LER-1981-054, /03L-0:on 810806,over Past Several Yrs,Various Hydraulic Snubbers Had Been Repaired for Causes Not Attributable to Specific Shutdown Activity.Caused by Cracked Aluminum Bushings.Bushings Replaced |
| Event date: |
|
|---|
| Report date: |
|
|---|
| 3021981054R03 - NRC Website |
|
text
(7 77)
LICENSEE EVENT REPORT
' hot 4TRUL BLOCX: !
l l
l l
l l
(PLE ASE PRINT OR TYPE ALL REQUIRED INFORMATION) 1 6
j o l t l l F l L l C l R l P l 3 jgl 0 l0 l-j.0 l0 l0 l0 l0 l -l 0l0 lgl 4l 1l 1l 1l 1l@l l
lg 1
8 9 LICENSEE CODE 14 15 LICENSE NUMBER 26 26 LICENSE TYPE 40 57 CAT 68 l
t 3[RC lLl@] q 5 l 0 l - l 0 l 3 l 0 12 @l n l 9 l n l r I e l, l@l0 19 10 I4 I 8 l1 l@
7 8
60 61 DOCKET NUVBER 68 69 EVENT DATE 71 75 REPORT DATE 80 l
EVENT DESCRIPTION AND PROBABLE CONSEQUENCES h l
10121 l At 0930 during normal operation, it was discovered that during shutdown maintenance I
activities over the past several years, various hydraulic snubbers had been repaired l
,g,3, g
for causes not attributed to specific shutdown activity and, therefore, are reportable l
,g,,,
g
, as contrary to T.S.3.7.9.1.
There seas no effect upon the health or safety of the l
g,
l 0 lG l l is the fifth event reported under this Specification.
l gg,,,
g 10181 l 80 SYSTEM
CAUSE
CAUSE COMP.
VALVE CODE CODE SUBCODE COv80NENT CODE SUBCODE SU8 CODE loisi IZ IZ l@ W@ l c l@ l si el vi al al r1@ W@ U @
7 8
9 10 11 12 13 14 is 20 SE QUE NTI AL OCCURRENCE REPORT REVISION
,_ EVENT YE AR REPORT NO.
CODE TYPE N O.
@;LERRO l218111 l-l l o I s 14 I Lc]
Inl3I W
I-l Lal g,g 22 23 24 26 27 28 29 30 31 32 TA EN A C
ON PL NT VE HOURS SB IT FOR B.
SUPPLIER MAN FACT RER I of of ol ol LrJ@
W@
W@
l_el,li 17 l@
f' l Al@l x l@
lZl@
l'l@
33 34 35 36 J/
40 41 42 43 44 47 CAUSE DESCRIPTION AND CORRECTIVE ACTIONS l 1 { 0 l l The cause of this event is attributed en c rn ckca n 1 n-f rm-bushines in the nnnhhorn.
I
,,,l The bushings were replaced with stainless steel bushings. An Engineerine Investication!
3 g (REI 80-12-11) is being condue.ted to investigate snubber failures. Approximate 1v 25%
l
,,7 of Containment Building snubber bushings vill be replaced during the next refueling.
I g
All accessible snubbers have been inspected.
l g
7 8 9 STA 5
% POWER OTHER STATUS IS O RY DISCOVERY DESCRIPTION 1
l1 l 5 l l El@ l 1 l 0 l 0 l@l N/A l
1Bl@l Encineer Observation ACTIVITY CC TENT LOCATION OF RELE ASE RELEASEC OF FELE ASE AYOUNT OF ACTIVITY l
lil6j l Zl @ l Z l@l N/A I
I N/A E X POSN ES PEPSO M E NUVEEP TYPE
DESCRIPTION
I lil71 l olo d @WS
- - is PwSO.. d',mu'R,ES oESCRiPriON@
1 Nu..s g li 181 I ol ol ol@l yn 7
8 9 11 12 LOSS OF CR D A'.' AGE TO F ACILITY TYPE
DESCRIPTION
N/
~
l l_Zj@l ~
N/A LIPTiO,@
Soflo8Sfo$o8$o2 NRc USe ONLv S
PDR l
- j llll;;;;;jly
, sue @l un 2 o 7
8 9 10 j* ((MW hg-,
68 69 80 5 904/795-6486 o
PHONE:
NA*'E OF PREPARER GNURPMqHED SUPPLEMENTARY IWORMATION SHEET)
L
f. -
SUPPLEMENTARY INFORMATION REPORT:
- 50-302/81-054/03L-0 FACILITY: Crystal River Unit 3 REPORT DATE: September 4,1981 Occurrence: August 6,1981 IDENTIFICATION OF OCCURRENCE:
Various hydraulic snubbers were discovered to have been inoperable during shutdown maintenance activities conducted over the past several years.
