IR 05000363/1979002
| ML19289F620 | |
| Person / Time | |
|---|---|
| Site: | 05000363 |
| Issue date: | 03/09/1979 |
| From: | Cerne A, Mcgaughy R, Narrow L NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML19289F612 | List: |
| References | |
| 50-363-79-02, 50-363-79-2, NUDOCS 7906150195 | |
| Download: ML19289F620 (10) | |
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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT Region I
Report No.
cn_1A7/7a_n?
Docket No.
50-363 License No. CPPR-96 Priority Category A
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Licensee:
Jersey Central Power & Liaht Company 260 Cherry Hill Road Parsippany, New Jersey 07054 Facility Name:
Forked River Nuclear Station. Unit 1 Inspection at:
Forked River, New Jersey Inspection condu d:
eb ary 12-15, 1979 Inspectors:
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Gddt&t/
8!kN
"L. Narrow, Reactor Inspector
'date signed (k Gw s/2/n A. C. Cerne, Reactor Inspector date' signed cate signed hhj$Ahm
)$Am
),)959 Approved by:
R'. W. f.cGaugh5f( JGN ef, Construction date $1gneo Project Section, RC&ES Branch Insoection Summary:
Inspection on February 12-15,1979 (Report No. 50-363/79-02)
Areas Inspected: Routine, unannounced inspection by two regional based inspectors of concrete placement records; the calibration program for measuring and test equipment; and the QC program for receiving, storage and maintenance of safety related equipment. The inspection involved 52 inspector-hours onsite by two regional based inspectors.
Results :
Of the three areas inspected, one item of noncompliance was identified in one area (Infraction - failure to monitor pressure of inert gas blanket as required by specificationsD. Paragraph 4).
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Region I Form 12 (Rev. April 77)
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DETAILS 1.
Persons Contacted General Public Utilities Service Corporation (GPU)
J. Davis, Resident Civil Engineer
- J. C. Thompson, Site QC Supervisor
- J. E. Wright, Site QA Manager Stone and Webster Engineering Corporation (S&W)
T. L. Ansink, FQC Senior Inspector P. C. Kelleher, Assistant Superintendent, FQC R. J. Level, QC Engineer
- K. J. Platte, Resident Engineer
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S. Salowitz, Senior QC Inspector R. L. Wagner, Superintendent of Construction Morrison-Knudsen (M-K)
J. Crowe, Project Manager F. McCrystal, Chief Inspector R. Stauber, QA Manager Eastern Shore Transit Mix R. Johnson, QA Director Burns & Roe, Inc. (B&R)
M. Giannini, Site Lead Civil Engineer R. Lane, Resident Project Engineer The inspector also interviewed other licensee and contractor employees during the inspection.
- denotes those present at the exit interview.
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2.
Plant Tour The inspector made a tour of the construction site to observe work activities in progress. The inspector examined work items for any obvious defects or noncompliance with regulatory reauirements and for evidence of quality control of the work. Specific activities observed by tha inspector included preparation for placing concrete, storage of equipment, and weather protection for work in progress.
No items of noncompliance were identified.
3.
Safety Related Equipment The inspector reviewed QC and field construction procedures and quality records for receiving, storage and maintenance of equipment and observed storage of selected items of equipment as listed below for confonnance to PSAR comitments, a.
Procedures Reviewed GPU QA Procedure FR-1-7-01, Revision 2, " Receipt
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Inspection Procedure" S&W Field Construction Procedure SW/FR-1/FCP 7-01,
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Revision 3, " Receiving, Storage, Handling, Control, and Issue of Owner Furnished Equipment." This procedure had been issued as " Preliminary" and approved by the S&W Project Manager for site use as provided by procedure SW/FR-1/FCP 6-02 SW/FR-1/FCP 13-02, Revision 3, " Preventive Services"
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SW/FR-1-10-1B, dated October 2,1978, " Quality Verification
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Inspection" SW/FR-1-14-1A, dated August 14, 1978, " Inspection Report
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Preparation" SW/FR-1-10-18, " Quality Verification Inspection" dated
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October 2,1978 SW/FR-1-14-1A, " Inspection Report Preparation" dated
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August 14, 1978 2229 126
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Combustion Engineering (CE) Project Specification for
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" Receipt, Packaging and Long Term Storage Specification for CE Supplied Components" 170-PM-001, Revision 2 Engineers and Fabricators Co. (E1F) Specification PS-1
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dated April 7,1975, " Procedure for Purging and Long Term Storage" of the Shutdown Heat Exchanger Gaulin "Long Tenn Storage Procedure" for long term
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storage of the Charging Pumps.
