IR 05000413/2023011
| ML23114A383 | |
| Person / Time | |
|---|---|
| Site: | Catawba  |
| Issue date: | 04/25/2023 |
| From: | James Baptist Division of Reactor Safety II |
| To: | Flippin N Duke Energy Carolinas |
| References | |
| IR 2023011 | |
| Download: ML23114A383 (12) | |
Text
April 25, 2023
SUBJECT:
CATAWBA NUCLEAR STATION - FOCUSED ENGINEERING INSPECTION REPORT 05000413/2023011 AND 05000414/2023011
Dear Nicole Flippin:
On March 31, 2023, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Catawba Nuclear Station. On March 30, 2023, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
No findings or violations of more than minor significance were identified during this inspection.
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, Signed by Baptist, James on 04/25/23
James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety
Docket Nos. 05000413 and 05000414 License Nos. NPF-35 and NPF-52
Enclosure:
As stated
Inspection Report
Docket Numbers:
05000413 and 05000414
License Numbers:
Report Numbers:
05000413/2023011 and 05000414/2023011
Enterprise Identifier: I-2023-011-0018
Licensee:
Duke Energy Carolinas, LLC
Facility:
Catawba Nuclear Station
Location:
York, SC
Inspection Dates:
March 13, 2023, to March 31, 2023
Inspectors:
R. Fanner, Reactor Inspector
G. Ottenberg, Senior Reactor Inspector
T. Su, Reactor Inspector
Approved By:
James B. Baptist, Chief
Engineering Branch 1
Division of Reactor Safety
Enclosure
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a Focused Engineering Inspection at Catawba Nuclear Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
No findings or violations of more than minor significance were identified.
Additional Tracking Items
None.
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
71111.21N.03 - Commercial Grade Dedication Commercial Grade Dedication (section 03.01)
The inspectors reviewed the implementation of the licensees processes for dedicating commercial-grade items/services as basic components and/or for procuring safety-related structures, systems, and components for the following samples:
- (1) Catalog ID 0000338283, WO 20503791, Fuse, Fast Acting, Cartridge, 250, 10, 9/16" DIA X 2" LG
- (2) Catalog ID 0000063690, WO 20362594, Connector, Electrical, Terminal, Ring, 16 to 14 AWG, Copper, Tin-plated, #10 Hole, Compression, Tefzel
- (3) Catalog ID 9230030381, WO 20382145, Capacitor, Motor Run, 3uF, 370V, +/-10%, Oil Filled, 50/60 Hz
- (4) Catalog ID 9230027814, WO 02128790, Kit, Resin, 3M Scotchcast Electrical Resin 9N, 1 lb, 2 Part Epoxy (Part A & B)
- (5) Catalog ID 0000124543, WO 20503684, Lubricant, Oil, Hydraulic, 55 Gal Drum, Fyrquel 220 MLT
- (6) Catalog ID 0000323968, WO 20504788, Valve, Relief, Y, Safety, 6", 6", 3.976 Sq In, PSR-001, 2500 psig @ 680 deg F, Flanged, SS, SS, Repairable
- (7) Contract ID 03144892, Requisition Nbr 03277183, Hydro Set Calibration for SV Valves (Required) Ventil USA Inc.
- (8) Catalog ID 0000439188, WO 20522980, Belt, "V", Core-SBR, W-21/32", L-48", T-13/32",
Update per S&P CGI010127.
- (9) Catalog ID 9230040058, WO 20473011, Adapter, Assembly, Turbocharger Jacket Water Adapter Flange, Custom, SA-105
- (10) Catalog ID 0000445275, WO 20524226, Breaker, Circuit, Power, 4.16K, 1.2K, N
INSPECTION RESULTS
No findings were identified.