This created events not attributed to specific shutdown activities as required by Regulatory Guide 1.16 and, therefore, is reportable as being contrary to Technical Specification 3.7.9.1.
CONDITIONS PRIOR TO OCCURRENCE:
Mode 1 Power Operation (100%).
DESCRIPTION OF OCCURRENCE:
At 0930, during normal operation, it was discovered that during shut-down maintenance activities over the past sever 2.
years, various hydraulic snubbers had been repaired as follows:
Five snubbers have been found with cracked bushings and ware subsequently found inoperable:
RCH-63, RCH-69, RCH-90 all found during July, 1979 Inspection RCH-70 was found during March,1980 Inspection RCH-74 was found during March, 1981 Inspection DESIGNATION OF APPARENT CAUSE:
The cause of this event is attributed to cracked altininum bushings in the power piping snubbers.
An engineering investigation (REI 80 11) is being conducted to investigate snubber failures.
ANALYSIS OF OCCURRENCE:
There was no effect upon the health er safety of the general public.
CORRECTIVE ACTION
The bushings were replaced with stainless steel bushings.
Approxi-mately 25 percent of Containment Building snubbers bushings will be replaced during the Refueling Outage.
All accessible snubbers have been inspected.
FAILURE DATA:
There were five snubbers discovered to have been inoperable,and this is the fifth event reported under this Specification.
|
|---|
|
|
| | | Reporting criterion |
|---|
| 05000302/LER-1981-001-01, /01T-0:on 810107,during Performance of Quarterly Battery Check SP-511,determined That Battery Did Not Meet Tech Spec Requirements.Caused by Decrease in Specific Gravity of One Cell.Battery Placed on Equalize Charge | /01T-0:on 810107,during Performance of Quarterly Battery Check SP-511,determined That Battery Did Not Meet Tech Spec Requirements.Caused by Decrease in Specific Gravity of One Cell.Battery Placed on Equalize Charge | | | 05000302/LER-1981-001, Forwards LER 81-001/01T-0 | Forwards LER 81-001/01T-0 | | | 05000302/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000302/LER-1981-002-03, /03L-0:on 810109,containment Isolation Valve CAV-1 Failed to Close After Sampling Pressurizer Steam Space. Caused by Failed Contacts in Torque Switch of Valve Operator.Switch Replaced & Operability Restored | /03L-0:on 810109,containment Isolation Valve CAV-1 Failed to Close After Sampling Pressurizer Steam Space. Caused by Failed Contacts in Torque Switch of Valve Operator.Switch Replaced & Operability Restored | | | 05000302/LER-1981-003, Forwards LER 81-003/01T-0 | Forwards LER 81-003/01T-0 | | | 05000302/LER-1981-003-01, /01T-0:on 810129,containment Isolation Valves AHV-1C & AHV-1D Found Inoperable Contrary to Tech Spec 3.6.3.1.Caused by Failure of Valve to Seal at Low Ambient Temp During Purge Conditions | /01T-0:on 810129,containment Isolation Valves AHV-1C & AHV-1D Found Inoperable Contrary to Tech Spec 3.6.3.1.Caused by Failure of Valve to Seal at Low Ambient Temp During Purge Conditions | | | 05000302/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000302/LER-1981-004-03, /03L-0:on 810119,position Indication for Containment Isolation Valves CAV-2 & CAV-126 Found Inoperable,In Violation of Tech Spec 3.6.3.1.Cause of CAV-2 Inoperability Unknown.Cause of CAV-126 Was Bad Breaker | /03L-0:on 810119,position Indication for Containment Isolation Valves CAV-2 & CAV-126 Found Inoperable,In Violation of Tech Spec 3.6.3.1.Cause of CAV-2 Inoperability Unknown.Cause of CAV-126 Was Bad Breaker | | | 