4; -? -o i
FORM NIS-2 (Back)
Installed a manual weld plug in steam generator #12 hot leg tube location
- 9. Remarks row 8, column 19.
Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and that.this conforms to the requirements of the ASME Code, Section Xl.
Type Code Symbol Stamp
,/,
Certificate of Authorization No.
Date
,19 Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of and employed by
-'k wcr-Wr,'1Yr-,Al "id,,, Co, of t,
- have inspected the components described in this Owner's Report during the period
" '-zs-,/"
to 3 /I/1,v S
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspectio Commissions
- W-)-i 00-5-2r Inspector's SigKture/
National Board, State, Province, and Endorsements Date
,-C 4 rZC.
, 19 c*_.1
r........ - L.
0 CAI AVAX Pesvye e-