IR 05000254/1979029

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IE Insp Repts 50-254/79-29 & 50-265/79-26 on 791203-04.No Noncompliance Noted.Major Areas Inspected:Torus Support Mod & Inservice Insp Qa/Qc Program,Implementing Procedures & Work Activities
ML19296C400
Person / Time
Site: Quad Cities  Constellation icon.png
Issue date: 01/14/1980
From: Danielson D, Ward K
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML19296C398 List:
References
50-254-79-29, 50-265-79-26, NUDOCS 8002250808
Download: ML19296C400 (6)


Text

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U.S. NUCLEAR Rf 'LATORY COMMISSION

OFFICE OF INSPECL ON AND ENFORCEMENT

REGION III

Report No.

50-254/79-29; 50-265/79-26 Docket No.

50-254; 50-265 License No.

DPR-29; DPR-30 Licensee:

Commonwealth Edison Company P.O. Box 767 Chicago, IL 60690 Facility Name: Quad-Cities Nuclear Power Station, Units 1 and 2 Inspection At: Quad-Cities Site, Cordova, IL Inspection Conducted: December 3 - 4, 1979 Inspector:

Wa

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brF&w. /tm Approved By:

D. H. Danielson, Chief l '/

Engineering Support Section 2 Inspection Summary Inspection on December 3-4, 1979 (Report No. 50-254/79-29; 50-265/79-26 Areas Inspected:

Torus support modification and inservice inspection (ISI)

QA/QC program, implementing procedures, work activities, and review and evaluation of data, nondestructive examination (hTE) and welding reports.

This inspection involved eight onsite inspection hours by one hTC inspector.

Results: No items of noncompliance or deviations were identified.

8002250

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DETAILS

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Persons Contacted Commonwealth Edison Company (CECO)

  • N. Kalivianakis, Station Suparintendent
  • W. Burkamper, QC Supervisor
  • R. Gamue, QA Engineer
  • J Dalmenwald, Technical Staff J. Ford, QC Engineer ITT Grinnel
  • J. Barton, Project Manager
  • J. Raulston, Assistant Project Manager
  • Denotes those present at the exit interview.

The inspector also contracted and interviewed other licensee and contractor employees.

Functional or Program Areas Inspected 1.

General Reference:

a.

NRC Report No. 50-254/79-19; 50-265/79-16 (torus support modification)

b.

NRC Report No. 50-254/79-24; 50-265/79-21 (Paragraph 4, the Standy Gas Treatment System piping restraints)

The next outage for Unit I will be approximately September 1980, and Unit 2 approximately Summer, 1981.

Commonwealth Edison Company developed the inservice inspection program and CONAM performed the ISI.

2.

Review of Programs and Procedures The inspector reviewed the following CONAM programs and procedures:

a.

Procedure for Certifying Nondestructive Test Personnel 99-CNTP-001, Revision 1, August 18, 1978, 1975 Edition.

b.

Procedure for Certifying Nondestructive Examination Personnel, No. CMTP-1, January, 1969, 1968 Edition.

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c.

Procedure for Certifying Visual Examination Personnel for Preservice/ Inservice Examination, 96-VT-001, Revision 0, October 24, 1978.

d.

Visual Examination of Nuclear Reactor Coolant System Components, NDT-V-1, Revision 3, September, 1979.

e.

Ultrasonic Inspection of Pipe Welds, NDT-C-2, Revision 11, February, 1979.

f.

Ultrasonic of Pressure Retaining Bolting from 2" to, and including, 4" in diameter, NDT-C-1, Revision 4, December 21, 1974.

g.

Procedure for Non-Aqueous Red Dye Liquid Examination, NDT-D-2, Revision 3, February, 1979.

h.

Procedure for Non-Aqueous Red Dye Liquid Penetrant Examination of Reactor Vessel Safe-Ends, NDT-D-1, Revision 2, February, 1979.

i.

Ultrasonic of External Support Attachment Weld Areas on Piping, NDT-C-4, Revision 9, February, 1979.

j.

Ultrasonic of Reactor Vessel Welds, NDT-C-5, Revision 8, April, 1979.

k.

Ultrasonic of Inner Radius of Nozzle-to-Vessel Junction, NDT-C-10, Revision 6, February, 1979.

