LER-1981-024, Forwards LER 81-024/03L-0.Detailed Event Analysis Encl |
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.- 3 9 Mr. Karl V. Seyfrit, Director Nuclear Regulatory Commf ssion Region IV of fice of Inspection and Enforcement 611 Ryan Plaza Drive Suite 1000 Arlington, Texas 76012 Reference: Facility Operating License No. DP R-34 Docket No. 50-267
Dear Mr. Seyfrit:
Enc'.osed please find a copy of Reportable Occurrence Report F 50-267/
81-024, Preliminary, submitted per the requirements of Techn ecifi-cation AC 7.5.2(b)1 and AC 7.5.2(b)2.
Also, please find enclosed one copy of the Licensee Event Report for Reportable Occurrence Report No. 50-267/81-024.
Very truly yours, YWu Q
Don Warembourg
!bnager, Nuclear Production DW/cis Enclosure 0
cc: Director, MIPC s
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OCCt'UINCE PIPORT SitTRISt,T!0N Nueber of Cootes Department of Energy - <
1 (P Letter)
San Francisco Operationa Of fice Atta C411f 3rnia Patent Orcup 1333 3 roadway Oakland, California 94612 Dep a r tmen t o f Ene rgy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter) ltr. Glen A. Newby, Chief 471 3 ranch Division of Lelear Power Development Mail Station 3-107 Vashington, D.C.
20545 De par tme nt o f Ene r gy - - - - - - - - - - - - - - - - - -.. - - - - - - - - - -
1 (P Letter)
Acts: Project Manager 110 Vest A Street. Suite 460 San 3teso, California 92101 Mr. Karl v. Seyfrit, Director 1
(Original of P Letter Region IV y and Copy of LZ1)
Of fice of Inspection and Inforcement Nuclear Regulatory Commiselon 611 Ryan Plaza Drive Suite 1000 Arlington, Texas 76012 D i re c t o r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter, LER)
Of fice of Management Inforzation and Program Control C. 3. Nuclear Regulatory Commission Washington, D.C.
20553 Mr. h en a r d Phe lp s -
r. - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 (Original of MLG Letter FS7, 2, Site plus Two Copies. One Rep rese ntative Copy of P Letter One Oeneral Atomic Company copy of Lgg)
P. 0, 3ox 426
?lattaville, Colorado 30651 M r. S i l l Lava le s - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter, LER)
Nuclear Jafety Analysis Center 3412 Itt11 view Avenue
?. O. Box 10412
?sio Alto, California 74303 NRC Resident ilte Inspector 1
(P Letter, IIR) pggt BR$ln
REPORT DATE:
April 16.1981 REPORTABLE OCCURRENCE 81-024 ISSUE O OCCURRENCE DATE:
March 17. 1981 Page 1 of 4 FORT ST. VRAIN NUCLEAR GENERATING STATION PUBLIC SERVICE COMPANY OF COLORADO 16805 WELD COUNIT ROAD 19 1/2 PLATTEVILLE, COLORADO 30651 REPORT NO. 50-267/81-024/03-L-0 Preliminary IDENTIFICATION OF i
LCURRENCE :
During the March performance of the monthly check of the helium circulator i
seal malfunction pressure differential switches, it was discovered that five of the twelve switch units tripped outside the limits specified in LCO 4.4.1 Table 4.4-3.
These are reportable per Fort St. Vrain Technical Specifications AC 7.5.2(b)1 and AC J.5.2(b)2.
EVENT
DESCRIPTION
On March 17, 1981, while operating at 69% thermal power and 220 MWe elec-crical, instrument personnel performed the circulator seal malfunction (buffer-mid-buf fer) switch operability check. The switches are normally calibrated on an annual basis; however, due to the problems cited in the previous reports as listed on the LER, a check of buffer-mid-buffer trip settings on a monthly basis has been undertaken as an interim measure to test operability.
