LER-1981-060, Forwards LER 81-060/03L-0.Detailed Event Analysis Encl |
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16805 Road 19_1/2, Platteville, Colorado 80651-9298
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October 22, 1981 OCTg 8 b2 Fort St. Vrain
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Unit No. 1 odlgge P-81253
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'.ctd' j't OCT 2 61981 Mr. Karl V. Seyfrit, Director l'\\
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Nuclear Regulatory Commission Region IV Office of Inspection and Enforcement 611 Rycn Plaza Drive Suite 1000 Arlington, Texas 76012
Reference:
Facility Operatt.ng Licr-a No. DPR-34 Docket No. 50-267
Dear Mr. Seyfrit:
Eaclosed please find a copy of Reportable Occurrence Report No. 50-267/81-060, Final, submitted per the requirements of Technical Specification AC 7.5.2(b)2.
Also, please find enclosed one copy of the Licensee Event Report for Reportable Occurrence Report =No. 50-267/81-060.
Very truly yours, A nwk Don Warembourg
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Manager, Nuclear Production DW/cls Enclosure cc.
Director, MIPC si.
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il CCCUPRENCE REPORT DISTRIBUTION' i
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. De pa / tment o f Energy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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San Irancisco Operatione Office Attn:' California Patent Group
' 1333? Broadway.
Oakland, California 94612 Dep ar tmen t o f Ene rgy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
Mr. Glen A. Newby, Chief
.HTR Srsuch' Division of Nuclear Power Development Mail Station 5-107 Vaehington, D.C.
20345
. Departinent o f Ene rgy - - '- - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
Attn - Project Nanager 110 West A Street, Suite 460 San Diego, California 92101 1 (original of P Letter.
Mr. Karl V. Seyfrit. Director Region IV and Copy of I.ER)
Office of Inspection and Enforcement Nuclear Regulatory Countisaton 611 Ryan Plaza Drive Suita 1000 Arlington, Texas 76012
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Office of Management Information and Program Control U. S. saclear Regulatory Cosumission Washington, D.C.
20$55 Mr. R icha rd Phe lp s -
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([riginal of FPLC Letter FSV, GA, Site plus Two Copies One Representative Copy of P Letter, One General Atomic Company Copy of LER)
- - P. O. Box 426 Platteville, Colorado 5t0651 -
Mr. B ill Lave lee - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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Nuclear Safety Analysis Center 3412 Hillview Avenue F. O. Box 10412 Palo Alto, California 94303 1
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NRC Resident Site Inspector i
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REPORT DATE:
October 22, 1981 REPORTABLE OCCURRENCE 81-060 ISSUE O OCCURRENCE DATE:
September 22, 1981 Page 1 of 4 FORT ST. VRAIN NUCLEAR GENERATING STATION PUBLIC SERVICE COMPANY OF COLORADO 16805 WELD COUNTY ROAD 19 1/2 PLATTEILLE, COLORADO 80651-9298 REPORT NO. 50-267/81-060/03-L-0 Final IDENTIFICATION OF OCCURRENCE:
During steady state power operation, the emergency feedwater header supply to Loop 1 helium circulator water turbine drives was isolated on three separate occasions between September 22, 1981, and October 13, 1981. This is a degraded mode of LCO 4.2.2 and is reportable per Fort St. Vrain Technical Specification AC 7.5.2(b)2.
EVENT
DESCRIPTION
Event #1 On September 22, 1981, with the plant operating at 70% thermal. power and 243 MWe, excessive leakage through PV-21243 necessitated isolation of emergency feedwater to Loop 1 helium circulator water turbine drives to effect repairs. Refer to Figure 1 for simplified' diagram of this system.
A pressure control system is provided to control emergency feedwa er flow to each of the circulator pelton wheel supply headers and B under flow and no-flow conditions.
contra s supply header pressure.
l Under flow conditions, 21243 1 Under no-flow conditions, PV-2 243-1 U3 is provided to relieve excess header pressure to the turbine water drain tank in the event DV-21243 leaks through.
In this instance, leakaga through.PV-21243 was in excess of the capabilities of PV-21243-1,_and increased Loop 1 supply header pressure.
This dio not, in itself, render the emergency feedwater to Loop 1 ci rc ulators inoperable.