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
- On March 30, 2023, the inspectors presented the Focused Engineering Inspection results to Nicole Flippin and other members of the licensee staff
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision
or Date
Calculations
CNM 1205.09-
Pressurizer Safety Valve Stress Report and Owners Rev "DE Use
Rev. D2
0007
Only"
DPC1205220000
Parts Classification for QA-1 Valves
Rev. 4
Calibration
2019 NRC DBAI EQ Scotchcast 9 Resin Testing Issues
10/31/201
Records
Corrective
01416105, 01416993, 01458928, 01495686, 01523875, 01536405,
various
Action
01537080, 01560795, 02102806, 02159217, 02265040, 02303601,
Documents
2303697, 02306022, 02451835
Procurement Engineering has identified a potential adverse trend in
2/03/201
Corrective
23 NRC CGD Inspection Sample #5 - Fyrquel 220MLT
03/15/202
Action
Documents
23 NRC CGD: Scotchcast 9/9N Resin EQ Qualification and Use
03/16/202
Resulting
from
Inspection
23 NRC CGD Inspection - Fyrquel 220MLT Shelf Life
03/16/202
23 NRC CGD QSL Annual Data Review
03/28/202
23 NRC CGD Inspection - Inadequate CCA requirement in CGI
03/29/202
23 NRC CGD: Missing records in WO 20522980
03/29/202
Engineering
CNCE-4024
Ring Settings
04/15/199
Changes
F, SL, PQL-0,1,2,3, Various, Shelf Life Requirements, MJH/WU
Rev. 4
CN/M/O, EE, PQL2, 9230027814, ELECTRICAL RESIN, 3M,
Rev. 1
DT/BM
CN/M/O,CGI,PQL2,Various,OT/OTS Fuses, Ferraz
Rev. 2
Shawmut(Mersen),BKM/DT
CN/M/O,CGI,PQL2,9230027814,SCOTCHCAST RESIN
Rev. 0
9N,3M,WB/DT
Inspection
Procedure
Type
Designation
Description or Title
Revision
or Date
CN,CGI,PQL2,9230030381/9230030382,CAPACITOR/BRACKET,C
Rev. 0
ORNELL DUBILIER,BKM/DT
CN, CGI, PQL2, NA, GE/Dresser hydroset refurb, Ventil-
Rev. 0
USA,MTB/TS For GE/Dresser Model 1566-2, used in MSSVs
Diesel Generator Turbochargers Cooling Water Outlet Connector
Rev. 0
Replacement
Engineering
CGD-2006.06-0
V Belts
Rev. 19
Evaluations
1-0001
CGI 010084
CN/M/O, CGI, PQL2, VARIOUS, TERMINAL CONNECTORS,
Rev. 1
THOMAS & BETTS, BKM/DT
CNM 1205.09-
Resonance and Seismic Operability Testing on a Dresser
09/07/198
0017
Pressurizer Safety Valve Type No. 31709N For Dresser Industries
CNM 1211.00-
HVAC EQUIPMENT DRIVE SCHEDULE FOR SYSTEM 1-VA-4, 5,
Rev. D10
2034 037
& 6
CN/M/O,CGI,PQL2, V-BELTS, VARIOUS, LFC/KCM
Rev. 0
DEDICATION REQUIREMENTS FOR STANDARD V-BELTS
S&P CGI010127; SUPERSEDED CGD-2006.06-01-0001
CN, CGI, PQL2, VARIOUS, ADAPTOR ASSY, VOTECH, TS/MTB
Rev. 0
Miscellaneo
20497888-11
BREAKER, CIRCUIT, POWER, 4.16K, 1.2K, N
09/26/202
us
25-QA-1000
Quality System Overview
Rev. 19-
171114
200
CNS 1B and 1A Turbocharger KD Connectors
06/29/202
8809230251
DUKE POWER COMPANY, RESPONSE TO NRC BULLETIN 88-
Rev. 0
Audit Report for
Joint Utility Survey of ICL-IP America, Inc.
09/28/202
Duke Energy
Audit No.
