LER-1978-001, Responds to NRC Expressing Concern That 780320 Transient,Reported as LER 78-1,could Have Led to Results as Serious as Tmi.Operator Recognized That once-through Steam Generators Were Dry & Therefore Admitted Main Feedwater |
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SACRAMENTO MUNICIPAL UTILITY DISTRICT O 6201 S Street, Box 15830 Sacramento, California 95813; (916) 452-3211 Ray 5, 1980 Mr. Darrell G.
Eisenhut, Acting Director Division of Operating Reactors Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, D.C.
20555
Dear Mr. Eisenhut:
Your letter of April 3,1980 discusses concerns expressed in an at tached memorandum that the transient of March 20, 1978 reported as LER 78-1 could have led to results as serious as those experi-enced at Three IUlc Island (TMI). The letter further requires that we provide comments on the memorandum.
The District has reviewed the letter and memorandum and prepared the following comments identified by reference to individual por-tions of the documents:
Eisenhut to Rattimoe letter, April 3,1980 A.
NRC comment, first paragraph "The memorandum states that af ter the steam generators boiled dry during your March 1978 transient, the only reason that flow was re-established to the steam genera-tors was that a level indication randomly drif ted low enough to cause flow from the Auxiliary Feedwater System to automatically activate."
District response - The statement is not accurate because the operator recognized that the OTSG's were dry and he took action to admit main feedwater. Since the ICS sensed main feed pumps trip because of low discharge pressure (700 psig), it placed the pump controls in a psuedo mode which held pump speed at about 2,200 RPM.
The operator defeated that control input for "A" feed pump and raised speed to 3,500 RPM.
Water was then admitted to "A" OTSG through the startup feedwater valve.
Because the operator's action to admit main feedwater occurred at approxinntely the same time as the automatic opening of the auxiliary feedwater valve, there is no way to be certain which means provided water first.
The impor-tant point is that the operator had a means of providing main I
feedwater to the OTSG's, recognized the need for it, and took i
action to initiate flow.
I A *1 1 L f C 11: 10 %YSitM 4 t k V i h r.
M0kt 1HAN 600,000 IN THE HIART Of calif 0RNIA h
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Mr. Darrell Eisenhut Page 2 May 5, 1980 I
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B.
NRC comment, first paragraph "It is hypothesized that the steam generator level indication might not have drif ted low, and the re-l sults would have been boiling in the core without the benefit of high pressure injection flow and without operator knowledge of j
system indication."
District response - Contrary to the hypothesis, the operators were j
aware of reactor coolant system (RCS) pressure by observation of the operable SEAS pressure recorder.
In addition they monitored i
valid pressurizer level signals. The operators had foremost concern for maintaining RCS pressure at or near normal (2,000 -
I 2,200 psig) to prevent boiling and for providing a heat sink by assuring that feedwater was supplied to the OTSG's.
The latter was accomplished as detailed in response (A) above. In addition, the operator manually initiated high pressure injection immediately after the trip.
Bernero-Rowsome memorandum, dated March 14, 1980 3
I A.
Safety Problem No.1, Affect on severity of ATWS event; common cause failure to scram.
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District response - The District has previously evaluated the ground-
)
ing techniques utilized in the reactor protection system (RPS).
All of the RPS cabinets are bolted and welded together; each channel pair of cabinets is connected to ground by a heavy braided I
cable. The cabinets are also connected to the vital bus ground.
The instruments inside the cabinets are grounded to the frame by copper ground straps in at least 10 locations per cabinet, and the two power supplies are grounded to terminal strips on the frame as well as through their slide mounts. With this design, 4
a loss of ground is not considered credible so the potential safety i
hazard does not exist.
i A special test (STP 609, RPS Instrument Ground Verification) was performed in }brch 1978 and verified the integrity of the ground-
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ing system. As a result of these determinations, the District does not consider a fail-to-trip scenario based on RPS ground fault to be credible.
B.
Safety Problem No. 2, Continuance of steam flow and depletion of j
steam available for turbine driven emergency feedwater pumps.
District response - The Rancho Seco auxiliary feedwater system derign i
employs two pumps, one having a dual drive (turbine plus Class IE power supplied motor), the other having a motor drive supplied from a separate Class lE source.
Supply of auxiliary feedwater to the OTSG's is, therefore, not dependent solely on a steam source from the OTSG's but can be reliably supplied by electric drives.
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Mr. Darrell Eisenhut Page 3 thy 5,1980 C.
Safety Problem No. 3 Protection system for main steam line breaks.
District response - At Rancho Seco the protection system for main steam line breaks is called Steam Line Failure Logic.
