DCL-84-067, Forwards Response to NRC Request to Identify & Provide Basis for Acceptance of Welded ASTM A-325 Bolting in Pipe Support Design,Per 840119 Site Visit

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Forwards Response to NRC Request to Identify & Provide Basis for Acceptance of Welded ASTM A-325 Bolting in Pipe Support Design,Per 840119 Site Visit
ML20087P001
Person / Time
Site: Diablo Canyon Pacific Gas & Electric icon.png
Issue date: 02/17/1984
From: Schuyler J
PACIFIC GAS & ELECTRIC CO.
To: Martin J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
Shared Package
ML16340E249 List:
References
DCL-84-067, DCL-84-67, NUDOCS 8404050318
Download: ML20087P001 (6)


Text

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,'EX. 3 (6 pages) pg.1 of 6 PACIFIC GAS.A.ND. ELE C T RIC C C MPANY

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February 17, 1984

.i PGandE Letter No: DCL-84-067 Mr. John B. Martin, Regional Administrator U. S. Nuclear Regulatory Conssission Region Y 1450 Maria Lane, Suite 210 Walnut Creek, CA 94596-5368 Re: Docket No. 50-275, OL-DPR-76 Diablo Canyon Unit 1 Weiding of A-325 Bolts

Dear Mr. Martin:

As a result of the January 19, 1984 exit interview at Diablo Canyon Power Plant, the NRC requested PGandE to. identify the scope and provide the basis for acceptance of welded ASTM A-325 botting in pipe support design.

The enclosure to this letter provides the PGandE response to these questions.

Kindly acknowledge receipt of this material on the enclosed copy of this letter and return it in the enciosed addressed envelope.

5incerely, k.

J. 8. Hoch for J. O. Schuyler Enclosure f

v cc:

T. W. Bishop D. G. Eisenhut G. W. Knighton H.'E. Schierling l l6.

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EX. 3 pg. 2 of 6 PGandE Letter o.: DCL-84-067 ENCLOSURE WELDING OF A-325 BOLTS

.4ELUEST FOR INFORMATION The NRC requested PGandE to identify the scope and provide the basis for l

acceptance of welded ASTM A-325 bolting in pipe support design.

RESPONSE

Weided ASTM A-325 bolt design has been used in only 10 pipe supports, numbers 4S/4G through 9G and 59H/lG through 4G. These pipe succorts are on the co=ponent cooling water system lines to the contain=ent fan coolers and are attached by A-325 bo'lts weided to the fan cooler support structure. The bolts are all 5/8" diameter and are welded to ASTM A-36 steel. Project procedures and their referenced standards and codes do not provide for this application of A-325 bolting. However, PGandE has researched the material properties and allowable stresses used in bolt evaluation and has determined the installation to be acceptable.

The bolts used are A-325 Type 1.

ASTM material standards indicate that the chemical properties of A-325 Type 1 are similar to ASTM A-105. The i

appropriate sections of these standards are attached as References 1 and 2.

i The carbon and manganese content are nearly identical and there are no alloying elements such as chromium, nickel, a molybdenum. Therefore, since A-105 is a P-1 material. A-325 Type 1 can be considered a P-1 material based on chemical property considerations.

A-325 Type i bolts are provided in a quenched and tempered condition. The bolts were welded to A-36 steel (P-1 material) using welding procedures for P-1 materials. The fitups and the co=pleted welds were visually insmected and acceptance was documented. The tendency for cold cracking of welds increases when welding high strength materials; however, since cold cracking is easily detected by visusi inspection, PGandE is confident the welds are crack free.

Welding of these bolts ca'ises the propertias to cnange from those associated with a quenched and tempered condition to those associated with a normalized condition. The change in physical properties causes allowable stresses to be reduced toward those of A-307 Grade 3.

Calculations show that these bolts are qualified using A-307 Grade B allowables.

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COMPONENTS

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Tempered Vacuum Trusted Carken and

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and 7

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and manier parta to spesined dunenseems or to A 541. Specificaties for Quenched and dhymessenet mandards such as theer ANSI resnviewed Cartsen and Aug Sessi Ferg-

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Sesmos 2.