There are twelve buffer-mid-buffer switch units, three per circulator. Each switch unit contains two electrical switches. The range of the sensing ele-ment is from (-) 100 inches of water to zero to (+) 100 inches of water. One of the electrical switches in each unit must operate at greater than or equal to (-) 10 inches vator (negative buffer-mid-buffer), and the other electrical switch must operate at less than or equal to (+) 80 inches of water (positive buffer-mid-buffer) per Table 4.4-3.
The trip settings for the twelve switches are listed in Table 1.
l The switch settings, which were found to be less conservative chan those established by the Technical Specification, did not prevent the fulfillment of the functional requirements of the system.
CAUSE
DESCRIPTION
l Dirt buildup and accumulation in the electrical switches prevented them from making proper contact.
l l
O O
REPORTABLE OCCURRENCE 81-024 ISSUE O Page 2 of 4 CORRECTIVE ACTION:
The trip settings of the electrical switches wert-re-adjusted to the proper trip points and the test satisfactorily completed.
Due to the continuing problems being experienced with the electrical switches, the interim check of the trip settings is being conducted on a monthly basis.
The investigation of the proble:n associated with the helium circulator seal malfunction trip switches has been completed, and Public Service Company Nuclear Project Department is proceeding on a path to replace the existing equipment.
G 1
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REPORTABLE OCCURRENCE 81-024 ISSUE O Page 3 of 4 TABLE 1 Am Found Inches H30 As Left Inches H30 Increasing Decreasing Increasing Decreasing Trip Point Trip Point Trip Point Trip Point 1A Circulator P DIS-21149
+90(1)
- - 14(1) 75
- - 5 PDIS-21151
+ 75
- - 15(5) 75
- - 6 PDIS-21153
+ 74
- - 9 74
- - 9 13 Circulator PDIS-21155
+ 69
- - 5 73
- - 5 PDIS-21157
+100(5)
- - 5 73
- - 5 PDIS-21159
+ 73
- - 5 73
- - 5 1C Circulator PDIS-21150
+ 78
- - 17 (5) 78
- - 3 PDIS-21152
+82(5)-
- - 40(5) 75
- - 5 l
P DIS-21154
+ 75
- - 3 75
- - 3 1D Circulator PDIS-21156
+ 74
- - 5 74
- - 5 PDIS-21158
+ 74
- - 6 74
- - 6 PDIS-21160
+ 75
- - 7 75
- - 7
(
Denotes Switches which were out of tolerance.
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REPORTABLE OCCURRENCE 81-024 ISSUE O Page 4 of 4 Prepared By:
Reed 22 Asa B.
Technical Services Technician Reviewed By:
WT Gahm echnical Services Supervisor Reviewed By:
NA Frank M. Mathie Operations Manager Approved By:
7TmM _
Don Warembourg
/
Manager, Nuclear Production l
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| 05000267/LER-1981-001, Forwards LER 81-001/03L-0.Includes Narrative Description of Event Re High Outlet Temp in Pcrv Cooling Water Sys | Forwards LER 81-001/03L-0.Includes Narrative Description of Event Re High Outlet Temp in Pcrv Cooling Water Sys | | | 05000267/LER-1981-001-03, /03L-0:on 801230,outlet Temp of Loop 2 Pcrv Cooling Water Sys Exceeded Tech Spec Level.Caused by High Setpoint of Cooling Water Temp Controller Following Calibr. Controller Reset & Operators Will Be Reinstructed on Sys | /03L-0:on 801230,outlet Temp of Loop 2 Pcrv Cooling Water Sys Exceeded Tech Spec Level.Caused by High Setpoint of Cooling Water Temp Controller Following Calibr. Controller Reset & Operators Will Be Reinstructed on Sys | | | 05000267/LER-1981-002-03, /03L-0:on 810107,during Normal Operation,Sampling Requirements of SR NR1.1 Found Not Met for Day shift,801225. Caused by Personnel Error.Sampling Resumed on Next Shift & Personnel Reinstructed Re Importance of Requirements | /03L-0:on 810107,during Normal Operation,Sampling Requirements of SR NR1.1 Found Not Met for Day shift,801225. Caused by Personnel Error.Sampling Resumed on Next Shift & Personnel Reinstructed Re Importance of Requirements | | | 