05000298/FIN-2012007-04

Finding

Title

Failure to Establish a Preventative MaintenanceProgram for Molded Case Circuit Breakers

Description

The team identified a Green noncited violation of 10 CFR Part 50, Appendix B, Criterion III, Design Control, which states, in part, measures shall be established to assure that applicable regulatory requirements and the design basis are correctly translated into specifications, drawings, procedures, and instructions. The design control measures shall provide for verifying or checking the adequacy of design, such as by the performance of design reviews, by the use of alternate or simplified calculational methods, or by the performance of a suitable testing program. Specifically, prior to Apri! 4, 2012, the licensee faiied to perform an adequate review of the design basis requirements to establish a preventive maintenance program for molded case circuit breakers located in the safety-related station battery chargers and important to safety battery inverters. This finding was entered into the licensee\'s corrective action program as Condition Reports CR-CNS-2012-1647 and CR-CNS-2012-1664. The team determined that the failure to adequately review the design basis requirements, and not establishing a preventive maintenance program for molded case circuit breakers located in the safety-related station battery chargers and important to safety battery inverters, was a performance deficiency. This finding was more than minor because it was associated with the procedure quality attribute of the Mitigating Systems Cornerstone and adversely affected the cornerstone objective of ensuring the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. In accordance with NRC Inspection Manual Chapter 0609, Attachment 4, Phase 1 - Initial Screening and Characterization of Findings, the issue was determined to have very low safety significance (Green) because it was a design deficiency confirmed not to result in loss of operability or functionality. Specifically, there have not been any failures of these molded case circuit breakers attributed to lack of preventative nmaintenance. This finding did not have a crosscutting aspect because the most significant contributor did not reflect current licensee performance

04
Site:	Cooper
Report	IR 05000298/2012007 Section 1R21
Date counted	Jun 30, 2012 (2012Q2)
Type:	NCV: Green
cornerstone	Mitigating Systems
Identified by:	NRC identified
Inspection Procedure:	IP 71111.21
Inspectors (proximate)	V Ferrarini R Kopriva T Farnholtz S Garchow R Latta B Correll G Morris M Williams
INPO aspect
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v • d • e

Finding - Cooper - IR 05000298/2012007

1(0)2(9)3(16)4(13)5(12)6(0)7(6)8(0)301(1)403(0)404(4)501(0)503(0)801(0)31(0)