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asts.'

l.3 Spenficassoas severreg other sent fe?

A 50s. DeGaision of a Ssssi Ferpes.*

ings ase lanad sa 2.1 and ' L E 30. Methods for Chemasal Aaaiyas of Nery-The veines amad a U.S casema'7 Stasi. Cast Iro,n. Open. Hearth Iros. and was am to tu susa,ess = ins nameses.

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1133. Wes Magnetic Partisis lassmaics.'

A131. Samarasanos for Forged or Rotted 2.3.3 Manuretru,wr* S4ande,wasstian 54 Sasel Pips Flansas. Forged Tanass. and entry of Ae Yalw salFistfspr ladester*

Yalves and Pana for Genseal Sernas.*

SP25. Standard Markans Symem for A350. E==r-for Ferged er Round valves. Fisungs. Flan 6as aos Ussees.

f Carhus and Auey Sessi Flasses. Forged 4 %. g g,g m'",,",*",,"e"m,i^'.".

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-I SCFFLEMENTARY REQUIRIMENTS 7ts AsDoming

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'- - The test sha!! he senduced be reported to the perchaser.

asserdaag to Mahod A 317. DetaEs of the test shan be agrund upon betwesa the maan.

SS. Magustic.Partisie Exammaales fasurer and the purchaser.

55.1 AE -%1-surfaces of the Saished forging shan be esamined by a' magnetic. par.

E Psudese Aemisels tisse method. The method shan be is assord.

$?1 A product anaksis shan be made asse with Method E 109 or Method 1133.

from aos randomly selected forging repre. Acceptance limits shan be as agreed spoa

.- 1 samung each sins sad shame of forming on the bessess the manufacturer and purchaser.

4 esder. and the insales shas comply with Table

1. If the anaksas fails to comply, each forging I*! "

Esamindes shas be abseksd or the les reisstad. AE results 54.1 Au surfases shan be esamined by a ahas he reponed to the parshaser.

. Equid.penetraat method.The method shan be in asserdanes with Makeds E 165. Acospi.

53. Hardams asas hesits shan be as agreed spoo by the 53.1 The pm.: e.c may check the hard. manufacturer and the purchaser.

ness of a.sy or au forgings scophed as any lemuos on the forying and the hardness shan - 57. HMTe.isg,

bs HE 137 to 187. All forg:ngs not withis the S7.1 A hydrostatic test at a pressuru spenGed hardness rumps naan be rejessad.

agreed upon by the manufacturer and the p : E da!! bs apphed by the manafas.

54. Tennism Teses surer.

S8.1 la addition to the reunirements of

%- 9. the heat idsstift::tica shan be 33 I'PairWelding p

marked on ensk forgiar and one tensile soec.

53.1 No trair we! ding shsB be permitted inaa shan be *-' from a repressatauvo without prior approval of the purchaser.

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f Standard Specification for HIGH-STRENGTH BOLTS FOR STRU CTURAL STEEL

JOINTS, INCLU DING SUITABl.E NUTS AND PLAIN HARDENED WASHER 3' E

N Standase a somme enser the fland dange nem A 32: tas namese _

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1. Sempe sap eacmar boats. are coveres in %TM hornnem.

1.1 This specification' covers the chemical tson A eso, nor Quencnes ane Temorren Same=

8*"* 888 S'"88-and n=wnnaical requirements of various types of quenched and tempered stael bolts com-1.2 Wten the twe of bohs is not steeT6ed?

soonly known as "high-strength structural T>ce I cons saatt se sue *ee _ Type 2 as N

bottn." seiended for une is structural jonets Type i oosu may be suppuce D3 the mansfs:

that are co ored under requirements of the turers if agreed upon by the purcasser Specifications for Structural Joints Using 1.3 when atmosphene corroaion resntans ASTM A 323 or A 490 Solts.' issued by the is reqstred. Type 3 bolu shall be spectGed *-

4 Research Counci os Riveted and Bolted the purchaser in any mquiry or orcer.

(

Structural Jomu of the Engineenns Founda-1.4 Sunsene nuts and plain hardened==>4 tion. The various types of bolts covered in than ers are also covered by thu spectiicauon.