05000302/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000302/LER-1981-005-03, /03L-0:on 801215,mechanical Seal for Bldg Spray Pump BSP-1A Found Leaking Greater than 6 Gallons/H,In Violation of Tech Spec 3.6.2.1.Caused by Defective Mechanical Seal.Review of Maint Procedure in Progress | /03L-0:on 801215,mechanical Seal for Bldg Spray Pump BSP-1A Found Leaking Greater than 6 Gallons/H,In Violation of Tech Spec 3.6.2.1.Caused by Defective Mechanical Seal.Review of Maint Procedure in Progress | | | 05000302/LER-1981-006-03, /03L-0:on 810123,breaker for Control Complex Emergency Ventilation Fan AHF-18A Found Open.Caused by Inadvertent Bumping of Breaker.Breaker Shut,Operability Checks Performed & Personnel Advised to Exercise Caution | /03L-0:on 810123,breaker for Control Complex Emergency Ventilation Fan AHF-18A Found Open.Caused by Inadvertent Bumping of Breaker.Breaker Shut,Operability Checks Performed & Personnel Advised to Exercise Caution | | | 05000302/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000302/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000302/LER-1981-007-03, /03L-0:on 810126,radiation Monitor RM-A5 Failed to Restart After Filter Change.Caused by Blown Fuse.Fuse Replaced | /03L-0:on 810126,radiation Monitor RM-A5 Failed to Restart After Filter Change.Caused by Blown Fuse.Fuse Replaced | | | 05000302/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000302/LER-1981-008-03, /03L-0:on 810204,during Charcoal Testing,Filter Sys AHFL-2D Methyl Iodide Removal Efficiency Was 92.14%. Caused by Atmospheric Pollutants & Normal Air Flow.Charcoal Cells Replaced W/New Impregnated Charcoal | /03L-0:on 810204,during Charcoal Testing,Filter Sys AHFL-2D Methyl Iodide Removal Efficiency Was 92.14%. Caused by Atmospheric Pollutants & Normal Air Flow.Charcoal Cells Replaced W/New Impregnated Charcoal | | | 05000302/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000302/LER-1981-009-03, /03L-0:on 810209,RCS Drain Tank Level Indication Was Erratic & Prevented Leak Rate Surveillance.Caused by Vapor Condensation in Instrument Sensing Lines.Lines Blown Down | /03L-0:on 810209,RCS Drain Tank Level Indication Was Erratic & Prevented Leak Rate Surveillance.Caused by Vapor Condensation in Instrument Sensing Lines.Lines Blown Down | | | 05000302/LER-1981-010-03, /03L-0:on 810217,after Routine Shutdown,Rcs Sampling Revealed That Dose Equivalent I-131 Exceeded Tech Specs.Caused by Leaking Fuel & Anticipated Dose Equivalent Iodine Transient.Purification Flow Increased | /03L-0:on 810217,after Routine Shutdown,Rcs Sampling Revealed That Dose Equivalent I-131 Exceeded Tech Specs.Caused by Leaking Fuel & Anticipated Dose Equivalent Iodine Transient.Purification Flow Increased | | | 05000302/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000302/LER-1981-011, Forwards LER 81-011/01T-1 | Forwards LER 81-011/01T-1 | | | 05000302/LER-1981-011-01, /01T-1:on 810306,containment Isolation Valves CAV-1,3,4,5 & 126 Found Incapable of Meeting Environ Qualification During Evaluation of IE Bulletin 79-01B.Caused by Potential Electrical Short Due to Flooding After LOCA | /01T-1:on 810306,containment Isolation Valves CAV-1,3,4,5 & 126 Found Incapable of Meeting Environ Qualification During Evaluation of IE Bulletin 79-01B.Caused by Potential Electrical Short Due to Flooding After LOCA | | | 05000302/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000302/LER-1981-012-03, /03L-0:on 810219,Limitorque-operated Containment Isolation Valves MUV-260 & 261 Failed to Close.Cause