Each main steam line has its own protectio ~ system which is actuated when its pressure falls to 435 psig. Upon protection system actua-tion, main feedwater to the affected OTSG is isolated, however, the unaf fected OTSC may still receive main feedwater and the ability to supply auxiliary feedwater to both OTSG's remains una f fected.
Steam pressure to operate the turbine-driven aux 11-iary feed pump would, therefore, be available, backed-up by two Class IE motors (one for each pump). Operator action to provide auxiliary feedwater for the steam line break scenario is not required. The District concludes that the Rancho Seco steam line failure logic is useful but not " counter-productive," as was stated in the memorandum.
As a general comment, the District notes that Bernero and Rowsome expressed confidence in the comparative safety of Rancho Seco with respect to the scenario in question.
Rancho Seco has operated safely and the design changes and training since the March 20, 1978 incident have served to enhance the margin of safety.
Respectfully.
- - JLi{NA J. J. !bttimoe Assistant General Manager and Chief Engineer JJM:JVM:cmb cs: Director, Region V 16E (3)
MIPC (3)
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| 05000312/LER-1978-001-04, /04T-0:on 780109,plant Liquid Effluent Ph Levels Exceeded Tech Spec 8.5 Limit.Ph Sensor Setpoint Raised in Summer to Folson South Canal Ph Level & Not Reset When Ph Level Dropped,Eliminating Automatic Diversion Feature | /04T-0:on 780109,plant Liquid Effluent Ph Levels Exceeded Tech Spec 8.5 Limit.Ph Sensor Setpoint Raised in Summer to Folson South Canal Ph Level & Not Reset When Ph Level Dropped,Eliminating Automatic Diversion Feature | | | 05000312/LER-1978-001, Responds to NRC Expressing Concern That 780320 Transient,Reported as LER 78-1,could Have Led to Results as Serious as Tmi.Operator Recognized That once-through Steam Generators Were Dry & Therefore Admitted Main Feedwater | Responds to NRC Expressing Concern That 780320 Transient,Reported as LER 78-1,could Have Led to Results as Serious as Tmi.Operator Recognized That once-through Steam Generators Were Dry & Therefore Admitted Main Feedwater | | | 05000312/LER-1978-001-01, /01T-0:on 780320,non-nuclear Instrumentation Dc Power Short Resulted in Reactor Trip & RCS Cooldown in Excess of Tech Spec Figure 3.1.2-2 Limits.Caused by Operator Changing Lightbulb.Conditions Imposed for Return to Power | /01T-0:on 780320,non-nuclear Instrumentation Dc Power Short Resulted in Reactor Trip & RCS Cooldown in Excess of Tech Spec Figure 3.1.2-2 Limits.Caused by Operator Changing Lightbulb.Conditions Imposed for Return to Power | | | 05000312/LER-1978-002-03, /03L-0:on 780228,safety Sys Hydraulic Snubbers 25 & 26 Found Low on Fluid During Visual Insp.No Leakage Found. Cause Not Determined.Snubbers Refilled & Surveillance Interval Reduced to Six Months | /03L-0:on 780228,safety Sys Hydraulic Snubbers 25 & 26 Found Low on Fluid During Visual Insp.No Leakage Found. Cause Not Determined.Snubbers Refilled & Surveillance Interval Reduced to Six Months | | | 05000312/LER-1978-002-04, /04T-0:on 780414,hypochlorite Spilled & Flushed Into Drain Sys During Hypochlorite Chemical Tank Filling, Causing Chlorine Levels to Exceed Limits.Fill Line Will Be Capped Prior to Removal & Spills Will Not Be Flushed | /04T-0:on 780414,hypochlorite Spilled & Flushed Into Drain Sys During Hypochlorite Chemical Tank Filling, Causing Chlorine Levels to Exceed Limits.Fill Line Will Be Capped Prior to Removal & Spills Will Not Be Flushed | | | 05000312/LER-1978-002, Forwards LER 78-002/03L-0 | Forwards LER 78-002/03L-0 | | | 05000312/LER-1978-003-03, /03L-1 on 780710:Maintenance on Safety Sys Hydraulic Snubber Previously Found to Have Low Fluid Accumulator Level Revealed 2 Deteriorated o-rings Made W Polyurethene Seals Instead of ethylene-propylene