A Plant Trouble Report was initia ed, and the emergency feedwater was isolated ahead of PV-21243 5 at 0010 hours1.157407e-4 days <br />0.00278 hours <br />1.653439e-5 weeks <br />3.805e-6 months <br /> on -September 22, 1981.
Repairs were made to PV-1243, and pelton drive water system was restored to service at 2140 hours0.0248 days <br />0.594 hours <br />0.00354 weeks <br />8.1427e-4 months <br /> on September 22, 1981.
Event #2 Valve leakage increased again, and on September 29, 1981, at 1100 hours0.0127 days <br />0.306 hours <br />0.00182 weeks <br />4.1855e-4 months <br />, PV-21243 was isolated again and the valve stroke was lengthened in an attempt to reduce the leakage. The valve was returned to service at 1150 hours0.0133 days <br />0.319 hours <br />0.0019 weeks <br />4.37575e-4 months <br />.
l REPORTABLE OCCURRENCE 81-060 ISSUE O Page 2 of 4 Event #3 On October 12, 1981, at 1000 hours0.0116 days <br />0.278 hours <br />0.00165 weeks <br />3.805e-4 months <br />, PV-21243 was isolated again for repairs.
The valve was repaired and returned to service on October 13, 1981, at 0830 hours0.00961 days <br />0.231 hours <br />0.00137 weeks <br />3.15815e-4 months <br />.
The pelton drive water system was returned to operation within the 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> allowed by LCO 4.2.2(a) in each event.
Had it been necessary during these periods, the affected helium circulators could have been operated at reduced speed utilizing a water supply from the emergency condensate or firewater systems.
CAUSE
DESCRIPTION:
Excessive leakage through PV-21243 required isolation of emergency feedwater to Loop i helium circulators to effect repairs.
The
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leakage was due to wear on the gasket surface between the seat ring and the valve body.
CORRECTIVE ACTION:
Event #1 The gasket surface in the valve body of PV-21243 was built up by applying devcon compound to eliminate leakage.
The valve was re-assembled, and the system returned to service.
Event #2 The valve stroke was lengthened.
Event #3 The valve disc and-seat ring were replaced.
The valve was re-assembled and returned to service.
A Plant Trouble Report has been written to have this valve rebuilt during the upcoming maintenance shutdown.
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' ergency Feedwater To Backup p
eader Pearing Water O
To Loop 1 llelium Circulator V 211615 1
PV-2124 3 Water Turbine Drives bN/
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Q PV-21243-1 Q
To Turbine Water
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PV-21244 To hop 2 IIelium Circulator ygg h
V-211616 Q
Water Turbine Drives j
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To Turbine Water O
Drain Tank O
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Emergency Feedwater Pressure Control 7
FIGURE 1 o
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REPORTABLE OCCURRENCE 81-060-ISSUE O-
- - Page 4 of 4 Prepared By:
Asa Reed Technical Services Technician Reviewed By:
/k Charles Full'er Technical 3ervices Engineer p Supervisor i
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Reviewed By:
Edwi n D.Wi 11' ~/
Station Manager l
l Approved By:
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Don Warembourg f/
Manager, Nuclear Production i
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| 05000267/LER-1981-001, Forwards LER 81-001/03L-0.Includes Narrative Description of Event Re High Outlet Temp in Pcrv Cooling Water Sys | Forwards LER 81-001/03L-0.Includes Narrative Description of Event Re High Outlet Temp in Pcrv Cooling Water Sys | | | 05000267/LER-1981-001-03, /03L-0:on 801230,outlet Temp of Loop 2 Pcrv Cooling Water Sys Exceeded Tech Spec Level.Caused by High Setpoint of Cooling Water Temp Controller Following Calibr. Controller Reset & Operators Will Be Reinstructed on Sys | /03L-0:on 801230,outlet Temp of Loop 2 Pcrv Cooling Water Sys Exceeded Tech Spec Level.Caused by High Setpoint of Cooling