Text

Advises That Util Revised Pipe Support Design to Require Base Plates to Be Welded to Fan Cooler Structure in Lieu of Using A-325 Bolted Connection.Design Issued & Mods Ready for NRC Insp.Related FOIA Documents Encl
	ML20234F423
Person / Time
Site:	Diablo Canyon
Issue date:	04/27/1984
From:	Schuyler J; PACIFIC GAS & ELECTRIC CO.
To:	Martin J; NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
Shared Package
ML20234F270	List: DCL-84-161, Advises That Util Revised Pipe Support Design to Require Base Plates to Be Welded to Fan Cooler Structure in Lieu of Using A-325 Bolted Connection.Design Issued & Mods Ready for NRC Insp.Related FOIA Documents Encl; ML20234F267; ML20234F326; ML20234F354; ML20234F383;
References
	FOIA-84-743 DCL-84-161, NUDOCS 8709230119
	Download: ML20234F423 (59)
	v • d • e

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PACIFIC GAS AND E LE C T RI C C O M PANY dd bWd2: { 77 BEALE STREET . SAN FRANCISCO, C AllFORNI A 94106 . (415)781-4211 . TWX 910-372 6587 3

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April 27, 1984

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PGandE Letter No. DCL-84-161 l

i Mr. John B. Martin, Regional Administrator j U. S. Nuclear Regulatory Commission, Region V (

1450 Maria Lane, Suite 210 Walnut Creek, CA 94596-5368 Re: Docket No. 50-275, OL-DPR-76 Diablo Canyon Unit 1 SSER-22, Allegation 131 1 Welding Base Plates to Fan Cooler Structure )

1

Dear Mr. Martin:

l PGandE letters DCL-84-067, DCL-84-078, and DCL-84-113 addressed the issue regarding the welding of A-325 studs to A-36 base material identified as Allegation 131 in SSER-22. The A-325 studs were tested and their acceptability for use as installed was demonstrated. However, in order to J provide additional conservatism in the design and instal?ation, PGandE elected -

to revise the pipe support design to require the base plates to be welded to j the fan cooler structure in lieu of using the A-325 bolted connection. ]

i The new design, qualified by calculations, has been issued. These i modifications have been constructed and they are available for NRC inspection. Please advise if you have questions or require additional information. ;

Kindly acknowledge receipt of this material on the enclosed copy of this letter and return it in the enclosed addressed envelope.

Sincerely, u#

/r' J. O. Schuyler cc: D. G. Eisenhut H. E. Schierling Service List l ppR 87 W gume4- h [743 acrN-Aft y f(' -rcW

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DIVIf40N OF REACTOR AND HAS NEEDS SATETY PROJECTS I COPY COPY v Bishop TU Gilbert i Wastern HAS NEEDS REACTOR SAFETY BRANCH INITIAL COPY COPY REACTOR PROJECTS BRANCH / -

l/ Kirsch L_ l l. Pate -

Bianchi k '

,l l Tolksdorf REACTOR PROJECTS SECTION 1 OPERATIONS SEC. TION l Dodds ! 1 l l % 2 _. l l Periora i l Zwetzig Willett I crow 1pv i l l Hon l Elin ~ l l l l Shiraki '

l I RESIDENT INSPECTORS l O'Brien 11 i Toth 11 l l Gage Waite i 1 Muscat ll Johnston Richards l l

REACTOR PROJECTS SECTION 2 ENGINEERING SECTION l l ' MILLER l l l l 1 YOUNG- l l L Myers I i Wagner I Narbut '

Burdoin Sorensen Prendergast J Hollenbach I Kellund Casella RESIDENT INSPECTORS Ivey Ec kha rdt l l

I Qualls 2 Perez 1 Clark i

. t Vorderbrueggen i Ball a '/

Fiore111 , 1 N

CJ(stsf(fj) ~

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REACTOR PROJECTS SECTION 3/)

lVI Johnson P. V,_ l kT Morrill I (V\l l l 1 l l 'l l l l

l Haist 1

!I l Kanow I RESIDENT INSPECTORS /

Chaffee / DOCKET NO. 8 ,77[/d/3 Stewart / TOSS / IN FILE RETAIN l

D'Angelo / -

Mendonca / COPY CAN BE FOUND ON TERA #

Padovan ;

/ ROUTE TO:

Ross /

I Polich /

l Tatum /

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COMMENTS:

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UNITED STATES.OF AMERICA CCu q.7'. f;4 NUCLEAR REGULATORY COMMISSION 0S%