1.

Florescent, NDT-B-1, Revision 1, May 22, 1974.

m.

Ultrasonic Flange Ligaments Between Threaded bolt Holes, NDE-C-11, Revision 8, February, 1979.

n.

Ultrasonic of Reactor Vessel Head Welds, NDE-C-12, Revision 6, March 1979.

o.

Ultrasonic of Pressure Retaining Bolting over 4" in Diameter, NDT-C-14, Revision 5, February, 1799.

p.

Ultrasonic of Ferritic Safe End to Nozzle Welds and Safe Ends, NDT-C-15, Revision 3, February,1979.

q.

Ultrasonic of Disimilar Metal Pipe Welds, NDT-C-16, Revision 3, February, 1979.

CECO, Equipment Manual, Set #52 No items of noncompliance or deviations were identified.

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3.

Review of Data Reports and Audits The inspector reviewed the following:

a.

Information available for the ISI activities, and the torus modification to date including UT, VT during hydrostatic testing.

b.

QA surveillance reports and audits of Graver Northeast Energy Systems, torus support external modification Unit 1, by CECO.

No items of noncompliance or deviations were identified.

4.

Material and Equipment Certifications The following materials and equipment certifications were reviewed:

a.

Ultrasonic couplant, Glycerol AR batch No. 709.A08.

b.

Liquid Penetrant, Magnaflux Materials Penetrant - batch No. 79J136 Cleaner - batch No. 793044 c.

Ultrasonic instruments, tranducers, and calibration bolcks.

No items of noncompliance or deviations were identified.

5.

NDE Personnel Certifications The inspector reviewed the following Nuclear Energy Services, Inc.

(NES) NDE personnel certifications in accordance with SNT-TC-1A, 1975 Edition.

NAME VT PT MT RT UT ET G. Wos II II II B. Creech III III III III III M. Creech II II II II R. Wilson II II II II R. Odegaard II II II II R. Bipes II II II II V. Goetz II II II II R. Fensky II II II II T. Randle II II II II B. Horstmann II II II B. Servin II II II II P. Perrin II II II I

D. Moore II II I

K. Haines II II I

No items of noncompliance or deviations were identified.

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6.

Independent Inspection

a.

Standby Gas Treatment Systems (SBGTS) declared inoperable Unit 1 (LER/R0 79-32/01T-0)

While the licensee was evaluating piping restraints in accordance with IE Bulletin 79-02, SBGTS A and B were declared inoperable.

Analyses indicated that piping restraints 1/2 - 75-04-164 and 165 had a safety factor of less than two. Reevaluation of the design of the restraints found the design safety factors to be less conservative than originally analyzed. The restraints were modi-fied to a safety factor of greater than four and the SBGTS was declared operable. The modification of the restraints appears to be in accordance with the drawings provided by Sargent & Lundy (S

& L). ITT Grinnel performed all work using station approved ITT Grinnell procedures and Field Planner (traveler). The inspector reviewed the weld inspection reports, weld maps, field planner and control reports and the as-built drawings.

(See RIII Report No. 50-254/79-24; 50-265/79-21, Paragraph 4).

b.

Safety Related Welding The inspector requested to review all Grinnell welding personnel qualifications including the 1 1/2" bent coupons for certifica-tion for welding on the torus, IE Bulletin 79-02 and IE Bulletin 79-14.

(1) Torus: All welding personnel certification coupons are radiographed.

(2)

IE Bulletin 79-14: No welding has been performed.

(3)

IE Bulletin 79-02; Five hangers and the plate washers were welded with fillet welds. The following personnel welded the hangers as indicated. The coupons and personnel certifica-tions were reviewed.

Hanger Name ID R-165 D. Lund A-5 R-165 J. Westervelt A-3 R-164 J. Westervelt A-3 R-164 C. Fancher A-4 R-164 D. Lund A-5 R-193 D. Lund A5 R-193 J. Westervelt A-3 R-192 D. Lund A-5 1-1005B-H87 D. Lund A-5 1-1005B-:187 C. Fancher A-4 1-1005B-H87 J. Westervelt A-3 No items of noncompliance or deviations were identified.

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Exit Interview The inspector met with site representatives at the conclusion of the inspection and summarized the scope and findings of the inspection.

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