Water Temp Controller Following Calibr. Controller Reset & Operators Will Be Reinstructed on Sys | | | 05000267/LER-1981-002-03, /03L-0:on 810107,during Normal Operation,Sampling Requirements of SR NR1.1 Found Not Met for Day shift,801225. Caused by Personnel Error.Sampling Resumed on Next Shift & Personnel Reinstructed Re Importance of Requirements | /03L-0:on 810107,during Normal Operation,Sampling Requirements of SR NR1.1 Found Not Met for Day shift,801225. Caused by Personnel Error.Sampling Resumed on Next Shift & Personnel Reinstructed Re Importance of Requirements | | | 05000267/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000267/LER-1981-003-03, /03L-0:on 810106,during Test,One Channel of 1D Helium Circulator Drain Malfunction Found Inoperable.Caused by Blown Switch Module Fuse.Fuse Replaced & Switch Returned to Svc | /03L-0:on 810106,during Test,One Channel of 1D Helium Circulator Drain Malfunction Found Inoperable.Caused by Blown Switch Module Fuse.Fuse Replaced & Switch Returned to Svc | | | 05000267/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000267/LER-1981-004-03, /03L-0:on 810115,high Residual Chlorine Levels Found in Circulating Water Sys Liquid Effluent Sample.Cause Unknown.Subsequent Samples Normal | /03L-0:on 810115,high Residual Chlorine Levels Found in Circulating Water Sys Liquid Effluent Sample.Cause Unknown.Subsequent Samples Normal | | | 05000267/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000267/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000267/LER-1981-005-03, /03L-0:on 810107,during Surveillance Testing,Trip Setting on PDIS-21177 Bearing Water Differential Pressure Switch Found Below Tech Spec Limit.Caused by Instrument Drift.Switch Adjusted & Returned to Svc | /03L-0:on 810107,during Surveillance Testing,Trip Setting on PDIS-21177 Bearing Water Differential Pressure Switch Found Below Tech Spec Limit.Caused by Instrument Drift.Switch Adjusted & Returned to Svc | | | 05000267/LER-1981-006-03, During Annual Testing & Calibr,Six of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Annual Testing & Calibr,Six of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000267/LER-1981-007, Forwards LER 81-007/03T-0 | Forwards LER 81-007/03T-0 | | | 05000267/LER-1981-007-03, /03T-0:on 810108,during Pcrv Cooling Water Sys Data Evaluation,Violation of Limiting Conditions of Operation Found Re Loop 2 Inlet & Outlet Average Temp Below Tech Spec Limit.Caused by Insufficient Heat Input | /03T-0:on 810108,during Pcrv Cooling Water Sys Data Evaluation,Violation of Limiting Conditions of Operation Found Re Loop 2 Inlet & Outlet Average Temp Below Tech Spec Limit.Caused by Insufficient Heat Input | | | 05000267/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000267/LER-1981-008-03, /03X-2:on 810120,during Primary Coolant Pressure Scram,Calibr Found Voltage Outputs of Three Pressure Transmitters High.Caused by Instrument Drift.Pressure Transmitters Calibr | /03X-2:on 810120,during Primary Coolant Pressure Scram,Calibr Found Voltage Outputs of Three Pressure Transmitters High.Caused by Instrument Drift.Pressure Transmitters Calibr | | | 05000267/LER-1981-009, Forwards LER 81-009/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-009/03L-0.Detailed Event Analysis Submitted | | | 05000267/LER-1981-009-03, /03L-0:on 810116-0131,plant Operated in Degraded Mode on Five Occasions.Caused by Moisture Outgassing from Core Graphite Due to Increased Power Level.Average Core Outlet Temp Reduced & Purification Sys Removed | /03L-0:on 810116-0131,plant Operated in Degraded Mode on Five Occasions.Caused by Moisture Outgassing from Core Graphite Due to Increased Power Level.Average Core Outlet Temp Reduced & Purification Sys Removed | | | 05000267/LER-1981-010-03, /03L-0:on 810120,five Sample Flow Circuits Found Out of Calibr.Caused by Change of Instrument Characteristics.Calibr Values Revised & Flow Transmitters Recalibr.Alarm Setpoint Functional Test Values Also Changed | /03L-0:on 810120,five Sample