05000267/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000267/LER-1981-003-03, /03L-0:on 810106,during Test,One Channel of 1D Helium Circulator Drain Malfunction Found Inoperable.Caused by Blown Switch Module Fuse.Fuse Replaced & Switch Returned to Svc | /03L-0:on 810106,during Test,One Channel of 1D Helium Circulator Drain Malfunction Found Inoperable.Caused by Blown Switch Module Fuse.Fuse Replaced & Switch Returned to Svc | | | 05000267/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000267/LER-1981-004-03, /03L-0:on 810115,high Residual Chlorine Levels Found in Circulating Water Sys Liquid Effluent Sample.Cause Unknown.Subsequent Samples Normal | /03L-0:on 810115,high Residual Chlorine Levels Found in Circulating Water Sys Liquid Effluent Sample.Cause Unknown.Subsequent Samples Normal | | | 05000267/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000267/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000267/LER-1981-005-03, /03L-0:on 810107,during Surveillance Testing,Trip Setting on PDIS-21177 Bearing Water Differential Pressure Switch Found Below Tech Spec Limit.Caused by Instrument Drift.Switch Adjusted & Returned to Svc | /03L-0:on 810107,during Surveillance Testing,Trip Setting on PDIS-21177 Bearing Water Differential Pressure Switch Found Below Tech Spec Limit.Caused by Instrument Drift.Switch Adjusted & Returned to Svc | | | 05000267/LER-1981-006-03, During Annual Testing & Calibr,Six of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Annual Testing & Calibr,Six of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000267/LER-1981-007, Forwards LER 81-007/03T-0 | Forwards LER 81-007/03T-0 | | | 05000267/LER-1981-007-03, /03T-0:on 810108,during Pcrv Cooling Water Sys Data Evaluation,Violation of Limiting Conditions of Operation Found Re Loop 2 Inlet & Outlet Average Temp Below Tech Spec Limit.Caused by Insufficient Heat Input | /03T-0:on 810108,during Pcrv Cooling Water Sys Data Evaluation,Violation of Limiting Conditions of Operation Found Re Loop 2 Inlet & Outlet Average Temp Below Tech Spec Limit.Caused by Insufficient Heat Input | | | 05000267/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000267/LER-1981-008-03, /03X-2:on 810120,during Primary Coolant Pressure Scram,Calibr Found Voltage Outputs of Three Pressure Transmitters High.Caused by Instrument Drift.Pressure Transmitters Calibr | /03X-2:on 810120,during Primary Coolant Pressure Scram,Calibr Found Voltage Outputs of Three Pressure Transmitters High.Caused by Instrument Drift.Pressure Transmitters Calibr | | | 05000267/LER-1981-009, Forwards LER 81-009/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-009/03L-0.Detailed Event Analysis Submitted | | | 05000267/LER-1981-009-03, /03L-0:on 810116-0131,plant Operated in Degraded Mode on Five Occasions.Caused by Moisture Outgassing from Core Graphite Due to Increased Power Level.Average Core Outlet Temp Reduced & Purification Sys Removed | /03L-0:on 810116-0131,plant Operated in Degraded Mode on Five Occasions.Caused by Moisture Outgassing from Core Graphite Due to Increased Power Level.Average Core Outlet Temp Reduced & Purification Sys Removed | | | 05000267/LER-1981-010-03, /03L-0:on 810120,five Sample Flow Circuits Found Out of Calibr.Caused by Change of Instrument Characteristics.Calibr Values Revised & Flow Transmitters Recalibr.Alarm Setpoint Functional Test Values Also Changed | /03L-0:on 810120,five Sample Flow Circuits Found Out of Calibr.Caused by Change of Instrument Characteristics.Calibr Values Revised & Flow Transmitters Recalibr.Alarm Setpoint Functional Test Values Also Changed | | | 05000267/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000267/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000267/LER-1981-011-03, /03L-0:on 810121,liquid Nitrogen Storage Tank Level Noted Below