Seals | /03L-1 on 780710:Maintenance on Safety Sys Hydraulic Snubber Previously Found to Have Low Fluid Accumulator Level Revealed 2 Deteriorated o-rings Made W Polyurethene Seals Instead of ethylene-propylene Seals | | | 05000312/LER-1978-003-04, /04T-0:on 780913,during Steady State Operation, Dissolved Oxygen Concentration Downstream of Confluence of Hadselville & Clay Creek Was Less than Minimum of 5mg/liter Typical of Stagnant Water.Location Is Beyond Util Propert | /04T-0:on 780913,during Steady State Operation, Dissolved Oxygen Concentration Downstream of Confluence of Hadselville & Clay Creek Was Less than Minimum of 5mg/liter Typical of Stagnant Water.Location Is Beyond Util Property | | | 05000312/LER-1978-003, Forwards LER 78-003/04T-0 | Forwards LER 78-003/04T-0 | | | 05000312/LER-1978-004, Forwards LER 78-004/01T | Forwards LER 78-004/01T | | | 05000312/LER-1978-004-01, /01T-1:on 780414,small Break Analysis Determined to Be at Rc Pump Discharge.Analysis Identified & Evaluated Solutions.Facility Has Incorporated Procedural Changes & Initiated Design Changes | /01T-1:on 780414,small Break Analysis Determined to Be at Rc Pump Discharge.Analysis Identified & Evaluated Solutions.Facility Has Incorporated Procedural Changes & Initiated Design Changes | | | 05000312/LER-1978-005-01, /01T-0:on 780509,four Main Steam Code Safety Valves Found Improperly Set in Nonconservative Direction. Caused by Procedural Inadequacy.Maint Procedure Included Hydroset Curve for One Type Orifice.Procedure Revised | /01T-0:on 780509,four Main Steam Code Safety Valves Found Improperly Set in Nonconservative Direction. Caused by Procedural Inadequacy.Maint Procedure Included Hydroset Curve for One Type Orifice.Procedure Revised | | | 05000312/LER-1978-006, Forwards LER 78-006/03L-0 | Forwards LER 78-006/03L-0 | | | 05000312/LER-1978-006-03, /03L-0:on 780611,during Normal Operation,Increased Leakage Noticed,Between 1.1-1.7 Gallons/Min.Caused by Leaking Pressure Safety Valves & Block Valve on Electromatic Relief Valve.Valves Replaced or Reworked | /03L-0:on 780611,during Normal Operation,Increased Leakage Noticed,Between 1.1-1.7 Gallons/Min.Caused by Leaking Pressure Safety Valves & Block Valve on Electromatic Relief Valve.Valves Replaced or Reworked | | | 05000312/LER-1978-007-03, /03L-0:on 780622,frequent Makeup Tank Level Changes Observed.Caused by Excessive Leakage from B Decay Heat Removal Sys Pump Seal.Pump Valved Out & Sys a Continued Operation.Leaking Seal Replaced | /03L-0:on 780622,frequent Makeup Tank Level Changes Observed.Caused by Excessive Leakage from B Decay Heat Removal Sys Pump Seal.Pump Valved Out & Sys a Continued Operation.Leaking Seal Replaced | | | 05000312/LER-1978-008, Forwards LER 78-008/02T-0 | Forwards LER 78-008/02T-0 | | | 05000312/LER-1978-008-02, /02T-0:on 780804,analysis Showed Atypical Weld Filler Wire W/High Silicon & Low Nickel Contents in Archive Weldments.Wire Mixed by Supplier W/Shipment of Mn-Mo-Ni Filler Wire.Caused by Inadequate QA | /02T-0:on 780804,analysis Showed Atypical Weld Filler Wire W/High Silicon & Low Nickel Contents in Archive Weldments.Wire Mixed by Supplier W/Shipment of Mn-Mo-Ni Filler Wire.Caused by Inadequate QA | | | 05000312/LER-1978-009-03, /03L-0:on 780913,diesel Driven Fire Pump P-996 Tripped on Overspeed During test.Engine-to-pump Coupling Bolts Were Discovered to Be Sheared,Probably Due to Overtorquing.Bolts Were Replaced,Torque Values Verified | /03L-0:on 780913,diesel Driven Fire Pump P-996 Tripped on Overspeed During test.Engine-to-pump Coupling Bolts Were Discovered to Be Sheared,Probably Due to Overtorquing.Bolts Were Replaced,Torque Values Verified | | | 05000312/LER-1978-009, Forwards LER 78-009/03L-0 | Forwards LER 78-009/03L-0 | | | 05000312/LER-1978-010, Forwards LER 78-010/01T-0 | Forwards LER 78-010/01T-0 | | | 05000312/LER-1978-010-01, /01T-0 