Flow Circuits Found Out of Calibr.Caused by Change of Instrument Characteristics.Calibr Values Revised & Flow Transmitters Recalibr.Alarm Setpoint Functional Test Values Also Changed | | | 05000267/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000267/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000267/LER-1981-011-03, /03L-0:on 810121,liquid Nitrogen Storage Tank Level Noted Below Min Required.Caused by Sys Usage & Late Delivery of Liquid Nitrogen.Delivery Restored Tank Levels to Acceptable Values.Second Load Delivered to Top Off Tank | /03L-0:on 810121,liquid Nitrogen Storage Tank Level Noted Below Min Required.Caused by Sys Usage & Late Delivery of Liquid Nitrogen.Delivery Restored Tank Levels to Acceptable Values.Second Load Delivered to Top Off Tank | | | 05000267/LER-1981-012-03, /03L-0:on 810127,six of Twelve Steam Pipe Rupture (Pipe Cavity)Ultrasonic Noise Channels Had Unacceptably Low Response to Known Noise Source During Test.Caused by Microphone &/Or Transmitter Gain Reduced to Stop Tripping | /03L-0:on 810127,six of Twelve Steam Pipe Rupture (Pipe Cavity)Ultrasonic Noise Channels Had Unacceptably Low Response to Known Noise Source During Test.Caused by Microphone &/Or Transmitter Gain Reduced to Stop Tripping | | | 05000267/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000267/LER-1981-013-01, /01T-0:on 810203,following Liquid Waste Release 429,tritium Concentration Exceeded Tech Spec.Caused by Sys Design Inadequacy W/Oil Separator on Liquid Waste Discharge Line.Bypass Installed Around Oil Separator | /01T-0:on 810203,following Liquid Waste Release 429,tritium Concentration Exceeded Tech Spec.Caused by Sys Design Inadequacy W/Oil Separator on Liquid Waste Discharge Line.Bypass Installed Around Oil Separator | | | 05000267/LER-1981-013, Forwards LER 81-013/01T-0.Detailed Event Analysis Submitted | Forwards LER 81-013/01T-0.Detailed Event Analysis Submitted | | | 05000267/LER-1981-014, Forwards LER 81-014/03L-0.Detailed Summary Also Encl | Forwards LER 81-014/03L-0.Detailed Summary Also Encl | | | 05000267/LER-1981-014-03, /03L-0:on 810104,instrument Air Compressors 1C & 1A Out of Svc,Leaving Only Compressor 1B in Svc.Caused by Compressor 1C Tripping on High Discharge Air Temp & Compressor 1A Being Cleared Out for Insp & Repairs | /03L-0:on 810104,instrument Air Compressors 1C & 1A Out of Svc,Leaving Only Compressor 1B in Svc.Caused by Compressor 1C Tripping on High Discharge Air Temp & Compressor 1A Being Cleared Out for Insp & Repairs | | | 05000267/LER-1981-015, Forwards LER 81-015/03L-0.Detailed Event Analysis Encl | Forwards LER 81-015/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-015-03, /03L-0:on 810204-0220,plant Operated in Degraded Mode on Nine Occasions.Causes Include Increased Oxidant Outgassing After Power Increase & Moisture Introduced Into Primary Coolant as Part of Approved Test | /03L-0:on 810204-0220,plant Operated in Degraded Mode on Nine Occasions.Causes Include Increased Oxidant Outgassing After Power Increase & Moisture Introduced Into Primary Coolant as Part of Approved Test | | | 05000267/LER-1981-016-03, During Testing,Three of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Testing,Three of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1981-016, Forwards LER 81-016/03L-0 | Forwards LER 81-016/03L-0 | | | 05000267/LER-1981-017-03, /03L-0:on 810217,standby Diesel Engine 1B Tripped on High Cooling Water Temp.Caused by Sticking Temp Control Valve.Valve Disassembled,Cleaned & Returned to Svc | /03L-0:on 810217,standby Diesel Engine 1B Tripped on High Cooling Water Temp.Caused by Sticking Temp Control Valve.Valve Disassembled,Cleaned & Returned to Svc | | | 05000267/LER-1981-017, Forwards LER 81-017/03L-0 | Forwards LER 81-017/03L-0 | | | 05000267/LER-1981-018-03, /03L-0:on 810214,sample Flow Alarm Setpoints of Three Dewpoint Moisture Monitors Found Outside Tech Spec. Probably Caused by Previous Misadjustment.Trip Points Readjusted | /03L-0:on 810214,sample Flow Alarm Setpoints