-1

/

ATOMIC SAFETY AND' LICENSING APPEAL g Administrative Cudges: am 1 A S4 Thomas S. Moore, Chairman 5 Dr. John H. Buck Dr. W. Reed Johnson ALAB-775A g*s;. l,2 9 In the Matter of ) l

) Docket Nos. 50-275 OL '

PACIFIC GAS AND ELECTRIC COMPANY )

50-323 0L

) {

(Diablo Canyon Nuclear Power )

Plant, Units 1 and 2) _)

ORDER on June 28, 1984, we denied, with one exception, the joint interveners' motion to reopen the record in the Diablo '

Canyon operating license proceeding on the issue of the adequacy of the applicant's construction quality assurance We reserved ruling on program. See ALAB-775, NRC _ .

i l

1 the joint interveners' allegations that the appl cant d

improperly used A307 hardware bolts with the heads remove as studs for the containment liner and ordered the applicant his e to provide us with certain additional information on t matter. We have now received that information. ;

Having reviewed the joint interveners' motion and j

)

supporting material, the applicant's and NRC staff's l

answers, and the applicant's most recent filing in response l to l to our order, we deny the reopening motion with respect

~

i j

The joint interveners' allegation this matter as well. f I

% Js6f b 40eos ]h gDRADOCK05000 i I

J

O Q'

2 concerning the studs used for the containment lin'.er (singularly or in combination with the other charges raised i

in the reopening motion) does not present new evidence of a e significant safety issue that could have an effect on the outcome of the licensing proceeding. The motion is l therefore denied.

i It is so ORDERED.