No items of noncompliance were identified.
b.
Records Reviewed S&W FQC Inspection Report Log for the period July 28, 1978
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to February 8,1979 Inspection Plans No. B41CRS-004 to 011 for inspection of
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Level A, B, C and D storage areas, preventive services inspection and review of Equipnent Storage History Cards (ESHC'3)
Status of materials on " Hold", Monthly " Hold" Status Check
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Lists and selected Receiving Inspection Instructions and checklists
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ESHC's No. 0116, Pressurizer No. RC-T-1; No. 0119, Charging Pumps No. CH-P-1A,1B,1C and 1D; No. 0128 Regenerative Heat Exchanger No. CH-C-2; and No. 0129 Shutdown Heat Exchangers No. SI-C-1 A and 1B.
The inspector observed:
(1) That the vendor's storage procedure for the charging pumps requires draining and replacing the oil every six months together with perfonnance of other maintenance if an excessive amount of water is present in the oil.
S&W letter SW/FR-1/S 1166 dated September 27, 1978 had requested permission to add oil rather than replace all the oil if less than 1/2cupofwaterwasprgsent.
(2) ESHC No. 0129 for the Shutdown Heat Exchanger requires that the inert gas pressure be verified weekly.
The pressure gages had been inaccessible since September 27, 1978. An 7229127
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unsatisfactory inspection report, No. 88000116 identifying this condition was written on October 13, 1978 and NCR No. 0228 whs written February 15, 1979 after the gages were read and the pressure found to be below the required 3 to 5 psig.
This item is unresolved pending review by an NRC inspector of disposition of NCR tio. 0228 and response tc the question con-cerning replacement of oil in the charging pumps.
(363/79-02-01)
c.
Equipment Storage The inspector observed storage of the Charging Pumps, the Regenerative Heat Exchanger and the Shutdown Heat Exchangers.
The Charging Pumps and Regenerative Heat Exchanger were stored in an enclosed and heated warehouse with controlled access.
The Shutdown Heat Exchangers were stored in-place in the auxiliary building.
E&F Specification PS-1 provides that this equipment be stored in a closed warehouse.
The inspector questioned whether this procedure is adequate for storage in-place.
This item is unresolved.
(363/79-02-02)
4.
Monitoring of Inert Gas Pressure During review of the vendors' requirements for long term storage the inspector noted that CE Specification 170-PM-001 requires, in part, that " Items pressurized with inert gas shall be monitored for ten days of the first two weeks of storage and weekly thereafter.
Additional monitoring shall be performed following occasions when the daily low temperature has gone down by 20F from previous daily low temperature or a 20% increase occurs from the previous daily highest relative humidity."
ESHC's examined by the inspector did not provide any record of inert pas pressures being monitored following fluctuations in tenperature or relative humidity.
Licensee personnel responsible for preventive service were not aware of this requirement and informed the inspector that inert gas pressures had not been monitored following such fluctuations.
This is considered to be in noncompliance with Criterion V of 10 CFR 50, Appendix B.
(363/79-02-03)
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5.
Measuring and Test Equipnent (M&TE)
The inspector reviewed QC and construction procedures and quality records for control and calibration of M&TE and discussed control of M&TE off-site calibration and maintenance of records with the licensee's representative.
a.
Procedures S&W Field Construction Procedure SW/FR-1/FCP 12-01,
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Revision 2, " Calibration Services" QCI SW/FR-1-12-1, " Calibration Services," dated June 1,
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1978 QCI SW/FR-1-12-2, " Verification of Measured Data,"
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dated February 9,1978 S&W Metrology Standard
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MS-1.1, " Measuring and Test Equipment Calibration,"
dated September 5,1975 MS-1.2, " Calibration Identification Labels," dated May 9,1978 MS-1.3, " Measuring and Test Equipment Recall and Instrument Status," dated September 5,1976.
b.
Records
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M&TE List including calibration interval M&TE History Card and M&TE status slips with filing system
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for maintaining control of status of equipment Log.of temperature and humidity of calibration laboratory.
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No items of noncompliance were identified.
6.
Concrete Working Mat Record Review The inspector examined the concrete records to include the Placement Report and associated batch tickets for the following concrete working mat placements.
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LSK 102-B
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LSK 201-B
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LSK 209-U
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LSK 405-D
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These records were checked for completeness and evaluated against criteria established in the following documents:
ACI Standards 301 and 306.
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Burns and Roe Specifications 2700-202, Revision 8, and
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2700-206, Revision 6.