Unknown.Torque Switch MUV-261 Replaced & Operability Restored on 810224.Investigation Continuing | /03L-0:on 810219,Limitorque-operated Containment Isolation Valves MUV-260 & 261 Failed to Close.Cause Unknown.Torque Switch MUV-261 Replaced & Operability Restored on 810224.Investigation Continuing | | | 05000302/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | | | 05000302/LER-1981-013-03, /03L-0:on 810302,during Routine Testing in Mode 5 Operation,Rcs Discovered W/Chloride Concentration of 0.18 Ppm.Caused by Release of Chlorides from Makeup. Procedures Will Be Revised by 810430 | /03L-0:on 810302,during Routine Testing in Mode 5 Operation,Rcs Discovered W/Chloride Concentration of 0.18 Ppm.Caused by Release of Chlorides from Makeup. Procedures Will Be Revised by 810430 | | | 05000302/LER-1981-014-03, /03L-0:on 810301,Clark Relay Model 5UK6-3 in Reactor Bldg Isolation Channel B,Group 2,failed to Actuate When Coil Was de-energized During SP-130.Caused by Burr on Relay Shaft.Relay Replaced | /03L-0:on 810301,Clark Relay Model 5UK6-3 in Reactor Bldg Isolation Channel B,Group 2,failed to Actuate When Coil Was de-energized During SP-130.Caused by Burr on Relay Shaft.Relay Replaced | | | 05000302/LER-1981-014, Forwards LER 81-014/03L-0 | Forwards LER 81-014/03L-0 | | | 05000302/LER-1981-015, Forwards LER 81-015/03L-0 | Forwards LER 81-015/03L-0 | | | 05000302/LER-1981-015-03, /03L-0:on 810301,Agastat Relay Model 3722B12C in Engineered Safeguards High Pressure Injection Actuation Channel B,Group 3 Block 4,failed to Change State After Receiving Signal During SP-130.Caused by Defective Relay | /03L-0:on 810301,Agastat Relay Model 3722B12C in Engineered Safeguards High Pressure Injection Actuation Channel B,Group 3 Block 4,failed to Change State After Receiving Signal During SP-130.Caused by Defective Relay | | | 05000302/LER-1981-016-03, /03L-0:on 810304,breaker for DHV-110,decay Heat Pump a Discharge Throttle Valve Tripped.Cause Unknown. DHV-110 Repetitively Cycled W/No Failures | /03L-0:on 810304,breaker for DHV-110,decay Heat Pump a Discharge Throttle Valve Tripped.Cause Unknown. DHV-110 Repetitively Cycled W/No Failures | | | 05000302/LER-1981-016, Forwards LER 81-016/03L-0 | Forwards LER 81-016/03L-0 | | | 05000302/LER-1981-017, Forwards LER 81-017/03L-0.Detailed Event Analysis Encl | Forwards LER 81-017/03L-0.Detailed Event Analysis Encl | | | 05000302/LER-1981-017-03, /03L-0:on 810304,during Testing,Discovered That Containment Isolation Valve CFV-16 Would Not Move from mid-position.Caused by Valve Binding on Bushing Due to Insufficient Lubrication | /03L-0:on 810304,during Testing,Discovered That Containment Isolation Valve CFV-16 Would Not Move from mid-position.Caused by Valve Binding on Bushing Due to Insufficient Lubrication | | | 05000302/LER-1981-018, Forwards LER 81-018/03L-0 | Forwards LER 81-018/03L-0 | | | 05000302/LER-1981-018-03, /03L-0:on 810313,Gow Mac 20-250 Dihydrogen Analyzer Failed Calibr During Surveillance Program SP-708. Caused by Defective thermo-conductivity Cell.Cell Replaced & Instrument Calibr & Restored on 810316 | /03L-0:on 810313,Gow Mac 20-250 Dihydrogen Analyzer Failed Calibr During Surveillance Program SP-708. Caused by Defective thermo-conductivity Cell.Cell Replaced & Instrument Calibr & Restored on 810316 | | | 05000302/LER-1981-019-03, /03L-0:on 810313,during Normal operation,RC3,RC6 & RB3 Relays Tripped in Emergency Safeguards Actuation Channel B.Cause Attributed to Failed Hamlin Relay.Maint Revealed Addl Faulty Relays.Hamlin