VA21110
CG-2018-21
Third Party Audit/Survey Review-A385 VA18109 ICL INDUSTRIAL
09/10/201
PRODUCTS AMERICA SURVEY PACKAGE
CGD-2013.01-
Commercial Grade Evaluation for Fyrquel 220MLT Hydraulic Fluid
Rev. 8
00-0002
Inspection
Procedure
Type
Designation
Description or Title
Revision
or Date
CID_439188
BELT, "V", CORE-NEOPRENE, W-5/8", L-2001', T-35/64"
05/20/201
CID_923004005
ADAPTER, ASSEMBLY, TURBOCHARGER JACKET WATER
9/14/2021
ADAPTER FLANGE, CUSTOM, SA-105
Receiving Inspection Report PO 148191
2/07/201
239812
LUBRICANT, OIL, HYDRAULIC, 55 GAL DRUM, FYRQUEL 220
08/18/201
276693
MLT
LUBRICANT, OIL, HYDRAULIC, 55 GAL DRUM, FYRQUEL 220
10/24/201
294531
MLT
VALVE, RELIEF, Y, SAFETY, 6", 6", 3.976 SQ IN, PSR-001, 2500
09/10/202
00309384
PSIS @ 680 DEG F, FLANGED, SS, SS, REPAIRABLE
CNLT-1780-
ENVIRONMENTAL QUALIFICATION CRITERIA MANUAL
Rev. 38
03.03
CNM 1205.09-
1566 Hydroset Testing Device Manual For Setting Consolidated
Rev. 1
0005
Safety Valves
CNM 1205.09-
Installation and Maintenance Consolidated Closed Bonnet Maxiflow
Rev. 1
0010
Safety Valves
CNM 1211.00-
AUX.SHUTDOWN PNL. A/C UNITS-M & O MANUAL
Rev. 16
1160.001
CNM 1211.00-
HVAC EQUIPMENT DRIVE SCHEDULE FOR SYSTEM VA-P-1, 2,
Rev. D6
2034 038
3, 4, 5, & 6
CNM 1301.00-
DIESEL GENERATOR INSTRUCTION MANUAL VOL II
Revs. 97,
237.002
100, &
103
CNM 1301.00-
ASSY DWG D/G TURBO WATER PIPING
Revs. 9 &
0315.001
CNM 1312.02-
Seismic Test Report
10/28/198
0066
CNM 2301.00-
Turbo Water Piping RV-16 with G90 Turbo
Rev. D6
0035.001
CNS-1205.09-
PRESSURIZER AND MAIN STEAM SAFETY VALVES
Rev. 8
00-0001
CNS-1593.SM-
MAIN STEAM (SM), MAIN STEAM VENT TO ATMOSPHERE (SV),
Rev. 40
Inspection
Procedure
Type
Designation
Description or Title
Revision
or Date
00-0001
AND MAIN STEAM BYPASS TO CONDENSER (SB) SYSTEMS
DESIGN BASIS SPECIFICATION
Contract
HYDRO SET CALIBRATION FOR SV VALVES (REQUIRED)
05/19/202
03144892
VENTIL USA INC.
Contract ID:
Receipt Package-VENTIL USA INC/ EC418987R0
2/27/202
03144892
DUKE-QAPD-
DUKE ENERGY CORPORATION TOPICAL REPORT
Amendme
001 -A
Quality Assurance Program Description Operating Fleet
nt 50
3M' Scotchcast Electrical Resin 9N
04/2017
C.1
EQMM-1393.01-
ENVIRONMENTAL QUALIFICATION MAINTENANCE MANUAL
Rev. 10
A04-00
EQUIPMENT TYPE: FWIV ELECTRO-HYDRAULIC-PNEUMATIC-
ACTUATOR: MANUFACTURER: BORG-WARNER
MODEL/SERIES: PART NO. 37981
Memo
Close-out of NUPIC Commercial Grade Survey of ICL-Industrial
07/18/201
Products America, Inc. NUPIC No. 23133/Duke Energy Survey No.
VA12002
NOD-21-008
PSEG'S EVALUATION - AUDIT FINDING NOV 2019-286-01
05/14/202
PO 00148191
LUBRICANT, OIL, HYDRAULIC, 55 GAL DRUM, FYRQUEL 220
06/30/201
MLT
PO 00153000
BREAKER, CIRCUIT, POWER, 4.16K, 1.2K, N
05/09/201
PO 00186303
BELT, "V", CORE-NEOPRENE, W-5/8", L-2001', T-35/64"
06/05/201
PO 00304953
ADAPTER, ASSEMBLY, TURBOCHARGER JACKET WATER
09/14/202
ADAPTER FLANGE, CUSTOM, SA-105
PO 03026394
LUBRICANT, OIL, HYDRAULIC, 55 GAL DRUM, FYRQUEL 220
07/13/201
MLT
PO 03098875
LUBRICANT, OIL, HYDRAULIC, 55 GAL DRUM, FYRQUEL 220
Rev. 2
MLT
PO 03099900
CAPACITOR,.., MOTOR RUN, 3UF,370V,+/-10%,OIL FILLED,
Rev. 2
50/60 HZ
PO 03113280
3M SCOTCHCAST ELECTRICAL RESIN 9N
Rev. 002
Inspection
Procedure
Type
Designation
Description or Title
Revision
or Date
PO 03131081
FUSE, FAST ACTING, CARTRIDGE, 250, 10, 9/16" DIA X 2" LG
08/17/202
PO 03131113
ADAPTER, ASSEMBLY, TURBOCHARGER JACKET WATER
CONNECTION, CUSTOM, SA-105
07/27/202
PO 03135968
VALVE, RELIEF, Y, SAFETY, 6", 6", 3.976 SQ IN, PSR-001, 2500
PSIG @ 680 DEG F, FLANGED, SS, SS, REPAIRABLE
Rev. 4
PT/1/A/4350/002
B
DIESEL GENERATOR 1B OPERABILITY TEST
01/25/202
VA07104
Supplier Evaluation Report Supresta US, LLC
09/06/200
VA07105
Supplier Evaluation Report Supresta US, LLC
2/07/200
VA10088
Supplier Evaluation Report ICL Industrial Products America
03/05/201
VA12002
Supplier Evaluation Report ICL-Industrial Products America
10/29/201
VA12015
Duke Energy Supplier Verification Supplier Evaluation Report
04/30/201
VA15151 / 24256 Supplier Evaluation Report ICL-IP America, Inc.