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No items of noncompliance were identified.
7.
Structural Concrete - Review of Quality Records The inspector examined the records of two containment concrete place-ments (LSK 103-A and LSK 104-B) for which observation of work per-formance had been accomplished and reported in 363/78-12.
He also examined records for a recent Auxiliary Building concrete placement (LSK 412).
These records and specific included data were evaluated against criteria established in the following documents:
ACI Standards 301, 306 and 318.
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Regulatory Guides (RG) 1.55 and 1.94.
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Forked River Nuclear Station - Unit 1 PSAR, Section 5.
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Burns and Roe Specifications 2700-202, Revision 8, and 2700-206,
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Revision 6.
Morrison-Knudsen (M-K) Construction Procedure CP-ll-FR, Revision 3.
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Pittsburgh Testing Laboratory (PTL) Procedure QC-FSTC-1, Revision 2.
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The following records were reviewed:
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LSK 103-A M-K Concrete Placement Checklist; Concrete Inspection Report; Inspection Reports for placement, reinforcement, fonnwork, con-struction joints, and curing; Curing Temperature Record; NCR 0371; and PTL Concrete Placement Package and Cylinder Compressive Strength Report FR-CSR-273.
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LSK 104-B M-K Concrete Placement Checklist; Concrete Inspection Report; Inspection Reports for formwork, reinforcement, placement, curing and form removal; Curing Temperature Record; and PTL Concrete Place-ment Package and Cylinder Compressive Strength Reports FR-CSR-271 and 272.
LSK 412 M-K Concrete Placement Checklist; Concrete Inspection Report; Concrete Placement Report; Inspection Reports for prepour, placement, handling and consolidation; Preplacement Attribute List; Concrete Curing Record; NCR's 413, 715, 743 and 752; Contract Waiver Request 119; and PTL Concrete Placement Package.
Additionally, the inspector interviewed licensee QA/QC personnel concerning procedural requirements for correlation tests on pump-placed concrete, Cadweld mapping and testing provisions to include the use of " sister" splices previously not authorized by PSAR com-mitments, user tests for reinforcing steel, and concrete test equip-ment calibration.
The qualifications of one M-K Level II QC civil inspector and one PTL Level II QC concrete field inspector were reviewed for conformance to ANSI N45.2.6 requirements. The inspector also checked cement storage conditions at the concrete batch plant and spot-checked various batch plant in-process test records to verify compliance with ANSI material test and frequency requirements, The following documents were reviewed relative to the above inspection criteria:
Burns and Roe Specification 2700-69, Revision 6.
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M-K Construction Procedure CP-12-FR, Revision 5.
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GPU Deviation Change Request (DCR) 6.
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Bethlehem Steel Corporation Report of Mechanical and Chemical
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Tests for Shipment Nos. 1429-0979 and 1429-0961.
M-K Destructive Testing Progress record for Cadweld splice
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1.18.H.4.90.184SS and the Qualification Test Record for the welder (No. 1105) who fired the splice.
M-K Daily Cadweld Inspection Report, January 10, 1979, covering
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rejected splice 1.18.H.2.57.129 and the Qualification Test Record for the welder (No.175) who fired the replacement splices.
M-K Tool Calibration Record and Calibration Checklist for
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digital thermometer MK137, August 29, 1978.
PTL Report of Concrete Unifonnity Tests for Eastern Shore
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Transit Mix truck No. 29, January 22, 1979.
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PTL Reports of Organic Impurities for the aggregate, January 15 and 23, 1979.
No items of noncompliance were identified; however, one item remains unresolved as discussed below:
The Concrete Curing Record for placenent LSK 412 indicated no evidence of a gradual drop in temperature of the air adjacent to the concrete following the cold weather curing / protection period, as required by ACI 301 and 306 and Burns and Roe Specification 2700-206.
Interviews with M-K QC personnel revealed an apparent misunderstanding of the Specification 206 requirements and consequent implementation of concrete cooldown procedures which could not assure the required gradual rate of temperature change.
Pending the licensee's development and implementation of new procedures to assure gradual temperature drops and review of documentation of same by the NRC, this item is unresolved.
(363/79-02-04)
8.
Unresolved Items Unresolved items are matters about which more information is required in order to ascertain whether they are acceptable items, or items of noncompliance.
Unresolved items identified during the inspection are discussed in Paragraphs 3.b, 3.c and 7.
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9.
Exit Interview The inspector met with licensee representatives (denoted in para-graph 1) at the conclusion of the inspection on February 15, 1979.
The inspector summarized the scope and findings of the inspection.
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