Replaced W/Cryden Relays | /03L-0:on 810313,during Normal operation,RC3,RC6 & RB3 Relays Tripped in Emergency Safeguards Actuation Channel B.Cause Attributed to Failed Hamlin Relay.Maint Revealed Addl Faulty Relays.Hamlin Replaced W/Cryden Relays | | | 05000302/LER-1981-019, Forwards LER 81-019/03L-0 | Forwards LER 81-019/03L-0 | | | 05000302/LER-1981-020-03, /03L-0:on 810405,during Performance of Engineered Safeguards Monthly Functional Tests,Discovered That Subsystem a Low Power Injection Channel RC-4 Would Not Reset W/Reset Permissive.Caused by Failed mercury-wetted Relay | /03L-0:on 810405,during Performance of Engineered Safeguards Monthly Functional Tests,Discovered That Subsystem a Low Power Injection Channel RC-4 Would Not Reset W/Reset Permissive.Caused by Failed mercury-wetted Relay | | | 05000302/LER-1981-020, Forwards LER 81-020/03L-0 | Forwards LER 81-020/03L-0 | | | 05000302/LER-1981-021, Forwards LER 81-021/03L-0 | Forwards LER 81-021/03L-0 | | | 05000302/LER-1981-021-03, /03L-0:on 810411,failure of Inverter D Resulted in Loss of Vital Bus VBDP-6.Caused by Shorted Diode & Blown Fuse Which May Have Resulted from Overheating in Inverter Cabinet.Diode & Fuse Replaced & Mod Procedure Revised | /03L-0:on 810411,failure of Inverter D Resulted in Loss of Vital Bus VBDP-6.Caused by Shorted Diode & Blown Fuse Which May Have Resulted from Overheating in Inverter Cabinet.Diode & Fuse Replaced & Mod Procedure Revised | | | 05000302/LER-1981-022-03, /03L-0:on 810412,following Reactor Trip,Main Steam Isolation Valve Msv Found Inoperable.Cause Undetermined.Mods Performed to Improve Valve Operation & Reliability. Functional Test Results Satisfactory.Operability Restored | /03L-0:on 810412,following Reactor Trip,Main Steam Isolation Valve Msv Found Inoperable.Cause Undetermined.Mods Performed to Improve Valve Operation & Reliability. Functional Test Results Satisfactory.Operability Restored | | | 05000302/LER-1981-022, Forwards LER 81-022/03L-0 | Forwards LER 81-022/03L-0 | | | 05000302/LER-1981-023, Forwards LER 81-023/03L-0 | Forwards LER 81-023/03L-0 | | | 05000302/LER-1981-023-03, /03L-0:on 810412,atmospheric Radiation Monitor RM-A5 Failed Due to Seized Sample Vacuum Pump.Caused by Worn Carbon Vanes.Pump Replaced.Engineering Evaluation in Progress.Supplementary Info Sheet Encl | /03L-0:on 810412,atmospheric Radiation Monitor RM-A5 Failed Due to Seized Sample Vacuum Pump.Caused by Worn Carbon Vanes.Pump Replaced.Engineering Evaluation in Progress.Supplementary Info Sheet Encl | | | 05000302/LER-1981-024-03, /03L-0:on 810414,emergency Diesel Generator 1A Found Inoperable During Monthly Test SP-354.Caused by Plugged Oil Separator in Air Ejector Train.Procedure Being Revised to Increase Cleaning & Insp Frequency | /03L-0:on 810414,emergency Diesel Generator 1A Found Inoperable During Monthly Test SP-354.Caused by Plugged Oil Separator in Air Ejector Train.Procedure Being Revised to Increase Cleaning & Insp Frequency | | | 05000302/LER-1981-024, Forwards LER 81-024/03L-0 | Forwards LER 81-024/03L-0 | | | 05000302/LER-1981-025-03, /03L-0:on 810417,EFP-2 Control Switch Discovered in Off Position.Caused by Procedural Deficiencies.Procedures Modified to Require Assurance That EFP-2 Is Selected to Auto | /03L-0:on 810417,EFP-2 Control Switch Discovered in Off Position.Caused by Procedural Deficiencies.Procedures Modified to Require Assurance That EFP-2 Is Selected to Auto | | | 05000302/LER-1981-025, Forwards LER 81-025/03L-0 | Forwards LER 81-025/03L-0 | |
|