Min Required.Caused by Sys Usage & Late Delivery of Liquid Nitrogen.Delivery Restored Tank Levels to Acceptable Values.Second Load Delivered to Top Off Tank | /03L-0:on 810121,liquid Nitrogen Storage Tank Level Noted Below Min Required.Caused by Sys Usage & Late Delivery of Liquid Nitrogen.Delivery Restored Tank Levels to Acceptable Values.Second Load Delivered to Top Off Tank | | | 05000267/LER-1981-012-03, /03L-0:on 810127,six of Twelve Steam Pipe Rupture (Pipe Cavity)Ultrasonic Noise Channels Had Unacceptably Low Response to Known Noise Source During Test.Caused by Microphone &/Or Transmitter Gain Reduced to Stop Tripping | /03L-0:on 810127,six of Twelve Steam Pipe Rupture (Pipe Cavity)Ultrasonic Noise Channels Had Unacceptably Low Response to Known Noise Source During Test.Caused by Microphone &/Or Transmitter Gain Reduced to Stop Tripping | | | 05000267/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000267/LER-1981-013-01, /01T-0:on 810203,following Liquid Waste Release 429,tritium Concentration Exceeded Tech Spec.Caused by Sys Design Inadequacy W/Oil Separator on Liquid Waste Discharge Line.Bypass Installed Around Oil Separator | /01T-0:on 810203,following Liquid Waste Release 429,tritium Concentration Exceeded Tech Spec.Caused by Sys Design Inadequacy W/Oil Separator on Liquid Waste Discharge Line.Bypass Installed Around Oil Separator | | | 05000267/LER-1981-013, Forwards LER 81-013/01T-0.Detailed Event Analysis Submitted | Forwards LER 81-013/01T-0.Detailed Event Analysis Submitted | | | 05000267/LER-1981-014, Forwards LER 81-014/03L-0.Detailed Summary Also Encl | Forwards LER 81-014/03L-0.Detailed Summary Also Encl | | | 05000267/LER-1981-014-03, /03L-0:on 810104,instrument Air Compressors 1C & 1A Out of Svc,Leaving Only Compressor 1B in Svc.Caused by Compressor 1C Tripping on High Discharge Air Temp & Compressor 1A Being Cleared Out for Insp & Repairs | /03L-0:on 810104,instrument Air Compressors 1C & 1A Out of Svc,Leaving Only Compressor 1B in Svc.Caused by Compressor 1C Tripping on High Discharge Air Temp & Compressor 1A Being Cleared Out for Insp & Repairs | | | 05000267/LER-1981-015, Forwards LER 81-015/03L-0.Detailed Event Analysis Encl | Forwards LER 81-015/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-015-03, /03L-0:on 810204-0220,plant Operated in Degraded Mode on Nine Occasions.Causes Include Increased Oxidant Outgassing After Power Increase & Moisture Introduced Into Primary Coolant as Part of Approved Test | /03L-0:on 810204-0220,plant Operated in Degraded Mode on Nine Occasions.Causes Include Increased Oxidant Outgassing After Power Increase & Moisture Introduced Into Primary Coolant as Part of Approved Test | | | 05000267/LER-1981-016-03, During Testing,Three of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Testing,Three of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1981-016, Forwards LER 81-016/03L-0 | Forwards LER 81-016/03L-0 | | | 05000267/LER-1981-017-03, /03L-0:on 810217,standby Diesel Engine 1B Tripped on High Cooling Water Temp.Caused by Sticking Temp Control Valve.Valve Disassembled,Cleaned & Returned to Svc | /03L-0:on 810217,standby Diesel Engine 1B Tripped on High Cooling Water Temp.Caused by Sticking Temp Control Valve.Valve Disassembled,Cleaned & Returned to Svc | | | 05000267/LER-1981-017, Forwards LER 81-017/03L-0 | Forwards LER 81-017/03L-0 | | | 05000267/LER-1981-018-03, /03L-0:on 810214,sample Flow Alarm Setpoints of Three Dewpoint Moisture Monitors Found Outside Tech Spec. Probably Caused by Previous Misadjustment.Trip Points Readjusted | /03L-0:on 810214,sample Flow Alarm Setpoints of Three Dewpoint Moisture Monitors Found Outside Tech Spec. Probably Caused by Previous Misadjustment.Trip Points Readjusted | | | 05000267/LER-1981-018, Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-019, Forwards