1 FOR THE APPEAL BOARD O..(=3 h A h C. Q n Shoemaker Secretary--to the Appeal Board l

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L (IS er NOT) .
ISO. NO. 501520 ATTACHED DISCREPANCY REPORT v.91T No. II c00E No. 't /R
.oM ER: Pacifle cas & Electric SPEC.NO: 8711 CATE:SeDtember 3. 1983
. .nECT: olabio Canyo JC8 NO.: 7177 INSPECTCR: Riewer/ Nolle eisC'enNT TEw MINIMUM WALL VIOLATION. REF: OCN #1534-018 (Itbm #1)
EXPT.ANAff CN OF CISCREP ANCY:
After blending of gouges in two areas, NDE Technician found low wall conditions on Line #2-53-2376-8. See attached sketch. B31.7 Class .B pipe.
s -
PG&E G.C.
QUAUTY C NTROL REVIEWED !
" /.k //E
. DATE f;ECOMMENDED CtSPOSITtON: INDICATE APPROVAL BY CIRCLING THE APPROPRIATE " RECOMMENDED DISPOSITION"*
Issue appropriate Process sheets to repair the affect.ed area using the following procedure:
A. Visually inspect affected area.
B. Build up wall thickness, blend, grind to a smooth and uniform pipe surface. 1 C. PT affected area. l D. UT affected area.
E. RT affected area.
F. Include repair in containment spray hydro; OR, gy g,,_, gg og ag,ym
2) Accept as-1 s ; pgra q.y.m pg pts.a7 =is.ie Aporw.d 8 y P . P . P . Flead Q A. Mgr N// / Cata ~8'b
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. ,-...i... 4,. m osv.t EXPLANATION (IF NECESSARYH
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l l P.P.P. Fiel10.A. Maneg.c Date Custormer oste sTErs To enEvENT nEcuamENCE O N'A,, lie =W' QC surveillance and hydro walkdowns are in effect.
Memo dated 7-21-83 from Resident Construction Manager to All Craft concerning protecting pipe from damage.
F46d C.A. Mansoer / S. 'T J"3 OtSTitl BUTIC N: 2 Master C.A. File E Auth, in60. 2 Engm.enne Dept. O omer /
Z Customer C Recemng C Fle+d Inso.etor ( l ATTACH 4 KETCH IP NECESSARY
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10 CFR 21 { lP ' o.m. No. 5266
(!S) er (IS NOT) ,
iso. No. 5015gQ_3~T E*' ATTACHED alSCREPANCY REPOPI,, UNIT NO. 7I _,,
CODE NO.
3/8 /
CUSTOM E R. Pacifle Gee &_ Electric SPEC. NO: 87V1 DATE: SeDtember 3.1983 PACJECT: Diablo CMyon 7177 Joe NO.: edPECTOM: Riewer/ Nolle j
- 8
\ .
REr.0MMENDED DISPOSITION: (Continued from page 1)
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, 1c cPR.21
. L. ; /rM o.n. No.
iso. No.
5267 d
. 501520
/ DISCREPANCY REPORT UNIT No. Il
' e%ffACHED 3/8
',' fougn: Pacific can & Electric SPEC.No: 8711 W
oATE:
cooE No.
September 3,1983 A '7 -
JECT: olabio Canyon jeg so,: 7177 INSPECTcR: Schmidt/ Nolle /h No11e oisene,e n iTru: MINIMUM WALL VIOLATION.
REFERENCE:
DCN 1534-018 Item #1 EXPLAN ATtON o8 OtSCRf 7 ANCY:
t After blending of gouge per DCN (Item #1) NDE Technician found low wall condition on Line #2-S3-2376-8. 831.7 Class B pipe.
d See Page 2 QUALITY CONTROL DIABLO gNYON REVIEWER"
s. M Y ; 2 J-l
3 ATE f v/ "I necouuewoec oispos: Tion:
INDICATE APPROVAL. BY CIRCLING THE APPROPRIATE " RECOMMENDED DISPOSITION"' & See Page 2 M Issue Process Sheet to repair as follows: f
- A. Visually inspect affected area.
j.7 y B. Build up wall thickness, blend, grind to a smooth and uniform pipe surface. -
( //00 C. PT affected area.
D. UT affected area.
E. RT affected area.
F. Include repair in containment spray hydro; -
0R* "'"# #'A* *
M'D '"'" '" '* "* "" " ~
6ETWEEM FWdeudC AqGA AND rnf JNWZWrRP/, srW W
% Accept as-1s; essim OR, "fE 4% er
&*e,Awog Ws/n pg-g,r ng pegn p.ar,wsxy 74pg Acoroved By P. P.P. Q.A. Mgr / a "b Cu ,
ste fin AL olSPoSITloN: C ,In Accordence [m Abow om l planstion and approval required)) Y[b
.we,6 ce.eie..d in.,i one s we, c .., i. .e d in.,i/Wae: @,
EXPLANATION (IF NECESSARY): .
.d Added results of blending and U.T. examination.
(t)24nMI/) W ,X / gz l P. P.P. Fwe o.A. u.n.gerd
.{ qM[b e o -MR sTres To e=rvrNT n eevRm eNee ONot AppHceWe QC surveillance and hydro walkdowns are in effect.
Memo dated 7-21-83 from Resident Construction Manager to All Craft concerning protecting pipe from damage.
Field C A. Manager i,/O M @~N N i TRIBUttoN: 2 Master Q.A. File Z Auth. Imo. 3 Enemeerms oeot. O other 8 M E Customer C Reconnng C fwd Inspector ( I '
ATTACH SKETCH IF NECESSARY
- -- PRIORITY Am #'8
~
10 CFR 21
!!S) or (15 NOT
$j Pullman Pcwcr Preducto o.n No 5267 A iso. No. 501520 ATTACHED DISCREPANCY REPORT UNIT No. Il __