IR 05000298/2012007: 1 2 3 4 5 6

Finding List (Cooper) @ 2012Q2

CCA Matrix: 2012Q2

	Q	CCA	Title
05000298/FIN-2011004-01	2011Q3	H.7	Failure to Place the Essential Service Water System Strainers in (a)(1)
05000298/FIN-2011004-02	2011Q3		Failure to Scope Reactor Building Drain Components and Steam Exclusion Doors that Affect Safety-related Systems in the Maintenance Rule Monitoring Program
05000298/FIN-2011004-03	2011Q3	H.8	Failure to Assess and Manage Risk for Maintenance Near Electrical Towers That Could Impact Initiating Events
05000298/FIN-2011004-04	2011Q3	P.3	Failure to Assess and Manage Risk for Maintenance Near an Operating Reactor Feed Pump That Could Impact Initiating Events
05000298/FIN-2011004-05	2011Q3	H.12	Failure to Follow Procedure Results in Personnel Contamination
05000298/FIN-2011004-06	2011Q3	P.2	Failure to Identify, Correct, and Prevent Recurrence of a Significant Condition Adverse to Quality
05000298/FIN-2011004-07	2011Q3		Inadequate Procedure Results in Inoperable Essential Pump
05000298/FIN-2011005-07	2011Q4	H.14	Failure to Perform Required 10 CFR 50.59 Evaluations for Changes
05000298/FIN-2011005-04	2011Q4		Failure to Provide Complete and Accurate Solid Radwaste Shipment Information in Annual Reports
05000298/FIN-2011202-02	2011Q4		Security
05000298/FIN-2011005-06	2011Q4	P.2	Failure to Correctly Translate Design Requirements into Installed Plant Configuration
05000298/FIN-2011005-05	2011Q4	P.1	Failure to Identify Deficient Performance During a Single-Facility Drill
05000298/FIN-2011005-03	2011Q4	H.12	Failure to Follow Procedures for Dose Rate Alarms Received by Two Individuals
05000298/FIN-2011005-02	2011Q4	H.2	Failure to Maintain Control and Continuous Coverage of a Posted Locked High Radiation Area
05000298/FIN-2011005-01	2011Q4	H.2	Failure to Conspicuously Post a High Radiation Area
05000298/FIN-2012002-08	2012Q1	H.2	Failure to Follow Station Procedure Results in Inadequate Work Instructions
05000298/FIN-2012002-07	2012Q1		Failure to Furnish Evidence of an Activity Affecting Quality
05000298/FIN-2012002-06	2012Q1	H.14	Failure to Follow Radiation Work Permit Requirements
05000298/FIN-2012002-05	2012Q1	H.7	Unevaluated Pre-conditioning for Core Spray Motor-operated Valves prior to Conducting As Found In-service Surveillance Testing
05000298/FIN-2012002-03	2012Q1	H.12	Failure to Appropriately Manage Risk for Maintenance in the Stations Switchyard
05000298/FIN-2012002-02	2012Q1	P.2	Failure to Scope Required Components in the Stations Maintenance Rule Monitoring Program
05000298/FIN-2012002-01	2012Q1	P.2	Failure to Maintain Design Control for Internal Flooding
05000298/FIN-2012002-04	2012Q1		Failure to Maintain Design Control of Standby Liquid Control System
05000298/FIN-2012404-02	2012Q2	H.7	Security
05000298/FIN-2012404-01	2012Q2	H.14	Security
05000298/FIN-2012007-06	2012Q2	P.2	Failure to Incorporate all Design and Technical Data Available into the Operability Determinations for the Standby Liquid Control Tank and Test Tank
05000298/FIN-2012007-05	2012Q2	P.3	Failure to Have an Adequate Procedure for Erecting Flood Barriers
05000298/FIN-2012007-04	2012Q2		Failure to Establish a Preventative MaintenanceProgram for Molded Case Circuit Breakers
05000298/FIN-2012007-03	2012Q2		Failure to Address the Design Bases of the Battery Chargers Following Identification of an Undersized Fused Disconnect Switch Connecting the Swing Battery Chargers to the Direct Current (DC) Buses
05000298/FIN-2012007-02	2012Q2	H.14	Failure to Provide Adequate Resistance Values for the Preventative Maintenance of the Non-Segregated Phase Bus Duct
05000298/FIN-2012007-01	2012Q2	H.2	Failure to Adequately Analyze Seismic Requirements for Service Water instrument Rack
05000298/FIN-2012003-14	2012Q2	H.14	Failure to Use Design-Basis Parameter Values in Design-Related Calculations
05000298/FIN-2012003-13	2012Q2	H.14	Fail to Correct a Condition Adverse to Quality for Determining the Number of Multiply Starts for a Single Diesel Generator Starting Air Accumulator
05000298/FIN-2012003-12	2012Q2	H.14	Failure to Maintain Design Control of the Essential Ventilation System
05000298/FIN-2012003-11	2012Q2	H.5	ALARA Program Failed to Prevent Unintended Doses for Refueling Floor Activities, Outage RE26
05000298/FIN-2012003-10	2012Q2	H.13	Failure to Perform a Radiation and Contamination Survey
05000298/FIN-2012003-09	2012Q2	H.14	Failure to Follow Radiation Work Permit Requirements
05000298/FIN-2012003-08	2012Q2	P.2	Non-conservative Service Water Booster Pump A and D Differential Pressure Operability Limits During In-Service Surveillance Testing
05000298/FIN-2012003-07	2012Q2	H.14	Failure to Evaluate Changes for Adverse Impacts
05000298/FIN-2012003-06	2012Q2	H.8	Design Changes Not Appropriately Approved by the Licensee
05000298/FIN-2012003-05	2012Q2		Failure to Furnish Evidence of an Activity Affecting Quality
05000298/FIN-2012003-04	2012Q2	P.2	Failure to Maintain Design Control of the Standby Liquid Control System and Sumps Credited in the Internal Flooding Analysis
05000298/FIN-2012003-03	2012Q2	H.14	Failure to Recognize the Need for An Evaluation and to Properly Document the Bases for Operability
05000298/FIN-2012003-02	2012Q2	H.14	Failure to Ensure Compliance with the Requirements of Station Troubleshooting Procedure
05000298/FIN-2012003-01	2012Q2	H.7	Failure to Perform Adequate Postmaintenance Testing

Self-Identified List (Cooper)

	Q	Title
05000298/FIN-2011005-08	2011Q4	Licensee-Identified Violation
05000298/FIN-2011005-09	2011Q4	Licensee-Identified Violation
05000298/FIN-2012003-15	2012Q2	Licensee-Identified Violation
05000298/FIN-2012003-16	2012Q2	Licensee-Identified Violation
05000298/FIN-2012404-03	2012Q2	Security
05000298/FIN-2012404-04	2012Q2	Security

[Cooper Findings full list]

05000298/FIN-2012007-04

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