on 780914:During Normal Oper It Was Found That Fire Hydrant 3 Hose Cabinet Had Not Been Relocated W/Hydrant.Upon Discovery of Discrepancy Hose Cabinet Was Relocated | /01T-0 on 780914:During Normal Oper It Was Found That Fire Hydrant 3 Hose Cabinet Had Not Been Relocated W/Hydrant.Upon Discovery of Discrepancy Hose Cabinet Was Relocated | | | 05000312/LER-1978-011-01, /01T-0:on 780914,required Continual Fire Watch Erroneously Terminated.Caused by Shift Personnel Misunderstanding.Personnel Instructed | /01T-0:on 780914,required Continual Fire Watch Erroneously Terminated.Caused by Shift Personnel Misunderstanding.Personnel Instructed | | | 05000312/LER-1978-011, Forwards LER 78-011/01T-0 | Forwards LER 78-011/01T-0 | | | 05000312/LER-1978-012-03, /03L-0:on 780927,header Failed to Discharge During Routine Testing of CO2 Sys.Caused by Defective Microswitch on Solenoid Which Operates Pilot Valve Integral W/Main Isolation Valve Controller | /03L-0:on 780927,header Failed to Discharge During Routine Testing of CO2 Sys.Caused by Defective Microswitch on Solenoid Which Operates Pilot Valve Integral W/Main Isolation Valve Controller | | | 05000312/LER-1978-012, Forwards LER 78-012/03L-0 | Forwards LER 78-012/03L-0 | | | 05000312/LER-1978-013, Forwards LER 78-013/03L-0 | Forwards LER 78-013/03L-0 | | | 05000312/LER-1978-013-03, /03L-0:on 780925,HPI Loop a Flow Transmitter FT-23807 Found Inoperable During Surveillance Procedure 200.14.Caused by Broken Bellows in Flow Transmitter.Failed Bellows Replaced | /03L-0:on 780925,HPI Loop a Flow Transmitter FT-23807 Found Inoperable During Surveillance Procedure 200.14.Caused by Broken Bellows in Flow Transmitter.Failed Bellows Replaced | | | 05000312/LER-1978-015-01, /01T-0:on 781120,failure of 9 Bergen-Patterson Snubbers.Seven of 9 Failures Caused by Abusive Handling During Reinstallation Following 1977 Testing.Other Two Failures Isolated Cases.Failed Units Repaired | /01T-0:on 781120,failure of 9 Bergen-Patterson Snubbers.Seven of 9 Failures Caused by Abusive Handling During Reinstallation Following 1977 Testing.Other Two Failures Isolated Cases.Failed Units Repaired | | | 05000312/LER-1978-015, Forwrds LER 78-015/01T-0 | Forwrds LER 78-015/01T-0 | | | 05000312/LER-1978-016, Forwards LER 78-016/01T-0 | Forwards LER 78-016/01T-0 | | | 05000312/LER-1978-016-01, /01T-0:on 781024,operability of a Diesel Generator Lost Due to Failure of Primary Fuses on the Voltage Regulators Control Power Circuit.Fuses Replaced,A Generator Tested Then Returned to Svc | /01T-0:on 781024,operability of a Diesel Generator Lost Due to Failure of Primary Fuses on the Voltage Regulators Control Power Circuit.Fuses Replaced,A Generator Tested Then Returned to Svc | | | 05000312/LER-1978-017, Forwards LER 78-017/03L-0 | Forwards LER 78-017/03L-0 | | | 05000312/LER-1978-017-03, /03L-0:on 781215,during Refueling Shutdown, Blowdown Heat Transfer Pump Started & Sys Subjected to Sizable Water Hammer.Caused by Incomplete Valve Lineup. Hangers & Failed Snubber Repaired, & Personnel Notified | /03L-0:on 781215,during Refueling Shutdown, Blowdown Heat Transfer Pump Started & Sys Subjected to Sizable Water Hammer.Caused by Incomplete Valve Lineup. Hangers & Failed Snubber Repaired, & Personnel Notified | | | 05000312/LER-1978-018-03, /03L-0:on 781221,while Increasing Power After Second Refueling Outage,Rcs Flow Indicator a Unusually Steady & Spurious Alarms Received.Caused by Operator Error. Transmitter Returned to Svc & Operator Instructed | /03L-0:on 781221,while Increasing Power After Second Refueling Outage,Rcs Flow Indicator a Unusually Steady & Spurious Alarms Received.Caused by Operator Error. Transmitter Returned to Svc & Operator Instructed | | | 05000312/LER-1978-018, Forwards LER 78-018/03L-0 | Forwards LER 78-018/03L-0 | |
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