of Three Dewpoint Moisture Monitors Found Outside Tech Spec. Probably Caused by Previous Misadjustment.Trip Points Readjusted | | | 05000267/LER-1981-018, Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-019, Forwards LER 81-019/03L-0.Detailed Event Analysis Encl | Forwards LER 81-019/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-019-03, /03L-0:on 810220,plant Operated in Degraded Mode to Repair Pressure Control Valve PV-21243-1.Caused by Excessive Leakage Through 1/2-inch Masoneilan Pressure Control Valve.Valve Stroke Lengthened.Seat & Stem Replaced | /03L-0:on 810220,plant Operated in Degraded Mode to Repair Pressure Control Valve PV-21243-1.Caused by Excessive Leakage Through 1/2-inch Masoneilan Pressure Control Valve.Valve Stroke Lengthened.Seat & Stem Replaced | | | 05000267/LER-1981-020, Forwards LER 81-020/03L-0.Detailed Event Analysis Encl | Forwards LER 81-020/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-020-03, /03L-0:on 810226,primary Coolant Moisture & Oxidants Exceeded Limits.Caused by Circulator Buffer Sys Upset & Helium Circulator Trip Due to 810223 Reactor Scram. Reactor Power Reduced Until Moisture Level Decreased | /03L-0:on 810226,primary Coolant Moisture & Oxidants Exceeded Limits.Caused by Circulator Buffer Sys Upset & Helium Circulator Trip Due to 810223 Reactor Scram. Reactor Power Reduced Until Moisture Level Decreased | | | 05000267/LER-1981-021, Forwards LER 81-021/03L-0.Detailed Event Analysis Encl | Forwards LER 81-021/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-021-03, /03L-0:on 810302,liquid Nitrogen Storage Tank Level Lower than Tech Spec Requires.Caused by Sys Usage & Unavailable Recondensers.Level Restored W/Two Loads | /03L-0:on 810302,liquid Nitrogen Storage Tank Level Lower than Tech Spec Requires.Caused by Sys Usage & Unavailable Recondensers.Level Restored W/Two Loads | | | 05000267/LER-1981-022, Forwards LER 81-022/03L-0.Detailed Event Analysis Encl | Forwards LER 81-022/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-022-03, /03L-0:on 810310,found That Total Dissolved Solids in Plant Nonradioactive Liquid Waste Effluent Exceeded Tech Specs on 810224.Caused by Restoration of Water Sys Blowdown at High Rate.Blowdown Reduced | /03L-0:on 810310,found That Total Dissolved Solids in Plant Nonradioactive Liquid Waste Effluent Exceeded Tech Specs on 810224.Caused by Restoration of Water Sys Blowdown at High Rate.Blowdown Reduced | | | 05000267/LER-1981-023, Forwards LER 81-023/03L-0.Detailed Event Analysis Encl | Forwards LER 81-023/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-023-03, /03L-0:on 810310,during Release of Reactor Bldg Sump,Sump Pump Effluent Discharge Proportional Sampler Found Inoperable.Caused by Error in Instructions.New Instructions Issued to Assure Sampler Operability | /03L-0:on 810310,during Release of Reactor Bldg Sump,Sump Pump Effluent Discharge Proportional Sampler Found Inoperable.Caused by Error in Instructions.New Instructions Issued to Assure Sampler Operability | | | 05000267/LER-1981-024-03, During Testing,Five of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | During Testing,Five of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | | | 05000267/LER-1981-024, Forwards LER 81-024/03L-0.Detailed Event Analysis Encl | Forwards LER 81-024/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-025, Forwards LER 81-025/03L-0.Detailed Event Analysis Encl | Forwards LER 81-025/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-025-03, /03X-1:on 810317,liquid Nitrogen Storage Tank Level Decreased to Below 650 Gallons.Caused by Loss of Power to Fill Line Isolation Valve.Circuit Breaker Reclosed.Level Reestablished.Bypass Valve Installed Around Converter | /03X-1:on 810317,liquid Nitrogen Storage Tank Level Decreased to Below 650 Gallons.Caused by Loss of Power to Fill Line Isolation Valve.Circuit Breaker Reclosed.Level Reestablished.Bypass Valve Installed Around Converter | |
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