10/29/201
VA21056
Third Party Audit/Survey Review-NWS Technologies
03/29/202
VS220011
Vendor Quality Supplier Release Form Ventil USA
06/15/202
Procedures
AD-EG-ALL-
1002
CONDUCT OF DESIGN ENGINEERING
Rev. 6
AD-EG-ALL-
1011
ENGINEERING TECHNICAL TASK RIGOR: PRE-JOB BRIEF,
RISK MANAGEMENT AND POST-JOB CRITIQUE
Rev. 8
AD-EG-ALL-
1103
PROCUREMENT ENGINEERING PRODUCTS
Rev. 6
AD-EG-ALL-
1137
ENGINEERING CHANGE PRODUCT SELECTION
Rev. 12
AD-EG-ALL-
1612
ENVIRONMENTAL QUALIFICATION (EQ) PROGRAM
Rev. 8
Inspection
Procedure
Type
Designation
Description or Title
Revision
or Date
AD-NO-NGO-
0402
COMMERCIAL GRADE SURVEYS
Rev. 5
AD-NO-NGO-
0403
SUPPLIER SURVEILLANCE
Rev. 4
AD-PI-ALL-0100
CORRECTIVE ACTION PROGRAM
Rev. 28
AD-TQ-ALL-
1000
Conduct of Training
Rev. 23
CN, CGI, PQL2, NA, GE/Dresser hydroset refurb, Ventil-USA,
LFC/MTB For GE/Dresser Model 1566-2, used in MSSVs
Rev. 0
IA-EG-ALL-0002
PLANT SIDE DISTRIBUTION AND NUCLEAR SAFETY-RELATED
SWITCHYARD INTERFACE AGREEMENT
Rev. 2
IA-MN-ALL-0003
NGD AND LARK MAINTENANCE CENTER INTERFACE
AGREEMENT
Rev. 2
INOP-560
Supplier Surveillance
Rev. 002
IP/0/A/3820/013
Maintenance Procedure for Safety Related ASCO Solenoid Valves
Series NP and NPX
Rev. 018
IP/0/A/4974/043
HK Air Circuit Breaker Refurbishment
Rev. 23
MP/0/A/7150/072
Main Steam Safety Valve Setpoint Test
Rev. 23
NSCD-250
Recertification/Upgrade Certification
Rev. 3
NSCD-255
Non-Conforming Materials, Parts, or Components
Revs. 0,
1, & 3
NSCD-280
Catalog Information for QA Condition Items
Rev. 2
NSCD-284
Contract and Acceptance of Services
Rev. 9
NSCD-285
PROCUREMENT PROCESSES
Rev. 10
NSCD-311
QA Inspection & Testing
Revs. 3 &
NSCD-491
Off Site Repair and Return
Rev. 6
NSCG-R-010
Fraud Detection
Rev. 0
NWS-R-8
NWS Refurbishment Procedure for Duke Energy - Catawba Nuclear
Station Pressurizer Safety Valves
Revs. 4 &
NWS-T-44
NWS Safety Valve Test Procedure for DUKE Energy-Catawba
Nuclear Station Pressurizer Safety Valves
Rev. 3
PT/2/A/4200/018
B
Rev. 21,
completed
Inspection
Procedure
Type
Designation
Description or Title
Revision
or Date
10/15/202
PT/2/A/4200/041
A
Containment Purge Isolation Valve Leak Rate Test
Rev. 033
SCD-230
Commercial Grade Items
Rev. 6
SCD-282
Shelf Life
Rev. 21
SCD-290
Sampling for Special Tests and Inspections
Rev. 2
SCD-291
Specifying Special Receipt Inspection and Testing
Rev. 3
SCD-311
QA Inspection & Testing
Rev. 10
Work
Orders
2128790-01, 20382145, 20473011-01, 20497888-11, 20503684-
01, 20504788-01, 20505790-03, 20511817-01, 20522980-01,
20524226-01
various