1.5 This speci~ncauon provides that hess-speofication are:

1.1.1 T.ipe I--Bolts made of mediumw:ar. bem structural bolu and hean hem nuts sha.

bun.teri.

oplied in sues '!. to i '!. tn inch-be **.stmanet unless ethe' <henen*wsnal recuire anenu are supulated m tae pur:hase inqu:r save. sa diameter.

1.1.2 Tipe 2-Botts made from what is and order. Dimensions of washers are hmite to those ta the Specincation ior Structur.

generally desenbed as lo=-carbon rr attensate steel. succued in sues 'Is to I ta, iacieure, m Joinu Usmg ASTM A 325 or A 400 bon diameter.

cated in f.i.

1.l.3 Tipe J-Botts. 't, to l'/. in inciv.

1.6 when galvar.ued high-str:r.atn strw turni been are socca'nal. the boin shall e l

sive, in diameter having atmospheric corto.

Type I untess otnerwm acc+oved b th sion rusastanca and weathenng charactensucs comparabie to that of the suests covered in percnaser. the suu snail be Grade DH =~

ASTM Spenficauon A So3. for Careon sta ASTM Spectfication A 588. for High-Nuta.* or Grace 2H of ASTM Speadcana Strength Low. Alloy Structural Staal =tta

$0.030 psi Minarnum Yis6d Pomt to 4 in.

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sistance approximately two times that of car.

.er N boa striscturni staal with coppers. Nuts and

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shall also have compatsble atmospheric corro-dgy ^*""""

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sioe resistance and weathenas characterutics.

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Typ 3 heks shall be eierked en ess fase with

9. Isopeedse

- theer aquelly speesd arsumferentsal lines.

9J If the l==r=- described in C le addense besey has sans for Type 3 hasis seguired by the purchaser. it shall be sessaar shes he merhed es see fees with the esmeral 3. - in the inquiry and sessrect er seder.

and the menefacturer may add echer 9.2 The inspector representing the es denungsseheng marks indimeting then the aus is staaer shall how free metry, at all uses 39

.maisopherie servossee Pa=6aat and of a merb se the sentreet of the perehaser a tr -

useshersag type, basakings sesy be reised er performed, to all parts of manufastere*

dupesomed as tas opasse e( the meselecturer. works that sensern the mesofacture est i

IIsoseer. If markness are applied se the bea'*

esalorial sedered. The mase(actater sh, j-log serfees, they shall he deposened.

ferd the seapester all russeenhas fassister l

L1 Westers for use with ths Type 3 heks-natisfy hism that the matenal is besar shes he morted as see fase east the esser eished se asserdasse with this speenau edge with the esmeral 3. er other distinguish. All tests ieserpt product esalysist and se a eng feaths sedicating that the washer is atmos.

ties shall be rease at the pises of manasa.-

pherse corressen resistaat and of a weathermy prior le shipment, seissa otherwise ses.

type.' hearkness en top or bottom surfaces and shall tse se conducted as set to iner smalt he depressed.

eenesessartly with the operatase of the

  • Meet 2-Heen ten nuns conformer to regen.

menes for Grees 2 or 2H of ASThe 5secifisessens A les for Careen and Aue) Esset hees der Neph.

14. Bassemies Piensere and High Tesserrasere Servie.' mas ne espoised as en eherness for use unk Tage l'and 10.1 Uniess otherwee sedied. aw i

1,se 2 teen Graer D er DH et ASTht asocifism. ties based on tests specified herein **

isen A.st3. ese C armen 5aset Ness.* see anse as reported to the manufacturer within -

amoressete asternais %sce aus. are marses one tar y, ass assagensant.*meest 2.2H D es DM and tae seg days from tae roerspt of samm

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