LER 81-019/03L-0.Detailed Event Analysis Encl | Forwards LER 81-019/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-019-03, /03L-0:on 810220,plant Operated in Degraded Mode to Repair Pressure Control Valve PV-21243-1.Caused by Excessive Leakage Through 1/2-inch Masoneilan Pressure Control Valve.Valve Stroke Lengthened.Seat & Stem Replaced | /03L-0:on 810220,plant Operated in Degraded Mode to Repair Pressure Control Valve PV-21243-1.Caused by Excessive Leakage Through 1/2-inch Masoneilan Pressure Control Valve.Valve Stroke Lengthened.Seat & Stem Replaced | | | 05000267/LER-1981-020, Forwards LER 81-020/03L-0.Detailed Event Analysis Encl | Forwards LER 81-020/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-020-03, /03L-0:on 810226,primary Coolant Moisture & Oxidants Exceeded Limits.Caused by Circulator Buffer Sys Upset & Helium Circulator Trip Due to 810223 Reactor Scram. Reactor Power Reduced Until Moisture Level Decreased | /03L-0:on 810226,primary Coolant Moisture & Oxidants Exceeded Limits.Caused by Circulator Buffer Sys Upset & Helium Circulator Trip Due to 810223 Reactor Scram. Reactor Power Reduced Until Moisture Level Decreased | | | 05000267/LER-1981-021, Forwards LER 81-021/03L-0.Detailed Event Analysis Encl | Forwards LER 81-021/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-021-03, /03L-0:on 810302,liquid Nitrogen Storage Tank Level Lower than Tech Spec Requires.Caused by Sys Usage & Unavailable Recondensers.Level Restored W/Two Loads | /03L-0:on 810302,liquid Nitrogen Storage Tank Level Lower than Tech Spec Requires.Caused by Sys Usage & Unavailable Recondensers.Level Restored W/Two Loads | | | 05000267/LER-1981-022, Forwards LER 81-022/03L-0.Detailed Event Analysis Encl | Forwards LER 81-022/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-022-03, /03L-0:on 810310,found That Total Dissolved Solids in Plant Nonradioactive Liquid Waste Effluent Exceeded Tech Specs on 810224.Caused by Restoration of Water Sys Blowdown at High Rate.Blowdown Reduced | /03L-0:on 810310,found That Total Dissolved Solids in Plant Nonradioactive Liquid Waste Effluent Exceeded Tech Specs on 810224.Caused by Restoration of Water Sys Blowdown at High Rate.Blowdown Reduced | | | 05000267/LER-1981-023, Forwards LER 81-023/03L-0.Detailed Event Analysis Encl | Forwards LER 81-023/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-023-03, /03L-0:on 810310,during Release of Reactor Bldg Sump,Sump Pump Effluent Discharge Proportional Sampler Found Inoperable.Caused by Error in Instructions.New Instructions Issued to Assure Sampler Operability | /03L-0:on 810310,during Release of Reactor Bldg Sump,Sump Pump Effluent Discharge Proportional Sampler Found Inoperable.Caused by Error in Instructions.New Instructions Issued to Assure Sampler Operability | | | 05000267/LER-1981-024-03, During Testing,Five of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | During Testing,Five of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | | | 05000267/LER-1981-024, Forwards LER 81-024/03L-0.Detailed Event Analysis Encl | Forwards LER 81-024/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-025, Forwards LER 81-025/03L-0.Detailed Event Analysis Encl | Forwards LER 81-025/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1981-025-03, /03X-1:on 810317,liquid Nitrogen Storage Tank Level Decreased to Below 650 Gallons.Caused by Loss of Power to Fill Line Isolation Valve.Circuit Breaker Reclosed.Level Reestablished.Bypass Valve Installed Around Converter | /03X-1:on 810317,liquid Nitrogen Storage Tank Level Decreased to Below 650 Gallons.Caused by Loss of Power to Fill Line Isolation Valve.Circuit Breaker Reclosed.Level Reestablished.Bypass Valve Installed Around Converter | |
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