\ cooE No. 3/8 _,
customer. Pacific Gas & Electric SPEC.NO: 8711 DATE: 9-3-83 A 9-27-83 rmo;EcT: Diablo Canyon 7177 Jos No.: INSPECTOR: $chmidt/Nol1e /h Nol1e Page Two:
d Explanation of Discrepancy: (cont.)
Clarification of condition identified as a gouge and violation of minimum wall: Area in question was a depression and slight nick in pipe and not a gouge and had not blended as stated above. Re-ject of area was based upon NDE Technicians using a Dial Depth Indicator of the depression and slight nick. See attached sketch
1. After blending the depression and slight nick to a 2.5 to 1 taper the U.T. Technician was able to make an accurate reading by U.T. It was found that the depression and nick did not violate minimum wall. See attachment #2.
d Recomended Disposition: (cont.)
4. Accept as is. Minimum wall not violated.
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5. PG&E to disposition. 3
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L
.10, CFR.21 7 Pullman Powcr Prociucts )
,' /" o.R. No, ggg i
, USI crG NOTp iso. No. 501520 TTACHED DISCREPANCY REPORT UNIT No. II cooE No. 3/8 )
i
/ roMgR. Peeffic Cas & Electric olabio Canyon SPEC. No: 8711 oATE: Sentomber 3.19g3
.JJECT; . JoS No.: 7177 INSWECToR.Chri sti a n s/Nol l e erscur>4"TiTEv MINIMUM WALL VIOLATION. REF. DCN #1534-015 (Item #1)
Exrunation or cescaErauev: -
After blending of gouges per DCN (Item #1) NDE Technician found low wall condition on Line #2-53-2375-6. See attached sketches. B31.7 Class B pipe. j Portion of pipe below minimum wall is an area that has not been ground or !
blended. Reason for low wall condition in area of unground portion of pipe is inderteminate.
PG&E G.C.
NOTE: Pipe has been bent for installation. QUALITY NTROL REVIEWED W. , ji
. we lGl?/RS EcouueveEo essecsmcN: INDICATE APPROVAL BY CIRCLING THE APPROPRIATE " RECOMMENDED DISPOSITION" k Prepare appropriate Process Sheets to repair affected area using the following procedure:
A. Visually inspect affected area.
B. Build up wall thickness, blend, grind to a smooth and unifom pipe surface.
C. PT affected area.
D. UT affected area.
E. RT affected area.
F. Include repair in containment spray hydro; j OR, g, gg um
2) Accept as-is; u m .p.y. g ,e a m, Aoor d av r.p.r. Fi.4d aA. uor.Me
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EXPLANATION tlF NECESSARY):
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FO,R bP.'ul[O C " "
t t P. P.P. Fiedd o.A. Manager Dete Custom.r Oste sTErs to FaEvEur m Ecuaa EneE O N.e Applic.bl* QC surveill&nce and hydro walkdowns are in effect.
Memo dated 7-21-83 from Resident Construction Manager to All Craft concerning protecting pipe from damage.
Field 1A. Meneg.r e s#)// / @* T -h9 olST3t t P U?loM Z Master Q.A. File Z Aum, inso. Z Enem.ertag D t. O ottier 8 8 Z Customer O R.ceivmg C Fie4d inso.ctor ( - 3 ATTACH 5XITCH IF NECESSARY
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Ji] Pullman Power Products l (IS) or (15 NOT) 10 CFR.21 f o.a. NO.
iso. NO.
5268 Pace 2 50' EPO A'TTACHED DISCREPANCY REPORT UNIT NO. 'I
( , CODE NO. 3/8 ,
CUSTOMER: Pacific Gas & Electric SPEC.NO: 8711 SeDtember 3.1983 l DATE:
PAOJECT Dlablo Canyon 7177 JOS NO.: INSPECTOnChri stians / Nolle i RECOMMENDED DISPOSITION: (Continued fror.,Page 1) i l R, ;
PGandE to disposition. .
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-10 CFR.21 Pullmcn Pewcr Producta i D.M. No. 5269 mili) er (IS NOT) iso. no. 501520 ATTACHED DISCREPANCY REPORT UNIT No. [{
coot No. 3/8 cusTowant Peelfle Gas & Electric yec, no: 3715 o,ra: September 3,1983 emo;ect: Distie canyon m uo.: 71n ,Napacton.Hi ntz/Noll e RECOMMENDED DISPOSITION: (Continued from Page 1)
OR,
3) P'GandE to disposition.
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'O'CFR 21 JJ Pullman Power Products
. s' h5) erM N@
f e., No. 5269 I
.re. No. 50' 520 j AT~ ACHED orscPEP ANCY REPOR* vNa7 No. ;I '
?
cc0E 80. 1/R custouta- **eifle cae & Elee ne spec. uo: e711 ears: September 3, 1983 eac;ger, classo canYo* ,
Jos No.; 7177 iNspec ca:Hintz/ Nolle I eisearea~rituv- VIOLATION OF MININUM WALL CONDITICN. REF: DCN #1534-015 (ITEM #1)
! excu=Anow ea e scaevanev:
9 After blending of gouge per DCN (Item #1) NDE Te.chnician found low wall condition on Line #2-53-2375-6. See attached sketch. B31.7 Class B pipe.
PG&E . i OVALITY TROL l REVIEWED
__ /-M nL ,
~
em _ < / 9 /e d 8 s l
meceuurNeee eisresmen:
INDICATE APPROVAL BY CIRCLING THE APPROPRIATE " RECOMMENDED DISPOSITION" M Repair affected area per the following procedure, and prepare !
appropriate Process Sheets to perfom work:
A. Visually inspect affected area.
B. Build up wall thickness. Blend grind to a smooth and uniform pipe surface.
C. PT affected area.
D. UT affected area.
E. RT affected area.
F.
/,3 Include repair in containment spray hydro; I OR, ryn Arrysw 77.g3 rycwir cwtNWsu m gree ~'
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e e e rer.s ve tvrur a ecuamener c a- i n *'* QC surveillance and hydro walkdowns are in effect.
Memo dated 7/31/83 from Resident Construction Manager to All Craft concerning protecting pipe from damage.
r u.u.a , V c d ,N / 9-T-PS Of 5**l tUtow' 2 Man., M. P!I. 2 Avin, lawn. 2 Enyn nnt 0.ot.
2 c i.m.
C Ctm.c / #
Omm C n e: ,, , . , "
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a '. . ATTENTION: CONTAINMENT SPRAY HYDRO s.
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Pullmcn Pswcr Prcduct3
, o.R. No. 5370 us} ' S NOT) - Iso. No. 2-501520 ATT Di$CRCPANCY REPORT- UNIT No II
< m CODE No. E CusToMen: posific Gas a Electric sesC. No. 8711 oATn: 6-30-83 eso;eCT: Diable Canyon jo, no : 7177 iusrecTom: Lown e/01dson ROOM #140-FG-1 SYSTEM 12 oisCnera=T tTew: LOW WALL CONDITION ON LINE 2-S3-2371-6 CODE CLASS "B" EXPLANATION o# DISCREPANCY l
While grinding to remove a gouge per DCN 1534-016. Item #57, a low wall condition was created on Line 2-S3-2371-6. A copy of the thickness report is attached to help locate the low wall area.
PG&E G.C.
QUALITY CO OL REVIEWED ,
/.S o, ,
/rddP;5, . , - -
~
RECOMMENDED OfSPOsm0N: INDICATE APPROVAL BY CIRCLING THE APPROPRIATE " REC 6MMENDED DISPOSITION" l
$ Process sheet to be issued to do the following:
A. Clean low wall area.
B. Repair low wall condition by adding weld metal. FW A5370.
C. Grind to blend repair area.
D. Clean repair area.
E. PT repair area.
F. RT repair area.
G. UT repair area.
H. Include Base Metal Repair in forthcoming Hydro; h Accept as-is; BF#IM #N# M*^' ND
/~/ b ' d M Dd!f N W B 4 5 4. ## ontin e - Page 2 Approrsef Oy P.P.P. F Mgr h# DeeeM 3 Customar _
ees 5 PtNAL OtSPOSITION: in ^ : LSith Absm N V OO ( planeteen and approval required))
rock Completed inen W ates % Werk Compleoed Inse Dete EXPLANATION (1F NECESSARYl:
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P.P.P. Pieki O.A. Meneger Does Customer Date I srees ro parveNT neCunneuCs O Nee AppliseWe Superintendent to instruct foremen and Craft to use extra care wnen working near process pipe.
DesTM18UTioN: 3 64tener Q A. File
.-A6Mr '
8 e- m
. 3 Avsn. Inne. 3 Engmeering Dept. O Other -
E Customer C Resonnne C Fieed inspaceor ( )
ATTACH SKETCH 17 NECE3sARY U"# W # y p g g 7 s f f -- 7 f } c th
.. ~
10 CFR.21 I(!S) or (15 NOT) f Pullmen Powcr Producta o.a. no.
iso. uo.
5370 - caoe 2 2-501520 AiTACHED OfSCREPANCY REPORT UNIT wo. II m coot No. 8
, utrouan: Pacific Gas & Electric sP6C.NOI 8711 CATE. 9-30-83 eaossert 038686 % .os no.. 71n suspecton. Lowrie/01dson RECOMMENDED DISPOSITION: (continued from4page 1)
OR,
'( PG&E to disposition.
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a ** ** TEICDfESS RI'07 Date 9/t1/ss ISD.24h 75 . _ki7-82
, PART/IIIM NAME ' 7.5 0 "L-Sol SEO IQUIPMDt; Me, M.
IOCAIICN dad E; Le Eh as6'.1GeP 5.s n c.9 , MODEL ' O B T - s to PART SIRIAL NUMBER L om n e L A? ' M 6d.AJ*/rry.ois 4 RETIBINCE BIDCI, IF 03ER 3AN ONE SUPPLIID ito3-51 MA M - 55 L.1. 4C[ 6"' i r
SERIAL NUMBER llo3 MICENESS-SIIP 11.1m SIIP 12. Soo SIEP #3 .4eo !
COMMENTS: C. h &c4,*a eca rh % 1 54mb"oe ,_A ou ed 'dt L . J # 3,b .
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DCL-84-161, Advises That Util Revised Pipe Support Design to Require Base Plates to Be Welded to Fan Cooler Structure in Lieu of Using A-325 Bolted Connection.Design Issued & Mods Ready for NRC Insp.Related FOIA Documents Encl

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Dear Mr. Martin:

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